JP2007002502A - Structure of elastic pavement body - Google Patents

Structure of elastic pavement body Download PDF

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JP2007002502A
JP2007002502A JP2005182943A JP2005182943A JP2007002502A JP 2007002502 A JP2007002502 A JP 2007002502A JP 2005182943 A JP2005182943 A JP 2005182943A JP 2005182943 A JP2005182943 A JP 2005182943A JP 2007002502 A JP2007002502 A JP 2007002502A
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elastic
aggregate
elastic pavement
layer
resin binder
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Masato Kokusho
正人 国生
Koki Yamazaki
弘毅 山▲崎▼
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Yokohama Rubber Co Ltd
National Research and Development Agency Public Works Research Institute
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Public Works Research Institute
Yokohama Rubber Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure of an elastic pavement body which can maintain resistance to a slip in wet conditions even after a lapse of a long in-service period, and can impart durability against the cracking of the uppermost layer of the elastic pavement body. <P>SOLUTION: In this structure of the elastic pavement body, a layered body is constituted by superposing two elastic pavement layers 6a and 6b in which elastic aggregate 3 and rigid aggregate 4 are consolidated by a resin binder 5 on foundation ground 1 via an adhesion layer 2. The elastic pavement layer 6a which constitutes the uppermost layer of the elastic pavement body is constituted by consolidating such flat chip-like or fiber-like elastic aggregate 3 as to be chipped off from a waste tire etc. , and the fine rigid aggregate 4 composed of crushed stone, silica sand, etc. by using a resin binder 5. Additionally, the elastic pavement layer 6b which constitutes a lower layer of the elastic pavement body is constituted by consolidating the elastic aggregate 3 of a granular material which is obtained by crushing a vulcanized rubber chip, particularly, a used rubber article such as the waste tire, and the fine rigid aggregate 4 which is composed of the crushed stone, the silica sand, etc. , by using the resin binder 5. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、弾性舗装体の構造に係わり、更に詳しくは湿潤時の滑り抵抗を維持させることが出来ると共に、弾性舗装体の最上層の割れに対する耐久性を付与することが出来る弾性舗装体の構造に関するものである。   The present invention relates to a structure of an elastic pavement, more specifically, a structure of an elastic pavement that can maintain slip resistance when wet and can provide durability against cracking of the uppermost layer of the elastic pavement. It is about.

従来、弾性舗装体の構造としては、加硫ゴムチップ等の弾性骨材と砕石や珪砂などからなる微細な硬質骨材とを樹脂バインダ−により固結した弾性舗装層を2層以上積層させて積層体を構成したものが知られている(例えば、特許文献1参照)。   Conventionally, the structure of an elastic pavement is laminated by laminating two or more elastic pavement layers in which elastic aggregates such as vulcanized rubber chips and fine hard aggregates such as crushed stone and silica sand are consolidated with a resin binder. What constituted the body is known (for example, refer to patent documents 1).

このような弾性舗装体は、ゴム弾性と空隙を有した構造で、走行時の発生騒音の低減と吸音効果により騒音低減効果を有すると共に、路面の滑り摩擦係数を高くして降雨等により舗装路面上に水膜が残存した状態における湿潤時滑り抵抗の持続性に優れている。   Such an elastic pavement has a structure with rubber elasticity and voids, and has a noise reduction effect due to a reduction in noise generated during running and a sound absorption effect, and also increases the sliding friction coefficient of the road surface due to rain or the like. Excellent wet slip resistance with water film remaining on top.

然しながら、弾性骨材と硬質骨材とを樹脂バインダ−により単に固結した弾性舗装層の場合、長期供用後において湿潤時滑り抵抗を維持させることは可能であるが、路面から加わる繰返し加重に対して最上層の弾性舗装層に割れが発生し易く、耐久性を付与することが難しいと言う問題があった。
特開2002−21008号公報
However, in the case of an elastic pavement layer in which elastic aggregates and hard aggregates are simply consolidated with a resin binder, it is possible to maintain slip resistance when wet after long-term use, but against repeated load applied from the road surface. Therefore, there is a problem that the uppermost elastic pavement layer is easily cracked and difficult to impart durability.
JP 2002-21008 A

この発明はかかる従来の問題点に着目し、長期供用後においても、湿潤時の滑り抵抗を維持させることが出来ると共に、弾性舗装体の最上層の割れに対する耐久性を付与することが出来る弾性舗装体の構造を提供することを目的とするものである。   The present invention pays attention to such conventional problems, and can maintain slip resistance when wet even after long-term use, and can provide durability against cracking of the uppermost layer of the elastic pavement. It is intended to provide a body structure.

この発明は上記目的を達成するため、弾性舗装体の最上層を構成する弾性舗装層を、偏平状のチップ状またはファイバー状の弾性骨材と硬質骨材とを樹脂バインダ−により固結して構成したことを要旨とするものである。   In order to achieve the above-mentioned object, the present invention provides an elastic pavement layer that constitutes the uppermost layer of an elastic pavement, in which flat chip-like or fiber-like elastic aggregates and hard aggregates are consolidated by a resin binder. The gist of the configuration is as follows.

ここで、前記最上層において占める弾性骨材と硬質骨材との体積比が5/95〜70/30であり、また前記偏平状のチップ状の弾性骨材は、平均直径が0.5 〜10mmで、かつアスペクト比が 3〜40であり、また前記ファイバー状の弾性骨材は、平均長さが0.5 〜50mmで、かつアスペクト比が 5〜100 であり、更に前記積層体の圧縮弾性率が1〜10MPaである。   Here, the volume ratio of the elastic aggregate to the hard aggregate in the uppermost layer is 5/95 to 70/30, and the flat chip-shaped elastic aggregate has an average diameter of 0.5 to 10 mm. And the fiber-like elastic aggregate has an average length of 0.5 to 50 mm and an aspect ratio of 5 to 100, and the laminate has a compressive elastic modulus of 1 10 MPa.

このように構成することで、湿潤時の滑り抵抗を維持させることが出来ると共に、弾性舗装体の最上層の割れに対する耐久性を付与することが出来るものである。   By comprising in this way, while being able to maintain the slip resistance at the time of wetness, durability with respect to the crack of the uppermost layer of an elastic pavement can be provided.

この発明は、上記のように弾性舗装体の最上層を構成する弾性舗装層を、偏平状のチップ状またはファイバー状の弾性骨材と硬質骨材とを樹脂バインダ−により固結して構成したので、長期供用後においても、湿潤時の滑り抵抗を維持させることが出来ると共に、弾性舗装体の最上層の割れに対する耐久性を付与することが出来る効果がある。   In the present invention, as described above, the elastic pavement layer constituting the uppermost layer of the elastic pavement is configured by consolidating a flat chip-like or fiber-like elastic aggregate and a hard aggregate with a resin binder. Therefore, even after long-term use, there is an effect that it is possible to maintain the slip resistance when wet and to impart durability against cracking of the uppermost layer of the elastic pavement.

以下、この発明の構成につき添付の図面を参照しながら詳細に説明する。   Hereinafter, the configuration of the present invention will be described in detail with reference to the accompanying drawings.

図1はこの発明を実施した弾性舗装体の一部拡大断面斜視図を示し、この弾性舗装体の構造は、基礎地盤1上に接着層2を介して弾性骨材3と硬質骨材4とを樹脂バインダ−5により固結した弾性舗装層6a,6bを2層(この実施形態では2層構造にしてあるが、積層数については特に限定されず、2層以上で構成することも可能である)積層させて積層体を構成している。   FIG. 1 shows a partially enlarged cross-sectional perspective view of an elastic pavement embodying the present invention. The structure of the elastic pavement is composed of an elastic aggregate 3 and a hard aggregate 4 via an adhesive layer 2 on a foundation ground 1. Two layers of elastic pavement layers 6a and 6b consolidated with resin binder 5 (in this embodiment, a two-layer structure is used, but the number of stacked layers is not particularly limited, and two or more layers are also possible. There is a laminated structure.

この発明の実施形態では、前記弾性舗装体の最上層を構成する弾性舗装層6aを、廃タイヤ等から削ぎ落としたような偏平状のチップ状またはファイバー状の弾性骨材3と、砕石や珪砂などからなる微細な硬質骨材4とを樹脂バインダ−5により固結して構成し、また弾性舗装体の下層を構成する弾性舗装層6bを、加硫ゴムチップ、特に廃タイヤに代表される使用済みのゴム物品を粉砕した粒状体の弾性骨材3と、砕石や珪砂などからなる微細な硬質骨材4とを樹脂バインダ−5により固結して構成するものである。   In the embodiment of the present invention, a flat chip-like or fiber-like elastic aggregate 3 in which the elastic pavement layer 6a constituting the uppermost layer of the elastic pavement is scraped off from a waste tire or the like, and crushed stone or quartz sand. A fine hard aggregate 4 made of, for example, is solidified by a resin binder 5 and an elastic pavement layer 6b constituting a lower layer of the elastic pavement is used for a vulcanized rubber chip, particularly a waste tire. A granular elastic aggregate 3 obtained by pulverizing a finished rubber article and a fine hard aggregate 4 made of crushed stone or silica sand are consolidated by a resin binder 5.

なお、硬質骨材4としては、天然石や人工石等が使用され、特に砕石、珪砂、窒化珪素や炭化珪素等の珪素化合物からなる粒状体が好ましく使用され、樹脂バインダー5としては、エポキシ樹脂、ウレタン樹脂、ポリエステル樹脂等の熱硬化性樹脂が好ましく使用される。   As the hard aggregate 4, natural stone, artificial stone or the like is used, and in particular, a granular material made of a crushed stone, silica sand, a silicon compound such as silicon nitride or silicon carbide is preferably used, and the resin binder 5 is an epoxy resin, Thermosetting resins such as urethane resins and polyester resins are preferably used.

また最上層を構成する弾性舗装層6aにおいて占める弾性骨材3と硬質骨材4との体積比は、5/95〜70/30であることが好ましい。これにより、弾性舗装層6aの圧縮弾性率と湿潤時における耐滑り抵抗との双方を調整することができ、騒音低減効果及び耐滑り特性をバランス良く維持することができる。なお、この場合において、弾性骨材3の体積比を硬質骨材4の体積比に対して5%未満にすることができる。   Moreover, it is preferable that the volume ratio of the elastic aggregate 3 and the hard aggregate 4 which occupies in the elastic pavement layer 6a which comprises the uppermost layer is 5 / 95-70 / 30. Thereby, both the compression elastic modulus of the elastic pavement layer 6a and the slip resistance when wet can be adjusted, and the noise reduction effect and the slip resistance can be maintained in a well-balanced manner. In this case, the volume ratio of the elastic aggregate 3 can be less than 5% with respect to the volume ratio of the hard aggregate 4.

前記偏平状のチップ状の弾性骨材は、平均直径が0.5 〜10mmで、かつアスペクト比が 3〜40であり、また前記ファイバー状の弾性骨材は、平均長さが0.5 〜50mmで、かつアスペクト比が 5〜100 であることが好ましい。なお、ここでアスペクト比とは、弾性骨材3の最も長い方向と短い方向との長さの比を言う。   The flat chip-shaped elastic aggregate has an average diameter of 0.5 to 10 mm and an aspect ratio of 3 to 40, and the fiber-shaped elastic aggregate has an average length of 0.5 to 50 mm, and The aspect ratio is preferably 5 to 100. Here, the aspect ratio refers to the ratio of the length of the elastic aggregate 3 in the longest direction to the shortest direction.

この発明において、最上層を構成する弾性舗装層6aにおける硬質骨材4の平均粒径をそれぞれ0.1〜13mmに調整するとよい。これにより、騒音低減効果を確保しながら、長期にわたり硬質骨材4の舗装路面からの剥落を防いで耐滑り性能を一層確実に維持することができる。   In this invention, it is good to adjust the average particle diameter of the hard aggregate 4 in the elastic pavement layer 6a which comprises the uppermost layer to 0.1-13 mm, respectively. Thereby, while ensuring the noise reduction effect, it is possible to prevent the hard aggregate 4 from peeling off from the paved road surface over a long period of time and to maintain the slip resistance performance more reliably.

硬質骨材4の平均粒径が0.1mm以上では空隙率が好適となり、排水性や騒音低減効果を確保すると共に、最上層の弾性舗装層6aからの剥落を防ぎ、13mm以下では施工性が良好となり、表面の弾性骨材3の占める面積が好適となり、湿潤時滑り抵抗を維持すると共に、表面粗さが好適となり騒音低減効果を確保する。また、下層を構成する弾性舗装層6bの弾性骨材3の平均粒径が0.1mm以上では空隙率が好適となり排水性や騒音低減効果を確保し、13mm以下では施工性が良好となる。   When the average particle size of the hard aggregate 4 is 0.1 mm or more, the void ratio is suitable, and the drainage property and noise reduction effect are ensured, and the peeling from the uppermost elastic pavement layer 6a is prevented, and the workability is less than 13 mm. The area occupied by the elastic aggregate 3 on the surface becomes favorable, and the slip resistance when wet is maintained, and the surface roughness becomes suitable, and the noise reduction effect is secured. Moreover, when the average particle diameter of the elastic aggregate 3 of the elastic pavement layer 6b constituting the lower layer is 0.1 mm or more, the porosity is suitable, and the drainage property and noise reduction effect are secured, and when it is 13 mm or less, the workability is good.

また、積層体を構成する弾性舗装層6a,6bの圧縮弾性率を1〜10MPaに調整するとよい。圧縮弾性率が1MPa以上では車両走行性が良好となり、10MPa以下では騒音低減効果を確保する。更に、最上層を構成する弾性舗装層6aの圧縮弾性率を5〜20MPaに設定し、最上層を除く積層体を構成する弾性舗装層6bの圧縮弾性率を0.5〜5MPaに設定するとよい。このように設定すると、最上層における耐久性を高めると共に、その下層における騒音低減効果を保持することにより、弾性舗装体としての騒音低減効果が一層確実に維持できるようになる。   Moreover, it is good to adjust the compression elastic modulus of the elastic pavement layers 6a and 6b constituting the laminate to 1 to 10 MPa. When the compressive elastic modulus is 1 MPa or more, vehicle running performance is good, and when it is 10 MPa or less, a noise reduction effect is secured. Furthermore, the compression elastic modulus of the elastic pavement layer 6a constituting the uppermost layer is set to 5 to 20 MPa, and the compression elastic modulus of the elastic pavement layer 6b constituting the laminate excluding the uppermost layer is preferably set to 0.5 to 5 MPa. . By setting in this way, the durability in the uppermost layer is enhanced, and the noise reduction effect in the lower layer is maintained, so that the noise reduction effect as an elastic pavement can be more reliably maintained.

上記の圧縮弾性率の調整は、弾性骨材3や硬質骨材4の種類、大きさ、混合割合、さらには、これらを結合する樹脂バインダ−5の種類や混合割合をそれぞれ選定したり、その充填量を調整することにより行なわれる。なお、この発明における圧縮弾性率としては、JIS K 6254に準拠して測定された値が適用される。   The adjustment of the above-described compression elastic modulus can be performed by selecting the type, size, and mixing ratio of the elastic aggregate 3 and the hard aggregate 4, and the type and mixing ratio of the resin binder 5 that couples them. This is done by adjusting the filling amount. In addition, the value measured based on JISK6254 is applied as a compression elastic modulus in this invention.

上述するように、この発明の弾性舗装体は、弾性舗装体の最上層を構成する弾性舗装層6aを、偏平状のチップ状またはファイバー状の弾性骨材3と硬質骨材4とを樹脂バインダ−5により固結して構成したので、長期供用後においても、湿潤時の滑り抵抗を維持させることが出来ると共に、弾性舗装体の最上層の割れに対する耐久性を付与することが出来、最上層の割れを有効に防止出来るものである。   As described above, in the elastic pavement of the present invention, the elastic pavement layer 6a constituting the uppermost layer of the elastic pavement is replaced with a flat chip-like or fiber-like elastic aggregate 3 and a hard aggregate 4 as a resin binder. Since it is solidified by -5, it is possible to maintain slip resistance when wet even after long-term use, and to provide durability against cracking of the uppermost layer of the elastic pavement. Can effectively prevent cracking.

上層及び下層の弾性舗装層6a,6bにおける硬質骨材、弾性骨材及びバインダーを表1のように体積比で異ならせて、縦横500mm角の試験体(実施例1〜6、比較例1、2)をそれぞれ3個ずつ作製し、耐久性の評価結果を表1に併記した。   The hard aggregates, elastic aggregates, and binders in the upper and lower elastic pavement layers 6a, 6b are varied in volume ratio as shown in Table 1, and test specimens of 500 mm squares in length and width (Examples 1 to 6, Comparative Example 1, 3) each of 2) were prepared, and the durability evaluation results are also shown in Table 1.

なお、ファイバー状の弾性骨材3は平均長さ20mmの場合のアスペクト比は14、平均長さ40mmの場合のアスペクト比は25である。   The fiber-like elastic aggregate 3 has an aspect ratio of 14 when the average length is 20 mm, and an aspect ratio of 25 when the average length is 40 mm.

〔圧縮弾性率〕
表1の各試験体から円形の試験片(直径99mm)を切り出し、JIS K 6254に準拠して各試験片における全体(積層体)の圧縮弾性率をそれぞれ測定し、その結果を表1に併記した。なお、圧縮弾性率は、圧縮速度10mm/分で上面から6mmにわたり2回繰返し圧縮した後、2回目の圧縮力と歪み量との関係から、次式により算出した。
圧縮弾性率=(歪み量5mm の場合の圧縮力−歪み量2mm の場合の圧縮力)/(試験片断面積=7694mm2)× (試験片の厚さ) /(試験片の厚さ変形量=3mm)
[Compressive modulus]
A circular test piece (99 mm in diameter) was cut out from each test piece in Table 1, and the entire compression modulus (laminate) of each test piece was measured according to JIS K 6254. The results are also shown in Table 1. did. The compression modulus was calculated by the following equation from the relationship between the compression force and the strain amount at the second time after repeatedly compressing twice over 6 mm from the upper surface at a compression speed of 10 mm / min.
Compression modulus = (compressive force when strain is 5 mm-compressive force when strain is 2 mm) / (test piece cross-sectional area = 7694 mm 2 ) x (thickness of test piece) / (thickness deformation of test piece = (3mm)

〔耐久性の評価方法〕
試験体を設置した路面上を輪荷重2.1t,走行速度12km/hで、直径3mの円周をトラック・バス用タイヤ(トレッド幅225mm)で周回させる。10万輪(5万回転)走行後の試験体の状態を観察する。
[Durability Evaluation Method]
A road with a wheel load of 2.1 t, a running speed of 12 km / h, and a circumference of 3 m in diameter are circulated by a truck / bus tire (tread width 225 mm) on the road surface on which the test body is installed. Observe the state of the specimen after running 100,000 wheels (50,000 revolutions).

Figure 2007002502
Figure 2007002502

表1から、実施例1〜6の試験体では、比較例1〜2の試験体と比較して、上層の弾性舗装層6aのひび割れを防止することが出来ることが判った。   From Table 1, it turned out that the test body of Examples 1-6 can prevent the crack of the upper elastic pavement layer 6a compared with the test body of Comparative Examples 1-2.

この発明を実施した弾性舗装体の一部拡大断面斜視図である。It is a partially expanded sectional perspective view of the elastic pavement which implemented this invention.

符号の説明Explanation of symbols

1 基礎地盤 2 接着層
3 弾性骨材 4 硬質骨材
5 樹脂バインダ−
6a,6b 弾性舗装層
DESCRIPTION OF SYMBOLS 1 Foundation ground 2 Adhesive layer 3 Elastic aggregate 4 Hard aggregate 5 Resin binder
6a, 6b Elastic pavement layer

Claims (5)

弾性骨材と硬質骨材とを樹脂バインダ−により固結した弾性舗装層を2層以上積層させて積層体を構成して成る弾性舗装体の構造において、
前記弾性舗装体の最上層を構成する弾性舗装層を、偏平状のチップ状またはファイバー状の弾性骨材と硬質骨材とを樹脂バインダ−により固結して構成したことを特徴とする弾性舗装体の構造。
In the structure of an elastic pavement formed by laminating two or more elastic pavement layers obtained by consolidating elastic aggregates and hard aggregates with a resin binder,
An elastic pavement comprising an elastic pavement layer constituting the uppermost layer of the elastic pavement, wherein a flat chip-like or fiber-like elastic aggregate and a hard aggregate are consolidated by a resin binder. Body structure.
前記最上層において占める弾性骨材と硬質骨材との体積比が5/95〜70/30である請求項1に記載の弾性舗装体の構造。 The structure of the elastic pavement according to claim 1, wherein the volume ratio of the elastic aggregate to the hard aggregate in the uppermost layer is 5/95 to 70/30. 前記偏平状のチップ状の弾性骨材は、平均直径が0.5 〜10mmで、かつアスペクト比が 3〜40である請求項1または2に記載の弾性舗装体の構造。 The structure of the elastic pavement according to claim 1 or 2, wherein the flat chip-like elastic aggregate has an average diameter of 0.5 to 10 mm and an aspect ratio of 3 to 40. 前記ファイバー状の弾性骨材は、平均長さが0.5 〜50mmで、かつアスペクト比が 5〜100 である請求項1または2に記載の弾性舗装体の構造。 The structure of the elastic pavement according to claim 1 or 2, wherein the fiber-like elastic aggregate has an average length of 0.5 to 50 mm and an aspect ratio of 5 to 100. 前記積層体の圧縮弾性率が1〜10MPaである請求項1,2,3または4に記載の弾性舗装体の構造。
The structure of the elastic pavement according to claim 1, 2, 3 or 4, wherein the compression elastic modulus of the laminate is 1 to 10 MPa.
JP2005182943A 2005-06-23 2005-06-23 Structure of elastic pavement body Pending JP2007002502A (en)

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Cited By (3)

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JP2011080233A (en) * 2009-10-06 2011-04-21 Yokohama Rubber Co Ltd:The Elastic pavement material
WO2010149973A3 (en) * 2009-06-25 2011-06-30 Eco Composite Recycling Ltd Materials
JP7198587B2 (en) 2018-02-23 2023-01-04 株式会社パルカ pavement panel

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010149973A3 (en) * 2009-06-25 2011-06-30 Eco Composite Recycling Ltd Materials
CN102753322A (en) * 2009-06-25 2012-10-24 萨德斯卡普有限公司 Materials
US9163364B2 (en) 2009-06-25 2015-10-20 Sudscape Technologies Limited Materials
JP2011080233A (en) * 2009-10-06 2011-04-21 Yokohama Rubber Co Ltd:The Elastic pavement material
JP7198587B2 (en) 2018-02-23 2023-01-04 株式会社パルカ pavement panel

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