JP2006266543A - Expansion valve integrated with solenoid valve - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To improve a structure of a bypass in an expansion valve integrated with a solenoid valve. <P>SOLUTION: This expansion valve 1 integrated with the solenoid valve has a valve chest 12 on a valve main body 10, and a valve element 30 opening and closing a throttle passage 14 communicated with a refrigerant outlet passage is operated by a power element 50 through a valve spindle 80. The throttle passage 14 is opened and closed by the solenoid valve 100. A minute orifice 23 communicating the valve chest 12 and the solenoid valve 100 is opened when a lead valve member 200 mounted in the valve chest 12 is opened and closed, and a pressure of the refrigerant at the upstream of the solenoid valve becomes excessively high, to allow the refrigerant to pass therethrough. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

  The present invention relates to an electromagnetic valve-integrated expansion valve, and is suitable for use in, for example, a vehicle air conditioner in which refrigeration cycles are provided on a front side and a rear side in a vehicle interior.

Conventionally, as this kind of solenoid valve-integrated expansion valve, for example, the one described in Patent Document 1 below is known. This expansion valve integrated with a solenoid valve includes a throttle channel that decompresses and expands the high-pressure side refrigerant, a valve body that adjusts the opening of the throttle channel, and a valve body operating mechanism (power element) that displaces the valve body. An outlet refrigerant flow path for supplying the refrigerant decompressed and expanded in the throttle flow path to the evaporator, the outlet refrigerant flow path is opened and closed by the valve body of the electromagnetic valve, and the valve body of the electromagnetic valve is closed In some cases, the valve body of the throttle channel is closed by a diaphragm operating mechanism that operates the valve body based on the refrigerant pressure between the valve body of the electromagnetic valve and the throttle channel.
JP-A-11-182983

In the above-mentioned patent document, when the solenoid valve is closed, the space between the valve body of the solenoid valve and the valve body of the throttle passage of the expansion valve becomes a sealed space, and this sealed space is filled with the liquid refrigerant. In this case, there is a possibility that this sealed space may become abnormally high pressure as the temperature of the atmosphere rises, and in order to avoid this, a minute communication path that connects the upstream side of the solenoid valve and the upstream side of the expansion valve is provided. Is. However, since this minute communication path is for escaping a small amount of refrigerant, it is required to have a very small diameter, and its processing becomes extremely difficult.
Accordingly, an object of the present invention is to provide an electromagnetic valve-integrated expansion valve that allows a required small amount of refrigerant to escape while maintaining a minute communication path having a diameter that can be easily processed.

  An expansion valve with a solenoid valve according to the present invention is disposed in a valve chamber having a valve chamber into which a high-pressure side refrigerant is introduced, a throttle channel provided between the valve chamber and the outlet channel of the refrigerant, and the valve chamber. A power element that operates the valve body; a refrigerant bypass passage provided between the valve chamber and the outlet passage; and an electromagnetic valve that opens and closes the bypass passage; and the valve chamber communicates with the electromagnetic valve. A reed valve member that opens and closes a micro-orifice that is provided is provided.

  The reed valve member includes a metal cylindrical member for fixing in the valve chamber, and a lead plate made of an elastic material that is laminated on the upper surface of the cylindrical member and is brought into contact with the minute orifice.

  According to the present invention, when the solenoid valve is closed, it is possible to appropriately achieve the escape of the minute amount of the refrigerant while keeping the minute communication path for allowing the refrigerant to escape from the valve chamber to the solenoid valve side by an appropriate small diameter. . Therefore, processing becomes easy, and generation of refrigerant flow noise can be effectively suppressed.

FIG. 1 is a sectional view showing an embodiment of an expansion valve integrated with a solenoid valve according to the present invention, and FIG. 2 is an enlarged view of a main part.
An expansion valve integrated with an electromagnetic valve denoted as a whole by reference numeral 1 has a substantially prismatic valve body 10. The lower part of the valve body 10 has an inlet refrigerant passage (not shown) to which high-pressure refrigerant from the compressor side of the refrigeration cycle is supplied, and the inlet refrigerant passage communicates with a valve chamber 12 formed inside the valve body 10. Is done. A ball-shaped valve element 30 is supported in the valve chamber 12 by a spring 34 via a support member 32.

A nut member 40 is screwed into the opening of the valve chamber 12 and sealed. By screwing the nut member 40, the spring 34 is preloaded and the valve body 30 is supported via the support member 32 with a predetermined spring force. A seal member is attached to the nut member 40 to seal the valve chamber 12.
The refrigerant in the valve chamber 12 is decompressed and expanded through the throttle passage 14 between the valve body 30 and the valve seat, and flows out to the outlet refrigerant passage. The refrigerant from the outlet refrigerant channel is sent to an evaporator (not shown).

The refrigerant returned from the evaporator passes through a passage 18 provided in the upper part of the valve body 10 and is returned to a compressor (not shown). The refrigerant temperature in the passage 18 is transmitted via a temperature sensing rod 70 to a power element 50 that is a diaphragm operating mechanism that serves as a valve operating mechanism that drives a valve attached to the upper portion of the valve body 10.
The power element 50 has a housing 52 that is attached to the valve body 10 with a screw portion 54. Furthermore, it has the diaphragm 60 inserted | pinched and welded by the housing 52, and the upper chamber 62a and the lower chamber 62b are divided by the diaphragm 60. FIG. A working fluid is sealed in the upper chamber 62a, and the plug body 64 is sealed.

The diaphragm 60 is supported by a temperature sensitive rod 70. The temperature sensing rod 70 has a passage 72 through which refrigerant is introduced at the center.
The displacement of the temperature sensing rod 70 is transmitted to the valve body 30 via the valve rod 80.

  Since the expansion valve 1 is configured as described above, the temperature sensing rod 70 is driven by the operating position of the diaphragm 60 set according to the pressure and temperature of the refrigerant that flows out of the evaporator and passes through the passage 18. Thus, the gap of the throttle channel 14 between the valve body 30 and the valve seat is adjusted.

  Therefore, when the heat load of the evaporator is large, the gap between the valve body 30 and the valve seat is large, a large amount of refrigerant is supplied to the evaporator, and conversely, when the heat load is small, the flow rate of the refrigerant is small.

A solenoid valve 100 is attached to the side surface of the valve body 10.
The electromagnetic valve 100 includes a casing 110 and an attachment member 160 connected to the casing 110, and the attachment member 160 is attached to a bottomed opening formed in the valve body 10 via a screw portion.

The solenoid valve 100 has a coil 120 in a casing 110 and is supplied with power via a cord 122. A cylinder 124 is disposed at the center of the casing 110, and the plunger 140 is slidably inserted therein. A suction element 130 is fixed to the outside of the cylinder 124 with screws 132. A spring 142 provided between the suction element 130 and the plunger 140 urges the plunger 140 in a direction away from the suction element 130.
A pilot valve body 150 is slidably disposed at the tip of the plunger 140. The pilot valve body 150 has a valve hole 152 at the center.

  In the solenoid valve 100 configured as described above, when the coil 120 of the solenoid valve 100 is energized, the plunger 140 is pulled back to the attractor 130 side by the magnetic force of the coil 120. When the distal end portion 144 of the plunger 140 is separated from the valve hole 152 of the pilot valve body 150, the valve hole 152 is opened, and the refrigerant in the back pressure chamber 20a passes through the valve hole 152 and is introduced into the passage 25 of the conduit 24. The difference is reduced. Thereby, the pilot valve body 150 is separated from the tip of the conduit 24, the electromagnetic valve 100 is opened, and the refrigerant in the back pressure chamber 20a flows to the outlet refrigerant flow path side.

  The refrigerant in the valve chamber 12 passes through the throttle passage 14 between the valve body 30 and the valve seat, and is filled into the back pressure chamber 20a of the bottomed hole 20 to which the electromagnetic valve 100 is attached.

  On the contrary, the power supply to the coil 120 is cut off, and the distal end portion 144 of the plunger 140 is seated in the valve hole 152 of the valve body 150 by the spring force of the spring 142 and the valve hole 152 is closed. Then, the refrigerant is introduced into the back pressure chamber 20a through the throttle channel 14 between the valve body 30 and the valve seat. Therefore, the distal end portion 144 of the plunger 140 is seated on the valve hole 152 to close the valve hole 152, and the pilot valve body 150 is seated on the end surface of the conduit 24 to close the passage 25. Thereby, the solenoid valve 100 returns to the closed state.

3 is an explanatory view showing the attachment structure of the reed valve member 200, FIG. 4 is an explanatory view showing the operation of the reed valve member 200, and FIG. 5 is an explanatory view showing the structure of the reed valve member.
The reed valve member 200 is press-fitted and fixed to a stepped portion 12 a formed facing the opening of the micro-orifice 23 of the valve chamber 12.

  As shown in FIG. 5, the reed valve member 200 includes a cylindrical member 210 made by pressing a metal material, and a reed valve 220 laminated on the upper surface of the cylindrical member 210. The reed valve 220 is formed by forming a plate of an elastic material such as rubber or resin into a disk shape, and has a gap portion 220a that is planar and is partially cut away.

  The valve part 222 is manufactured as a cantilever member protruding from the bent part 221. That is, a structure in which the other reed valve 220 of the valve portion is fixed on the cylindrical member 210 with the bent portion 221 as a boundary is adopted.

As shown in FIG. 3, during normal operation of the expansion valve, a flow path 14 is formed between the valve body 30 and the valve seat, and the high-pressure refrigerant on the valve chamber 12 side flows out to the outlet passage side leading to the evaporator. .
During this time, the high refrigerant pressure F in the valve chamber 12 acts on the reed valve member 200 to close the minute orifice 23 that communicates with the upstream side of the electromagnetic valve 100.

FIG. 4 shows a closed state in which the valve body 30 of the expansion valve closes the flow path.
Solenoid valves in this state is also closed, the refrigerant pressure F ₁ on the upstream side of the solenoid valve becomes excessive, the refrigerant pressure F ₁ is depressed the valve portion 222 of the reed valve member 200 to form a gap G _1.
Upstream side of the refrigerant of the solenoid valve 100 prevents the defect escape into the valve chamber 12 side through the gap G _1.

Sectional drawing which shows one Embodiment of the expansion valve with a solenoid valve of this invention. Sectional drawing of the principal part. Explanatory drawing of the attachment structure of the reed valve member of this invention. Explanatory drawing which shows the effect | action of this invention. Explanatory drawing which shows the structure of a reed valve member.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Expansion valve 10 Valve body 12 Valve chamber 14 Throttle flow path 16 Outlet refrigerant flow path 20 Bottomed hole 20a Back pressure chamber 23 Micro orifice 24 Pipe 30 Valve body 50 Power element 60 Diaphragm 70 Temperature sensing rod 80 Valve rod 100 Electromagnetic valve 120 Coil 130 Suction element 140 Plunger 150 Pilot valve element 200 Reed valve member

Claims (2)

A valve chamber into which the high-pressure side refrigerant is introduced, a valve body having a throttle channel provided between the valve chamber and the outlet channel of the refrigerant, a power element for operating the valve body disposed in the valve chamber, A bypass passage for refrigerant provided between a valve chamber and the outlet passage, and an electromagnetic valve for opening and closing the bypass passage,
An electromagnetic valve-integrated expansion valve comprising a reed valve member that opens and closes a micro-orifice provided to communicate the valve chamber and the electromagnetic valve.   2. The solenoid valve according to claim 1, wherein the reed valve member includes a metal cylindrical member for fixing in the valve chamber, and a lead plate made of an elastic material that is laminated on the upper surface of the cylindrical member and is brought into contact with the minute orifice. Integrated expansion valve.

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