JP2006291135A - Resin composition - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a resin composition which is easy to handle, performs a uniform crosslinking, and can impart improved permanent compression set and mold processability to a cross-linked elastomer composition (a cross-linked rubber composition or a thermoplastic elastomer composition) obtained by cross-linking, when used for the dynamic cross-linking of a rubber and thermoplastic elastomer. <P>SOLUTION: The resin composition comprises (a) 100 pts.wt. of at least one compound selected from the group consisting of phenol resins and bromophenol resins, (b) 20-500 pts.wt. of a crystalline olefinic resin (except copolymers of ethylene and an unsaturated carboxylic acid ester or vinyl acetate), (c) 20-300 pts.wt. of a softening agent for nonaromatic rubbers, and (d) 10-100 pts.wt. of at least one polymer selected from the group consisting of a copolymer of an aromatic vinyl compound and a conjugated diene compound, a hydrogenated compound thereof, and a hydrogenated compound of a conjugated diene compound polymer. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to a resin composition containing a phenol resin-based crosslinking agent. In particular, the present invention is easy to handle and provides uniform crosslinking in rubber crosslinking and thermoplastic elastomer dynamic crosslinking, and the crosslinked rubber composition and thermoplastic elastomer composition obtained by crosslinking are used. The present invention relates to a resin composition that can improve compression set and molding processability. The present invention also relates to a crosslinked elastomer composition such as a crosslinked rubber composition and a thermoplastic elastomer composition containing the resin composition.

In recent years, soft elastomers with rubber elasticity, which do not require a vulcanization process, have the same molding processability as thermoplastic resins, and are recyclable thermoplastic elastomers are used for automobile parts, home appliance parts, wire coating It is widely used in fields such as medical parts, footwear and sundries.

Among thermoplastic elastomers, styrene-based thermoplastic elastomers such as styrene-butadiene block copolymers (SBS) and styrene-isoprene block copolymers (SIS), which are block copolymers of aromatic vinyl compounds-conjugated diene compounds, The thermoplastic elastomer composition which is rich in flexibility, has a good rubber elasticity at room temperature, and is excellent in processability, is widely used as a substitute for vulcanized rubber.

Many thermoplastic elastomer compositions obtained by dynamically crosslinking a composition comprising an olefin resin and an olefin copolymer rubber are also known as those having improved high-temperature compression set and oil resistance. In these thermoplastic elastomers, those that are crosslinked with a phenol resin are widely used as rubber components.

However, since such a phenol resin is hard and brittle and generates dust during operation, there is a problem that handling is difficult when the phenol resin is used alone in dynamic crosslinking. In addition, the phenol resin starts to melt at about 80 ° C. depending on the kneading conditions at the time of dynamic cross-linking, so that it easily adheres to the wall surface of the kneader and further burns with the heat of the mixer wall surface. It is difficult to.

Furthermore, the phenol resin begins to deteriorate in a temperature range of 160 ° C. or more, and generates harmful gases such as formaldehyde, which may cause adverse effects on the human body. Therefore, when a phenol resin is used alone when dynamic crosslinking of a thermoplastic elastomer is performed, harmful gas is generated from the rapidly heated phenol resin, and there is a problem that the operator complains of eye and nose pain.

Therefore, a master batch of a phenol resin has been proposed, but its supply form is not a pellet but a plate shape, and is unsuitable for use in kneading with a thermoplastic elastomer (kneading with rubber).

In such a master batch of phenol resin, rubber such as butyl rubber which is cross-linked by phenol resin is used as a main component. Therefore, when such a masterbatch is used for kneading with a thermoplastic elastomer, rubber cross-linking occurs in the masterbatch prior to dispersion of the masterbatch, and uniform cross-linking of the entire kneaded product cannot be realized. There is (for example, Patent Document 1).

JP-A-9-12839

An object of the present invention is to provide a resin composition containing a phenol resin-based crosslinking agent, which is easy to handle, and does not have the above-mentioned drawbacks when rubber is crosslinked or thermoplastic elastomer is dynamically crosslinked. It is to be.

That is, the present invention provides (1) (a) 100 parts by weight of at least one compound selected from the group consisting of a phenol resin and a brominated phenol resin,
(B) 20 to 500 parts by weight of a crystalline olefin-based resin (excluding a copolymer of ethylene and an unsaturated carboxylic acid ester or vinyl acetate)
(C) 20 to 300 parts by weight of a non-aromatic rubber softener, and (d) a copolymer of an aromatic vinyl compound and a conjugated diene compound and a hydrogenated product thereof, and a hydrogenated product of a conjugated diene compound polymer. 10 to 100 parts by weight of at least one polymer selected from the group consisting of
The resin composition characterized by including this is provided.

As a preferred embodiment,
(2) The component (b) is at least one selected from an ethylene homopolymer, a propylene homopolymer, an ethylene / α-olefin copolymer and a propylene / α-olefin copolymer, as described in (1) above Resin composition,
(3) The resin composition according to the above (1) or (2), wherein the component (a) is an alkylphenol formaldehyde resin,
(4) The resin composition as described in any one of (1) to (3) above, which further contains (e) a crosslinking accelerator in an amount of 200 parts by weight or less.

The present invention also provides:
(5) A crosslinked elastomer composition comprising 100 parts by weight of rubber and 1 to 200 parts by weight of the resin composition according to any one of the above (1) to (4) is provided.

As a preferred embodiment,
(6) The composition according to the above (5), further comprising a crystalline olefin resin in an amount of 400 parts by weight or less,
(7) A crosslinking accelerator is further included, and the amount thereof is 200 parts by weight or less with respect to 100 parts by weight of the component (a). However, when the resin composition contains the component (e), the component (e ), The total amount of which is 200 parts by weight or less with respect to 100 parts by weight of component (a),
(8) The composition according to any one of (5) to (7), further including a non-aromatic rubber softener in an amount of 800 parts by weight or less,
(9) At least one polymer selected from the group consisting of a copolymer of an aromatic vinyl compound and a conjugated diene compound, a hydrogenated product thereof, and a hydrogenated product of a conjugated diene compound polymer in an amount of 200 parts by weight or less. Furthermore, the composition according to any one of (5) to (8),
(10) The composition as described in any one of (5) to (9), further including 0.01 to 0.5 part by weight of an organic peroxide.

  The resin composition of the present invention is a crosslinked elastomer composition (crosslinked rubber composition) that is easy to handle and provides uniform crosslinking when used in rubber crosslinking or thermoplastic elastomer dynamic crosslinking. Alternatively, the compression set and molding processability of the thermoplastic elastomer composition) can be improved.

  Hereinafter, the components and production of the resin composition of the present invention, the thermoplastic elastomer composition as a crosslinked elastomer composition obtained by using the resin composition, and the use thereof will be described in detail. The resin composition of the present invention is useful as a rubber cross-linking agent masterbatch, and is suitably used in rubber cross-linking as well as dynamic cross-linking of thermoplastic elastomers. In the following description, the use of a thermoplastic elastomer in dynamic crosslinking and the resulting thermoplastic elastomer composition will be described, but the present invention uses the resin composition of the present invention in rubber crosslinking and that. The crosslinked rubber composition obtained by the above is also included.

1. Component of resin composition
Component (a):
Component (a) is at least one compound selected from the group consisting of phenolic resins and brominated phenolic resins. As the component (a), any phenol resin and brominated phenol resin can be used as long as they can crosslink rubber.

Component (a) is preferably of the general formula (I):

Wherein Q is a divalent group selected from the group consisting of —CH ₂ — and —CH ₂ —O—CH ₂ —, m is 0 or a positive integer of 1 to 20, and R ′ is Is an organic group)
And a phenol resin having a terminal hydroxyl group brominated. Preferably, Q is a divalent group —CH ₂ —O—CH ₂ —, m is 0 or a positive integer from 1 to 10, and R ′ is an organic group having less than 20 carbon atoms. Even more preferably, m is 0 or a positive integer from 1 to 5, and R ′ is an organic group having 4 to 12 carbon atoms.

  Among the phenol resins, alkylphenol formaldehyde resins, methylolated alkylphenol resins, and brominated alkylphenol resins are more preferable, and alkylphenol formaldehyde resins are particularly preferable.

  The phenolic resin can be produced by conventional methods, for example, by condensing an alkyl-substituted phenol or an unsubstituted phenol with an aldehyde, preferably formaldehyde, in an alkaline medium, or condensing a bifunctional phenol dialcohol. Can be manufactured. Or a commercially available phenol resin can also be used.

Examples of the above-mentioned phenol resin products include tackol 201 (alkylphenol formaldehyde resin, manufactured by Taoka Chemical Co., Ltd.), tackol 250-I (brominated alkylphenol formaldehyde resin having a bromination rate of 4%, manufactured by Taoka Chemical Co., Ltd.), tackolol 250- III (brominated alkylphenol formaldehyde resin, manufactured by Taoka Chemical Industry Co., Ltd.), PR-4507 (manufactured by Gunei Chemical Industry Co., Ltd.), Vulkaresat 510E (manufactured by Hoechst), Vulkaresat 532E (manufactured by Hoechst), Vulkaresen E (manufactured by Hoechst), Vulcaresen 105E (manufactured by Hoechst), Vulcaresen 130E (manufactured by Hoechst), Vulcaresol 315E (manufactured by Hoechst), Amber l ST137X (Rohm & Haas), Sumilite Resin PR-22193 (Sumitomo Durez), Symform-C-100 (Anchor Chem.), Symform-C-1001 (Anchor Chem.), Tamorol 531 (Manufactured by Arakawa Chemical Co., Ltd.), Schenectady SP1059 (manufactured by Schenectady Chem.), Schenectady SP1045 (manufactured by Schemy Chem. Schenectady SP1056 (manufactured by Schenectady Chem.), CRM-0803 (manufactured by Showa Union Synthesis Co., Ltd.), Vulkadur A (manufactured by Bayer) can be mentioned, and among them, tackolol 201 (alkylphenol formaldehyde resin) is preferably used.

Component (b):
Component (b) is a crystalline olefin resin. Since this does not react with the component (a) which is a crosslinking agent, when the thermoplastic elastomer is dynamically crosslinked using the resin composition of the present invention as a phenol resin-based crosslinking agent masterbatch, the dispersion of the masterbatch As compared with the phenol resin masterbatch containing butyl rubber, uniform crosslinking can be realized without the occurrence of crosslinking within the masterbatch.

Examples of the component (b) include homopolymers of olefins such as ethylene, propylene, butene-1, 4-methylpentene-1, and copolymers mainly composed of these olefins. However, the copolymer of ethylene and unsaturated carboxylic acid ester or vinyl acetate has a large stickiness at the time of melting due to its polarity, and it is very sticky to metal (kneader), easily burned, has odor, etc. Since there is a problem, the manufacturability of the resin composition is poor, and even if it can be produced, blocking occurs, which is not preferable. Further, when the obtained resin composition is used for dynamic crosslinking of a thermoplastic elastomer, the obtained thermoplastic elastomer composition is inferior in compression set, and the molded product tends to cause blistering, which is not preferable. Accordingly, the crystalline olefin resin of component (b) excludes a copolymer of ethylene and an unsaturated carboxylic acid ester or vinyl acetate.

  Examples of the component (b) include ethylene or propylene homopolymers or crystalline copolymers mainly composed of ethylene or propylene. Specifically, high-density polyethylene, low-density polyethylene, ethylene / α -Crystalline propylene copolymers such as crystalline ethylene polymers such as olefin copolymers, propylene homopolymers, and propylene / α-olefin copolymers. Here, as the α-olefin used in the copolymer of ethylene or propylene, the α-olefin having 2 to 10 carbon atoms, for example, ethylene, propylene, butene-1, hexene-1, 4-methylpentene-1, 3-methylpentene-1, octene-1, etc. are mentioned. Crystalline copolymers mainly composed of ethylene or propylene include crystalline ethylene polymers such as ethylene / butene-1 copolymer, ethylene / hexene-1 copolymer, and ethylene / octene-1 copolymer. , Crystals of propylene / ethylene random copolymer, propylene / ethylene block copolymer, propylene / ethylene random block copolymer, propylene / butene-1 copolymer, propylene / ethylene / butene-1 terpolymer A propylene-based polymer.

Examples of the catalyst used when synthesizing the component (b) include Ziegler-Natta catalysts and metallocene catalysts.

  From the viewpoint of compatibility with rubber, an ethylene resin synthesized with a metallocene catalyst is preferable as the component (b). In addition, when used for crosslinking a thermoplastic elastomer composition in which rubber is dispersed in a polypropylene (PP) matrix, the crosslinking is allowed to proceed while maintaining a structure in which the rubber is completely dispersed in the PP matrix. Polypropylene is also preferable as the component (b) because it can be used.

Component (b) has a melting point by DSC of preferably 30 to 180 ° C, more preferably 40 to 170 ° C. Here, the melting point by DSC is the peak top melting point obtained by a differential scanning calorimeter (DSC). Specifically, using DSC, a sample amount of 10 mg is taken, held at 190 ° C. for 5 minutes, and then −10 Crystallization is performed at a rate of temperature decrease of 10 ° C / min up to 10 ° C, held at -10 ° C for 5 minutes, and then measured to 200 ° C at a rate of temperature increase of 10 ° C / min.

The compounding quantity of a component (b) is 20-500 weight part with respect to 100 weight part of component (a), Preferably it is 80-350 weight part. If it exceeds 500 parts by weight, the compression set of the thermoplastic elastomer composition obtained is lowered. If it is less than 20 parts by weight, the productivity and blocking resistance of the resin composition are lowered.

Component (c):
Component (c) is a non-aromatic rubber softener, preferably paraffin oil. For example, paraffinic compounds having 4 to 155 carbon atoms, preferably paraffinic compounds having 4 to 50 carbon atoms, specifically, butane, pentane, hexane, heptane, octane, nonane, decane, undecane, dodecane, Tetradecane, pentadecane, hexadecane, heptadecane, octadecane, nonadecane, eicosan, heneicosan, docosan, tricosan, tetracosan, pentacosan, hexacosan, heptacosan, octacosan, nonacosan, triacontane, hentriacontane, dotriacontane, pentatriacontane, hexacontane, N-paraffins (linear saturated hydrocarbons) such as heptacontane, isobutane, isopentane, neopentane, isohexane, isopentane, neohexane, 2,3-dimethylbutane 2-methylhexane, 3-methylhexane, 3-ethylpentane, 2,2-dimethylpentane, 2,3-dimethylpentane, 2,4-dimethylpentane, 3,3-dimethylpentane, 2,2,3-trimethyl Butane, 3-methylheptane, 2,2-dimethylhexane, 2,3-dimethylhexane, 2,4-dimethylhexane, 2,5-dimethylhexane, 3,4-dimethylhexane, 2,2,3-trimethylpentane , Isooctane, 2,3,4-trimethylpentane, 2,3,3-trimethylpentane, 2,3,4-trimethylpentane, isononane, 2-methylnonane, isodecane, isoundecane, isododecane, isotridecane, isotetradecane, isopentadecane , Isooctadecane, isonanodecane, isoeicosane, 4- Isoparaffins chill-5-methyl-octane (branched saturated hydrocarbons) and can include derivatives of these saturated hydrocarbons. These paraffin oils are preferably liquid at room temperature, and may be used in the form of a mixture of two or more.

  Commercially available paraffin oils that are liquid at room temperature include NA Solvent (isoparaffinic hydrocarbon oil) manufactured by Nippon Oil & Fats, PW-90 and PW-380 (n-paraffinic process oil) manufactured by Idemitsu Kosan Co., Ltd. IP-solvent 2835 (synthetic isoparaffinic hydrocarbon, 99.8 wt% or more isoparaffin) manufactured by Idemitsu Petrochemical Co., Ltd., neothiozole (n-paraffinic process oil) manufactured by Sanko Chemical Industries, Ltd., and the like.

Moreover, a small amount of unsaturated hydrocarbons and derivatives thereof may coexist in the paraffin oil. Unsaturated hydrocarbons include ethylene, propylene, 1-butene, 2-butene, isobutylene, 1-pentene, 2-pentene, 3-methyl-1-butene, 3-methyl-1-butene, 2-methyl-2 -Ethylene hydrocarbons such as butene, 1-hexene, 2,3-dimethyl-2-butene, 1-heptene, 1-octene, 1-nonene, 1-decene, acetylene, methylacetylene, 1-butyne, 2- Examples thereof include acetylene hydrocarbons such as butyne, 1-pentyne, 1-hexyne, 1-octyne, 1-nonine and 1-decyne.

The component (c) preferably has a dynamic viscosity at 37.8 ° C of 20 to 500 cSt, a pour point of -10 to -15 ° C, and a flash point (COC) of 170 to 300 ° C.

The compounding quantity of a component (c) is 20-300 weight part with respect to 100 weight part of component (a), Preferably it is 80-200 weight part. When it exceeds 300 parts by weight, oil bleed becomes remarkable, and the blocking resistance of the resin composition is lowered. If it is less than 20 parts by weight, the productivity of the resin composition is lowered.

Component (d):
Component (d) is a copolymer of an aromatic vinyl compound and a conjugated diene compound (d-1) and its hydrogenated product (d-2), and a hydrogenated product of a conjugated diene compound polymer (d-3). At least one polymer selected from the group consisting of: Since component (d) has a high molecular weight, viscosity can be increased in the production of the resin composition, and kneading at a lower temperature becomes possible. As a result, stickiness of the phenol resin and adhesion to the kneader can be suppressed. Moreover, the thermal deterioration of the phenol resin can be prevented, and therefore a resin composition with good crosslinkability can be obtained, and the compression set of the resulting thermoplastic elastomer composition can be improved.

The copolymer (d-1) includes a random copolymer (d-1-1) of an aromatic vinyl compound and a conjugated diene compound, and a block copolymer (d-) of an aromatic vinyl compound and a conjugated diene compound. 1-2). Examples of the aromatic vinyl compound constituting these copolymers include styrene, t-butylstyrene, α-methylstyrene, p-methylstyrene, divinylbenzene, 1,1-diphenylstyrene, N, N-diethyl- One or more types can be selected from p-aminoethylstyrene, vinyltoluene, p-tert-butylstyrene and the like, and among them, styrene is preferable. In addition, as the conjugated diene compound, for example, one or two or more kinds are selected from butadiene, isoprene, 1,3-pentadiene, 2,3-dimethyl-1,3-butadiene, etc., among which butadiene, isoprene and These combinations are preferred.

  The random copolymer (d-1-1) contains an aromatic vinyl compound in an amount of 3 to 60% by weight, preferably 5 to 50% by weight. The number average molecular weight is preferably in the range of 150,000 to 500,000, more preferably 170,000 to 400,000, still more preferably 200,000 to 350,000, and the molecular weight distribution is 10 or less.

  Specific examples of the random copolymer (d-1-1) include a copolymer of styrene and butadiene (SBR).

  The block copolymer (d-1-2) is composed of at least two polymer blocks A mainly composed of an aromatic vinyl compound and at least one polymer block B mainly composed of a conjugated diene compound. It is a block copolymer. For example, an aromatic vinyl compound-conjugated diene compound block copolymer having a structure such as ABA, BABA, ABBABA, or the like can be given. The block copolymer contains an aromatic vinyl compound in an amount of 5 to 60% by weight, preferably 20 to 50% by weight.

  The polymer block A mainly composed of an aromatic vinyl compound is preferably composed only of an aromatic vinyl compound, or is a copolymer of an aromatic vinyl compound of 50% by weight or more, preferably 70% by weight or more and a conjugated diene compound. It is a coalesced block.

  The polymer block B mainly composed of a conjugated diene compound is preferably composed of only a conjugated diene compound, or is a copolymer of 50% by weight or more, preferably 70% by weight or more of an aromatic vinyl compound with a conjugated diene compound. It is a coalesced block.

  The number average molecular weight of the block copolymer (d-1-2) is preferably 5,000 to 1,500,000, more preferably 10,000 to 550,000, and still more preferably 100,000 to 400. The molecular weight distribution is 10 or less. The molecular structure of the block copolymer may be linear, branched, radial, or any combination thereof.

  Further, in the polymer block A mainly composed of these aromatic vinyl compounds and the polymer block B mainly composed of conjugated diene compounds, the distribution of units derived from the conjugated diene compound or aromatic vinyl compound in the molecular chain is random, It may be tapered (in which the monomer component increases or decreases along the molecular chain), partially in a block form, or any combination thereof. When there are two or more polymer blocks A mainly composed of aromatic vinyl compounds or polymer blocks B mainly composed of conjugated diene compounds, each polymer block has a different structure even if each has the same structure. There may be.

  Specific examples of the block copolymer (d-1-2) include styrene-butadiene-styrene copolymer (SBS) and styrene-isoprene-styrene copolymer (SIS).

  A number of methods have been proposed as a method for producing the block copolymer (d-1-2). As a typical method, for example, a method described in Japanese Patent Publication No. 40-23798 can be used. It can be obtained by block polymerization in an inert medium using a catalyst or a Ziegler type catalyst.

The hydrogenated product (d-2) is a hydrogenated product of the random copolymer (d-1-1) (d-2-1) and a hydrogenated product of the block copolymer (d-1-2). The product (d-2-2) is included.

The hydrogenated product (d-2-1) is a hydrogenated random copolymer obtained by hydrogenating the random copolymer (d-1-1).

The hydrogenated product (d-2-1) has a melt mass flow rate (according to ASTM D 1238, measured at 230 ° C. and a load of 21.18 N) of 12 g / 10 min or less from the viewpoint of tensile properties and heat deformation resistance. Is preferable, and 6 g / 10 min or less is more preferable.

The aromatic vinyl compound content in the hydrogenated product (d-2-1) is preferably 25% by weight or less for the purpose of obtaining a flexible thermoplastic elastomer composition. 20% by weight or less is more preferable. For the same purpose, it is preferred that at least 90%, preferably 100%, of the carbon-carbon double bond of the conjugated diene compound is hydrogenated.

Examples of the hydrogenated product (d-2-1) include Dynalon 1320P (JSR).

  The hydrogenated product (d-2-2) is a hydrogenated block copolymer obtained by hydrogenating the block copolymer (d-1-2).

  The hydrogenation rate in the hydrogenated product (d-2-2) is arbitrary, but in the polymer block B mainly composed of a conjugated diene compound, it is preferably 50% or more, more preferably 55% or more, and still more preferably 60 % Or more. Further, the microstructure is arbitrary. For example, when the block B is composed of butadiene alone, the 1,2-microstructure is preferably 20 to 50% by weight, particularly preferably 25 to 45% by weight in the polybutadiene block. %. Moreover, the thing which hydrogenated the 1, 2- bond selectively may be sufficient. When block B is composed of a mixture of isoprene and butadiene, the 1,2-microstructure is preferably less than 50%, more preferably less than 25%, and even more preferably less than 15%.

  When block B is composed of isoprene alone, in the polyisoprene block, preferably 70 to 100% by weight of isoprene has a 1,4-microstructure, and preferably at least aliphatic double bonds derived from isoprene. 90% hydrogenated is preferred.

  In the hydrogenated product (d-2-2), the polymer block A is preferably present in a proportion of 5 to 70% by weight of the total components. Furthermore, the weight average molecular weight of the whole hydrogenated product (d-2-2) is preferably 150,000 to 500,000, more preferably 200,000 to 400,000. When the weight average molecular weight is below 200,000, oil bleeding occurs.

Specific examples of the hydrogenated product (d-2-2) include styrene-ethylene / butene copolymer (SEB), styrene-ethylene / propylene copolymer (SEP), and styrene-ethylene / butene-styrene copolymer. (SEBS), styrene-ethylene-propylene-styrene copolymer (SEPS), styrene-ethylene-ethylene-propylene-styrene copolymer (SEEPS), styrene-butadiene-butylene-styrene copolymer (partially hydrogenated styrene- Butadiene-styrene copolymer, SBBS) and the like.
Among these, styrene-ethylene / ethylene / propylene / styrene copolymer (SEEPS) is most preferable in that it is excellent in flexibility imparting effect and has very little oil bleeding.

  The hydrogenated product (d-2-2) is produced by subjecting the block copolymer (d-1-2) to a hydrogenation treatment. The hydrogenation treatment can be performed by a known method, for example, in the presence of a hydrogenation catalyst in an inert solvent.

The hydrogenated product (d-3) is a hydrogenated product of a conjugated diene compound polymer, and has, for example, a crystalline ethylene block and an amorphous ethylene-butene block obtained by hydrogenating a butadiene polymer. A block copolymer (CEBC) etc. are mentioned. A hydrogenated substance (P-3) may be used independently, and 2 or more types may be mixed and used for it.
The weight average molecular weight of the hydrogenated product (d-3) is preferably 500,000 or less, more preferably 200,000 to 450,000. When the weight average molecular weight exceeds 500,000, the extrusion / injection moldability of the resulting thermoplastic elastomer composition deteriorates, and when the weight average molecular weight is less than 200,000, oil bleeding occurs and the resulting thermoplastic elastomer composition is obtained. The compression set of things deteriorates.

  Among the above-mentioned polymers, a hydrogenated product (d-2-2) is preferable because it is excellent in flexibility imparting effect and has very little oil bleed, and among them, a styrene-ethylene / ethylene / propylene / styrene copolymer (SEEPS). Among them, Septon 4077 and 4055 (manufactured by Kuraray Co., Ltd.) are most preferable in terms of molecular weight.

The amount of component (d) is 10 to 100 parts by weight, preferably 10 to 80 parts by weight, per 100 parts by weight of component (a). If it exceeds 100 parts by weight, the productivity of the resin composition will deteriorate. If it is less than 10 parts by weight, the kneading temperature in the production of the resin composition becomes high, and as a result, the compression set of the resulting thermoplastic elastomer composition deteriorates.

Component (e) (optional component):
Component (e) is a crosslinking accelerator and is used as an optional component in order to improve the function of component (a) as a crosslinking agent more effectively. Examples of component (e) include zinc oxide, magnesium oxide and tin dichloride. In addition, when using zinc oxide as a component (e), a stearic acid metal salt etc. can be used together as a dispersing agent. Among the crosslinking accelerators, zinc oxide is particularly preferable.

  The compounding amount of the component (e) is 200 parts by weight or less, preferably 0.3 to 200 parts by weight, more preferably 0.3 to 150 parts by weight, with respect to 100 parts by weight of the component (a). More preferably, it is 0.5 to 80 parts by weight. If the amount of component (e) exceeds the upper limit, the compatibility of the resin composition with rubber and other components in the production of the thermoplastic elastomer composition deteriorates, and the compression set of the thermoplastic elastomer composition And the effect of improving moldability deteriorates.

2. Production of Resin Composition The resin composition of the present invention can be produced by melting and kneading the components (a) to (d) and, if necessary, adding the components (e) simultaneously or in any order. . The method of melt kneading is not particularly limited, and generally known methods can be used. For example, a single screw extruder, a twin screw extruder, a roll, a Banbury mixer, or various kneaders can be used. For example, the above operation can be continuously performed by using a suitable L / D twin screw extruder, Banbury mixer, pressure kneader, or the like. Here, the temperature of melt kneading is preferably 70 to 250 ° C.

  The resin composition thus produced can be easily pelletized and used as a master batch of a crosslinking agent in dynamic crosslinking of a thermoplastic elastomer. The resin composition of the present invention is easy to handle in the production of a thermoplastic elastomer composition and provides uniform crosslinking (that is, no molding occurs in the molded article of the thermoplastic elastomer composition). The compression set and molding processability of the thermoplastic elastomer composition obtained can be improved.

3. Thermoplastic Elastomer Composition The thermoplastic elastomer composition of the present invention can be obtained by adding other components to rubber as necessary, adding the resin composition obtained above to the rubber, and melt-kneading. The amount of the resin composition is 1 to 200 parts by weight, preferably 5 to 100 parts by weight, and more preferably 10 to 50 parts by weight with respect to 100 parts by weight of rubber. When the amount of the resin composition exceeds the upper limit, the whitening and bending fatigue of the resulting thermoplastic elastomer composition deteriorate. The method of melt kneading is the same as that described above with respect to the production of the resin composition.

  Examples of the rubber include ethylene copolymer rubber (EPDM and the like), butadiene rubber (BR), butyl rubber (IIR) and nitrile rubber (NBR). Among them, ethylene copolymer rubber (EPDM and the like) is preferable.

  Examples of the ethylene copolymer rubber include a copolymer of ethylene and an α-olefin such as propylene, 1-butene and 1-pentene, and a copolymer of these and a non-conjugated polyene.

  The non-conjugated polyene is preferably a non-conjugated diene, such as 5-ethylidene-2-norbornene (ENB), 1,4-hexadiene, 5-methylene-2-norbornene (MNB), 1,6-octadiene, 5 -Methyl-1,4-hexadiene, 3,7-dimethyl-1,6-octadiene, 1,3-cyclopentadiene, 1,4-cyclohexadiene, tetrahydroindene, methyltetrahydroindene, dicyclopentadiene, 5-isopropylidene Examples include 2-norbornene, 5-vinyl-norbornene, dicyclooctadiene, methylene norbornene.

  Specific examples of the ethylene copolymer rubber include, for example, ethylene-propylene copolymer rubber, ethylene-propylene-nonconjugated diene copolymer rubber, ethylene-1-butene copolymer rubber, ethylene-1-butene- Non-conjugated diene copolymer rubber, ethylene-propylene-1-butene copolymer rubber and the like can be mentioned. From the viewpoint of crosslinkability with a phenol resin, ethylene-propylene-nonconjugated diene copolymer rubber (EPDM) is preferred.

  The catalyst used for the synthesis of the ethylene copolymer rubber includes a Ziegler catalyst and a metallocene catalyst, but the ethylene copolymer rubber synthesized by the metallocene catalyst system has a uniform component, In particular, a conjugated polyene compound is particularly preferable since uniform crosslinking can be obtained (because the content of the non-conjugated polyene compound is constant).

The range of the ethylene content in the ethylene copolymer rubber is preferably 40 to 80% by weight, and more preferably 50 to 75% by weight. Particularly in the range of 60 to 75% by weight, the balance between the manufacturability of the resulting thermoplastic elastomer composition, compression set at high temperature, and tensile strength is very preferable. The non-conjugated polyene content is preferably 0.5 to 8% by weight, more preferably 4 to 8% by weight. The ethylene copolymer rubber preferably has a Mooney viscosity ML _{1 + 4} (125 ° C.) of 10 to 180, more preferably 20 to 160. If the Mooney viscosity ML _{1 + 4} (125 ° C.) is less than 10, the compression set of the resulting thermoplastic elastomer composition is lowered, and if it exceeds 180, the moldability is lowered.

The thermoplastic elastomer composition of the present invention may contain a crystalline olefin resin as required. The crystalline olefin-based resin is used for the purpose of adjusting the hardness of the thermoplastic elastomer composition, improving moldability, and expressing heat resistance. Specific examples of the crystalline olefin resin include, for example, homopolymers of olefins such as ethylene, propylene, butene-1, 4-methylpentene-1, or copolymers mainly composed of these olefins. . Among these, ethylene or propylene homopolymers or crystalline copolymers mainly composed of ethylene or propylene are mentioned, and specifically, high density polyethylene, low density polyethylene, ethylene / α-olefin. Examples thereof include crystalline propylene copolymers such as crystalline ethylene polymers such as copolymers, propylene homopolymers, and propylene / α-olefin copolymers. Here, as the α-olefin used in the copolymer of ethylene or propylene, the α-olefin having 2 to 10 carbon atoms, for example, ethylene, propylene, butene-1, hexene-1, 4-methylpentene-1, 3-methylpentene-1, octene-1, etc. are mentioned. Crystalline copolymers mainly composed of ethylene or propylene include crystalline ethylene polymers such as ethylene / butene-1 copolymer, ethylene / hexene-1 copolymer, and ethylene / octene-1 copolymer. , Crystals of propylene / ethylene random copolymer, propylene / ethylene block copolymer, propylene / ethylene random block copolymer, propylene / butene-1 copolymer, propylene / ethylene / butene-1 terpolymer A propylene-based polymer.

The amount of the crystalline olefin-based resin is 400 parts by weight or less, preferably 250 parts by weight or less, more preferably 200 parts by weight or less with respect to 100 parts by weight of rubber. The amount is preferably at least 10 parts by weight, more preferably at least 20 parts by weight, and even more preferably at least 30 parts by weight with respect to 100 parts by weight of rubber. If it exceeds 400 parts by weight, the compression set and flexibility of the thermoplastic elastomer composition obtained will deteriorate.

  The thermoplastic elastomer composition of the present invention may contain a crosslinking accelerator, if necessary. Specific examples of the crosslinking accelerator include those described for the component (e) in the resin composition. Zinc oxide is particularly preferred.

The amount of the crosslinking accelerator is 200 parts by weight or less with respect to 100 parts by weight of the component (a). However, when the resin composition contains the component (e), the total amount with the amount of the component (e) is It is 200 parts by weight or less with respect to 100 parts by weight of component (a). That is, the total amount of the crosslinking accelerator contained in the thermoplastic elastomer composition is set to 200 parts by weight or less with respect to 100 parts by weight of the component (a). Preferably, the total amount is 0.3 to 200 parts by weight, more preferably 0.3 to 150 parts by weight, and still more preferably 0.5 to 80 parts by weight with respect to 100 parts by weight of component (a). If there are too many crosslinking accelerators, the fluidity of the resulting thermoplastic elastomer composition will be reduced, making it difficult to produce and mold, bending whitening resistance, bending fatigue resistance, oil bleed resistance will deteriorate, and at the same time compression set Getting worse.

The crosslinking accelerator is preferably contained as a component (e) in the resin composition from the viewpoint of reducing defects in the molded product, but is not included in the resin composition and should be added during the production of the thermoplastic elastomer composition. You can also. Moreover, a part of crosslinking accelerator can also be added as a component (e) in a resin composition, and the remainder can also be added at the time of manufacture of a thermoplastic elastomer composition.

Furthermore, the thermoplastic elastomer composition of the present invention may contain a non-aromatic rubber softener as necessary. The non-aromatic rubber softener is used for the purpose of imparting flexibility to the thermoplastic elastomer composition and improving molding processability. Specific examples of the non-aromatic rubber softener include those described for the component (c) in the resin composition.

The amount of the non-aromatic rubber softener is 800 parts by weight or less, preferably 600 parts by weight or less, and more preferably 500 parts by weight or less with respect to 100 parts by weight of rubber. The amount is preferably at least 1 part by weight per 100 parts by weight of rubber. If the upper limit is exceeded, bleeding tends to occur on the surface of the molded article made of the thermoplastic elastomer composition obtained.

Furthermore, the thermoplastic elastomer composition of the present invention is optionally selected from the group consisting of a copolymer of an aromatic vinyl compound and a conjugated diene compound and a hydrogenated product thereof, and a hydrogenated product of a conjugated diene compound polymer. It may contain at least one polymer selected. The said polymer is used in order to hold | maintain paraffin oil and to adjust the softness | flexibility of the thermoplastic elastomer composition obtained. Specific examples of the polymer include those described for the component (d) in the resin composition.

  The amount of the polymer is 200 parts by weight or less, preferably 120 parts by weight or less, with respect to 100 parts by weight of rubber. Also, the above amount is preferably at least 3 parts by weight, more preferably at least 5 parts by weight with respect to 100 parts by weight of rubber. When the upper limit is exceeded, compression set of the resulting thermoplastic elastomer composition is lowered.

Furthermore, the thermoplastic elastomer composition of the present invention may contain an organic peroxide, if necessary. The organic peroxide is used for the purpose of further improving the compression set of the obtained thermoplastic elastomer composition.

  Examples of the organic peroxide include 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) -3,3,5- Trimethylcyclohexane, benzoyl peroxide, m-methylbenzoyl peroxide, m-toluoyl peroxide, t-hexylperoxybenzoate, 1,1-bis (t-butylperoxy) 2-methylcyclohexane, 1,1-bis (T-hexylperoxy) cyclohexane, 1,1-bis (t-butylperoxy) cyclohexane, 2,2-bis (4,4-dibutylperoxycyclohexyl) propane, 1,1-bis (t-butylperoxy) Oxy) cyclododecane, t-hexylperoxyisopropyl monocarbonate, oxalic acid peroxide 1-cyclohexyl-1-methylethylperoxy-2-ethylhexanoate, t-hexylperoxy-2-ethylhexanoate, t-butylperoxy-2-ethylhexanoate, m-toluoyl and Benzoyl peroxide, t-butylperoxyisobutyrate, t-butylperoxylaurate, 2,5-dimethyl-2,5-di (m-toluoylperoxy) hexane, t-butylperoxyisopropyl monocarbo Nate, t-butylperoxy-2-ethylhexyl monocarbonate, 2,5-dimethyl-2,5-di (benzoylperoxy) hexane, t-butylperoxyacetate, 2,2-bis (t-butylperoxy) ) Butane, dicumyl peroxide, di-tert-butyl peroxide, 2, -Dimethyl-2,5-di- (tert-butylperoxy) hexane, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexyne-3,1,3-bis (tert-butylperoxy) Isopropyl) benzene, 1,1-bis (tert-butylperoxy) -3,3,5-trimethylcyclohexane, n-butyl-4,4-bis (tert-butylperoxy) valerate, benzoyl peroxide, p- Examples thereof include chlorobenzoyl peroxide, 2,4-dichlorobenzoyl peroxide, tert-butyl peroxybenzoate, tert-butyl peroxyisopropyl carbonate, diacetyl peroxide, lauroyl peroxide, and tert-butyl cumyl peroxide.

  Of these, 1,1-bis (t-hexylperoxy) -3,3,5-trimethylcyclohexane (1 minute half-life temperature 147 ° C.), 2, in terms of odor, colorability and scorch stability 5-dimethyl-2,5-di (tert-butylperoxy) hexane (1 minute half-life temperature 179 ° C.) and 2,5-dimethyl-2,5-di (tert-butylperoxy) hexyne-3 (1 minute) A half-life temperature of 194 ° C.) is preferable.

  When the organic peroxide is blended in the thermoplastic elastomer composition, the amount thereof is 0.01 to 0.5 parts by weight, preferably 0.05 to 0.3 parts by weight with respect to 100 parts by weight of rubber. is there. When the blending amount exceeds 0.5 parts by weight, the decomposition reaction by the organic peroxide is given priority, and the compression set of the resulting thermoplastic elastomer composition is lowered.

The thermoplastic elastomer composition of the present invention further includes a heat stabilizer, an antioxidant, a light stabilizer, an ultraviolet absorber, a crystal nucleating agent, an antiblocking agent, and a sealability improving agent within the range not impairing the object of the present invention. , Mold release agents such as stearic acid and silicone oil, lubricants such as polyethylene wax, colorants, pigments, inorganic fillers (alumina, talc, calcium carbonate, mica, wollastonite, clay), foaming agents (organic, inorganic) ), Flame retardant (metal hydrate, red phosphorus, ammonium polyphosphate, antimony, silicone) and the like.

Examples of the antioxidant include 2,6-di-tert-p-butyl-p-cresol, 2,6-di-tert-butylphenol, 2,4-dimethyl-6-tert-butylphenol, 4,4- Examples thereof include phenolic antioxidants such as dihydroxydiphenyl and tris (2-methyl-4-hydroxy-5-tert-butylphenyl) butane, phosphite antioxidants, thioether antioxidants, and the like. Of these, phenolic antioxidants and phosphite antioxidants are particularly preferred.

As the foaming agent, Expancel (Expancel) and Matsumoto Microsphere (Matsumoto Yushi Seiyaku) are preferable.
4). Applications The thermoplastic elastomer composition of the present invention is excellent in compression set in a high temperature region and is excellent in extrusion moldability and injection moldability. Therefore, the blow molding method, extrusion molding method, injection molding method, thermoforming method, elastic welding ( (elasto-welding) method, compression molding method, and the like.

Specific applications include, for example, automotive gaskets, lighting gaskets, 3D exchange blow clean air ducts, fulro seal hinge covers, belly pans (Robotek extrusion gaskets), cup holders, side brake grips, shift knob covers, seat adjustment knobs, IP Skin, flapper door seal, wire harness grommet, rack and pinion boot, suspension cover boot (strut cover boot), glass guide, inner belt line seal, roof guide, trunk lid seal, molded quarter window gasket, corner molding, glass encap Schlation (Robotech Extrusion), Food Seal, Glass Encapsure (Injection molding), glass run channel, secondary seal and the like. Industrial parts include curtain wall gaskets for high-rise buildings, window frame seals, adhesion to metals / reinforcing fibers, parking deck seals, expansion joints, expansion joints for earthquake countermeasures, and residential window door seals (for example, coextrusion). , Housing door seal, handrail skin, walking mat (sheet), rubber feet, washing machine drain hose (two-color molding with PP, etc.), washing machine lid seal, air conditioner motor mount, drain pipe seal (two colors with PP) Molding, etc.), riser tube, (PVC etc.) pipe joint packing, caster wheel, printer roll, duct hose, wire & cable, syringe shrimp gasket and the like. Furthermore, as daily necessities / parts, speaker surround, hairbrush grip, razor grip, cosmetic grip / foot, toothbrush grip, daily necessities brush grip, broom tip, kitchenware grip, measuring spoon grip, branch cutting scissor grip, glass heat-resistant container lid Garden grips, scissor grips, stapler grips, computer mice, golf bag parts, wall-coated iron grips, chainsaw grips, screwdriver grips, hammer grips, electric drill grips, grinder grips, alarm clocks and the like.

  More specific specific applications include, for example, vehicle parts such as weather seals, brake parts such as cups, coupling discs and diaphragm cups, boots such as constant speed joints and rack transmission joints, tubes, sealing gaskets, Parts of hydraulic or pneumatic actuators, O-rings, pistons, valves, valve seats, valve guides and other elastic polymer-based parts, or elastic polymers in combination with other materials such as metal / plastic combination materials, V-belts A toothed belt having truncated ribs having a cloth surface finish V, a transmission belt comprising a molded rubber having a ground short fiber reinforced V or a short fiber flocked V, etc. Can be mentioned.

  Next, the present invention will be described in detail using Examples and Comparative Examples, but the present invention is not limited to the following Examples. The test methods and raw materials used in the examples and comparative examples are as follows.

1. Test Method (1) Specific gravity: Based on JIS K7112, the test piece was measured using a 1 mm thick press sheet.
(2) Hardness: Based on JIS K 7215, the test piece was measured with a durometer hardness, type D, using a 6.3 mm thick press sheet.
(3) Blocking resistance: 200 g of pellets of the resin composition were put in a container, a disc-shaped 500 g weight having a diameter of 70 mm was placed on the top, and the state of the pellets was observed after standing at room temperature (23 ° C.) for 168 hours. Evaluation was made according to the following criteria.
○: Blocking between pellets is not recognized.
X: Blocking between pellets is observed.

(4) Manufacturable temperature: A resin composition is produced by melt-kneading in a biaxial kneader with L / D = 30. At that time, the minimum kneading temperature at which surging due to unmelting of component (b) does not occur Observed, this was regarded as a manufacturable temperature.
(5) Manufacturability: A resin composition is produced by melt-kneading at a manufacturable temperature in (4) above in a biaxial kneader with L / D = 30, and the load applied at that time is based on evaluated.
○: There is a sufficient load and stable production is possible.
X: The load is large and stable production is difficult.
(6) Product shape: The shape of the resin composition was evaluated according to the following criteria.
○: It is in the form of pellets and can be easily measured.
Δ: Pellet or flake shape and can be weighed, but fine debris and powder are mixed and the shape is not uniform.
X: It is a plate or a veil shape, and fine measurement is difficult.
(7) Handleability: The handleability of the resin composition was evaluated according to the following criteria.
○: There is no generation of dust and there is no particular problem in handling.
X: Much dust is generated and the work environment is remarkably contaminated.

(8) Compression set: The compression set of the thermoplastic elastomer composition was measured at 70 ° C. × 22 hours under the condition of 25% deformation in accordance with JIS K 6262. A 6.3 mm thick press sheet was used as a test piece.
(9) Crosslinking uniformity (number of blisters): The thermoplastic elastomer composition was extruded to produce a sheet of 50 mm × 1 mm, and the number of blisters existing in the range of 50 mm × 100 mm on the surface was measured. Less than 10 pieces were evaluated as good. It shows that the crosslinking | crosslinking in a thermoplastic-elastomer composition was performed uniformly, so that there are few numbers of protrusions.
(10) Sensory test: Regarding the generation of harmful gas when a thermoplastic elastomer composition is produced by melt-kneading with a 150 L size pressure kneader using a resin composition, the following criteria are set by 10 workers. It was evaluated with.
○: There are 2 or less people complaining of pain in eyes, nose and throat due to generated gas.
X: Three or more people complain of eye, nose and throat pain due to the generated gas.

2. Raw materials used
Resin composition
Component (a):
Taquilol 201 (Taoka Chemical Industries), alkylphenol formaldehyde resin
Component (b):
(1) Novatec BC08AHA (manufactured by Nippon Polychem), propylene-ethylene block copolymer, density: 0.902 g / cm ³ , hardness: 94 (Shore A), MFR (230 ° C., 21.18 N load): 80 dg / Min, weight average molecular weight: 100,000
(2) ENGAGE 8180 (manufactured by DuPont Dow Elastomer), polyethylene polymerized with a metallocene catalyst, density 0.863 g / cm ³ , Mooney viscosity (ML _{1 + 4} , 121 ° C.): 35, MFR 0.5 g / 10 min ( ASTM D 1238, 190 ° C., 2.16 kg load), hardness Shore A: 66, Tm: 49 ° C., comonomer: octene-1
Comparative component (b):
(1) EV150 (manufactured by Mitsui Dupont Polychemical Co., Ltd.), ethylene-vinyl acetate copolymer (EVA), MFR 30 dg / min, vinyl acetate content 33% by weight, tensile strength 9 MPa
(2) WK307 (manufactured by Sumitomo Chemical Co., Ltd.), ethylene-methyl methacrylate copolymer (EMMA), density 0.94 g / cm ³ , MFR 7 g / 10 min (JIS K 6730-1981, 190 ° C., 2.16 kg load), Hardness Shore A: 90, methyl methacrylate content 25% by weight
Component (c):
PW-90 (made by Idemitsu Kosan Co., Ltd.), n-paraffinic oil, weight average molecular weight: 540, dynamic viscosity at 40 ° C .: 95.54 cSt, dynamic viscosity at 100 ° C .: 11.25 cSt, pour point: −15 ° C. Flash point (COC): 270 ° C
Component (d):
SEEPS: Septon 4077 (manufactured by Kuraray Co., Ltd.), styrene-ethylene / ethylene / propylene-styrene copolymer, number average molecular weight (Mn): 260,000, weight average molecular weight (Mw): 330,000, styrene content : 30%
Ingredient (e):
2 types of zinc oxide (manufactured by Sakai Chemical Co., Ltd.)

Thermoplastic elastomer composition (1) EPDM: Nordel IP 4770R (manufactured by DuPont Dow Elastomer), ethylene-propylene-5-ethylidene-2-norbornene (ENB) copolymer rubber synthesized with metallocene catalyst, specific gravity: 0. 88, Mooney viscosity ML _{1 + 4} (125 ° C.): 70, weight average molecular weight: 200,000, ethylene: 70%, ENB: 4.9%
(2) PP: Novatec BC08AHA (manufactured by Nippon Polychem), propylene-ethylene block copolymer, density: 0.902 g / cm ³ , hardness: 94 (ShoreA), MFR (230 ° C., 21.18 N load): 80 dg / min, weight average molecular weight: 100,000
(3) Paraffin oil: PW-380 (manufactured by Idemitsu Kosan Co., Ltd.), n-paraffin oil, weight average molecular weight: 746, kinematic viscosity 381.6 cSt (40 ° C.), flash point (COC) 300 ° C.
(4) SEEPS: Septon 4077 (manufactured by Kuraray Co., Ltd.), styrene-ethylene / ethylene / propylene-styrene copolymer, number average molecular weight (Mn): 260,000, weight average molecular weight (Mw): 330,000, Styrene content: 30%
(5) Organic peroxide: Perhexa 25B (manufactured by NOF Corporation), 2,5-dimethyl-2,5-di (t-butylperoxy) -hexane (6) Zinc oxide: Zinc oxide 2 types (Sakai Chemical) (Made by company)

Examples 1-3 and Comparative Examples 1-10
The components shown in Table 1 were melt-kneaded in the amounts (parts by weight) shown in Table 1 at a manufacturable temperature shown in Table 1 in a biaxial kneader with L / D = 30 to obtain a resin composition. Pelletized. The obtained pellets were press-molded to prepare test pieces, which were subjected to the tests (1) to (7) above. In addition, instead of the resin composition, in Comparative Example 7, a phenol resin (product name: Tacrol 201) composed only of the component (a) of the present invention was used, and in Comparative Example 8, a master batch containing a phenol resin and butyl rubber (Product Name: Tacrol 201 MB35; including 35% by weight of butyl rubber, 30% by weight of non-brominated phenolic resin and 35% by weight of clay). The results are shown in Table 1.

Examples 4-9 and Comparative Examples 11-20
The thermoplastic elastomer compositions of Examples 4 to 9 and Comparative Examples 11 to 20 were produced using the resin compositions obtained in Examples 1 to 3 and Comparative Examples 1 to 10. The composition of the thermoplastic elastomer composition is as shown in Table 2. In Comparative Example 17, a phenol resin (product name: Tacrol 201) consisting only of component (a) of the present invention was used instead of the resin composition. In Comparative Example 18, a phenol resin and butyl rubber were used as the resin composition. A master batch (product name: Tackirol 201 MB35; containing 35% by weight of butyl rubber, 30% by weight of non-brominated phenolic resin and 35% by weight of clay) was used. Manufacture was performed by charging the components shown in Table 2 in the amounts (parts by weight) shown in Table 2 into a pressure kneader mixer having a capacity of 3 L, and melt-kneading at a set temperature of 180 ° C. for 10 minutes. The obtained thermoplastic elastomer composition was subjected to the tests (8) to (10). The results are shown in Table 2.

As is clear from Table 1, the resin compositions of the present invention of Examples 1 to 3 could be easily melt-kneaded at a low kneading temperature in a biaxial kneader and pelletized. The obtained pellet did not cause blocking, and no dust was generated during its handling. Further, as is apparent from Table 2, the resin composition of the present invention can provide uniform crosslinking, improve the compression set of the resulting thermoplastic elastomer composition, There is little generation | occurrence | production of noxious gas at the time of manufacture of a plastic elastomer composition, and it is useful as a masterbatch of a crosslinking agent.

On the other hand, in the resin compositions of Comparative Examples 1 to 6, the amount of component (b), (c) or (d) is outside the scope of the present invention. As is apparent from Table 1, the resin composition of Comparative Example 1 in which the amount of component (b) is less than the range of the present invention and Comparative Example 4 in which the amount of component (c) exceeds the range of the present invention was produced. Although pelletization was possible, blocking of the pellet occurred, and in order to use it as a master batch of a cross-linking agent, it was necessary to loosen the sticking, and it was troublesome to handle. Further, as is clear from Table 2, the resin composition of Comparative Example 2 in which the amount of the component (b) exceeds the range of the present invention is inferior in compression set of the thermoplastic elastomer composition obtained by using the resin composition. (Comparative Example 12). In addition, the resin composition of Comparative Example 3 in which the amount of component (c) is less than the range of the present invention and Comparative Example 6 in which the amount of component (d) exceeds the range of the present invention has a load during the production of the resin composition. The upper limit of the kneader was easily exceeded, and stable production was difficult. Further, the resin composition of Comparative Example 5 in which the amount of the component (d) is less than the range of the present invention has a manufacturable temperature of 260 ° C., and as a result, as is apparent from Table 2, this is used. The resulting thermoplastic elastomer composition is inferior in compression set (Comparative Example 15). This indicates that since the resin composition of Comparative Example 5 was produced at a high temperature, the phenol resin was deteriorated, and as a result, the crosslinking ability of the resin composition was lowered.

Comparative Examples 7 and 17 are examples in which a phenol resin was used alone instead of the resin composition of the present invention. Phenolic resins are hard and brittle masses, mixed with many broken powders, and the shape is not uniformly stable. For this reason, composition unevenness is likely to occur when the raw material of the thermoplastic elastomer composition is blended. In addition, since the phenolic resin is hard and brittle, dust was always generated during the work. Furthermore, as shown in Table 2, uniform crosslinking was not obtained in the obtained thermoplastic elastomer composition, and harmful gases were generated during the production of the thermoplastic elastomer composition.

  Comparative Examples 8 and 18 are examples in which a phenol resin masterbatch containing butyl rubber was used instead of the resin composition of the present invention. The masterbatch containing butyl rubber was in the form of a tile and could not be pelletized, and it was necessary to cut it finely with a guillotine cutter during use, which required much work. Further, as shown in Table 2, uniform cross-linking was not obtained with the masterbatch containing butyl rubber.

Comparative Examples 9 and 10 are examples in which comparative component (b), that is, ethylene-vinyl acetate copolymer and ethylene-methyl methacrylate copolymer were used as component (b), respectively. As is clear from Table 1, the blocking resistance is poor. Further, as is apparent from Table 2, the thermoplastic elastomer compositions obtained using the resin compositions of Comparative Examples 9 and 10 were inferior in compression set, and the molded product had a lot of defects ( Comparative Examples 19 and 20).

Claims (10)

(A) 100 parts by weight of at least one compound selected from the group consisting of phenolic resins and brominated phenolic resins,
(B) 20 to 500 parts by weight of a crystalline olefin-based resin (excluding a copolymer of ethylene and an unsaturated carboxylic acid ester or vinyl acetate)
(C) 20 to 300 parts by weight of a non-aromatic rubber softener, and (d) a copolymer of an aromatic vinyl compound and a conjugated diene compound and a hydrogenated product thereof, and a hydrogenated product of a conjugated diene compound polymer. 10 to 100 parts by weight of at least one polymer selected from the group consisting of
The resin composition characterized by including. The component (b) is at least one selected from an ethylene homopolymer, a propylene homopolymer, an ethylene / α-olefin copolymer, and a propylene / α-olefin copolymer. Resin composition. The resin composition according to claim 1, wherein the component (a) is an alkylphenol formaldehyde resin. The resin composition according to any one of claims 1 to 3, further comprising (e) a crosslinking accelerator in an amount of 200 parts by weight or less. A crosslinked elastomer composition comprising 100 parts by weight of rubber and 1 to 200 parts by weight of the resin composition according to any one of claims 1 to 4. The composition according to claim 5, further comprising a crystalline olefin resin in an amount of 400 parts by weight or less. Further, a crosslinking accelerator is included, and the amount thereof is 200 parts by weight or less with respect to 100 parts by weight of component (a). However, when the resin composition contains component (e), the amount of component (e) And the total amount thereof is 200 parts by weight or less based on 100 parts by weight of the component (a). The composition according to any one of claims 5 to 7, further comprising a non-aromatic rubber softener in an amount of 800 parts by weight or less. It further contains at least one polymer selected from the group consisting of a copolymer of an aromatic vinyl compound and a conjugated diene compound and a hydrogenated product thereof, and a hydrogenated product of a conjugated diene compound polymer in an amount of 200 parts by weight or less. The composition according to any one of claims 5 to 8, wherein The composition according to any one of claims 5 to 9, further comprising 0.01 to 0.5 parts by weight of an organic peroxide.