JP2006263607A - Insulating apparatus for coating-material pipe line and coating apparatus using the same - Google Patents

Insulating apparatus for coating-material pipe line and coating apparatus using the same Download PDF

Info

Publication number
JP2006263607A
JP2006263607A JP2005086482A JP2005086482A JP2006263607A JP 2006263607 A JP2006263607 A JP 2006263607A JP 2005086482 A JP2005086482 A JP 2005086482A JP 2005086482 A JP2005086482 A JP 2005086482A JP 2006263607 A JP2006263607 A JP 2006263607A
Authority
JP
Japan
Prior art keywords
paint
insulating
path
pig
cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2005086482A
Other languages
Japanese (ja)
Other versions
JP4614802B2 (en
Inventor
Takushi Hisamoto
卓志 久本
Takeo Machida
竹雄 町田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Taikisha Ltd
Original Assignee
Taikisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Taikisha Ltd filed Critical Taikisha Ltd
Priority to JP2005086482A priority Critical patent/JP4614802B2/en
Publication of JP2006263607A publication Critical patent/JP2006263607A/en
Application granted granted Critical
Publication of JP4614802B2 publication Critical patent/JP4614802B2/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Abstract

<P>PROBLEM TO BE SOLVED: To provide an insulating apparatus for coating-material pipe line capable of forming a good insulating part hardly causing the deterioration of electric insulation property in the middle of the coating-material pipe line. <P>SOLUTION: In the insulating apparatus for coating-material pipe line, a cleaning means 32, 32a for cleaning a part S to be insulated in the middle of the coating-material pipe lines 4a, 4b, 13a, 13b by passing a cleaning liquid L in place of a coating material T and insulating part forming means 42a, 42b, 43a, 43b for forming the insulating part S where an insulating fluid having electric insulation property is filled in the part S to be insulated in a state free from the flow of the coating material are provided. A cleaning pig 41 freely movable in the pipe line longitudinal direction is internally mounted in the part S to be insulated to be in slide-contact with the inside surface of the part S to be insulated. A pig housing part 45 housing the pig 41 to hold the pig 41 aside from the coating material flow passage is provided in one end part of the part S to be insulated and pig operating means 42a, 42b, 43a, 43b for moving the pig 41 from the pig housing part 45 to another end part of the part S to be insulated are provided. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は塗料管路用の絶縁装置、及び、それを用いた塗装装置に関し、詳しくは、塗料を通流させる塗料管路の途中における絶縁対象部分を塗料に代えての洗浄液の通流により洗浄する洗浄手段を設けるとともに、電気絶縁性を有する絶縁流体が充満する絶縁部を塗料通流を断った状態の前記絶縁対象部分に形成する絶縁部形成手段を設けてある塗料管路用絶縁装置、及び、それを用いた塗装装置に関する。   The present invention relates to an insulating device for a paint pipe line and a coating apparatus using the same, and more specifically, the part to be insulated in the middle of the paint pipe line through which the paint is passed is cleaned by passing a cleaning liquid instead of the paint. An insulating device for a paint pipe line provided with an insulating part forming means for forming an insulating part filled with an electrically insulating insulating fluid in the insulating target part in a state where the paint flow is cut off. And it is related with the coating device using the same.

上記の如き塗料管路用絶縁装置では、塗料管路中の導電性塗料を通じての電気的漏洩を防止する必要が生じたとき、塗料管路途中の絶縁対象部分を洗浄液の通流により洗浄し、その洗浄後の絶縁対象部分に上記絶縁部(すなわち、絶縁流体の充満部)を形成することで、その絶縁部において塗料管路中における導電性塗料の連続を断ち、これにより、塗料管路中の導電性塗料を通じての電気的漏洩を防止するが、従来、この種の塗料管路用絶縁装置では、上記絶縁部を形成するのに、それに先立つ洗浄工程で水やシンナなどの洗浄液の通流に続き残留洗浄液を除去する洗浄用空気を絶縁対象部分に通流させることにおいて、その洗浄工程の最後に通流させる洗浄用空気を絶縁対象部分の前後の仕切弁の閉弁により絶縁対象部分に封じ込めることで、その封じ込め空気を絶縁流体として絶縁部を形成していた(例えば、下記特許文献1参照)。   In the insulating device for a paint pipe as described above, when it is necessary to prevent electrical leakage through the conductive paint in the paint pipe, the part to be insulated in the middle of the paint pipe is washed by flowing a cleaning liquid, By forming the insulating portion (that is, the portion filled with the insulating fluid) in the portion to be insulated after the cleaning, the conductive paint in the paint pipeline is cut off in the insulation portion, and thereby in the paint pipeline. Conventionally, in this type of paint pipe insulation device, the above-mentioned insulating portion is formed by the flow of cleaning liquid such as water and thinner in the cleaning process prior to this. Next, let the cleaning air that removes the residual cleaning liquid flow to the part to be insulated, so that the cleaning air to be passed at the end of the cleaning process is passed to the part to be insulated by closing the gate valves before and after the part to be insulated. Containment In its containment air to form an insulating portion as dielectric fluid (e.g., see Patent Document 1).

特許2555431号公報Japanese Patent No. 2555431

しかし、上記の如く洗浄液及び洗浄用空気の通流による洗浄に続いて単に洗浄用空気を封じ込めることだけで絶縁部を形成する従来の塗料管路用絶縁装置では、洗浄液の通流で除去し切れなかった塗料や洗浄用空気の通流で除去し切れなかった洗浄液が絶縁部(すなわち、洗浄用空気を封じ込めた絶縁対象部分)に残留したり、それら残留塗料の溶剤蒸気や残留洗浄液の蒸気が拡散状態で絶縁部に残存して、それが原因で絶縁部の電気絶縁性が低くなる虞がある問題があった。   However, as described above, the conventional paint pipe insulation device that forms an insulating portion by simply containing the cleaning air following the cleaning by the flow of the cleaning liquid and the cleaning air can be completely removed by the flow of the cleaning liquid. The cleaning liquid that could not be removed by the flow of paint or cleaning air that remained was left in the insulation (that is, the part to be insulated that contained the cleaning air), or the solvent vapor of the residual paint or the residual cleaning liquid vapor There is a problem that the insulating portion may remain in a diffused state, and the electrical insulating property of the insulating portion may be lowered due to this.

また、このような残留物による電気絶縁性の低下を回避して絶縁部の電気絶縁性を高く確保するには、洗浄用空気の封じ込めによる絶縁部の形成に先立つ洗浄工程で洗浄液及び洗浄用空気をかなりの長時間にわたって絶縁対象部分に通流させなければならず、そのことで絶縁部の形成が遅くなって絶縁部形成後の工程への移行が遅くなる問題が生じる。   Further, in order to avoid such deterioration of electrical insulation due to the residue and to ensure high electrical insulation of the insulating part, the cleaning liquid and the cleaning air are used in the cleaning process prior to the formation of the insulating part by containing the cleaning air. Must be passed through the portion to be insulated for a considerably long time, which causes a problem that the formation of the insulating portion is delayed and the transition to the process after the formation of the insulating portion is delayed.

この実情に鑑み、本発明の主たる課題は、合理的な形成形態をもって絶縁部を形成することで上記の如き問題を効果的に解消する点にある。   In view of this situation, the main object of the present invention is to effectively solve the above-described problems by forming the insulating portion with a rational formation form.

〔1〕本発明の第1特徴構成は塗料管路用絶縁装置に係り、その特徴は、
塗料を通流させる塗料管路の途中における絶縁対象部分を塗料に代えての洗浄液の通流により洗浄する洗浄手段を設けるとともに、
電気絶縁性を有する絶縁流体が充満する絶縁部を塗料通流を断った状態の前記絶縁対象部分に形成する絶縁部形成手段を設ける構成において、
前記絶縁対象部分の内面に対して摺接する状態で管路長手方向に移動自在な清掃用のピグを前記絶縁対象部分に内装するとともに、
このピグを塗料通流経路から退避させた状態に格納するピグ格納部を前記絶縁対象部分の一端部に設け、
このピグ格納部と前記絶縁対象部分の他端部とにわたって前記ピグを移動させるピグ操作手段を設けてある点にある。
[1] A first characteristic configuration of the present invention relates to an insulating device for a paint pipe,
In addition to providing a cleaning means for cleaning the part to be insulated in the middle of the paint pipeline through which the paint flows by the flow of cleaning liquid instead of the paint,
In the structure provided with the insulating part forming means for forming the insulating part filled with the insulating fluid having electrical insulating property in the insulating target part in a state where the paint flow is cut off,
A cleaning pig that is movable in the longitudinal direction of the pipe in a state of sliding in contact with the inner surface of the insulation target part is internally provided in the insulation target part,
A pig storage part for storing the pig in a state where it is retracted from the paint flow path is provided at one end of the part to be insulated,
A pig operating means for moving the pig over the pig storage part and the other end of the part to be insulated is provided.

つまり、この第1特徴構成によれば、洗浄液の通流による洗浄に続き、絶縁対象部分において清掃用のピグをピグ操作手段により管路長手方向に移動させることで、絶縁対象部分の内面に対するピグの摺接をもって絶縁対象部における残留物(すなわち、洗浄液の通流で除去し切れなかった塗料や通流後の残留洗浄液、あるいは、残留塗料の溶剤蒸気や残留洗浄液の蒸気など)を機械的に絶縁対象部分から除去することができ、先述の従来装置の如く洗浄工程において洗浄液の通流に続き単に洗浄用空気を通流するのに比べ、絶縁対象部分における残留物をより確実かつより効率的に除去することができる。   In other words, according to the first characteristic configuration, following the cleaning by the flow of the cleaning liquid, the cleaning pig is moved in the longitudinal direction of the pipe by the pig operating means in the part to be insulated, so that the pig on the inner surface of the part to be insulated is moved. Residue in the part to be insulated with this sliding contact (that is, paint that could not be removed by the flow of cleaning liquid, residual cleaning liquid after flow, or solvent vapor of residual paint or vapor of residual cleaning liquid, etc.) mechanically It can be removed from the part to be insulated, and the residue in the part to be insulated can be more reliably and more efficiently compared to simply passing the cleaning air following the flow of the cleaning liquid in the cleaning process as in the conventional device described above. Can be removed.

したがって、このピグ移動による残留物除去に続いて絶縁部形成手段により絶縁対象部分に絶縁流体を充満させて絶縁部を形成すれば、従来装置に比べ残留物による絶縁性低下の虞の一層少ない良好な絶縁部を確実に形成することができ、また、残留物除去が効率的であることで、ピグの移動操作も含めた洗浄工程に要する時間も従来装置に比べ短縮することができて、絶縁部形成後の工程への移行も迅速にすることができる。   Therefore, if the insulating portion is filled with the insulating fluid by the insulating portion forming means after the residue removal by the pig movement to form the insulating portion, the insulating property is less likely to be deteriorated by the residue than the conventional device. Insulating parts can be reliably formed, and the removal of residues is efficient, so that the time required for the cleaning process including the moving operation of the pig can be shortened compared to the conventional device. Transition to the process after the formation of the part can also be made quick.

そしてまた、ピグを絶縁対象部分の塗料通流経路から退避させた状態に格納するピグ格納部を絶縁対象部分の一端部に設けて、この一端側のピグ格納部と絶縁対象部分の他端部とにわたってピグを移動させ得るようにするから、絶縁対象部分にピグを内装する構造を採りながらも、絶縁対象部分に対する塗料や洗浄液などの通流は、ピグ操作手段によりピグをピグ格納部に格納して絶縁対象部分の塗料通流経路から退避させた状態にしておくことで従前と同様に行うことができ、塗料管路の塗料通流性や洗浄液の通流性を損なうことはない。   In addition, a pig storage part for storing the pig in a state where it is retracted from the paint flow path of the part to be insulated is provided at one end part of the part to be insulated, and the pig storage part on one end side and the other end part of the part to be insulated are provided. Since the pig can be moved over and over, the structure where the part to be insulated is equipped with a pig, the flow of paint or cleaning liquid to the part to be insulated is stored in the pig storage part by the pig operating means. Thus, by leaving the part to be insulated from the paint flow path, it can be performed in the same manner as before, and the paint flow characteristic of the paint pipe line and the flow characteristic of the cleaning liquid are not impaired.

なお、第1特徴構成の実施において、絶縁部を形成する絶縁流体としては、空気に限らず、実用上十分な電気絶縁性を有するものであれば種々の気体あるいは種々の液体を使用することができる。   In the implementation of the first characteristic configuration, the insulating fluid forming the insulating portion is not limited to air, and various gases or various liquids may be used as long as they have practically sufficient electrical insulation. it can.

また、絶縁流体が充満する絶縁部の形成には、絶縁流体を絶縁対象箇所に封じ込める形態に限らず、ピグをピグ格納部に格納した状態で絶縁流体を絶縁対象部分に対し継続的ないし間欠的に通流させる形態を採るようにしてもよい。   In addition, the formation of the insulating portion filled with the insulating fluid is not limited to the form in which the insulating fluid is sealed in the portion to be insulated, and the insulating fluid is continuously or intermittently applied to the portion to be insulated with the pig stored in the pig storage portion. You may make it take the form made to flow through.

洗浄手段は、従来装置と同様、洗浄工程で洗浄液の通流に続き洗浄用気体(例えば空気)を通流するものにしてもよく、また、洗浄用気体の通流を省略して洗浄工程で洗浄液のみを通流するものにしてもよい。   As in the conventional apparatus, the cleaning means may be configured to flow a cleaning gas (for example, air) following the flow of the cleaning liquid in the cleaning process, or may omit the cleaning gas flow in the cleaning process. Only the cleaning liquid may be allowed to flow.

ピグ格納部は、絶縁対象部分の一端部のみに設けるに限らず、場合によっては、絶縁対象部分の両端部に設けて、これら2つのピグ格納部に対しピグを例えば交互にあるいは状況に応じて択一的に格納するようにしてもよい。   The pig storage unit is not limited to being provided only at one end of the part to be insulated, but in some cases, the pig storage part is provided at both ends of the part to be insulated, and the pigs are alternately or depending on the situation for the two pig storage parts. Alternatively, it may be stored.

絶縁対象部分を設ける塗料管路としては、代表的には塗装装置における塗装ガンへの塗料供給路を挙げることができるが、これに限られるものではなく、例えばタンクなどへの塗料の輸送管路などであってもよい。   A typical example of a paint pipe line for providing a portion to be insulated is a paint supply path to a paint gun in a coating apparatus, but is not limited to this. For example, a paint transport pipe to a tank or the like It may be.

〔2〕本発明の第2特徴構成は、第1特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
前記ピグ操作手段は、前記ピグ格納部に対するピグ操作流体の加圧供給により、そのピグ操作流体による押圧で前記ピグを前記ピグ格納部から前記絶縁対象部分の他端部へ移動させ、かつ、前記絶縁対象部分の他端部に対するピグ操作流体の加圧供給により、そのピグ操作流体による押圧で前記ピグを前記絶縁対象部分の他端部から前記ピグ格納部へ移動させる構成にしてある点にある。
[2] The second characteristic configuration of the present invention specifies an embodiment suitable for the implementation of the first characteristic configuration.
The pig operating means is configured to move the pig from the pig storage to the other end of the part to be insulated by pressing with the pig operating fluid by supplying the pig operating fluid with pressure to the pig storage, and By the pressurized supply of the pig operating fluid to the other end of the part to be insulated, the pig is moved from the other end of the part to be insulated to the pig storage by pressing with the pig operating fluid. .

つまり、この第2特徴構成によれば、絶縁対象部分をシリンダ室とし、かつ、ピグをピストンとする形態を採って、ピグ格納部と絶縁対象部分の他端部とに対し選択的に加圧供給するピグ操作流体による押圧でピグを絶縁対象部分の内部において管路長手方向に移動させるから、例えば、ピグを機械的な駆動機構により移動させる構成を採るなどに比べ、絶縁対象部分周りの装置構造を簡略にすることができる。   That is, according to the second feature configuration, the portion to be insulated is a cylinder chamber and the pig is a piston, and the pig storage portion and the other end of the portion to be insulated are selectively pressurized. Since the pig is moved in the longitudinal direction of the pipe inside the portion to be insulated by pressing with the pig operating fluid to be supplied, for example, the device around the portion to be insulated is compared with a configuration in which the pig is moved by a mechanical drive mechanism. The structure can be simplified.

なお、第2特徴構成の実施において、ピグ操作流体には、絶縁流体と同じ流体、あるいは、絶縁流体とは異なる流体のいずれを使用してもよいが、ピグ操作流体として絶縁流体と同じ流体(例えば空気)を使用すれば、ピグ操作流体によるピグ移動操作に続く絶縁部の形成(すなわち、絶縁流体充満部の形成)を一層効率的に行うことができる。   In the implementation of the second characteristic configuration, the pig operating fluid may be the same fluid as the insulating fluid or a fluid different from the insulating fluid, but the same fluid as the insulating fluid as the pig operating fluid ( For example, if air is used, formation of the insulating portion (that is, formation of the insulating fluid filling portion) following the pig moving operation by the pig operating fluid can be performed more efficiently.

〔3〕本発明の第3特徴構成は、第2特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
直管で形成した前記絶縁対象部分の両端夫々にピグ操作流体の加圧供給路を接続するとともに、それら一端側及び他端側の加圧供給路の夫々に開閉弁を介装し、
前記絶縁対象部分に対する前記塗料管路の上流側部分又は下流側部分のいずれか一方を、前記絶縁対象部分の一端に対する前記加圧供給路の接続箇所よりも前記絶縁対象部分の管路長手方向における中央寄り箇所で、かつ、前記絶縁対象部分の管芯に対し直交する向きで前記絶縁対象部分の一端部に接続してある点にある。
[3] The third characteristic configuration of the present invention specifies an embodiment suitable for the implementation of the second characteristic configuration.
While connecting the pressurized supply path of the pig operation fluid to both ends of the insulation target portion formed of a straight pipe, and installing an on-off valve in each of the pressurized supply path on one end side and the other end side,
Either the upstream side portion or the downstream side portion of the paint pipe line with respect to the insulation target part is arranged in the longitudinal direction of the pipe of the insulation target part with respect to the connection portion of the pressure supply path with respect to one end of the insulation target part. It is in a point near the center and connected to one end of the portion to be insulated in a direction orthogonal to the tube core of the portion to be insulated.

つまり、この第3特徴構成では、絶縁対象部分に対する塗料管路の上流側部分又は下流側部分のいずれか一方を、絶縁対象部分の一端に対する上記加圧供給路の接続箇所よりも絶縁対象部分の管路長手方向における中央寄り箇所で絶縁対象部分の一端部に接続することにより、それら絶縁対象部分の一端部における加圧供給路の接続箇所と塗料管路上流側部分又は下流側部分の接続箇所との間の部分を、塗料通流経路から外れたピグ格納部とする。   That is, in this third characteristic configuration, either the upstream side portion or the downstream side portion of the paint pipe line with respect to the insulation target portion is placed closer to the insulation target portion than the connection portion of the pressure supply path to one end of the insulation target portion. By connecting to one end of the part to be insulated at a location closer to the center in the longitudinal direction of the pipeline, the connection place of the pressure supply path and the connection part between the upstream part or the downstream part of the paint pipe at one end of the part to be insulated The part between the two is a pig storage part that is out of the paint flow path.

また、絶縁対象部分の両端に接続したピグ操作流体の加圧供給路を通じて絶縁対象部分の一端(すなわち、上記ピグ格納部の奥端)と他端とに対し上記開閉弁の操作により選択的にピグ操作流体を加圧供給することで、そのピグ操作流体による押圧によりピグを絶縁対象部の一端部(すなわち、ピグ格納部)と他端部とにわたらせて移動させるようにする。   In addition, by selectively operating the on-off valve with respect to one end of the portion to be insulated (that is, the back end of the pig storage portion) and the other end through the pressurized supply path of the pig operating fluid connected to both ends of the portion to be insulated. By supplying the pig operating fluid under pressure, the pig is moved across one end (that is, the pig storage portion) and the other end of the insulation target portion by being pressed by the pig operating fluid.

そして、塗料管路上流側部分又は下流側部分を、絶縁対象部分の一端に対する上記加圧供給路の接続箇所よりも絶縁対象部分の管路長手方向における中央寄り箇所で絶縁対象部分の一端部に接続するのに、塗料管路上流側部分又は下流側部分を絶縁対象部分の管芯に対し直交する向きで絶縁対象部分の一端部に接続することにより、また、絶縁対象部分を直管にすることにより、ピグをピグ操作流体による押圧で絶縁対象部分の他端部から一端部のピグ格納部に移動させる際に、ピグが絶縁対象部の一端部に接続した塗料管路上流側部分又は下流側部分の側に誤って進入する形態となるのを防止して、ピグが円滑かつ確実に絶縁対象部分の一端部の上記ピグ格納部に格納されるようにすることができる。   And, the paint pipe upstream side portion or the downstream side portion is connected to one end portion of the insulation target portion at a position closer to the center in the pipe longitudinal direction of the insulation target portion than the connection portion of the pressure supply path to one end of the insulation target portion. To connect, connect the upstream part or downstream part of the paint pipe to one end of the part to be insulated in a direction orthogonal to the tube core of the part to be insulated, and also make the part to be insulated straight. Thus, when moving the pig from the other end of the part to be insulated to the pig storage part at one end by pressing with the pig operating fluid, the paint pipe upstream side part connected to the one end of the part to be insulated or the downstream side It is possible to prevent the pig from being inadvertently entered into the side portion side, so that the pig can be smoothly and reliably stored in the pig storage portion at one end of the portion to be insulated.

すなわち、このことにより、ピグを塗料通流経路から外れたピグ格納部に格納して絶縁対象部に対する塗料や洗浄液の通流を許す状態を円滑かつ確実に得ることができて、ピグ格納部へのピグの格納が不良のために塗料や洗浄液の通流が不能になるといったトラブルの発生を効果的に防止することができ、この点で作動信頼性の一層高い装置にすることができる。   In other words, this allows the pig to be stored in the pig storage part that is out of the paint flow path and allows the paint or cleaning liquid to flow through the insulation target part smoothly and reliably. Therefore, it is possible to effectively prevent the occurrence of troubles such as the inability to flow the paint or the cleaning liquid due to the poor storage of the pig, and in this respect, the device can be made more reliable in operation.

なお、第3特徴構成の実施において、絶縁対象部分の両端夫々にピグ操作流体の加圧供給路を接続して、それら一端側及び他端側の加圧供給路の夫々に開閉弁を介装するにあたっては、それら加圧供給路各々の途中に二方弁を介装する形態、あるいは、それら加圧供給路を主の加圧供給路から分岐する部分に三方弁を介装する形態など種々の弁装備形態を採ることができる。   In the implementation of the third feature configuration, a pressure supply path for the pig operating fluid is connected to both ends of the part to be insulated, and an opening / closing valve is interposed in each of the pressure supply paths on one end side and the other end side. In doing so, there are various forms such as a two-way valve interposed in the middle of each of the pressure supply paths, or a three-way valve interposed in a portion branching the pressure supply path from the main pressure supply path The valve equipment form can be taken.

〔4〕本発明の第4特徴構成は、第1〜第3特徴構成のいずれかの塗料管路用絶縁装置を用いた塗装装置に係り、その特徴は、
送給タンクから圧送手段により加圧供給される塗料を電圧印加により帯電させた状態で放出する塗装ガンを備え、
この塗装ガンに対し複数の前記送給タンク各々の塗料吐出路を接続するとともに、それら送給タンクのうち前記塗装ガンに対して塗料供給する送給タンクを選択的に切り換えるタンク切換弁を設け、
前記送給タンクの夫々に塗料充填路から分岐した分岐充填路を接続するとともに、複数の前記送給タンクのうち前記塗料充填路からの塗料充填の対象とする送給タンクを選択的に切り換える充填切換弁、及び、前記塗料充填路を通じて前記送給タンクに充填する塗料の塗料種を切り換える塗料切換弁を設け、
この構成において、前記ピグを内装するとともに前記ピグ格納部及び前記ピグ操作手段を設けた前記絶縁対象部分を、前記塗料管路としての前記塗料吐出路の夫々及び前記分岐充填路の夫々に設け、
これら絶縁対象部分に対する前記洗浄手段及び前記絶縁部形成手段を装備してある点にある。
[4] A fourth characteristic configuration of the present invention relates to a coating apparatus using the paint pipe line insulating device according to any one of the first to third characteristic configurations.
It is equipped with a paint gun that discharges paint that is pressurized and supplied from a feed tank by pressure feeding means in a charged state by applying voltage.
The paint gun is connected to the paint discharge passages of each of the plurality of feed tanks, and a tank switching valve for selectively switching a feed tank for supplying paint to the paint gun among the feed tanks is provided.
Filling that selectively connects a supply tank to be filled with paint from the paint filling path among a plurality of the supply tanks while connecting a branch filling path branched from the paint filling path to each of the supply tanks A switching valve, and a paint switching valve for switching the paint type of the paint to be filled in the supply tank through the paint filling path,
In this configuration, the part to be insulated provided with the pig storage unit and the pig operation means is provided in each of the paint discharge path and the branch filling path as the paint pipeline,
The cleaning means and the insulating part forming means for the parts to be insulated are provided.

つまり、この第4特徴構成の塗装装置では(図1参照)、タンク切換弁11a,11bにより選択したいずれかの送給タンク3A,3Bから塗料吐出路4a,4bを通じて供給される塗料Tを塗装ガン1から放出している間に、塗料切換弁30a〜30nにより選択した塗料Ta〜Tnを塗料充填路13及び各送給タンク3A,3Bに対する分岐充填路13a,13bを通じて、充填切換弁27a,27bにより選択した他の送給タンク3A,3Bに充填する運転形態を採る。   That is, in the coating apparatus having the fourth characteristic configuration (see FIG. 1), the paint T supplied through the paint discharge passages 4a and 4b from any one of the supply tanks 3A and 3B selected by the tank switching valves 11a and 11b is applied. While discharging from the gun 1, the paint switching valves 27a, 30b pass the paints Ta-Tn selected by the paint switching valves 30a-30n through the paint filling passage 13 and the branch filling passages 13a, 13b for the feed tanks 3A, 3B. An operation mode in which the other supply tanks 3A and 3B selected by 27b are filled is adopted.

また、各送給タンク3A,3Bからの塗料吐出路4a,4bの夫々及び各送給タンク3A,3Bに対する分岐充填路13a,13bの夫々に上記絶縁対象部分Sを設けるとともに、これら絶縁対象部分Sに対する洗浄手段及び絶縁部形成手段を装備して、塗装ガン1に塗料供給する送給タンク3A,3Bの切り換え、及び、塗料充填の対象とする送給タンク3A,3Bの切り換えに応じ、切り換え後に塗装ガン1に塗料供給する送給タンク3A,3Bへの分岐充填路13a,13bに設けた絶縁対象部分S、及び、切り換え後に塗料充填の対象とする送給タンク3A,3Bの塗料吐出路4a,4bに設けた絶縁対象部分Sにおいて選択的に絶縁流体による絶縁部を形成することで、塗料経路中の導電性塗料Tを通じて塗装ガン1での印加電圧が塗料経路の上流側へ漏洩的に及ぶのを防止する。   Further, the insulation target portions S are provided in the paint discharge paths 4a and 4b from the respective feed tanks 3A and 3B and the branch filling paths 13a and 13b for the respective feed tanks 3A and 3B. Equipped with cleaning means for S and insulation forming means, switching according to switching of supply tanks 3A, 3B for supplying paint to coating gun 1 and switching of supply tanks 3A, 3B to be filled with paint The insulation target portion S provided in the branch filling passages 13a and 13b to the feed tanks 3A and 3B for supplying paint to the paint gun 1 later, and the paint discharge passages of the feed tanks 3A and 3B to be filled with paint after switching The voltage applied by the paint gun 1 through the conductive paint T in the paint path is formed by selectively forming an insulation part of the insulation fluid in the part S to be insulated provided in 4a and 4b. To the upstream side of the coating path to prevent the far-leakage manner.

そして、この第4特徴構成によれば、各部に設ける絶縁対象部分Sの夫々について前述の第1特徴構成(ピグの内装、並びに、ピグ格納部及びピグ操作手段の装備)を採ることから、先述した従来の塗料管路用絶縁装置を用いて洗浄液及び洗浄用空気の通流に続き単に洗浄用空気を絶縁対象部分に封じ込めることだけで絶縁部を形成するのに比べ、絶縁部の形成にあたり絶縁対象部における残留物をより確実かつより効率的に除去することができて、残留物による絶縁性低下の虞の一層少ない良好な絶縁部を確実に形成することができ、これにより、電気漏洩面での安全性に一層優れた塗装装置にすることができる。   And according to this 4th characteristic structure, since each said insulation object part S provided in each part employ | adopts the above-mentioned 1st characteristic structure (equipment of a pig interior, a pig storage part, and a pig operation means), it is mentioned above. Compared to forming an insulating part by simply enclosing the cleaning air in the part to be insulated following the flow of the cleaning liquid and the cleaning air using the conventional paint pipe insulating device, the insulating part is insulated. Residues in the target part can be removed more reliably and efficiently, and a good insulating part with less risk of deterioration of insulation due to the residue can be reliably formed. It is possible to make the coating device more excellent in safety.

また、残留物除去が効率的であることで、ピグの移動操作も含めた洗浄工程に要する時間も短縮することができ、これにより、塗装ガンに塗料供給する送給タンクを切り換えながら行う塗装作業の作業能率も一層高めることができる。   In addition, the efficient removal of residues can reduce the time required for the cleaning process, including the operation of moving the pig, which enables the painting work to be performed while switching the supply tank that supplies the paint to the paint gun. The work efficiency can be further increased.

なお、この種の塗装装置においては、塗装ガンに塗料供給する送給タンクの切り換え時、及び、塗料充填の対象とする送給タンクの切り換え時に塗料切換弁の側からの洗浄液送給により塗料充填路、分岐充填路、送給タンク、塗料吐出路を洗浄する切換時洗浄が一般的に行われることから、第4特徴構成の実施においては、この切換時洗浄の構成を各絶縁対象部分に対する洗浄手段として利用するのが望ましい。   In this type of coating equipment, the paint filling is performed by feeding the cleaning liquid from the paint switching valve side when the supply tank for supplying paint to the coating gun is switched and when the supply tank to be filled with paint is switched. Since the cleaning at the time of switching for cleaning the path, the branch filling path, the feed tank, and the paint discharge path is generally performed, in the implementation of the fourth characteristic configuration, the configuration of the cleaning at the time of switching is cleaned for each part to be insulated. It is desirable to use it as a means.

〔5〕本発明の第5特徴構成は塗料管路用絶縁装置に係り、その特徴は、
塗料を通流させる塗料管路の途中における絶縁対象部分を塗料に代えての洗浄液の通流により洗浄する洗浄手段を設けるとともに、
電気絶縁性を有する絶縁流体が充満する絶縁部を塗料通流を断った状態の前記絶縁対象部分に形成する絶縁部形成手段を設ける構成において、
前記絶縁部形成手段を構成するのに、前記塗料管路において前記絶縁対象部分の両端部夫々に仕切弁を介装するとともに、
電気絶縁性を有する絶縁液を前記絶縁流体として前記絶縁対象部分に供給する絶縁用給液路と、この絶縁液を前記絶縁対象部分から排出する絶縁用排液路とを、それらの前記絶縁対象部分に対する接続箇所が管路長手方向で離間する状態にして、前記仕切弁どうしの間で前記絶縁対象部分に接続し、
これら絶縁用給液路及び絶縁用排液路に開閉弁を介装してある点にある。
[5] A fifth characteristic configuration of the present invention relates to an insulating device for a paint pipe,
In addition to providing a cleaning means for cleaning the part to be insulated in the middle of the paint pipeline through which the paint flows by the flow of cleaning liquid instead of the paint,
In the structure provided with the insulating part forming means for forming the insulating part filled with the insulating fluid having electrical insulating property in the insulating target part in a state where the paint flow is cut off,
In order to constitute the insulating portion forming means, a gate valve is interposed at each of both end portions of the insulating target portion in the paint pipeline,
An insulating liquid supply path for supplying an insulating liquid having electrical insulation as the insulating fluid to the insulating target part, and an insulating drain path for discharging the insulating liquid from the insulating target part. In a state in which the connection location for the part is separated in the longitudinal direction of the pipe line, connected to the part to be insulated between the gate valves,
An on-off valve is interposed in the insulating liquid supply path and the insulating drain path.

つまり、この第5特徴構成では、洗浄液の通流による洗浄に続き、上記開閉弁を開いて絶縁用給液路からの絶縁液供給と絶縁用排液路からの絶縁液排出とにより絶縁対象部分(厳密には、両路の接続箇所の間の部分)に絶縁液を通流させることで、絶縁対象部分に絶縁液を流動状態で充満させて絶縁部を形成する。   That is, in the fifth feature configuration, following the cleaning by the flow of the cleaning liquid, the insulating target portion is opened by opening the on-off valve and supplying the insulating liquid from the insulating liquid supply path and discharging the insulating liquid from the insulating drain path. (Strictly speaking, by passing an insulating liquid through a portion between the connection points of both paths), the insulating portion is filled with the insulating liquid in a fluid state to form an insulating portion.

したがって、絶縁部の形成において絶縁対象部分における残留物(すなわち、洗浄液の通流で除去し切れなかった塗料や通流後の残留洗浄液、あるいは、残留塗料の溶剤蒸気や残留洗浄液の蒸気など)を絶縁液の上記通流により絶縁対象部分から除去することができ、先述の従来装置の如く絶縁対象部分の前後の仕切弁により洗浄用空気を絶縁流体として単に絶縁対象部分に封じ込めることだけで絶縁部を形成するのに比べ、絶縁対象部分における残留物を絶縁部の形成過程でより確実かつより効率的に除去することができる。   Accordingly, in the formation of the insulating portion, residues in the insulation target portion (that is, paint that could not be completely removed by flowing cleaning liquid, residual cleaning liquid after flowing, or solvent vapor of residual paint or residual cleaning liquid vapor) The insulating liquid can be removed from the part to be insulated by the above-mentioned flow of the insulating liquid, and the insulating part can be simply sealed in the part to be insulated as the insulating fluid by the gate valves before and after the part to be insulated as in the conventional device described above. Compared to forming the insulating material, it is possible to more reliably and efficiently remove the residue in the portion to be insulated in the process of forming the insulating portion.

したがって、従来装置に比べ残留物による絶縁性低下の虞の一層少ない良好な絶縁部を確実に形成することができ、また、絶縁部の形成過程で残留物を確実かつ効率的に除去できることで、絶縁部の形成に先立つ洗浄工程も短時間のもので済ませることができて、絶縁部形成後の工程への移行も迅速にすることができる。   Therefore, it is possible to reliably form a good insulating part that is less likely to be deteriorated in insulation due to the residue compared to the conventional device, and to remove the residue reliably and efficiently in the process of forming the insulating part. The cleaning step prior to the formation of the insulating portion can be completed in a short time, and the transition to the step after the formation of the insulating portion can be performed quickly.

なお、第5特徴構成の実施において、絶縁液としては実用上十分な電気絶縁性を有するものであれば種々の液体を使用することができるが、その絶縁液は塗料に悪影響を与えないもの(例えば、ブチルアセテートなど)が望ましい。   In the implementation of the fifth characteristic configuration, various liquids can be used as the insulating liquid as long as it has practically sufficient electrical insulation, but the insulating liquid does not adversely affect the paint ( For example, butyl acetate is desirable.

また、第5特徴構成の実施においては、絶縁用給液路からの絶縁液供給と絶縁用排液路からの絶縁液排出とによる絶縁対象部分での絶縁液の通流を、絶縁部の必要期間の全体を通じ継続して又は間欠的に実施する形態、あるいは、その通流を絶縁部形成後の一定期間のみ継続的に実施して、その後は絶縁液を絶縁対象部分に封じ込めて絶縁部を維持する形態、あるいはまた、その通流を絶縁部の形成段階でのみ実施し、その後は絶縁液を絶縁対象部分に封じ込めて絶縁部を維持する形態など、種々の実施形態を採ることができる。   Further, in the implementation of the fifth characteristic configuration, it is necessary for the insulating portion to pass the insulating liquid through the insulating target portion by supplying the insulating liquid from the insulating liquid supply path and discharging the insulating liquid from the insulating drain path. Continuously or intermittently throughout the entire period, or continuously for a certain period after the formation of the insulating part, and after that, the insulating liquid is sealed in the part to be insulated. Various embodiments can be employed, such as a form in which the insulating part is maintained, or the flow is performed only at the stage of forming the insulating part, and then the insulating liquid is sealed in the part to be insulated and the insulating part is maintained.

洗浄手段は、従来装置と同様、洗浄工程で洗浄液の通流に続き洗浄用気体(例えば空気)を通流するものにしてもよく、また、洗浄用気体の通流を省略して洗浄工程で洗浄液のみを通流するものにしてもよい。   As in the conventional apparatus, the cleaning means may be configured to flow a cleaning gas (for example, air) following the flow of the cleaning liquid in the cleaning process, or may omit the cleaning gas flow in the cleaning process. Only the cleaning liquid may be allowed to flow.

絶縁対象部分を設ける塗料管路としては、代表的には塗装装置における塗装ガンへの塗料供給路を挙げることができるが、これに限られるものではなく、例えばタンクなどへの塗料の輸送管路などであってもよい。   A typical example of a paint pipe line for providing a portion to be insulated is a paint supply path to a paint gun in a coating apparatus, but is not limited to this. For example, a paint transport pipe to a tank or the like It may be.

〔6〕本発明の第6特徴構成は、第5特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
絶縁液を貯留する液タンクを設け、この液タンクから前記絶縁用給液路を通じて前記絶縁対象部分に絶縁液を供給するとともに、この絶縁液供給に伴い前記絶縁対象部分から前記絶縁用排液路へ排出される絶縁液を前記液タンクに戻す構成にしてある点にある。
[6] The sixth feature configuration of the present invention specifies an embodiment suitable for the implementation of the fifth feature configuration.
A liquid tank for storing the insulating liquid is provided, and the insulating liquid is supplied from the liquid tank to the insulating target part through the insulating liquid supply path, and the insulating drainage path is supplied from the insulating target part with the supply of the insulating liquid. The insulating liquid discharged into the liquid tank is returned to the liquid tank.

つまり、この第6特徴構成によれば、絶縁液を循環使用することから、絶縁液の消費量を少なくすることができて装置の運転コストを安価にすることができ、また、絶縁液の廃棄処理も不要ないし軽微なものにすることができる。   That is, according to the sixth feature configuration, since the insulating liquid is circulated and used, the consumption of the insulating liquid can be reduced, the operating cost of the apparatus can be reduced, and the disposal of the insulating liquid can be performed. Processing is unnecessary and can be made light.

なお、第6特徴構成の実施においては、絶縁用排液路からの戻り絶縁液とともに液タンクに持ち込まれる除去残留物(絶縁対象部分から除去した残留物)を絶縁液から分離して絶縁用給液路を通じ絶縁対象部分に送る絶縁液を浄化する分離手段を付加装備するのが望ましい。   In the implementation of the sixth characteristic configuration, the removal residue (residue removed from the portion to be insulated) brought into the liquid tank together with the return insulating liquid from the insulating drainage path is separated from the insulating liquid and supplied for insulation. It is desirable to additionally provide separation means for purifying the insulating liquid sent to the part to be insulated through the liquid path.

また、絶縁用給液路を通じ絶縁対象部分に送る絶縁液の電気伝導度を測定する測定手段を付加装備するのも望ましい。   It is also desirable to additionally provide a measuring means for measuring the electrical conductivity of the insulating liquid sent to the part to be insulated through the insulating liquid supply path.

〔7〕本発明の第7特徴構成は、第5又は第6特徴構成の塗料管路用絶縁装置を用いた塗装装置に係り、その特徴は、
送給タンクから圧送手段により加圧供給される塗料を電圧印加により帯電させた状態で放出する塗装ガンを備え、
この塗装ガンに対し複数の前記送給タンク各々の塗料吐出路を接続するとともに、それら送給タンクのうち前記塗装ガンに対して塗料供給する送給タンクを選択的に切り換えるタンク切換弁を設け、
前記送給タンクの夫々に塗料充填路から分岐した分岐充填路を接続するとともに、複数の前記送給タンクのうち前記塗料充填路からの塗料充填の対象とする送給タンクを選択的に切り換える充填切換弁、及び、前記塗料充填路を通じて前記送給タンクに充填する塗料の塗料種を切り換える塗料切換弁を設け、
この構成において、前記開閉弁を介装した前記絶縁用給液路及び前記絶縁用排液路を接続するとともに前記仕切弁を設けた前記絶縁対象部分を、前記塗料管路としての前記塗料吐出路の夫々及び前記分岐充填路の夫々に設け、
これら絶縁対象部分に対する前記洗浄手段及び前記絶縁部形成手段を装備してある点にある。
[7] The seventh characteristic configuration of the present invention relates to a coating apparatus using the paint pipe line insulating device of the fifth or sixth characteristic configuration,
It is equipped with a paint gun that discharges paint that is pressurized and supplied from a feed tank by pressure feeding means in a charged state by applying voltage.
The paint gun is connected to the paint discharge passages of each of the plurality of feed tanks, and a tank switching valve for selectively switching a feed tank for supplying paint to the paint gun among the feed tanks is provided.
Filling that selectively connects a supply tank to be filled with paint from the paint filling path among a plurality of the supply tanks while connecting a branch filling path branched from the paint filling path to each of the supply tanks A switching valve, and a paint switching valve for switching the paint type of the paint to be filled in the supply tank through the paint filling path,
In this configuration, the insulating liquid supply passage and the insulating drainage passage interposed with the on-off valve are connected, and the insulating target portion provided with the gate valve is used as the paint discharge passage as the paint conduit. And each of the branch filling paths,
The cleaning means and the insulating part forming means for the parts to be insulated are provided.

つまり、この第7特徴構成の塗装装置では(図1参照)、前述第4特徴構成の塗装装置と同様、タンク切換弁11a,11bにより選択したいずれかの送給タンク3A,3Bから塗料吐出路4a,4bを通じて供給される塗料Tを塗装ガン1から放出している間に、塗料切換弁30a〜30nにより選択した塗料Ta〜Tnを塗料充填路13及び各送給タンク3A,3Bに対する分岐充填路13a,13bを通じて、充填切換弁27a,27bにより選択した他の送給タンク3A,3Bに充填する運転形態を採る。   That is, in the coating device having the seventh feature configuration (see FIG. 1), the paint discharge path from any one of the supply tanks 3A and 3B selected by the tank switching valves 11a and 11b, as in the coating device having the fourth feature configuration. While the paint T supplied through 4a and 4b is discharged from the paint gun 1, the paint Ta to Tn selected by the paint switching valves 30a to 30n is branched and filled into the paint filling path 13 and the feed tanks 3A and 3B. An operation mode in which the other supply tanks 3A and 3B selected by the filling switching valves 27a and 27b are filled through the paths 13a and 13b is adopted.

また、各送給タンク3A,3Bからの塗料吐出路4a,4bの夫々及び各送給タンク3A,3Bに対する分岐充填路13a,13bの夫々に上記絶縁対象部分Sを設けるとともに、これら絶縁対象部分Sに対する洗浄手段及び絶縁部形成手段を装備して、塗装ガン1に塗料供給する送給タンク3A,3Bの切り換え、及び、塗料充填の対象とする送給タンク3A,3Bの切り換えに応じ、切り換え後に塗装ガン1に塗料供給する送給タンク3A,3Bへの分岐充填路13a,13bに設けた絶縁対象部分S、及び、切り換え後に塗料充填の対象する送給タンク3A,3Bの塗料吐出路4a,4bに設けた絶縁対象部分Sにおいて選択的に絶縁流体による絶縁部を形成することで、塗料経路中の導電性塗料Tを通じて塗装ガン1での印加電圧が塗料経路の上流側へ漏洩的に及ぶのを防止する。   Further, the insulation target portions S are provided in the paint discharge paths 4a and 4b from the respective feed tanks 3A and 3B and the branch filling paths 13a and 13b for the respective feed tanks 3A and 3B. Equipped with cleaning means for S and insulation forming means, switching according to switching of supply tanks 3A, 3B for supplying paint to coating gun 1 and switching of supply tanks 3A, 3B to be filled with paint The insulation target portion S provided in the branch filling passages 13a, 13b to the feed tanks 3A, 3B for supplying paint to the coating gun 1 later, and the paint discharge passage 4a of the feed tanks 3A, 3B to be filled with paint after switching. , 4b, by selectively forming an insulating portion by an insulating fluid in the portion to be insulated S, the applied voltage at the coating gun 1 is made through the conductive paint T in the paint path. To the upstream side of the charge path to prevent the far-leakage manner.

そして、この第7特徴構成によれば、各部に設ける絶縁対象部分Sの夫々について前述の第5特徴構成(両端部に対する仕切弁の介装、並びに、開閉弁を介装した絶縁用給液路及び絶縁用排液路の接続)を採ることから、先述した従来の塗料管路用絶縁装置を用いて洗浄液及び洗浄用空気の通流に続き単に洗浄用空気を絶縁対象部分に封じ込めることだけで絶縁部を形成するのに比べ、絶縁部の形成過程で絶縁対象部における残留物をより確実かつより効率的に除去することができて、残留物による絶縁性低下の虞の一層少ない良好な絶縁部を確実に形成することができ、これにより、電気漏洩面での安全性に一層優れた塗装装置にすることができる。   And according to this 7th characteristic structure, about each insulation object part S provided in each part, the above-mentioned 5th characteristic structure (interposition of the gate valve with respect to both ends, and the liquid supply path for insulation which interposed the on-off valve) And the connection of the drainage path for insulation), the cleaning air and the cleaning air are simply encapsulated in the part to be insulated following the flow of the cleaning liquid and the cleaning air by using the above-described conventional paint pipe line insulating device. Compared to forming an insulating part, it is possible to more reliably and efficiently remove the residue in the insulating target part during the process of forming the insulating part, and to achieve better insulation with less risk of deterioration of the insulation due to the residue. Therefore, it is possible to form the coating device with higher safety in terms of electrical leakage.

また、絶縁部の形成過程で残留物を確実かつ効率的に除去できることで、絶縁部の形成に先立つ洗浄工程も短時間のもので済ませることができ、これにより、塗装ガンに塗料供給する送給タンクを切り換えながら行う塗装作業の作業能率も一層高めることができる。   In addition, the residue can be removed reliably and efficiently during the formation process of the insulating part, so that the cleaning process prior to the formation of the insulating part can be completed in a short time. The work efficiency of the painting work performed while switching the tank can be further increased.

なお、この種の塗装装置においては、塗装ガンに塗料供給する送給タンクの切り換え時、及び、塗料充填の対象とする送給タンクの切り換え時に塗料切換弁の側からの洗浄液送給により塗料充填路、分岐充填路、送給タンク、塗料吐出路を洗浄する切換時洗浄が一般的に行われることから、第7特徴構成の実施においては、前述第4特徴構成と同様、この切換時洗浄の構成を各絶縁対象部分に対する洗浄手段として利用するのが望ましい。   In this type of coating equipment, the paint filling is performed by feeding the cleaning liquid from the paint switching valve side when the supply tank for supplying paint to the coating gun is switched and when the supply tank to be filled with paint is switched. Since the cleaning at the time of switching for generally cleaning the path, the branch filling path, the feed tank, and the paint discharge path is generally performed, in the implementation of the seventh characteristic configuration, as in the above-mentioned fourth characteristic configuration, It is desirable to use the configuration as a cleaning means for each portion to be insulated.

〔8〕本発明の第8特徴構成は、第7特徴構成の実施に好適な実施形態を特定するものであり、その特徴は、
前記タンク切換弁、前記圧送手段、前記充填切換弁、並びに、前記塗料切換弁の動作との連係下において、前記塗料吐出路の夫々及び前記分岐充填路の夫々における前記絶縁対象部分のうち前記絶縁部の形成状態とする絶縁対象部分を自動的に切り換える絶縁切換手段を設け、
この絶縁切換手段は、前記絶縁部の形成状態とした前記絶縁対象部分を前記塗装ガンからの塗料放出の実施中において前記絶縁用給液路及び前記絶縁用排液路を通じての絶縁液の通流状態にする構成にしてある点にある。
[8] The eighth feature configuration of the present invention specifies an embodiment suitable for the implementation of the seventh feature configuration.
The insulation of the parts to be insulated in each of the paint discharge passage and the branch filling passage in cooperation with the operation of the tank switching valve, the pressure feeding means, the filling switching valve, and the paint switching valve. Insulation switching means for automatically switching the part to be insulated to be formed is provided,
The insulation switching means allows the insulation liquid to flow through the insulation liquid supply path and the insulation drainage path during the discharge of the paint from the coating gun to the insulation target portion in which the insulation portion is formed. The point is that it is configured to be in a state.

つまり、この第8特徴構成によれば、仮に塗装ガンからの塗料放出の開始時点(すなわち、電圧印加の開始時点)において、その開始時点までの絶縁液通流による絶縁部の形成にかかわらず、その絶縁液充填部としての絶縁部に先の洗浄工程での洗浄液が僅かとは言え残存していて、塗装ガンからの塗料放出の開始後、その残存洗浄液の気化により洗浄液の蒸気が絶縁部中に拡がる状況が生じたとしても、塗料放出の実施中における上記通流状態の形成により、絶縁液の流れをもって洗浄液の蒸気を絶縁部から排除することができ、この点で、塗装ガンでの印加電圧が漏洩的に塗料経路の上流側に及ぶことを一層確実に防止し得る絶縁部にすることができて、電気漏洩面で一層高い安全性を得ることができる。   That is, according to the eighth characteristic configuration, at the start of paint release from the paint gun (that is, at the start of voltage application), regardless of the formation of the insulating portion by the insulating liquid flow up to the start time, A little cleaning liquid in the previous cleaning process remains in the insulating part as the insulating liquid filling part, and after the discharge of the paint from the coating gun starts, the vapor of the cleaning liquid is evaporated in the insulating part. Even if the situation spreads to the surface, the formation of the flow-through state during the discharge of the paint allows the cleaning liquid vapor to be removed from the insulating part with the flow of the insulating liquid. It is possible to provide an insulating portion that can more reliably prevent the voltage from leaking to the upstream side of the paint path, and to obtain higher safety in terms of electrical leakage.

なお、第8特徴構成の実施においては、塗装ガンからの塗料放出の全期間を通じ継続して又は間欠的に上記通流状態を絶縁対象部分において形成する形態、あるいは、塗装ガンからの塗料放出の初期における一定期間のみ上記通流状態を絶縁対象部分において形成し、その後は絶縁液を絶縁対象部分に封じ込めて絶縁部を維持する形態など、種々の実施形態を採ることができる。   In the implementation of the eighth characteristic configuration, the above-mentioned flow state is formed in the portion to be insulated continuously or intermittently throughout the entire period of paint discharge from the paint gun, or the paint release from the paint gun is performed. Various embodiments can be employed, such as a mode in which the flow state is formed in the portion to be insulated only for a predetermined period in the initial stage, and thereafter the insulating liquid is sealed in the portion to be insulated to maintain the insulating portion.

〔第1実施形態〕
図1は静電塗装に用いる塗装装置の装置構成を示し、1はベルカップ1aの回転による遠心作用により塗料を霧状にして放出するベル型の塗装ガンであり、この塗装ガン1には、それから放出させる塗料をガン内での電圧印加により帯電させる高電圧発生器2を電気的に接続してある。
[First Embodiment]
FIG. 1 shows an apparatus configuration of a coating apparatus used for electrostatic coating. Reference numeral 1 denotes a bell-type coating gun which discharges paint in a mist form by a centrifugal action by rotation of a bell cup 1a. A high voltage generator 2 for charging the paint to be discharged from the gun by applying a voltage in the gun is electrically connected.

また、塗装ガン1には、シリンダ構造の第1送給タンク3Aからの塗料吐出路4a、及び、同じくシリンダ構造の第2送給タンク3Bからの塗料吐出路4bを接続するとともに、後述のガン側洗浄において洗浄液Lの一部及び洗浄用空気Asの一部を排出するダンプ路5a,5b、及び、カップ内部用とカップ外部用との洗浄用路6a,6bを接続してある。   The paint gun 1 is connected to a paint discharge path 4a from a first feed tank 3A having a cylinder structure and a paint discharge path 4b from a second feed tank 3B having a cylinder structure. In the side cleaning, dump paths 5a and 5b for discharging a part of the cleaning liquid L and a part of the cleaning air As and cleaning paths 6a and 6b for the inside of the cup and for the outside of the cup are connected.

塗装ガン1において、送給タンク3A,3Bからの塗料吐出路4a,4bは、先端をベルカップ1aに対する塗料供給口とする主の塗料吐出路4に対し仕切弁7a,7bを介して接続し、ダンプ路5a,5bは、塗料吐出路4a,4bの塗料流れ方向における下流側部分に対し開閉弁8a,8bを介して接続してある。   In the coating gun 1, the paint discharge paths 4a and 4b from the feed tanks 3A and 3B are connected to the main paint discharge path 4 whose tip is a paint supply port for the bell cup 1a via gate valves 7a and 7b. The dump passages 5a and 5b are connected to downstream portions of the paint discharge passages 4a and 4b in the paint flow direction via the on-off valves 8a and 8b.

塗料吐出路4a,4bは送給タンク3A,3Bの前端部前面から延出させてあり、塗料吐出路4a,4bの塗料流れ方向における上流側部分には、ガン側の洗浄用給気路9a,9bを開閉弁10a,10bを介して接続し、これらガン側洗浄用給気路9a,9bの接続箇所よりも上流側において塗料吐出路4a,4bには、塗装ガン1に対し塗料供給する送給タンク3A,3Bを選択的に切り換える為のタンク切換弁11a,11bを介装してある。   The paint discharge paths 4a and 4b are extended from the front surface of the front ends of the feed tanks 3A and 3B. The upstream side of the paint discharge paths 4a and 4b in the paint flow direction is a gun-side cleaning air supply path 9a. , 9b are connected via the on-off valves 10a, 10b, and the paint is supplied to the paint gun 1 in the paint discharge passages 4a, 4b on the upstream side of the connecting portions of the gun-side cleaning air supply passages 9a, 9b. Tank switching valves 11a and 11b for selectively switching between the supply tanks 3A and 3B are provided.

送給タンク3A,3Bの前端部側面には、塗料充填路13から分岐した分岐充填路13a,13bを接続し、シリンダ構造の送給タンク3A,3Bには、ロッド14a,14bを介してサーボモータ15a,15bに連結したピストン16a,16bを内装してあり、送給タンク3A,3Bの各々について、サーボモータ15a,15bの逆転によりピストン16a,16bを後退移動させることで、塗料充填路13及び分岐充填路13a,13bを通じて所要量の塗料Tを高精度な計量制御下で各送給タンク3A,3Bに充填する。   Branch filling passages 13a and 13b branched from the paint filling passage 13 are connected to the side surfaces of the front end portions of the feed tanks 3A and 3B, and servos are connected to the feed tanks 3A and 3B having a cylinder structure via rods 14a and 14b. Pistons 16a and 16b connected to the motors 15a and 15b are internally provided, and the paint filling passage 13 is provided by reversing the pistons 16a and 16b by reversing the servomotors 15a and 15b for each of the feed tanks 3A and 3B. In addition, the supply tanks 3A and 3B are filled with a required amount of the paint T through the branch filling paths 13a and 13b under high-precision metering control.

そしてまた、サーボモータ15a,15bの正転によりピストン16a,16bを前進移動させることで、送給タンク3A,3B内の塗料Tを高精度な供給速度制御下で塗料吐出路4a,4bを通じ塗装ガン1に加圧供給して、その供給塗料Tを電圧印加による帯電状態で塗装ガン1から放出させる。   Further, the pistons 16a and 16b are moved forward by the forward rotation of the servo motors 15a and 15b, so that the paint T in the feed tanks 3A and 3B is coated through the paint discharge passages 4a and 4b under high-precision supply speed control. The gun 1 is pressurized and supplied, and the supplied paint T is discharged from the paint gun 1 in a charged state by voltage application.

つまり、これらピストン16a,16b、ロッド14a,14b、及び、サーボモータ15a,15bは、送給タンク3A,3Bから塗装ガン1へ塗料Tを加圧供給する圧送手段Pを構成するものである。   That is, the pistons 16a and 16b, the rods 14a and 14b, and the servo motors 15a and 15b constitute a pressure feeding means P that supplies the paint T from the feeding tanks 3A and 3B to the coating gun 1 under pressure.

送給タンク3A,3Bに対する分岐充填路13a,13bの塗料流れ方向における下流側部分には、ドレン路17a,17bを開閉弁18a,18bを介して接続し、これらドレン路17a,17bの接続箇所よりも下流側において分岐充填路13a,13bには仕切弁19a,19bを介装してある。   Drain passages 17a and 17b are connected to the downstream side portions of the branch filling passages 13a and 13b with respect to the feed tanks 3A and 3B in the paint flow direction via open / close valves 18a and 18b, and connection portions of the drain passages 17a and 17b are connected. In addition, gate valves 19a and 19b are interposed in the branch filling passages 13a and 13b on the downstream side.

また、ドレン路17a,17bにおける開閉弁18a,18bよりも下流側の部分と、塗料吐出路4a,4bにおけるタンク切換弁11a,11bよりも上流側の部分との間には、開閉弁23a,23bを介装した逃がし路24a,24bをわたらせてある。   Further, between the on-off valves 23a, 17b on the downstream side of the on-off valves 18a, 18b and the on-off portions of the paint discharge paths 4a, 4b on the upstream side of the tank switching valves 11a, 11b, The escape paths 24a and 24b intervening 23b are provided.

そして、分岐充填路13a,13bの塗料流れ方向における上流側部分には、塗料充填路13からの塗料充填の対象とする送給タンク3A,3Bを選択的に切り換えるための充填切換弁27a,27bを介装してある。   In addition, in the upstream portion of the branch filling passages 13a and 13b in the paint flow direction, filling switching valves 27a and 27b for selectively switching the supply tanks 3A and 3B to be filled with the paint from the paint filling passage 13 are provided. Is intervening.

塗料充填路13の上流側端は、塗料切換弁ユニット28のマニホールド28aに接続してあり、この塗料切換弁ユニット28には、複数の塗料供給路29a〜29nから供給される塗料種の異なる塗料Ta〜Tn(本実施形態では主に、水を溶媒とする水系塗料で互いの色が異なる塗料)のうち、いずれの塗料Ta〜Tnをマニホールド28a及び塗料充填路13を通じて送給タンク3A,3Bに充填するかを選択的に切り換える複数の塗料切換弁30a〜30nを装備してある。   The upstream end of the paint filling path 13 is connected to a manifold 28a of the paint switching valve unit 28. The paint switching valve unit 28 has paints of different paint types supplied from a plurality of paint supply paths 29a to 29n. Among the Ta to Tn (in this embodiment, mainly water-based paints using water as a solvent and paints of different colors), any of the paints Ta to Tn is fed through the manifold 28a and the paint filling path 13 to supply tanks 3A and 3B. A plurality of paint switching valves 30a to 30n for selectively switching whether or not to fill is provided.

塗料切換弁ユニット28のマニホールド28aには洗浄用路31を接続してあり、この洗浄用路31には、洗浄液弁32aを介して洗浄液Lの供給路32を接続するとともに、洗浄用空気弁33aを介して洗浄用空気Asの供給路33を接続してある。   A cleaning path 31 is connected to the manifold 28a of the paint switching valve unit 28. A cleaning liquid L supply path 32 is connected to the cleaning path 31 via a cleaning liquid valve 32a, and a cleaning air valve 33a. The supply path 33 for the cleaning air As is connected via

また、カップ内部用及びカップ外部用の洗浄用路6a,6bには、夫々、洗浄液弁34a,35aを介して洗浄液Lの供給路34,35を接続するとともに、洗浄用空気弁36a,37aを介して洗浄用空気Asの供給路36,37を接続してある。   The cleaning paths 6a and 6b for the inside of the cup and the outside of the cup are connected to the supply paths 34 and 35 for the cleaning liquid L via the cleaning liquid valves 34a and 35a, respectively, and the cleaning air valves 36a and 37a are connected to the cleaning paths 6a and 6b, respectively. The supply passages 36 and 37 for the cleaning air As are connected to each other.

そして、この塗装装置においては、各送給タンク3A,3Bへの分岐充填路13a,13bにおいて上流側の充填切換弁27a,27bと下流側の仕切弁19a,19bとの間に充填側の絶縁ユニットXを介装するとともに、各送給タンク3A,3Bからの塗料吐出路4a,4bにおいてガン側洗浄用給気路9a,9bの接続箇所と仕切弁7a,7bとの間にガン側の絶縁ユニットXを介装してある。   In this coating apparatus, the filling-side insulation is provided between the upstream-side filling switching valves 27a, 27b and the downstream-side gate valves 19a, 19b in the branch filling paths 13a, 13b to the respective feed tanks 3A, 3B. In addition to interposing the unit X, in the paint discharge passages 4a and 4b from the respective feed tanks 3A and 3B, the gun side is connected between the connection points of the gun-side cleaning air supply passages 9a and 9b and the gate valves 7a and 7b. An insulation unit X is interposed.

つまり、第1送給タンク3Aから塗装ガン1に塗料Tを供給し、これに対し、第2送給タンク3Bを分岐充填路13bからの塗料充填の対象とするときには、第1送給タンク3Aに対する分岐充填路13aに設けた充填側の絶縁ユニットX、及び、第2送給タンク3Bからの塗料吐出路4bに設けたガン側の絶縁ユニットXにおいて電気的な絶縁部を形成し、これにより、塗装ガン1での印加電圧が塗料経路を通じて漏洩的に塗料経路の上流側に及ぶのを防止する。   That is, when the paint T is supplied from the first supply tank 3A to the coating gun 1 and the second supply tank 3B is the target of the paint filling from the branch filling path 13b, the first supply tank 3A is used. An electrically insulating portion is formed in the filling side insulating unit X provided in the branch filling path 13a and the gun side insulating unit X provided in the paint discharge path 4b from the second supply tank 3B. The applied voltage at the coating gun 1 is prevented from leaking through the paint path to the upstream side of the paint path.

また逆に、第2送給タンク3Bから塗装ガン1に塗料Tを供給し、これに対し、第1送給タンク3Aを分岐充填路13aからの塗料充填の対象とするときには、第2送給タンク3Bに対する分岐充填路13bに設けた充填側の絶縁ユニットX、及び、第1送給タンク3Aからの塗料吐出路4aに設けたガン側の絶縁ユニットXにおいて電気的な絶縁部を形成し、これにより同じく、塗装ガン1での印加電圧が塗料経路を通じて漏洩的に塗料経路の上流側に及ぶのを防止する。   Conversely, when the paint T is supplied from the second feed tank 3B to the coating gun 1 and the first feed tank 3A is to be filled with the paint from the branch filling path 13a, the second feed An electrically insulating portion is formed in the filling side insulating unit X provided in the branch filling path 13b for the tank 3B and the gun side insulating unit X provided in the paint discharge path 4a from the first supply tank 3A, This also prevents the applied voltage at the coating gun 1 from leaking through the paint path to the upstream side of the paint path.

なお、各路を形成する管材、各弁、送給タンク3A,3B、ピストン16a,16b、ロッド14a,14bなど、塗装ガン1での電圧印加による発生電流が導かれる可能性のある部分には、電気絶縁性のある形成材を用いるなどの電気的絶縁処理を施してある。   It should be noted that there is a possibility that a current generated by voltage application in the coating gun 1 may be led, such as pipe materials forming each path, valves, feed tanks 3A and 3B, pistons 16a and 16b, rods 14a and 14b. Electrical insulation treatment such as using a forming material having electrical insulation is performed.

これら絶縁ユニットXは、図2に示す如く、塗料管路である分岐充填路13a,13bや塗料吐出路4a,4bにおいて絶縁対象部分Sを形成する直管40をユニット基体とするものであり、その直管40には、管内周面に対して摺接する状態で管長手方向に移動自在な清掃用のピグ41を内装してある。   As shown in FIG. 2, these insulating units X have a straight pipe 40 that forms an insulation target portion S in the branch filling paths 13a and 13b and the paint discharge paths 4a and 4b, which are paint pipes, as unit bases. The straight pipe 40 is internally provided with a cleaning pig 41 that is movable in the longitudinal direction of the pipe while being in sliding contact with the inner peripheral surface of the pipe.

直管40の両端には、ピグ操作流体としての操作用空気Acを直管40の内部に加圧供給する操作用空気Acの加圧供給路42a,42bを接続してあり、それら一端側及び他端側の加圧供給路42a,42bには開閉弁43a,43bを介装してある。   Connected to both ends of the straight pipe 40 are pressurizing supply paths 42a and 42b for operating air Ac that pressurizes and supplies the operating air Ac as a pig operating fluid to the inside of the straight pipe 40. Open / close valves 43a and 43b are interposed in the pressure supply passages 42a and 42b on the other end side.

そして、分岐充填路13a,13bや塗料吐出路4a,4bの上流側部分(すなわち、塗料の入口管路)を直管40の一端側において加圧供給路42aの接続箇所よりも管長手方向の中央寄り箇所で、かつ、直管40の管芯に対し直交する向きで直管40に接続するとともに、分岐充填路13a,13bや塗料吐出路4a,4bの下流側部分(すなわち、塗料の出口管路)を他端側の加圧供給路42bとともに直管40の他端に接続し、これらの入口側及び出口側の接続部には仕切弁44a,44bを介装してある。   Then, the upstream portion of the branch filling passages 13a, 13b and the paint discharge passages 4a, 4b (that is, the paint inlet passage) is arranged in the longitudinal direction of the pipe more than the connection portion of the pressurizing supply passage 42a on one end side of the straight pipe 40. It is connected to the straight pipe 40 at a position near the center and in a direction orthogonal to the core of the straight pipe 40, and downstream portions of the branch filling paths 13a, 13b and the paint discharge paths 4a, 4b (that is, the paint outlet) The pipe) is connected to the other end of the straight pipe 40 together with the pressure supply path 42b on the other end side, and gate valves 44a and 44b are interposed at the inlet side and outlet side connection portions.

つまり、直管40の一端側において分岐充填路13a,13bや塗料吐出路4a,4bの上流側部分(塗料入口管路)の接続箇所と加圧供給路42aの接続箇所との間の部分は、ピグ41を塗料経路から退避させた状態で格納するピグ格納部45にしてあり、開閉弁43aを開いて一端側の加圧供給路42aからピグ格納部45に操作用空気Acを加圧供給することで、その操作用空気Acによる押圧によりピグ41を管内周面に対する摺接状態でピグ格納部45から直管40の他端部に移動させ、また、開閉弁43bを開いて他端側の加圧供給路42bから直管40の他端部に操作用空気Acを加圧供給することで、その操作用空気Acによる押圧によりピグ41を管内周面に対する摺接状態で直管40の他端部からピグ格納部45に移動させるようにしてあり、操作用空気Acの加圧供給路42a,42b及びそれらに介装した開閉弁43a,43bは、ピグ格納部45と直管40の他端部とにわたってピグ41を移動させるピグ操作手段を構成する。   In other words, on one end side of the straight pipe 40, the portion between the connection place of the upstream side portion (paint inlet pipe line) of the branch filling paths 13a, 13b and the paint discharge paths 4a, 4b and the connection place of the pressure supply path 42a is The pig storage unit 45 stores the pig 41 in a state of being retracted from the paint path, and opens the on-off valve 43a to supply the operating air Ac to the pig storage unit 45 from the pressurized supply path 42a on one end side. As a result, the pig 41 is moved from the pig storage part 45 to the other end of the straight pipe 40 in a sliding state with respect to the inner peripheral surface of the pipe by pressing with the operating air Ac, and the on-off valve 43b is opened to open the other end side. By pressing the operation air Ac from the pressure supply path 42b to the other end of the straight pipe 40, the pig 41 is brought into sliding contact with the inner peripheral surface of the pipe 40 by the pressure of the operation air Ac. Move from other end to pig storage 45 The pressure supply passages 42 a and 42 b for the operation air Ac and the on-off valves 43 a and 43 b interposed therebetween move the pig 41 over the pig storage 45 and the other end of the straight pipe 40. It constitutes a pig operating means.

すなわち、これらの絶縁ユニットXでは、塗装ガン1に塗料供給する送給タンク3A,3Bの切り換え時、及び、分岐充填路13a,13bからの塗料充填の対象とする送給タンク3A,3Bの切り換え時における洗浄工程で、洗浄液Lと洗浄用空気Asとを順次に塗料吐出路4a,4bや分岐充填路13a,13bに通流させて、それら塗料吐出路4a,4bや分岐充填路13a,13bを洗浄することに続き、仕切弁44a,44bを閉弁して直管40の内部に空気を充満状態で封じ込めることで、その封じ込め空気を絶縁流体として直管40の内部に電気的な絶縁部を形成するが、その封じ込めに先立ちピグ格納部45にあるピグ40を操作用空気Acの供給操作によりピグ格納部45と直管40の他端部との間で往復させることにより、直管40の内部における残留物を確実に直管40の内部(絶縁対象部分S)から排除し、これにより、残留物による電気絶縁性の低下の虞のない良好な絶縁部(本例では、絶縁流体としての空気の充満部)を直管40の内部に形成する。   That is, in these insulating units X, when the supply tanks 3A and 3B for supplying the paint to the coating gun 1 are switched, and the supply tanks 3A and 3B to be filled with the paint from the branch filling paths 13a and 13b are switched. In the cleaning process, the cleaning liquid L and the cleaning air As are sequentially passed through the paint discharge paths 4a and 4b and the branch filling paths 13a and 13b, and the paint discharge paths 4a and 4b and the branch filling paths 13a and 13b. Then, the gate valves 44a and 44b are closed and the straight pipe 40 is filled with air so that the air is contained as an insulating fluid in the straight pipe 40. Before the containment, the pig 40 in the pig storage unit 45 is reciprocated between the pig storage unit 45 and the other end of the straight pipe 40 by the operation of supplying the operation air Ac. Then, the residue in the straight pipe 40 is surely excluded from the inside of the straight pipe 40 (insulation target portion S), and thereby, a good insulating portion (in this example, there is no risk of a decrease in electrical insulation due to the residue) , A filled portion of air as an insulating fluid) is formed inside the straight pipe 40.

この塗装装置は、図3に示す如く、塗装ロボット38における作業アーム38aの先端部に塗装ガン1を装着するとともに、送給タンク3A,3B、サーボモータ15a,15b、塗料切換弁ユニット28、及び、各弁を作業アーム38aの内部に収納した状態で塗装ロボット38に装備する。   As shown in FIG. 3, this painting apparatus is equipped with a painting gun 1 at the tip of a work arm 38a of a painting robot 38, feed tanks 3A and 3B, servo motors 15a and 15b, a paint switching valve unit 28, and The painting robot 38 is equipped with each valve stored in the work arm 38a.

また、この塗装装置には制御器39を付帯装備し、この制御器39をもって塗装ロボット38に対する動作制御との連係下で上記の各弁及びサーボモータ15a,15bを設定プログラムに従い自動操作することにより、いずれかの送給タンク3A,3Bから供給される塗料Tを塗装ガン1から放出して塗装を実施している間に、塗料切換弁30a〜30nにより選択した塗料Tを他の送給タンク3A,3Bに充填する形態で、塗装ガン1からの塗料放出による静電塗装を複数の被塗物Wに対して順次、自動的に実施する。   In addition, this painting apparatus is equipped with a controller 39, and the controller 39 automatically operates the valves and servo motors 15a and 15b according to the setting program in cooperation with the operation control for the painting robot 38. While the paint T supplied from any one of the feed tanks 3A and 3B is discharged from the paint gun 1 and the paint is applied, the paint T selected by the paint switching valves 30a to 30n is supplied to the other feed tanks. In the form of filling 3A and 3B, electrostatic coating by discharging paint from the coating gun 1 is sequentially and automatically performed on a plurality of objects W to be coated.

そしてまた、この塗装装置では、この制御器39により、タンク切換弁11a,11b、サーボモータ15a,15b、充填切換弁27a,27b、並びに、塗料切換弁30a〜30nの動作との連係下において、塗料吐出路4a,4bの夫々及び分岐充填路13a,13bの夫々における絶縁ユニットXのうち絶縁部の形成状態とするものを下記(イ)〜(カ)の如く自動的に切り換える構成にしてある。   Further, in this coating apparatus, the controller 39 operates in conjunction with the operations of the tank switching valves 11a and 11b, the servo motors 15a and 15b, the filling switching valves 27a and 27b, and the paint switching valves 30a to 30n. Of the insulating units X in each of the paint discharge paths 4a and 4b and in each of the branch filling paths 13a and 13b, the one in which the insulating portion is formed is automatically switched as shown in (a) to (f) below. .

図4〜図17は、この塗装装置の運転における各工程を示し、次の(イ)〜(カ)では、この図に沿って工程の進行順に各工程を説明する。なお、図4〜図17において、太い実線は塗料Tの流れを示し、太い一点鎖線は洗浄液Lの流れを示し、太い破線は洗浄用空気Asの流れを示す。また、塗り潰した弁は開弁状態にある弁を示し、白抜きの弁は閉弁状態にある弁を示す。   4-17 shows each process in operation | movement of this coating device, and following (a)-(f) demonstrates each process in order of progress of a process along this figure. 4 to 17, the thick solid line indicates the flow of the paint T, the thick dashed line indicates the flow of the cleaning liquid L, and the thick broken line indicates the flow of the cleaning air As. A filled valve indicates a valve in an open state, and a white valve indicates a valve in a closed state.

また、4つの絶縁ユニットXのうち、塗り潰したものは絶縁部の形成状態にある絶縁ユニットを示し、白抜きのものは絶縁部の非形成状態にある絶縁ユニットを示す。   Of the four insulating units X, the solid ones indicate the insulating units in the state where the insulating portions are formed, and the white ones indicate the insulating units where the insulating portions are not formed.

(イ)図4は、第1送給タンク3Aからの塗料供給による塗装に先立って実施する捨吹き工程を示し、この工程では、第1送給タンク3Aから塗料吐出路4aを通じて塗装ガン1に供給する塗料Tのうち初期のものを、電圧印加による帯電を施さない状態で塗装ガン1から排出する。   (A) FIG. 4 shows a blowing step performed prior to painting by supplying paint from the first supply tank 3A. In this step, the coating gun 1 is passed from the first supply tank 3A through the paint discharge path 4a. The initial coating material T to be supplied is discharged from the coating gun 1 without being charged by voltage application.

そして、この工程では、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXと、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットXとを、ピグ往復操作の後に直管40の内部に空気を封じ込めた絶縁部形成状態にし、これにより、次の塗装工程において塗装ガン1での印加電圧が漏洩的に塗料経路の上流側に及ぶのを確実に防止する。   In this step, the insulation unit X in the branch filling path 13a of the first feed tank 3A and the insulation unit X in the paint discharge path 4b of the second feed tank 3B are connected to the straight pipe 40 after the pig reciprocating operation. The insulation portion is formed in a state in which air is contained inside, thereby reliably preventing the applied voltage from the coating gun 1 from leaking to the upstream side of the paint path in the next painting process.

(ロ)図5は、第1送給タンク3Aからの塗料供給により被塗物Wを塗装する塗装工程に併行して、第2送給タンク3Bへの塗料充填を開始した工程部分を示し、この工程部分では、塗装工程の実施として、第1送給タンク3Aから塗料吐出路4aを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (B) FIG. 5 shows a process part in which the filling of the paint into the second feed tank 3B is started in parallel with the painting process of painting the article W by the paint supply from the first feed tank 3A. In this process portion, as the execution of the painting process, the paint T supplied from the first feed tank 3A to the paint gun 1 through the paint discharge path 4a is discharged from the paint gun 1 in a state of being charged by voltage application.

また、開閉弁23bを開弁して、第2送給タンク3Bを逃がし路24bを通じドレン路17bに連通させた状態で、次の塗装工程において必要な塗料種の塗料Tを塗料切換弁ユニット28から塗料充填路13及び分岐充填路13bを通じて第2送給タンク3Bに充填することを開始し、この充填塗料Tのうち初期のものは逃がし路24bを通じてドレン路17bへ排出する。   Further, in the state where the on-off valve 23b is opened to allow the second supply tank 3B to communicate with the drain passage 17b through the escape passage 24b, the paint T of the paint type necessary for the next painting step is applied to the paint switching valve unit 28. Then, filling of the second feed tank 3B is started through the paint filling path 13 and the branch filling path 13b, and the initial one of the filled paint T is discharged to the drain path 17b through the escape path 24b.

そして、この工程部分では、第1送給タンク3Aからの塗料供給及び第2送給タンク3Bへの塗料充填に対して、先の工程に引き続き、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXと、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットXとを絶縁部形成状態に維持する。   Then, in this process part, for the paint supply from the first supply tank 3A and the paint filling to the second supply tank 3B, in the branch filling path 13a of the first supply tank 3A, following the previous process. The insulating unit X and the insulating unit X in the paint discharge path 4b of the second supply tank 3B are maintained in the insulating portion forming state.

(ハ)図6は、第1送給タンク3Aからの塗料供給による塗装工程に併行して、先に開始した第2送給タンク3Bへの塗料充填を進行している工程部分を示し、この工程部分では、前記(ロ)と同じく塗装工程の実施として、第1送給タンク3Aから塗料吐出路4aを通じ塗装ガン1に供給する塗料Tを、電圧印加により帯電させた状態で塗装ガン1から放出させる。   (C) FIG. 6 shows a process part in which the paint supply to the second supply tank 3B started earlier is performed in parallel with the coating process by supplying the paint from the first supply tank 3A. In the process part, as in the case of (b), the coating process is carried out from the coating gun 1 in a state where the paint T supplied from the first feed tank 3A to the coating gun 1 through the paint discharge path 4a is charged by voltage application. Release.

また、開閉弁23bを閉弁して充填塗料Tの逃がし路24bへの流出を阻止した状態で、次の塗装工程において必要な塗料種の塗料Tを塗料切換弁ユニット28から塗料充填路13及び分岐充填路13bを通じて第2送給タンク3Bに充填する。   Further, in the state where the on-off valve 23b is closed to prevent the filling paint T from flowing out to the escape path 24b, the paint T of the necessary paint type in the next painting process is supplied from the paint switching valve unit 28 to the paint filling path 13 and The second feed tank 3B is filled through the branch filling path 13b.

そして、この工程部分では、先の工程部分と同じく、第1送給タンク3Aからの塗料供給及び第2送給タンク3Bへの塗料充填に対して、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXと、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットXとを引き続き絶縁部形成状態に維持する。   In this process part, as in the previous process part, the branch supply path 13a of the first supply tank 3A is used for supplying paint from the first supply tank 3A and filling paint into the second supply tank 3B. And the insulating unit X in the paint discharge path 4b of the second feed tank 3B are continuously maintained in the insulating portion forming state.

(ニ)図7は、第1送給タンク3Aからの塗料供給による塗装工程に併行して、第2送給タンク3Bへの塗料充填の完了に続く充填側洗浄の前半部を実施している工程部分を示し、この工程部分では、前記(ロ),(ハ)と同じく塗装工程の実施として、第1送給タンク3Aから塗料吐出路4aを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (D) In FIG. 7, the first half of the filling side cleaning following the completion of the filling of the paint into the second feed tank 3B is performed in parallel with the painting process by the paint supply from the first feed tank 3A. The process part is shown. In this process part, the paint T supplied from the first supply tank 3A to the paint gun 1 through the paint discharge path 4a is applied by applying a voltage as in the case of (b) and (c). Release from the paint gun 1 in a charged state.

また、仕切弁19bを閉弁するとともに、開閉弁18bを開弁して分岐充填路13bをドレン路17bに連通させた状態で、洗浄液弁32aを開弁して洗浄液Lを、塗料切換弁ユニット28から塗料充填路13、分岐充填路13bに通流させてドレン路17bへ排出し、これにより、充填側洗浄の前半部として、次の塗料Tの通流に備え塗料切換弁ユニット28のマニホールド28a、塗料充填路13、分岐充填路13bを洗浄液Lにより洗浄する。   In addition, the gate valve 19b is closed, the on-off valve 18b is opened, and the branch filling path 13b is connected to the drain path 17b, the cleaning liquid valve 32a is opened, and the cleaning liquid L is supplied to the paint switching valve unit. 28 is passed through the paint filling passage 13 and the branch filling passage 13b and discharged to the drain passage 17b. As a result, the manifold of the paint switching valve unit 28 is prepared for the passage of the next paint T as the first half of the filling side cleaning. The cleaning liquid L is used to clean the paint filling path 13 and the branch filling path 13b.

そして、この工程部分では、第1塗料タンク3Aからの塗料供給及び第2送給タンク3Bの分岐充填路13bに対する洗浄液供給に対して、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXと、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットXとを、先の工程部分に引き続き絶縁部形成状態に維持する。   In this process portion, the insulating unit X in the branch filling path 13a of the first supply tank 3A is supplied to the paint supply from the first paint tank 3A and the cleaning liquid supply to the branch filling path 13b of the second supply tank 3B. Then, the insulating unit X in the paint discharge path 4b of the second supply tank 3B is maintained in the insulating portion forming state following the previous process portion.

(ホ)図8は、第1送給タンク3Aからの塗料供給による塗装工程に併行して、第2送給タンク3Bへの塗料充填の完了に続く充填側洗浄の後半部を実施している工程部分を示し、この工程部分では、前記(ロ)〜(ニ)と同じく塗装工程の実施として、第1送給タンク3Aから塗料吐出路4aを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (E) FIG. 8 shows the second half of the filling side cleaning following the completion of the paint filling to the second feed tank 3B in parallel with the painting process by the paint feed from the first feed tank 3A. The process part is shown. In this process part, the paint T supplied from the first feed tank 3A to the paint gun 1 through the paint discharge path 4a is applied by applying a voltage as in the case of the paint process as in (b) to (d) above. Release from the paint gun 1 in a charged state.

また、洗浄液弁32aを閉弁するとともに洗浄用空気弁33aを開弁して、洗浄液Lに代え洗浄用空気Asを、塗料切換弁ユニット28から塗料充填路13、分岐充填路13bに通流させてドレン路17bへ排出し、これにより、充填側洗浄の後半部として、先に洗浄液Lをもって洗浄した塗料切換弁ユニット28のマニホールド28a、塗料充填路13、分岐充填路13bにおける残留洗浄液Lを洗浄用空気Asにより排除して、それらの部分を乾燥させる。   Further, the cleaning liquid valve 32a is closed and the cleaning air valve 33a is opened so that the cleaning air As instead of the cleaning liquid L is allowed to flow from the paint switching valve unit 28 to the paint filling path 13 and the branch filling path 13b. As a result, the residual cleaning liquid L in the manifold 28a, the paint filling path 13, and the branch filling path 13b of the paint switching valve unit 28 previously cleaned with the cleaning liquid L is cleaned as the latter half of the filling side cleaning. Exclude them with working air As and dry those parts.

そして、この工程部分では、第1送給タンク3Aからの塗料供給及び第2送給タンク3Bの分岐充填路13bにおける洗浄用空気Asの通流(すなわち、排除した残留洗浄液Lを含む状態となる洗浄用空気Asの通流)に対して、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXと、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットXとを先の工程部分に引き続き絶縁部形成状態に維持する。   In this process portion, the paint supply from the first supply tank 3A and the flow of the cleaning air As in the branch filling path 13b of the second supply tank 3B (that is, the state including the removed residual cleaning liquid L are included). For the flow of the cleaning air As), the insulating unit X in the branch filling path 13a of the first feed tank 3A and the insulating unit X in the paint discharge path 4b of the second feed tank 3B are processed in the previous process portion. Subsequently, the insulating part is formed.

また、この工程部分では、洗浄用空気Asによりマニホールド28a、塗料充填路13、分岐充填路13bにおける残留洗浄液Lを排除して、それらの部分を乾燥させた後、洗浄用空気弁33aを閉弁して洗浄用空気Asの供給を停止した状態で、分岐充填路13bにおける絶縁ユニットXのピグ41を、その絶縁ユニットXにおける開閉弁43a,43bの操作による操作用空気Acの供給操作でピグ格納部45と直管40の他端部との間で往復移動させて、その直管40の内部をピグ41により清掃し、この後、ピグ41をピグ格納部45に戻した状態で、その絶縁ユニットXにおける仕切弁44a,44bを閉弁して直管40の内部に空気(主には直管40の他端部に供給した操作用空気Ac)を封じ込めることにより、分岐充填路13bにおける絶縁ユニットXを絶縁部形成状態にする。   In this process portion, the cleaning air As is used to remove the residual cleaning liquid L in the manifold 28a, the paint filling path 13, and the branch filling path 13b, and after these parts are dried, the cleaning air valve 33a is closed. In the state where the supply of the cleaning air As is stopped, the pig 41 of the insulating unit X in the branch filling path 13b is pig-stored by the operation of supplying the operating air Ac by operating the on-off valves 43a and 43b in the insulating unit X. The pipe 45 is moved back and forth between the pipe 45 and the other end of the straight pipe 40 so that the inside of the straight pipe 40 is cleaned by the pig 41. After that, the pig 41 is returned to the pig storage section 45 and the insulation is By closing the gate valves 44a and 44b in the unit X and containing air (mainly operating air Ac supplied to the other end of the straight pipe 40) inside the straight pipe 40, the branch filling path 1 The insulating unit X in b to the insulating portion forming state.

(ヘ)図9は、第1送給タンク3Aからの塗料供給による塗装工程の終了に続き、ガン側洗浄の前半部を実施している工程部分を示し、この工程部分では、塗装ガン1に対する第1送給タンク3Aからの塗料供給の終了に伴い、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXの仕切弁44a,44bを開弁して、その絶縁ユニットXでの直管内部への空気の封じ込めを解除(すなわち、絶縁部の形成を解除)する。   (F) FIG. 9 shows a process part in which the first half of the gun-side cleaning is carried out following the end of the painting process by supplying the paint from the first supply tank 3A. With the end of the paint supply from the first feed tank 3A, the gate valves 44a and 44b of the insulation unit X in the branch filling path 13a of the first feed tank 3A are opened, and the straight pipe in the insulation unit X is opened. Release air containment inside (that is, release the insulation).

また、塗料充填及びそれに続く充填側洗浄を完了した第2送給タンク3Bの系統では、塗料吐出路4bにおける絶縁ユニットXの仕切弁44a,44bを開弁して、その絶縁ユニットXでの直管内部への空気の封じ込めを解除(絶縁部の形成を解除)し、一方、先の工程部分で絶縁部形成状態にした分岐充填路13bにおける絶縁ユニットXは絶縁部形成状態に維持する。   Further, in the system of the second feed tank 3B in which the paint filling and the subsequent filling side cleaning are completed, the gate valves 44a and 44b of the insulating unit X in the paint discharge path 4b are opened, and the The containment of air into the pipe is released (the formation of the insulating portion is released), while the insulating unit X in the branch filling path 13b that has been in the insulating portion forming state in the previous process portion is maintained in the insulating portion forming state.

そして、第2送給タンク3Bの系統の充填切換弁27bを閉弁するとともに、第1送給タンク3Aの系統の充填切換弁27a及び仕切弁19aを開弁して、塗料充填路13を第1送給タンク3Aに連通させ、かつ、仕切弁7aの開弁状態の下で開閉弁8aを開弁して、塗料吐出路4aと主の塗料吐出路4とダンプ路5aの三者を連通させた状態で、洗浄液弁32aを開弁することにより、洗浄液Lを塗料切換弁ユニット28から塗料充填路13、分岐充填路13a、塗料吐出路4aに通流させて、その洗浄液Lの一部を電圧印加停止状態の下で塗装ガン1から排出するとともに、他部をダンプ路5aへ排出する。   Then, the filling switching valve 27b of the system of the second feeding tank 3B is closed, and the filling switching valve 27a and the gate valve 19a of the system of the first feeding tank 3A are opened, so that the paint filling path 13 is opened. One communication tank 3A is communicated, and the on-off valve 8a is opened under the open state of the gate valve 7a, so that the paint discharge passage 4a, the main paint discharge passage 4 and the dump passage 5a communicate with each other. In this state, the cleaning liquid valve 32a is opened to allow the cleaning liquid L to flow from the paint switching valve unit 28 to the paint filling path 13, the branch filling path 13a, and the paint discharge path 4a. Is discharged from the coating gun 1 while the voltage application is stopped, and the other part is discharged to the dump path 5a.

すなわち、この洗浄液送給により、ガン側洗浄の前半部として、次の塗料Tの通流に備え第1送給タンク3A、塗料吐出路4a、主の塗料吐出路4を洗浄液Lにより洗浄する。   That is, by supplying the cleaning liquid, the first supply tank 3A, the paint discharge path 4a, and the main paint discharge path 4 are cleaned by the cleaning liquid L in preparation for the next flow of the paint T as the first half of the gun side cleaning.

また、この工程部分では、洗浄液弁34a,35aを開弁して、洗浄液Lをカップ内部用及びカップ外部用の洗浄用路6a,6bを通じて塗装ガン1におけるベルカップ1aの内側及び外側に送給し、これにより、次の塗料Tの放出に備えてベルカップ1aの内側及び外側を洗浄液Lにより洗浄する。   Further, in this process part, the cleaning liquid valves 34a and 35a are opened, and the cleaning liquid L is supplied to the inside and outside of the bell cup 1a in the coating gun 1 through the cleaning paths 6a and 6b for the inside and outside of the cup. Thus, the inner and outer sides of the bell cup 1a are cleaned with the cleaning liquid L in preparation for the next discharge of the paint T.

(ト)図10は、第1送給タンク3Aからの塗料供給による塗装工程の終了に続くガン側洗浄の後半部を実施している工程部分を示し、この工程部分では、洗浄液弁32a及びタンク切換弁11aを閉弁するのに対し開閉弁10aを開弁して、洗浄液Lに代え洗浄用空気Asを、ガン側洗浄用給気路9aから塗料吐出路4aに通流させて、その洗浄用空気Asの一部を電圧印加停止状態の下で塗装ガン1から排出するとともに、他部をダンプ路5aへ排出し、これにより、ガン側洗浄の後半部として、先に洗浄液Lをもって洗浄した塗料吐出路4a及び主の塗料吐出路4における残留洗浄液Lをガン側洗浄用給気路9aからの洗浄用空気Asにより排除して、それらの部分を乾燥させる。   (G) FIG. 10 shows a process part in which the second half of the gun-side cleaning following the end of the painting process by supplying the paint from the first supply tank 3A is performed. In this process part, the cleaning liquid valve 32a and the tank are shown. While the switching valve 11a is closed, the on-off valve 10a is opened, and the cleaning air As is replaced with the cleaning liquid L from the gun-side cleaning air supply path 9a to the paint discharge path 4a, and the cleaning is performed. A part of the working air As is discharged from the coating gun 1 under the state where the voltage application is stopped, and the other part is discharged to the dump path 5a, thereby cleaning with the cleaning liquid L first as the rear half of the gun side cleaning. The residual cleaning liquid L in the paint discharge path 4a and the main paint discharge path 4 is removed by the cleaning air As from the gun-side cleaning air supply path 9a, and those portions are dried.

また、この塗装工程では、洗浄液弁34a,35aを閉弁するとともに、洗浄用空気弁36a,37aを開弁して、洗浄液Lに代え洗浄用空気Asをカップ内部用及びカップ外部用の洗浄用路6a,6bを通じて塗装ガン1におけるベルカップ1aの内側及び外側に送給し、これにより、先に洗浄液Lをもって洗浄したベルカップ1aの内側及び外側における残留洗浄液Lを洗浄用空気Asにより排除して、それらの部分を乾燥させる。   Further, in this painting process, the cleaning liquid valves 34a and 35a are closed and the cleaning air valves 36a and 37a are opened so that the cleaning air As is used for cleaning the cup interior and the cup exterior instead of the cleaning liquid L. Through the passages 6a and 6b, the paint gun 1 is fed to the inside and the outside of the bell cup 1a, thereby removing the residual cleaning liquid L inside and outside the bell cup 1a previously cleaned with the cleaning liquid L by the cleaning air As. And dry those parts.

そして、この工程部分では、ガン側洗浄用給気路9aからの洗浄用空気Asにより塗料吐出路4a及び主の塗料吐出路4における残留洗浄液Lを排除して、それら部分を乾燥させた後、開閉弁10aを閉弁してガン側洗浄用給気路9aからの洗浄用空気Asの供給を停止した状態で、塗料吐出路4aにおける絶縁ユニットXのピグ41を、その絶縁ユニットXにおける開閉弁43a,43bの操作による操作用空気Acの供給操作でピグ格納部45と直管40の他端部との間で往復移動させて、その直管40の内部をピグ41により清掃し、この後、ピグ41をピグ格納部45に戻した状態で、その絶縁ユニットXにおける仕切弁44a,44bを閉弁して直管40の内部に空気(主には直管40の他端部に供給した操作用空気Ac)を封じ込めることにより、塗料吐出路4aにおける絶縁ユニットXを絶縁部形成状態にする。   In this process portion, the cleaning air As from the gun-side cleaning air supply passage 9a is used to remove the residual cleaning liquid L in the paint discharge passage 4a and the main paint discharge passage 4, and after these portions are dried, In a state where the on-off valve 10a is closed and the supply of the cleaning air As from the gun-side cleaning air supply passage 9a is stopped, the pig 41 of the insulating unit X in the paint discharge passage 4a is connected to the on-off valve in the insulating unit X. By reciprocating between the pig storage part 45 and the other end of the straight pipe 40 by the operation of supplying the operation air Ac by the operation of 43a, 43b, the inside of the straight pipe 40 is cleaned by the pig 41, and thereafter In the state where the pig 41 is returned to the pig storage unit 45, the gate valves 44a and 44b in the insulation unit X are closed and air is supplied into the straight pipe 40 (mainly supplied to the other end of the straight pipe 40). Seals the operating air Ac) By Mel, the insulating unit X in the paint discharge passage 4a in the insulating portion forming state.

また、先の工程部分に引き続き、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXを絶縁部形成状態に維持する。   Further, following the previous process portion, the insulating unit X in the branch filling path 13b of the second supply tank 3B is maintained in the insulating portion formation state.

(チ)図11は、第2送給タンク3Bからの塗料供給による塗装に先立って実施する捨吹き工程を示し、この工程では、第2送給タンク3Bから塗料吐出路4bを通じて塗装ガン1に供給する塗料Tのうち初期のものを、電圧印加による帯電を施さない状態で塗装ガン1から排出する。   (H) FIG. 11 shows a blowing step performed prior to painting by supplying paint from the second supply tank 3B. In this step, the coating gun 1 is passed from the second supply tank 3B through the paint discharge path 4b. The initial coating material T to be supplied is discharged from the coating gun 1 without being charged by voltage application.

そして、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXと、第1送給タンク3Aの塗料吐出路4aにおける絶縁ユニットXとを、先の工程に引き続き直管40の内部に空気を封じ込めた絶縁部形成状態に維持し、これにより、前述(イ)と同様、次の塗装工程において塗装ガン1での印加電圧が漏洩的に塗料経路の上流側に及ぶのを確実に防止する。   Then, the insulation unit X in the branch filling path 13b of the second feed tank 3B and the insulation unit X in the paint discharge path 4a of the first feed tank 3A are passed through the straight pipe 40 following the previous step. By maintaining the encapsulated insulating portion formation state, it is possible to reliably prevent the applied voltage at the painting gun 1 from leaking to the upstream side of the paint path in the next painting step, as in the case of (a) above.

(リ)図12は、第2送給タンク3Bからの塗料供給により被塗物Wを塗装する塗装工程に併行して、第1送給タンク3Aへの塗料充填を開始した工程部分を示し、この工程部分では、塗装工程の実施として、第2送給タンク3Bから塗料吐出路4bを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (L) FIG. 12 shows a process portion in which the filling of the first feeding tank 3A is started in parallel with the painting process of painting the article W by the coating material supply from the second feeding tank 3B. In this process part, as the execution of the painting process, the paint T supplied from the second supply tank 3B to the paint gun 1 through the paint discharge path 4b is discharged from the paint gun 1 while being charged by voltage application.

また、開閉弁23aを開弁して、第1送給タンク3Aを逃がし路24aを通じドレン路17aに連通させた状態で、次の塗装工程において必要な塗料種の塗料Tを塗料切換弁ユニット28から塗料充填路13及び分岐充填路13aを通じて第1送給タンク3Aに充填することを開始し、この充填塗料Tのうち初期のものは、逃がし路24aを通じてドレン路17aへ排出する。   Further, in the state where the on-off valve 23a is opened and the first supply tank 3A is in communication with the drain path 17a through the escape path 24a, the paint type T necessary for the next painting process is applied to the paint switching valve unit 28. Then, filling of the first feed tank 3A through the paint filling path 13 and the branch filling path 13a is started, and the initial one of the filled paint T is discharged to the drain path 17a through the escape path 24a.

そして、この工程部分では、第2送給タンク3Bからの塗料供給及び第1送給タンク3Aへの塗料充填に対して、先の工程に引き続き、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXと、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットXとを絶縁部形成状態に維持する。   Then, in this process part, for the paint supply from the second supply tank 3B and the paint filling to the first supply tank 3A, in the branch filling path 13b of the second supply tank 3B, following the previous process. The insulating unit X and the insulating unit X in the paint discharge path 4b of the second supply tank 3B are maintained in the insulating portion forming state.

(ヌ)図13は、第2送給タンク3Bからの塗料供給による塗装工程に併行して、先に開始した第1送給タンク3Aへの塗料充填を進行している工程部分を示し、この工程部分では、前記(リ)と同じく塗装工程の実施として、第2送給タンク3Bから塗料吐出路4bを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (N) FIG. 13 shows a process part in which the filling of the first supply tank 3A, which has been started earlier, is proceeding in parallel with the coating process by supplying the paint from the second supply tank 3B. In the process part, as in the case of (i) above, the coating process is carried out, and the paint T supplied from the second feed tank 3B to the paint gun 1 through the paint discharge path 4b is discharged from the paint gun 1 while being charged by applying a voltage. Let

また、開閉弁23aを閉弁して充填塗料Tの逃がし路24aへの流出を阻止した状態で、次の塗装工程において必要な塗料種の塗料Tを塗料切換弁ユニット28から塗料充填路13及び分岐充填路13aを通じて第1送給タンク3Aに充填する。   Further, in a state where the on-off valve 23a is closed to prevent the filled paint T from flowing out to the escape path 24a, the paint T of the necessary paint type in the next painting process is supplied from the paint switching valve unit 28 to the paint filling path 13 and The first feed tank 3A is filled through the branch filling path 13a.

そして、この工程部分では、先の工程部分と同じく、第2送給タンク3Bからの塗料供給及び第1送給タンク3Aへの塗料充填に対して、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXと、第1送給タンク3Aの塗料吐出路4aにおける絶縁ユニットXとを引き続き絶縁部形成状態に維持する。   In this process part, as in the previous process part, the branch supply path 13b of the second supply tank 3B is used for supplying paint from the second supply tank 3B and filling paint into the first supply tank 3A. And the insulating unit X in the paint discharge path 4a of the first feed tank 3A are continuously maintained in the insulating portion forming state.

(ル)図14は、第2送給タンク3Bからの塗料供給による塗装工程に併行して、第1送給タンク3Aへの塗料充填の完了に続く充填側洗浄の前半部を実施している工程部分を示し、この工程部分では、前記(リ),(ヌ)と同じく塗装工程の実施として、第2送給タンク3Bから塗料吐出路4bを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (L) FIG. 14 shows the first half of the filling-side cleaning following the completion of the filling of the paint into the first feed tank 3A in parallel with the painting process by the paint feed from the second feed tank 3B. The process part is shown, and in this process part, the paint T supplied from the second supply tank 3B to the paint gun 1 through the paint discharge path 4b is applied by applying a voltage as in the case of the coating process as in (ri) and (nu). Release from the paint gun 1 in a charged state.

また、仕切弁19aを閉弁するとともに、開閉弁18aを開弁して分岐充填路13aをドレン路17aに連通させた状態で、洗浄液弁32aを開弁して洗浄液Lを、塗料切換弁ユニット28から塗料充填路13、分岐充填路13aに通流させてドレン路17aへ排出し、これにより、充填側洗浄の前半部として、次の塗料Tの通流に備え塗料切換弁ユニット28のマニホールド28a、塗料充填路13、分岐充填路13aを洗浄液Lにより洗浄する。   In addition, the gate valve 19a is closed and the on-off valve 18a is opened so that the branch filling passage 13a is in communication with the drain passage 17a, and the cleaning liquid valve 32a is opened to supply the cleaning liquid L to the paint switching valve unit. 28 is passed through the paint filling passage 13 and the branch filling passage 13a and discharged to the drain passage 17a. As a result, the manifold of the paint switching valve unit 28 is prepared for the passage of the next paint T as the first half of the filling side cleaning. The cleaning liquid L is used to clean the paint filling path 13 and the branch filling path 13a.

そして、この工程部分では、第2塗料タンク3Bからの塗料供給及び第1送給タンク3Aの分岐充填路13aに対する洗浄液供給に対して、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXと、第1送給タンク3Aの塗料吐出路4aにおける絶縁ユニットXとを、先の工程部分に引き続き絶縁部形成状態に維持する。   In this process portion, the insulating unit X in the branch filling path 13b of the second supply tank 3B is supplied to the paint supply from the second paint tank 3B and the cleaning liquid supply to the branch filling path 13a of the first supply tank 3A. And the insulation unit X in the coating material discharge path 4a of the 1st feed tank 3A is maintained in the insulation part formation state following the previous process part.

(ヲ)図15は、第2送給タンク3Bからの塗料供給による塗装工程に併行して、第1送給タンク3Aへの塗料充填の完了に続く充填側洗浄の後半部を実施している工程部分を示し、この工程部分では、前記(リ)〜(ル)と同じく塗装工程の実施として、第2送給タンク3Bから塗料吐出路4bを通じ塗装ガン1に供給する塗料Tを電圧印加により帯電させた状態で塗装ガン1から放出させる。   (W) FIG. 15 shows the second half of the filling side cleaning following the completion of the paint filling to the first feed tank 3A in parallel with the painting process by the paint feed from the second feed tank 3B. The process part is shown, and in this process part, the paint T supplied from the second supply tank 3B to the paint gun 1 through the paint discharge path 4b is applied by applying a voltage as in the case of the painting process as in (Li) to (Le). Release from the paint gun 1 in a charged state.

また、洗浄液弁32aを閉弁するとともに洗浄用空気弁33aを開弁して、洗浄液Lに代え洗浄用空気Asを、塗料切換弁ユニット28から塗料充填路13、分岐充填路13aに通流させてドレン路17aへ排出し、これにより、充填側洗浄の後半部として、先に洗浄液Lをもって洗浄した塗料切換弁ユニット28のマニホールド28a、塗料充填路13、分岐充填路13aにおける残留洗浄液Lを洗浄用空気Asにより排除して、それらの部分を乾燥させる。   Further, the cleaning liquid valve 32a is closed and the cleaning air valve 33a is opened so that the cleaning air As instead of the cleaning liquid L is allowed to flow from the paint switching valve unit 28 to the paint filling path 13 and the branch filling path 13a. As a result, the residual cleaning liquid L in the manifold 28a, the paint filling path 13, and the branch filling path 13a of the paint switching valve unit 28 previously cleaned with the cleaning liquid L is cleaned as the latter half of the filling side cleaning. Exclude them with working air As and dry those parts.

そして、この工程部分では、第2送給タンク3Bからの塗料供給及び第1送給タンク3Aの分岐充填路13aにおける洗浄用空気Asの通流(すなわち、排除した残留洗浄液Lを含む状態となる洗浄用空気Asの通流)に対して、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXと、第1送給タンク3Aからの塗料吐出路4aにおける絶縁ユニットXとを先の工程部分に引き続き絶縁部形成状態に維持する。   In this process portion, the paint supply from the second supply tank 3B and the flow of the cleaning air As in the branch filling passage 13a of the first supply tank 3A (that is, the state including the removed residual cleaning liquid L are included). For the flow of cleaning air As), the insulating unit X in the branch filling path 13b of the second supply tank 3B and the insulating unit X in the paint discharge path 4a from the first supply tank 3A are processed in the previous step. The insulation part is formed in a state following the part.

また、この工程部分では、洗浄用空気Asによりマニホールド28a、塗料充填路13、分岐充填路13aにおける残留洗浄液Lを排除して、それらの部分を乾燥させた後、洗浄用空気弁33aを閉弁して洗浄用空気Asの供給を停止した状態で、分岐充填路13aにおける絶縁ユニットXのピグ41を、その絶縁ユニットXにおける開閉弁43a,43bの操作による操作用空気Acの供給操作でピグ格納部45と直管40の他端部との間で往復移動させて、その直管40の内部をピグ41により清掃し、この後、ピグ41をピグ格納部45に戻した状態で、その絶縁ユニットXにおける仕切弁44a,44bを閉弁して直管40の内部に空気(主には直管40の他端部に供給した操作用空気Ac)を封じ込めることにより、分岐充填路13aにおける絶縁ユニットXを絶縁部形成状態にする。   In this process part, the cleaning air As is used to remove the residual cleaning liquid L in the manifold 28a, the paint filling path 13, and the branch filling path 13a, and after these parts are dried, the cleaning air valve 33a is closed. In the state where the supply of the cleaning air As is stopped, the pig 41 of the insulating unit X in the branch filling passage 13a is stored in the pig by the operation of supplying the operating air Ac by operating the on-off valves 43a and 43b in the insulating unit X. The pipe 45 is moved back and forth between the pipe 45 and the other end of the straight pipe 40 so that the inside of the straight pipe 40 is cleaned by the pig 41. After that, the pig 41 is returned to the pig storage section 45 and the insulation is By closing the gate valves 44a and 44b in the unit X and containing air (mainly operating air Ac supplied to the other end of the straight pipe 40) inside the straight pipe 40, the branch filling path 1 The insulating unit X in a to the insulating portion forming state.

(ワ)図16は、第2送給タンク3Bからの塗料供給による塗装工程の終了に続き、ガン側洗浄の前半部を実施している工程部分を示し、この工程部分では、塗装ガン1に対する第2送給タンク3Bからの塗料供給の終了に伴い、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットXの仕切弁44a,44bを開弁して、その絶縁ユニットXでの直管内部への空気の封じ込めを解除(すなわち、絶縁部の形成を解除)する。   (W) FIG. 16 shows a process part in which the first half of the gun-side cleaning is performed following the end of the painting process by supplying the paint from the second supply tank 3B. Along with the end of the paint supply from the second feed tank 3B, the gate valves 44a and 44b of the insulation unit X in the branch filling path 13b of the second feed tank 3B are opened, and the straight pipe in the insulation unit X is opened. Release air containment inside (that is, release the insulation).

また、塗料充填及びそれに続く充填側洗浄を完了した第1送給タンク3Aの系統では、塗料吐出路4aにおける絶縁ユニットXの仕切弁44a,44bを開弁して、その絶縁ユニットXでの直管内部への空気の封じ込めを解除(絶縁部の形成を解除)し、一方、先の工程部分で絶縁部形成状態にした分岐充填路13aにおける絶縁ユニットXは絶縁部形成状態に維持する。   Further, in the system of the first feed tank 3A that has completed the paint filling and the subsequent filling side cleaning, the gate valves 44a and 44b of the insulation unit X in the paint discharge passage 4a are opened, and The containment of air into the tube is released (the formation of the insulating portion is released), while the insulating unit X in the branch filling path 13a that has been in the insulating portion forming state in the previous process portion is maintained in the insulating portion forming state.

そして、第1送給タンク3Aの系統の充填切換弁27aを閉弁するとともに、第2送給タンク3Bの系統の充填切換弁27b及び仕切弁19bを開弁して、塗料充填路13を第2送給タンク3Bに連通させ、かつ、仕切弁7bの開弁状態の下で開閉弁8bを開弁して、塗料吐出路4bと主の塗料吐出路4とダンプ路5bの三者を連通させた状態で、洗浄液弁32aを開弁することにより、洗浄液Lを塗料切換弁ユニット28から塗料充填路13、分岐充填路13b、塗料吐出路4bに通流させて、その洗浄液Lの一部を電圧印加停止状態の下で塗装ガン1から排出するとともに、他部をダンプ路5bへ排出する。   Then, the filling switching valve 27a of the system of the first feed tank 3A is closed, and the filling switching valve 27b and the gate valve 19b of the system of the second feeding tank 3B are opened, and the paint filling passage 13 is opened. 2 The communication between the paint delivery path 4b, the main paint delivery path 4 and the dump path 5b is made to communicate with the feed tank 3B and the on-off valve 8b is opened with the gate valve 7b open. In this state, by opening the cleaning liquid valve 32a, the cleaning liquid L is caused to flow from the paint switching valve unit 28 to the paint filling path 13, the branch filling path 13b, and the paint discharge path 4b. Is discharged from the coating gun 1 under the state where the voltage application is stopped, and the other part is discharged to the dump path 5b.

すなわち、この洗浄液送給により、ガン側洗浄の前半部として、次の塗料Tの通流に備え第2送給タンク3B、塗料吐出路4b、主の塗料吐出路4を洗浄液Lにより洗浄する。   That is, by supplying the cleaning liquid, the second supply tank 3B, the paint discharge path 4b, and the main paint discharge path 4 are cleaned with the cleaning liquid L in preparation for the next flow of the paint T as the first half of the gun side cleaning.

また、この工程部分では、洗浄液弁34a,35aを開弁して、洗浄液Lをカップ内部用及びカップ外部用の洗浄用路6a,6bを通じて塗装ガン1におけるベルカップ1aの内側及び外側に送給し、これにより、次の塗料Tの放出に備えてベルカップ1aの内側及び外側を洗浄液Lにより洗浄する。   Further, in this process part, the cleaning liquid valves 34a and 35a are opened, and the cleaning liquid L is supplied to the inside and outside of the bell cup 1a in the coating gun 1 through the cleaning paths 6a and 6b for the inside and outside of the cup. Thus, the inner and outer sides of the bell cup 1a are cleaned with the cleaning liquid L in preparation for the next discharge of the paint T.

(カ)図17は、第2送給タンク3Bからの塗料供給による塗装工程の終了に続くガン側洗浄の後半部を実施している工程部分を示し、この工程部分では、洗浄液弁32a及びタンク切換弁11bを閉弁するのに対し開閉弁10bを開弁して、洗浄液Lに代え洗浄用空気Asを、ガン側洗浄用給気路9bから塗料吐出路4bに通流させて、その洗浄用空気Asの一部を電圧印加停止状態の下で塗装ガン1から排出するとともに、他部をダンプ路5bへ排出し、これにより、ガン側洗浄の後半部として、先に洗浄液Lをもって洗浄した塗料吐出路4b及び主の塗料吐出路4における残留洗浄液Lをガン側洗浄用給気路9bからの洗浄用空気Asにより排除して、それらの部分を乾燥させる。   (F) FIG. 17 shows a process part in which the second half of the gun-side cleaning following the end of the painting process by supplying the paint from the second feed tank 3B is performed. In this process part, the cleaning liquid valve 32a and the tank are shown. While the switching valve 11b is closed, the on-off valve 10b is opened, and the cleaning air As is passed through the gun-side cleaning air supply path 9b to the paint discharge path 4b instead of the cleaning liquid L, and the cleaning is performed. A part of the working air As is discharged from the coating gun 1 under the state where the voltage application is stopped, and the other part is discharged to the dump path 5b, thereby cleaning with the cleaning liquid L first as the rear half of the gun side cleaning. The residual cleaning liquid L in the paint discharge path 4b and the main paint discharge path 4 is removed by the cleaning air As from the gun-side cleaning air supply path 9b, and those portions are dried.

また、この塗装工程では、洗浄液弁34a,35aを閉弁するとともに、洗浄用空気弁36a,37aを開弁して、洗浄液Lに代え洗浄用空気Asをカップ内部用及びカップ外部用の洗浄用路6a,6bを通じて塗装ガン1におけるベルカップ1aの内側及び外側に送給し、これにより、先に洗浄液Lをもって洗浄したベルカップ1aの内側及び外側における残留洗浄液Lを洗浄用空気Asにより排除して、それらの部分を乾燥させる。   Further, in this painting process, the cleaning liquid valves 34a and 35a are closed and the cleaning air valves 36a and 37a are opened so that the cleaning air As is used for cleaning the cup interior and the cup exterior instead of the cleaning liquid L. Through the passages 6a and 6b, the paint gun 1 is fed to the inside and the outside of the bell cup 1a, thereby removing the residual cleaning liquid L inside and outside the bell cup 1a previously cleaned with the cleaning liquid L by the cleaning air As. And dry those parts.

そして、この工程部分では、ガン側洗浄用給気路9bからの洗浄用空気Asにより塗料吐出路4b及び主の塗料吐出路4における残留洗浄液Lを排除して、それら部分を乾燥させた後、開閉弁10bを閉弁してガン側洗浄用給気路9bからの洗浄用空気Asの供給を停止した状態で、塗料吐出路4bにおける絶縁ユニットXのピグ41を、その絶縁ユニットXにおける開閉弁43a,43bの操作による操作用空気Acの供給操作でピグ格納部45と直管40の他端部との間で往復移動させて、その直管40の内部をピグ41により清掃し、この後、ピグ41をピグ格納部45に戻した状態で、その絶縁ユニットXにおける仕切弁44a,44bを閉弁して直管40の内部に空気(主には直管40の他端部に供給した操作用空気Ac)を封じ込めることにより、塗料吐出路4bにおける絶縁ユニットXを絶縁部形成状態にする。   In this process portion, the cleaning air As from the gun-side cleaning air supply passage 9b is used to eliminate the residual cleaning liquid L in the paint discharge passage 4b and the main paint discharge passage 4, and after these portions are dried, With the on-off valve 10b closed and the supply of the cleaning air As from the gun-side cleaning air supply passage 9b stopped, the pig 41 of the insulating unit X in the paint discharge passage 4b is connected to the on-off valve in the insulating unit X. By reciprocating between the pig storage part 45 and the other end of the straight pipe 40 by the operation of supplying the operation air Ac by the operation of 43a, 43b, the inside of the straight pipe 40 is cleaned by the pig 41, and thereafter In the state where the pig 41 is returned to the pig storage unit 45, the gate valves 44a and 44b in the insulation unit X are closed and air is supplied into the straight pipe 40 (mainly supplied to the other end of the straight pipe 40). Seals the operating air Ac) By Mel, the insulating unit X in the paint discharge passage 4b in the insulating portion forming state.

また、先の工程部分に引き続き、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットXを絶縁部形成状態に維持する。   Further, following the previous process portion, the insulating unit X in the branch filling path 13a of the first supply tank 3A is maintained in the insulating portion forming state.

つまり、この塗装装置では、上記(イ)〜(カ)を繰り返すことにより、複数の被塗物Wに対して、それぞれ所要塗料種の塗料Ta〜Tnによる塗装を順次に実施する。   That is, in this coating apparatus, by repeating the above (a) to (f), the plurality of objects to be coated W are sequentially coated with the required paint types of paints Ta to Tn, respectively.

以上、本第1実施形態の塗装装置では、送給タンク3A,3Bから圧送手段Pにより加圧供給される塗料Tを電圧印加により帯電させた状態で放出する塗装ガン1を備え、この塗装ガン1に対し複数の送給タンク3A,3B各々の塗料吐出路4a,4bを接続するとともに、それら送給タンク3A,3Bのうち塗装ガン1に対して塗料供給する送給タンク3A,3Bを選択的に切り換えるタンク切換弁11a,11bを設け、送給タンク3A,3Bの夫々に塗料充填路13から分岐した分岐充填路13a,13bを接続するとともに、複数の送給タンク3A,3Bのうち塗料充填路13からの塗料充填の対象とする送給タンク3A,3Bを選択的に切り換える充填切換弁27a,27b、及び、塗料充填路13を通じて送給タンク3A,3Bに充填する塗料Tの塗料種を切り換える塗料切換弁30a〜30nを設ける基本構成を採っている。   As described above, the coating apparatus according to the first embodiment includes the coating gun 1 that discharges the paint T, which is supplied under pressure from the feed tanks 3A and 3B by the pressure feeding means P, in a state where the paint T is charged by voltage application. 1 is connected to the paint discharge passages 4a and 4b of the plurality of feed tanks 3A and 3B, and the feed tanks 3A and 3B for supplying the paint to the paint gun 1 are selected from the feed tanks 3A and 3B. Tank switching valves 11a and 11b are provided for switching, and branch filling passages 13a and 13b branched from the paint filling passage 13 are connected to the feed tanks 3A and 3B, respectively, and the paint among the plurality of feed tanks 3A and 3B is connected. Filling switching valves 27a and 27b for selectively switching the feed tanks 3A and 3B to be filled with paint from the filling path 13 and the feed tanks 3A and 3B through the paint filling path 13 It adopts a basic configuration in which the paint selector valve 30a~30n for switching the paint type paint T to be filled.

そして、この基本構成において、ピグ41を内装するとともにピグ格納部45及びピグ操作手段を設けた絶縁対象部分Sとしての絶縁ユニットXにおける直管40を、塗料管路としての塗料吐出路4a,4bの夫々及び分岐充填路13a,13bの夫々に設けた構成にしてある。   In this basic configuration, the straight pipe 40 in the insulation unit X as the insulation target portion S, in which the pig 41 is housed and the pig storage 45 and the pig operating means are provided, is used as the paint discharge paths 4a and 4b as the paint pipes. And the branch filling passages 13a and 13b.

また、洗浄液供給路32及び洗浄液弁32aは、絶縁対象部分Sとしての絶縁ユニットXにおける直管40の内部を塗料Tに代えての洗浄液Lの通流により洗浄する洗浄手段を構成し、絶縁ユニットXにおける操作用空気Asの加圧供給路42a,42b及びそれらに介装した開閉弁43a,43bは、ピグ操作手段を構成するとともに、直管40に供給する操作用空気Asを絶縁流体として、絶縁流体が充満する絶縁部を絶縁対象部分Sとしての絶縁ユニットXにおける直管40の内部に形成する絶縁部形成手段を構成する。   The cleaning liquid supply path 32 and the cleaning liquid valve 32a constitute cleaning means for cleaning the inside of the straight pipe 40 in the insulating unit X as the insulation target portion S by the flow of the cleaning liquid L instead of the paint T, and the insulating unit The pressure supply passages 42a and 42b of the operation air As in X and the on-off valves 43a and 43b interposed therebetween constitute a pig operation means, and the operation air As supplied to the straight pipe 40 is used as an insulating fluid. The insulating part forming means for forming the insulating part filled with the insulating fluid inside the straight pipe 40 in the insulating unit X as the part to be insulated S is configured.

〔第2実施形態〕
図18は、前述第1実施形態で示した塗装装置において、塗料吐出路4a,4b及び分岐充填路13a,13bに介装する絶縁ユニットXを別方式の絶縁ユニットX′に変更した塗装装置を示し、この別方式の絶縁ユニットX′では、図19に示す如く、分岐充填路13a,13bや塗料吐出路4a,4bにおいて絶縁対象部分Sを形成する直管40′をユニット基体とし、分岐充填路13a,13bや塗料吐出路4a,4bにおける上流側部分(塗料の入口管路)と下流側部分(塗料の出口路)とのうち、一方を仕切弁46aを介して直管40′の一端に接続し、他方を仕切弁46bを介して直管40′の他端に接続する。
[Second Embodiment]
FIG. 18 shows a coating apparatus in which the insulation unit X interposed in the paint discharge passages 4a and 4b and the branch filling passages 13a and 13b in the coating apparatus shown in the first embodiment is changed to another type of insulation unit X ′. In this other type of insulation unit X ′, as shown in FIG. 19, the straight pipe 40 ′ forming the insulation target portion S in the branch filling passages 13a, 13b and the paint discharge passages 4a, 4b is used as the unit base, and the branch filling is performed. One of the upstream portion (paint inlet passage) and the downstream portion (paint outlet passage) of the passages 13a and 13b and the paint discharge passages 4a and 4b is connected to one end of the straight pipe 40 'via the gate valve 46a. The other is connected to the other end of the straight pipe 40 'through the gate valve 46b.

また、直管40′の一端部には絶縁用排液路47aを接続し、直管40の他端部には絶縁用給液路47bを接続する構造(換言すれば、絶縁用排液路47aと絶縁用給液路47bとを、それらの直管40′に対する接続箇所が管長手方向に離間する状態にして仕切弁46a,46bどうしの間で直管40′に接続する構造)にしてあり、それら絶縁用排液路47a及び絶縁用給液路47bには開閉弁48a,48bを介装してある。   Further, a structure in which an insulating drainage path 47a is connected to one end of the straight pipe 40 'and an insulating liquid supply path 47b is connected to the other end of the straight pipe 40 (in other words, an insulating drainage path). 47a and the insulating liquid supply passage 47b are connected to the straight pipe 40 'between the gate valves 46a and 46b in a state in which the connecting points to the straight pipe 40' are separated in the pipe longitudinal direction. On-off valves 48a and 48b are interposed in the insulating drainage path 47a and the insulating liquid supply path 47b.

そして、この塗装装置では、塗料吐出路4a,4b及び分岐充填路13a,13bに介装した4つの絶縁ユニットX′夫々の絶縁用排液路47aを、液タンク49における液戻し部に接続するとともに、それらの4つの絶縁ユニットX′夫々の絶縁用給液路47bを、液タンク49からの主の絶縁用給液路50に対し並列的に接続してあり、主の絶縁用給液路50には循環ポンプ51を介装してある。   In this coating apparatus, the insulating drainage passage 47a of each of the four insulating units X ′ interposed in the coating material discharge passages 4a and 4b and the branch filling passages 13a and 13b is connected to the liquid return portion in the liquid tank 49. In addition, the insulating liquid supply passage 47b of each of the four insulating units X ′ is connected in parallel to the main insulating liquid supply path 50 from the liquid tank 49, and the main insulating liquid supply path 50 is provided with a circulation pump 51.

つまり、4つの絶縁ユニットX′の夫々につき、循環ポンプ51の運転下において、仕切弁46a,46bを閉弁した状態で開閉弁48a,48bを開くことにより、絶縁用給液路47b及び絶縁用排液路47aを通じての循環形態で、液タンク49における絶縁液R(電気絶縁性を有する液体)を直管40′の内部に充満状態で通流させ、これにより、絶縁対象部分Sとしての直管40′の内部に電気的な絶縁部を形成するようにしてある。   In other words, for each of the four insulation units X ′, by opening the on-off valves 48a and 48b with the gate valves 46a and 46b closed under the operation of the circulation pump 51, the insulation liquid supply path 47b and the insulation liquid passage 47b are opened. In the form of circulation through the drainage passage 47a, the insulating liquid R (liquid having electrical insulating properties) in the liquid tank 49 is caused to flow through the inside of the straight pipe 40 'in a full state. An electrically insulating portion is formed inside the tube 40 '.

前述第1実施形態において示した(イ)〜(カ)の各工程に対応させて上記4つの絶縁ユニットX′の具体的操作形態について説明すると、(イ)〜(ホ)の工程部分(図4〜図8)では、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットX′と、第2送給タンク3Bの塗料吐出路4bにおける絶縁ユニットX′とを、仕切弁46a,46bの閉弁下で直管40′の内部に絶縁液Rを通流させる絶縁部形成状態に維持する。   The specific operation modes of the four insulating units X ′ will be described in correspondence with the respective steps (a) to (f) shown in the first embodiment. Steps (a) to (e) (FIG. 4 to 8), the insulating unit X 'in the branch filling path 13a of the first feeding tank 3A and the insulating unit X' in the paint discharge path 4b of the second feeding tank 3B are connected to the gate valves 46a and 46b. Under the valve closing condition, the insulating part is formed so that the insulating liquid R flows through the straight pipe 40 '.

そして、(ホ)の工程部分では、洗浄用空気Asによりマニホールド28a、塗料充填路13、分岐充填路13bにおける残留洗浄液Lを排除して、それらの部分を乾燥させた後、洗浄用空気弁33aを閉弁して洗浄用空気Asの供給を停止した状態で、分岐充填路13bにおける絶縁ユニットX′の仕切弁46a,46bを閉弁するとともに開閉弁48a,48bを開いて、その絶縁ユニットX′の直管40′の内部に絶縁液Rを充満状態で通流させ、これにより、分岐充填路13bにおける絶縁ユニットX′を絶縁部形成状態にする。   In the step (e), the cleaning air As is used to remove the residual cleaning liquid L in the manifold 28a, the paint filling path 13, and the branch filling path 13b, and after these parts are dried, the cleaning air valve 33a. Is closed and the supply of the cleaning air As is stopped, the gate valves 46a and 46b of the insulating unit X 'in the branch filling passage 13b are closed and the on-off valves 48a and 48b are opened, and the insulating unit X The insulating liquid R is allowed to flow in the full state of the straight pipe 40 ', thereby bringing the insulating unit X' in the branch filling path 13b into an insulating portion forming state.

(ヘ)の工程部分(図9参照)では、塗装ガン1に対する第1送給タンク3Aからの塗料供給の終了に伴い、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットX′の開閉弁48a,48bを閉弁するとともに仕切弁46a,46bを開弁して、その絶縁ユニットX′での直管内部に対する絶縁液Rの通流を終了(すなわち、絶縁部の形成を解除)する。   In step (f) (see FIG. 9), the insulation unit X ′ is opened and closed in the branch filling path 13a of the first feed tank 3A as the paint supply from the first feed tank 3A to the coating gun 1 is completed. The valves 48a and 48b are closed and the gate valves 46a and 46b are opened, and the flow of the insulating liquid R to the inside of the straight pipe in the insulating unit X ′ is finished (that is, the formation of the insulating portion is released). .

また、この(ヘ)の工程では、塗料充填及びそれに続く充填側洗浄を完了した第2送給タンク3Bの系統において、塗料吐出路4bにおける絶縁ユニットX′の開閉弁48a,48bを閉弁するとともに仕切弁46a,46bを開弁して、その絶縁ユニットX′での直管内部に対する絶縁液Rの通流を終了(すなわち、絶縁部の形成を解除)し、一方、先の工程部分で絶縁部形成状態にした分岐充填路13bにおける絶縁ユニットX′は仕切弁46a,46bの閉弁下で直管40′の内部に絶縁液Rを通流させる絶縁部形成状態に維持する。   In the step (f), in the system of the second feed tank 3B in which the paint filling and the subsequent filling side cleaning are completed, the on-off valves 48a and 48b of the insulating unit X ′ in the paint discharge path 4b are closed. At the same time, the gate valves 46a and 46b are opened to terminate the flow of the insulating liquid R to the inside of the straight pipe in the insulating unit X ′ (that is, release the formation of the insulating portion). The insulating unit X ′ in the branch filling passage 13b in the insulating portion forming state is maintained in the insulating portion forming state in which the insulating liquid R flows through the straight pipe 40 ′ under the shutoff of the gate valves 46a and 46b.

(ト)の工程部分(図10参照)では、ガン側洗浄用給気路9aからの洗浄用空気Asにより塗料吐出路4a及び主の塗料吐出路4における残留洗浄液Lを排除して、それら部分を乾燥させた後、開閉弁10aを閉弁してガン側洗浄用給気路9aからの洗浄用空気Asの供給を停止した状態で、塗料吐出路4aにおける絶縁ユニットX′の仕切弁46a,46bを閉弁するとともに開閉弁48a,48bを開いて、その絶縁ユニットX′の直管40′の内部に絶縁液Rを充満状態で通流させ、これにより、塗料吐出路4aにおける絶縁ユニットX′を絶縁部形成状態にする。   In step (g) (see FIG. 10), the cleaning air As from the gun-side cleaning air supply passage 9a is used to remove the residual cleaning liquid L in the paint discharge passage 4a and the main paint discharge passage 4, and to remove these portions. In the state where the on-off valve 10a is closed and the supply of the cleaning air As from the gun-side cleaning air supply passage 9a is stopped, the gate valve 46a of the insulating unit X 'in the paint discharge passage 4a is stopped. 46b is closed and the on-off valves 48a and 48b are opened to allow the insulating liquid R to flow through the straight pipe 40 'of the insulating unit X' in a full state, whereby the insulating unit X in the paint discharge path 4a is passed. ′ Is in an insulating portion forming state.

また、この(ト)の工程部分では、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットX′を、仕切弁46a,46bの閉弁下で直管40′の内部に絶縁液Rを通流させる絶縁部形成状態に維持する。   Further, in the step (g), the insulating unit X ′ in the branch filling path 13b of the second feed tank 3B is used, and the insulating liquid R is applied to the inside of the straight pipe 40 ′ under the shutoff of the partition valves 46a and 46b. Maintain the insulating part formation state to allow flow.

(チ)〜(ヲ)の工程部分(図11〜図15参照)では、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットX′と、第1送給タンク3Aの塗料吐出路4aにおける絶縁ユニットX′とを、仕切弁46a,46bの閉弁下で直管40′の内部に絶縁液Rを通流させる絶縁部形成状態に維持する。   In the process parts (H) to (W) (see FIGS. 11 to 15), the insulation unit X ′ in the branch filling path 13b of the second feed tank 3B and the paint discharge path 4a of the first feed tank 3A. The insulating unit X ′ is maintained in an insulating portion forming state in which the insulating liquid R is allowed to flow through the straight pipe 40 ′ with the gate valves 46 a and 46 b closed.

そして、(ヲ)の工程部分では、洗浄用空気Asによりマニホールド28a、塗料充填路13、分岐充填路13aにおける残留洗浄液Lを排除して、それらの部分を乾燥させた後、洗浄用空気弁33aを閉弁して洗浄用空気Asの供給を停止した状態で、分岐充填路13aにおける絶縁ユニットX′の仕切弁46a,46bを閉弁するとともに開閉弁48a,48bを開いて、その絶縁ユニットX′の直管40′の内部に絶縁液Rを充満状態で通流させ、これにより、分岐充填路13aにおける絶縁ユニットX′を絶縁部形成状態にする。   Then, in the process part (W), the cleaning air As is used to remove the residual cleaning liquid L in the manifold 28a, the paint filling path 13, and the branch filling path 13a, and after these parts are dried, the cleaning air valve 33a. Is closed and the supply of the cleaning air As is stopped, the gate valves 46a and 46b of the insulating unit X 'in the branch filling passage 13a are closed and the on-off valves 48a and 48b are opened, and the insulating unit X The insulating liquid R is caused to flow in the full state of the straight pipe 40 ', thereby bringing the insulating unit X' in the branch filling path 13a into an insulating portion forming state.

(ワ)の工程部分(図16参照)では、塗装ガン1に対する第2送給タンク3Bからの塗料供給の終了に伴い、第2送給タンク3Bの分岐充填路13bにおける絶縁ユニットX′の開閉弁48a,48bを閉弁するとともに仕切弁46a,46bを開弁して、その絶縁ユニットX′での直管内部に対する絶縁液Rの通流を終了(すなわち、絶縁部の形成を解除)する。   In step (a) (see FIG. 16), when the supply of paint from the second supply tank 3B to the coating gun 1 is completed, the insulating unit X ′ is opened and closed in the branch filling path 13b of the second supply tank 3B. The valves 48a and 48b are closed and the gate valves 46a and 46b are opened, and the flow of the insulating liquid R to the inside of the straight pipe in the insulating unit X ′ is finished (that is, the formation of the insulating portion is released). .

また、この(ワ)の工程では、塗料充填及びそれに続く充填側洗浄を完了した第1送給タンク3Aの系統において、塗料吐出路4aにおける絶縁ユニットX′の開閉弁48a,48bを閉弁するとともに仕切弁46a,46bを開弁して、その絶縁ユニットX′での直管内部に対する絶縁液Rの通流を終了(すなわち、絶縁部の形成を解除)し、一方、先の工程部分で絶縁部形成状態にした分岐充填路13aにおける絶縁ユニットX′は仕切弁46a,46bの閉弁下で直管40′の内部に絶縁液Rを通流させる絶縁部形成状態に維持する。   Further, in the process (a), in the system of the first feed tank 3A in which the paint filling and the subsequent filling side cleaning are completed, the on-off valves 48a and 48b of the insulating unit X ′ in the paint discharge path 4a are closed. At the same time, the gate valves 46a and 46b are opened to terminate the flow of the insulating liquid R to the inside of the straight pipe in the insulating unit X ′ (that is, release the formation of the insulating portion). The insulating unit X ′ in the branch filling path 13a in the insulating portion forming state is maintained in the insulating portion forming state in which the insulating liquid R is allowed to flow through the straight pipe 40 ′ under the closing of the gate valves 46a and 46b.

(カ)の工程部分(図17参照)では、ガン側洗浄用給気路9bからの洗浄用空気Asにより塗料吐出路4b及び主の塗料吐出路4における残留洗浄液Lを排除して、それら部分を乾燥させた後、開閉弁10bを閉弁してガン側洗浄用給気路9bからの洗浄用空気Asの供給を停止した状態で、塗料吐出路4bにおける絶縁ユニットX′の仕切弁46a,46bを閉弁するとともに開閉弁48a,48bを開いて、その絶縁ユニットX′の直管40′の内部に絶縁液Rを充満状態で通流させ、これにより、塗料吐出路4bにおける絶縁ユニットX′を絶縁部形成状態にする。   In step (f) of FIG. 17 (see FIG. 17), the cleaning air As from the gun-side cleaning air supply passage 9b is used to remove the residual cleaning liquid L in the paint discharge passage 4b and the main paint discharge passage 4, and to remove these portions. In the state where the on-off valve 10b is closed and the supply of the cleaning air As from the gun-side cleaning air supply passage 9b is stopped, the gate valve 46a of the insulating unit X 'in the paint discharge passage 4b is stopped. 46b is closed and the on-off valves 48a and 48b are opened to allow the insulating liquid R to flow through the straight pipe 40 'of the insulating unit X' in a full state, whereby the insulating unit X in the paint discharge path 4b is passed. ′ Is in an insulating portion forming state.

また、この(カ)の工程部分では、第1送給タンク3Aの分岐充填路13aにおける絶縁ユニットX′を、仕切弁46a,46bの閉弁下で直管40′の内部に絶縁液Rを通流させる絶縁部形成状態に維持する。   Further, in this (f) process part, the insulating unit X ′ in the branch filling path 13a of the first feed tank 3A is used, and the insulating liquid R is applied to the inside of the straight pipe 40 ′ under the shutoff of the partition valves 46a and 46b. Maintain the insulating part formation state to allow flow.

以上、本第2実施形態の塗装装置では、絶縁ユニットX′における直管40′の内部を塗料吐出路4a,4bや分岐充填路13a,13bの途中の絶縁対象部分Sとすることにおいて、電気絶縁性を有する絶縁流体が充満する絶縁部を塗料通流を断った状態の絶縁対象部分Sに形成する絶縁部形成手段を構成するのに、絶縁対象部分Sの両端部夫々に仕切弁46a,46bを介装するとともに、電気絶縁性を有する絶縁液Rを絶縁流体として絶縁対象部分Sに供給する絶縁用給液路47bと、この絶縁液Rを絶縁対象部分Rから排出する絶縁用排液路47aとを、それらの絶縁対象部分Sに対する接続箇所が管路長手方向で離間する状態にして仕切弁46a,46bどうしの間で絶縁対象部分Sに接続する構造を採っている。   As described above, in the coating apparatus of the second embodiment, the interior of the straight pipe 40 ′ in the insulating unit X ′ is the insulation target portion S in the middle of the paint discharge paths 4a and 4b and the branch filling paths 13a and 13b. In order to form an insulating part forming means for forming the insulating part filled with the insulating fluid having the insulating property in the insulating target part S in a state where the flow of the paint is cut off, the gate valves 46a, 46b, and an insulating liquid supply path 47b for supplying the insulating liquid R having electrical insulation to the insulating target part S as an insulating fluid, and an insulating drainage liquid for discharging the insulating liquid R from the insulating target part R A structure is adopted in which the passage 47a is connected to the insulation target portion S between the gate valves 46a and 46b in a state where the connection portions to the insulation target portion S are separated in the pipe longitudinal direction.

また、第1実施形態と同様、洗浄液供給路32及び洗浄液弁32aは、絶縁対象部分Sとしての絶縁ユニットX′における直管40′の内部を塗料Tに代えての洗浄液Lの通流により洗浄する洗浄手段を構成し、制御器39は、タンク切換弁11a,11b、サーボモータ15a,15b、充填切換弁27a,27b、並びに、塗料切換弁30a〜30nの動作との連係下において、塗料吐出路4a,4bの夫々及び分岐充填路13a,13bの夫々における絶縁ユニットX′のうち絶縁部の形成状態とするものを自動的に切り換える絶縁切換手段を構成する。   Similarly to the first embodiment, the cleaning liquid supply path 32 and the cleaning liquid valve 32a are cleaned by the flow of the cleaning liquid L in place of the paint T inside the straight pipe 40 'in the insulating unit X' as the part to be insulated S. The controller 39 is configured to discharge the paint under the operation of the tank switching valves 11a and 11b, the servo motors 15a and 15b, the filling switching valves 27a and 27b, and the paint switching valves 30a to 30n. Insulation switching means for automatically switching the insulation unit X 'in each of the paths 4a and 4b and the branch filling paths 13a and 13b to be in an insulating state is formed.

そして、本第2実施形態において、この絶縁切換手段としての制御器39は、絶縁部の形成状態とした絶縁対象部分S(絶縁ユニットX′における直管40′の内部)を塗装ガン1からの塗料放出の実施中において絶縁用給液路47b及び絶縁用排液路47aを通じての絶縁液Rの通流状態にする構成にしてある。   In the second embodiment, the controller 39 as the insulation switching means applies the insulation target portion S (inside the straight pipe 40 'in the insulation unit X') in the insulation portion formation state from the coating gun 1. During the discharge of the paint, the insulating liquid R is allowed to flow through the insulating liquid supply path 47b and the insulating drain path 47a.

〔別の実施形態〕
次の本発明の別実施形態を列記する。
前述の第1実施形態では、ピグ41を内装する絶縁対象部分Sを直管40で形成し、また、前述の第2実施形態でも、絶縁液Lを充満状態で通流させる絶縁対象部分Sを直管40′で形成したが、これに代え、これら絶縁対象部分Sを湾曲管や可撓管などで形成してもよい。
Another embodiment
Another embodiment of the present invention will be listed below.
In the first embodiment described above, the insulation target portion S in which the pig 41 is housed is formed by the straight pipe 40. Also in the second embodiment described above, the insulation target portion S through which the insulating liquid L is filled is provided. Although the straight pipe 40 'is used, the insulation target portion S may be formed of a curved pipe or a flexible pipe instead.

前述の第1実施形態では、絶縁対象部分S(直管40の内部)に空気Acを封じ込めて絶縁部を形成する例を示したが、これに代え、ピグ移動による清掃に続き絶縁流体(電気絶縁性を有する気体ないし液体)を絶縁対象部分Sに対し充満状態で継続的又は間欠的に通流させて絶縁部を形成するようにしてもよい。   In the first embodiment described above, an example is shown in which the air Ac is contained in the portion to be insulated S (inside the straight pipe 40) to form the insulating portion. Instead, the insulating fluid (electric An insulating portion may be formed by continuously or intermittently flowing an insulating gas or liquid) in a full state with respect to the portion S to be insulated.

また、前述の第1実施形態では、絶縁対象部Sにおいてピグ41を往復移動させて絶縁対象部分Sを清掃するようにしたが、絶縁部の形成に先立つ絶縁対象部分Sの清掃をピグ41の片道移動だけで行うようにしてもよい。   In the first embodiment described above, the pig 41 is reciprocated in the insulation target portion S to clean the insulation target portion S, but the insulation target portion S is cleaned before the formation of the insulation portion. It may be performed only by one-way movement.

本発明による塗料管路用絶縁装置は、塗装ガン1に一本の塗料供給路のみを接続する形式の塗装装置において、その一本の塗料供給路に絶縁部を形成する場合などにも適用でき、また、対象の塗料Tは必ずしも導電性を有する塗料に限られるものではなく、例えば、塗料そのものは非導電性であるにしても、塗料管路の残留洗浄液Lによる電気的な漏洩を防止するなどの目的で本発明の塗料管路用絶縁装置を用いることもできる。   The paint pipe insulating device according to the present invention can be applied to a case where an insulating portion is formed in a single paint supply path in a paint apparatus in which only one paint supply path is connected to the paint gun 1. Further, the target paint T is not necessarily limited to a conductive paint. For example, even if the paint itself is non-conductive, it prevents electrical leakage due to the residual cleaning liquid L in the paint pipeline. For this purpose, the paint pipe insulating device of the present invention can also be used.

前述の実施形態ではシリンダ構造の送給タンク3A,3Bを示したが、塗装ガン1に塗料供給する送給タンク3A,3Bは、シリンダ構造のものに限らず、例えばチューブ状のものなど、どのような構造のものであってもよく、また、送給タンク3A,3Bの装備数も2個に限らず、1つの塗装ガン1に対して3個以上の送給タンクを装備してもよい。   In the above-described embodiment, the feed tanks 3A and 3B having the cylinder structure are shown. However, the feed tanks 3A and 3B for supplying the paint to the coating gun 1 are not limited to those having the cylinder structure, and may be any tube-like one. The number of the supply tanks 3A and 3B is not limited to two, and three or more supply tanks may be provided for one paint gun 1. .

そしてまた、送給タンク3A,3Bから塗装ガン1に塗料Tを加圧供給する圧送手段Pも、サーボモータ15a,15bを用いたピストン構造のものに限らず、例えば圧縮空気により塗料Tを塗装ガン1に加圧供給する構造のものなど、どのような構造のものであってもよい。   Further, the pressure feeding means P that pressurizes and supplies the paint T from the feed tanks 3A and 3B to the coating gun 1 is not limited to the piston structure using the servo motors 15a and 15b, and for example, the paint T is applied by compressed air. Any structure such as a structure for supplying pressure to the gun 1 may be used.

塗料Tを電圧印加した帯電状態で放出する塗装ガン1は、ベル型の塗装ガンに限られるものではなく、圧縮空気により塗料Tを噴霧する形式のものなど、どのような形式のものであってもよい。   The coating gun 1 that discharges the paint T in a charged state in which a voltage is applied is not limited to a bell-type paint gun, but can be any type such as a type that sprays the paint T with compressed air. Also good.

塗料経路の具体的構造、及び、塗料経路に介装する各弁の配置形態は、前述の実施形態で示した構造、配置形態に限られるものではなく、種々の変更が可能である。   The specific structure of the paint path and the arrangement form of each valve interposed in the paint path are not limited to the structure and the arrangement form shown in the above-described embodiment, and various modifications are possible.

本発明による塗装装置は、前述の実施形態で示した如く、塗装ガン1とともに送給タンク3A,3B及び塗料切換弁30a〜30nを塗装ロボット38に搭載する装備形態に限らず、種々の装備形態を採ることができ、例えば、塗装ガン1を塗装ロボット38や自動塗装機の作業アーム38aに装備するのに対して、送給タンク3A,3B及び塗料切換弁30a〜30nを塗装ロボット1とは別箇所に設置する装備形態を採るようにしてもよい。   The painting apparatus according to the present invention is not limited to the equipment configuration in which the supply tanks 3A and 3B and the paint switching valves 30a to 30n are mounted on the painting robot 38 together with the painting gun 1, as shown in the above-described embodiment, but various equipment configurations. For example, while the painting gun 1 is installed in the painting robot 38 or the work arm 38a of the automatic painting machine, the supply tanks 3A and 3B and the paint switching valves 30a to 30n are defined as the painting robot 1. You may make it take the equipment form installed in another location.

本発明による塗料管路用絶縁装置は、塗料を通流させる塗料管路の途中で塗料の連続を断って電気的な絶縁を施す必要のある種々の用途の塗料管路に適用することができ、また、本発明による塗装装置は、自動車ボディ、単車や自転車の各部、家電製品のケーシング、家具など、どのようなものの塗装にも適用することができる。   The insulating device for paint pipes according to the present invention can be applied to paint pipes for various uses that require electrical insulation by interrupting the paint continuation in the middle of the paint pipe through which the paint flows. In addition, the painting apparatus according to the present invention can be applied to any kind of painting, such as an automobile body, parts of a single vehicle or a bicycle, a casing of home appliances, and furniture.

第1実施形態における塗装装置の装置構成を示す回路図The circuit diagram which shows the apparatus structure of the coating device in 1st Embodiment. 第1実施形態における絶縁ユニットの構成図Configuration diagram of insulation unit in the first embodiment 塗装装置の装備形態を示す側面図Side view showing the equipment configuration of the painting equipment 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 装置運転における各工程の状態を示す回路図Circuit diagram showing the status of each process in equipment operation 第2実施形態における塗装装置の装置構成を示す回路図The circuit diagram which shows the apparatus structure of the coating device in 2nd Embodiment. 第2実施形態における絶縁ユニットの構成図Configuration diagram of insulation unit in second embodiment

符号の説明Explanation of symbols

T 塗料
4a,4b 塗料管路,塗料吐出路
13a,13b 塗料管路,分岐充填路
S 絶縁対象部分
L 洗浄液
32,32a 洗浄手段
42a,42b ピグ操作手段,絶縁部形成手段,加圧供給路
43a,43b ピグ操作手段,絶縁部形成手段,開閉弁
41 ピグ
45 ピグ格納部
Ac ピグ操作流体
40 直管
3A,3B 送給タンク
P 圧送手段
1 塗装ガン
11a,11b タンク切換弁
13 塗料充填路
27a,27b 充填切換弁
30a〜30n 塗料切換弁
46a,46b 仕切弁
R 絶縁液
47b 絶縁用給液路
47a 絶縁用排液路
48a,48b 開閉弁
49 液タンク
39 絶縁切換手段
T Paint 4a, 4b Paint pipe, paint discharge path 13a, 13b Paint pipe, branch filling path S Insulation target portion L Cleaning liquid 32, 32a Cleaning means 42a, 42b Pig operating means, insulation forming means, pressure supply path 43a 43b Pig operating means, insulation forming means, on-off valve 41 pig 45 pig storage part Ac pig operating fluid 40 straight pipe 3A, 3B feed tank P pressure feeding means 1 coating gun 11a, 11b tank switching valve 13 paint filling path 27a, 27b Fill switching valve 30a-30n Paint switching valve 46a, 46b Gate valve R Insulating liquid 47b Insulating liquid path 47a Insulating drain path 48a, 48b On-off valve 49 Liquid tank 39 Insulating switching means

Claims (8)

塗料を通流させる塗料管路の途中における絶縁対象部分を塗料に代えての洗浄液の通流により洗浄する洗浄手段を設けるとともに、
電気絶縁性を有する絶縁流体が充満する絶縁部を塗料通流を断った状態の前記絶縁対象部分に形成する絶縁部形成手段を設けてある塗料管路用絶縁装置であって、
前記絶縁対象部分の内面に対して摺接する状態で管路長手方向に移動自在な清掃用のピグを前記絶縁対象部分に内装するとともに、
このピグを塗料通流経路から退避させた状態に格納するピグ格納部を前記絶縁対象部分の一端部に設け、
このピグ格納部と前記絶縁対象部分の他端部とにわたって前記ピグを移動させるピグ操作手段を設けてある塗料管路用絶縁装置。
In addition to providing a cleaning means for cleaning the part to be insulated in the middle of the paint pipeline through which the paint flows by the flow of cleaning liquid instead of the paint,
An insulating device for a paint pipe line provided with an insulating portion forming means for forming an insulating portion filled with an insulating fluid having electrical insulating properties on the insulating target portion in a state where the flow of paint is cut off.
A cleaning pig that is movable in the longitudinal direction of the pipe in a state of sliding in contact with the inner surface of the insulation target part is internally provided in the insulation target part,
A pig storage part for storing the pig in a state where it is retracted from the paint flow path is provided at one end of the part to be insulated,
An insulating device for a paint pipe line provided with a pig operating means for moving the pig over the pig storage part and the other end of the part to be insulated.
前記ピグ操作手段は、前記ピグ格納部に対するピグ操作流体の加圧供給により、そのピグ操作流体による押圧で前記ピグを前記ピグ格納部から前記絶縁対象部分の他端部へ移動させ、かつ、前記絶縁対象部分の他端部に対するピグ操作流体の加圧供給により、そのピグ操作流体による押圧で前記ピグを前記絶縁対象部分の他端部から前記ピグ格納部へ移動させる構成にしてある請求項1記載の塗料管路用絶縁装置。 The pig operating means is configured to move the pig from the pig storage to the other end of the part to be insulated by pressing with the pig operating fluid by supplying the pig operating fluid with pressure to the pig storage, and 2. The structure of moving the pig from the other end of the part to be insulated to the pig storing part by pressurizing the pig operating fluid to the other end of the part to be insulated is pressed by the pig operating fluid. The insulation apparatus for paint pipes as described. 直管で形成した前記絶縁対象部分の両端夫々にピグ操作流体の加圧供給路を接続するとともに、それら一端側及び他端側の加圧供給路の夫々に開閉弁を介装し、
前記絶縁対象部分に対する前記塗料管路の上流側部分又は下流側部分のいずれか一方を、前記絶縁対象部分の一端に対する前記加圧供給路の接続箇所よりも前記絶縁対象部分の管路長手方向における中央寄り箇所で、かつ、前記絶縁対象部分の管芯に対し直交する向きで前記絶縁対象部分の一端部に接続してある請求項2記載の塗料管路用絶縁装置。
While connecting the pressurized supply path of the pig operation fluid to both ends of the insulation target portion formed of a straight pipe, and installing an on-off valve in each of the pressurized supply path on one end side and the other end side,
Either the upstream side portion or the downstream side portion of the paint pipe line with respect to the insulation target part is arranged in the longitudinal direction of the pipe of the insulation target part with respect to the connection portion of the pressure supply path with respect to one end of the insulation target part. The paint pipe insulating device according to claim 2, wherein the insulating device is connected to one end portion of the insulation target portion at a position near the center and in a direction orthogonal to the tube core of the insulation target portion.
請求項1〜3のいずれか1項に記載の塗料管路用絶縁装置を用いた塗装装置であって、
送給タンクから圧送手段により加圧供給される塗料を電圧印加により帯電させた状態で放出する塗装ガンを備え、
この塗装ガンに対し複数の前記送給タンク各々の塗料吐出路を接続するとともに、それら送給タンクのうち前記塗装ガンに対して塗料供給する送給タンクを選択的に切り換えるタンク切換弁を設け、
前記送給タンクの夫々に塗料充填路から分岐した分岐充填路を接続するとともに、複数の前記送給タンクのうち前記塗料充填路からの塗料充填の対象とする送給タンクを選択的に切り換える充填切換弁、及び、前記塗料充填路を通じて前記送給タンクに充填する塗料の塗料種を切り換える塗料切換弁を設け、
この構成において、前記ピグを内装するとともに前記ピグ格納部及び前記ピグ操作手段を設けた前記絶縁対象部分を、前記塗料管路としての前記塗料吐出路の夫々及び前記分岐充填路の夫々に設け、
これら絶縁対象部分に対する前記洗浄手段及び前記絶縁部形成手段を装備してある塗装装置。
A coating apparatus using the paint pipe insulating device according to any one of claims 1 to 3,
It is equipped with a paint gun that discharges paint that is pressurized and supplied from a feed tank by pressure feeding means in a charged state by applying voltage.
The paint gun is connected to the paint discharge passages of each of the plurality of feed tanks, and a tank switching valve for selectively switching a feed tank for supplying paint to the paint gun among the feed tanks is provided.
Filling that selectively connects a supply tank to be filled with paint from the paint filling path among a plurality of the supply tanks while connecting a branch filling path branched from the paint filling path to each of the supply tanks A switching valve, and a paint switching valve for switching the paint type of the paint to be filled in the supply tank through the paint filling path,
In this configuration, the part to be insulated provided with the pig storage unit and the pig operation means is provided in each of the paint discharge path and the branch filling path as the paint pipeline,
A coating apparatus equipped with the cleaning means and the insulating portion forming means for these portions to be insulated.
塗料を通流させる塗料管路の途中における絶縁対象部分を塗料に代えての洗浄液の通流により洗浄する洗浄手段を設けるとともに、
電気絶縁性を有する絶縁流体が充満する絶縁部を塗料通流を断った状態の前記絶縁対象部分に形成する絶縁部形成手段を設けてある塗料管路用絶縁装置であって、
前記絶縁部形成手段を構成するのに、前記塗料管路において前記絶縁対象部分の両端部夫々に仕切弁を介装するとともに、
電気絶縁性を有する絶縁液を前記絶縁流体として前記絶縁対象部分に供給する絶縁用給液路と、この絶縁液を前記絶縁対象部分から排出する絶縁用排液路とを、それらの前記絶縁対象部分に対する接続箇所が管路長手方向で離間する状態にして、前記仕切弁どうしの間で前記絶縁対象部分に接続し、
これら絶縁用給液路及び絶縁用排液路に開閉弁を介装してある塗料管路用絶縁装置。
In addition to providing a cleaning means for cleaning the part to be insulated in the middle of the paint pipeline through which the paint flows by the flow of cleaning liquid instead of the paint,
An insulating device for a paint pipe line provided with an insulating portion forming means for forming an insulating portion filled with an insulating fluid having electrical insulating properties on the insulating target portion in a state where the flow of paint is cut off.
In order to constitute the insulating portion forming means, a gate valve is interposed at each of both end portions of the insulating target portion in the paint pipeline,
An insulating liquid supply path for supplying an insulating liquid having electrical insulation as the insulating fluid to the insulating target part, and an insulating drain path for discharging the insulating liquid from the insulating target part. In a state in which the connection location for the part is separated in the longitudinal direction of the pipe line, connected to the part to be insulated between the gate valves,
An insulating device for a paint pipe line in which an on-off valve is interposed in the insulating liquid supply path and the insulating drain path.
絶縁液を貯留する液タンクを設け、この液タンクから前記絶縁用給液路を通じて前記絶縁対象部分に絶縁液を供給するとともに、この絶縁液供給に伴い前記絶縁対象部分から前記絶縁用排液路へ排出される絶縁液を前記液タンクに戻す構成にしてある請求項5記載の塗料管路絶縁装置。 A liquid tank for storing the insulating liquid is provided, and the insulating liquid is supplied from the liquid tank to the insulating target part through the insulating liquid supply path, and the insulating drainage path is supplied from the insulating target part as the insulating liquid is supplied. 6. The paint pipe line insulating device according to claim 5, wherein an insulating liquid discharged to the liquid tank is returned to the liquid tank. 請求項5又は6記載の塗料管路用絶縁装置を用いた塗装装置であって、
送給タンクから圧送手段により加圧供給される塗料を電圧印加により帯電させた状態で放出する塗装ガンを備え、
この塗装ガンに対し複数の前記送給タンク各々の塗料吐出路を接続するとともに、それら送給タンクのうち前記塗装ガンに対して塗料供給する送給タンクを選択的に切り換えるタンク切換弁を設け、
前記送給タンクの夫々に塗料充填路から分岐した分岐充填路を接続するとともに、複数の前記送給タンクのうち前記塗料充填路からの塗料充填の対象とする送給タンクを選択的に切り換える充填切換弁、及び、前記塗料充填路を通じて前記送給タンクに充填する塗料の塗料種を切り換える塗料切換弁を設け、
この構成において、前記開閉弁を介装した前記絶縁用給液路及び前記絶縁用排液路を接続するとともに前記仕切弁を設けた前記絶縁対象部分を、前記塗料管路としての前記塗料吐出路の夫々及び前記分岐充填路の夫々に設け、
これら絶縁対象部分に対する前記洗浄手段及び前記絶縁部形成手段を装備してある塗装装置。
A coating apparatus using the paint pipe line insulating device according to claim 5 or 6,
It is equipped with a paint gun that discharges paint that is pressurized and supplied from a feed tank by pressure feeding means in a charged state by applying voltage.
The paint gun is connected to the paint discharge passages of each of the plurality of feed tanks, and a tank switching valve for selectively switching a feed tank for supplying paint to the paint gun among the feed tanks is provided.
Filling that selectively connects a supply tank to be filled with paint from the paint filling path among a plurality of the supply tanks while connecting a branch filling path branched from the paint filling path to each of the supply tanks A switching valve, and a paint switching valve for switching the paint type of the paint to be filled in the supply tank through the paint filling path,
In this configuration, the insulating liquid supply passage and the insulating drainage passage interposed with the on-off valve are connected, and the insulating target portion provided with the gate valve is used as the paint discharge passage as the paint conduit. And each of the branch filling paths,
A coating apparatus equipped with the cleaning means and the insulating portion forming means for these portions to be insulated.
前記タンク切換弁、前記圧送手段、前記充填切換弁、並びに、前記塗料切換弁の動作との連係下において、前記塗料吐出路の夫々及び前記分岐充填路の夫々における前記絶縁対象部分のうち前記絶縁部の形成状態とする絶縁対象部分を自動的に切り換える絶縁切換手段を設け、
この絶縁切換手段は、前記絶縁部の形成状態とした前記絶縁対象部分を前記塗装ガンからの塗料放出の実施中において前記絶縁用給液路及び前記絶縁用排液路を通じての絶縁液の通流状態にする構成にしてある請求項7記載の塗装装置。
The insulation of the parts to be insulated in each of the paint discharge passage and the branch filling passage in cooperation with the operation of the tank switching valve, the pressure feeding means, the filling switching valve, and the paint switching valve. Insulation switching means for automatically switching the part to be insulated to be formed is provided,
The insulation switching means allows the insulation liquid to flow through the insulation liquid supply path and the insulation drainage path during the discharge of the paint from the coating gun to the insulation target portion in which the insulation portion is formed. The coating apparatus according to claim 7, which is configured to be in a state.
JP2005086482A 2005-03-24 2005-03-24 Insulating device for paint pipe and coating device using the same Expired - Fee Related JP4614802B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2005086482A JP4614802B2 (en) 2005-03-24 2005-03-24 Insulating device for paint pipe and coating device using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2005086482A JP4614802B2 (en) 2005-03-24 2005-03-24 Insulating device for paint pipe and coating device using the same

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2010098665A Division JP5073775B2 (en) 2010-04-22 2010-04-22 Insulating device for paint pipe and coating device using the same

Publications (2)

Publication Number Publication Date
JP2006263607A true JP2006263607A (en) 2006-10-05
JP4614802B2 JP4614802B2 (en) 2011-01-19

Family

ID=37200129

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2005086482A Expired - Fee Related JP4614802B2 (en) 2005-03-24 2005-03-24 Insulating device for paint pipe and coating device using the same

Country Status (1)

Country Link
JP (1) JP4614802B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008119654A (en) * 2006-11-15 2008-05-29 Taikisha Ltd Coating system
WO2009051039A1 (en) * 2007-10-16 2009-04-23 Honda Motor Co., Ltd. Electrostatic painting method, and apparatus therefor
WO2018219566A1 (en) * 2017-05-30 2018-12-06 Eisenmann Se Insulation device and coating system comprising said insulation device

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04215865A (en) * 1991-03-25 1992-08-06 Honda Motor Co Ltd Electrostatic coating device
JP2555431B2 (en) * 1987-11-18 1996-11-20 エービービー・インダストリー株式会社 Paint color change system
JP2003236442A (en) * 2002-02-13 2003-08-26 Nissan Motor Co Ltd Device for supplying coating material
JP2003326200A (en) * 2002-05-09 2003-11-18 Hypertech Kk Conductive coating supply apparatus
JP2004033957A (en) * 2002-07-04 2004-02-05 Anest Iwata Corp Method and apparatus for supplying coating material for electrostatic coating

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2555431B2 (en) * 1987-11-18 1996-11-20 エービービー・インダストリー株式会社 Paint color change system
JPH04215865A (en) * 1991-03-25 1992-08-06 Honda Motor Co Ltd Electrostatic coating device
JP2003236442A (en) * 2002-02-13 2003-08-26 Nissan Motor Co Ltd Device for supplying coating material
JP2003326200A (en) * 2002-05-09 2003-11-18 Hypertech Kk Conductive coating supply apparatus
JP2004033957A (en) * 2002-07-04 2004-02-05 Anest Iwata Corp Method and apparatus for supplying coating material for electrostatic coating

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008119654A (en) * 2006-11-15 2008-05-29 Taikisha Ltd Coating system
WO2009051039A1 (en) * 2007-10-16 2009-04-23 Honda Motor Co., Ltd. Electrostatic painting method, and apparatus therefor
JP2009095751A (en) * 2007-10-16 2009-05-07 Honda Motor Co Ltd Electrostatic painting method and apparatus therefor
JP4599385B2 (en) * 2007-10-16 2010-12-15 本田技研工業株式会社 Electrostatic coating method and apparatus
WO2018219566A1 (en) * 2017-05-30 2018-12-06 Eisenmann Se Insulation device and coating system comprising said insulation device

Also Published As

Publication number Publication date
JP4614802B2 (en) 2011-01-19

Similar Documents

Publication Publication Date Title
JP5215170B2 (en) Storage manifold assembly and coating method for spray coating applicator system
US5288029A (en) Apparatus for electrostatically spray-coating workpiece with paint
US20050129872A1 (en) Apparatus and method for electrostatic spraying of conductive coating materials
JP4614802B2 (en) Insulating device for paint pipe and coating device using the same
CN107234015B (en) Electrostatic coating intermittent paint supply system and method for high-conductivity water-based paint
JP2768811B2 (en) Painting method
JP2008119653A (en) Coating system
CN101547747B (en) Electrostatic painting method, and apparatus therefor
JP5073775B2 (en) Insulating device for paint pipe and coating device using the same
JP3876723B2 (en) Paint supply device
KR20080029276A (en) Washing and drying apparatus of hose and method thereof
US10898917B2 (en) Insulation device and coating system comprising said insulation device
JP4713909B2 (en) Painting equipment
JP2002210396A (en) Washing device of coating device and washing method
JP2000033293A (en) Static coating equipment
JP2008537907A (en) Shuttle push system for dressing applicators
JP5928797B2 (en) Paint supply system and paint supply method
JP2003284976A (en) Coating apparatus
JP3658085B2 (en) Electrostatic coating equipment
JP3658086B2 (en) Electrostatic coating method and apparatus
JP2004344788A (en) Coating apparatus
JP3946653B2 (en) Electrostatic coating method
JP3736198B2 (en) Paint supply device
JP2002126608A (en) Coating material supply device
JP2008119654A (en) Coating system

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080212

A977 Report on retrieval

Free format text: JAPANESE INTERMEDIATE CODE: A971007

Effective date: 20100224

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20100304

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20100422

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20101007

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20101019

R150 Certificate of patent or registration of utility model

Ref document number: 4614802

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20131029

Year of fee payment: 3

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

LAPS Cancellation because of no payment of annual fees