JP2006294829A - Reactor - Google Patents

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JP2006294829A
JP2006294829A JP2005113055A JP2005113055A JP2006294829A JP 2006294829 A JP2006294829 A JP 2006294829A JP 2005113055 A JP2005113055 A JP 2005113055A JP 2005113055 A JP2005113055 A JP 2005113055A JP 2006294829 A JP2006294829 A JP 2006294829A
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core
reactor
gap
coil
magnetic
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Shinichiro Yamamoto
伸一郎 山本
Hiroyuki Imanishi
啓之 今西
Hajime Kawaguchi
肇 川口
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Sumitomo Electric Industries Ltd
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Sumitomo Electric Industries Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a reactor in which assembling workability can be enhanced while preventing misregistration of coils. <P>SOLUTION: In the reactor 1, the core 3 is constituted by bonding a plurality of magnetic bodies 11a-11f and a plurality of gaps 13a-13f, and tubular resin members 7A and 7B are interposed between the core 3 and coils 5A and 5B in order to enhance assembling workability of the reactor 1 and to prevent misregistration of the coils 5A and 5B. The coils 5A and 5B are coated to completely cover the portion of the core 3 where the gaps 13a-13f are interposed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、リアクトルのコイルの位置決め構造に関する。   The present invention relates to a positioning structure for a coil of a reactor.

リアクトルはコアのコイルを外装して構成されるが、コイル線材のスプリングバック等の影響により、コイルの内周断面形状をコアの断面形状にぴったりと合うようにコイルを形成するのは困難である。   Although the reactor is configured with the core coil on the exterior, it is difficult to form the coil so that the inner peripheral cross-sectional shape of the coil closely matches the cross-sectional shape of the core due to the influence of the spring back of the coil wire. .

このため、従来は、コアとコイルの間には不所望な隙間が生じ、これによってコアとコイルとの位置決めが不十分な状態でコアの組み立て及びコイルの取り付けを行う必要があり、リアクトルの組立作業が行い難いとともに、コイルの位置ずれが生じやすいという問題がある。   For this reason, conventionally, an undesired gap is generated between the core and the coil, and as a result, it is necessary to assemble the core and attach the coil with insufficient positioning between the core and the coil. There are problems that it is difficult to perform the work and that the coil is liable to be displaced.

そこで、本発明の解決すべき課題は、リアクトルの組立作業性の向上及びコイルの位置ずれ防止等が図れるリアクトルを提供することである。   Therefore, the problem to be solved by the present invention is to provide a reactor that can improve the assembly workability of the reactor and prevent the coil from being displaced.

上記の課題を解決するため、請求項1の発明では、リアクトルにおいて、コアと、前記コアに外装されるコイルと、前記コアと前記コイルとの間に介挿され、前記コアと前記コイルとを位置決めする樹脂材料からなる位置決め手段とを備える。   In order to solve the above-mentioned problem, in the invention of claim 1, in the reactor, the core, the coil sheathed on the core, the core and the coil are interposed between the core and the coil. Positioning means made of a resin material to be positioned.

また、請求項2の発明では、請求項1の発明に係るリアクトルにおいて、前記コアの前記コイルが外装される部分は、磁気経路に沿って略寸胴な形状を有し、前記位置決め手段は、略寸胴な内部空洞を有する略筒形形状の樹脂部材である。   According to a second aspect of the present invention, in the reactor according to the first aspect of the invention, the portion of the core where the coil is sheathed has a substantially cylindrical shape along the magnetic path, and the positioning means is substantially It is a substantially cylindrical resin member having a small internal cavity.

また、請求項3の発明では、請求項1又は2の発明に係るリアクトルにおいて、前記コアにはギャップが介挿され、前記コイルは、前記コアの前記ギャップが介挿された部分を覆うように外装されている。   According to a third aspect of the present invention, in the reactor according to the first or second aspect of the present invention, a gap is inserted in the core, and the coil covers a portion of the core where the gap is inserted. The exterior.

また、請求項4の発明では、請求項1の発明に係るリアクトルにおいて、前記コアは、磁気経路に沿って配列される複数の磁性体と、前記磁性体間に介挿され、その介挿部におけてその外縁部の少なくとも一部が両側の前記磁性体の外周面よりも外方に張り出す少なくとも1つのギャップとを備え、前記コイルは、前記コアの前記ギャップが介挿された部分を覆うように外装され、前記位置決め手段は、略筒形形状を有する樹脂部材であり、前記樹脂部材の内周面には、前記ギャップの前記外縁部における両側の前記磁性体の外周面から張り出した部分が嵌まり込む溝部が設けられている。   According to a fourth aspect of the present invention, in the reactor according to the first aspect of the present invention, the core is interposed between the magnetic bodies and a plurality of magnetic bodies arranged along a magnetic path. And at least a part of the outer edge portion of the magnetic body has at least one gap projecting outward from the outer peripheral surface of the magnetic body on both sides, and the coil includes a portion where the gap of the core is inserted. The positioning means is a resin member having a substantially cylindrical shape, and is projected from the outer peripheral surface of the magnetic body on both sides at the outer edge portion of the gap. A groove portion into which the portion is fitted is provided.

また、請求項5の発明では、請求項1の発明に係るリアクトルにおいて、前記コアは、磁気経路に沿って配列される複数の磁性体と、前記磁性体間に介挿され、その介挿部におけてその外縁部の少なくとも一部が両側の前記磁性体の外周面よりも内方に引っ込んでいる少なくとも1つのギャップとを備え、前記コイルは、前記コアの前記ギャップが介挿された部分を覆うように外装され、前記位置決め手段は、略筒形形状を有する樹脂部材であり、前記樹脂部材の内周面には、前記ギャップの介挿部における前記ギャップの前記外縁部が両側の前記磁性体の外周面から引っ込んでいる部分に嵌まり込む凸部が設けられている。   According to a fifth aspect of the present invention, in the reactor according to the first aspect of the present invention, the core is interposed between a plurality of magnetic bodies arranged along a magnetic path and the magnetic body, and the insertion portion thereof. And at least a part of the outer edge of the magnetic body is retracted inwardly from the outer peripheral surface of the magnetic body on both sides, and the coil is a part in which the gap of the core is inserted The positioning means is a resin member having a substantially cylindrical shape, and the outer peripheral portion of the gap in the insertion portion of the gap is disposed on both sides of the inner peripheral surface of the resin member. Protrusions that fit into the portions retracted from the outer peripheral surface of the magnetic body are provided.

また、請求項6の発明では、請求項4又は5の発明に係るリアクトルにおいて、前記樹脂部材は、前記磁気経路に沿った分割面で分割された複数の分割部品によって構成されている。   According to a sixth aspect of the present invention, in the reactor according to the fourth or fifth aspect of the present invention, the resin member is constituted by a plurality of divided parts divided by a divided surface along the magnetic path.

また、請求項7の発明では、請求項1の発明に係るリアクトルにおいて、前記位置決め手段は、前記コアと前記コイルとの間に付与された硬化性樹脂によって構成されている。   According to a seventh aspect of the present invention, in the reactor according to the first aspect of the present invention, the positioning means is made of a curable resin provided between the core and the coil.

請求項1に記載の発明によれば、コアとコイルとの間に樹脂材料からなる位置決め手段を介挿することにより、位置決め手段は樹脂材料からなるため、コアを構成する磁性体等に比して、その断面形状をコイルの内周の断面形状により容易にフィットさせることが可能である。このため、コアとコイルとを十分に位置決めした状態でリアクトルの組み立てを行うことができ、その結果、リアクトルの組立作業性の向上及びコイルの位置ずれ防止等が図れる。   According to the first aspect of the present invention, the positioning means is made of a resin material by inserting the positioning means made of a resin material between the core and the coil. Thus, the cross-sectional shape can be easily fitted by the cross-sectional shape of the inner periphery of the coil. For this reason, it is possible to assemble the reactor in a state where the core and the coil are sufficiently positioned. As a result, it is possible to improve the assembling workability of the reactor and prevent the coil from being displaced.

また、樹脂材料からなる位置決め手段により、コイル、コア間の絶縁性を向上させることができる。   Moreover, the insulation between a coil and a core can be improved by the positioning means which consists of resin materials.

請求項2に記載の発明によれば、コアのコイルが外装される部分を、略寸胴な内部空洞を有する略筒形形状の樹脂部材に挿入するだけで樹脂部材の装着が行えるため、樹脂部材を一体成形品により構成することができるとともに、リアクトルの組立工程の簡略化が図れる。   According to the second aspect of the present invention, since the resin member can be mounted only by inserting the portion where the coil of the core is sheathed into the substantially cylindrical resin member having the substantially hollow internal cavity, the resin member Can be constituted by an integrally molded product, and the assembly process of the reactor can be simplified.

請求項3に記載の発明によれば、コイルがコアのギャップが介挿された部分を覆うように外装されているため、ギャップ介挿部での漏れ磁束を抑制することができる。   According to the third aspect of the present invention, since the coil is packaged so as to cover the portion where the gap of the core is inserted, leakage magnetic flux at the gap insertion portion can be suppressed.

請求項4に記載の発明によれば、位置決め手段である略筒形形状の樹脂部材の内周面に設けられた溝部に、ギャップの外縁部における両側の磁性体の外周面から張り出した部分が嵌まり込む構成となっているため、コアと、樹脂部材及びコイルとの磁気経路方向に対する位置決めをより確実に行った状態で、リアクトルの組み立てを行うことができる。   According to the fourth aspect of the present invention, in the groove portion provided on the inner peripheral surface of the substantially cylindrical resin member which is the positioning means, the portion protruding from the outer peripheral surface of the magnetic body on both sides at the outer edge portion of the gap is provided. Since it is the structure to fit, a reactor can be assembled in the state which performed positioning with respect to the magnetic path direction of a core, a resin member, and a coil more reliably.

また、コイルがコアのギャップが介挿された部分を覆うように外装されているため、ギャップ介挿部での漏れ磁束を抑制することができる。   Moreover, since the coil is packaged so as to cover the portion where the core gap is inserted, leakage magnetic flux at the gap insertion portion can be suppressed.

請求項5に記載の発明によれば、位置決め手段である略筒形形状の樹脂部材の内周面に設けられた凸部が、ギャップの外縁部におけるコアのギャップの介挿部におけるギャップの外縁部が両側の磁性体の外周面から引っ込んでいる部分に嵌まり込む構成となっているため、コアと、樹脂部材及びコイルとの磁気経路方向に対する位置決めをより確実に行った状態で、リアクトルの組み立てを行うことができる。   According to the fifth aspect of the present invention, the convex portion provided on the inner peripheral surface of the substantially cylindrical resin member that is the positioning means is the outer edge of the gap in the insertion portion of the core gap in the outer edge portion of the gap. Since the part fits into the part retracted from the outer peripheral surface of the magnetic body on both sides, the core of the resin member and the coil are positioned more reliably in the magnetic path direction, and the reactor Assembly can be performed.

また、コア側に凸部、樹脂部材側に溝部を設ける構成に比して、溝部がない分樹脂部材の厚みを薄くすることが可能であり、その分リアクトルの小型化又はコイルの占積率の向上が図れる。   In addition, the thickness of the resin member can be reduced to the extent that there is no groove, compared to a configuration in which a convex portion is provided on the core side and a groove portion is provided on the resin member side. Can be improved.

また、コイルがコアのギャップが介挿された部分を覆うように外装されているため、ギャップ介挿部での漏れ磁束を抑制することができる。   Moreover, since the coil is packaged so as to cover the portion where the core gap is inserted, leakage magnetic flux at the gap insertion portion can be suppressed.

請求項6に記載の発明によれば、樹脂部材が磁気経路に沿った分割面で分割された複数の分割部品によって構成されているため、外周面に凹凸を有するコアのコイル外装部に対する樹脂部材の取り付けを容易に行うことができる。   According to invention of Claim 6, since the resin member is comprised by the several division | segmentation part divided | segmented by the division surface along a magnetic path, the resin member with respect to the coil exterior part of the core which has an unevenness | corrugation in an outer peripheral surface Can be easily attached.

請求項7に記載の発明によれば、コアとコイルとの間に位置決め手段である硬化性樹脂を付与することにより、コアとコイルとの位置決めを容易に行うことができる。   According to the seventh aspect of the present invention, the core and the coil can be easily positioned by providing the curable resin as the positioning means between the core and the coil.

また、コイルの内周面とコアとの間に樹脂部材等の挿入用の空間を設ける必要がないため、その分リアクトルの小型化又はコイルの占積率の向上が図れる。   Moreover, since it is not necessary to provide a space for inserting a resin member or the like between the inner peripheral surface of the coil and the core, the reactor can be reduced in size or the space factor of the coil can be improved accordingly.

<第1実施形態>
図1は本発明の第1実施形態に係るリアクトルの磁気経路と平行な面で切った断面図であり、図2は図1のリアクトルのA1−A1線に沿った断面図である。このリアクトル1は、図1及び図2に示すように、略トロイダル形状(例えば、略矩形トロイダル形状)のコア3と、コア3の外周に外装されたコイル5A,5Bと、本発明の位置決め手段に該当する樹脂部材(ボビン)7A,7Bとを備えて構成されており、ハイブリッド車又は電気自動車の駆動用の電源系統(特に、昇圧コンバータ)に用いられる。
<First Embodiment>
FIG. 1 is a cross-sectional view taken along a plane parallel to the magnetic path of the reactor according to the first embodiment of the present invention, and FIG. 2 is a cross-sectional view taken along line A1-A1 of the reactor of FIG. As shown in FIGS. 1 and 2, the reactor 1 includes a core 3 having a substantially toroidal shape (for example, a substantially rectangular toroidal shape), coils 5 </ b> A and 5 </ b> B sheathed on the outer periphery of the core 3, and positioning means of the present invention. And a resin member (bobbin) 7A, 7B corresponding to the above, and used for a power supply system (particularly, a boost converter) for driving a hybrid vehicle or an electric vehicle.

コア3は、複数(例えば、6つ)の磁性体11a〜11f(これらを総称する場合には、符号「11」を用いる)と、少なくとも1つ(例えば、6つ)のギャップ13a〜13f(これらを総称する場合には、符号「13」を用いる)とを備えて構成されている。   The core 3 includes a plurality of (for example, six) magnetic bodies 11a to 11f (when these are collectively referred to, the reference numeral “11” is used) and at least one (for example, six) gaps 13a to 13f ( When these are collectively referred to, the reference numeral “13” is used).

平面視略U字形の磁性体11a,11bが、コア3の4辺のうちの対向する2辺の部分と、その辺の両側のコーナ部と、残りの2辺(以下、コイル外装部15A,15Bという)の両端部を構成し、略直方体形状を有する残りの2組の磁性体11c,11d及び11e,11fが、コイル外装部15A,15Bの中間部を構成するようになっている。   The magnetic bodies 11a and 11b having a substantially U shape in a plan view include two opposite sides of the four sides of the core 3, corner portions on both sides of the sides, and the remaining two sides (hereinafter referred to as the coil exterior portion 15A, 15B) and the remaining two sets of magnetic bodies 11c, 11d and 11e, 11f having a substantially rectangular parallelepiped shape constitute intermediate portions of the coil exterior portions 15A, 15B.

各磁性体11a〜11fは、金属磁性粉末、又は所定の絶縁被膜で覆った金属磁性粉末を樹脂で結合した圧粉磁性体により構成されており、圧粉磁性材料を所定の成型用の型に充填して加圧、圧縮した後、加熱処理することにより形成される。なお、本実施形態では、磁性体11a〜11fを圧粉磁性体で形成したが、これらを珪素鋼板で形成してもよい。   Each of the magnetic bodies 11a to 11f is composed of a metal magnetic powder or a powder magnetic body obtained by binding a metal magnetic powder covered with a predetermined insulating film with a resin, and the powder magnetic material is formed into a predetermined mold. After filling, pressurizing and compressing, it is formed by heat treatment. In addition, in this embodiment, although the magnetic bodies 11a-11f were formed with the dust magnetic body, you may form these with a silicon steel plate.

ギャップ13a〜13fは、耐熱性及び線膨張係数の点で良好なセラミック(アルミナ等)で形成された、厚みが1mm程度の板状部材であり、図1に示すように、コア3の各磁性体11a〜11f間にそれぞれ介挿されている。ギャップ13a〜13fの断面形状(なお、この「断面」とは磁気経路に垂直な断面をいう。以下同様。)及び断面サイズは、各磁性体11aのギャップ13a〜13fと当接する端面の形状(例えば、矩形)及びサイズと一致されている。このため、コア3のコイル外装部15A,15Bは、磁気経路に沿って直線的かつ寸胴な形状となっている。   The gaps 13a to 13f are plate-like members having a thickness of about 1 mm and made of ceramic (alumina or the like) that is good in terms of heat resistance and linear expansion coefficient. As shown in FIG. It is inserted between the bodies 11a to 11f. The cross-sectional shape of the gaps 13a to 13f (note that this “cross-section” refers to a cross-section perpendicular to the magnetic path. The same applies hereinafter) and the cross-sectional size are the shapes of the end faces that contact the gaps 13a to 13f of the magnetic bodies 11a ( For example, a rectangle) and a size are matched. For this reason, the coil exterior parts 15A and 15B of the core 3 have a linear and slender shape along the magnetic path.

コア3の各ギャップ介挿部における磁性体11とギャップ13との接合は、次のようにして行われる。すなわち、各ギャップ介挿部では、図3及び図4に示すように、磁性体11とギャップ13との当接部21の外周にその全周にわたって接着剤23を付与することにより、磁性体11とギャップ13とが接着されている。接着剤23には、耐熱性に優れたエポキシ系接着剤が用いられる。   Joining of the magnetic body 11 and the gap 13 at each gap insertion portion of the core 3 is performed as follows. That is, in each gap insertion part, as shown in FIG.3 and FIG.4, by providing the adhesive agent 23 to the outer periphery of the contact part 21 of the magnetic body 11 and the gap 13, the magnetic body 11 is provided. And the gap 13 are bonded together. As the adhesive 23, an epoxy adhesive having excellent heat resistance is used.

より詳細には、各ギャップ介挿部において、接着剤23は、各ギャップ13の両側に位置する当接部21ごとに独立して(互いに離間して)付与されている。この変形例として、各ギャップ介挿部において、接着剤23が、各ギャップ13の両側に位置する2箇所の当接部21を一度に覆うように付与されるようにしてもよい。   More specifically, in each gap insertion portion, the adhesive 23 is applied independently (separated from each other) for each contact portion 21 located on both sides of each gap 13. As a modification, the adhesive 23 may be applied so as to cover the two contact portions 21 located on both sides of each gap 13 at a time in each gap insertion portion.

コイル5A,5Bは、例えばエッジワイズに巻回された平角線により構成され、コア3のコイル外装部15A,15Bの3箇所のギャップ介挿部を一度に覆うように外装されている。なお、変形例としてコイル5A,5Bを丸線により構成してもよい。   The coils 5 </ b> A and 5 </ b> B are configured by, for example, flat wires wound edgewise and are packaged so as to cover the three gap insertion portions of the coil exterior portions 15 </ b> A and 15 </ b> B of the core 3 at a time. As a modification, the coils 5A and 5B may be configured by round wires.

樹脂部材7A,7Bは、耐熱性に優れた樹脂(例えば、ポリフェニレンサルファイド(PPS))によって一体成形されており、内外周の形状が寸胴な形状となっている。樹脂部材7A,7Bの内部空洞の断面形状は、コア3のコイル外装部15A,15Bにぴったりと外嵌するような形状(例えば、矩形状)に設定されており、その外周部の断面形状はコイル5A,5Bの内周部にぴったりと内嵌するような形状(例えば、矩形の角部が大きく丸められた形状)に設定されている。   The resin members 7A and 7B are integrally formed of a resin excellent in heat resistance (for example, polyphenylene sulfide (PPS)), and the shape of the inner and outer circumferences is a narrow cylinder. The cross-sectional shape of the internal cavities of the resin members 7A and 7B is set to a shape (for example, a rectangular shape) that fits snugly around the coil exterior portions 15A and 15B of the core 3, and the cross-sectional shape of the outer peripheral portion thereof is It is set to a shape (for example, a shape in which a rectangular corner is greatly rounded) that fits snugly into the inner peripheral portions of the coils 5A and 5B.

このようなリアクトル1Aの組み立ては次のようにして行われる。   Such an assembly of the reactor 1A is performed as follows.

まず、図5に示すように、コア3のコイル外装部15A,15Bの組み立て(接合)を行う。すなわち、磁性体11c,11d及びギャップ13a〜13cの接合、及び、磁性体11e,11f及びギャップ13d〜13fの接合が行われる。そして、磁性体11c,11d及びギャップ13a〜13cの接合体、及び、磁性体11e,11f及びギャップ13d〜13fの接合体が、樹脂部材7A,7Bに挿入される。このとき、コイル5A,5Bは、接合体を樹脂部材7A,7Bに挿入する前に樹脂部材7A,7Bに外挿してもよいし、接合体を樹脂部材7A,7Bに挿入した後に樹脂部材7A,7Bに外挿してもよい。   First, as shown in FIG. 5, the coil exterior portions 15A and 15B of the core 3 are assembled (joined). That is, the magnetic bodies 11c and 11d and the gaps 13a to 13c are joined, and the magnetic bodies 11e and 11f and the gaps 13d to 13f are joined. Then, the joined bodies of the magnetic bodies 11c and 11d and the gaps 13a to 13c and the joined bodies of the magnetic bodies 11e and 11f and the gaps 13d to 13f are inserted into the resin members 7A and 7B. At this time, the coils 5A and 5B may be externally inserted into the resin members 7A and 7B before the joined body is inserted into the resin members 7A and 7B, or after the joined body is inserted into the resin members 7A and 7B. , 7B may be extrapolated.

続いて、図6に示すように、略U字形の磁性体11a,11bの両端部を樹脂部材7A,7B内に挿入し、先に樹脂部材7A,7B内に挿入されている接合体と接合する。この接合作業は、例えば、磁性体11a,11bと樹脂部材7A,7Bとの間の隙間を介し、ギャップ13a,13c,13d,13fと磁性体11a,11bとの当接部21の外周に接着剤23を付与することにより行われる。このとき、樹脂部材7A,7Bによって接合体をコイル5A,5Bが位置決めされてた状態で、磁性体11a,11bの両端部を樹脂部材7A,7B内に挿入するだけで、その両端部が樹脂部材7A,7Bにガイドされて適切に位置合わせされて接合体と当接するようになっているため、磁性体11a,11bの接合作業を容易に行うことができるようになっているとともに、コイル5A,5Bの位置決めも容易に行えるようになっている。なお、変形例として、図7に示すように、磁性体11c,11d及びギャップ13a〜13cの接合体と、磁性体11e,11f及びギャップ13d〜13fの接合体と、略U字形の磁性体11a(又は11b)とを先に接合した状態で、そのコイル外装部15A,15Bを樹脂部材7A,7Bに挿入するようにしてもよい。   Subsequently, as shown in FIG. 6, both end portions of the substantially U-shaped magnetic bodies 11a and 11b are inserted into the resin members 7A and 7B, and joined to the joined body previously inserted into the resin members 7A and 7B. To do. For example, this joining operation is performed by adhering to the outer periphery of the contact portion 21 between the gaps 13a, 13c, 13d, and 13f and the magnetic members 11a and 11b through the gaps between the magnetic members 11a and 11b and the resin members 7A and 7B. It is carried out by applying the agent 23. At this time, in a state where the coils 5A and 5B are positioned by the resin members 7A and 7B, both end portions of the magnetic bodies 11a and 11b are inserted into the resin members 7A and 7B. Since it is guided by the members 7A and 7B and properly aligned so as to come into contact with the joined body, the joining work of the magnetic bodies 11a and 11b can be easily performed, and the coil 5A. , 5B can be easily positioned. As a modification, as shown in FIG. 7, a joined body of magnetic bodies 11c and 11d and gaps 13a to 13c, a joined body of magnetic bodies 11e and 11f and gaps 13d to 13f, and a substantially U-shaped magnetic body 11a. (Or 11b) may be inserted into the resin members 7A and 7B with the coil exterior portions 15A and 15B being joined together.

以上のように、本実施形態によれば、コア3とコイル5A,5Bとの間に樹脂部材7A,7Bを介挿することにより、樹脂部材7A,7Bは樹脂製であるため、コア3を構成する磁性体11等に比して、その断面形状をコイル5A,5Bの内周の断面形状により容易にフィットさせることが可能である。このため、コア3とコイル5A,5Bとを十分に位置決めした状態でリアクトル1の組み立てを行うことができ、その結果、リアクトル1の組立作業性の向上及びコイル5A,5Bの位置ずれ防止等が図れる。   As described above, according to the present embodiment, the resin members 7A and 7B are made of resin by inserting the resin members 7A and 7B between the core 3 and the coils 5A and 5B. Compared with the magnetic body 11 etc. which comprise, the cross-sectional shape can be easily fitted with the cross-sectional shape of the inner periphery of coil 5A, 5B. For this reason, the reactor 1 can be assembled in a state where the core 3 and the coils 5A and 5B are sufficiently positioned. As a result, the assembling workability of the reactor 1 is improved and the displacement of the coils 5A and 5B is prevented. I can plan.

また、樹脂部材7A,7Bを介挿することにより、コイル5A,5B、コア3間の絶縁性を向上させることができる。   Further, the insulation between the coils 5A and 5B and the core 3 can be improved by inserting the resin members 7A and 7B.

また、コア3のコイル外装部15A,15Bを筒形形状の樹脂部材7A,7Bに挿入するだけで樹脂部材7A,7Bの装着が行えるため、樹脂部材7A,7Bを一体成形品により構成することができるとともに、リアクトル1の組立工程の簡略化が図れる。   Further, since the resin members 7A and 7B can be mounted simply by inserting the coil exterior portions 15A and 15B of the core 3 into the cylindrical resin members 7A and 7B, the resin members 7A and 7B are formed of an integrally molded product. And the assembly process of the reactor 1 can be simplified.

また、コイル5A,5Bがコア3のギャップ13a〜13fが介挿された部分を完全に覆うように外装されているため、ギャップ介挿部での漏れ磁束を抑制することができる。   Moreover, since the coils 5A and 5B are packaged so as to completely cover the portion where the gaps 13a to 13f of the core 3 are inserted, the leakage magnetic flux at the gap insertion portion can be suppressed.

また、磁性体11とギャップ13との当接部21の外周に接着剤23を付与することにより、磁性体11とギャップ13とを接着する構成であるため、各ギャップ介挿部におけるギャップ長への接着剤23の影響を取り除くことができ、その結果コア1のギャップ長誤差を抑制し、インダクタンスのばらつきが抑制された高品質のリアクトル1を提供できる。   Moreover, since it is the structure which adhere | attaches the magnetic body 11 and the gap 13 by providing the adhesive agent 23 to the outer periphery of the contact part 21 of the magnetic body 11 and the gap 13, to the gap length in each gap insertion part As a result, it is possible to provide a high-quality reactor 1 in which the gap length error of the core 1 is suppressed and the variation in inductance is suppressed.

<第2実施形態>
図8は本発明の第2実施形態に係るリアクトルの磁気経路と平行な面で切った断面図であり、図9は図8のリアクトルのA2−A2線に沿った断面図であり、図10は図8のリアクトルのギャップ介挿部の斜視図であり、図11は図10のギャップ介挿部の断面図である。本実施形態におけるリアクトル1Aが上述の第1実施形態におけるリアクトル1と実質的に異なる点は、コア3及び樹脂部材7A,7Bのギャップ介挿部の構成及びその関連部分のみであり、互いに対応する部分には同一の参照符号を付して説明を省略する。
Second Embodiment
8 is a cross-sectional view taken along a plane parallel to the magnetic path of the reactor according to the second embodiment of the present invention, and FIG. 9 is a cross-sectional view taken along line A2-A2 of the reactor of FIG. FIG. 11 is a perspective view of a gap insertion portion of the reactor of FIG. 8, and FIG. 11 is a cross-sectional view of the gap insertion portion of FIG. The reactor 1A in the present embodiment is substantially different from the reactor 1 in the first embodiment described above only in the configuration of the gap insertion portion of the core 3 and the resin members 7A and 7B and the related portions, and corresponds to each other. Parts are denoted by the same reference numerals and description thereof is omitted.

本実施形態では、図8なしい図11に示すように、コア3の各ギャップ介挿部において、ギャップ13の断面サイズが、その両側の磁性体11の端面のサイズよりも大きく設定されている。そして、各ギャップ介挿部において、ギャップ13の外縁部が両側の磁性体11の外周から外方にツバ状に張り出すように配置され、接着剤23がそのギャップ13の張出部31の両側の各面と、両側の磁性体11の端部外周面とに付着するように付与されて、ギャップ13とその両側の磁性体11とが接着されている。このため、上述の図3の接着剤23の塗布形態に比して、各ギャップ13と各磁性体11との当接部21近傍における接着剤23の接着面積が拡大されている。   In the present embodiment, as shown in FIG. 8 and FIG. 11, in each gap insertion portion of the core 3, the cross-sectional size of the gap 13 is set larger than the size of the end face of the magnetic body 11 on both sides thereof. . And in each gap insertion part, it arrange | positions so that the outer edge part of the gap 13 may protrude outward from the outer periphery of the magnetic body 11 of both sides, and the adhesive agent 23 may be the both sides of the overhang | projection part 31 of the gap 13 The gaps 13 and the magnetic bodies 11 on both sides thereof are bonded to each other surface and the outer peripheral surfaces of the end portions of the magnetic bodies 11 on both sides. For this reason, compared with the application form of the adhesive 23 in FIG. 3 described above, the adhesive area of the adhesive 23 in the vicinity of the contact portion 21 between each gap 13 and each magnetic body 11 is enlarged.

これに対応して、樹脂部材7A,7Bの内周面には、ギャップ13のツバ部31が嵌まり込む周溝部33が設けられている。また、樹脂部材7A,7Bは、図9に示すように、コア3の磁気経路に沿った分割面(ここでは、磁気経路と平行な分割面)で分割された2つの分割部品35,37によって構成されている。   Correspondingly, a circumferential groove portion 33 into which the flange portion 31 of the gap 13 is fitted is provided on the inner peripheral surfaces of the resin members 7A and 7B. Further, as shown in FIG. 9, the resin members 7 </ b> A and 7 </ b> B are formed by two divided parts 35 and 37 that are divided by a divided surface along the magnetic path of the core 3 (here, a divided surface parallel to the magnetic path). It is configured.

このようなリアクトル1Aの組み立ては、次のようにして行われる。まず、磁性体11c,11d及びギャップ13a〜13cの接合体、及び、磁性体11e,11f及びギャップ13d〜13fの接合体を形成し、その各接合体に各樹脂部材7A,7Bの分割部品35,37を挟み込むようにして装着し、続いて、その組み合わされた樹脂部材7A,7Bにコイル5A,5Bを外挿する。その後の工程(磁性体11a,11bの接合工程)は、第1実施形態に係るリアクトル1と同様である。なお、本実施形態においても、上述の図7のように、磁性体11c,11d及びギャップ13a〜13cの接合体と、磁性体11e,11f及びギャップ13d〜13fの接合体と、略U字形の磁性体11a(又は11b)とを先に接合した状態で、樹脂部材7A,7Bの装着を行ってもよい。   The assembly of such a reactor 1A is performed as follows. First, a joined body of the magnetic bodies 11c and 11d and the gaps 13a to 13c and a joined body of the magnetic bodies 11e and 11f and the gaps 13d to 13f are formed, and the divided parts 35 of the resin members 7A and 7B are formed in the joined bodies. , 37 are sandwiched, and then the coils 5A, 5B are extrapolated to the combined resin members 7A, 7B. The subsequent steps (joining steps of the magnetic bodies 11a and 11b) are the same as those of the reactor 1 according to the first embodiment. Also in the present embodiment, as shown in FIG. 7 described above, the joined body of the magnetic bodies 11c and 11d and the gaps 13a to 13c, the joined body of the magnetic bodies 11e and 11f and the gaps 13d to 13f, and the substantially U-shaped The resin members 7A and 7B may be mounted in a state where the magnetic body 11a (or 11b) is bonded first.

以上のように、本実施形態においても、コア3及び樹脂部材7A,7Bのギャップ介挿部の構成及びその関連部分の点を除いて第1実施形態とほぼ同様な効果が得られるとともに、樹脂部材7A,7Bの内周面に設けられた周溝部33にギャップ13の張出部31が嵌まり込む構成となっているため、コア3と、樹脂部材7A,7B及びコイル5A,5Bとの磁気経路方向に対する位置決めをより確実に行った状態で、リアクトル1Aの組み立てを行うことができる。   As described above, also in the present embodiment, substantially the same effects as those of the first embodiment are obtained except for the configuration of the gap insertion portion of the core 3 and the resin members 7A and 7B and the related portions, and the resin. Since the protruding portion 31 of the gap 13 is fitted into the circumferential groove portion 33 provided on the inner peripheral surface of the members 7A and 7B, the core 3, the resin members 7A and 7B, and the coils 5A and 5B Reactor 1A can be assembled in a state in which positioning in the magnetic path direction is more reliably performed.

また、樹脂部材7A,7Bが磁気経路に沿った分割面で分割された2つの分割部品35,37によって構成されているため、外周面に凹凸を有するコア3のコイル外装部15a,15bに対する樹脂部材7A,7Bの取り付けを容易に行うことができる。   Further, since the resin members 7A and 7B are constituted by the two divided parts 35 and 37 divided by the divided surface along the magnetic path, the resin for the coil exterior portions 15a and 15b of the core 3 having the unevenness on the outer peripheral surface. The members 7A and 7B can be easily attached.

<第3実施形態>
図12は本発明の第3実施形態に係るリアクトルの磁気経路と平行な面で切った断面図であり、図13は図12のリアクトルのA3−A3線に沿った断面図であり、図14は図12のリアクトルのギャップ介挿部の斜視図であり、図15は図14のギャップ介挿部の断面図である。本実施形態におけるリアクトル1Bが上述の第2実施形態におけるリアクトル1と実質的に異なる点は、コア3及び樹脂部材7A,7Bのギャップ介挿部における凹凸関係が逆の関係になっている点及びその関連部分のみであり、互いに対応する部分には同一の参照符号を付して説明を省略する。
<Third Embodiment>
12 is a cross-sectional view taken along a plane parallel to the magnetic path of the reactor according to the third embodiment of the present invention, and FIG. 13 is a cross-sectional view taken along line A3-A3 of the reactor of FIG. FIG. 15 is a perspective view of the gap insertion portion of the reactor of FIG. 12, and FIG. 15 is a cross-sectional view of the gap insertion portion of FIG. The reactor 1B in the present embodiment is substantially different from the reactor 1 in the second embodiment described above in that the concave-convex relationship in the gap insertion portion of the core 3 and the resin members 7A, 7B is reversed. It is only the relevant part, and the part which respond | corresponds mutually attaches | subjects the same referential mark, and abbreviate | omits description.

本実施形態では、図12なしい図15に示すように、コア3の各ギャップ介挿部において、ギャップ13の断面サイズがその両側の磁性体11の端面のサイズよりも小さく設定されている。そして、各ギャップ介挿部において、ギャップ13の外周面と、ギャップ13の両側の磁性体11の端面とにより周溝部41が形成され、接着剤23がその周溝部41内に付与されて(例えば、周溝部11内におけるギャップ13の外周面と磁性体11の端面とが直角に交わる隅部に付与される)、ギャップ13とその両側の磁性体11とが接着されている。このため、上述の図3の接着剤23の塗布形態に比して、各ギャップ13と各磁性体11との当接部21近傍における接着剤23の接着面積が拡大されている。   In this embodiment, as shown in FIG. 12 and FIG. 15, the cross-sectional size of the gap 13 is set smaller than the size of the end face of the magnetic body 11 on both sides of each gap insertion portion of the core 3. And in each gap insertion part, the circumferential groove part 41 is formed by the outer peripheral surface of the gap 13, and the end surface of the magnetic body 11 of the both sides of the gap 13, and the adhesive agent 23 is provided in the circumferential groove part 41 (for example, The outer peripheral surface of the gap 13 and the end surface of the magnetic body 11 in the peripheral groove portion 11 are attached to the corner at a right angle), and the gap 13 and the magnetic bodies 11 on both sides thereof are bonded. For this reason, compared with the application form of the adhesive 23 in FIG. 3 described above, the adhesive area of the adhesive 23 in the vicinity of the contact portion 21 between each gap 13 and each magnetic body 11 is enlarged.

これに対応して、樹脂部材7A,7Bの内周面には、コア3のギャップ介挿部に設けられた周溝部41に嵌まり込む周方向に連なる凸部43が設けられている。また、樹脂部材7A,7Bは、図13に示すように、コア3の磁気経路に沿った分割面(ここでは、図9の分割面と直交する分割面)で分割された2つの分割部品45,47によって構成されている。   Corresponding to this, on the inner peripheral surfaces of the resin members 7A and 7B, there are provided convex portions 43 that are continuous in the circumferential direction and are fitted into the peripheral groove portions 41 provided in the gap insertion portions of the core 3. Further, as shown in FIG. 13, the resin members 7 </ b> A and 7 </ b> B are divided into two divided parts 45 divided by a divided surface (here, a divided surface orthogonal to the divided surface of FIG. 9) along the magnetic path of the core 3. , 47.

リアクトル1Bの組み立て工程は、上述の第2実施形態と同様であるため、説明を省略する。   Since the assembly process of reactor 1B is the same as that of the above-mentioned 2nd Embodiment, description is abbreviate | omitted.

以上のように、本実施形態においても、上述の第2第実施形態とほぼ同様な効果が得られるとともに、第2実施形態のようにコア3側に凸部(張出部31)、樹脂部材7A,7B側に溝部(周溝部33)を設ける構成に比して、溝部がない分樹脂部材7A,7Bの厚みを薄くすることが可能であり、その分リアクトル1Bの小型化又はコイル5A,5Bの占積率の向上が図れる。   As described above, also in the present embodiment, substantially the same effect as that of the second embodiment described above can be obtained, and a convex portion (projecting portion 31) on the core 3 side, a resin member, as in the second embodiment. Compared to the configuration in which the groove portion (circumferential groove portion 33) is provided on the 7A, 7B side, the thickness of the resin members 7A, 7B can be reduced by the absence of the groove portion, and accordingly, the reactor 1B can be reduced in size or the coil 5A, 5B space factor can be improved.

<第4実施形態>
図16は、本発明の第4実施形態に係るリアクトルの磁気経路と平行な面で切った断面図である。本実施形態におけるリアクトル1Cが上述の第1実施形態におけるリアクトル1と実質的に異なる点は、位置決め手段として樹脂部材7A,7Bの代わりに硬化性樹脂51を用いた点及びその関連部分のみであり、互いに対応する部分には同一の参照符号を付して説明を省略する。
<Fourth embodiment>
FIG. 16 is a cross-sectional view taken along a plane parallel to the magnetic path of the reactor according to the fourth embodiment of the present invention. Reactor 1C in the present embodiment is substantially different from reactor 1 in the first embodiment described above only in that curable resin 51 is used instead of resin members 7A and 7B as positioning means and its related parts. The parts corresponding to each other are denoted by the same reference numerals and the description thereof is omitted.

本実施形態では、図16に示すように、コア3のコイル外挿部15A,15Bとコイル5A,5Bとの間の隙間に付与された硬化性樹脂51によって、コア3とコイル5A,5Bとが位置決め固定されるようになっている。   In the present embodiment, as shown in FIG. 16, the core 3 and the coils 5 </ b> A and 5 </ b> B are formed by the curable resin 51 provided in the gap between the coil extrapolation portions 15 </ b> A and 15 </ b> B of the core 3 and the coils 5 </ b> A and 5 </ b> B. Is positioned and fixed.

本実施形態におけるリアクトル1Cの組み立ては、例えば、磁性体11c,11d及びギャップ13a〜13cの接合体、及び、磁性体11e,11f及びギャップ13d〜13fの接合体を形成し、その各接合体にコイル5A,5Bを外挿し、接合体とコイル5A,5Bとの間に硬化性樹脂51を付与してこれらを接着し、続いて、略U字形の磁性体11a,11bの両端部をコイル5A,5Bに挿入し、接着剤23を付与して各接合体と磁性体11a,11bとの接合を行うとともに、磁性体11a,11bの両端部とコイル5A,5Bとの間に硬化性樹脂51を付与してこれらを接着する(変形例として、磁性体11a,11bの両端部とコイル5A,5Bとの間に付与する硬化性樹脂51により各接合体と磁性体11a,11bとの接合を兼用するようにしてもよい)。なお、本実施形態においても、上述の図7のように、磁性体11c,11d及びギャップ13a〜13cの接合体と、磁性体11e,11f及びギャップ13d〜13fの接合体と、略U字形の磁性体11a(又は11b)とを先に接合した状態で、接合体の部分をコイル5A,5Bに挿入して硬化性樹脂51を付与するようにしてもよい。   In the assembly of the reactor 1C in the present embodiment, for example, a joined body of the magnetic bodies 11c and 11d and the gaps 13a to 13c, and a joined body of the magnetic bodies 11e and 11f and the gaps 13d to 13f are formed. The coils 5A and 5B are extrapolated, a curable resin 51 is applied between the joined body and the coils 5A and 5B, and these are bonded together. Subsequently, both ends of the substantially U-shaped magnetic bodies 11a and 11b are connected to the coil 5A. , 5B, and an adhesive 23 is applied to bond each bonded body to the magnetic bodies 11a, 11b, and between the both ends of the magnetic bodies 11a, 11b and the coils 5A, 5B, the curable resin 51 is inserted. (As a modification, the bonded body and the magnetic bodies 11a and 11b are bonded to each other by the curable resin 51 provided between both ends of the magnetic bodies 11a and 11b and the coils 5A and 5B. May be also used as a case). Also in the present embodiment, as shown in FIG. 7 described above, the joined body of the magnetic bodies 11c and 11d and the gaps 13a to 13c, the joined body of the magnetic bodies 11e and 11f and the gaps 13d to 13f, and the substantially U-shaped In a state where the magnetic body 11a (or 11b) is bonded first, a portion of the bonded body may be inserted into the coils 5A and 5B to apply the curable resin 51.

以上のように、本実施形態においても、コア3とコイル5A,5Bとの位置決めを硬化性樹脂51により行う構成のため、例えば、磁性体11c,11d及びギャップ13a〜13cの接合体と、磁性体11e,11f及びギャップ13d〜13fの接合体とをコイル5A,5Bに挿入して硬化性樹脂51により位置決めした状態で、その各接合体と磁性体11a,11bとの接合を行うことができるため、コア3とコイル5A,5Bとを十分に位置決めした状態でリアクトル1Cの組み立てを行うことができ、その結果、リアクトル1Cの組立作業性の向上及びコイルの位置ずれ防止等が図れる。   As described above, also in this embodiment, since the core 3 and the coils 5A and 5B are positioned by the curable resin 51, for example, the joined body of the magnetic bodies 11c and 11d and the gaps 13a to 13c and the magnetic In a state where the bodies 11e and 11f and the joined bodies of the gaps 13d to 13f are inserted into the coils 5A and 5B and positioned by the curable resin 51, the joined bodies and the magnetic bodies 11a and 11b can be joined. Therefore, the reactor 1C can be assembled in a state where the core 3 and the coils 5A and 5B are sufficiently positioned. As a result, it is possible to improve the assembly workability of the reactor 1C and prevent the coil from being displaced.

また、コイル5A,5Bの内周面とコア3との間に樹脂部材等の挿入用の空間を設ける必要がないため、その分リアクトル1Cの小型化又はコイル5A,5Bの占積率の向上が図れる。   Further, since it is not necessary to provide a space for inserting a resin member or the like between the inner peripheral surfaces of the coils 5A and 5B and the core 3, the reactor 1C can be reduced in size or the space factor of the coils 5A and 5B can be improved accordingly. Can be planned.

また、硬化性樹脂51の存在により、コイル5A,5B、コア3間の絶縁性を向上させることができる。   Further, the presence of the curable resin 51 can improve the insulation between the coils 5 </ b> A and 5 </ b> B and the core 3.

また、この他、コア3のギャップ介挿部での漏れ磁束を抑制の点、及び、コア1のギャップ長誤差抑制によるインダクタンスのばらつき抑制の点で、上述の第1実施形態とほぼ同様な効果が得られる。   In addition, effects similar to those of the first embodiment described above are also obtained in terms of suppressing leakage magnetic flux at the gap insertion portion of the core 3 and suppressing variation in inductance by suppressing gap length error of the core 1. Is obtained.

上述の各実施形態に係る技術をトランスに適用してもよい。   The technology according to each of the above embodiments may be applied to a transformer.

本発明の第1実施形態に係るリアクトルの磁気経路と平行な面で切った断面図である。It is sectional drawing cut by the surface parallel to the magnetic path of the reactor which concerns on 1st Embodiment of this invention. 図1のリアクトルのA1−A1線に沿った断面図である。It is sectional drawing along the A1-A1 line of the reactor of FIG. 図1のリアクトルのギャップ介挿部の斜視図である。It is a perspective view of the gap insertion part of the reactor of FIG. 図3のギャップ介挿部の断面図である。It is sectional drawing of the gap insertion part of FIG. 図1のリアクトルの組立工程を示す図である。It is a figure which shows the assembly process of the reactor of FIG. 図1のリアクトルの組立工程を示す図である。It is a figure which shows the assembly process of the reactor of FIG. 図1のリアクトルの組立工程の変形例を示す図である。It is a figure which shows the modification of the assembly process of the reactor of FIG. 本発明の第2実施形態に係るリアクトルの磁気経路と平行な面で切った断面図である。It is sectional drawing cut by the surface parallel to the magnetic path of the reactor which concerns on 2nd Embodiment of this invention. 図8のリアクトルのA2−A2線に沿った断面図である。It is sectional drawing along the A2-A2 line of the reactor of FIG. 図8のリアクトルのギャップ介挿部の斜視図である。It is a perspective view of the gap insertion part of the reactor of FIG. 図10のギャップ介挿部の断面図である。It is sectional drawing of the gap insertion part of FIG. 本発明の第3実施形態に係るリアクトルの磁気経路と平行な面で切った断面図である。It is sectional drawing cut by the surface parallel to the magnetic path of the reactor which concerns on 3rd Embodiment of this invention. 図12のリアクトルのA3−A3線に沿った断面図である。It is sectional drawing along the A3-A3 line of the reactor of FIG. 図12のリアクトルのギャップ介挿部の斜視図である。It is a perspective view of the gap insertion part of the reactor of FIG. 図14のギャップ介挿部の断面図である。It is sectional drawing of the gap insertion part of FIG. 本発明の第4実施形態に係るリアクトルの磁気経路と平行な面で切った断面図である。It is sectional drawing cut by the surface parallel to the magnetic path of the reactor which concerns on 4th Embodiment of this invention.

符号の説明Explanation of symbols

1,1A〜1C リアクトル
3 コア
5A,5B コイル
7A,7B 樹脂部材
11,11a〜11f 磁性体
13,13a〜13f ギャップ
15A,15B コイル外装部
23 接着剤
31 張出部
33 周溝部
35,37 分割部品
41 周溝部
33 凸部
45,47 分割部品
51 硬化性樹脂
1, 1A-1C reactor 3 core 5A, 5B coil 7A, 7B resin member 11, 11a-11f magnetic body 13, 13a-13f gap 15A, 15B coil exterior part 23 adhesive 31 overhang part 33 circumferential groove part 35, 37 division Part 41 Circumferential groove part 33 Convex part 45, 47 Split part 51 Curable resin

Claims (7)

コアと、
前記コアに外装されるコイルと、
前記コアと前記コイルとの間に介挿され、前記コアと前記コイルとを位置決めする樹脂材料からなる位置決め手段と、
を備えることを特徴とするリアクトル。
The core,
A coil sheathed on the core;
Positioning means made of a resin material that is interposed between the core and the coil and positions the core and the coil;
The reactor characterized by providing.
請求項1に記載のリアクトルにおいて、
前記コアの前記コイルが外装される部分は、磁気経路に沿って略寸胴な形状を有し、
前記位置決め手段は、略寸胴な内部空洞を有する略筒形形状の樹脂部材であることを特徴とするリアクトル。
The reactor according to claim 1,
The portion of the core where the coil is sheathed has a substantially cylindrical shape along the magnetic path,
The reactor according to claim 1, wherein the positioning means is a substantially cylindrical resin member having a substantially hollow internal cavity.
請求項1又は2に記載のリアクトルにおいて、
前記コアにはギャップが介挿され、
前記コイルは、前記コアの前記ギャップが介挿された部分を覆うように外装されていることを特徴とするリアクトル。
In the reactor according to claim 1 or 2,
A gap is inserted in the core,
The reactor is characterized in that the coil is sheathed so as to cover a portion where the gap of the core is inserted.
請求項1に記載のリアクトルにおいて、
前記コアは、
磁気経路に沿って配列される複数の磁性体と、
前記磁性体間に介挿され、その介挿部におけてその外縁部の少なくとも一部が両側の前記磁性体の外周面よりも外方に張り出す少なくとも1つのギャップと、
を備え、
前記コイルは、前記コアの前記ギャップが介挿された部分を覆うように外装され、
前記位置決め手段は、略筒形形状を有する樹脂部材であり、
前記樹脂部材の内周面には、前記ギャップの前記外縁部における両側の前記磁性体の外周面から張り出した部分が嵌まり込む溝部が設けられていることを特徴とするリアクトル。
The reactor according to claim 1,
The core is
A plurality of magnetic bodies arranged along a magnetic path;
At least one gap that is inserted between the magnetic bodies, and at least a part of the outer edge portion of the insertion section protrudes outward from the outer peripheral surfaces of the magnetic bodies on both sides;
With
The coil is sheathed so as to cover a portion where the gap of the core is inserted,
The positioning means is a resin member having a substantially cylindrical shape,
The reactor is characterized in that a groove portion into which a portion protruding from the outer peripheral surface of the magnetic body on both sides of the outer edge portion of the gap is fitted is provided on the inner peripheral surface of the resin member.
請求項1に記載のリアクトルにおいて、
前記コアは、
磁気経路に沿って配列される複数の磁性体と、
前記磁性体間に介挿され、その介挿部におけてその外縁部の少なくとも一部が両側の前記磁性体の外周面よりも内方に引っ込んでいる少なくとも1つのギャップと、
を備え、
前記コイルは、前記コアの前記ギャップが介挿された部分を覆うように外装され、
前記位置決め手段は、略筒形形状を有する樹脂部材であり、
前記樹脂部材の内周面には、前記ギャップの介挿部における前記ギャップの前記外縁部が両側の前記磁性体の外周面から引っ込んでいる部分に嵌まり込む凸部が設けられていることを特徴とするリアクトル。
The reactor according to claim 1,
The core is
A plurality of magnetic bodies arranged along a magnetic path;
At least one gap that is inserted between the magnetic bodies, and at least a part of the outer edge portion of the insertion part is recessed inward from the outer peripheral surfaces of the magnetic bodies on both sides;
With
The coil is sheathed so as to cover a portion where the gap of the core is inserted,
The positioning means is a resin member having a substantially cylindrical shape,
The inner peripheral surface of the resin member is provided with a convex portion that fits into a portion where the outer edge portion of the gap in the insertion portion of the gap is retracted from the outer peripheral surface of the magnetic body on both sides. Characteristic reactor.
請求項4又は5に記載のリアクトルにおいて、
前記樹脂部材は、前記磁気経路に沿った分割面で分割された複数の分割部品によって構成されていることを特徴とするリアクトル。
In the reactor according to claim 4 or 5,
The said resin member is comprised by the some division | segmentation part divided | segmented by the division surface along the said magnetic path, The reactor characterized by the above-mentioned.
請求項1に記載のリアクトルにおいて、
前記位置決め手段は、前記コアと前記コイルとの間に付与された硬化性樹脂によって構成されていることを特徴とするリアクトル。
The reactor according to claim 1,
The said positioning means is comprised with the curable resin provided between the said core and the said coil, The reactor characterized by the above-mentioned.
JP2005113055A 2005-04-11 2005-04-11 Reactor Pending JP2006294829A (en)

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JP2013175566A (en) * 2012-02-24 2013-09-05 Sumitomo Electric Ind Ltd Reactor and core component for reactor
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