JP2006321327A - Side airbag device and folding method of the airbag - Google Patents

Side airbag device and folding method of the airbag Download PDF

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JP2006321327A
JP2006321327A JP2005145463A JP2005145463A JP2006321327A JP 2006321327 A JP2006321327 A JP 2006321327A JP 2005145463 A JP2005145463 A JP 2005145463A JP 2005145463 A JP2005145463 A JP 2005145463A JP 2006321327 A JP2006321327 A JP 2006321327A
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airbag
folded
front edge
inflating
folding
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JP4808437B2 (en
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Yoshiaki Sakaguchi
善紀 阪口
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Subaru Corp
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Fuji Heavy Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an automobile side airbag device capable of ensuring prompt expansion/deployment of the airbag, and a method of folding the airbag. <P>SOLUTION: In front edge side folding portions 21eA, 21eB separated from a front edge 23b of a lower expanding portion 23 and a front edge 25b of a recessed portion 25, a front edge side part 23e is folded. The airbag 21 folding a base end side of the lower expanding portion 23 so as to turn inside out into an upper expanding portion 24 is disposed at a side part of a seat back 1 in a storing state folding in a bellows shape. The front edge side part 23e is separated from the recessed portion 25 and folded into the upper expanding portion 24, thereby preventing interference between both. When the airbag 21 is expanded and deployed with expanding gas jetted from an inflator 11, the lower expanding portion 23 directly bursts out, and the airbag 21 can be expanded and deployed in an early stage with extremely fast deploying speed and a stable bursting-out direction. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、自動車のエアバッグ装置に関し、特に側方からの衝撃に対して乗員の胸部及び頭部を保護するサイドエアバッグ装置及び該エアバッグの折畳み方法に関する。   The present invention relates to an automobile airbag device, and more particularly to a side airbag device that protects a chest and a head of an occupant against an impact from a side, and a method of folding the airbag.

従来、シートバックの車外側の側部に折り畳まれて収納されたエアバッグが、車体側方からの衝突時、いわゆる側突時の側方からの衝撃に対して膨張展開してドア等の車体側壁と乗員との直接的な衝突を回避して乗員の胸部及び頭部を保護するサイドエアバッグ装置が知られている。   Conventionally, airbags that are folded and stored on the side of the vehicle outside the seat back are inflated and deployed in response to impacts from the side of a vehicle body, such as a side collision. A side airbag device that protects the chest and head of an occupant by avoiding a direct collision between the side wall and the occupant is known.

このサイドエアバッグ装置のエアバッグは折り畳まれた状態でインフレータと共にシートバックの側面に収納され、側方から衝撃に対して図22に示すようにインフレータ101から噴出する膨張用ガスによってエアバッグ102が、二点鎖線102aで示すように前方に膨張展開してシート100に着座した乗員Mの胸部Mc及び頭部Mhの側方を保護するように構成されている。なお図22において100aはシート100のシートバックである。   The airbag of the side airbag device is stored in the side surface of the seat back together with the inflator in a folded state, and the airbag 102 is caused to inflate from the inflator 101 as shown in FIG. As shown by a two-dot chain line 102a, the side of the chest Mc and the head Mh of the occupant M seated on the seat 100 is inflated and deployed forward. In FIG. 22, reference numeral 100a denotes a seat back of the seat 100.

このエアバッグ102は、シート100に着座した乗員Mの肩部Ms乃至腋下部の後方に位置する基部103と、膨張展開状態において基部103から乗員Mの頭部Mhの側方に向けて斜め前方上方に膨出する上方膨出部104と、基部103から乗員Mの胸部Mcの側方に向けて前方に膨出する下方膨出部105とを備え、上方膨出部104と下方膨出部105の前縁部分は凹部106によって接続された略L字状乃至ハート形状に形成されている。   The airbag 102 includes a base portion 103 positioned at the rear of the shoulder portion Ms or the lower heel portion of the occupant M seated on the seat 100, and a front side obliquely from the base portion 103 toward the side of the head Mh of the occupant M in the inflated and deployed state. An upper bulging portion 104 that bulges upward and a lower bulging portion 105 that bulges forward from the base portion 103 toward the side of the chest Mc of the occupant M are provided. A front edge portion 105 is formed in a substantially L shape or a heart shape connected by a recess 106.

このエアバッグ102は、図23に示すように一枚の基布を二つ折りした車内側表皮102Aと車外側表皮102Bの外周縁を縫合して袋体状に形成され、車内側表皮102Aと車外側表皮102Bとは帯状のテザー102Cで連結されている。そして、図23(a)に示すようエアバッグ102の車内側表皮102Aと車外側表皮102Bとを接触させるように平らに展開した後、図23(b)に示すように、上方膨出部104のほぼ全体を裏返すようにして下方膨出部105内に折り込んで、テザー102Cの前方側に挿入させる。その後、図23(c)に示すようにエアバッグ102に、基部103の上方位置Oを中心とした放射状の折目Pを設け、エアバッグ102を上縁106側から基部103側へ接近するように車内側へ巻く内ロール折りして折り畳まれてインフレータと共にシートバックの側面に収納されることが知られている(例えば、特許文献1参照)。   As shown in FIG. 23, the airbag 102 is formed into a bag shape by stitching the outer periphery of the vehicle inner skin 102A and the vehicle outer skin 102B in which one base fabric is folded in two. The outer skin 102B is connected by a belt-like tether 102C. Then, after flattening the airbag 102 so that the inner skin 102A and the outer skin 102B of the airbag 102 are in contact with each other as shown in FIG. 23 (a), as shown in FIG. Is folded into the downward bulging portion 105 so as to be turned over and inserted into the front side of the tether 102C. Thereafter, as shown in FIG. 23C, the airbag 102 is provided with a radial fold P centered on the upper position O of the base 103 so that the airbag 102 approaches the base 103 from the upper edge 106 side. It is known that an inner roll that is wound on the inside of the vehicle is folded and folded and stored on the side surface of the seat back together with the inflator (see, for example, Patent Document 1).

また、図24(a)に示すように平らに展開しエアバッグ102を、図24(b)のように上方膨出部104のほぼ全体を基部103及び下方膨出部105の内側に裏返しつつ押し込むように折り込み、その後図24(c)に示すように前端側からジャバラ折りし、図24(d)に示すようにジャバラ折りされたエアバッグ102の両側を図24(e)のように折り畳むエアバッグの折畳み方法も知られている(例えば、特許文献2参照)。   Further, as shown in FIG. 24A, the airbag 102 is flatly deployed, and the entire upper bulging portion 104 is turned inside the base 103 and the lower bulging portion 105 as shown in FIG. Fold it so as to push it in, then fold the bellows from the front end side as shown in FIG. 24C, and fold both sides of the airbag 102 folded as shown in FIG. 24D as shown in FIG. An airbag folding method is also known (see, for example, Patent Document 2).

特開2001−171468号公報JP 2001-171468 A 特開2000−272463号公報JP 2000-272463 A

上記特許文献1によると側方からの衝撃に対しエアバッグ102が膨張展開して、その上方膨出部104及び下方膨出部105によって乗員Mの頭部Mh及び胸部Mcが直接的に車体側壁に衝突するのを回避して乗員Mを保護することができる。   According to Patent Document 1, the airbag 102 is inflated and deployed in response to an impact from the side, and the head portion Mh and the chest portion Mc of the occupant M are directly connected to the side wall of the vehicle body by the upper bulging portion 104 and the lower bulging portion 105. It is possible to protect the occupant M by avoiding collision with the vehicle.

しかし、エアバッグが上方膨出部104の全体を裏返すようにして下方膨出部105内に折り込まれ、かつ車内側へ巻く内ロール折りして折り畳まれて収納されることから、インフレータ101から噴出する膨張用ガスによりエアバッグが膨張展開する際に、上方膨張部104が括れた形状の凹部106に干渉して下方膨張部105内からの膨出が妨げられ、エアバッグ102の迅速な膨張展開が確保できずエアバッグ102による所期の保護が達成できないおそれがある。なお、特許文献1においてはテザー102Cを備えているが、テザー102Cを備えないエアバッグにおいても同様のことが懸念される。   However, since the airbag is folded into the lower bulging portion 105 so that the entire upper bulging portion 104 is turned upside down, and is folded and stored inside the inner roll that is wound inside the vehicle, the air bag is blown out from the inflator 101. When the airbag is inflated and deployed by the inflating gas, the upper inflatable portion 104 interferes with the constricted concave portion 106 and the inflation from the inside of the lower inflatable portion 105 is prevented, so that the airbag 102 can be rapidly inflated and deployed. Cannot be ensured, and the desired protection by the airbag 102 may not be achieved. In addition, although the patent document 1 includes the tether 102C, there is a concern about the same in an airbag that does not include the tether 102C.

また、特許文献2においても上方膨張部104のほぼ全体を裏返すようにして下方膨張部105内に折り込まれて折り畳まれることから、インフレータ101から噴出する膨張用ガスにより膨張展開する際、上方膨張部104が凹部106と干渉し迅速な膨張展開が妨げられて、特許文献1と同様にエアバッグ102による所期の頭部保護が達成できないおそれがある。   Also in Patent Document 2, since the entire upper inflating part 104 is turned over and folded into the lower inflating part 105, the upper inflating part is used when the inflating gas is inflated and deployed by the inflating gas ejected from the inflator 101. 104 may interfere with the recess 106 to prevent rapid inflation and deployment, and there is a possibility that the desired head protection by the airbag 102 cannot be achieved as in Patent Document 1.

従って、かかる点に鑑みなされた本発明の第1目的は、エアバッグの迅速な膨張展開を確保して乗員の胸部及び頭部の保護が確保できるサイドエアバッグ装置を提供することにある。   Accordingly, a first object of the present invention made in view of such a point is to provide a side airbag device capable of ensuring rapid inflation and deployment of an airbag and protecting a chest and a head of an occupant.

また、本発明の第2目的は、サイドエアバッグ装置におけるエアバッグの迅速な膨張展開が確保できるエアバッグの折畳み方法を提供することにある。   A second object of the present invention is to provide an airbag folding method that can ensure rapid inflation and deployment of an airbag in a side airbag device.

上記第1の目的を達成する請求項1に記載のサイドエアバッグ装置の発明は、エアバッグと該エアバッグ内に膨張用ガスを噴出するインフレータとを備え、上記エアバッグがシートバックの側部に配置されて側方からの衝撃に対して上記インフレータから噴出する膨張用ガスによって上記エアバッグが膨張展開して乗員の胸部と頭部を保護するサイドエアバッグ装置において、上記エアバッグが、膨張展開状態においてシートに着座した乗員の肩部乃至腋下部の後方に位置する基部と該基部から胸部側方に向けて前方に膨出する下方膨出部と上記基部から頭部側方に向けて斜め前方上方に膨出する上方膨出部を有し、下方膨出部と上方膨出部の前縁部分が後方に凹む凹部を介して連続形成され、該エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、該膨張部の前縁及び凹部の前縁から離間しかつ当該膨張部の前縁に沿った前縁側折返し部において折り返すと共に、該前縁側部分が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態で該エアバッグを前端側からジャバラ折りした収納状態で上記シートバックの側部に配置したことを特徴とする。   The invention of the side airbag device according to claim 1, which achieves the first object, comprises an airbag and an inflator for injecting inflation gas into the airbag, wherein the airbag is a side portion of a seat back. In the side airbag device in which the airbag is inflated and deployed by an inflating gas ejected from the inflator to protect the occupant's chest and head from an impact caused by a side impact, the airbag is inflated. A base portion located at the rear of the shoulder portion or the lower heel portion of the occupant seated on the seat in the unfolded state, a downward bulging portion bulging forward from the base portion toward the chest side, and from the base portion toward the head side portion The airbag has an upwardly bulging portion that bulges upward and obliquely forward, and the lower bulging portion and the front edge portion of the upper bulging portion are continuously formed via a recess recessed backward, and the lower and upper inflation portions of the airbag Club The leading edge side portion of one of the inflating portions is folded back at the leading edge side folding portion that is spaced apart from the leading edge of the inflating portion and the leading edge of the concave portion and along the leading edge of the inflating portion, and the leading edge side portion is folded back. The airbag is disposed on the side portion of the seat back in a folded state in which the airbag is folded from the front end side in a state where at least the base end side of the inflated portion is folded inside the other inflating portion. .

また、上記第1の目的を達成する請求項2に記載のサイドエアバッグ装置の発明は、エアバッグと該エアバッグ内に膨張用ガスを噴出するインフレータとを備え、上記エアバッグがシートバックの側部に配置されて側方からの衝撃に対して上記インフレータから噴出する膨張用ガスによって上記エアバッグが膨張展開して乗員の胸部と頭部を保護するサイドエアバッグ装置において、上記エアバッグが、膨張展開状態においてシートに着座した乗員の肩部乃至腋下部の後方に位置する基部と該基部から胸部側方に向けて前方に膨出する下方膨出部と上記基部から頭部側方に向けて斜め前方上方に膨出する上方膨出部を有し、下方膨出部と上方膨出部の前縁部分が後方に凹む凹部を介して連続形成され、該エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、該膨張部の前縁及び凹部の前縁から離間しかつ当該膨張部の前縁に沿った前縁側折返し部において折り返し、かつ後縁から離間して該後縁に沿った後縁側折返し部において後縁側部分を折り返すと共に、該前縁側部分及び後縁部分が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態で該エアバッグを前端側からジャバラ折りした収納状態で上記シートバックの側部に配置したことを特徴とする。   The invention of the side airbag device according to claim 2 that achieves the first object includes an airbag and an inflator for injecting an inflation gas into the airbag, wherein the airbag is a seat back. In a side airbag device in which the airbag is inflated and deployed by an inflating gas ejected from the inflator to protect the occupant's chest and head in response to an impact from the side disposed on the side, the airbag is A base portion located rearward of the shoulder portion or the lower heel portion of the occupant seated on the seat in the inflated and unfolded state, a downward bulge portion bulging forward from the base portion toward the chest side, and from the base portion to the head side portion An upper bulging portion that bulges obliquely forward and upward, and a lower bulging portion and a front edge portion of the upper bulging portion are continuously formed via a recess recessed backward, Upward expansion The front edge side portion of any one of the inflatable portions is separated from the front edge of the inflatable portion and the front edge of the concave portion, and is folded back at the front edge side folded portion along the front edge of the inflatable portion, and is separated from the rear edge. The rear edge side portion is folded back at the rear edge side folded portion along the rear edge, and at least the base end side of the expanded portion where the front edge side portion and the rear edge portion are folded is folded inside the other expanded portion. In this state, the airbag is placed on the side portion of the seat back in a stored state in which the airbag is folded from the front end side.

請求項3に記載の発明は、請求項1または2のサイドエアバッグ装置において、上記前縁側部分が、上記前縁側折返し部において裏返すように折り返して当該膨張部内に折り込まれたことを特徴とする。   According to a third aspect of the present invention, in the side airbag device according to the first or second aspect, the front edge side portion is folded back so as to be turned over at the front edge side folded portion, and is folded into the inflatable portion. .

請求項4に記載の発明は、請求項1〜3のいずれか1項のサイドエアバッグ装置において、上記ジャバラ折りに代えて前端側から巻き取られた収納状態でエアバッグを上記シートバックの側部に配置したことを特徴とする。   According to a fourth aspect of the present invention, in the side airbag device according to any one of the first to third aspects, the airbag is placed on the side of the seat back in a storage state wound from the front end side instead of the bellows folding. It is characterized by being arranged in the section.

上記第2の目的を達成する請求項5に記載のサイドエアバッグ装置のエアバッグ折畳み方法の発明は、エアバッグと該エアバッグ内に膨張用ガスを噴出するインフレータとを備え、上記エアバッグがシートバックの側部に配置されて側方からの衝撃に対して上記インフレータから噴出する膨張用ガスによって上記エアバッグが膨張展開して乗員の胸部と頭部を保護するサイドエアバッグ装置のエアバッグ折畳み方法において、上記エアバッグが、膨張展開状態においてシートに着座した乗員の肩部乃至腋下部の後方に位置する基部と該基部から胸部側方に向けて前方に膨出する下方膨出部と上記基部から頭部側方に向けて斜め前方上方に膨出する上方膨出部を有し、下方膨出部と上方膨出部の前縁部分が後方に凹む凹部を介して連続形成され、該エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、該膨張部の前縁及び凹部の前縁から離間すると共に当該膨張部の前縁に沿った前縁側折返し部において折り返し、かつ該前縁側部が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態で該エアバッグを前端側からジャバラ折りした収納状態に折り畳むことを特徴とする。   An invention of an airbag folding method of a side airbag device according to claim 5 that achieves the second object includes an airbag and an inflator that injects an inflating gas into the airbag. An airbag of a side airbag device in which the airbag is inflated and deployed by an inflating gas ejected from the inflator against a side impact disposed on a side portion of the seat back to protect the chest and head of an occupant In the folding method, the airbag has a base portion located behind a shoulder portion or a lower heel portion of an occupant seated on the seat in an inflated and deployed state, and a lower bulge portion bulging forward from the base portion toward the chest side. It has an upper bulging portion that bulges obliquely forward and upward from the base toward the head side, and a lower bulging portion and a front edge portion of the upper bulging portion are continuously formed via a recess recessed backward. The front edge side of the inflating part of either the lower inflating part or the upper inflating part of the airbag is separated from the leading edge of the inflating part and the leading edge of the recess and along the leading edge of the inflating part Folding the airbag in the folded state from the front end side in a folded state with the folded portion folded back so that at least the base end side of the expanded portion folded back at the front edge side portion is turned inside the other expanded portion It is characterized by.

請求項6に記載の発明は、請求項5のサイドエアバッグ装置のエアバッグ折畳み方法において、上記前縁側部分が、上記前縁側折返し部において裏返すように折り返して当該膨張部内に折り込むことを特徴とする。   The invention according to claim 6 is the airbag folding method of the side airbag device according to claim 5, wherein the front edge side portion is folded back so as to be turned over at the front edge side folded portion, and is folded into the inflatable portion. To do.

請求項7に記載の発明は、請求項5または6のサイドエアバッグ装置のエアバッグ折畳み方法において、上記ジャバラ折りに代えて前端側から巻き取られた収納状態に折り畳むことを特徴とする。   According to a seventh aspect of the present invention, in the airbag folding method of the side airbag device according to the fifth or sixth aspect of the present invention, the airbag is folded into a storage state wound from the front end side instead of the bellows folding.

請求項1の発明によると、エアバッグにおける下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、その膨張部の前縁及び凹部の前縁から離間した前縁側折返し部において折り返し、この前縁側部分が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込み、更にジャバラ折りした収納状態でシートバックの側部に配置することから、一方の膨張部の前縁側部分が凹部から離間して他方の膨張部内に折り込まれて一方の膨張部と凹部との干渉が回避される。   According to the first aspect of the present invention, the front edge side portion of one of the lower inflating portion and the upper inflating portion of the airbag is arranged at the front edge side folded portion spaced from the front edge of the inflating portion and the front edge of the recess. Folded, folded at least the base end side of the inflated part with the leading edge part folded back into the other inflated part, and placed on the side of the seat back in the folded state of the bellows. The front edge side portion of the part is separated from the recessed part and folded into the other inflating part to avoid interference between the one inflating part and the recessed part.

これにより側方からの衝撃に対してインフレータから噴出する膨張用ガスによるエアバッグの膨張展開時には、他方の膨張部内に裏返すようにアリゲータ折りにより折り込まれた一方の膨張部が、そのままダイレクトに飛び出して展開スピードが非常に速くかつその飛び出し方向が安定して乗員と車体側壁との間にエアバッグを迅速でかつ確実に膨張展開させることができる。   As a result, when the airbag is inflated and deployed by the inflation gas ejected from the inflator in response to the impact from the side, one of the inflated portions folded by the alligator fold so as to turn inside the other inflating portion directly jumps out as it is. The airbag can be inflated and deployed quickly and reliably between the occupant and the side wall of the vehicle, with a very fast deployment speed and stable pop-out direction.

請求項2の発明によると、請求項1に加え一方の膨張部の後縁側部分を折り返すことによって、一方の膨張部の後縁側部分と基部との干渉が回避され、より展開スピードが速く、かつその飛び出し方向が安定してより迅速にエアバッグを膨張展開させることができ、エアバッグによる乗員の保護性能が高められる。   According to the invention of claim 2, in addition to claim 1, by folding back the rear edge side portion of one of the inflatable portions, interference between the rear edge side portion of one of the inflatable portions and the base is avoided, the deployment speed is faster, and The air bag can be inflated and deployed more quickly with a stable protruding direction, and the passenger's protection performance by the air bag is enhanced.

請求項3の発明によると、前縁側部分を前縁側折返し部において裏返すように折り返して膨張部内に折り込むアリゲータ折りにより前縁部分を折り込むことによって、折返し部に沿ってインフレータから噴出する膨張用ガスを誘導する膨張用ガス通路が形成されて折返し部全体が速いスピードで膨張展開して前縁側部分が押し出されると共に、この膨張用ガス通路を介して直接的に膨張部の先端側部分に膨張用ガスが導かれて膨張部の縁部が速いスピードで膨張し、それに連動して膨張部が迅速に展開し、膨張部の位置決めが迅速に行われる。   According to the invention of claim 3, the front edge side portion is folded back so as to be turned upside down at the front edge side folded portion, and the front edge portion is folded by the alligator folding that is folded into the expanded portion, whereby the inflation gas ejected from the inflator along the folded portion An inflating gas passage is formed so that the entire folded portion is inflated and deployed at a high speed and the leading edge side portion is pushed out, and the inflating gas is directly passed to the leading end portion of the inflating portion through the inflating gas passage. As a result, the edge of the inflating part expands at a high speed, and the inflating part rapidly deploys in conjunction with this, and the inflating part is positioned quickly.

請求項4の発明は、エアバッグの収納状態を示すもので、ジャバラ折りに代えて前端側から巻き取られた収納状態でエアバッグを上記シートバックの側部に配置するものである。   The invention according to claim 4 shows the storage state of the airbag, and the airbag is disposed on the side portion of the seat back in the storage state wound from the front end side instead of the bellows folding.

請求項5の発明によると、エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、膨張部の前縁及び凹部の前縁から離間すると共に当該膨張部の前縁に沿った前縁側折返し部において折り返し、かつこの前縁側部分が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態でエアバッグを前端側からジャバラ折りした収納状態に折り畳むことにより、一方の膨張部の前縁側部分が凹部から離間して他方の膨張部内に折り込まれて一方の膨張部と凹部との干渉が回避される。   According to the invention of claim 5, the front edge side portion of one of the lower inflating portion and the upper inflating portion of the airbag is separated from the front edge of the inflating portion and the front edge of the concave portion, and in front of the inflating portion. The airbag was folded at the front edge side folded portion along the edge, and the airbag was folded from the front end side in a state where at least the base end side of the inflated portion where the front edge side portion was folded was folded inside the other inflated portion. By folding in the housed state, the front edge side portion of one expansion part is separated from the recess and folded into the other expansion part, so that interference between the one expansion part and the recess is avoided.

これによりエアバッグの膨張展開時には、他方の膨張部内に折り込まれた一方の膨張部の展開スピードが非常に速くかつその飛び出し方向が安定してエアバッグを迅速に膨張展開させることができる。   As a result, when the airbag is inflated and deployed, the deployment speed of one of the inflatable portions folded into the other inflatable portion is very fast, and the protruding direction is stable, so that the airbag can be inflated and deployed quickly.

請求項6の発明によると、前縁側部分を前縁側折返し部において裏返すように折り返して膨張部内に折り込むアリゲータ折りにより前縁側部分を折り込むことによって、折返し部に沿ってインフレータから噴出する膨張用ガスを誘導する膨張用ガス通路が形成され速いスピードで膨張展開して前縁側部分が押し出されると共に、この膨張用ガス通路を介して直接的に膨張部の先端側部分に膨張用ガスが導かれて膨張部全体が迅速に展開する。   According to the invention of claim 6, the front edge side portion is folded back so as to be turned upside down at the front edge side folded portion, and the front edge side portion is folded by the alligator folding that is folded into the expanded portion, whereby the inflation gas ejected from the inflator along the folded portion An inflating gas passage is formed and inflated and deployed at a high speed to push out the leading edge side portion, and the inflating gas is directly led to the leading end side portion of the inflating portion through the inflating gas passage to expand. The entire department develops quickly.

請求項7の発明は、ジャバラ折りに代えて前端側から巻き取られた収納状態に折り畳むものである。   The invention of claim 7 folds into a housed state wound up from the front end side instead of bellows folding.

以下、本発明の実施形態を図1乃至図21を参照して説明する。   Hereinafter, embodiments of the present invention will be described with reference to FIGS.

図1において符号10はシート1のシートバック2の車外側、即ちドア等の車体側壁に対向する側部に配置されたサイドエアバッグ装置である。サイドエアバッグ装置10は、車内側表皮21Aと車外側表皮21Bの2枚の織布の外周縁を縫合して袋体状に形成したエアバッグ21が折り畳まれた状態でインフレータ11と共に筐体13内に配置されている。そして、側突時に側方から衝撃を受けると、その衝撃に対してインフレータ11から所要時間膨張用ガスが噴出し、その膨張用ガスによってエアバッグ21が仮想線21aで示すように前方に膨張展開して、シート1に着座姿勢の乗員Mの頭部Mh及び胸部Mcが直接的に車体側壁に衝突或いは衝打するのを回避して乗員Mを保護するように構成されている。   In FIG. 1, reference numeral 10 denotes a side airbag device disposed on the outside of the seat back 2 of the seat 1, that is, on the side facing the vehicle body side wall such as a door. The side airbag device 10 includes a housing 13 together with the inflator 11 in a state where the airbag 21 formed in a bag shape by stitching the outer peripheral edges of the two woven fabrics, the inner skin 21A and the outer skin 21B, is folded. Is placed inside. When an impact is received from the side at the time of a side collision, the inflation gas is ejected from the inflator 11 for the required time, and the airbag 21 is inflated and expanded forward as indicated by a virtual line 21a. Thus, the head Mh and the chest Mc of the occupant M seated on the seat 1 are prevented from directly colliding with or striking the side wall of the vehicle body to protect the occupant M.

上記エアバッグ21は、インフレータ11から噴出される膨張用ガスの上流側となり膨張展開した状態においてシート1上に着座した乗員Mの肩部Ms乃至腋下部の後方に位置する基部22と、基部22から前方、詳細には斜め前方下方に膨出して乗員Mの胸部Mcの側方に配置される一方の膨張部である下方膨張部23と、基部22から斜め前方上方に膨出して乗員Mの頭部Mhの側方に配置される他方の膨出部である上方膨張部24とを備えている。   The airbag 21 is located upstream of the inflating gas ejected from the inflator 11, and is inflated and deployed. From the front, specifically, the lower inflating portion 23 that is one inflating portion that bulges diagonally forward and downward and is disposed on the side of the chest Mc of the occupant M, and bulges diagonally forward and upward from the base portion 22 And an upper inflating part 24 which is the other bulging part arranged on the side of the head Mh.

下方膨張部23は、基部22の前方に配置されて斜め前方下方に延在する後縁23a及び前縁23b並びに後縁23aと前縁23bの先端を円弧状に連結する先端縁23cを有している。一方、上方膨張部24は基部22の前方に配置されて斜め前方上方に延在する後縁24a及び前縁24b並びに後縁24aと前縁24bの先端を円弧状に連結する先端縁24cを有している。   The downward inflating portion 23 has a rear edge 23a and a front edge 23b that are disposed in front of the base portion 22 and extend obliquely forward and downward, and a front edge 23c that connects the rear edges 23a and the front edges 23b in a circular arc shape. ing. On the other hand, the upper inflating portion 24 has a rear edge 24a and a front edge 24b that are disposed in front of the base portion 22 and extend obliquely upward, and a front edge 24c that connects the tips of the rear edge 24a and the front edge 24b in an arc shape. is doing.

更にエアバッグ21の前縁側に下方膨張部23と上方膨張部24を分離させるように後方へ凹む凹部25を備え、下方膨出部23の前縁23bと上方膨張部24の前縁24bが凹部25に形成された円弧状の前縁25bを介して連続している。この凹部25は、エアバッグ21の膨張展開時おける乗員Mの肩部Ms付近に対応する位置となる。   The airbag 21 further includes a recess 25 recessed backward so as to separate the lower inflation portion 23 and the upper inflation portion 24 from the front edge side, and the front edge 23b of the lower inflation portion 23 and the front edge 24b of the upper inflation portion 24 are recessed. 25 is continuous through an arcuate front edge 25b formed in 25. The recess 25 is a position corresponding to the vicinity of the shoulder Ms of the occupant M when the airbag 21 is inflated and deployed.

次にエアバッグ21の製造及び折畳み方法について図2乃至図21に示すエアバッグ折畳み手順説明図を参照して説明する。   Next, the manufacturing and folding method of the airbag 21 will be described with reference to the airbag folding procedure explanatory diagram shown in FIGS.

図2に示すようにエアバッグ21の展開状態において車内側となる車内側表皮21Aと車外側となる車外側表皮21B及び各部を適宜補強するための補強布等が準備される。なお、説明を簡素化を図るため発明と直接関係のない補強布等は省略してある。また、車内側表皮21A及び車外側表皮21Bはほぼ対称形であり、説明の便宜上、車内側表皮21A及び車外側表皮21Bにおいて対応する部分に同一符号を付すと共に車内側表皮21Aの部分に「A」、車外側表皮21Bの部分に「B」が付してある。   As shown in FIG. 2, in the deployed state of the airbag 21, a vehicle inner skin 21 </ b> A that is the vehicle inner side, a vehicle outer skin 21 </ b> B that is the vehicle outer side, and a reinforcing cloth for appropriately reinforcing each part are prepared. In order to simplify the description, reinforcing cloths that are not directly related to the invention are omitted. Further, the vehicle inner skin 21A and the vehicle outer skin 21B are substantially symmetrical. For convenience of explanation, the same reference numerals are given to the corresponding parts in the vehicle inner skin 21A and the vehicle outer skin 21B, and “A “,” “B” is attached to the portion of the outer skin 21B.

車内側表皮21A及び車外側表皮21Bは、ポリアミドやポリエステル等の織布によって構成されている。   The vehicle inner skin 21A and the vehicle outer skin 21B are made of a woven fabric such as polyamide or polyester.

車内側表皮21Aは、略矩形の基部形成部22Aと、基部形成部22Aの前方に配置されて斜め前方下方に延在すると共に先端が緩やかに前方側に湾曲する後縁23aA及び斜め前方下方に延在すると共に先端が下方に湾曲する前縁23bA並びにこれら後縁23aAと前縁23bAの先端を円弧状に連結する先端縁23cAを有して斜め前方下方に延出する舌片状の下方膨張部形成部23Aと、基部形成部22Aの前方に配置されて斜め前方上方に延在する後縁24aA及び前縁24bA並びにこれら後縁24aAと前縁24bAの先端を円弧状に連結する先端縁24cAを有して斜め前方上方に延出する舌片状の上方膨張部形成部24Aとを備えている。   The inner skin 21A has a substantially rectangular base forming part 22A, a rear edge 23aA which is disposed in front of the base forming part 22A and extends diagonally forward and downward, and whose tip gently curves forward, and diagonally forward and downward. A tongue-like downward expansion having a front edge 23bA that extends and has a tip curved downward, and a tip edge 23cA that connects the tips of the rear edge 23aA and the front edge 23bA in an arcuate shape and extends obliquely forward and downward. The portion forming portion 23A, the rear edge 24aA and the front edge 24bA that are arranged in front of the base portion forming portion 22A and extend obliquely forward and the front edge 24cA that connects the tips of the rear edge 24aA and the front edge 24bA in an arc shape. And a tongue-shaped upper expanding portion forming portion 24A extending obliquely forward and upward.

更に前縁側に下方膨張部形成部23Aと上方膨張部形成部24Aを分離させるように後方へ凹む凹部形成部25Aを備え、下方膨出部形成部23Aの前縁23bAと上方膨張部形成部24Aの前縁24bAが凹部形成部25Aに形成された円弧状の前縁25bAを介して連続している。また、基部形成部22Aには、一対の取付用の貫通孔22hA及びリード線用の貫通孔22rAが形成されている。   Furthermore, the front edge side is provided with a recess forming portion 25A that is recessed backward so as to separate the lower expanding portion forming portion 23A and the upper expanding portion forming portion 24A, and the front edge 23bA and the upper expanding portion forming portion 24A of the lower expanding portion forming portion 23A. The front edge 24bA is continuous via an arcuate front edge 25bA formed in the recess forming portion 25A. The base forming portion 22A is formed with a pair of through holes 22hA for attachment and through holes 22rA for lead wires.

一方、車外側表皮21Bは、車内側表皮21Aと同様に略矩形の基部形成部22Bと、基部形成部22Bの前方に配置されて斜め前方下方に延在すると共に先端が前方側に緩やかに湾曲する後縁23aB及び斜め前方下方に延在すると共に先端が下方に湾曲する前縁23bB並びに後縁23aBと前縁23bBの先端を円弧状に連結する先端縁23cBを有して斜め前方下方に延出する下方膨張部形成部23Bと、基部形成部22Bの前方に配置されて斜め前方上方に延在する後縁24aB及び前縁24bB並びに後縁24aBと前縁24bBの先端を円弧状に連結する先端縁24cBを有して斜め前方上方に延出する上方膨張部形成部24Bとを備えている。   On the other hand, the outer skin 21B is disposed in front of the substantially rectangular base forming portion 22B and the base forming portion 22B in the same manner as the inner skin 21A and extends obliquely forward and downward, and the tip gently curves forward. The rear edge 23aB and the front edge 23bB which extends diagonally forward and downward and the front end is curved downward, and the front edge 23cB which connects the rear edge 23aB and the front edge 23bB in an arc shape extend diagonally forward and downward. The lower inflating portion forming portion 23B that is projected, the rear edge 24aB and the front edge 24bB that are disposed in front of the base portion forming portion 22B and extend obliquely forward and upward, and the tips of the rear edge 24aB and the front edge 24bB are connected in an arc shape. An upper expansion portion forming portion 24B having a front end edge 24cB and extending obliquely forward and upward is provided.

更に、前縁側に下方膨張部形成部23Bと上方膨張部形成部24Bを分離させるように後方へ凹む凹部形成部25Bを備え、下方膨出部形成部23Bの前縁23bBと上方膨張部形成部24Bの前縁24bBが凹部形成部25Bに形成された円弧状の前縁25bBを介して連続している。また、基部形成部22Bには、一対の取付用の貫通孔22hB及びリード線用の貫通孔22rBが形成され、上方膨張部形成部24Bには膨張用ガス排出孔24hが形成されている。   Further, the front edge side is provided with a recess forming portion 25B that is recessed backward so as to separate the lower expanding portion forming portion 23B and the upper expanding portion forming portion 24B, and the front edge 23bB and the upper expanding portion forming portion of the lower protruding portion forming portion 23B are provided. A front edge 24bB of 24B is continuous via an arcuate front edge 25bB formed in the recess forming portion 25B. The base forming part 22B is formed with a pair of through holes 22hB for attachment and a through hole 22rB for lead wires, and an expansion gas discharge hole 24h is formed in the upper expanding part forming part 24B.

車外側表皮21Bの下方膨張部形成部23Bには、後縁23aBと先端縁23cBとが連続する点aを基端として後縁23aBから離間すると共に後縁23aBに沿って延びる直線状のマーキングラインAが付されている。また、前縁23bBと先端縁23cBとが連続する点bと上記点aの近傍を結ぶ直線状のマーキングラインBが付されている。更に先端縁23cBの上記連続点b近傍の基準点cを起点として前縁23bBとほぼ平行で前縁23bB及び凹部形成部25Bの前縁25bBから予め設定された寸法だけ離間して前縁23bBに沿って延び、かつ後述する折込み線Dと成す相対角度が鋭角で直線状のマーキングラインCが付されている。これらマーキングラインA、B、Cはエアバッグ21を折り畳む際の後縁側折返し部21aA、21aB、前縁側折返し部21eA、21eB、先端側折返し部21fA、21fBの基準位置となる。   A linear marking line that extends away from the rear edge 23aB and extends along the rear edge 23aB with a base point a where the rear edge 23aB and the front edge 23cB are continuous is formed in the lower inflating portion forming part 23B of the outer skin 21B. A is attached. In addition, a linear marking line B connecting the point b where the front edge 23bB and the leading edge 23cB are continuous and the vicinity of the point a is attached. Further, starting from the reference point c in the vicinity of the continuous point b of the leading edge 23cB, it is substantially parallel to the front edge 23bB and is separated from the front edge 23bB and the front edge 25bB of the recess forming portion 25B by a predetermined dimension to the front edge 23bB. A linear marking line C is attached that extends along the line and has an acute angle with a fold line D described later. These marking lines A, B, and C serve as reference positions for the trailing edge side folding portions 21aA and 21aB, the leading edge side folding portions 21eA and 21eB, and the leading edge side folding portions 21fA and 21fB when the airbag 21 is folded.

このように形成された車内側表皮21Aと車外側表皮21Bを、図3に示すように車内側表皮21Aの基部形成部22A、下方膨張部形成部23A、上方膨張形成部24A上に車外側表皮21Bの基部形成部22B、下方膨張部形成部23B及び上方膨張部形成部24Bをそれぞれ重ねる。   The vehicle inner skin 21A and the vehicle outer skin 21B formed as described above are arranged on the vehicle outer skin 21A, the lower expansion portion formation portion 23A, and the upper expansion formation portion 24A of the vehicle inner skin 21A as shown in FIG. The base forming part 22B, the lower inflating part forming part 23B, and the upper inflating part forming part 24B of 21B are overlapped.

そして、互いの各下方膨張部形成部23A、23Bの後縁23aAと23aB、先端縁23cAと23cB、前縁23bAと23bB、凹部形成部25A、25Bの前縁25bAと25bB、上方膨張部形成部24A、24Bの前縁24bAと24bB、先端縁24cAと24cB、後縁24aAと24aBに沿って二点鎖線27で示すように、基部形成部22A、22Bの縁部を除いて車内側表皮21Aと車外側表皮21Bを縫合する。   Then, the rear edges 23aA and 23aB, the leading edges 23cA and 23cB, the front edges 23bA and 23bB, the front edges 25bA and 25bB of the recess forming parts 25A and 25B, the upper expanding part forming part 24A, 24B front edges 24bA and 24bB, tip edges 24cA and 24cB, and rear edges 24aA and 24aB along the two-dot chain line 27, except for the edges of the base portion forming portions 22A and 22B, The outer skin 21B is sutured.

これにより車内側表皮21A及び車外側表皮21Bの基部形成部22Aと22Bによりエアバッグ21の基部22を形成し、かつ下方膨張部形成部23Aと23Bによって下方膨張部23を形成し、上方膨張部形成部24Aと24Bによって上方膨張部24が形成されると共に基部22の縁部側が開放された袋体状のエアバッグ21が構成される。   As a result, the base portion 22 of the airbag 21 is formed by the base portion forming portions 22A and 22B of the inner skin 21A and the outer skin 21B, and the lower inflating portion 23 is formed by the lower inflating portion forming portions 23A and 23B. A bag-like airbag 21 in which the upper inflating portion 24 is formed by the forming portions 24A and 24B and the edge side of the base portion 22 is opened is configured.

また、下方膨張部形成部23A、23Bの互いに縫合された後縁23aAと23aB、先端縁23cAと23cB、前縁23bAと23bBがそれぞれエアバッグ21の下方膨張部23の後縁23a、先端縁23c、前縁23bを形成する。同様に凹部形成部25A、25Bの互いに縫合された前縁25bAと25bBが凹部25の前縁25bを形成し、上方膨張部形成部24A、24Bの縫合された前縁24bAと24bB、先端縁24cAと24cB、後縁24aAと24aBがそれぞれ上方膨張部24の前縁24b、先端縁24c、後縁24aを形成する。   Further, the rear edges 23aA and 23aB, the front edges 23cA and 23cB, and the front edges 23bA and 23bB of the lower inflatable portion forming portions 23A and 23B that are sewn together are the rear edge 23a and the front edge 23c of the lower inflatable portion 23 of the airbag 21, respectively. The leading edge 23b is formed. Similarly, the front edges 25bA and 25bB stitched together in the recess forming portions 25A and 25B form the front edge 25b of the recess 25, and the front edges 24bA and 24bB stitched in the upper inflating portion forming portions 24A and 24B and the tip edge 24cA. 24cB and the rear edges 24aA and 24aB form the front edge 24b, the front edge 24c, and the rear edge 24a of the upper inflating portion 24, respectively.

次に、このように袋体状に形成されたエアバッグ21の開放された基部22側からインフレータ11を保持すると共に一対のボルト12aが突設されたリテーナ12をエアバッグ21内に挿入する。そして、図4及びそのI−I線断面を図5に示すように、一方の基部形成部22Bに形成された各取付用の貫通孔22hBからリテーナ12の各ボルト12aを突出させると共にリード線用の貫通孔22rBにインフレータ11から延びるリード線(図示せず)を挿通させ、更に他方の基部形成部22Bを基部形成部22Aに重ねると共に各取付用の貫通孔22hAから各ボルト12aを突出させ、かつリード線用の貫通孔22rAからリード線を突出させておく。   Next, the retainer 12 holding the inflator 11 and projecting the pair of bolts 12a is inserted into the airbag 21 from the opened base 22 side of the airbag 21 formed in the bag shape in this way. Then, as shown in FIG. 4 and a cross section taken along the line II in FIG. 5, the bolts 12a of the retainer 12 are projected from the mounting through holes 22hB formed in the one base forming portion 22B and are used for lead wires. A lead wire (not shown) extending from the inflator 11 is inserted into the through hole 22rB, and the other base forming portion 22B is overlaid on the base forming portion 22A, and the bolts 12a are projected from the mounting through holes 22hA, The lead wire is projected from the lead wire through-hole 22rA.

次に、図6及び図6のII−II線断面を図7に示すように、下方膨張部形成部23Bに付されたマーキングラインAに沿った車内側表皮21Aの後縁側折返し部21dA及び車外側表皮21Bの後縁側折返し部21dBにおいて下方膨張部23の後縁側部分23dが車外側表皮21Bの上面に重なるように折り返す。また、マーキングラインCに沿って車内側表皮21Aの前縁側折返し部21eA及び車外側表皮21Bの前縁側折返し部21eBにおいて下方膨張部23の前縁側部分23eが車外側表皮21Bの上面に重なるように折り返す。   Next, as shown in FIG. 7 along the line II-II in FIG. 6 and FIG. 6, the rear edge side turn-back portion 21dA and the vehicle inner skin 21A along the marking line A attached to the lower inflating portion forming portion 23B and the vehicle In the rear edge side folding portion 21dB of the outer skin 21B, the rear edge portion 23d of the lower inflating portion 23 is folded so as to overlap the upper surface of the vehicle outer skin 21B. Further, along the marking line C, the front edge side portion 23e of the lower inflating portion 23 overlaps the upper surface of the vehicle outer skin 21B at the front edge side folding portion 21eA of the vehicle inner skin 21A and the front edge side folding portion 21eB of the vehicle outer skin 21B. Wrap.

更に図6のIII−III線断面を図8に示すようにマーキングラインA及びCに沿って後縁側部分23d及び前縁側部分23eが車外側表皮21B上に折り返された下方膨張部23の基端側となる車外側表皮21B及び車内側表皮21Aの上方膨張部24側近傍部分を基部22の下端と対応する折込線Dまでそれぞれ裏返すようにして上方膨張部24内に折り込むアリゲータ折りにして収納する。このアリゲータ折りによって下方膨張部23の基端側となる上方膨張部24側近傍部分が上方膨張部24内に折り込まれても後縁側折返し部21dA、21bB及び前縁側折返し部21eA、21eBはそれぞれマーキングラインA及びCに沿った略直線状に維持されている。   Further, as shown in FIG. 8, the rear edge side portion 23d and the front edge side portion 23e are folded back on the outer skin 21B along the marking lines A and C as shown in FIG. The vehicle outer skin 21B and the vehicle inner skin 21A in the vicinity of the upper inflating portion 24 side are turned upside down to the folding line D corresponding to the lower end of the base portion 22, and are folded into the upper inflating portion 24 for storage. . Even if the upper expansion part 24 side vicinity part which becomes the base end side of the lower expansion part 23 by this alligator folding is folded in the upper expansion part 24, the trailing edge side folding parts 21dA and 21bB and the leading edge side folding parts 21eA and 21eB are marked respectively. It is maintained in a substantially straight line along the lines A and C.

次に図9及びそのIV−IV線断面を図10に示すようにマーキングラインCに沿って下方膨張部23の前縁側部分23eを前縁側折返し部21eA、21eBに沿って裏返して下方膨張部23内に折り込む。これは、例えば図11(a)に示すように前縁側折返し部21eA、21eBに沿って下方膨張部23の前縁側部分23eが車外側表皮21B上に折り返された状態から、図11(b)に示すように車内側表皮21Aの下方膨張部形成部23Aが前縁側折返し部21eAに沿って折り返された状態を維持しながら車外側表皮21Bの前縁23b近傍に折り返された部分を引き出し、前縁側折返し部21eBを前側折返し部21eA上に重ねるように裏返して折り畳むことによって前縁側折返し部21eA、21eBに沿って下方膨張部23の前縁23bを含む前縁側部分23eを下方膨張部23内に折り込むことができる。   Next, as shown in FIG. 9 and the IV-IV line cross section thereof, the front edge side portion 23e of the lower inflating portion 23 is turned along the front edge side folded portions 21eA and 21eB along the marking line C, and the lower inflating portion 23 is turned over. Fold it in. This is because, for example, as shown in FIG. 11 (a), the front edge side portion 23e of the lower inflating portion 23 is folded on the outer skin 21B along the front edge side folded portions 21eA and 21eB. As shown in FIG. 4, the lower inflated portion forming portion 23A of the vehicle inner surface skin 21A is folded back along the front edge side folded portion 21eA, and the portion folded back in the vicinity of the front edge 23b of the vehicle outer surface skin 21B is pulled out. The front edge side part 23e including the front edge 23b of the lower inflating part 23 along the front edge side turning parts 21eA and 21eB is folded into the lower inflating part 23 along the front edge side turning parts 21eA and 21eB by folding the edge side folding part 21eB over the front side folding part 21eA. Can be folded.

このように前縁側折返し部21eA、21eBに沿って下方膨張部23の前縁側部分23eを下方膨張部23内に折り込むことによって、車内側表皮21A及び車外側表皮21Bによって前縁側折返し部23eA、23eBに沿って連続する膨張用ガス通路28A、28Bが形成される。   Thus, by folding the front edge side portion 23e of the lower inflating portion 23 into the lower inflating portion 23 along the front edge side turning portions 21eA and 21eB, the front edge side turning portions 23eA and 23eB are formed by the vehicle inner skin 21A and the vehicle outer skin 21B. Gas passages 28A and 28B for continuous expansion are formed.

次に、更に図12に示すとともにそのV−V線断面を図13に示すように折込線Dより突出する車外側表皮21B及び車内側表皮21Aの基端となる上方膨張部24側近傍部分をそれぞれ裏返すように更に折り返して上方膨張部24内にマーキングラインBまで折り込むアリゲータ折りして収納する。   Next, as shown in FIG. 12, the VV line cross section is shown in FIG. 13, and the vehicle outer skin 21B protruding from the folding line D and the vicinity of the upper expansion portion 24 side serving as the base end of the vehicle inner skin 21A are shown. Further, the alligators are folded back so as to be reversed and folded into the upper inflatable portion 24 up to the marking line B and stored.

そして図14及びそのVI−VI線断面を図15に示すように折り返された上方膨張部24から突出する下方膨張部23のマーキングラインBから先端側の部分23fをマーキングラインBに沿って折り返し、先端側部分23fを上方膨張部24内に折り込む。   14 and the VI-VI line cross section shown in FIG. 15, the portion 23f on the front end side from the marking line B of the lower inflating portion 23 protruding from the upper inflating portion 24 folded back is folded along the marking line B. The front end portion 23 f is folded into the upper inflating portion 24.

次に、図16及びそのV−V線断面を図17に示すように上方膨張部24における基部22の上端近傍と対応する折返線E(図6参照)から先端縁24c側の先端側部分24fをその折返線Eに沿った先端側折返し部21fA、21fBで折り返して上方膨張部24上に重ねる。これによりエアバッグ21はほぼ矩形に折り畳まれる。   Next, as shown in FIG. 16 and the VV line cross-section thereof, as shown in FIG. 17, the distal end side portion 24f on the distal end edge 24c side from the return line E (see FIG. 6) corresponding to the vicinity of the upper end of the base portion 22 in the upper expanding portion 24. Is folded at the front end side folding portions 21fA and 21fB along the folding line E and overlapped on the upper expansion portion 24. Thereby, the airbag 21 is folded into a substantially rectangular shape.

この下方膨張部23が上方膨張部24内に折り込まれ、かつ上方膨張部24の先端側部分24fが折返線Eで折り返されたエアバッグ21を、図18及びそのVI−VI線断面を図19に示すように前端側からインフレータ11が収納された基部22側に向けてジャバラ折りにより折り畳む。そして、図20及びそのVII−VII線断面を図21に示すようにジャバラ状に折り畳まれたエアバッグ21は、復元して折りが解消されるような折崩れを防止するために図示しない破断可能なラッピングシートで覆うと共にリテーナ12の各ボルト12aを突出させて筐体13(図1参照)内に収納させることによってエアバッグ装置10の組み立てが完了する。   The airbag 21 in which the lower inflating portion 23 is folded into the upper inflating portion 24 and the distal end portion 24f of the upper inflating portion 24 is folded back by the folding line E is shown in FIG. As shown in FIG. 4, the base plate 22 is folded from the front end side toward the base 22 side in which the inflator 11 is housed. Then, the airbag 21 folded in a bellows shape as shown in FIG. 20 and its section VII-VII in FIG. 21 can be broken not shown in order to prevent the collapse so that the folding is canceled and the folding is eliminated. The assembly of the airbag device 10 is completed by covering with a wrapping sheet and projecting the bolts 12a of the retainer 12 into the housing 13 (see FIG. 1).

組み立てられたエアバッグ装置10は、各ボルト12aによってシート1のシートバック2の車外側の側部に取付けられる。なお、シート1はエアバッグ装置10を取付けた後に、車両に搭載される。このシート1を車両に搭載する際には、インフレータ11から延びるリード線を車両の所定のエアバッグ作動回路に結線される。   The assembled airbag device 10 is attached to the side of the seat back 2 of the seat 1 on the vehicle outer side by each bolt 12a. The seat 1 is mounted on the vehicle after the airbag device 10 is attached. When the seat 1 is mounted on a vehicle, a lead wire extending from the inflator 11 is connected to a predetermined airbag operation circuit of the vehicle.

このようにサイドエアバッグ装置10が車両に搭載された後、所定の信号がリード線を経てインフレータ11に入力されれば、インフレータ11のガス吐出口から膨張用ガスが吐出され、エアバッグ21がラッピングシートを破断すると共に図1に二点差線21aで示すように大きく展開膨張することになる。   In this way, after the side airbag device 10 is mounted on the vehicle, if a predetermined signal is input to the inflator 11 via the lead wire, the inflation gas is discharged from the gas discharge port of the inflator 11, and the airbag 21 is The wrapping sheet is broken and expanded and expanded greatly as shown by a two-dot chain line 21a in FIG.

そして、本実施の形態のサイドエアバッグ装置10は、エアバッグ21の折り畳み時に下方膨張部23の前縁23b及び凹部25の前縁25bから離間して前縁23bに沿った前縁側折返し部21eA、21eBにおいて車内側表皮21A及び車外側表皮21Bの下方膨張部形成部23A、23Bを裏返すように折り返して前縁側部分23eを下方膨張部23内に折り込むことによって、下部膨張部23の前縁側部分23dが凹部25から離間して下方膨張部23内に折り込まれ、下方膨張部23と凹部25との干渉が回避される。   The side airbag device 10 of the present embodiment is separated from the front edge 23b of the lower inflating portion 23 and the front edge 25b of the recess 25 when the airbag 21 is folded, and the front edge side folded portion 21eA along the front edge 23b. 21eB, the lower inflating portion 23A and the lower inflating portion forming portions 23A and 23B of the outer skin 21B are turned upside down and the front edge side portion 23e is folded into the lower inflating portion 23, whereby the front edge side portion of the lower inflating portion 23 is obtained. 23d is separated from the concave portion 25 and folded into the lower inflating portion 23, and interference between the lower inflating portion 23 and the concave portion 25 is avoided.

また、下方膨張部23の後縁23aから離間して後縁23aに沿った後縁側折返し部21aA、21aBにおいて後縁側部分23dを折り返すことによって、下部膨張部23の後縁側部分23dが基部22の縁部から離間して下方膨張部23内に折り込まれ、基部22の縁部との干渉が回避される。   Further, the rear edge side portion 23d of the lower expansion portion 23 is folded back from the rear edge 23a of the lower expansion portion 23 at the rear edge side turn-back portions 21aA and 21aB along the rear edge 23a. It is separated from the edge part and folded into the lower inflating part 23, and interference with the edge part of the base part 22 is avoided.

これにより側突時の衝撃に対してインフレータ11から噴出する膨張用ガスによるエアバッグ21の膨張展開時には、上方膨張部24内に裏返すようにアリゲータ折りにより押し込まれた下方膨張部23が、そのまま斜め前方下方に向けてダイレクトに飛び出して展開スピードが非常に速く、かつ下方膨張部23が前縁側折返し部23eA、23eBに沿って飛び出し、その飛び出し方向が安定して左右への振れ量も小さく乗員Mや車体側壁との干渉も確実に回避される。   Thereby, when the airbag 21 is inflated and deployed by the inflation gas ejected from the inflator 11 against the impact at the time of a side collision, the lower inflating portion 23 pushed by the alligator fold so as to turn inside the upper inflating portion 24 is obliquely Directly jumps out forward and downward, the deployment speed is very fast, and the lower inflating part 23 jumps out along the front edge side turn-up parts 23eA and 23eB, the protruding direction is stable, and the amount of lateral deflection is small. Interference with the vehicle body side wall is also reliably avoided.

更に、この下方膨張部23の膨張展開にあたり、インフレータ11から噴出する膨張用ガスが前縁側折返し部23eA、23eBによって形成された膨張用ガス通路28A及び28B内に上方膨張部24側から入り、前縁側折返し部23eA、23eBが速いスピードで膨張展開して前縁23bを含む前縁側部分23eが迅速に押し出されると共に、この膨張用ガス通路28A、28Bを介して膨張用ガスが直接的に下方膨張部23の先端側部分23fにも導かれ、下方膨張部23の縁部が速いスピードで膨張し、それに連動して下方膨張部23全体が迅速に展開し、その外形が確保されて乗員Mの胸部Mcに対して直接的に下方膨張部24が位置決めされ、側突時の初期において下方膨張部24の位置決めが迅速に行われる。   Further, when the lower inflating portion 23 is inflated and expanded, the inflating gas ejected from the inflator 11 enters the inflating gas passages 28A and 28B formed by the front edge side folded portions 23eA and 23eB from the upper inflating portion 24 side, The edge-side folded portions 23eA and 23eB are inflated and deployed at a high speed so that the front edge side portion 23e including the front edge 23b is rapidly pushed out, and the expansion gas is directly expanded downward through the expansion gas passages 28A and 28B. The edge portion of the lower inflating portion 23 is also inflated at a high speed, and the entire lower inflating portion 23 is rapidly deployed in conjunction with the leading end portion 23f of the portion 23, so that the outer shape is secured and the occupant M's The lower inflating portion 24 is positioned directly with respect to the chest Mc, and the lower inflating portion 24 is quickly positioned in the initial stage of the side collision.

一方、側突時の衝撃を受けた際インフレータ11から噴出する膨張用ガスにより上方膨張部23が膨張展開し、折返線Eにおいて折り返された先端側部分24fにも直接的に膨張用ガスが供給されて上方膨張部24が斜め前方上方に向けて迅速に展開し、乗員Mの頭部Mhに対して位置決めされ、側突時の初期において上方膨張部24の位置決めが迅速に行われる。   On the other hand, the upper inflating portion 23 is inflated and expanded by the inflating gas ejected from the inflator 11 when receiving an impact at the time of a side collision, and the inflating gas is directly supplied also to the distal end side portion 24f folded back at the folding line E. Thus, the upper inflating portion 24 is rapidly deployed obliquely forward and upward and positioned with respect to the head Mh of the occupant M, and the upper inflating portion 24 is quickly positioned at the initial stage of the side collision.

即ち、エアバッグ21の下方膨張部23及び上方膨張部24の展開スピードが非常に速くかつ展開方向が安定し、車両側突時の衝撃に対する初期において乗員Mと車体側壁との間にエアバッグ21をすばやく膨張展開させることができ、膨張展開したエアバッグ21により車体側壁と乗員Mの頭部Mh、胸部Mcの衝突や衝打が防止でき、エアバッグ21による乗員Mの保護性能が高められる。   That is, the deployment speed of the lower inflating portion 23 and the upper inflating portion 24 of the airbag 21 is very fast and the deployment direction is stable, and the airbag 21 is located between the occupant M and the side wall of the vehicle body at an early stage against an impact caused by a vehicle side collision. Can be quickly inflated and deployed, and the inflated and deployed airbag 21 can prevent the vehicle body side wall and the head Mh and chest Mc of the occupant M from colliding and hitting, and the protection performance of the occupant M by the airbag 21 can be enhanced.

また、エアバッグ21の下方膨張部23の前縁23bと上方膨張部24の前縁24bとの間における乗員Mの肩部Ms付近に対応する位置に、後方に凹む凹部25を形成することによってエアバッグ21の容積を極力小さくすることが可能になり、エアバッグ21の膨張完了までの時間の短縮化を図ることが得られ、迅速な前方下方に膨張展開する下方膨張部23による乗員Mの胸部Mc及び迅速な斜め前方上方に膨張展開する上方膨張部24による頭部Mhの保護が図れる。   Further, by forming a recessed portion 25 recessed backward at a position corresponding to the vicinity of the shoulder portion Ms of the occupant M between the front edge 23b of the lower inflating portion 23 of the airbag 21 and the front edge 24b of the upper inflating portion 24. The volume of the airbag 21 can be reduced as much as possible, and the time until the airbag 21 is completely inflated can be shortened. The head Mh can be protected by the chest Mc and the upper inflating part 24 that inflates and expands quickly and obliquely forward.

なお、本発明は上記実施の形態に限定されることなく発明の趣旨を逸脱しない範囲で種々変更可能である。例えば、上記実施の形態では下方膨張部23が上方膨張部24内に折り込まれたエアバッグ21を前端側からジャバラ折りして折り畳んだが、ジャバラ折りに代えて前端側から巻き取り状態に折り畳むこともできる。   Note that the present invention is not limited to the above-described embodiment, and various modifications can be made without departing from the spirit of the invention. For example, in the above-described embodiment, the airbag 21 in which the lower inflating portion 23 is folded into the upper inflating portion 24 is folded from the front end side by folding the airbag 21. However, instead of the bellows folding, the airbag 21 may be folded from the front end side into a winding state. it can.

また、上記実施の形態では、下方膨張部23の前縁側部分23eを前縁側折返し部21eA、21eBに沿って折り返し、下方膨張部23を上方膨張部24内に裏返すように折り込んでエアバッグ21を折り畳んだ場合を例に説明したが、この実施の形態とは逆に上方膨張部24の前縁側部分をその前縁24b及び凹部25の前縁25bから離間して前縁24bに沿った前縁側折返し部に沿って折り返して上方膨張部24を下方膨張部23内に裏返すように折り込んでエアバッグ21を折り畳むこともできる。   In the above-described embodiment, the front edge portion 23e of the lower inflating portion 23 is folded along the front edge side folded portions 21eA and 21eB, and the lower inflating portion 23 is folded back into the upper inflating portion 24 to fold the airbag 21. Although the case where it folded is demonstrated as an example, the front edge side along the front edge 24b is spaced apart from the front edge 24b of the upper expansion part 24 and the front edge 25b of the recessed part 25 contrary to this embodiment. The airbag 21 can be folded by folding along the folded portion so that the upper inflating portion 24 is turned upside down into the lower inflating portion 23.

本発明に係る実施の形態のサイドエアバッグ装置の使用状態を示す図である。It is a figure which shows the use condition of the side airbag apparatus of embodiment which concerns on this invention. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図4のI−I線断面図である。It is the II sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図6のII−II線断面図である。It is the II-II sectional view taken on the line of FIG. 図6のIII−III線断面図である。It is the III-III sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図9のIV−IV線断面図である。It is the IV-IV sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図12のV−V線断面図である。It is the VV sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図14のVI−VI線断面図である。It is the VI-VI sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図16図のV−V線断面図である。It is the VV sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図18のVI−VI線断面図である。It is the VI-VI sectional view taken on the line of FIG. エアバッグ折畳み手順説明図である。It is an airbag folding procedure explanatory drawing. 図19のVII−VII線断面図である。It is the VII-VII sectional view taken on the line of FIG. 従来のサイドエアバッグ装置の概要を示す図である。It is a figure which shows the outline | summary of the conventional side airbag apparatus. 従来のエアバッグの折畳み方法を示す図である。It is a figure which shows the folding method of the conventional airbag. 従来のエアバッグの折畳み方法を示す図である。It is a figure which shows the folding method of the conventional airbag.

符号の説明Explanation of symbols

1 シート
2 シートバック
10 サイドエアバッグ装置
11 インフレータ
21 エアバッグ
22 基部
23 下部膨張部(一方の膨張部)
23a 後縁
23b 前縁
23c 先端縁
23d 後縁側部分
23e 前縁側部分
23f 先端側部分
24 上部膨張部(他方の膨張部)
24a 後縁
24b 前縁
24c 先端縁
24f 先端側部分
25 凹部
25b 前縁
21A 車内側表皮
21dA 後縁側折返し部
21eA 前縁側折返し部
21B 車外側表皮
21dB 後縁側折返し部
21eB 前縁側折返し部
28A、28B 膨張用ガス通路
M 乗員
Mc 胸部
Mh 頭部
Ms 肩部
DESCRIPTION OF SYMBOLS 1 Seat 2 Seat back 10 Side airbag apparatus 11 Inflator 21 Airbag 22 Base 23 Lower expansion part (one expansion part)
23a trailing edge 23b leading edge 23c leading edge 23d trailing edge side portion 23e leading edge side portion 23f leading edge side portion 24 upper expansion part (the other expansion part)
24a trailing edge 24b leading edge 24c leading edge 24f leading edge portion 25 recess 25b leading edge 21A car inner skin 21dA trailing edge side folding part 21eA leading edge side folding part 21B car outer skin 21dB trailing edge side folding part 21eB leading edge side folding parts 28A, 28B expansion Gas Path M Crew Mc Chest Mh Head Ms Shoulder

Claims (7)

エアバッグと該エアバッグ内に膨張用ガスを噴出するインフレータとを備え、上記エアバッグがシートバックの側部に配置されて側方からの衝撃に対して上記インフレータから噴出する膨張用ガスによって上記エアバッグが膨張展開して乗員の胸部と頭部を保護するサイドエアバッグ装置において、
上記エアバッグが、膨張展開状態においてシートに着座した乗員の肩部乃至腋下部の後方に位置する基部と該基部から胸部側方に向けて前方に膨出する下方膨出部と上記基部から頭部側方に向けて斜め前方上方に膨出する上方膨出部を有し、下方膨出部と上方膨出部の前縁部分が後方に凹む凹部を介して連続形成され、
該エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、該膨張部の前縁及び凹部の前縁から離間しかつ当該膨張部の前縁に沿った前縁側折返し部において折り返すと共に、該前縁側部分が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態で該エアバッグを前端側からジャバラ折りした収納状態で上記シートバックの側部に配置したことを特徴とするサイドエアバッグ装置。
An airbag and an inflator that ejects inflation gas into the airbag, and the airbag is disposed on a side portion of a seat back so that the inflation gas is ejected from the inflator in response to a side impact. In the side airbag device in which the airbag is inflated and deployed to protect the chest and head of the occupant,
The airbag has a base portion located behind a shoulder portion or a lower heel portion of an occupant seated on the seat in an inflated and deployed state, a lower bulge portion that bulges forward from the base toward the chest side, and a head from the base portion. It has an upper bulging portion that bulges obliquely forward and upward toward the side of the portion, and a lower bulging portion and a front edge portion of the upper bulging portion are continuously formed via a recess recessed backward,
The front edge side of the inflating part of either the lower inflating part or the upper inflating part of the airbag is separated from the leading edge of the inflating part and the leading edge of the recess and along the leading edge of the inflating part In the folded state, the seat is folded in the bellows from the front end side in a state where the airbag is folded back so that at least the base end side of the inflated portion where the front edge side portion is folded is turned over into the other inflated portion. A side airbag device, which is disposed on a side portion of a bag.
エアバッグと該エアバッグ内に膨張用ガスを噴出するインフレータとを備え、上記エアバッグがシートバックの側部に配置されて側方からの衝撃に対して上記インフレータから噴出する膨張用ガスによって上記エアバッグが膨張展開して乗員の胸部と頭部を保護するサイドエアバッグ装置において、
上記エアバッグが、膨張展開状態においてシートに着座した乗員の肩部乃至腋下部の後方に位置する基部と該基部から胸部側方に向けて前方に膨出する下方膨出部と上記基部から頭部側方に向けて斜め前方上方に膨出する上方膨出部を有し、下方膨出部と上方膨出部の前縁部分が後方に凹む凹部を介して連続形成され、
該エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、該膨張部の前縁及び凹部の前縁から離間しかつ当該膨張部の前縁に沿った前縁側折返し部において折り返し、かつ後縁から離間して該後縁に沿った後縁側折返し部において後縁側部分を折り返すと共に、該前縁側部分及び後縁部分が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態で該エアバッグを前端側からジャバラ折りした収納状態で上記シートバックの側部に配置したことを特徴とするサイドエアバッグ装置。
An airbag and an inflator that ejects inflation gas into the airbag, and the airbag is disposed on a side portion of a seat back so that the inflation gas is ejected from the inflator in response to a side impact. In the side airbag device in which the airbag is inflated and deployed to protect the chest and head of the occupant,
The airbag has a base portion located behind a shoulder portion or a lower heel portion of an occupant seated on the seat in an inflated and deployed state, a lower bulge portion that bulges forward from the base toward the chest side, and a head from the base portion. It has an upper bulging portion that bulges obliquely forward and upward toward the side of the portion, and a lower bulging portion and a front edge portion of the upper bulging portion are continuously formed via a recess recessed backward,
The front edge side of the inflating part of either the lower inflating part or the upper inflating part of the airbag is separated from the leading edge of the inflating part and the leading edge of the recess and along the leading edge of the inflating part The folded portion is folded back, and the trailing edge side portion is folded back at the trailing edge side folded portion along the trailing edge apart from the trailing edge, and at least the proximal end side of the inflating portion where the leading edge portion and the trailing edge portion are folded is provided. A side airbag device characterized in that the airbag is placed on the side portion of the seat back in a stored state in which the airbag is folded from the front end side in a folded state so as to be reversed inside the other inflatable portion.
上記前縁側部分が、上記前縁側折返し部において裏返すように折り返して当該膨張部内に折り込まれたことを特徴とする請求項1または2に記載のサイドエアバッグ装置。   The side airbag device according to claim 1 or 2, wherein the front edge side portion is folded back so as to be turned over at the front edge side folded portion, and is folded into the inflatable portion. 上記ジャバラ折りに代えて前端側から巻き取られた収納状態でエアバッグを上記シートバックの側部に配置したことを特徴とする請求項1〜3のいずれか1項に記載のサイドエアバッグ装置。   The side airbag device according to any one of claims 1 to 3, wherein an airbag is disposed on a side portion of the seat back in a storage state wound from the front end side instead of the bellows folding. . エアバッグと該エアバッグ内に膨張用ガスを噴出するインフレータとを備え、
上記エアバッグがシートバックの側部に配置されて側方からの衝撃に対して上記インフレータから噴出する膨張用ガスによって上記エアバッグが膨張展開して乗員の胸部と頭部を保護するサイドエアバッグ装置のエアバッグ折畳み方法において、
上記エアバッグが、膨張展開状態においてシートに着座した乗員の肩部乃至腋下部の後方に位置する基部と該基部から胸部側方に向けて前方に膨出する下方膨出部と上記基部から頭部側方に向けて斜め前方上方に膨出する上方膨出部を有し、下方膨出部と上方膨出部の前縁部分が後方に凹む凹部を介して連続形成され、
該エアバッグの下方膨張部及び上方膨張部のいずれか一方の膨張部の前縁側部分を、該膨張部の前縁及び凹部の前縁から離間すると共に当該膨張部の前縁に沿った前縁側折返し部において折り返し、かつ該前縁側部が折り返された膨張部の少なくとも基端側を他方の膨張部内に裏返すようにして折り込んだ状態で該エアバッグを前端側からジャバラ折りした収納状態に折り畳むことを特徴とするサイドエアバッグ装置のエアバッグ折畳み方法。
An airbag and an inflator for injecting inflation gas into the airbag;
A side airbag in which the airbag is inflated and deployed by an inflating gas ejected from the inflator to protect the occupant's chest and head by being disposed on the side of the seat back and in response to an impact from the side. In the airbag folding method of the device,
The airbag has a base portion located behind a shoulder portion or a lower heel portion of an occupant seated on the seat in an inflated and deployed state, a lower bulge portion that bulges forward from the base toward the chest side, and a head from the base portion. It has an upper bulging portion that bulges obliquely forward and upward toward the side of the portion, and a lower bulging portion and a front edge portion of the upper bulging portion are continuously formed via a recess recessed backward,
The front edge side of the inflating part of either the lower inflating part or the upper inflating part of the airbag is separated from the leading edge of the inflating part and the leading edge of the recess and along the leading edge of the inflating part Folding the airbag in the folded state from the front end side in a folded state with the folded portion folded back so that at least the base end side of the expanded portion with the leading edge side portion folded back is turned inside the other inflatable portion A method for folding an airbag of a side airbag device characterized by the above.
上記前縁側部分が、上記前縁側折返し部において裏返すように折り返して当該膨張部内に折り込むことを特徴とする請求項5に記載のサイドエアバッグ装置のエアバッグ折畳み方法。   6. The airbag folding method for a side airbag device according to claim 5, wherein the front edge side portion is folded back so as to be turned over at the front edge side folded portion. 上記ジャバラ折りに代えて前端側から巻き取られた収納状態に折り畳むことを特徴とする請求項5または6に記載のサイドエアバッグ装置のエアバッグ折畳み方法。
The airbag folding method for a side airbag device according to claim 5 or 6, wherein the airbag is folded into a storage state wound from the front end side instead of the bellows folding.
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WO2021246140A1 (en) * 2020-06-02 2021-12-09 オートリブ ディベロップメント エービー Vehicle airbag device and manufacturing method therefor
JP7394221B2 (en) 2020-06-02 2023-12-07 オートリブ ディベロップメント エービー Vehicle airbag device and its manufacturing method

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