JP2007000950A - Cutting tool - Google Patents

Cutting tool Download PDF

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Publication number
JP2007000950A
JP2007000950A JP2005181821A JP2005181821A JP2007000950A JP 2007000950 A JP2007000950 A JP 2007000950A JP 2005181821 A JP2005181821 A JP 2005181821A JP 2005181821 A JP2005181821 A JP 2005181821A JP 2007000950 A JP2007000950 A JP 2007000950A
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cutting
bar
weight body
cutting tool
rigidity
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JP2005181821A
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Japanese (ja)
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Hiroshi Taira
陽呂志 平
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Murata Machinery Ltd
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Murata Machinery Ltd
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Priority to JP2005181821A priority Critical patent/JP2007000950A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a cutting tool, capable of controlling the weight, the rigidity and the direction of rigidity, and reducing vibration. <P>SOLUTION: This cutting tool 1 is formed by fitting a cutting blade 3 to the tip of a bar-like member 2, and a removably mounting part 4 for removably mounting a weight body 5 is provided in a part positioned in the direction except the cutting direction P in the bar-like member 2 and in the direction Q orthogonal to the cutting direction P. The removable part 4 is a hole engraved in the radial direction in the peripheral surface of the bar-like member 2, and the weight body 5 is buried in the hole. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

この発明は、旋盤等の工作機械に用いられる切削工具に関する。   The present invention relates to a cutting tool used for a machine tool such as a lathe.

旋盤等に用いられる切削工具の一つとして、ボーリングバーと呼ばれる内径加工用のものがある。このボーリングバーは、ツールホルダからオーバハングさせた片持ち梁形状であるため、切削条件によってはびびり振動と呼ばれる振動が発生し易く、加工品質が低下するという問題が有る。ボーリングバー等の切削工具のヘッド部の軽量化は、振動減衰には好ましいが、剛性低下の問題がある。そこで、シミュレーション解析等でボーリングバーのヘッド部の形状を解析し、ディンプルを設けるなどして、高剛性、軽量化、振動減衰効果等が得られるようにする工夫が、各社から提案されている。   One of cutting tools used for lathes and the like is a boring bar called an inner diameter machining tool. Since this boring bar has a cantilever shape overhanging from the tool holder, there is a problem that vibration called chatter vibration is likely to occur depending on cutting conditions, and machining quality is deteriorated. Although weight reduction of the head part of cutting tools, such as a boring bar, is preferable for vibration damping, there exists a problem of a rigidity fall. In view of this, various companies have proposed a device for analyzing the shape of the head portion of the boring bar by simulation analysis and providing dimples so as to obtain high rigidity, light weight, vibration damping effect, and the like.

しかし、各社で提案されているいずれの切削工具も、重量、剛性、および剛性の方向を調節できるものではなく、加工条件等によっては振動の低減効果が十分に得られなかったり、剛性不足による加工精度の低下を招くなどの課題がある。また、いずれもコスト高である。   However, none of the cutting tools proposed by each company can adjust the weight, rigidity, and direction of rigidity, and depending on the processing conditions, etc., the effect of reducing vibration cannot be obtained sufficiently, or processing due to insufficient rigidity. There are problems such as incurring a decrease in accuracy. Moreover, all are expensive.

この発明の目的は、重量、剛性、および剛性の方向を調節でき、振動低減を図ることのできる切削工具を提供することである。
この発明の他の目的は、バー状部材の外周から突出する特別な手段を設けることなく、重量体の着脱部を構成できるものとすることである。
この発明のさらに他の目的は、重量体を着脱する作業を簡単に行えるようにすることである。
An object of the present invention is to provide a cutting tool that can adjust the weight, rigidity, and direction of rigidity and can reduce vibration.
Another object of the present invention is to be able to configure the attaching / detaching portion of the weight body without providing a special means protruding from the outer periphery of the bar-shaped member.
Still another object of the present invention is to make it easy to attach and detach a weight body.

この発明の切削工具は、先端に切削刃を取付けたバー状部材よりなる切削工具であって、前記バー状部材における切削方向、およびこの切削方向と直交する方向を除く方向に位置する部分に、重量体を着脱自在に取付ける着脱部を設けたことを特徴とする。
この構成によると、重量体を着脱自在に取付ける着脱部を設けたので、重量体の着脱を選択することにより、切削工具の重量、剛性、剛性の方向を調節することができ、びびり振動などの振動が防止できる。切削工具では、切削荷重が切削方向に作用し、また切削方向と直交する方向には切削刃をワークに押し当てる荷重の反力が作用するが、上記着脱部は切削方向およびこの切削方向と直交する方向を除く方向に位置する部分に設けたため、着脱部を設けたことによるバー状部材の剛性低下の切削への影響が小さい。このように、剛性低下の影響の少ない箇所に着脱部を設けて重量体を着脱可能としたため、相反する重量と剛性のバランスを調節できることとなる。また、特殊工具を使用することなく、コストも抑えることができる。
The cutting tool of the present invention is a cutting tool composed of a bar-shaped member with a cutting blade attached to the tip, and the cutting direction in the bar-shaped member, and a portion located in a direction excluding the direction orthogonal to the cutting direction, An attachment / detachment portion for attaching the weight body detachably is provided.
According to this configuration, since the attaching / detaching portion for detachably attaching the weight body is provided, by selecting the attachment / detachment of the weight body, the weight, rigidity and rigidity direction of the cutting tool can be adjusted, and chatter vibration and the like can be adjusted. Vibration can be prevented. In cutting tools, the cutting load acts in the cutting direction, and the reaction force of the load that presses the cutting blade against the workpiece acts in the direction perpendicular to the cutting direction. Since it is provided in a portion located in a direction excluding the direction to perform, the effect of cutting the rigidity of the bar-shaped member due to the provision of the attaching / detaching portion is small. As described above, since the attachment / detachment portion is provided at a place where the influence of the rigidity reduction is small and the weight body can be attached / detached, the balance between the conflicting weight and rigidity can be adjusted. Further, the cost can be suppressed without using a special tool.

この発明において、前記着脱部は、バー状部材の周面に対して径方向に彫られた穴であり、重量体はこの穴に埋められるものであっても良い。このように着脱部を穴とすると、バー状部材の外周から突出するような特別な手段を設けることなく、重量体を容易に取付けることができる。   In this invention, the said attachment / detachment part is a hole carved by radial direction with respect to the surrounding surface of a bar-shaped member, and a weight body may be buried in this hole. Thus, when the detachable portion is a hole, the weight body can be easily attached without providing a special means that protrudes from the outer periphery of the bar-shaped member.

着脱部を前記のように穴とする場合に、前記穴はその内周面に雌ねじ部がタップ切りされたものであり、重量体は、前記雌ねじ部に噛み合う雄ねじ部が形成されたものであっても良い。このように穴に雌ねじ部を形成した場合、重量体を着脱部にねじ込むことで着脱できて、着脱作業を簡単に行うことができる。   When the attachment / detachment portion is a hole as described above, the hole is formed by tapping an internal thread portion on the inner peripheral surface thereof, and the weight body is formed by forming an external thread portion that meshes with the internal thread portion. May be. Thus, when the internal thread part is formed in the hole, it can be attached and detached by screwing the weight body into the attaching / detaching part, and the attaching / detaching work can be easily performed.

この発明の切削工具は、先端に切削刃を取付けたバー状部材よりなる切削工具であって、前記バー状部材における切削方向、およびこの切削方向と直交する方向を除く方向に位置する部分に、重量体を着脱自在に取付ける着脱部を設けたため、重量、剛性、および剛性の方向を調節でき、振動低減を図ることができる。
前記着脱部が、バー状部材の周面に対して径方向に彫られた穴であり、前記重量体がこの穴に埋められるものである場合、バー状部材の外周から突出するような特別な手段を設けることなく、重量体を容易に取付けることができる。
前記着脱部となる穴が、その内周面に雌ねじ部がタップ切りされたものであり、重量体が、前記雌ねじ部に噛み合う雄ねじ部が形成されたものである場合は、重量体の着脱作業を簡単に行うことができる。
The cutting tool of the present invention is a cutting tool composed of a bar-shaped member with a cutting blade attached to the tip, and the cutting direction in the bar-shaped member, and a portion located in a direction excluding the direction orthogonal to the cutting direction, Since the attachment / detachment part for detachably attaching the weight body is provided, the weight, rigidity, and direction of rigidity can be adjusted, and vibration can be reduced.
When the attaching / detaching portion is a hole carved in the radial direction with respect to the circumferential surface of the bar-shaped member, and the weight body is buried in the hole, a special case that protrudes from the outer periphery of the bar-shaped member. The weight body can be easily attached without providing means.
When the hole serving as the attaching / detaching portion is formed by tapping a female screw portion on an inner peripheral surface thereof, and the weight body is formed with a male screw portion that meshes with the female screw portion, the attaching / detaching operation of the weight body is performed. Can be done easily.

この発明の一実施形態を図1ないし図3と共に説明する。図1は、この実施形態の切削工具の主要部を示す斜視図である。この切削工具1は、内径加工時に使用されるボーリングバーと呼ばれるものであって、バー状部材2の円柱状基部2aから延びる先端に切削刃3が取付けられている。切削工具1は、円柱状基部2aよりも先端側の部分であるヘッド部2bが、円柱状基部2aよりも先端側へ次第に断面が小さくなる形状とされていて、ヘッド部2bの先端に、切削刃3が嵌合する切削刃嵌合部2bが設けられている。切削刃3は、先端の側縁が切刃3aとなるものであり、切削刃嵌合凹部2bに嵌合した状態で、止めねじ6によりバー状部材2に固定されている。   An embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a perspective view showing the main part of the cutting tool of this embodiment. This cutting tool 1 is called a boring bar used at the time of inner diameter processing, and a cutting blade 3 is attached to a tip extending from a columnar base portion 2 a of a bar-like member 2. The cutting tool 1 has a head portion 2b, which is a portion closer to the tip side than the cylindrical base portion 2a, having a shape in which the cross section gradually becomes smaller toward the tip side than the columnar base portion 2a. A cutting blade fitting portion 2b to which the blade 3 is fitted is provided. The cutting edge 3 has a side edge at the front end serving as a cutting edge 3a, and is fixed to the bar-like member 2 by a set screw 6 in a state of being fitted into the cutting edge fitting recess 2b.

バー状部材2の円柱状基部2aには重量体5を着脱自在に取付ける複数の着脱部4が設けられている。図2は、円柱状基部2aの断面を示し、この図に、切削刃3の断面図を仮想線で重ねて示している。同図において、矢印Pの方向がバー状部材2における切削方向である。この切削方向Pは、円柱状基部2aの軸心Oを中心として、切削刃3の切刃3aを通る円における切刃3aの点の接線方向である。   A plurality of attaching / detaching portions 4 to which the weight body 5 is detachably attached are provided on the columnar base portion 2 a of the bar-like member 2. FIG. 2 shows a cross section of the cylindrical base portion 2a, and in this figure, a cross sectional view of the cutting blade 3 is overlapped with an imaginary line. In the figure, the direction of the arrow P is the cutting direction in the bar-shaped member 2. This cutting direction P is a tangential direction of a point of the cutting edge 3a in a circle passing through the cutting edge 3a of the cutting edge 3 with the axis O of the cylindrical base 2a as the center.

前記各着脱部4はバー状部材2の円柱状基部2aの周面に対して径方向に彫られた穴からなる。これら着脱部4は、バー状部材2における前記切削方向P、およびこの切削方向と直交する方向Qを除く方向に位置する部分に設けられている。この穴からなる各着脱部4に、前記重量体5が埋められる。具体的には、バー状部材2の円柱状基部2aの軸心Oから切削方向Pに延びる線分Nに対して45°傾斜した4箇所、つまり周方向に周回角度90度を隔てた4箇所と、これら各位置に対して図1のように軸方向に所定寸法だけずらした位置の4箇所(合計8箇所)にそれぞれ着脱部4が設けられている。換言すれば、着脱部4は、共に軸心Oを通る切削方向Pの線分Nおよびこの線分Nに直交する線分(Q)から外れた位置にある。
穴からなる各着脱部4の内周面には雌ねじ部4aがタップ切りされており、重量体5には前記雌ねじ部4aに噛み合う雄ねじ部5aが形成されている。重量体5は、着脱部4内に略全体が納まる両切りボルト状の部材とされている。着脱部4の雌ねじ部4aに対して重量体5の雄ねじ部5aを螺合させ、あるいは螺合を解くことにより、各着脱部4に対する重量体5の着脱が自在に行われる。
Each of the attachment / detachment portions 4 includes a hole carved in the radial direction with respect to the peripheral surface of the columnar base portion 2a of the bar-like member 2. These attaching / detaching portions 4 are provided in portions of the bar-shaped member 2 that are located in directions other than the cutting direction P and the direction Q perpendicular to the cutting direction. The weight body 5 is buried in each of the attachment / detachment portions 4 formed of the holes. Specifically, four locations inclined by 45 ° with respect to a line segment N extending in the cutting direction P from the axis O of the cylindrical base portion 2a of the bar-shaped member 2, that is, four locations separated by a circumferential angle of 90 degrees. The attachment / detachment portions 4 are provided at four positions (a total of eight positions) shifted from the respective positions by a predetermined dimension in the axial direction as shown in FIG. In other words, the attachment / detachment portion 4 is located at a position deviated from the line segment N in the cutting direction P passing through the axis O and the line segment (Q) perpendicular to the line segment N.
A female threaded portion 4a is tapped on the inner peripheral surface of each detachable portion 4 formed of a hole, and a weighted body 5 is formed with a male threaded portion 5a that meshes with the female threaded portion 4a. The weight body 5 is a double-sided bolt-like member that is substantially entirely contained in the attaching / detaching portion 4. The weight body 5 can be freely attached to and detached from each attaching / detaching portion 4 by screwing the male screw portion 5a of the weight body 5 with the female screw portion 4a of the attaching / detaching portion 4 or by releasing the screwing.

図3は、切削工具1が用いられる旋盤11の一例を概略的に示す部分平面図である。この旋盤11は主軸12とタレット刃物台13とからなる。主軸12はその先端に主軸チャック14を有し、主軸チャック14でワークWを把持して回転駆動される。タレット刃物台13は、図示しない送り台を介して主軸軸心に沿う方向(Z軸方向)と主軸軸心に直交する水平方向(X軸方向)とに移動可能とされる。タレット刃物台13は、正面形状が多角形のドラム状のものであり、各角間の周面部分からなる各工具ステーションに工具がそれぞれ設置される。その工具の一つとして、図3では前記切削工具1を設置した状態を示す。切削工具1は、工具ホルダ15を介してタレット刃物台13に取付けられており、工具ホルダ15から、主軸12の軸心と平行な方向に突出するように取付けられている。この旋盤11による上記切削工具1を用いるワークWの旋削加工では、ワークWの先端面における凹部Waの内径面加工が行われる。   FIG. 3 is a partial plan view schematically showing an example of a lathe 11 in which the cutting tool 1 is used. The lathe 11 includes a main shaft 12 and a turret tool post 13. The main shaft 12 has a main shaft chuck 14 at its tip, and is driven to rotate by gripping the workpiece W by the main shaft chuck 14. The turret tool post 13 is movable in a direction along the spindle axis (Z-axis direction) and a horizontal direction (X-axis direction) perpendicular to the spindle axis via a feed base (not shown). The turret tool post 13 has a drum-like shape with a polygonal front shape, and a tool is installed at each tool station including a peripheral surface portion between each corner. As one of the tools, FIG. 3 shows a state where the cutting tool 1 is installed. The cutting tool 1 is attached to the turret tool post 13 via a tool holder 15, and is attached so as to protrude from the tool holder 15 in a direction parallel to the axis of the main shaft 12. In the turning process of the workpiece W using the cutting tool 1 by the lathe 11, the inner diameter surface processing of the recess Wa on the front end surface of the workpiece W is performed.

この構成の切削工具1によると、バー状部材2に重量体5を着脱自在に取付ける着脱部4を複数設けているので、重量体5の着脱や着脱場所を選択することによって、切削工具1の全体の重量、剛性、剛性の方向を自在に調節できる。そのため、びびり振動などの振動が防止できる。切削工具1は、ヘッド部2bの付近の軽量化が、振動減衰には好ましいが、軽量化のために肉を削ると、剛性低下の問題がある。また、切削工具1では、切削荷重が切削方向Pに作用し、かつ切削方向Pと直交する方向Qにも切削刃3をワークWに押し当てる荷重の反力が作用する。しかし、この切削工具1は、上記着脱部4を切削方向Pおよびこの切削方向Pと直交する方向を除く方向に位置する部分に設けたため、着脱部4を設けたことによるバー状部材2の剛性低下の切削への影響が小さい。このように、剛性低下の影響の少ない箇所に着脱部4を設けて重量体5を着脱可能としたため、相反する重量と剛性のバランスを調節できることとなる。また、重量体5の着脱によって、切削工具1の固有振動数が変わり、共振によるびびり振動の低減を図ることも可能となる。さらに特殊工具の使用が不要で、簡単な構成の切削工具1とできて、コストも低減できる。   According to the cutting tool 1 having this configuration, since a plurality of attachment / detachment portions 4 for detachably attaching the weight body 5 to the bar-like member 2 are provided, the attachment / detachment of the weight body 5 and the attachment / detachment location are selected. The overall weight, rigidity, and direction of rigidity can be adjusted freely. Therefore, vibration such as chatter vibration can be prevented. In the cutting tool 1, the weight reduction in the vicinity of the head portion 2b is preferable for vibration damping, but if the meat is cut for weight reduction, there is a problem of a decrease in rigidity. In the cutting tool 1, the cutting load acts in the cutting direction P, and the reaction force of the load that presses the cutting blade 3 against the workpiece W also acts in the direction Q orthogonal to the cutting direction P. However, since the cutting tool 1 is provided with the attaching / detaching portion 4 in a portion other than the cutting direction P and the direction orthogonal to the cutting direction P, the rigidity of the bar-like member 2 due to the provision of the attaching / detaching portion 4 is provided. Less impact on cutting. As described above, since the attaching / detaching portion 4 is provided at a place where the influence of the rigidity reduction is small and the weight body 5 is attachable / detachable, the balance between the conflicting weight and rigidity can be adjusted. Moreover, the natural frequency of the cutting tool 1 is changed by attaching and detaching the weight body 5, and chatter vibration due to resonance can be reduced. Furthermore, it is not necessary to use a special tool, and the cutting tool 1 can be made with a simple configuration, and the cost can be reduced.

この実施形態では、前記着脱部4を、バー状部材2の周面に対して径方向に彫られた穴とし、重量体5をこの穴に埋められるものとしているので、バー状部材2の外周から突出するような特別な手段を設けることなく、重量体5を容易に取付けることができる。   In this embodiment, the attaching / detaching portion 4 is a hole carved in the radial direction with respect to the peripheral surface of the bar-shaped member 2, and the weight body 5 is buried in the hole. The weight body 5 can be easily attached without providing any special means that protrudes from.

また、着脱部4となる穴は、内周面に雌ねじ部4aがタップ切りされており、重量体5は、前記雌ねじ部4aに噛み合う雄ねじ部5aが形成されているので、重量体5を着脱部4に着脱する作業を簡単に行うことができる。   Moreover, since the female screw part 4a is tapped in the hole used as the attachment / detachment part 4, and the weight body 5 is formed with the male screw part 5a which meshes with the said female screw part 4a, the weight body 5 is attached or detached. The operation of attaching to and detaching from the unit 4 can be easily performed.

この発明の一実施形態にかかる切削工具の主要部を示す斜視図である。It is a perspective view which shows the principal part of the cutting tool concerning one Embodiment of this invention. 同切削工具におけるバー状部材の円柱状基部の断面図である。It is sectional drawing of the cylindrical base part of the bar-shaped member in the cutting tool. 同切削工具を用いた旋盤の部分平面図である。It is a partial top view of the lathe using the cutting tool.

符号の説明Explanation of symbols

1…切削工具
2…バー状部材
3…切削刃
4…着脱部
4a…雌ねじ部
5…重量体
5a…雄ねじ部
P…切削方向
Q…切削方向と直交する方向
DESCRIPTION OF SYMBOLS 1 ... Cutting tool 2 ... Bar-shaped member 3 ... Cutting blade 4 ... Detachable part 4a ... Female thread part 5 ... Weight body 5a ... Male thread part P ... Cutting direction Q ... Direction orthogonal to cutting direction

Claims (3)

先端に切削刃を取付けたバー状部材よりなる切削工具であって、前記バー状部材における切削方向、およびこの切削方向と直交する方向を除く方向に位置する部分に、重量体を着脱自在に取付ける着脱部を設けたことを特徴とする切削工具。   A cutting tool comprising a bar-like member having a cutting blade attached to the tip, wherein a weight body is detachably attached to a portion of the bar-like member located in a direction excluding a cutting direction and a direction perpendicular to the cutting direction. A cutting tool provided with a detachable part. 前記着脱部は、バー状部材の周面に対して径方向に彫られた穴であり、重量体はこの穴に埋められるものである請求項1記載の切削工具。   The cutting tool according to claim 1, wherein the detachable portion is a hole carved in a radial direction with respect to the peripheral surface of the bar-shaped member, and the weight body is buried in the hole. 前記穴はその内周面に雌ねじ部がタップ切りされたものであり、重量体は、前記雌ねじ部に噛み合う雄ねじ部が形成されたものである請求項2記載の切削工具。
The cutting tool according to claim 2, wherein the hole is formed by tapping a female screw portion on an inner peripheral surface thereof, and the weight body is formed by a male screw portion that meshes with the female screw portion.
JP2005181821A 2005-06-22 2005-06-22 Cutting tool Pending JP2007000950A (en)

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JP2005181821A Pending JP2007000950A (en) 2005-06-22 2005-06-22 Cutting tool

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10010336B2 (en) 2009-12-22 2018-07-03 Cook Medical Technologies, Inc. Medical devices with detachable pivotable jaws

Citations (4)

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Publication number Priority date Publication date Assignee Title
JPS62203741A (en) * 1986-03-03 1987-09-08 Shimadzu Corp Uniaxial corrector
JPH0451310A (en) * 1990-06-20 1992-02-19 Nec Corp Command input system for communication controller
JP2001225207A (en) * 2000-02-14 2001-08-21 Mitsubishi Materials Corp Cutting tool
JP2002166305A (en) * 2000-11-30 2002-06-11 Mitsubishi Materials Corp Cutting tool

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62203741A (en) * 1986-03-03 1987-09-08 Shimadzu Corp Uniaxial corrector
JPH0451310A (en) * 1990-06-20 1992-02-19 Nec Corp Command input system for communication controller
JP2001225207A (en) * 2000-02-14 2001-08-21 Mitsubishi Materials Corp Cutting tool
JP2002166305A (en) * 2000-11-30 2002-06-11 Mitsubishi Materials Corp Cutting tool

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10010336B2 (en) 2009-12-22 2018-07-03 Cook Medical Technologies, Inc. Medical devices with detachable pivotable jaws

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