JP2007012515A - Shield conductor - Google Patents

Shield conductor Download PDF

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Publication number
JP2007012515A
JP2007012515A JP2005193845A JP2005193845A JP2007012515A JP 2007012515 A JP2007012515 A JP 2007012515A JP 2005193845 A JP2005193845 A JP 2005193845A JP 2005193845 A JP2005193845 A JP 2005193845A JP 2007012515 A JP2007012515 A JP 2007012515A
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Prior art keywords
shield
pipe
shield pipe
flexible
shield member
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JP2005193845A
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Japanese (ja)
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Kunihiko Watanabe
邦彦 渡辺
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Sumitomo Wiring Systems Ltd
AutoNetworks Technologies Ltd
Sumitomo Electric Industries Ltd
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Priority to JP2005193845A priority Critical patent/JP2007012515A/en
Publication of JP2007012515A publication Critical patent/JP2007012515A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shield conductor aiming at reduction of the number of parts. <P>SOLUTION: A firm fixing part 11 of a shape bent and folded toward an outer periphery is formed at an end part of a shield pipe 10, and a flexible shield member 20 and shield pipe are kept in connected state by pinching an end part of the flexible shield member 20 between outer periphery of the shield pipe 10 and a firm fixing part 11 in a state of being folded so as to reverse inward. Since the firm fixing part 11 formed at the end of the shield pipe 10 is used as a means to connect the flexible shield member 20 with the shield pipe 10, the other separate parts are not necessary. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、シールド導電体に関するものである。   The present invention relates to a shield conductor.

特許文献1には、電線保護機能を有する金属製のシールドパイプと、金属素線を筒状に編んだ編組線からなる可撓性シールド部材とを接続し、複数本のノンシールド電線を、シールドパイプと可撓性シールド部材に挿通することで一括してシールドするシールド導電路が開示されている。このようなシールド導電路は、電気自動車の動力回路として用いることができ、この場合、車体の床下に沿った配索経路では強度の高いシールドパイプをシールド手段として用い、スペースに余裕がなくて屈曲した経路で配索される車内では可撓性シールド部材がシールド手段として用いられる。
特開2004−171952公報
In Patent Document 1, a shield pipe made of metal having a wire protection function and a flexible shield member made of a braided wire obtained by braiding metal strands are connected, and a plurality of non-shielded wires are shielded. There is disclosed a shield conductive path that collectively shields by being inserted through a pipe and a flexible shield member. Such a shield conductive path can be used as a power circuit of an electric vehicle. In this case, a high-strength shield pipe is used as a shield means in the routing route along the under floor of the vehicle body, and there is no space to bend. A flexible shield member is used as the shield means in the vehicle routed along the route.
JP 2004-171952 A

シールドパイプと可撓性シールド部材とを接続する手段としては、可撓性シールド部材の端部をシールドパイプの端部に被せ、その上からカシメリングを嵌め、このカシメリングを縮径させるように塑性変形させることにより、シールドパイプの外周とカシメリングの内面との間で挟みつける方法が考えられる。
しかし、この接続方法では、専用のカシメリングが必要となるため、部品点数が多くなるという問題がある。
本発明は上記のような事情に基づいて完成されたものであって、部品点数の削減を図ることを目的とする。
As a means for connecting the shield pipe and the flexible shield member, cover the end of the flexible shield member over the end of the shield pipe, fit the caulking ring from above, and reduce the diameter of the caulking ring. A method of sandwiching between the outer periphery of the shield pipe and the inner surface of the caulking ring by plastic deformation is conceivable.
However, this connection method requires dedicated caulking, which increases the number of parts.
The present invention has been completed based on the above-described circumstances, and an object thereof is to reduce the number of parts.

上記の目的を達成するための手段として、請求項1の発明は、金属製のシールドパイプと、前記シールドパイプの端部に接続された筒状の可撓性シールド部材と、前記シールドパイプと前記可撓性シールド部材に挿通されることでシールドされる電線とを備えてなり、前記シールドパイプの端部に、外周側へ折り返し状に屈曲された形態の固着部が形成され、前記可撓性シールド部材の端部が、内側へ反転するように折り返された状態で前記シールドパイプの外周と前記固着部との間で挟み付けられることで、前記可撓性シールド部材と前記シールドパイプが接続状態に保持されているところに特徴を有する。   As means for achieving the above-mentioned object, the invention of claim 1 includes a metal shield pipe, a cylindrical flexible shield member connected to an end of the shield pipe, the shield pipe, and the shield pipe. An electric wire that is shielded by being inserted through the flexible shield member, and an end portion of the shield pipe is formed with a fixed portion that is bent back to the outer peripheral side. The flexible shield member and the shield pipe are in a connected state by being sandwiched between the outer periphery of the shield pipe and the fixing portion in a state in which the end portion of the shield member is folded back so as to be reversed inward. It is characterized by being held in

請求項2の発明は、請求項1に記載のものにおいて、前記固着部が、前記シールドパイプの内周面と滑らかに連なる略弧状の折返面を有しているところに特徴を有する。   The invention of claim 2 is characterized in that, in the invention of claim 1, the fixing portion has a substantially arcuate folded surface smoothly connected to the inner peripheral surface of the shield pipe.

<請求項1の発明>
可撓性シールド部材をシールドパイプに接続する手段として、シールドパイプの端部に形成した固着部を利用したので、別体の部品が不要である。
<Invention of Claim 1>
As a means for connecting the flexible shield member to the shield pipe, since a fixing portion formed at the end of the shield pipe is used, a separate part is unnecessary.

<請求項2の発明>
電線をシールドパイプ内に挿通する際に、電線の先端がシールドパイプの開口端に当接しても、この開口端には、シールドパイプの内周面と滑らかに連なる略弧状の折返面が存在しているので、電線がシールドパイプとの当接によって傷付けられる虞がない。
<Invention of Claim 2>
When inserting the wire into the shield pipe, even if the tip of the wire comes into contact with the open end of the shield pipe, the open end has a substantially arcuate folded surface that is smoothly connected to the inner peripheral surface of the shield pipe. Therefore, there is no possibility that the electric wire is damaged by contact with the shield pipe.

<実施形態1>
以下、本発明を具体化した実施形態1を図1〜図7を参照して説明する。本実施形態のシールド導電体Aは、一括シールド機能と電線保護機能を兼ね備えるシールドパイプ10と、一括シールド機能を有する可撓性シールド部材20と、複数本(本実施形態では3本)のノンシールドタイプの電線30とを備えて構成されている。
シールドパイプ10は、アルミニウム合金製であり、その断面形状は真円形をなしている。可撓性シールド部材20は、銅合金製の素線(図示せず)を網目状に編んだ筒状の編組線からなり、自在に曲げ変形することができる。可撓性シールド部材20の後端部(図1における右側の端部)は、後述する固着部11により、シールドパイプ10の前端部に対して導通可能に接続されている。
電線30は、アルミニウム合金製の単芯線や銅製の撚り線等からなる導体(図示せず)の外周を合成樹脂製の絶縁被覆で包囲した周知の形態のものであり、導体と絶縁被覆はいずれも可撓性を有しているので、電線30は曲げ変形することができる。複数本の電線30はシールドパイプ10内及び可撓性シールド部材20内に挿通され、このシールドパイプ10と可撓性シールド部材20によって一括してシールドされている。
<Embodiment 1>
A first embodiment of the present invention will be described below with reference to FIGS. The shield conductor A of the present embodiment includes a shield pipe 10 having a collective shield function and a wire protection function, a flexible shield member 20 having a collective shield function, and a plurality (three in the present embodiment) of non-shields. And a type of electric wire 30.
The shield pipe 10 is made of an aluminum alloy, and its cross-sectional shape is a perfect circle. The flexible shield member 20 is formed of a tubular braided wire made of a copper alloy wire (not shown) knitted in a mesh shape, and can be freely bent and deformed. The rear end portion (the right end portion in FIG. 1) of the flexible shield member 20 is connected to the front end portion of the shield pipe 10 so as to be conductive by a fixing portion 11 described later.
The electric wire 30 has a known form in which the outer periphery of a conductor (not shown) made of an aluminum alloy single core wire, a copper stranded wire, or the like is surrounded by a synthetic resin insulating coating. Is also flexible, the electric wire 30 can be bent and deformed. The plurality of electric wires 30 are inserted into the shield pipe 10 and the flexible shield member 20, and are shielded collectively by the shield pipe 10 and the flexible shield member 20.

次に、シールドパイプ10と可撓性シールド部材20の接続構造を説明する。この接続手段として、シールドパイプ10の前端部には、全周に亘って連続して外周側へ折り返すように屈曲した形態に曲げ加工されることにより筒状の固着部11がシールドパイプ10と一体に形成されている。固着部11の前端部は、略半円弧状をなす屈曲部12となっており、固着部11における屈曲部12よりも後方の領域は、径寸法がほぼ一定でシールドパイプ10と同心の円筒状をなす押え部13となっている。また、屈曲部12における曲げの外側の面は、シールドパイプ10の内周面に対して滑らかに(接線状に)連なる略半円弧状をなす折返面14となっている。可撓性シールド部材20が接続された状態では、屈曲部12の外径は押え部13の外径よりも大きい寸法となっている。   Next, a connection structure between the shield pipe 10 and the flexible shield member 20 will be described. As the connecting means, the cylindrical fixing portion 11 is integrated with the shield pipe 10 by bending the front end portion of the shield pipe 10 into a bent shape so as to be continuously folded over the entire circumference. Is formed. The front end portion of the fixing portion 11 is a bent portion 12 having a substantially semicircular arc shape, and a region behind the bent portion 12 in the fixing portion 11 has a substantially constant diameter and a cylindrical shape concentric with the shield pipe 10. The presser part 13 is formed. Further, the outer surface of the bent portion 12 is a folded surface 14 having a substantially semicircular arc shape that is smoothly (tangentially) continuous with the inner peripheral surface of the shield pipe 10. In the state where the flexible shield member 20 is connected, the outer diameter of the bent portion 12 is larger than the outer diameter of the presser portion 13.

次に、シールドパイプ10と可撓性シールド部材20の接続手順を説明する。接続に際しては、まず、図2に示すように、可撓性シールド部材20をシールドパイプ10に被せるが、このとき、可撓性シールド部材20は、接続状態で後端となる側を前向きにしておく。次に、シールドパイプ10に固着部11を形成するが、このとき、図3に示すように、屈曲部12の外径と押え部13の外径をほぼ同じ寸法とし、押え部13の内周とシールドパイプ10の外周との間には、可撓性シールド部材20を挿入させるのに十分に隙間を空けておく。次に、図4に示すように、可撓性シールド部材20の前側に位置する端部を、シールドパイプ10の外周と押え部13の内周との隙間に後方から差し入れ、この状態から押え部13を縮径させるようにカシメ付ける。すると、図5及び図6に示すように、押え部13とシールドパイプ10との間で可撓性シールド部材20の端部が強固に挟み付けられて、離脱規制された状態に固着される。この後は、可撓性シールド部材20を外周側へ折り返すように反転させつつ前方へ捲っていけば、図7に示すように、可撓性シールド部材20が、その後端部を内側へ反転するように折り返した状態でシールドパイプ10の外周と固着部11との間で挟み付けられ、シールドパイプ10に対して導通可能に接続された状態に保持される。   Next, a procedure for connecting the shield pipe 10 and the flexible shield member 20 will be described. At the time of connection, first, as shown in FIG. 2, the flexible shield member 20 is put on the shield pipe 10. At this time, the flexible shield member 20 faces the rear end in the connected state facing forward. deep. Next, the fixing portion 11 is formed on the shield pipe 10. At this time, as shown in FIG. 3, the outer diameter of the bent portion 12 and the outer diameter of the holding portion 13 are made substantially the same size, and the inner circumference of the holding portion 13 is set. And a gap between the outer periphery of the shield pipe 10 and the outer periphery of the shield pipe 10 so as to allow the flexible shield member 20 to be inserted. Next, as shown in FIG. 4, the end portion located on the front side of the flexible shield member 20 is inserted into the gap between the outer periphery of the shield pipe 10 and the inner periphery of the presser portion 13 from the rear, and the presser portion from this state is inserted. It crimps so that 13 may be diameter-reduced. Then, as shown in FIGS. 5 and 6, the end portion of the flexible shield member 20 is firmly sandwiched between the presser portion 13 and the shield pipe 10, and is fixed in a state in which separation is restricted. After that, if the flexible shield member 20 is turned over so as to be folded back to the outer peripheral side, the flexible shield member 20 turns the rear end portion inward as shown in FIG. In this folded state, it is sandwiched between the outer periphery of the shield pipe 10 and the fixing portion 11 and is held in a state of being connected to the shield pipe 10 so as to be conductive.

上述のように本実施形態においては、可撓性シールド部材20をシールドパイプ10に接続する手段として、シールドパイプ10の端部に形成した固着部11を利用したので、カシメリング等のような別体の接続部品が不要である。
また、固着部11は、シールドパイプ10の内周面と滑らかに連なる略弧状の折返面14を有している。これにより、電線30をシールドパイプ10内に挿通する際に、電線30の先端がシールドパイプ10の開口端に当接しても、その当接部分(開口端)には、シールドパイプ10の内周面と滑らかに連なる略弧状の折返面14が存在することになるので、電線30がシールドパイプ10との当接によって傷付けられる虞がない。
As described above, in the present embodiment, as the means for connecting the flexible shield member 20 to the shield pipe 10, the fixing portion 11 formed at the end of the shield pipe 10 is used. No body connection parts are required.
Moreover, the adhering portion 11 has a substantially arcuate folded surface 14 that is smoothly connected to the inner peripheral surface of the shield pipe 10. Thereby, when the electric wire 30 is inserted into the shield pipe 10, even if the tip of the electric wire 30 comes into contact with the open end of the shield pipe 10, the contact portion (open end) has an inner periphery of the shield pipe 10. Since the substantially arcuate folded surface 14 that is smoothly connected to the surface exists, there is no possibility that the electric wire 30 is damaged by contact with the shield pipe 10.

<実施形態2>
次に、本発明を具体化した実施形態2を図8を参照して説明する。本実施形態2のシールド導電体Bは、固着部15を上記実施形態1とは異なる構成としたものである。その他の構成については上記実施形態1と同じであるため、同じ構成については、同一符号を付し、構造、作用及び効果の説明は省略する。
本実施形態の固着部15は、略C字形にカールさせた形態となっており、固着部15の先端縁がシールドパイプ10の外周面と対向している。そして、この固着部15の先端縁とシールドパイプ10の外周との間に可撓性シールド部材20の端部がカシメ付けにより挟み付けられて導通可能に且つ離脱規制状態に固着されている。また、固着部15には、シールドパイプ10の内周面に対してなめらかに連なる折返面16が形成されている。
<Embodiment 2>
Next, a second embodiment of the present invention will be described with reference to FIG. The shield conductor B according to the second embodiment has a configuration in which the fixing portion 15 is different from that of the first embodiment. Since other configurations are the same as those of the first embodiment, the same configurations are denoted by the same reference numerals, and descriptions of structures, operations, and effects are omitted.
The fixing portion 15 of the present embodiment has a shape that is curled into a substantially C shape, and the tip edge of the fixing portion 15 faces the outer peripheral surface of the shield pipe 10. Then, the end portion of the flexible shield member 20 is sandwiched between the tip edge of the fixing portion 15 and the outer periphery of the shield pipe 10 so as to be conductive and fixed in a detachment restricted state. Further, a folding surface 16 that is smoothly connected to the inner peripheral surface of the shield pipe 10 is formed in the fixing portion 15.

<他の実施形態>
本発明は上記記述及び図面によって説明した実施形態に限定されるものではなく、例えば次のような実施態様も本発明の技術的範囲に含まれ、さらに、下記以外にも要旨を逸脱しない範囲内で種々変更して実施することができる。
(1)上記実施形態ではシールドパイプの形状を円形としたが、本発明によれば、シールドパイプの断面形状は非円形(楕円形、長円形等)でもよい。この場合、保持部材も、シールドパイプと相似形の筒状となる。
(2)上記実施形態では固着部を全周に亘って連続して形成したが、本発明によれば、固着部を周方向に間隔を空けた複数箇所に形成してもよい。
(3)上記実施形態では固着部にシールドパイプの内周面と滑らかに連なる略弧状の折返面を形成したが、本発明によれば、固着部の曲げの外側の面とシールドパイプの内周面との境界がエッジ状の角縁であってもよい。
(4)上記実施形態では可撓性シールド部材を編組線としたが、本発明によれば、可撓性シールド部材は、金属製のシート材等、編組線以外の形態の部材であってもよい。
(5)上記実施形態ではシールドパイプの材質をアルミニウム合金製としたが、本発明によれば、シールドパイプの材質はステンレス合金や銅合金等の他の金属材料としてもよい。
(6)上記実施形態では可撓性シールド部材の材質を銅合金製としたが、本発明によれば、アルミニウム合金製等の他の材質としてもよい。
(7)上記実施形態では1本のシールドパイプに3本の電線を挿通したが、本発明によれば、1本のシールドパイプに挿通する電線の本数は、2本以下または4本以上としてもよい。
<Other embodiments>
The present invention is not limited to the embodiment described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention, and further, within the scope not departing from the gist of the invention other than the following. Various modifications can be made.
(1) In the above embodiment, the shape of the shield pipe is circular. However, according to the present invention, the cross-sectional shape of the shield pipe may be non-circular (elliptical, oval, etc.). In this case, the holding member also has a cylindrical shape similar to the shield pipe.
(2) In the said embodiment, although the adhering part was formed continuously over the perimeter, according to this invention, you may form an adhering part in the multiple places spaced apart in the circumferential direction.
(3) In the above-described embodiment, the substantially arc-shaped folded surface smoothly connected to the inner peripheral surface of the shield pipe is formed on the fixed portion. However, according to the present invention, the outer surface of the fixed portion is bent and the inner periphery of the shield pipe. The boundary with the surface may be an edge-shaped corner.
(4) In the above embodiment, the flexible shield member is a braided wire. However, according to the present invention, the flexible shield member may be a member other than the braided wire, such as a metal sheet material. Good.
(5) In the above embodiment, the shield pipe is made of an aluminum alloy. However, according to the present invention, the shield pipe may be made of another metal material such as a stainless alloy or a copper alloy.
(6) In the above embodiment, the material of the flexible shield member is made of copper alloy, but according to the present invention, other material such as aluminum alloy may be used.
(7) In the above embodiment, three wires are inserted into one shield pipe. However, according to the present invention, the number of wires inserted into one shield pipe may be two or less or four or more. Good.

実施形態1の平面図Plan view of Embodiment 1 シールドパイプに可撓性シールド部材を被せた状態をあらわす平面図Plan view showing a state where the shield pipe is covered with a flexible shield member シールドパイプに固着部を形成した状態をあらわす部分拡大断面図Partial enlarged sectional view showing a state in which a fixing part is formed on a shield pipe 固着部の隙間に可撓性シールド部材の端部を差し込んだ状態をあらわす部分拡大断面図Partial enlarged sectional view showing a state in which the end portion of the flexible shield member is inserted into the gap of the fixing portion 固着部に可撓性シールド部材を固着した状態をあらわす部分拡大断面図Partial enlarged sectional view showing a state in which the flexible shield member is fixed to the fixing portion. 固着部に可撓性シールド部材を固着した状態をあらわす平面図A plan view showing a state where the flexible shield member is fixed to the fixing portion. 固着部と可撓性シールド部材との接続形態をあらわす部分拡大断面図Partial enlarged sectional view showing the connection form between the fixing portion and the flexible shield member 実施形態2における固着部と可撓性シールド部材との接続形態をあらわす部分拡大断面図The partial expanded sectional view showing the connection form of the adhering part and flexible shield member in Embodiment 2

符号の説明Explanation of symbols

A…シールド導電体
10…シールドパイプ
20…可撓性シールド部材
30…電線
11…固着部
14…折返面
B…シールド導電体
15…固着部
16…折返面
A ... Shield conductor 10 ... Shield pipe 20 ... Flexible shield member 30 ... Wire 11 ... Fixed part 14 ... Folded surface B ... Shield conductor 15 ... Fixed part 16 ... Folded surface

Claims (2)

金属製のシールドパイプと、
前記シールドパイプの端部に接続された筒状の可撓性シールド部材と、
前記シールドパイプと前記可撓性シールド部材に挿通されることでシールドされる電線とを備えてなり、
前記シールドパイプの端部に、外周側へ折り返し状に屈曲された形態の固着部が形成され、
前記可撓性シールド部材の端部が、内側へ反転するように折り返された状態で前記シールドパイプの外周と前記固着部との間で挟み付けられることで、前記可撓性シールド部材と前記シールドパイプが接続状態に保持されていることを特徴とするシールド導電体。
Metal shield pipe,
A cylindrical flexible shield member connected to an end of the shield pipe;
An electric wire shielded by being inserted through the shield pipe and the flexible shield member;
At the end of the shield pipe, a fixed portion is formed that is bent back to the outer peripheral side,
The flexible shield member and the shield are sandwiched between the outer periphery of the shield pipe and the fixed portion in a state where the end portion of the flexible shield member is folded back so as to be reversed inward. A shield conductor, wherein the pipe is held in a connected state.
前記固着部が、前記シールドパイプの内周面と滑らかに連なる略弧状の折返面を有していることを特徴とする請求項1記載のシールド導電体。 The shield conductor according to claim 1, wherein the fixing portion has a substantially arc-shaped folded surface smoothly connected to an inner peripheral surface of the shield pipe.
JP2005193845A 2005-07-01 2005-07-01 Shield conductor Pending JP2007012515A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008177120A (en) * 2007-01-22 2008-07-31 Yazaki Corp Connection method and structure of shield pipe and braided wire
JP2010153144A (en) * 2008-12-24 2010-07-08 Yazaki Corp Structure for attaching braided wire to shield shell and method for mounting braided wire to shield shell
JP2014180072A (en) * 2013-03-13 2014-09-25 Sumitomo Wiring Syst Ltd Holder and terminal connection structure of braided wire employing the same
CN106030726A (en) * 2014-02-06 2016-10-12 株式会社自动网络技术研究所 Electromagnetic shielding component and electric wire with electromagnetic shielding component

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004171952A (en) * 2002-11-20 2004-06-17 Auto Network Gijutsu Kenkyusho:Kk Conductive line provided with shield function
JP2005174767A (en) * 2003-12-11 2005-06-30 Auto Network Gijutsu Kenkyusho:Kk Terminal processing method to shield wire

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004171952A (en) * 2002-11-20 2004-06-17 Auto Network Gijutsu Kenkyusho:Kk Conductive line provided with shield function
JP2005174767A (en) * 2003-12-11 2005-06-30 Auto Network Gijutsu Kenkyusho:Kk Terminal processing method to shield wire

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008177120A (en) * 2007-01-22 2008-07-31 Yazaki Corp Connection method and structure of shield pipe and braided wire
JP2010153144A (en) * 2008-12-24 2010-07-08 Yazaki Corp Structure for attaching braided wire to shield shell and method for mounting braided wire to shield shell
JP2014180072A (en) * 2013-03-13 2014-09-25 Sumitomo Wiring Syst Ltd Holder and terminal connection structure of braided wire employing the same
CN106030726A (en) * 2014-02-06 2016-10-12 株式会社自动网络技术研究所 Electromagnetic shielding component and electric wire with electromagnetic shielding component
CN106030726B (en) * 2014-02-06 2017-12-05 株式会社自动网络技术研究所 Electromagnetic shielding component and the electric wire with electromagnetic shielding component

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