JP2006313688A - Switch board with base and its manufacturing method - Google Patents

Switch board with base and its manufacturing method Download PDF

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JP2006313688A
JP2006313688A JP2005136062A JP2005136062A JP2006313688A JP 2006313688 A JP2006313688 A JP 2006313688A JP 2005136062 A JP2005136062 A JP 2005136062A JP 2005136062 A JP2005136062 A JP 2005136062A JP 2006313688 A JP2006313688 A JP 2006313688A
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switch
opening
reinforcing plate
base
flexible
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JP4502876B2 (en
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Shigeaki Kinoshita
茂明 木下
Tatsuhiro Yamazaki
達弘 山崎
Osamu Nomura
修 野村
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Teikoku Tsushin Kogyo Co Ltd
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Teikoku Tsushin Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a switch board with a base and its manufacturing method with a simple structure, easy to manufacture, and capable of maintaining strong intensity. <P>SOLUTION: The switch board with a base 10 is constituted by providing a flexible switch board 20 made by forming switch pattern end sides 23a, 23a, 25a, 25a by providing an opening 45 on a sliding track sliders of switch patterns 23, 25 come in sliding contact with, a reinforcing plate 60 arranged in contact with an underside of the flexible switch board 20 and fitted with an opening part 63 at a part opposed to a position where the opening 45 of the flexible switch board is arranged, and base made of molding resin molded around the reinforcing plate 60 and the flexible switch board 20 as as to hold them and with its surface coincided with face of the switch patterns 23, 25 by being filled in the opening 45 through the opening part 63. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、その表面に設けたスイッチパターン上を摺動子が摺接することでそのオンオフ出力が変化する構造の基台付スイッチ基板及びその製造方法に関するものである。   The present invention relates to a switch board with a base having a structure in which the on / off output changes when a slider slides on a switch pattern provided on the surface thereof, and a method of manufacturing the same.

従来、摺動子を回転しながら摺接させることで所望のオンオフ波形を出力するロータリーエンコーダ用の基台付スイッチ基板がある。この種の基台付スイッチ基板は、例えば特許文献1の図1に示すように、合成樹脂フイルム製の絶縁基板上にスイッチパターンを設け、さらに絶縁基板の一端に金属端子を取り付けた状態で絶縁基板の裏面及びその外周側部に成形樹脂製の基台を取り付けて構成されている。しかしながら上記従来の基台付スイッチ基板には、以下のような問題点があった。   2. Description of the Related Art Conventionally, there is a switch board with a base for a rotary encoder that outputs a desired on / off waveform by rotating and sliding the slider. For example, as shown in FIG. 1 of Patent Document 1, this type of base-equipped switch board is insulated with a switch pattern provided on an insulating board made of synthetic resin film and a metal terminal attached to one end of the insulating board. A base made of molded resin is attached to the back surface of the substrate and its outer peripheral side. However, the conventional switch board with a base has the following problems.

(1)前記基台付スイッチ基板から正確な出力波形を得るためには、各スイッチパターンの外周を囲む端辺の内、特に各スイッチパターン上を摺接していく摺動子の摺動軌跡を横切る各スイッチパターンの端辺を、精度良く形成しておく必要がある。しかしながら上記従来の基台付スイッチ基板において、前記スイッチパターンを例えば導体ペーストをスクリーン印刷することによって形成した場合、必ずしも前記端辺の精度を良くすることはできなかった。   (1) In order to obtain an accurate output waveform from the switch board with the base, the sliding trajectory of the slider that is in sliding contact with each other on the switch pattern, in particular, on the edge surrounding the outer periphery of each switch pattern It is necessary to accurately form the edge of each crossing switch pattern. However, in the conventional switch board with a base, when the switch pattern is formed by screen printing a conductive paste, for example, the accuracy of the edge cannot always be improved.

(2)前記基台付スイッチ基板は、合成樹脂フイルム製の絶縁基板を成形樹脂製の基台のみで支持しているので、必ずしも基台付スイッチ基板全体の強度が十分強いとは言えず、特に前記基台の厚みを基台付スイッチ基板の薄型化の要望に対応して薄くした場合は問題となり、その強度の強化が求められていた。   (2) Since the switch board with base supports the insulating substrate made of synthetic resin film only with the base made of molded resin, it cannot be said that the strength of the whole switch board with base is sufficiently strong. In particular, when the thickness of the base is reduced in response to a request for thinning the switch board with the base, there is a problem, and strengthening of the strength has been demanded.

(3)前記基台付スイッチ基板のスイッチパターンに外部から入り込もうとする静電気の侵入を防止する場合は、別途静電気防止用のアース板を取り付ける等の静電気侵入防止機構を設置しなければならないが、そうすると構造が複雑化してしまい製造工程も煩雑となってしまう。
特開平2−220314号公報
(3) In order to prevent the intrusion of static electricity from entering the switch pattern of the switch board with the base from the outside, it is necessary to install a static intrusion prevention mechanism such as attaching a grounding plate for preventing static electricity separately. If it does so, a structure will become complicated and a manufacturing process will also become complicated.
JP-A-2-220314

本発明は上述の点に鑑みてなされたものでありその目的は、構造が簡単で製造が容易であり、同時に精度の良い出力波形を得ることができ、またその厚みを薄型化しても十分強い強度を維持することができ、さらに外部から入り込もうとする静電気の侵入を防止できる基台付スイッチ基板及びその製造方法を提供することにある。   The present invention has been made in view of the above points, and its object is to have a simple structure and easy to manufacture, at the same time to obtain an accurate output waveform, and to be sufficiently strong even if its thickness is reduced. An object of the present invention is to provide a switch board with a base that can maintain strength and can prevent intrusion of static electricity from entering from the outside, and a method of manufacturing the same.

本願請求項1に記載の発明は、フイルム状の絶縁基板の一方の面上に摺動子が摺接するスイッチパターンを形成し且つ前記スイッチパターンの摺動子が摺接する摺接軌跡上に貫通する開口を設けることでスイッチパターン端辺を形成してなるフレキシブルスイッチ基板と、前記フレキシブルスイッチ基板のスイッチパターンを設けた反対側の面に設置され、且つ前記フレキシブルスイッチ基板の開口を設けた部分に対向する部分に貫通する開口部を設けてなる補強板と、前記補強板とフレキシブルスイッチ基板の周囲にこれら補強板とフレキシブルスイッチ基板とを保持するように成形され且つ前記補強板の開口部を介してフレキシブルスイッチ基板の開口に充填されてその表面をフレキシブルスイッチ基板のスイッチパターンの面と一致させてなる成形樹脂製の基台と、を具備して構成されることを特徴とする基台付スイッチ基板にある。   According to the first aspect of the present invention, a switch pattern in which a slider is in sliding contact is formed on one surface of a film-like insulating substrate and penetrates on a sliding contact locus in which the slider of the switch pattern is in sliding contact. A flexible switch board that forms an edge of a switch pattern by providing an opening, and is disposed on the opposite surface of the flexible switch board on which the switch pattern is provided, and faces the portion of the flexible switch board that has the opening. A reinforcing plate provided with an opening penetrating in a portion to be formed, and the reinforcing plate and the flexible switch substrate are formed to hold the reinforcing plate and the flexible switch substrate around the reinforcing plate and the opening of the reinforcing plate The opening of the flexible switch board is filled so that its surface matches the switch pattern surface of the flexible switch board. , A base made of molded resin formed Te configured by including a is that in the base with switch substrate, wherein.

本願請求項2に記載の発明は、前記補強板は導電性を有する材料で構成され、これによってアース板として兼用されることを特徴とする請求項1に記載の基台付スイッチ基板にある。   The invention according to claim 2 of the present application is the switch board with a base according to claim 1, wherein the reinforcing plate is made of a conductive material, and is also used as a ground plate.

本願請求項3に記載の発明は、前記フレキシブルスイッチ基板の少なくとも前記スイッチパターン端辺は、前記補強板の開口部の内側に位置していることを特徴とする請求項1又は2に記載の基台付スイッチ基板にある。   The invention according to claim 3 of the present application is characterized in that at least the edge of the switch pattern of the flexible switch substrate is located inside the opening of the reinforcing plate. Located on a switch board with a base.

本願請求項4に記載の発明は、前記フレキシブルスイッチ基板の開口は複数あり、前記補強板の開口部もフレキシブルスイッチ基板の各開口毎に設けられていることを特徴とする請求項1又は2又は3に記載の基台付スイッチ基板にある。   The invention according to claim 4 is characterized in that the flexible switch substrate has a plurality of openings, and the openings of the reinforcing plate are also provided for each opening of the flexible switch substrate. 3. It is in the switch board with a base described in 3.

本願請求項5に記載の発明は、予めフイルム状の絶縁基板の一方の面上に摺動子が摺接するスイッチパターンを形成し且つ前記スイッチパターンの摺動子が摺接する摺接軌跡上に貫通する開口を設けることでスイッチパターン端辺を形成してなるフレキシブルスイッチ基板と、前記フレキシブルスイッチ基板の開口を設けた部分に対向する部分に貫通する開口部を設けてなる補強板と、を用意し、前記フレキシブルスイッチ基板のスイッチパターンを設けた反対側の面に前記補強板を積層して設置する工程と、前記積層したフレキシブルスイッチ基板と補強板とを金型内に設置し、その際前記フレキシブルスイッチ基板のスイッチパターン形成面を金型表面に面接触させると共に、前記金型によって前記フレキシブルスイッチ基板と補強板とを挟持し、同時にこれらフレキシブルスイッチ基板と補強板の周囲にキャビティーを形成する工程と、前記金型のキャビティー内に溶融成形樹脂を注入することでこのキャビティーと、補強板の開口部を介してフレキシブルスイッチ基板の開口とに成形樹脂を充填する工程と、前記成形樹脂が固化した後に金型を取り外して成形樹脂製の基台に補強板とフレキシブルスイッチ基板を取り付け且つ補強板の開口部を介してフレキシブルスイッチ基板の開口に充填された基台の表面をフレキシブルスイッチ基板のスイッチパターンの面と一致させてなる基台付スイッチ基板を取り出す工程と、を具備することを特徴とする基台付スイッチ基板の製造方法にある。   In the invention according to claim 5 of the present invention, a switch pattern in which the slider is slidably contacted on one surface of the film-like insulating substrate is formed in advance, and the switch pattern is slidably contacted on the sliding track. A flexible switch board having a switch pattern edge formed by providing an opening to be provided, and a reinforcing plate having an opening penetrating through a portion facing the portion of the flexible switch board provided with the opening. A step of laminating and installing the reinforcing plate on the opposite surface of the flexible switch substrate on which the switch pattern is provided, and the laminating flexible switch substrate and the reinforcing plate are installed in a mold. The switch pattern forming surface of the switch substrate is brought into surface contact with the mold surface, and the flexible switch substrate and the reinforcing plate are A process of forming a cavity around the flexible switch board and the reinforcing plate at the same time, and by injecting a molten molding resin into the cavity of the mold, through the cavity and the opening of the reinforcing plate Filling the opening of the flexible switch board with molding resin, removing the mold after the molding resin has solidified, attaching the reinforcing plate and the flexible switch board to the base made of molding resin, and opening the opening of the reinforcing board And a step of taking out the switch board with a base in which the surface of the base filled in the opening of the flexible switch board is aligned with the surface of the switch pattern of the flexible switch board. The method is for manufacturing a switch board.

請求項1に記載の発明によれば、フレキシブルスイッチ基板に補強板を積層して設置した上で成形樹脂製の基台を取り付けているので、基台付スイッチ基板全体の強度を補強板によって十分強くすることができる。従って基台付スイッチ基板の厚みをその薄型化のために薄くしても、十分な強度を維持することができる。また基台を構成する成形樹脂をフレキシブルスイッチ基板の開口に充填してその表面をスイッチパターンの面と一致させたので、その上を摺動する摺動子の動きがスムーズになり、その出力波形も正確なものとなる。   According to the first aspect of the present invention, since the base made of molded resin is attached after the reinforcing plate is laminated on the flexible switch board, the strength of the entire switch board with the base is sufficiently increased by the reinforcing board. Can be strong. Therefore, sufficient strength can be maintained even if the thickness of the switch board with base is reduced to reduce the thickness. Also, the molding resin constituting the base is filled in the opening of the flexible switch board and its surface is made to match the surface of the switch pattern, so that the movement of the slider sliding on it becomes smooth and its output waveform Will also be accurate.

請求項2に記載の発明によれば、補強板をアース板として兼用するので、スイッチパターン等の導体パターンへの静電気の侵入を確実に防止できる。しかも別途静電気侵入防止用のアース板を取り付ける必要はなく、構造が簡単で製造も容易になる。   According to the second aspect of the invention, since the reinforcing plate is also used as the ground plate, it is possible to reliably prevent static electricity from entering the conductor pattern such as the switch pattern. In addition, it is not necessary to separately attach a ground plate for preventing electrostatic intrusion, and the structure is simple and the manufacture is facilitated.

請求項3に記載の発明によれば、スイッチパターン端辺と補強板とが導通する恐れを確実に防止できる。   According to the third aspect of the present invention, it is possible to reliably prevent the switch pattern end side and the reinforcing plate from conducting.

請求項4に記載の発明によれば、補強板の強度を強く維持できる。   According to invention of Claim 4, the intensity | strength of a reinforcement board can be maintained strongly.

請求項5に記載の発明によれば、補強板に設けた開口部を介してフレキシブルスイッチ基板に設けた開口に成形樹脂を容易に注入でき、上記基台付スイッチ基板を容易に製造することができる。   According to the invention described in claim 5, the molding resin can be easily injected into the opening provided in the flexible switch board through the opening provided in the reinforcing plate, and the switch board with base can be easily manufactured. it can.

以下、本発明の実施形態を図面に基づいて詳細に説明する。図1乃至図3は本発明の一実施形態にかかる基台付スイッチ基板10を示す図であり、図1は側断面図(図3(a)のA−A断面図、但し開口45部分の断面も示している)、図2は側面図、図3(a)は平面図、図3(b)は裏面図である。これらの図に示すように基台付スイッチ基板10は、フレキシブルスイッチ基板20と補強板60と端子板80を成形樹脂製の基台90にインサート成形して構成されている。以下各構成部品について説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. 1 to 3 are views showing a switch board 10 with a base according to an embodiment of the present invention. FIG. 1 is a side sectional view (A-A sectional view of FIG. 2 is a side view, FIG. 3A is a plan view, and FIG. 3B is a back view. As shown in these drawings, the base-equipped switch board 10 is formed by insert-molding a flexible switch board 20, a reinforcing plate 60, and a terminal plate 80 on a base 90 made of molded resin. Each component will be described below.

図4はフレキシブルスイッチ基板20の平面図である。同図に示すようにフレキシブルスイッチ基板20は、フイルム状(上部が円形で下部が矩形状)の絶縁基板21の一方の面上に下記する摺動子530(図9参照)が摺接するスイッチパターン23,25及びコモンパターン27を形成しさらに各スイッチパターン23,25とコモンパターン27とからそれぞれ絶縁基板21の下端外周辺まで端子接続パターン29,31,33を引き出して構成されている。絶縁基板21は絶縁製で熱可塑性の合成樹脂フイルム板(例えばポリエチレンテレフタレートフイルム等、もちろん熱硬化性の合成樹脂フイルムでも良い)からなる。絶縁基板21の中央(両スイッチパターン23,25の中間位置)には下記する基台90に設けた軸部97を貫通する円形の軸挿通孔35が設けられ、また両側の端子接続パターン31,33の上部中には貫通する円形の位置決め孔37,39が設けられ、さらに絶縁基板21の下端外周辺近傍であって各端子接続パターン29,31,33の間の位置には貫通する円形の樹脂挿通孔41,43が設けられている。一対のスイッチパターン23,25は何れも中央の軸挿通孔35の周囲を囲むように円弧状に形成されており、それらの上を摺動する下記する摺動子530の摺接軌跡L1上の両端部には扇形状に貫通する開口45が設けられている。言い換えればスイッチパターン23,25の摺動子530が摺接する摺接軌跡L1上に貫通する開口45を設けることでスイッチパターン23,25の各スイッチパターン端辺23a,23a,25a,25aを形成している。一方コモンパターン27は、スイッチパターン23,25の外周を囲むように円弧状に形成されている。なお各スイッチパターン23,25及びコモンパターン27から各端子接続パターン29,31,33に引き出される導電パターン部分の上には、その上を摺動する摺動子530がこれら導電パターン部分に接触しないように点線の斜線で示すレジスト層47がオーバーコートされている。   FIG. 4 is a plan view of the flexible switch substrate 20. As shown in the figure, the flexible switch board 20 is a switch pattern in which a slider 530 (see FIG. 9) described below is in sliding contact with one surface of a film-like insulating board 21 (the upper part is circular and the lower part is rectangular). 23, 25 and a common pattern 27 are formed, and terminal connection patterns 29, 31, 33 are drawn from the switch patterns 23, 25 and the common pattern 27 to the outer periphery of the lower end of the insulating substrate 21, respectively. The insulating substrate 21 is made of an insulating and thermoplastic synthetic resin film plate (for example, a polyethylene terephthalate film or, of course, a thermosetting synthetic resin film). At the center of the insulating substrate 21 (intermediate position between the switch patterns 23 and 25), a circular shaft insertion hole 35 penetrating a shaft portion 97 provided in the base 90 described below is provided, and the terminal connection patterns 31 on both sides are provided. Circular positioning holes 37 and 39 are provided in the upper part of 33, and circular holes are provided in the vicinity of the outer periphery of the lower end of the insulating substrate 21 and between the terminal connection patterns 29, 31 and 33. Resin insertion holes 41 and 43 are provided. Each of the pair of switch patterns 23 and 25 is formed in an arc shape so as to surround the center shaft insertion hole 35, and on a sliding contact locus L 1 of a slider 530 described below that slides on the arc. Openings 45 penetrating in a fan shape are provided at both ends. In other words, each switch pattern end side 23a, 23a, 25a, 25a of the switch pattern 23, 25 is formed by providing an opening 45 penetrating on the sliding contact locus L1 where the slider 530 of the switch pattern 23, 25 slides. ing. On the other hand, the common pattern 27 is formed in an arc shape so as to surround the outer periphery of the switch patterns 23 and 25. It should be noted that a slider 530 that slides on the conductive pattern portions drawn out from the switch patterns 23 and 25 and the common pattern 27 to the terminal connection patterns 29, 31, and 33 does not contact these conductive pattern portions. As described above, the resist layer 47 indicated by the dotted oblique line is overcoated.

図5は前記フレキシブルスイッチ基板20の製造方法説明図である。同図に示すようにフレキシブルスイッチ基板20を製造するには、まず大きな寸法のフイルム状の絶縁基板21A(前記絶縁基板21と同じフイルム)の一方の面上に導電ペースト(例えば銀ペースト〔溶剤に溶かしたウレタン系,フェノール系等の樹脂材に銀粉を混練したもの〕等)を印刷(例えばスクリーン印刷等)することによってスイッチパターン23,25とコモンパターン27と端子接続パターン29,31,33とを同時に形成する。このとき両スイッチパターン23,25の少なくとも下記する摺動子530の摺動軌跡L1上の両端部(開口45が形成される部分)は、実際の両スイッチパターン23,25の各スイッチパターン端辺23a,23a,25a,25a(図4参照)よりも明らかにはみ出す寸法(開口45内にはみ出す寸法)に形成しておく。さらに各スイッチパターン23,25及びコモンパターン27から各端子接続パターン29,31,33に引き出される導電パターン部分の上にレジスト層47をオーバーコートする。そしてこの絶縁基板21Aをプレス金型によってカットすることで、図4に示す絶縁基板21の外形と各軸挿通孔35と位置決め孔37,39と樹脂挿通孔41,43と各開口45とを同時に形成することでフレキシブルスイッチ基板20を製造する。このとき各開口45によってスイッチパターン23,25の各スイッチパターン端辺23a,23a,25a,25bが形成されることとなるが、各スイッチパターン端辺23a,23a,25a,25bの位置はプレス金型によって正確な極めて精度の良い位置に形成されることとなる。従って精度の良いオンオフ波形を出力できる。   FIG. 5 is an explanatory diagram of a method for manufacturing the flexible switch substrate 20. In order to manufacture the flexible switch board 20 as shown in the figure, first, a conductive paste (for example, a silver paste [solvent in a solvent] is formed on one surface of a large-sized film-like insulating board 21A (the same film as the insulating board 21). And the like, etc.) by printing (for example, screen printing, etc.) the switch patterns 23, 25, the common pattern 27, and the terminal connection patterns 29, 31, 33 Are formed at the same time. At this time, at least both ends (portions where the opening 45 is formed) of the switch patterns 23 and 25 on the sliding locus L1 of the slider 530 described below are the edge sides of the actual switch patterns 23 and 25. 23a, 23a, 25a, and 25a (see FIG. 4) are formed so as to protrude clearly (dimension that protrudes into the opening 45). Further, a resist layer 47 is overcoated on the conductive pattern portions drawn out from the switch patterns 23 and 25 and the common pattern 27 to the terminal connection patterns 29, 31 and 33. Then, by cutting this insulating substrate 21A with a press die, the outer shape of the insulating substrate 21 shown in FIG. 4, the shaft insertion holes 35, the positioning holes 37 and 39, the resin insertion holes 41 and 43, and the openings 45 are simultaneously formed. The flexible switch board | substrate 20 is manufactured by forming. At this time, the switch pattern end sides 23a, 23a, 25a, and 25b of the switch patterns 23 and 25 are formed by the openings 45, and the positions of the switch pattern end sides 23a, 23a, 25a, and 25b are pressed. It will be formed in an accurate and highly accurate position depending on the mold. Therefore, an accurate on / off waveform can be output.

次に図6は補強板60の平面図である。補強板60は金属板製であって導電性を有し、その上部が円形で下部が矩形状に形成されている。即ち前記フレキシブルスイッチ基板20の外形形状寸法とほぼ同一形状寸法(但しフレキシブルスイッチ基板20の端子接続パターン29,31,33を設けた下部の部分に対応する部分を除く)に形成され、前記フレキシブルスイッチ基板20の軸挿通孔35に対向する位置にはこれより少し大きい寸法形状の円形の軸貫通孔61が設けられ、前記フレキシブルスイッチ基板20の各開口45に対向する位置にはそれぞれこれらより少し大きい寸法形状の扇形状の貫通する開口部63が設けられ、また前記フレキシブルスイッチ基板20の一対の位置決め孔37,39に対向する位置にはそれぞれこれらより少し大きい寸法形状の貫通する円形の位置決め用孔65,67が設けられている。また補強板60の上端部には外方向に向かって突出する舌片状の突起からなる避雷部69が設けられ、補強板60の左右両側部からは帯状に突出する一対の取付部71,71が設けられている。なお図1乃至図3に示す端子板80は、金属板を直線状で平板状に形成して構成されている。   Next, FIG. 6 is a plan view of the reinforcing plate 60. The reinforcing plate 60 is made of a metal plate and has conductivity, and has an upper portion formed in a circular shape and a lower portion formed in a rectangular shape. That is, the flexible switch substrate 20 is formed to have substantially the same shape and dimension (except for the portion corresponding to the lower portion of the flexible switch substrate 20 where the terminal connection patterns 29, 31, 33 are provided). A circular shaft through hole 61 having a slightly larger size and shape is provided at a position facing the shaft insertion hole 35 of the substrate 20, and each of the positions facing the openings 45 of the flexible switch substrate 20 is slightly larger than these. A fan-shaped opening 63 having a dimensional shape is provided, and a circular positioning hole having a size slightly larger than these is provided at a position facing the pair of positioning holes 37 and 39 of the flexible switch substrate 20. 65 and 67 are provided. Further, a lightning protection portion 69 made of a tongue-like protrusion protruding outward is provided at the upper end portion of the reinforcing plate 60, and a pair of mounting portions 71, 71 protruding in a band shape from the left and right side portions of the reinforcing plate 60. Is provided. Note that the terminal plate 80 shown in FIGS. 1 to 3 is configured by forming a metal plate in a straight plate shape.

次に基台90について、図1乃至図3を用いて、基台付スイッチ基板10の全体構造と共に説明する。基台90は成形樹脂製であり、積層したフレキシブルスイッチ基板20及び補強板60の下面側の略全体に形成される基台本体部91と、フレキシブルスイッチ基板20の外周を囲むように形成される側壁部93と、フレキシブルスイッチ基板20の端子板80を取り付けた部分の上面を押さえる押え部95と、前記基台本体部91の中央部分から前記補強板60の軸貫通孔61とフレキシブルスイッチ基板20の軸挿通孔35を貫通してフレキシブルスイッチ基板20の上部に突出する円形で柱状の軸部97とを一体に具備して構成されている。また基台本体部91の下面の上下中央部分からは柱状の位置決め部99,100が突設され、また前記補強板60の位置決め用孔65,67とフレキシブルスイッチ基板20の位置決め孔37,39の部分は一致して上下に貫通しており、また基台本体部91の前記軸部97を突出しているその下面中央には円形の凹部105が設けられ、また凹部105の周囲5ヶ所にも凹部101,103,107,109,111が設けられている。凹部111は前記一対の位置決め用孔65,67を含む領域に形成され、さらに凹部111の下部の前記3本の端子板80の一端部に対応する位置にもそれぞれ凹部113が設けられている。一方フレキシブルスイッチ基板20の上面にはスイッチパターン23,25とコモンパターン27が露出している。また側壁部93の外周からは前記補強板60に設けた避雷部69と一対の取付部71,71とが突出している。また各端子板80の一端はフレキシブルスイッチ基板20の各端子接続パターン29,31,33(図4参照)に当接された状態でその上下を押え部95及び基台本体部91によって挟持され、固定されている。軸部97の上端面からは四本の小突起部117が突出している。   Next, the base 90 will be described together with the entire structure of the base-equipped switch board 10 with reference to FIGS. 1 to 3. The base 90 is made of molded resin, and is formed so as to surround the outer periphery of the flexible switch substrate 20 and the base body 91 that is formed on substantially the entire bottom surface of the laminated flexible switch substrate 20 and the reinforcing plate 60. A side wall 93, a pressing portion 95 that holds the upper surface of the portion of the flexible switch substrate 20 to which the terminal plate 80 is attached, a shaft through hole 61 of the reinforcing plate 60 and the flexible switch substrate 20 from the central portion of the base body 91. And a circular columnar shaft portion 97 that projects through the shaft insertion hole 35 and protrudes upward from the flexible switch substrate 20. Further, columnar positioning portions 99 and 100 are projected from the upper and lower central portions of the lower surface of the base body 91, and the positioning holes 65 and 67 of the reinforcing plate 60 and the positioning holes 37 and 39 of the flexible switch substrate 20 are formed. The portions coincide with each other and penetrate vertically, and a circular concave portion 105 is provided at the center of the bottom surface of the base body portion 91 protruding from the shaft portion 97, and the concave portions 105 are also provided at five locations around the concave portion 105. 101, 103, 107, 109, 111 are provided. The recess 111 is formed in a region including the pair of positioning holes 65 and 67, and a recess 113 is also provided at a position corresponding to one end of the three terminal plates 80 below the recess 111. On the other hand, switch patterns 23 and 25 and a common pattern 27 are exposed on the upper surface of the flexible switch substrate 20. Further, from the outer periphery of the side wall portion 93, a lightning protection portion 69 and a pair of mounting portions 71, 71 provided on the reinforcing plate 60 protrude. Also, one end of each terminal plate 80 is sandwiched between the presser part 95 and the base body part 91 in the state where it is in contact with the terminal connection patterns 29, 31, 33 (see FIG. 4) of the flexible switch board 20, It is fixed. Four small protrusions 117 protrude from the upper end surface of the shaft portion 97.

即ち基台付スイッチ基板10は、フイルム状の絶縁基板21の一方の面上に下記する摺動子530が摺接するスイッチパターン23,25を形成し且つ前記スイッチパターン23,25の摺動子530が摺接する摺接軌跡L1上に貫通する開口45を設けることでスイッチパターン端辺23a,23a,25a,25aを形成してなるフレキシブルスイッチ基板20と、前記フレキシブルスイッチ基板20のスイッチパターン23,25を設けた反対側の面に接して設置され、且つ前記フレキシブルスイッチ基板20の開口45を設けた部分に対向する部分に貫通する開口部63を設けてなる補強板60と、前記補強板60とフレキシブルスイッチ基板20の周囲にこれら補強板60とフレキシブルスイッチ基板20とを保持するように成形され且つ前記補強板60の開口部63を介してフレキシブルスイッチ基板20の開口45内に充填されてその表面をフレキシブルスイッチ基板20のスイッチパターン23,25の面の高さと一致させてなる成形樹脂製の基台90と、前記フレキシブルスイッチ基板20に設けた端子接続パターン29,31,33にその一端を当接し他端を基台90の外部に突出しその上下を前記基台90によって挟持して固定してなる端子板80とを具備して構成されている。   That is, the switch board with base 10 forms switch patterns 23 and 25 on which one of the following sliders 530 is slidably contacted on one surface of the film-like insulating substrate 21 and the sliders 530 of the switch patterns 23 and 25. A flexible switch substrate 20 formed with switch pattern end sides 23a, 23a, 25a, 25a by providing an opening 45 penetrating on the sliding contact locus L1 where the switch contacts, and the switch patterns 23, 25 of the flexible switch substrate 20 A reinforcing plate 60 that is provided in contact with the opposite surface provided with the opening 63 and that penetrates a portion of the flexible switch substrate 20 that faces the portion where the opening 45 is provided, and the reinforcing plate 60. Molded to hold the reinforcing plate 60 and the flexible switch board 20 around the flexible switch board 20 Further, the opening 45 of the flexible switch substrate 20 is filled through the opening 63 of the reinforcing plate 60, and the surface thereof is made to coincide with the height of the surfaces of the switch patterns 23 and 25 of the flexible switch substrate 20. The base 90 and the terminal connection patterns 29, 31, 33 provided on the flexible switch board 20 are abutted on one end, the other end protrudes to the outside of the base 90, and the upper and lower sides thereof are sandwiched and fixed by the base 90. And a terminal plate 80 formed as described above.

次に上記基台付スイッチ基板10の製造方法を説明する。基台付スイッチ基板10を製造するにはまず、予め前記フレキシブルスイッチ基板20と前記補強板60と端子板80とを用意する。そしてまずフレキシブルスイッチ基板20のスイッチパターン23,25を設けた反対側の面に補強板60を接するように設置する。   Next, a method for manufacturing the switch board with base 10 will be described. To manufacture the switch board with base 10, first, the flexible switch board 20, the reinforcing plate 60, and the terminal plate 80 are prepared in advance. First, the reinforcing plate 60 is placed in contact with the opposite surface of the flexible switch board 20 on which the switch patterns 23 and 25 are provided.

そしてこれら積層したフレキシブルスイッチ基板20と補強板60と端子板80とを、図7に示すように、金型(第一金型と第二金型)200,300内に設置して挟持して固定する。このときフレキシブルスイッチ基板20の一対の位置決め孔37,39と補強板60の一対の位置決め用孔65,67に何れかの金型200,300に設けたピンを挿入することで両者の位置を一致させるので、同時にフレキシブルスイッチ基板20の軸挿通孔35と各開口45とが、それぞれ補強板60の軸貫通孔61と各開口部63に正確に対向する。またこのときフレキシブルスイッチ基板20のスイッチパターン23,25の形成面を金型表面(具体的には第一金型200の基板当接面201)に面接触させ、同時に第二金型300に設けた5ヶ所の突出部301(図7では1ヶ所のみ示す)の表面を補強板60の下面に当接することでフレキシブルスイッチ基板20と補強板60とを挟持する。またこのとき同時にこれらフレキシブルスイッチ基板20と補強板60の周囲に基台90の外形形状と同じキャビティーC1が形成される。さらにこのとき同時に端子板80もフレキシブルスイッチ基板20の端子接続パターン29,31,33にその一端を当接した状態でその上下が第一金型200の基板当接面201と第二金型300に設けた突出部303(実際には各端子板80毎に三本ある)とによって挟持され固定される。なお突出部301は図7に示す位置以外に4ヶ所設けられ、これら突出部301によって前記図3(b)に示す凹部101,103,107,109,111が形成される。また三本の突出部303によって前記図3(b)に示す三つの凹部113が形成される。   Then, the laminated flexible switch board 20, the reinforcing plate 60, and the terminal plate 80 are installed and held in molds (first mold and second mold) 200, 300 as shown in FIG. Fix it. At this time, by inserting the pins provided in any of the molds 200 and 300 into the pair of positioning holes 37 and 39 of the flexible switch substrate 20 and the pair of positioning holes 65 and 67 of the reinforcing plate 60, the positions of the two match. Therefore, at the same time, the shaft insertion hole 35 and each opening 45 of the flexible switch substrate 20 accurately face the shaft through hole 61 and each opening 63 of the reinforcing plate 60, respectively. At this time, the formation surfaces of the switch patterns 23 and 25 of the flexible switch substrate 20 are brought into surface contact with the mold surface (specifically, the substrate abutting surface 201 of the first mold 200) and simultaneously provided on the second mold 300. The flexible switch substrate 20 and the reinforcing plate 60 are sandwiched by bringing the surfaces of the five protruding portions 301 (only one portion shown in FIG. 7) into contact with the lower surface of the reinforcing plate 60. At the same time, the same cavity C1 as the outer shape of the base 90 is formed around the flexible switch substrate 20 and the reinforcing plate 60. Further, at the same time, the terminal plate 80 is also in contact with the terminal connection patterns 29, 31, 33 of the flexible switch substrate 20 with one end thereof in contact with the substrate contact surface 201 of the first mold 200 and the second mold 300. Are clamped and fixed by the protrusions 303 provided in (in fact, there are three for each terminal board 80). The protrusions 301 are provided at four locations other than the positions shown in FIG. 7, and the protrusions 301 form the recesses 101, 103, 107, 109, 111 shown in FIG. Further, the three protrusions 303 form the three recesses 113 shown in FIG.

そして前記第二金型300のキャビティーC1の前記図1に示す位置決め部100となる部分の下端部に設けた樹脂注入口Gから溶融成形樹脂を注入(圧入)することで前記キャビティーC1内全てにこの溶融成形樹脂を充填する。このとき同時に補強板60の開口部63を介してフレキシブルスイッチ基板20の開口45中にも成形樹脂が充填される。そして成形樹脂が固化した後に第一,第二金型200,300を取り外せば、成形樹脂製の基台90に補強板60とフレキシブルスイッチ基板20と端子板80とを取り付けてなる図1乃至図3に示す基台付スイッチ基板10を取り出すことができる。   Then, molten resin is injected (press-fitted) from the resin injection port G provided at the lower end of the cavity C1 of the second mold 300 which becomes the positioning portion 100 shown in FIG. All are filled with this melt-molded resin. At the same time, the molding resin is filled into the opening 45 of the flexible switch substrate 20 through the opening 63 of the reinforcing plate 60. Then, if the first and second molds 200 and 300 are removed after the molding resin is solidified, the reinforcing plate 60, the flexible switch substrate 20, and the terminal plate 80 are attached to the base 90 made of the molding resin. 3 can be taken out.

以上のようにして製造された基台付スイッチ基板10は、フレキシブルスイッチ基板20の下面に補強板60を積層して設置した上で成形樹脂製の基台90を取り付けているので、基台付スイッチ基板10全体の強度を前記補強板60によって十分強くすることができる。従って例え基台90を含む基台付スイッチ基板10の厚みをその薄型化のために薄くしても、十分な強度を維持することができる。   The base-equipped switch board 10 manufactured as described above is provided with a base 90 made of molded resin after the reinforcing plate 60 is laminated and installed on the lower surface of the flexible switch board 20. The strength of the entire switch substrate 10 can be sufficiently increased by the reinforcing plate 60. Therefore, sufficient strength can be maintained even if the thickness of the base-equipped switch board 10 including the base 90 is reduced to reduce the thickness thereof.

また補強板60は金属板製で導電性を有するのでアース板としての機能も兼用する。特に避雷部69と一対の取付部71は、基部90の外周からその外側に向けて突出しており、従って静電気は基台付スイッチ基板10の内部に入り込む前に、基台付スイッチ基板10の外側部分でこれらの部分に入射する。従ってスイッチパターン23,25等の導体パターンへの静電気の侵入を確実に防止できる。そして補強板60が静電気侵入防止機能を兼用するので、別途静電気侵入防止用のアース板を取り付ける必要はなく、構造が簡単で製造も容易になる。さらにこの補強板60は前記一対の取付部71によって他の固定側部材にこの基台付スイッチ基板10を取り付ける取付機能も兼用している。   Further, since the reinforcing plate 60 is made of a metal plate and has conductivity, it also serves as a ground plate. In particular, the lightning protection portion 69 and the pair of attachment portions 71 protrude from the outer periphery of the base portion 90 toward the outside thereof, so that the static electricity enters the inside of the switch substrate 10 with the base before the outside of the switch substrate 10 with the base. Incident in these parts. Accordingly, it is possible to reliably prevent static electricity from entering the conductor patterns such as the switch patterns 23 and 25. Since the reinforcing plate 60 also functions to prevent static electricity intrusion, there is no need to separately attach a grounding plate for preventing static electricity intrusion, and the structure is simple and manufacture is easy. Further, the reinforcing plate 60 also serves as an attachment function for attaching the switch board 10 with a base to another fixed side member by the pair of attachment portions 71.

またこの基台付スイッチ基板10においては、基台90を構成する成形樹脂をフレキシブルスイッチ基板20の開口45内に充填してその表面をフレキシブルスイッチ基板20のスイッチパターン23,25の面の高さと一致させたので、その上(摺接軌跡L1上)を下記する摺動子530の摺動冊子533(図9参照)がスムーズに移動できるようになる。この基台付スイッチ基板10は、フレキシブルスイッチ基板20の下面側に補強板60を設置しているが、この補強板60に開口部63を設けたので、その下側の基台90を構成する成形樹脂とフレキシブルスイッチ基板20に設けた開口45とを連通でき、フレキシブルスイッチ基板20の開口45内に容易に成形樹脂を充填することができるのである。ところで前述のように開口部63は開口45よりも少し大きい寸法形状に形成されているが、これは以下の理由による。ここで図10は開口45と開口部63の位置関係を示す図であり、図10(a)はスイッチパターン端辺25aを形成した1つの開口45部分の要部拡大平面図、図10(b)は図10(a)のF−F断面図、図10(c)は開口45と開口部63に基台90を成形した状態の図10(a)のF−F断面図である。同図に示すように開口部63を開口45よりも少し大きい寸法形状に形成することで、フレキシブルスイッチ基板20の少なくともスイッチパターン端辺25aが、補強板60の開口部63の内側に位置するように構成している。これは開口45を機械的カット等によって形成する際に、図10(b),(c)に示すように、スイッチパターン端辺25aの部分が開口45の内側にダレてしまう場合があり、そのような場合にこの近傍に導電性を有する補強板60が位置していると、両者間にショート等を生じる恐れがある。そこでこのような恐れを確実に防止するため、開口部63を開口45よりも少し大きい寸法形状に形成することとした。なおフレキシブルスイッチ基板20の少なくともスイッチパターン端辺25aが補強板60に接近していなければ良いので、必ずしも開口部63全体を開口45より大きい寸法形状に形成する必要はなく、開口部63のスイッチパターン端辺25a近傍部分のみをスイッチパターン端辺25aから離せば良い。言い換えれば少なくともスイッチパターン端辺25aを補強板60の開口部63の内側に位置するように構成すれば良い。もちろんこのような問題が生じない場合は、開口部63と開口45の寸法形状を同一に形成しても良いし、逆に下記するように開口45よりも開口部63を小さく形成しても良い。   Further, in this switch board 10 with a base, the molding resin constituting the base 90 is filled in the opening 45 of the flexible switch board 20 and the surface thereof is set to the height of the surfaces of the switch patterns 23 and 25 of the flexible switch board 20. Since they are matched with each other, the sliding booklet 533 (see FIG. 9) of the slider 530 described below can move smoothly on that (on the sliding contact locus L1). The switch board 10 with a base is provided with a reinforcing plate 60 on the lower surface side of the flexible switch board 20. Since the opening 63 is provided in the reinforcing plate 60, a base 90 on the lower side is configured. The molding resin and the opening 45 provided in the flexible switch substrate 20 can communicate with each other, and the molding resin can be easily filled in the opening 45 of the flexible switch substrate 20. By the way, as described above, the opening 63 is formed to have a slightly larger size and shape than the opening 45, for the following reason. Here, FIG. 10 is a diagram showing the positional relationship between the opening 45 and the opening 63, and FIG. 10A is an enlarged plan view of the main part of one opening 45 portion in which the switch pattern edge 25a is formed, and FIG. ) Is a cross-sectional view taken along line FF in FIG. 10A, and FIG. 10C is a cross-sectional view taken along line FF in FIG. 10A in a state in which the base 90 is formed in the opening 45 and the opening 63. As shown in the figure, the opening 63 is formed in a size slightly larger than the opening 45 so that at least the switch pattern edge 25 a of the flexible switch substrate 20 is positioned inside the opening 63 of the reinforcing plate 60. It is configured. This is because when the opening 45 is formed by mechanical cutting or the like, as shown in FIGS. 10B and 10C, the portion of the switch pattern edge 25a may sag inside the opening 45. In such a case, if the conductive reinforcing plate 60 is located in the vicinity, there is a possibility that a short circuit or the like may occur between the two. Therefore, in order to surely prevent such a fear, the opening 63 is formed to have a slightly larger dimension than the opening 45. Since at least the switch pattern edge 25a of the flexible switch substrate 20 does not have to be close to the reinforcing plate 60, it is not always necessary to form the entire opening 63 in a size larger than the opening 45, and the switch pattern of the opening 63 is not necessarily formed. Only the vicinity of the edge 25a may be separated from the switch pattern edge 25a. In other words, at least the switch pattern edge 25a may be configured to be located inside the opening 63 of the reinforcing plate 60. Of course, when such a problem does not occur, the size of the opening 63 and the opening 45 may be the same, or conversely, the opening 63 may be formed smaller than the opening 45 as described below. .

即ち補強板60に設ける開口部63の形状や数には種々の変更が可能である。開口部63は基台90を構成する成形樹脂を開口45に導くためのものであるから、例えば、図8(a)に示すように複数の開口45に対して一つの大き目の開口部63としても良く、また図8(b)に示すように開口45よりも小さい外形寸法の開口部63としても良い。要は各開口45に基台90を構成する成形樹脂を導くことができる形状の開口部63であればどのような形状であってもよい。なお上記図6に示す実施形態において、複数あるフレキシブルスイッチ基板20の開口45毎に補強板60の開口部63を設けたのは、図8(a)に示すように複数の開口45に対して一つの開口部63を設けると、補強板60の強度がその分弱くなってしまうためである。即ち上記図6に示す実施形態は、各開口45毎に開口部63を設けることで、補強板60の強度を強く維持するようにしている。   That is, various changes can be made in the shape and number of the openings 63 provided in the reinforcing plate 60. Since the opening 63 is for guiding the molding resin constituting the base 90 to the opening 45, for example, as shown in FIG. Alternatively, as shown in FIG. 8B, an opening 63 having an outer dimension smaller than the opening 45 may be used. In short, any shape may be used as long as the opening 63 has a shape capable of guiding the molding resin constituting the base 90 to each opening 45. In the embodiment shown in FIG. 6, the openings 63 of the reinforcing plate 60 are provided for each of the openings 45 of the plurality of flexible switch boards 20, as shown in FIG. This is because if one opening 63 is provided, the strength of the reinforcing plate 60 is reduced accordingly. That is, in the embodiment shown in FIG. 6, the strength of the reinforcing plate 60 is strongly maintained by providing the opening 63 for each opening 45.

図9は以上のようにして製造された基台付スイッチ基板10を用いて組み立てられた回転式スイッチ500の概略断面図である。同図に示すようにこの回転式スイッチ500は、基台付スイッチ基板10と、その下面に摺動子530を取り付けた成形樹脂製の摺動型物兼用回転つまみ510と、摺動型物兼用回転つまみ510の上面に設けたクリック機構収納部515内に設置されるクリック機構550とを具備して構成されている。なお基台付スイッチ基板10の各端子板80と取付部71とは、基台90の外部に突出した位置において基台90の下面側に直角に折り曲げられ、その下側に設置する基板や外装ケース等の固定側部材600に固定される。このとき各端子板80は固定側部材600の回路に電気的に接続され、また取付部71は固定側部材600のアース部材に電気的に接続される。また基台付スイッチ基板10の位置決め部材99,100は固定側部材600に設けた図示しない穴内に挿入され位置決めされる。一方摺動型物兼用回転つまみ510は略円板状の摺動型物部511と、摺動型物部511の周囲に設けられるつまみ部513と、摺動型物部511の上部に設けられる前記クリック機構収納部515とを有し、摺動型物部511の中央に前記基台付スイッチ基板10の軸部97を回動自在に貫通する軸支孔517を設けて構成されている。摺動子530は弾性金属板製であって前記摺動型物兼用回転つまみ510の下面に固定され、その基部531から前記フレキシブルスイッチ基板20のスイッチパターン23,25とコモンパターン27とにそれぞれ摺接させる摺動冊子533を突出させて構成されている。クリック機構550はクリック機構収納部515の底面に固定されるクリック板560と、前記軸部97の上部に固定されその下面にクリックバネ580を固定してなる合成樹脂製で略円板状の押え部材570とを具備して構成されている。クリック板560はリング状平板(金属板)で等間隔に開口部561を設けて構成される。押え部材570の中央には前記軸部97上端の小突起部117を嵌合する嵌合部571が設けられている。またクリックバネ580は弾性金属板製であってそのリング状の基部581の一部を円弧状に下方向に屈曲することで弾発アーム部583を形成し、その中央に図示しない弾発部を設けて構成されている。そして摺動子530とクリック板560とを取り付けた摺動型物兼用回転つまみ510の軸支孔517に基台付スイッチ基板10の軸部97を回動自在に挿入し、軸部97上端の小突起部117を、クリックバネ580を取り付けた押え部材570の嵌合部571に挿入して小突起部117の先端を熱カシメすれば、回転式スイッチ500が完成する。そして指等によって摺動型物兼用回転つまみ510の外周を回動すれば、摺動子530の摺動冊子533がスイッチ接点パターン23,25とコモンパターン27上を摺接し、各端子板80間のオンオフ出力が変化する。このとき前述のようにスイッチ接点パターン23,25の各スイッチパターン端辺23a,23a,25a,25aは精度良く形成されているので、そのオンオフ波形も所望の精度の良い出力となる。一方摺動型物兼用回転つまみ510を回動した際、クリックバネ580の弾発部がクリック板560の開口部561へ係合離脱してクリック感覚が生じる。なおこの回転式スイッチ500においては、軸部97に押え部材570を取り付け、この押え部材570の摺動型物部511に対向する側の面にクリックバネ580を取り付けているので、クリックバネ580を外部(摺動型物兼用回転つまみ510の上面側)から確実に保護でき、従ってクリックバネ580を単独で軸部97に取り付ける場合と比較してクリックバネ580がその外部から引き上げられて破壊されることはなく、またクリックバネ580全体をしっかりと支持できるので、良好なクリック感覚が得られる。   FIG. 9 is a schematic cross-sectional view of the rotary switch 500 assembled using the switch board with base 10 manufactured as described above. As shown in the figure, the rotary switch 500 includes a switch board 10 with a base, a molded resin sliding knob combined with a slider 530 attached to the lower surface thereof, and a sliding knob combined with a sliding mold. A click mechanism 550 installed in a click mechanism storage 515 provided on the upper surface of the rotary knob 510 is provided. In addition, each terminal board 80 and the mounting part 71 of the switch board 10 with a base are bent at right angles to the lower surface side of the base 90 at a position protruding to the outside of the base 90, and a board or an exterior installed below the base board 90 It is fixed to a fixed member 600 such as a case. At this time, each terminal board 80 is electrically connected to the circuit of the stationary member 600, and the mounting portion 71 is electrically connected to the ground member of the stationary member 600. The positioning members 99 and 100 of the base-equipped switch board 10 are inserted into a hole (not shown) provided in the fixed member 600 and positioned. On the other hand, the sliding object / rotary knob 510 is provided on a substantially disk-shaped sliding part 511, a knob part 513 provided around the sliding part 511, and an upper part of the sliding part 511. The click mechanism accommodating portion 515 is provided, and a shaft support hole 517 is provided in the center of the sliding-type object portion 511 so as to pass through the shaft portion 97 of the switch board with base 10 so as to be rotatable. The slider 530 is made of an elastic metal plate, and is fixed to the lower surface of the sliding type object / rotary knob 510, and slides from the base portion 531 to the switch patterns 23 and 25 and the common pattern 27 of the flexible switch substrate 20. A sliding booklet 533 to be brought into contact is projected. The click mechanism 550 includes a click plate 560 that is fixed to the bottom surface of the click mechanism storage portion 515, and a substantially disc-shaped presser made of synthetic resin that is fixed to the upper portion of the shaft portion 97 and has a click spring 580 fixed to the lower surface thereof. And a member 570. The click plate 560 is a ring-shaped flat plate (metal plate) and has openings 561 provided at equal intervals. A fitting portion 571 for fitting the small protrusion 117 at the upper end of the shaft portion 97 is provided in the center of the pressing member 570. The click spring 580 is made of an elastic metal plate, and a part of the ring-shaped base part 581 is bent downward in an arc shape to form a resilient arm part 583, and a resilient part (not shown) is formed at the center thereof. It is provided and configured. Then, the shaft part 97 of the switch board 10 with the base is rotatably inserted into the shaft support hole 517 of the rotary knob 510 having the sliding type object to which the slider 530 and the click plate 560 are attached. When the small protrusion 117 is inserted into the fitting portion 571 of the holding member 570 to which the click spring 580 is attached and the tip of the small protrusion 117 is caulked, the rotary switch 500 is completed. Then, if the outer periphery of the rotary knob 510 which is also a sliding type object is rotated by a finger or the like, the sliding booklet 533 of the slider 530 is brought into sliding contact with the switch contact patterns 23 and 25 on the common pattern 27, and between the terminal boards 80. The on / off output changes. At this time, as described above, the switch pattern end sides 23a, 23a, 25a, and 25a of the switch contact patterns 23 and 25 are formed with high accuracy, so that the ON / OFF waveform also has a desired high accuracy output. On the other hand, when the sliding-type object / rotary knob 510 is rotated, the elastic portion of the click spring 580 engages and disengages from the opening 561 of the click plate 560, and a click feeling is generated. In the rotary switch 500, the pressing member 570 is attached to the shaft portion 97, and the click spring 580 is attached to the surface of the pressing member 570 facing the sliding type object portion 511. Therefore, the click spring 580 can be reliably protected from the outside (the upper surface side of the rotary knob 510 that also serves as a sliding-type object). In addition, since the entire click spring 580 can be firmly supported, a good click feeling can be obtained.

ところで図9に示す固定側部材600の形状は、摺動型物兼用回転つまみ510を駆動する位置が一方の位置(点Bの位置)となるように形成されている。従って帯電した指等はこの位置Bにおいて摺動型物兼用回転つまみ510を回動することとなる。そしてその指等が帯電していた場合、その静電気はこの指等に近い位置にある避雷部69に落ちてアースされる。つまり基台付スイッチ基板10上の回路パターンへの静電気の入射を防止できる。   By the way, the shape of the fixed side member 600 shown in FIG. 9 is formed such that the position for driving the sliding-type object / rotary knob 510 is one position (the position of the point B). Accordingly, the charged finger or the like rotates the sliding object / rotary knob 510 at this position B. When the finger or the like is charged, the static electricity falls to the lightning protection portion 69 located near the finger or the like and is grounded. That is, it is possible to prevent static electricity from entering the circuit pattern on the switch board 10 with base.

以上本発明の実施形態を説明したが、本発明は上記実施形態に限定されるものではなく、特許請求の範囲、及び明細書と図面に記載された技術的思想の範囲内において種々の変形が可能である。なお直接明細書及び図面に記載のない何れの形状・構造・材質であっても、本願発明の作用・効果を奏する以上、本願発明の技術的思想の範囲内である。例えば上記実施形態では本発明を回転式電子部品用の基台付スイッチ基板に適用した場合を説明したが、本発明はスライド式スイッチ等のスライド式電子部品等の他の電子部品用の基台付スイッチ基板にも適用できる。またフレキシブルスイッチ基板20や補強板60や基台90の形状・構造、またスイッチパターン23,25や開口45や開口部63の形状や数等に種々の変更が可能であることは言うまでもない。また上記実施形態では端子板80を取り付けたが、端子板80は必ずしも取り付けなくても良く、省略しても良い。この場合は例えばフレキシブルスイッチ基板20の端子接続パターン29,31,33を設けた部分を基台90の外部にそのまま突出させる等すれば良い。また上記実施形態ではスイッチパターンを導電ペーストを塗布することによって形成したが、銅箔などの金属箔からなるスイッチパターンであってもよく、さらにそれ以外の方法で形成されるスイッチパターンであってもよい。   Although the embodiments of the present invention have been described above, the present invention is not limited to the above-described embodiments, and various modifications can be made within the scope of the technical idea described in the claims and the specification and drawings. Is possible. It should be noted that any shape, structure, and material not directly described in the specification and drawings are within the scope of the technical idea of the present invention as long as the effects and advantages of the present invention are exhibited. For example, although the case where the present invention is applied to a switch board with a base for a rotary electronic component has been described in the above embodiment, the present invention is a base for other electronic components such as a slide electronic component such as a slide switch. It can also be applied to an attached switch board. Needless to say, various changes can be made to the shape and structure of the flexible switch board 20, the reinforcing plate 60, and the base 90, and the shape and number of the switch patterns 23 and 25, the opening 45, and the opening 63. Moreover, although the terminal board 80 was attached in the said embodiment, the terminal board 80 does not necessarily need to be attached and may be abbreviate | omitted. In this case, for example, the portion provided with the terminal connection patterns 29, 31, 33 of the flexible switch substrate 20 may be projected as it is outside the base 90. Moreover, in the said embodiment, although the switch pattern was formed by apply | coating an electrically conductive paste, it may be a switch pattern which consists of metal foils, such as copper foil, Furthermore, even if it is a switch pattern formed by the other method Good.

基台付スイッチ基板10の側断面図(図3(a)のA−A断面図)である。It is a sectional side view (AA sectional view of Drawing 3 (a)) of switch board 10 with a base. 基台付スイッチ基板10の側面図である。It is a side view of switch board 10 with a base. 図3(a),(b)は基台付スイッチ基板10の平面図と裏面図である。3A and 3B are a plan view and a back view of the switch board 10 with a base. フレキシブルスイッチ基板20の平面図である。3 is a plan view of a flexible switch substrate 20. FIG. フレキシブルスイッチ基板20の製造方法説明図である。FIG. 11 is an explanatory diagram of a manufacturing method of the flexible switch substrate 20. 補強板60の平面図である。3 is a plan view of a reinforcing plate 60. FIG. 基台付スイッチ基板10の製造方法説明図である。It is manufacturing method explanatory drawing of the switch board 10 with a base. 図8(a),(b)は補強板60の他の実施形態の平面図である。8A and 8B are plan views of other embodiments of the reinforcing plate 60. FIG. 基台付スイッチ基板10を用いて組み立てられた回転式スイッチ500の概略断面図である。It is a schematic sectional drawing of the rotary switch 500 assembled using the switch board 10 with a base. 開口45と開口部63の位置関係を示す図である。It is a figure which shows the positional relationship of the opening 45 and the opening part 63. FIG.

符号の説明Explanation of symbols

10 基台付スイッチ基板
20 フレキシブルスイッチ基板
21 絶縁基板
23,25 スイッチパターン
23a,25a スイッチパターン端辺
L1 摺接軌跡
27 コモンパターン
29,31,33 端子接続パターン
45 開口
60 補強板
63 開口部
80 端子板
90 基台
200,300 金型(第一金型と第二金型)
C1 キャビティー
500 回転式スイッチ
510 摺動型物兼用回転つまみ
530 摺動子
550 クリック機構
560 クリック板
570 押え部材
580 クリックバネ
600 固定側部材
DESCRIPTION OF SYMBOLS 10 Switch board with base 20 Flexible switch board 21 Insulating board 23, 25 Switch pattern 23a, 25a Switch pattern edge L1 Sliding contact locus 27 Common pattern 29, 31, 33 Terminal connection pattern 45 Opening 60 Reinforcement plate 63 Opening 80 Terminal Plate 90 Base 200,300 Mold (first mold and second mold)
C1 Cavity 500 Rotary switch 510 Sliding knob 530 Slider 550 Click mechanism 560 Click plate 570 Press member 580 Click spring 600 Fixed side member

Claims (5)

フイルム状の絶縁基板の一方の面上に摺動子が摺接するスイッチパターンを形成し且つ前記スイッチパターンの摺動子が摺接する摺接軌跡上に貫通する開口を設けることでスイッチパターン端辺を形成してなるフレキシブルスイッチ基板と、
前記フレキシブルスイッチ基板のスイッチパターンを設けた反対側の面に設置され、且つ前記フレキシブルスイッチ基板の開口を設けた部分に対向する部分に貫通する開口部を設けてなる補強板と、
前記補強板とフレキシブルスイッチ基板の周囲にこれら補強板とフレキシブルスイッチ基板とを保持するように成形され且つ前記補強板の開口部を介してフレキシブルスイッチ基板の開口に充填されてその表面をフレキシブルスイッチ基板のスイッチパターンの面と一致させてなる成形樹脂製の基台と、
を具備して構成されることを特徴とする基台付スイッチ基板。
A switch pattern is formed on one surface of the film-like insulating substrate so that the slider is in sliding contact, and an opening penetrating on a sliding contact locus on which the slider of the switch pattern is in sliding contact is provided so that the edge of the switch pattern is formed. A flexible switch substrate formed;
A reinforcing plate provided on the opposite surface of the flexible switch board on which the switch pattern is provided, and provided with an opening penetrating through a part facing the part of the flexible switch board provided with the opening;
The reinforcing plate and the flexible switch substrate are formed around the reinforcing plate and the flexible switch substrate so as to be held and filled in the opening of the flexible switch substrate through the opening of the reinforcing plate, and the surface of the flexible switch substrate is filled with the surface. A base made of molded resin that matches the surface of the switch pattern,
A switch board with a base, comprising:
前記補強板は導電性を有する材料で構成され、これによってアース板として兼用されることを特徴とする請求項1に記載の基台付スイッチ基板。   2. The switch board with a base according to claim 1, wherein the reinforcing plate is made of a conductive material and thereby serves also as a ground plate. 前記フレキシブルスイッチ基板の少なくとも前記スイッチパターン端辺は、前記補強板の開口部の内側に位置していることを特徴とする請求項1又は2に記載の基台付スイッチ基板。   3. The switch board with a base according to claim 1, wherein at least an end side of the switch pattern of the flexible switch board is located inside an opening of the reinforcing plate. 前記フレキシブルスイッチ基板の開口は複数あり、前記補強板の開口部もフレキシブルスイッチ基板の各開口毎に設けられていることを特徴とする請求項1又は2又は3に記載の基台付スイッチ基板。   4. The switch board with a base according to claim 1, wherein the flexible switch board has a plurality of openings, and an opening of the reinforcing plate is provided for each opening of the flexible switch board. 予めフイルム状の絶縁基板の一方の面上に摺動子が摺接するスイッチパターンを形成し且つ前記スイッチパターンの摺動子が摺接する摺接軌跡上に貫通する開口を設けることでスイッチパターン端辺を形成してなるフレキシブルスイッチ基板と、
前記フレキシブルスイッチ基板の開口を設けた部分に対向する部分に貫通する開口部を設けてなる補強板と、を用意し、
前記フレキシブルスイッチ基板のスイッチパターンを設けた反対側の面に前記補強板を積層して設置する工程と、
前記積層したフレキシブルスイッチ基板と補強板とを金型内に設置し、その際前記フレキシブルスイッチ基板のスイッチパターン形成面を金型表面に面接触させると共に、前記金型によって前記フレキシブルスイッチ基板と補強板とを挟持し、同時にこれらフレキシブルスイッチ基板と補強板の周囲にキャビティーを形成する工程と、
前記金型のキャビティー内に溶融成形樹脂を注入することでこのキャビティーと、補強板の開口部を介してフレキシブルスイッチ基板の開口とに成形樹脂を充填する工程と、
前記成形樹脂が固化した後に金型を取り外して成形樹脂製の基台に補強板とフレキシブルスイッチ基板を取り付け且つ補強板の開口部を介してフレキシブルスイッチ基板の開口に充填された基台の表面をフレキシブルスイッチ基板のスイッチパターンの面と一致させてなる基台付スイッチ基板を取り出す工程と、
を具備することを特徴とする基台付スイッチ基板の製造方法。
The switch pattern edge is formed by previously forming a switch pattern in which the slider is in sliding contact with one surface of the film-like insulating substrate, and providing an opening penetrating the sliding contact locus in which the slider of the switch pattern is in sliding contact. A flexible switch board formed with
A reinforcing plate provided with an opening penetrating in a portion facing the portion where the opening of the flexible switch substrate is provided; and
A step of laminating and installing the reinforcing plate on the opposite surface of the flexible switch substrate provided with a switch pattern;
The laminated flexible switch substrate and the reinforcing plate are installed in a mold, and the switch pattern forming surface of the flexible switch substrate is brought into surface contact with the surface of the mold, and the flexible switch substrate and the reinforcing plate are formed by the mold. And simultaneously forming a cavity around the flexible switch board and the reinforcing plate,
Filling the cavity and the opening of the flexible switch board with the molding resin by injecting a molten molding resin into the cavity of the mold; and
After the molding resin is solidified, the mold is removed, the reinforcing plate and the flexible switch substrate are attached to the molding resin base, and the surface of the base filled in the opening of the flexible switch substrate is opened through the opening of the reinforcing plate. A step of taking out the switch board with the base made to match the surface of the switch pattern of the flexible switch board;
The manufacturing method of the switch board with a base characterized by comprising.
JP2005136062A 2005-05-09 2005-05-09 Switch board with base and manufacturing method thereof Expired - Fee Related JP4502876B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012022921A (en) * 2010-07-15 2012-02-02 Mitsubishi Material C.M.I. Corp Position detection sensor

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6124112A (en) * 1984-07-12 1986-02-01 オムロン株式会社 Method of producing switch part
JP2000355022A (en) * 1999-06-16 2000-12-26 Teikoku Tsushin Kogyo Co Ltd Mold resin molding method for board with opening part and switch board with mold resin
JP2001357757A (en) * 2000-06-12 2001-12-26 Alps Electric Co Ltd Combined control input device
JP2005019031A (en) * 2003-06-23 2005-01-20 Teikoku Tsushin Kogyo Co Ltd Multiple rotary electronic component

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6124112A (en) * 1984-07-12 1986-02-01 オムロン株式会社 Method of producing switch part
JP2000355022A (en) * 1999-06-16 2000-12-26 Teikoku Tsushin Kogyo Co Ltd Mold resin molding method for board with opening part and switch board with mold resin
JP2001357757A (en) * 2000-06-12 2001-12-26 Alps Electric Co Ltd Combined control input device
JP2005019031A (en) * 2003-06-23 2005-01-20 Teikoku Tsushin Kogyo Co Ltd Multiple rotary electronic component

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012022921A (en) * 2010-07-15 2012-02-02 Mitsubishi Material C.M.I. Corp Position detection sensor

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