JP2007021626A - Press-in device and press-in method - Google Patents

Press-in device and press-in method Download PDF

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JP2007021626A
JP2007021626A JP2005205390A JP2005205390A JP2007021626A JP 2007021626 A JP2007021626 A JP 2007021626A JP 2005205390 A JP2005205390 A JP 2005205390A JP 2005205390 A JP2005205390 A JP 2005205390A JP 2007021626 A JP2007021626 A JP 2007021626A
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press
vibration
pressing
vibrator
fitting
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JP4621555B2 (en
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Shinji Matsumoto
信二 松本
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Subaru Corp
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Fuji Heavy Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a press-in device and a press-in method, simply and positively reducing pressing force for a part which requires comparatively strong pressing force to be pressed into a part that receives the pressed-in part. <P>SOLUTION: In pressing a bearing 110 by a pressing means 20 to be pressed in a press-in hole 104 of a housing 100, the housing 100 is ultrasonic-vibrated in the direction orthogonal to the pressing direction by a vibrating means 30. Thus, ultrasonic vibration can be applied to the housing 100 without any influence of pressing force of the pressing means 20, so that the housing 100 can be surely vibrated. Accordingly, the pressing force of the bearing 100 required to be pressed to the housing 100 with comparatively strong pressing force can be simply and surely decreased, so that the bearing 110 can be easily pressed in the housing 100. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、圧入部品を被圧入部品に圧入する圧入装置及び圧入方法に関する。   The present invention relates to a press-fitting device and a press-fitting method for press-fitting a press-fit component into a press-fit component.

例えば、自動車のアクスルシャフトを回転自在に支持するハウジングにベアリングを装着する方法の一つとして、従来より圧入が行われている。ベアリングをハウジングに圧入するには比較的強大な押圧力が必要であり、専用の油圧シリンダを備えた圧入装置が使用されていた。   For example, as one method for mounting a bearing on a housing that rotatably supports an axle shaft of an automobile, press-fitting is conventionally performed. In order to press-fit the bearing into the housing, a relatively strong pressing force is required, and a press-fitting device having a dedicated hydraulic cylinder has been used.

そして、従来より、プレスフィットピンを押圧してプリント基板のスルーホールに圧入する際に、プレスフィットピンに対して押圧方向に沿って超音波振動を加えながら圧入することにより、プレスフィットピンの静的圧入力を軽減する圧入装置が知られている(例えば特許文献1を参照)。   Conventionally, when press-fitting a press-fit pin and press-fitting it into a through-hole of a printed circuit board, press-fitting the press-fit pin while applying ultrasonic vibration along the pressing direction to press-fit the pin. 2. Description of the Related Art A press-fitting device that reduces target pressure input is known (see, for example, Patent Document 1).

また、従来より、貫通孔を有する主体金具を支持体に固定し、シーズヒータを貫通孔に挿入して仮組みした後に、シーズヒータに対して押圧方向に沿って超音波振動を付加しながら軸方向に押圧して主体金具の貫通孔内に圧入することで、シーズヒータを主体金具に圧入させる際にシーズヒータと主体金具との偏心につながる過度の荷重が継続的にシーズヒータに加わるのを防ぎ、シーズヒータの主体金具に対する偏心、シーズヒータの折損を防ぐ圧入装置が知られている(例えば特許文献2を参照)。   Also, conventionally, after fixing a metal shell having a through hole to a support, inserting a sheathed heater into the through hole and temporarily assembling, the shaft is added while applying ultrasonic vibration along the pressing direction to the sheathed heater. By pressing in the direction and press-fitting into the through hole of the metal shell, excessive load that leads to eccentricity between the sheathed heater and the metal shell is continuously applied to the sheathed heater when the sheathed heater is press-fitted into the metal shell. There is known a press-fitting device that prevents the sheath heater from being eccentric with respect to the metal shell of the sheathed heater and prevents the sheathed heater from being broken (see, for example, Patent Document 2).

特開2001−24393号公報JP 2001-24393 A 特開2003−336842号公報JP 2003-336842 A

しかしながら、上記ベアリングをハウジングに圧入する圧入装置等に設けられる専用の油圧シリンダは、比較的強大な押圧力を確保するために大型であり、エネルギー消費量が多く、ランニングコストが多大であり、装置の設計自由度に制約が多く、装置が高価であるという問題を有していた。   However, the dedicated hydraulic cylinder provided in the press-fitting device or the like for press-fitting the bearing into the housing is large in order to ensure a relatively strong pressing force, has a large energy consumption, and has a large running cost. There are many restrictions on the degree of design freedom, and the apparatus is expensive.

また、上記従来のプレスフィットピンに対して押圧方向に沿って超音波振動を加えながら圧入する装置やシーズヒータを主体金具に圧入する装置は、超音波振動を付加する振動子を間に介在させて圧入部品であるプレスフィットピンやシーズヒータを押圧し、被圧入部品であるプリント基板のスルーホールや主体金具に圧入している。   In addition, a device that press-fits the conventional press-fit pin while applying ultrasonic vibration along the pressing direction or a device that press-fitted a sheathed heater into the metal shell interposes a vibrator that adds ultrasonic vibration. The press-fit pins and sheathed heaters, which are press-fitted parts, are pressed into the through-holes and metal shells of the printed circuit board that are press-fitted parts.

したがって、かかる構成を比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の圧入装置に適用した場合には、振動子が強大な押圧力に耐えることができないという問題を有する。また、いずれの従来装置も、圧入部品であるプレスフィットピンやシーズヒータを押圧方向に振動させているので、かかる構成を例えばハウジングへのベアリングの圧入装置に適用した場合には、圧入部品であるベアリングを軸方向に振動させることとなり、ベアリングに不具合を発生させるおそれがある。そして更に、これらの装置には、圧入部品の被圧入部品への圧入移動に応じて振動子を追従させる移動機構を設けなければならず、装置の構造が複雑になる。   Therefore, when such a configuration is applied to a press-fitting device for a press-fitting component that is required to be pressed against a press-fitted component with a relatively strong pressing force, there is a problem that the vibrator cannot withstand the strong pressing force. Have. Also, since any conventional device vibrates the press-fit pins and sheathed heaters that are press-fit components in the pressing direction, such a configuration is a press-fit component when applied to a press-fit device for a bearing to a housing, for example. The bearing is vibrated in the axial direction, which may cause a malfunction of the bearing. Furthermore, these devices must be provided with a moving mechanism that causes the vibrator to follow in accordance with the press-fitting movement of the press-fitting component to the press-fitted component, which complicates the structure of the device.

本発明は、上記問題に鑑みてなされたものであり、その目的は、比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の押圧力を簡単かつ確実に軽減できる圧入装置及び圧入方法を提供することにある。   The present invention has been made in view of the above problems, and its object is to press-fit that can easily and reliably reduce the pressing force of a press-fit component that is required to be pressed against the press-fit component with a relatively strong pressing force. The object is to provide an apparatus and a press-fitting method.

上記課題を解決する請求項1に記載の発明による圧入装置は、被圧入部品を保持する保持手段と、保持手段によって保持された被圧入部品に圧入部品を押圧する押圧手段と、押圧手段の押圧方向と直交する方向の超音波振動を被圧入部品に付加して振動させる振動手段とを有することを特徴とする。   The press-fitting device according to the first aspect of the present invention that solves the above-described problem includes a holding unit that holds the press-fit component, a press unit that presses the press-fit component against the press-fit component held by the holding unit, and a press of the press unit And vibration means for adding ultrasonic vibration in a direction orthogonal to the direction to the press-fit component to vibrate.

請求項2に記載の発明による圧入装置は、円形の開口部から同一径で軸方向に延在する圧入穴が形成された被圧入部品を保持する保持手段と、保持手段によって保持された被圧入部品の圧入穴に、一定径で軸方向に延在する外周面を有した圧入部品を該圧入部品の軸方向に沿って押圧する押圧手段と、圧入穴の径方向の超音波振動を前記被圧入部品に付加して振動させる振動手段とを有することを特徴とする。   A press-fitting device according to a second aspect of the present invention includes a holding means for holding a press-fitted part in which a press-fitting hole having the same diameter and extending in the axial direction is formed from a circular opening, and a press-fitting held by the holding means. A pressing means for pressing a press-fit component having an outer peripheral surface extending in the axial direction with a constant diameter into the press-fit hole of the component along the axial direction of the press-fit component, and the ultrasonic vibration in the radial direction of the press-fit hole It has a vibration means which is added to the press-fitting part and vibrates.

請求項3に記載の発明は、請求項1又は2に記載の圧入装置において、振動手段が、超音波振動を発生させる振動発生手段と、振動発生手段に設けられて振動発生手段によって発生させた超音波振動により振動する振動子と、振動子を被圧入部品に押接する振動子押接手段とを有することを特徴とする。   According to a third aspect of the present invention, in the press-fitting device according to the first or second aspect, the vibration unit is generated by the vibration generation unit provided in the vibration generation unit and the vibration generation unit that generates the ultrasonic vibration. It has a vibrator that vibrates by ultrasonic vibration and a vibrator pressing means that presses the vibrator against a press-fit component.

請求項4に記載の発明は、請求項3に記載の圧入装置において、振動手段が、振動子押接手段によって振動子を被圧入部品に押接する押接力を調整可能な押接力調整手段を有することを特徴とする。   According to a fourth aspect of the present invention, in the press-fitting device according to the third aspect, the vibration means has a pressing force adjusting means capable of adjusting a pressing force for pressing the vibrator against the press-fit component by the vibrator pressing means. It is characterized by that.

請求項5に記載の発明は、請求項3〜5のいずれか1項に記載の圧入装置において、振動手段が、被圧入部品を間に介在させて対向配置された第1の振動子を有する第1の振動発生手段と第2の振動子を有する第2の振動発生手段とを備え、振動子押接手段によって第1の振動手段と第2の振動手段の少なくとも一方を移動させて第1の振動子と第2の振動子との間に被圧入部品を挟持させることを特徴とする。   According to a fifth aspect of the present invention, in the press-fitting device according to any one of the third to fifth aspects, the vibration means has a first vibrator disposed opposite to each other with a press-fit component interposed therebetween. A first vibration generating means and a second vibration generating means having a second vibrator, wherein at least one of the first vibration means and the second vibration means is moved by the vibrator pressing means to move the first vibration generating means; A press-fit component is sandwiched between the vibrator and the second vibrator.

請求項6に記載の発明は、請求項1〜5のいずれかに記載の圧入装置において、振動手段が、超音波振動の振動周波数を20キロヘルツ〜100キロヘルツの範囲で変更可能な振動周波数変更手段を有することを特徴とする。   According to a sixth aspect of the present invention, in the press-fitting device according to any one of the first to fifth aspects, the vibration means is a vibration frequency changing means capable of changing a vibration frequency of ultrasonic vibration within a range of 20 kilohertz to 100 kilohertz. It is characterized by having.

請求項7に記載の発明は、保持手段に保持された被圧入部品に押圧手段により圧入部品を圧入する圧入方法において、圧入方向と直交する方向の超音波振動を被圧入部品に付加した状態で圧入部品を被圧入部品に圧入することを特徴とする。   According to a seventh aspect of the present invention, in the press-fitting method in which the press-fitting part is press-fitted into the press-fitted part held by the holding means by the pressing means, the ultrasonic vibration in a direction orthogonal to the press-fitting direction is added to the press-fitted part. The press-fitting part is press-fitted into the press-fitted part.

請求項1に記載の発明によると、押圧方向と直交する方向の超音波振動を被圧入部品に付加しているので、押圧手段の押圧力に影響を受けることなく、被圧入部品に超音波振動を付加することができ、被圧入部品を確実に振動させることができる。よって、比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の押圧力を簡単かつ確実に軽減でき、圧入部品を被圧入部品に容易に圧入できる。   According to the first aspect of the invention, since the ultrasonic vibration in the direction orthogonal to the pressing direction is added to the press-fit component, the ultrasonic vibration is applied to the press-fit component without being affected by the pressing force of the pressing means. Can be added, and the press-fit component can be vibrated reliably. Therefore, the pressing force of the press-fitting component that is required to be pressed against the press-fitted component with a relatively strong pressing force can be easily and reliably reduced, and the press-fitting component can be easily press-fitted into the press-fitted component.

また、例えば自動車のアクスルシャフトを回転自在に支持するハウジングにベアリングを圧入する場合には、被圧入部品であるハウジングを振動させるので、圧入部品であるベアリングへの超音波振動による影響を抑制できる。   Further, for example, when the bearing is press-fitted into a housing that rotatably supports an axle shaft of an automobile, the housing that is a press-fit part is vibrated, so that the influence of ultrasonic vibration on the bearing that is the press-fit part can be suppressed.

更に、保持手段によって保持された被圧入部品を超音波振動させるので、圧入過程においてその相対位置が変化する圧入部品に振動発生手段を同期させて追従させる必要がなく、構成を簡単なものにすることができる。   Further, since the press-fit component held by the holding means is ultrasonically vibrated, it is not necessary to synchronize the vibration generating means with the press-fit component whose relative position changes in the press-fitting process, and the structure is simplified. be able to.

請求項2に記載の発明によると、圧入穴の径方向に振動する超音波振動を被圧入部品に付加しているので、押圧手段の押圧力に影響を受けることなく、被圧入部品に超音波振動を付加することができ、被圧入部品を確実に振動させることができる。よって、比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の押圧力を簡単かつ確実に軽減でき、圧入部品を被圧入部品に容易に圧入できる。   According to the second aspect of the present invention, since the ultrasonic vibration that vibrates in the radial direction of the press-fitting hole is added to the press-fit component, the ultrasonic wave is applied to the press-fit component without being affected by the pressing force of the pressing means. Vibration can be added, and the press-fit component can be vibrated reliably. Therefore, the pressing force of the press-fitting component that is required to be pressed against the press-fitted component with a relatively strong pressing force can be easily and reliably reduced, and the press-fitting component can be easily press-fitted into the press-fitted component.

また、例えば自動車のアクスルシャフトを回転自在に支持するハウジングにベアリングを圧入する場合には、被圧入部品であるハウジングを振動させるので、圧入部品であるベアリングへの超音波振動による影響を抑制できる。   Further, for example, when the bearing is press-fitted into a housing that rotatably supports an axle shaft of an automobile, the housing that is a press-fit part is vibrated, so that the influence of ultrasonic vibration on the bearing that is the press-fit part can be suppressed.

更に、保持手段によって保持された被圧入部品を超音波振動させるので、圧入過程においてその相対位置が変化する圧入部品に振動発生手段を同期させて追従させる必要がなく、構成を簡単なものにすることができる。   Further, since the press-fit component held by the holding means is ultrasonically vibrated, it is not necessary to synchronize the vibration generating means with the press-fit component whose relative position changes in the press-fitting process, and the structure is simplified. be able to.

請求項3に記載の発明は、振動手段の構成の一例を具体的に示したものであり、これによれば、振動手段は、振動発生手段により超音波振動を発生させ、その振動発生手段によって発生させた超音波振動により振動子を振動させ、振動子を被圧入部品に押接することができる。したがって、振動発生手段で発生させた超音波振動を振動子から被圧入部品に確実に伝達でき、被圧入部品を振動させることができる。よって、比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の押圧力を簡単かつ確実に軽減できる。   The invention according to claim 3 specifically shows an example of the configuration of the vibration means. According to this, the vibration means generates ultrasonic vibrations by the vibration generation means, and the vibration generation means The vibrator can be vibrated by the generated ultrasonic vibration, and the vibrator can be pressed against the press-fit component. Therefore, the ultrasonic vibration generated by the vibration generating means can be reliably transmitted from the vibrator to the press-fit component, and the press-fit component can be vibrated. Accordingly, it is possible to easily and reliably reduce the pressing force of the press-fitting component that is required to be pressed against the press-fitted component with a relatively strong pressing force.

請求項4に記載の発明は、振動手段の構成の一例を具体的に示したものであり、これによれば、振動手段は、押接力調整手段を有しており、振動子押接手段によって振動子を被圧入部品に押接する押接力を調整することができる。したがって、被圧入部品の材質や形状等に応じて押接力を変化させることができ、被圧入部品に超音波振動を適切に付加させることができる。   The invention according to claim 4 specifically shows an example of the configuration of the vibration means. According to this, the vibration means has the pressing force adjusting means, and the vibrator pressing means The pressing force for pressing the vibrator against the press-fit component can be adjusted. Therefore, the pressing force can be changed according to the material, shape, etc. of the press-fit component, and ultrasonic vibration can be appropriately added to the press-fit component.

請求項5に記載の発明は、振動手段の構成の一例を具体的に示したものであり、これによれば、振動手段は、被圧入部品を間に介在させて対向配置された第1の振動子を有する第1の振動発生手段と第2の振動子を有する第2の振動発生手段とを備えており、振動子押接手段によって第1の振動手段と第2の振動手段の少なくとも一方を移動させて第1の振動子と第2の振動子との間に被圧入部品を挟持させる。   The invention according to claim 5 specifically shows an example of the configuration of the vibration means, and according to this, the vibration means is the first arranged opposite to each other with the press-fit component interposed therebetween. First vibration generating means having a vibrator and second vibration generating means having a second vibrator are provided, and at least one of the first vibration means and the second vibration means by the vibrator pressing means. Is moved so that the press-fit component is sandwiched between the first vibrator and the second vibrator.

したがって、被圧入部品を間に介して互いに対向する2方向から被圧入部品に超音波振動を付加することができ、被圧入部品を確実に振動させることができる。したがって、比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の押圧力を簡単かつ確実に軽減できる。   Accordingly, ultrasonic vibration can be applied to the press-fit component from two directions facing each other with the press-fit component interposed therebetween, and the press-fit component can be reliably vibrated. Therefore, it is possible to easily and reliably reduce the pressing force of the press-fit component that is required to be pressed against the press-fit component with a relatively strong pressing force.

請求項6に記載の発明は、振動手段の構成の一例を具体的に示したものであり、これによれば、振動手段は、振動周波数変更手段を有しており、超音波振動の振動周波数を20キロヘルツ〜100キロヘルツの範囲で変更することができる。したがって、圧入部品と被圧入部品の形状や材質等に応じて、圧入部品を被圧入部品に圧入するのに最適な振動周波数を選択して、被圧入部品を振動させることができる。   The invention according to claim 6 specifically shows an example of the configuration of the vibration means, and according to this, the vibration means has the vibration frequency changing means, and the vibration frequency of the ultrasonic vibration. Can be changed in the range of 20 kilohertz to 100 kilohertz. Therefore, the press-fit component can be vibrated by selecting an optimum vibration frequency for press-fitting the press-fit component into the press-fit component according to the shape and material of the press-fit component and the press-fit component.

請求項7に記載の発明によると、押圧方向と直交する方向の超音波振動を被圧入部品に付加しているので、押圧手段の押圧力に影響を受けることなく、被圧入部品に超音波振動を付加することができ、被圧入部品を確実に振動させることができる。よって、比較的強大な押圧力で被圧入部品に押圧することが要求される圧入部品の押圧力を簡単かつ確実に軽減でき、圧入部品を被圧入部品に容易に圧入できる。   According to the invention described in claim 7, since the ultrasonic vibration in the direction orthogonal to the pressing direction is added to the press-fit component, the ultrasonic vibration is applied to the press-fit component without being affected by the pressing force of the pressing means. Can be added, and the press-fit component can be vibrated reliably. Therefore, the pressing force of the press-fitting component that is required to be pressed against the press-fitted component with a relatively strong pressing force can be easily and reliably reduced, and the press-fitting component can be easily press-fitted into the press-fitted component.

また、例えば自動車のアクスルシャフトを回転自在に支持するハウジングにベアリングを圧入する場合には、被圧入部品であるハウジングを振動させるので、圧入部品であるベアリングへの超音波振動による影響を抑制できる。   Further, for example, when the bearing is press-fitted into a housing that rotatably supports an axle shaft of an automobile, the housing that is a press-fit part is vibrated, so that the influence of ultrasonic vibration on the bearing that is the press-fit part can be suppressed.

更に、保持手段によって保持された被圧入部品を超音波振動させるので、圧入過程においてその相対位置が変化する圧入部品に振動発生手段を同期させて追従させる必要がなく、構成を簡単なものにすることができる。   Further, since the press-fit component held by the holding means is ultrasonically vibrated, it is not necessary to synchronize the vibration generating means with the press-fit component whose relative position changes in the press-fitting process, and the structure is simplified. be able to.

次に、本発明の実施の形態について図に基づいて説明する。図1は、本実施の形態に係わる圧入装置1の構成を説明する図である。   Next, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a diagram illustrating the configuration of a press-fitting device 1 according to the present embodiment.

圧入装置1は、自動車のアクスルシャフトを回転自在に支持するハウジング(被圧入部品)100に、ベアリング(圧入部品)110を圧入するものである。ハウジング100は、円柱状のボス部101と、ボス部101の一方端で段差を介して拡径された大径部102とを有している。そして、これらボス部101と大径部102の中心を貫通するように軸孔103が穿設されている。軸孔103の大径部102側の端部には、ベアリング110を軸方向外側から圧入可能な圧入穴104が軸孔103と同軸上に凹設されている。   The press-fitting device 1 press-fits a bearing (press-fit part) 110 into a housing (press-fit part) 100 that rotatably supports an axle shaft of an automobile. The housing 100 includes a cylindrical boss portion 101 and a large-diameter portion 102 whose diameter is increased through a step at one end of the boss portion 101. A shaft hole 103 is formed so as to penetrate through the centers of the boss portion 101 and the large diameter portion 102. A press-fit hole 104 into which the bearing 110 can be press-fit from the outside in the axial direction is recessed coaxially with the shaft hole 103 at the end of the shaft hole 103 on the large diameter portion 102 side.

圧入穴104は、大径部102の端面中央に円形の開口部104aが形成されており、開口部104aから同一径を有して軸方向に延在する凹部形状を有している。そして、ベアリング110は、その外周面が一定径で軸方向に延在するように形成されている。   The press-fitting hole 104 has a circular opening 104a formed at the center of the end face of the large-diameter portion 102, and has a concave shape having the same diameter from the opening 104a and extending in the axial direction. The bearing 110 is formed so that the outer peripheral surface thereof has a constant diameter and extends in the axial direction.

圧入装置1は、テーブル3が床面(図示せず)に沿って設置され、そのテーブル3の上に門形フレーム4が立設されている。テーブル3は、水平に延在する上面部3aを有しており、その上面部3aの略中央位置には、ハウジング100を保持する保持手段10が設けられている。   In the press-fitting device 1, a table 3 is installed along a floor (not shown), and a portal frame 4 is erected on the table 3. The table 3 has an upper surface portion 3a extending horizontally, and a holding means 10 for holding the housing 100 is provided at a substantially central position of the upper surface portion 3a.

保持手段10は、ハウジング100のボス部101を挿入可能な内径の保持穴13を有する保持台11を有している。保持台11は、所定の肉厚からなる円筒形状を有しており、下端がテーブル3の上面部3aに固定されて、テーブル3の上面部3aから上方に向かって延出し、その上端に載置面12が水平に延在するように形成されている。   The holding means 10 has a holding table 11 having a holding hole 13 having an inner diameter into which the boss 101 of the housing 100 can be inserted. The holding table 11 has a cylindrical shape with a predetermined thickness, and a lower end is fixed to the upper surface portion 3a of the table 3, extends upward from the upper surface portion 3a of the table 3, and is mounted on the upper end thereof. The mounting surface 12 is formed to extend horizontally.

載置面12は、保持台11の保持穴13にハウジング100のボス部を挿入することによってハウジング100の大径部102と対向し接面するように形成されている。保持穴13は、ボス部101の挿入によって保持穴13の内周面とボス部101の外周面との間に所定の間隙を有して対向する内径を有している。   The mounting surface 12 is formed so as to face and contact the large-diameter portion 102 of the housing 100 by inserting the boss portion of the housing 100 into the holding hole 13 of the holding table 11. The holding hole 13 has an inner diameter that is opposed with a predetermined gap between the inner peripheral surface of the holding hole 13 and the outer peripheral surface of the boss portion 101 when the boss portion 101 is inserted.

したがって、保持手段10は、保持台11の保持穴13にハウジング100のボス部を挿入してハウジング100の大径部102を載置面12に載せることによって、ハウジング100をその軸孔103が上下方向に延在しかつ圧入穴104の開口部104aが上方に向かって開口する姿勢状態で保持でき、更に、保持穴13の内周面とボス部101の外周面との間に形成される所定の間隙の分だけ水平方向に移動できるように保持できる。   Therefore, the holding means 10 inserts the boss portion of the housing 100 into the holding hole 13 of the holding base 11 and places the large diameter portion 102 of the housing 100 on the mounting surface 12, so that the shaft hole 103 of the housing 100 is vertically moved. Can be held in a posture that extends in the direction and the opening 104 a of the press-fitting hole 104 opens upward, and is further formed between the inner peripheral surface of the holding hole 13 and the outer peripheral surface of the boss portion 101. It can be held so that it can move in the horizontal direction by the gap.

門形フレーム4は、テーブル3の左右両側の端部にそれぞれ立設された一対の縦部フレーム5L、5Rと、これら一対の縦部フレーム5L、5Rの上端部間に掛け渡されて保持台11の上方で水平に延在する上部フレーム6とによって構成されており、その上部フレーム6には、ベアリング110をハウジング100に押圧する押圧手段20が設けられている。   The gate-shaped frame 4 is spanned between a pair of vertical frames 5L and 5R erected on the left and right ends of the table 3, and the upper ends of the pair of vertical frames 5L and 5R. 11 and an upper frame 6 that extends horizontally above 11, and the upper frame 6 is provided with pressing means 20 that presses the bearing 110 against the housing 100.

押圧手段20は、上部フレーム6の略中央位置に上部フレーム6から上方に向かって突出するように固定されたシリンダ本体21aと、シリンダ本体21aから下方に向かって突出して油圧の供給制御により上下に移動する油圧ラム21bとを有した油圧シリンダ21を有している。   The pressing means 20 has a cylinder body 21a fixed so as to protrude upward from the upper frame 6 at a substantially central position of the upper frame 6, and protrudes downward from the cylinder body 21a and moves up and down by hydraulic pressure supply control. The hydraulic cylinder 21 has a moving hydraulic ram 21b.

油圧シリンダ21は、油圧の供給制御によって油圧ラム21bを下方(図中に大矢印で示す方向)に向かって移動させて保持台11に接近させ、保持台11に保持されたハウジング100の上方から圧入穴104に接近し、圧入穴104の開口部104aの上に載置されているベアリング110に当接し、ベアリング110を圧入穴104の軸方向に沿って下方に押圧して、圧入穴104に圧入するように構成されている。   The hydraulic cylinder 21 moves the hydraulic ram 21b downward (in the direction indicated by a large arrow in the figure) by hydraulic pressure supply control so as to approach the holding table 11, and from above the housing 100 held by the holding table 11. It approaches the press-fitting hole 104, abuts on the bearing 110 placed on the opening 104 a of the press-fitting hole 104, presses the bearing 110 downward along the axial direction of the press-fitting hole 104, and enters the press-fitting hole 104. It is configured to press fit.

また、門形フレーム4を構成する一対の縦部フレーム5L、5Rには、ハウジング100に超音波振動を付加して、ハウジング100を押圧手段20の押圧方向に直交する方向(図中に小矢印で示す方向)、換言すると、圧入穴104の径方向に振動させる振動手段30が設けられている。   In addition, ultrasonic vibration is applied to the housing 100 to the pair of vertical frames 5L and 5R constituting the portal frame 4 so that the housing 100 is perpendicular to the pressing direction of the pressing means 20 (small arrows in the figure). In other words, the vibration means 30 for vibrating in the radial direction of the press-fitting hole 104 is provided.

振動手段30は、ハウジング100を間に介在させて互いに左右に離間した位置に配置された第1振動発生手段31及び第2振動発生手段41を有している。第1振動発生手段31は、左側の縦部フレーム5Lに固定されており、第1振動子32が押圧手段20の押圧方向と直交する方向に向かって突出し、ハウジング100の大径部102に第1振動子32の先端部が当接するように設けられている。   The vibration unit 30 includes a first vibration generation unit 31 and a second vibration generation unit 41 that are disposed at positions spaced apart from each other with the housing 100 interposed therebetween. The first vibration generating means 31 is fixed to the left vertical frame 5L, the first vibrator 32 protrudes in a direction perpendicular to the pressing direction of the pressing means 20, and the first vibration generating means 31 protrudes from the large diameter portion 102 of the housing 100. One transducer 32 is provided so that the tip end thereof abuts.

第2振動発生手段41は、右側の縦部フレーム5Rに、押圧手段20の押圧方向に直交する方向に沿って往復移動自在に支持されている。そして、第2振動子42の先端部がハウジング100の大径部102に対向して、第2振動発生手段41の前進移動により、押接可能に形成されている。   The second vibration generating means 41 is supported by the right vertical frame 5R so as to be capable of reciprocating along a direction orthogonal to the pressing direction of the pressing means 20. The distal end portion of the second vibrator 42 is opposed to the large-diameter portion 102 of the housing 100, and can be pressed by the forward movement of the second vibration generating means 41.

第1振動子32の先端部と第2振動子42の先端部には、それぞれ先端側に移行するにしたがって上下幅が漸次狭くなる楔状のホーンが形成されている。第1振動発生手段31と第2振動発生手段41は、振動制御手段(振動周波数調整手段)33からの制御信号に基づいて、押圧手段20の押圧方向に直交する方向に振動する超音波振動を発生させ、かつ複数種の第1振動子32及び第2振動子42から所望の振動数に合わせた振動子を選択装着する等により超音波振動の振動周波数を20キロヘルツ〜100キロヘルツの間で変更することができる構成を有している。   A wedge-shaped horn is formed at the distal end of the first vibrator 32 and the distal end of the second vibrator 42 so that the vertical width gradually decreases as it moves toward the distal end. The first vibration generating means 31 and the second vibration generating means 41 generate ultrasonic vibrations that vibrate in a direction orthogonal to the pressing direction of the pressing means 20 based on a control signal from the vibration control means (vibration frequency adjusting means) 33. The vibration frequency of ultrasonic vibration is changed between 20 kilohertz and 100 kilohertz by, for example, selectively mounting a vibrator that is generated and selected from a plurality of types of first vibrator 32 and second vibrator 42 according to a desired frequency. It has the structure which can do.

そして、右側の縦部フレーム5Rには、第2振動発生手段41を押圧手段20の押圧方向に直交する方向に沿って前進移動させて、第2振動子42をハウジング100の大径部102に押接する振動子押接手段50が設けられている。   Then, the second vibration generating means 41 is moved forward along the direction perpendicular to the pressing direction of the pressing means 20 to the right vertical frame 5R, and the second vibrator 42 is moved to the large diameter portion 102 of the housing 100. A vibrator pressing means 50 for pressing is provided.

振動子押接手段50は、シリンダ本体51aが右側の縦部フレーム5Rに固定され、シリンダロッド51bが第2振動発生手段41に連結された空圧シリンダ51を備えている。そして、圧縮空気の供給制御により、空圧シリンダ51のシリンダロッド51bをシリンダ本体51aから突出させて第2振動発生手段41を前進移動させ、第2振動子42をハウジング100の大径部102に当接させて、圧入穴104の径方向に押接し、第1振動子32との協同によりハウジング100の大径部102を圧入穴104の径方向に沿って両側から挟持するように構成されている。   The vibrator pressing means 50 includes a pneumatic cylinder 51 in which a cylinder body 51a is fixed to the right vertical frame 5R, and a cylinder rod 51b is connected to the second vibration generating means 41. Then, by the compressed air supply control, the cylinder rod 51b of the pneumatic cylinder 51 is protruded from the cylinder body 51a to move the second vibration generating means 41 forward, and the second vibrator 42 is moved to the large diameter portion 102 of the housing 100. The large diameter portion 102 of the housing 100 is clamped from both sides along the radial direction of the press-fitting hole 104 in cooperation with the first vibrator 32. Yes.

また、空圧シリンダ51のシリンダ本体51aと圧縮空気の供給源との間には、圧縮空気の圧力を調整する空圧レギュレータ52が設けられており、第2振動子42をハウジング100の大径部102に押接する押接力を調整することができるようになっている(押接力調整手段)。これにより、第1振動子31と第2振動子42によりハウジング100の大径部102を挟持する力を可変させ、ハウジング100の材質や形状等に応じて、超音波振動を適切に付加することができる。   Further, an air pressure regulator 52 for adjusting the pressure of the compressed air is provided between the cylinder body 51 a of the pneumatic cylinder 51 and the compressed air supply source, and the second vibrator 42 has a large diameter of the housing 100. The pressing force that presses against the portion 102 can be adjusted (pressing force adjusting means). Accordingly, the force for holding the large-diameter portion 102 of the housing 100 by the first vibrator 31 and the second vibrator 42 is varied, and ultrasonic vibration is appropriately applied according to the material, shape, etc. of the housing 100. Can do.

次に、上記構成を有する圧入装置1を用いた圧入方法について以下に説明する。   Next, a press-fitting method using the press-fitting device 1 having the above configuration will be described below.

まず、押圧手段20の油圧ラム21bが上方に退避し、振動子押接手段50のシリンダロッド51bが右側に退避した状態で、ハウジング100を保持手段10に保持させる。ハウジング100の保持手段10への保持は、ハウジング100のボス部101を保持台11の保持穴13に挿入して大径部102を載置面12に載せることによって行われる。   First, the housing 100 is held by the holding means 10 with the hydraulic ram 21b of the pressing means 20 retracted upward and the cylinder rod 51b of the vibrator pressing means 50 retracted to the right. The housing 100 is held by the holding means 10 by inserting the boss 101 of the housing 100 into the holding hole 13 of the holding base 11 and placing the large diameter portion 102 on the mounting surface 12.

これにより、ハウジング100は、軸孔103が上下方向に延在しかつ圧入穴104の開口部104aが上方に向かって開口する姿勢状態で保持され、更に、保持穴13の内周面とボス部101の外周面との間に形成される所定の間隙の分だけ水平方向に移動自在に保持され、ハウジング100の大径部102に第1振動発生手段31の第1振動子32が当接或いは所定の間隙を有して対向した状態とされる。   As a result, the housing 100 is held in a posture in which the shaft hole 103 extends in the vertical direction and the opening 104a of the press-fitting hole 104 opens upward, and further, the inner peripheral surface of the holding hole 13 and the boss portion The first vibrator 32 of the first vibration generating means 31 is in contact with the large-diameter portion 102 of the housing 100 or is held so as to be movable in the horizontal direction by a predetermined gap formed between the outer peripheral surface of the housing 101 and It is in a state of facing each other with a predetermined gap.

そして、ベアリング110を開口部104aの上に載置して、圧入穴104と同軸上にセットする。それから、振動子押接手段50のシリンダロッド51bをシリンダ本体51aから突出させて第2振動発生手段41を前進移動させ、第2振動子42をハウジング100の大径部102に当接させて押圧手段20の押圧方向に直交する方向に押接し、大径部102を第1振動子32と第2振動子42によって圧入穴104の径方向に沿って左右両側から挟持する。   Then, the bearing 110 is placed on the opening 104 a and set coaxially with the press-fitting hole 104. Then, the cylinder rod 51b of the vibrator pressing means 50 is protruded from the cylinder body 51a, the second vibration generating means 41 is moved forward, and the second vibrator 42 is brought into contact with the large diameter portion 102 of the housing 100 and pressed. The large diameter portion 102 is pressed from the left and right sides along the radial direction of the press-fitting hole 104 by the first vibrator 32 and the second vibrator 42 in a direction perpendicular to the pressing direction of the means 20.

そして、第1振動発生手段31と第2振動発生手段41により、それぞれ超音波振動を発生させて、第1振動子32と第2振動子42からハウジング100に圧入方向と直交する方向の超音波振動を付加し、ハウジング100を圧入穴104の径方向に振動させる。それから、かかる振動状態で押圧手段20の油圧ラム21bをシリンダ本体21aから突出させてベアリング110の上面に当接させ、ベアリング110を圧入穴104の軸方向に沿って下方に押圧して圧入穴104内に圧入する。   Then, the first vibration generating means 31 and the second vibration generating means 41 generate ultrasonic vibrations respectively, and the ultrasonic waves in the direction orthogonal to the press-fitting direction from the first vibrator 32 and the second vibrator 42 to the housing 100 are obtained. Vibration is applied, and the housing 100 is vibrated in the radial direction of the press-fitting hole 104. Then, in such a vibration state, the hydraulic ram 21 b of the pressing means 20 protrudes from the cylinder body 21 a and contacts the upper surface of the bearing 110, and the bearing 110 is pressed downward along the axial direction of the press-fitting hole 104 to press-fitting the hole 104. Press fit inside.

上記構成を有する圧入装置1によれば、押圧手段20の押圧方向と直交する方向の超音波振動をハウジング100に付加しているので、押圧手段20の押圧力に影響を受けることなく、ハウジング100に超音波振動を付加することができ、ハウジング100を確実に振動させることができる。   According to the press-fitting device 1 having the above configuration, since the ultrasonic vibration in the direction orthogonal to the pressing direction of the pressing means 20 is applied to the housing 100, the housing 100 is not affected by the pressing force of the pressing means 20. Ultrasonic vibration can be added to the housing 100, and the housing 100 can be reliably vibrated.

そして、ハウジング100を圧入穴104の径方向に振動させることができ、圧入穴104の内周面とベアリング110の外周面との間の摩擦抵抗を大幅に低減し、ベアリング110を凹部102に圧入するために必要とされる押圧力を大幅に軽減することができる。   Then, the housing 100 can be vibrated in the radial direction of the press-fitting hole 104, the frictional resistance between the inner peripheral surface of the press-fitting hole 104 and the outer peripheral surface of the bearing 110 is greatly reduced, and the bearing 110 is press-fitted into the recess 102. The pressing force required to do this can be greatly reduced.

これにより、例えば比較的強大な押圧力でハウジング100に押圧することが要求されるベアリング110の押圧力を簡単かつ確実に軽減できる。したがって、押圧手段20による押圧力を小さくして、押圧手段20の省エネルギー化を図ることができる。   Thereby, for example, the pressing force of the bearing 110 that is required to be pressed against the housing 100 with a relatively strong pressing force can be easily and reliably reduced. Therefore, the pressing force by the pressing means 20 can be reduced to save energy of the pressing means 20.

また、圧入装置1は、振動手段30によってハウジング100を振動させており、ベアリング110には振動を加えていないので、ボールへの超音波振動による影響を抑制することができ、ベアリング110の所期の性能を確保できる。   Further, since the press-fitting device 1 vibrates the housing 100 by the vibration means 30 and does not apply vibration to the bearing 110, the influence of the ultrasonic vibration on the ball can be suppressed. Performance can be secured.

そして、上記圧入装置1では、振動手段30が、第1振動子32と第2振動子42によってハウジング100を間に介して互いに対向する2方向からハウジング100に超音波振動を付加するので、ハウジング100をより強い力で確実に振動させることができる。   In the press-fitting device 1, the vibration means 30 applies ultrasonic vibration to the housing 100 from two directions facing each other with the housing 100 interposed therebetween by the first vibrator 32 and the second vibrator 42. 100 can be vibrated reliably with a stronger force.

また、ハウジング100の材質や形状等に応じて押接力を調整することによって、ハウジング10に超音波振動を適切に付加できる。また、超音波振動の振動周波数をハウジング100の固有振動数に合わせる等、20キロヘルツ〜100キロヘルツの範囲で変更することによって、圧入に最適な振動周波数でハウジング100を振動させることができ、圧入を簡単かつ確実に行うことができる。   Further, by adjusting the pressing force according to the material and shape of the housing 100, ultrasonic vibration can be appropriately applied to the housing 10. Further, by changing the frequency of the ultrasonic vibration to the natural frequency of the housing 100, such as by adjusting the frequency within the range of 20 kHz to 100 kHz, the housing 100 can be vibrated at the optimal vibration frequency for press-fitting. It can be done easily and reliably.

更に、上記圧入装置1は、保持手段10と押圧手段20を有した既存の圧入装置に、振動手段30を後付けすることによって簡単に構成することができ、容易に実施できるという効果を有している。   Furthermore, the press-fitting device 1 can be easily configured by retrofitting the vibration means 30 to an existing press-fitting device having the holding means 10 and the pressing means 20, and has the effect that it can be easily implemented. Yes.

尚、本発明は、上述の実施の形態に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々の変更が可能である。例えば、上述の実施の形態では、第1振動発生手段31を左側の縦部フレーム5Lに固定し、第2振動発生手段41を右側の縦部フレーム5Rに往復移動自在に設けて振動子押接手段50により前進移動させて、第1振動子32と第2振動子42との間にハウジング100を挟持する場合を例に説明したが、第1振動発生手段31も左側の縦部フレーム5Lに往復移動自在に設けて振動子押接手段50により前進移動させて、第1振動子32と第2振動子42との間にハウジング100を挟持してもよい。   In addition, this invention is not limited to the above-mentioned embodiment, A various change is possible in the range which does not deviate from the meaning of this invention. For example, in the above-described embodiment, the first vibration generating means 31 is fixed to the left vertical frame 5L, and the second vibration generating means 41 is provided on the right vertical frame 5R so as to be reciprocally movable so as to press the vibrator. Although the case where the housing 100 is sandwiched between the first vibrator 32 and the second vibrator 42 by moving forward by the means 50 has been described as an example, the first vibration generating means 31 is also attached to the left vertical frame 5L. The housing 100 may be sandwiched between the first vibrator 32 and the second vibrator 42 by being reciprocally moved and moved forward by the vibrator pressing means 50.

また、上述の実施の形態では、振動手段30が第1振動発生手段31と第2振動発生手段41という2つの振動発生手段を有する場合を例に説明したが、振動発生手段を1つとしてもよい。例えば上記実施の形態の場合では、ハウジング100が保持台11上で水平方向に移動しないように、クランプなどによって保持し、押圧手段20の押圧方向に直交する方向に沿って振動発生手段を移動させて、振動子をハウジング100の大径部102に当接させて、圧入穴104の径方向に押接することによって、ハウジング100に超音波振動を付加する構成とする。これによれば、振動発生手段及び振動子を1個に減らすことができ、圧入装置1の部品コストや製造コストを低減できる。   In the above-described embodiment, the case where the vibration unit 30 includes two vibration generation units, the first vibration generation unit 31 and the second vibration generation unit 41, has been described as an example. Good. For example, in the case of the above embodiment, the housing 100 is held by a clamp or the like so that the housing 100 does not move in the horizontal direction on the holding table 11, and the vibration generating means is moved along a direction orthogonal to the pressing direction of the pressing means 20. Thus, the ultrasonic vibration is applied to the housing 100 by bringing the vibrator into contact with the large-diameter portion 102 of the housing 100 and pressing it in the radial direction of the press-fitting hole 104. According to this, the vibration generating means and the vibrator can be reduced to one, and the parts cost and manufacturing cost of the press-fitting device 1 can be reduced.

また、上述の実施の形態では、被圧入部品の例として自動車のアクスルシャフトを回転自在に支持するハウジング100、圧入部品の例としてベアリング110を例に説明したが、ブッシュやオイルシールの圧入等にも適用できるものである。   Further, in the above-described embodiment, the housing 100 that rotatably supports the axle shaft of the automobile as an example of the press-fit part and the bearing 110 as an example of the press-fit part have been described as examples. Is also applicable.

本実施の形態に係わる圧入装置の構成を説明する図である。It is a figure explaining the structure of the press injection apparatus concerning this Embodiment.

符号の説明Explanation of symbols

1 圧入装置
10 保持手段
20 押圧手段
30 振動手段
31 第1振動発生手段
32 第1振動子
33 振動制御手段(振動周波数調整手段)
41 第2振動発生手段
42 第2振動子
50 振動子押接手段
52 空圧レギュレータ(押接力調整手段)
100 ハウジング(被圧入部品)
104 圧入穴
104a 開口部
110 ベアリング(圧入部品)
DESCRIPTION OF SYMBOLS 1 Press-fit apparatus 10 Holding means 20 Press means 30 Vibration means 31 First vibration generation means 32 First vibrator 33 Vibration control means (vibration frequency adjustment means)
41 Second vibration generating means 42 Second vibrator 50 Vibrator pressing means 52 Pneumatic regulator (pressing force adjusting means)
100 Housing (Press-fit part)
104 Press-fit hole 104a Opening 110 Bearing (Press-fit part)

Claims (7)

被圧入部品を保持する保持手段と、
該保持手段によって保持された前記被圧入部品に圧入部品を押圧する押圧手段と、
該押圧手段の押圧方向と直交する方向の超音波振動を前記被圧入部品に付加して振動させる振動手段とを有することを特徴とする圧入装置。
Holding means for holding the press-fit component;
A pressing unit that presses the press-fitting component against the press-fitted component held by the holding unit;
A press-fitting device, comprising: a vibrating unit that vibrates by adding ultrasonic vibration in a direction orthogonal to the pressing direction of the pressing unit to the press-fitted component.
円形の開口部から同一径で軸方向に延在する圧入穴が形成された被圧入部品を保持する保持手段と、
該保持手段によって保持された前記被圧入部品の圧入穴に、一定径で軸方向に延在する外周面を有した圧入部品を該圧入部品の軸方向に沿って押圧する押圧手段と、
前記圧入穴の径方向の超音波振動を前記被圧入部品に付加して振動させる振動手段とを有することを特徴とする圧入装置。
Holding means for holding a press-fit component in which a press-fit hole extending in the axial direction with the same diameter from a circular opening is formed;
A pressing means for pressing a press-fit component having an outer peripheral surface extending in the axial direction with a constant diameter along the axial direction of the press-fit component into a press-fit hole of the press-fit component held by the holding means;
A press-fitting device comprising vibration means for adding ultrasonic vibration in a radial direction of the press-fitting hole to the press-fitted component to vibrate.
前記振動手段は、
超音波振動を発生させる振動発生手段と、
該振動発生手段に設けられて前記振動発生手段によって発生させた超音波振動により振動する振動子と、
前記振動子を前記被圧入部品に押接する振動子押接手段と、
を有することを特徴とする請求項1又は2に記載の圧入装置。
The vibration means includes
Vibration generating means for generating ultrasonic vibration;
A vibrator provided in the vibration generating means and vibrating by ultrasonic vibration generated by the vibration generating means;
Vibrator pressing means for pressing the vibrator against the press-fit component;
The press-fitting device according to claim 1 or 2, characterized by comprising:
前記振動手段は、前記振動子押接手段によって前記振動子を前記被圧入部品に押接する押接力を調整可能な押接力調整手段を有することを特徴とする請求項3に記載の圧入装置。   The press-fitting device according to claim 3, wherein the vibration unit includes a pressing force adjusting unit capable of adjusting a pressing force for pressing the vibrator against the press-fit component by the vibrator pressing unit. 前記振動手段は、前記被圧入部品を間に介在させて対向配置された第1の振動子を有する第1の振動発生手段と第2の振動子を有する第2の振動発生手段とを備え、
前記振動子押接手段によって前記第1の振動手段と第2の振動手段の少なくとも一方を移動させて前記第1の振動子と第2の振動子との間に前記被圧入部品を挟持させることを特徴とする請求項3〜5のいずれか1項に記載の圧入装置。
The vibration means includes a first vibration generation means having a first vibrator and a second vibration generation means having a second vibrator disposed to face each other with the press-fitted parts interposed therebetween,
At least one of the first vibrating means and the second vibrating means is moved by the vibrator pressing means to sandwich the press-fitted component between the first vibrator and the second vibrator. The press-fitting device according to any one of claims 3 to 5.
前記振動手段は、超音波振動の振動周波数を20キロヘルツ〜100キロヘルツの範囲で変更可能な振動周波数変更手段を有することを特徴とする請求項1〜5のいずれか1項に記載の圧入装置。   The press-fitting device according to any one of claims 1 to 5, wherein the vibration means includes vibration frequency changing means capable of changing a vibration frequency of ultrasonic vibration in a range of 20 kilohertz to 100 kilohertz. 保持手段に保持された被圧入部品に押圧手段により圧入部品を圧入する圧入方法において、
圧入方向と直交する方向の超音波振動を前記被圧入部品に付加した状態で前記圧入部品を前記被圧入部品に圧入することを特徴とする圧入方法。
In the press-fitting method for press-fitting the press-fitting part into the press-fitted part held by the holding means by the pressing means,
A press-fitting method, wherein the press-fitting component is press-fitted into the press-fitted component in a state where ultrasonic vibration in a direction orthogonal to the press-fitting direction is applied to the press-fitted component.
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