JP2007016969A - Manufacturing method of rubber roller - Google Patents
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Abstract
Description
本発明は、ゴムローラの表面に粉体を塗布し、粉体層を形成するローラの製造方法に関するものである。 The present invention relates to a roller manufacturing method in which powder is applied to the surface of a rubber roller to form a powder layer.
円筒形状の部材に粉を均一に塗布する技術がある(例えば、特許文献1参照)。しかし、ゴムローラ表面に粉を均一に塗布するだけで、粉体が擦り込まれた状態の紛体層は形成できない。初期には粉体がゴムローラへ良好に付着し、ローラ表面に平滑性に優れた粉体層が形成されるが、耐久時には粉体層が良好に保持されず、この方法だけでは、ゴムローラ表面に粉体層を確実に形成することはできない。 There is a technique for uniformly applying powder to a cylindrical member (for example, see Patent Document 1). However, it is not possible to form a powder layer in which the powder is rubbed by simply applying the powder uniformly to the rubber roller surface. Initially, the powder adheres well to the rubber roller, and a powder layer with excellent smoothness is formed on the roller surface.However, the powder layer does not hold well during durability, and this method alone does not adhere to the rubber roller surface. The powder layer cannot be reliably formed.
即ち、ゴムローラ上に異物質の付着低減効果を有する粉体を塗布する場合、塗布状態により耐久時の付着低減効果は大きく変わり、各種紛体を単に塗布しただけでは画像評価で耐久を進めるにつれて、付着低減効果が薄れてしまうという問題もあった。また、目視または表面粗さにより塗布状態の判断ができない場合にも、付着低減効果に大きな差が出てしまうので、塗布後の付着低減効果を判断することは困難であった。
本発明は、ゴムローラの表面に粉体を塗布し、粉体層を形成し、表面平滑性および付着性を向上させることを目的としている。 An object of this invention is to apply | coat powder to the surface of a rubber roller, to form a powder layer, and to improve surface smoothness and adhesiveness.
本発明の目的は以下の構成により達成される。 The object of the present invention is achieved by the following configurations.
(1)芯金と、該芯金上の弾性層と、該弾性層上の被覆層を有するゴムローラの製造方法において、該ゴムローラに層状化合物の粉体を付着させる粉付け工程、粉付けされた該ゴムローラの該粉体を擦り込む仮粉拭き工程、仮粉拭きされた該ゴムローラを仕上げ拭きする仕上げ拭き工程により、該ゴムローラ表面に粉体層を形成することを特徴とするゴムローラの製造方法。 (1) In a manufacturing method of a rubber roller having a cored bar, an elastic layer on the cored bar, and a coating layer on the elastic layer, a powdering step of attaching a layered compound powder to the rubber roller, A method for producing a rubber roller, comprising forming a powder layer on the surface of the rubber roller by a temporary powder wiping step for rubbing the powder of the rubber roller and a final wiping step for finishing and wiping the rubber roller wiped with the temporary powder.
(2)該粉付け工程は、粉体が載せられた弾性ローラAへ、該ゴムローラを接触させ、粉体を転移させて行う接触式粉付け工程、或いは該ゴムローラに粉体を含むエアーを吹き付けて行う非接触式粉付け工程であることを特徴とする(1)のゴムローラの製造方法。 (2) The powdering step is a contact-type powdering step in which the rubber roller is brought into contact with the elastic roller A on which the powder is placed and the powder is transferred, or air containing powder is blown onto the rubber roller. (1) The method for producing a rubber roller, which is a non-contact type powdering step.
(3)該接触式粉付け工程は、
粉体を載せるための弾性ローラAと粉貯め部を有しており、該粉貯め部のバイブレーションにより該弾性ローラA上に粉体を載せる工程、或いは、
該弾性ローラAに粉体を供給する弾性ローラBと粉貯め部を有しており、該粉貯め部に該弾性ローラBを押し付ける、または粉貯め部を該弾性ローラBに押し付ける工程を有することを特徴とする(2)のゴムローラの製造方法。
(3) The contact-type powdering process includes:
A step of placing the powder on the elastic roller A by virtue of the vibration of the powder reservoir, the elastic roller A for placing the powder and a powder reservoir, or
An elastic roller B for supplying powder to the elastic roller A and a powder storage unit, and a step of pressing the elastic roller B against the powder storage unit or pressing the powder storage unit against the elastic roller B (2) A method for producing a rubber roller according to (2).
(4)該弾性ローラAおよびBは、それぞれ独立に、表面に粘着性の層を有するローラ、発泡体により形成されたローラ、またはウレタンフォームにより形成されたローラであることを特徴とする(3)のゴムローラの製造方法。 (4) The elastic rollers A and B are each independently a roller having an adhesive layer on its surface, a roller formed of foam, or a roller formed of urethane foam (3 ) Rubber roller manufacturing method.
(5)該仮粉拭き工程、該仕上げ拭き工程は、微細な隙間を有する布および該布の内側に弾性体を配置した拭き部を該ゴムローラの円周方向に対して直角に押し当てる押し当て工程と、該拭き部を該ゴムローラの円周方向に対して平行にスライドさせるスライド工程で構成された拭き工程を有することを特徴とする(1)乃至(4)のいずれかのゴムローラの製造方法。 (5) The temporary powder wiping step and the finish wiping step are performed by pressing a cloth having a fine gap and a wiping portion having an elastic body disposed inside the cloth at a right angle to the circumferential direction of the rubber roller. The method for producing a rubber roller according to any one of (1) to (4), further comprising: a wiping step including a step and a sliding step of sliding the wiping portion parallel to the circumferential direction of the rubber roller .
(6)該拭き部の弾性体の形状は、ローラ状、または該布に密着する面を有するブロック状であり、ポリウレタンにより形成されていることを特徴とする(5)のゴムローラの製造方法。 (6) The method for producing a rubber roller according to (5), wherein the shape of the elastic body of the wiping portion is a roller shape or a block shape having a surface in close contact with the cloth, and is made of polyurethane.
(7)該拭き部の押し当て工程は、弾性的機能を有するバネ、シリンダ、重り、ロボットのいずれかにより構成される押し当て機構により、1N〜30N(約100g〜3000g)の範囲で押し当てることを特徴とする(5)のゴムローラの製造方法。 (7) The pressing step of the wiping portion is pressed within a range of 1N to 30N (about 100 g to 3000 g) by a pressing mechanism constituted by any of a spring, a cylinder, a weight, and a robot having an elastic function. (5) The method for producing a rubber roller according to (5).
(8)該拭き部のスライド工程は、直線的或いは曲線的に該拭き部を移動する機構により、10〜1500mm/secの範囲でスライドすることを特徴とする(5)のゴムローラの製造方法。 (8) The rubber roller manufacturing method according to (5), wherein the wiping portion sliding step slides in a range of 10 to 1500 mm / sec by a mechanism that moves the wiping portion linearly or in a curve.
(9)該直線的或いは曲線的に該拭き部を移動する機構は、少なくともロボット、カム、シリンダを含む機構であることを特徴とする請求項8に記載のゴムローラの製造方法。 (9) The rubber roller manufacturing method according to claim 8, wherein the mechanism for moving the wiping portion linearly or curvedly is a mechanism including at least a robot, a cam, and a cylinder.
(10)該仮粉拭き終了時または該仕上げ拭き終了時に該布の新しい面を繰り出す布送り工程、または該布の面を固定する工程を有することを特徴とする(5)のゴムローラの製造方法。 (10) The method for manufacturing a rubber roller according to (5), characterized by having a cloth feeding step of feeding out a new surface of the cloth at the end of the temporary powder wiping or the finishing wiping, or a step of fixing the surface of the cloth. .
(11)該粉体はハイドロタルサイト、ベントナイト、ゼオライトまたはカーボンの層状化合物であることを特徴とする(1)乃至(5)のいずれかのゴムローラの製造方法。 (11) The method for producing a rubber roller according to any one of (1) to (5), wherein the powder is a layered compound of hydrotalcite, bentonite, zeolite, or carbon.
本発明のゴムローラ製造方法によれば、ゴムローラに粉体を付着させる粉付け工程、粉付けされたゴムローラの粉体を擦り込む仮粉拭き工程、仮粉拭きされたゴムローラを仕上げ拭きする仕上げ拭き工程により、表面平滑性、付着性の良い粉体層が形成できる。 According to the rubber roller manufacturing method of the present invention, a powdering process for adhering powder to the rubber roller, a temporary powder wiping process for rubbing the powdered rubber roller powder, and a final wiping process for finishing and wiping the rubber roller wiped with the temporary powder. Thus, a powder layer having good surface smoothness and adhesion can be formed.
芯金と、その外周に形成された弾性層および被覆層を有するゴムローラの製造方法において、ゴムローラ表面に粉体(好ましくはハイドロタルサイト)を付着させる粉付け工程、布(例えば東レ社製)と弾性体による仮粉拭き工程、布と弾性体による仕上げ拭き工程を経て、ゴムローラ表面に粉体層を形成する。 In a method of manufacturing a rubber roller having a cored bar and an elastic layer and a coating layer formed on the outer periphery thereof, a powdering process for attaching powder (preferably hydrotalcite) to the surface of the rubber roller, a cloth (for example, manufactured by Toray Industries, Inc.) A powder layer is formed on the surface of the rubber roller through a temporary powder wiping process using an elastic body and a finishing wiping process using a cloth and an elastic body.
その際に、粉付け工程は、接触式または、非接触式でゴムローラ表面に均一に粉をつけることが好ましい。粉が不均一にゴムローラに付着すると、ゴムローラ表面がむらになったり、付着低減効果が発揮でない場合がある。そのために、粉を載せる弾性ローラAと粉貯め部を有しており、該粉貯め部のバイブレーションにより該弾性ローラA上に粉を載せる手段、或いは、該弾性ローラAに粉を供給する弾性ローラBと粉貯め部を有しており、該粉貯め部に弾性ローラを押し付けるまたは、粉貯め部を弾性ローラに押し付ける手段がある。ただし、弾性ローラAは、弾性体が好ましいが、表面に粘着層を持つ弾性ローラが尚好ましい。また、弾性ローラAに粉の凝集物が付着すると、拭きムラになったりするために、弾性ローラA且つ、弾性ローラB、または、弾性ローラA或いは、Bにならし機構を付加し、弾性ローラAまたは、B表面の粉を均一にすることが望ましい。 At that time, it is preferable that the powdering step is a contact type or non-contact type, and the powder is uniformly applied to the surface of the rubber roller. If the powder adheres unevenly to the rubber roller, the surface of the rubber roller may become uneven or the effect of reducing adhesion may not be exhibited. For this purpose, it has an elastic roller A for placing powder and a powder storage part, and means for placing powder on the elastic roller A by vibration of the powder storage part, or an elastic roller for supplying powder to the elastic roller A B and a powder storage part, and there is means for pressing the elastic roller against the powder storage part or pressing the powder storage part against the elastic roller. However, the elastic roller A is preferably an elastic body, but an elastic roller having an adhesive layer on the surface is still more preferable. In addition, if powder agglomerates adhere to the elastic roller A, wiping unevenness may occur. Therefore, the elastic roller A and the elastic roller B, or the elastic roller A or a leveling mechanism are added to the elastic roller A. It is desirable to make the powder on the A or B surface uniform.
仮粉拭き、仕上げ拭き工程では、ゴムローラ表面の塗布された粉体をゴムローラ表面に均一に擦り込むことが好ましい。仮粉拭き工程、仕上げ拭き工程は、微細な隙間を有する布および布の内側に弾性体を配置した拭き部をゴムローラの円周方向に対して直角に押し当てる押し当て機構と拭き部をゴムローラの円周方向に対して平行に、スライドさせるスライド機構で構成された拭き手段がある。ゴムローラと拭き部の平行度が重要であり、そのために、ガイドを使ったスライド機構などが挙げられるが、拭き部押し当て力が1Nなどの時には、ガイド等を使う方式では、力を均一に制御が困難である。そのために、1N〜5Nの範囲に置いては、ベアリング軸を用いた振り子式の押し当て方式にすることが望ましい。スライド機構部では、どうしても、ゴムローラの端部の拭き状態と中央の拭き状態が変化してしまうために、拭き部がゴムローラ端面から拭き部長さの1/3以上オーバーランさせることが望ましい。 In the temporary powder wiping and finishing wiping steps, it is preferable to uniformly rub the powder applied on the surface of the rubber roller onto the surface of the rubber roller. The temporary powder wiping process and the finishing wiping process consist of a cloth having a fine gap and a wiping part with an elastic body arranged on the inside of the cloth perpendicular to the circumferential direction of the rubber roller. There is a wiping means composed of a slide mechanism that slides in parallel to the circumferential direction. The parallelism between the rubber roller and the wiping part is important. For this reason, a slide mechanism using a guide can be cited. However, when the wiping part pressing force is 1N, etc., the force is controlled uniformly with the method using a guide. Is difficult. Therefore, in the range of 1N to 5N, it is desirable to adopt a pendulum type pressing method using a bearing shaft. In the slide mechanism section, the wiping state at the end of the rubber roller and the wiping state at the center are inevitably changed, so it is desirable that the wiping portion overruns 1 / or more of the length of the wiping portion from the end surface of the rubber roller.
本発明のローラの製造方法を電子写真装置の帯電ローラの製造方法に適用した実施例を図面を参照して説明する。 An embodiment in which the method for producing a roller of the present invention is applied to a method for producing a charging roller of an electrophotographic apparatus will be described with reference to the drawings.
(実施例1)
粉付け部は、図1に示すように、表面が粘着層で構成された弾性ローラA(2)(テクノロール製 A−452−G)に粉(8)を供給する発泡体により形成ローラ弾性ローラB(3)と粉貯め部(4)から構成されており、粉貯め部(4)に弾性ローラB(3)を弾性ローラB移動用シリンダ(7)で押し付け、弾性ローラB(3)に粉を補給する。弾性ローラB(3)に粉の凝集がないようにならし機構としてウレタンの板(9)を使用し、弾性ローラB表面の粉をならした(図3参照)。補給後、図2に示すように、弾性ローラB(3)を800gの重り(5)を利用し振り子式(6は振り子の回転軸)に弾性ローラA(2)に500gで押し当てることにより、ゴムローラ(1)に粉体を均一に付着させた。
Example 1
As shown in FIG. 1, the dusting part is formed of a foam that supplies powder (8) to an elastic roller A (2) (Technoroll A-452-G) whose surface is composed of an adhesive layer. It consists of a roller B (3) and a powder storage part (4). The elastic roller B (3) is pressed against the powder storage part (4) by an elastic roller B moving cylinder (7), and the elastic roller B (3) Top up with powder. Urethane plate (9) was used as a smoothing mechanism so that there was no aggregation of powder in elastic roller B (3), and powder on the surface of elastic roller B was smoothed (see FIG. 3). After replenishment, as shown in FIG. 2, the elastic roller B (3) is pressed against the elastic roller A (2) at 500 g in a pendulum type (6 is the rotation axis of the pendulum) using a weight (5) of 800 g. The powder was uniformly attached to the rubber roller (1).
仮粉拭き工程、該仕上げ拭き工程は、図4に示すように、微細な隙間を有する布(10)および布の内側に材質は、ウレタンでローラ状弾性体(11)を配置した拭き部(19)とした。ローラの円周方向に対して直角に押し当てる押し当て機構として、図5に示すように、拭き移動軸(14)を中心に重り(18)によりゴムローラに押し当てる方式を行った。また、拭き部のゴムローラと接触する円周方向に対して直角の長さは、80mmとした。また、ゴムローラと拭き部を離すのは、拭き部移動シリンダ(17)を用いた。拭き部をゴムローラの円周方向に対して平行に、スライドさせるスライド機構としては、ロボット(20)を使用し、拭き部を1000mm/secの速度でゴムローラ端面から50mm左右にオーバーランさせた(図6参照)。仮粉拭き終了時に、布クランプ送り(15)にて布を固定し、布クランプ送り(15)を移動させ、布巻き取り(13)にて布を巻き取り所定の巻き取り終了後に、布固定クランプ(12)および布送りクランプ(15)を移動させた後に戻し再び布送りクランプ(15)を固定することにより、布送りを行った。 As shown in FIG. 4, the temporary powder wiping step and the finish wiping step include a cloth (10) having fine gaps and a wiping portion in which the material is urethane and a roller-like elastic body (11) is arranged inside the cloth ( 19). As a pressing mechanism that presses at a right angle to the circumferential direction of the roller, as shown in FIG. 5, a method of pressing the rubber roller with a weight (18) around the wiping movement shaft (14) was performed. The length perpendicular to the circumferential direction in contact with the rubber roller of the wiping portion was 80 mm. Moreover, the wiping part moving cylinder (17) was used to separate the rubber roller from the wiping part. A robot (20) was used as a slide mechanism for sliding the wiping part parallel to the circumferential direction of the rubber roller, and the wiping part was overrun from the end face of the rubber roller to the left and right by 50 mm at a speed of 1000 mm / sec (see FIG. 6). At the end of temporary powder wiping, the cloth is fixed with the cloth clamp feed (15), the cloth clamp feed (15) is moved, and the cloth is wound with the cloth take-up (13). The cloth feed was performed by moving the clamp (12) and the cloth feed clamp (15) and then fixing the cloth feed clamp (15) again.
以上の構成により芯金と、その外周に形成された弾性層および被覆層を有するゴムローラ(1)に粉体を付着させる粉付け工程、粉付けされたゴムローラの粉体を擦り込む仮粉拭き工程、仮粉拭きされたゴムローラを仕上げ拭きする仕上げ拭き工程により、粉体層を形成した。 With the above configuration, a powdering process for adhering powder to the rubber roller (1) having a cored bar and an elastic layer and a coating layer formed on the outer periphery thereof, and a temporary powder wiping process for rubbing the powdered rubber roller powder A powder layer was formed by a finish wiping process for finishing and wiping the rubber roller that had been wiped with temporary powder.
1 ゴムローラ
2 弾性ローラA
3 弾性ローラB
4 粉貯め部
5 弾性ローラB用重り
6 弾性ローラB回転軸
7 弾性ローラB移動用シリンダ
8 粉体
9 弾性ローラBならし機構
10 布
11 弾性体
12 布固定クランプ
13 布巻き取り
14 拭き部移動軸
15 布クランプ送り
16 布送り
17 拭き部移動シリンダ
18 拭き用重り
19 拭き部全体
20 スライド移動機構
1 Rubber roller 2 Elastic roller A
3 Elastic roller B
DESCRIPTION OF SYMBOLS 4 Powder storage part 5 Weight for elastic roller B 6 Elastic roller B rotating shaft 7 Cylinder for moving elastic roller B 8 Powder 9 Elastic roller B leveling mechanism 10 Cloth 11 Elastic body 12 Cloth fixing clamp 13 Cloth winding 14 Movement of wiping part Axis 15 Cloth clamp feed 16 Cloth feed 17 Wiping part moving cylinder 18 Wiping weight 19 Whole wiping part 20 Slide moving mechanism
Claims (11)
粉体を載せるための弾性ローラAと粉貯め部を有しており、該粉貯め部のバイブレーションにより該弾性ローラA上に粉体を載せる工程、或いは、
該弾性ローラAに粉体を供給する弾性ローラBと粉貯め部を有しており、該粉貯め部に該弾性ローラBを押し付ける、または粉貯め部を該弾性ローラBに押し付ける工程を有することを特徴とする請求項2に記載のゴムローラの製造方法。 The contact-type powdering process includes:
A step of placing the powder on the elastic roller A by virtue of the vibration of the powder reservoir, the elastic roller A for placing the powder and a powder reservoir, or
An elastic roller B for supplying powder to the elastic roller A and a powder storage unit, and a step of pressing the elastic roller B against the powder storage unit or pressing the powder storage unit against the elastic roller B The method for producing a rubber roller according to claim 2.
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