JP2006263601A - Method for lining water supply pipe - Google Patents

Method for lining water supply pipe Download PDF

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JP2006263601A
JP2006263601A JP2005086055A JP2005086055A JP2006263601A JP 2006263601 A JP2006263601 A JP 2006263601A JP 2005086055 A JP2005086055 A JP 2005086055A JP 2005086055 A JP2005086055 A JP 2005086055A JP 2006263601 A JP2006263601 A JP 2006263601A
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coating
paint
coating film
end side
lining
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Takashi Toyoshima
隆司 豊島
Tomohiro Ishizawa
朝裕 石澤
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NIHON SETSUBI KOGYO CO Ltd
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NIHON SETSUBI KOGYO CO Ltd
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  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
  • Pipe Accessories (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for lining the inside of existing piping by a solventless twin pack type epoxy resin coating material enabling execution on the same day without variation in coating film thicknesses. <P>SOLUTION: Coating film sections are compartmentalized by each of the branch pipes respectively diverged from one end to the other end side of the existing piping 1 and with the position of the second joint member for every section as a reference, the positions from the beginning end side to be coated up slightly beyond the same are determined as adjustment requiring areas Al, B1, C1, D1 and the coating materials of the amounts at which these areas up to the position slightly beyond the same can be coated at required film thicknesses are charged and are pushed to be spread by using a sliding member or are fluidized up to an area where the state of a modified slag flow can be maintained by an air-supply fluid to form coating films of a primary coating in the adjustment requiring areas. Where the coating reaches the state of set to touch, the prescribed amount of the coating material is collectively charged and is successively blown to be spread to an annular flow from the modified slag flow by the air-supply fluid to form the coating film of the secondary coating, and thereby the distribution amount of the coating material from the beginning end side up to the terminal side is nearly evened and the coating films of the thickness well balanced over the entire part are formed. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、マンション等の集合住宅またはオフィスビル等の高層建造物に配設されている既設給水管を更生させるために、配管の内面を研掃して錆こぶ、スケール及び汚れ等の付着物を研掃除去した後に、無溶剤型の二液性エポキシ樹脂塗料を用いてライニングする方法に関するものである。   In order to rehabilitate existing water supply pipes installed in high-rise buildings such as apartment buildings or office buildings such as apartments, the present invention is to polish the inner surface of the pipes and deposits such as rust, scales and dirt The present invention relates to a method of lining using a solvent-free two-component epoxy resin paint after the scouring removal.

従来この種の既設給水管に関する更生方法として、配管の内面を研掃した後に、無溶剤型の二液性エポキシ樹脂塗料を用い送気流体により二回塗りまたは重ね塗りして多層ライニングする方法が従来例として公知である。   Conventionally, as a rehabilitation method for this type of existing water supply pipe, there is a method in which the inner surface of the pipe is cleaned, and then a multi-layer lining is performed by applying a solvent-free two-component epoxy resin paint twice or repeatedly with an air supply fluid. It is known as a conventional example.

この公知の技術の一つとしては、前工程(一次工程)でライニングして塗膜を指触によって硬化乾燥状態を判定し、その硬化乾燥状態がライニングのための送風でまだ流動の可能性を残している指触乾燥初期から中期の段階において次工程(二次工程)のライニングを行うようにしたことによって、前工程で塗布した塗膜がまだ滑面(略完全乾燥)になっていないことから、流動摩擦抵抗が比較的大であり、次工程での塗料の滑流動が抑制されて、特に、配管の継ぎ手部分において比較的厚手の塗膜が形成できるようになると共に、塗料に可溶性分子及び/または極性基が多く残っている段階で二次塗装がなされるので、一次塗装と二次塗装とで形成される塗膜同士が架橋反応によって一体化し、良質な塗膜を形成するものである。(特許文献1参照)   As one of the known techniques, the cured and dried state is judged by touching the coating film with a finger after lining in the previous process (primary process), and the cured and dried state still has a possibility of flowing by blowing for lining Because the lining of the next process (secondary process) is performed from the beginning to the middle stage of the remaining dry touch, the coating applied in the previous process has not yet become a smooth surface (substantially completely dry). Therefore, the flow friction resistance is relatively large, and the sliding flow of the paint in the next process is suppressed, and in particular, a relatively thick coating film can be formed at the joint portion of the pipe, and the soluble molecule in the paint can be formed. And / or because secondary coating is made at the stage where many polar groups remain, the coatings formed by the primary coating and the secondary coating are integrated by a cross-linking reaction to form a high-quality coating. is there. (See Patent Document 1)

また、公知技術のもう一つとしては、塗料が収納される収納室と、該収納室に連通させ且つ上部に開口する第1のエアー供給手段及び第2のエアー供給手段と、前記収納室の底部寄り側面に設けられた処理パイプ(既設配管)への連結手段とを有し、前記第1のエアー供給手段からのエアー供給によって収納室内の塗料を押し出して主たるライニング(一次塗装)を行い、続いて第2のエアー供給手段からエアーを供給して追い打ちライニング(二次塗装)を行うようにしたことにより、特に塗料を一括して投入し、吹き延ばしてライニングする場合に生ずる始端側の塗膜厚さが薄くなる欠点を追い打ちライニングにより補正して全体を均一厚さの塗膜に形成するというものである。(特許文献2参照)   Further, as another known technique, a storage chamber in which the paint is stored, first air supply means and second air supply means that communicate with the storage chamber and open to the top, And a connecting means to a processing pipe (existing pipe) provided on the side near the bottom, and the main lining (primary coating) is performed by extruding the paint in the storage chamber by air supply from the first air supply means, Subsequently, by supplying air from the second air supply means and performing the follow-up lining (secondary coating), the coating on the starting end side that occurs when the coating is put in and blown and lining is performed in particular. The defect that the film thickness becomes thin is corrected by the follow-up lining, and the whole is formed into a uniform thickness coating film. (See Patent Document 2)

更に、気体を送気することで管内のライニング(一次塗装)を行い。一次塗装の塗料が硬化後に、塗料を再投入し、分岐管路の内径より大きい直径を有すると共に、合成樹脂で連続気泡を有する弾性発泡体を挿入し、この弾性体を空気圧で押してライニング(二次塗装)する方法であって、気流式塗布の弱点であるエルボ背面部の塗膜を弾性発泡体による摺動塗装により厚い塗膜を形成するというものである。(特許文献3参照)   Furthermore, lining (primary coating) is performed in the pipe by supplying gas. After the primary coating is cured, the coating is re-introduced, and an elastic foam having a diameter larger than the inner diameter of the branch pipe and having open cells is inserted with a synthetic resin. The second coating) is a method of forming a thick coating film by sliding coating with an elastic foam on the coating film on the back of the elbow, which is a weak point of airflow-type coating. (See Patent Document 3)

特開平11ー276990号公報JP-A-11-276990 特開平8ー229488号公報JP-A-8-229488 特開平4ー187269号公報JP-A-4-187269

しかしながら、前記特許文献1に開示された発明は、指触乾燥初期から中期の段階において次工程のライニングを遂行し、更に環境条件の影響を大きく受けないように加熱手段を付加して工程上の時間を大幅に短縮し、ライニングを同日施工で行うことを可能としたものであるが、乾燥工程に関しては依然として相応の時間を要し、特に環境条件が悪化する冬季或いは寒冷地においては相対的に乾燥時間が長くなり、作業効率が低下するとの問題点を有する。
また、区分した塗装区間の長さによっては、ライニングのための送気時間が長くなり、継ぎ手部分の膜厚、特に、始端部側近傍(第2エルボまで)の膜厚が薄くなるとの問題点を有する。
さらに、区間毎における管径及び長さなどを予め計算し、その管径及び長さにおいて、所定厚さの塗膜が形成される塗料の量を計算し、その量の塗料を一括して投入するようにし、塗料を一気に押し出してライニング区間の略中間付近まで吹き延ばし、その吹き延ばしの段階で塗料は変成スラグ流から環状流に変遷し、環状流の状態で管壁に塗料を塗布して塗膜を形成するものであるが、管内に形成される塗膜は区間終端側に相対的に多くの塗料が分布しており、二次塗装においても一次塗装と同様の塗料流動態様により塗膜を形成しているため、より一層終端側での塗料分布量が多くなり塗膜バランスが悪く塗料を無駄にするという問題点を有している。
However, the invention disclosed in Patent Document 1 performs the lining of the next process from the initial stage to the middle stage of dry touch and further adds heating means so as not to be greatly affected by environmental conditions. Although the time has been greatly shortened and the lining can be performed on the same day, the drying process still requires a considerable amount of time, especially in the winter or cold regions where the environmental conditions deteriorate. There is a problem that the drying time becomes longer and the working efficiency is lowered.
Also, depending on the length of the divided coating section, the air feeding time for lining becomes longer, and the film thickness of the joint part, particularly the film thickness in the vicinity of the start end side (up to the second elbow) becomes thin. Have
In addition, the pipe diameter and length for each section are calculated in advance, the amount of paint that forms a coating film with a predetermined thickness is calculated for that pipe diameter and length, and that quantity of paint is added all at once. The paint is pushed out and blown to almost the middle of the lining section, and at that stage, the paint changes from the metamorphic slag flow to the annular flow. Although a coating film is formed, the coating film formed in the pipe has a relatively large amount of paint distributed on the end side of the section. Therefore, there is a problem that the amount of paint distribution on the terminal side is further increased, and the coating film balance is poor and the paint is wasted.

また、前記特許文献2に開示された発明は、塗膜厚さの薄い始端側について、始端側から略中間部近傍まで追い打ちライニングを行うに当たり、塗料を始端部側の近いところで環状流で流動させ、始端側から略中間部近傍まで先に形成された塗膜の上を重ね塗り状態にするものである。
しかしながら、塗料が二次塗装区間の略中間部までの少ない量であり、その流動態様は、ほぼ送気と同時に形成される環状流であって、既設配管の一般的な配設状態においては実質的に一次塗装と大きな差のない送気時間をかけて管内を流動させること、それに加えて一次塗装されたゲル化点以前の塗面を送気流動させるため、エルボ部での重ね塗り効果が表れないという問題点を有している。
Further, in the invention disclosed in Patent Document 2, when performing the follow-up lining from the start end side to the vicinity of the substantially intermediate portion on the start end side with a thin coating film thickness, the paint is caused to flow in an annular flow near the start end side. The top of the coating film previously formed from the starting end side to the vicinity of the substantially intermediate portion is made to be overcoated.
However, the amount of paint is a small amount up to approximately the middle part of the secondary coating section, and the flow mode is an annular flow formed almost simultaneously with the air supply, and is substantially in the general arrangement state of the existing piping. In order to allow the air to flow through the pipe over a period of time that is not significantly different from that of the primary coating, in addition to supplying and flowing the coated surface before the gel point, which is the primary coating, the effect of overcoating at the elbow is achieved. It has the problem of not appearing.

さらに、前記特許文献3に開示された発明は、一次塗装の塗料が硬化後に、塗料を再投入し、分岐管路の内径より大きい直径を有する弾性発泡体を挿入し、この弾性体を空気圧で押して二次塗装する方法であるため、一次塗装の塗膜が完全に硬化した後でないと二次塗装ができないので、一次塗装の塗膜が完全に硬化するまでの時間が長くかかり、ライニングを同日施工で行うことができないのであり、作業効率が著しく低下するばかりでなく施工コストが高くなるという問題点を有している。
また、二次塗装が弾性発泡体による摺動塗装であるため、吹き延ばしによる気流式に比し一次塗面との付着力が劣り、且つ一次塗装の塗膜が完全乾燥後に行うので、一次塗膜には可溶性分子が極めて少ない状態になっており、一次塗膜に対する二次塗膜の上塗り付着性(結合性)が弱く剥がれ易いという問題点を有する。
Further, in the invention disclosed in Patent Document 3, after the primary coating is cured, the coating is reintroduced, and an elastic foam having a diameter larger than the inner diameter of the branch pipe is inserted. Since it is a method of pressing and secondary coating, secondary coating can only be performed after the primary coating film is completely cured, so it takes a long time for the primary coating film to fully cure, and the lining is applied on the same day. Since it cannot be carried out by construction, not only the work efficiency is remarkably lowered but also the construction cost is increased.
In addition, since the secondary coating is sliding coating with an elastic foam, the adhesion to the primary coating surface is inferior to that of the air flow method by blowing and the primary coating is performed after complete drying. The film has a very small amount of soluble molecules, and has a problem that the topcoat adhesion (bonding property) to the primary coating film is weak and easily peeled off.

従って、塗装しようとする配管の始端部側近傍の膜厚が薄くなるのを解消して始端部から終端部まで塗料分布量を略均等にして塗膜バランスを略均一にすること、一次塗装と二次塗装との作業時間を短縮してライニングを同日施工すること、及び一次塗装の塗膜と二次塗装の塗膜の結合性を向上させて一体化させることに解決課題を有する。   Therefore, the film thickness in the vicinity of the start end side of the pipe to be coated is eliminated, the paint distribution amount is made substantially uniform from the start end part to the end part, and the coating film balance is made substantially uniform. There is a problem to be solved by shortening the working time with the secondary coating and applying the lining on the same day, and improving and integrating the bondability between the primary coating and the secondary coating.

前記課題を解決する具体的な手段として本発明は、建築物内に配管され複数の支管が分岐されている既設配管の内部を研掃した後に無溶剤型の二液性エポキシ樹脂塗料を送気流体により吹き延ばして管内面に所定厚さの塗膜を形成するライニング方法であって、前記既設配管の一端部側から他端部側までと各分岐された支管毎に塗装区間を区分すると共に、区分された各区間毎に第2継手部材の位置を基準にして塗装すべき始端側からその位置をわずかに越える位置までを要調整領域として設定し、区分された各区間毎に設定された要調整領域をわずかに越えて所要膜厚で塗装できる量の塗料を投入し、該塗料を所定圧の送気流体により変成スラグ流の状態を維持できるところまで一気に流動させて要調整領域に一次塗装の塗膜を形成し、該一次塗装の塗膜が指触乾燥状態になったところで、各区間毎に管の長さ及び内径に対応して予め設定された膜厚が形成できる量の塗料を一括して投入し、該塗料を所定圧の送気流体により変成スラグ流から順次環状流に吹き延ばして二次塗装の塗膜を形成することを最も主要な特徴とするライニング方法である。   As a specific means for solving the above-mentioned problem, the present invention supplies a solvent-free two-component epoxy resin paint after cleaning the inside of an existing pipe that is piped in a building and branches a plurality of branch pipes. A lining method in which a coating film having a predetermined thickness is formed on the inner surface of a pipe by blowing with a fluid, and a coating section is divided for each branch pipe from one end side to the other end side of the existing pipe. For each divided section, the area from the start end side to be painted to a position slightly beyond that position is set as a necessary adjustment area based on the position of the second joint member, and set for each divided section. The amount of paint that can be applied with the required film thickness slightly exceeding the adjustment area is charged, and the paint is flowed all the way to the place where the metamorphic slag flow can be maintained by the air supply fluid at the specified pressure. Forming a paint film, When the coating film of the next coating is dry to the touch, a sufficient amount of coating material that can form a preset film thickness corresponding to the length and inner diameter of the tube is added for each section. Is a lining method characterized in that a coating film of secondary coating is formed by successively blowing from a metamorphic slag flow into an annular flow with an air supply fluid of a predetermined pressure.

また、本発明においては、一次塗装時の塗料投入量が、各塗装区間の第2継手部材の位置を越えて40〜120%先まで変成スラグ流の状態を維持して達する量であること;一次塗装は、投入した塗料を摺動部材で押し延ばして要調整領域に塗膜を形成すること;二次塗装時の塗料投入量を設定された量よりも20〜50%増量すること;二次塗装は、一括投入した塗料を摺動部材で押し延ばして塗膜を形成すること;および二次塗装は、一次塗装の塗膜が指触乾燥初期から指触乾燥中期の状態で行うこと;を付加的な要件として含むものである。   In the present invention, the amount of paint applied during primary coating is an amount that can be reached while maintaining the state of the metamorphic slag flow up to 40 to 120% beyond the position of the second joint member in each coating section; In primary coating, the applied paint is stretched by a sliding member to form a coating film in a region requiring adjustment; the paint input amount during secondary coating is increased by 20 to 50% from the set amount; The next coating is to form a coating film by pushing the paints that are put in a batch with a sliding member; and the secondary coating is performed from the initial stage of dry touch to the middle stage of dry touch; Is included as an additional requirement.

本発明に係る給水管のライニング方法は、まず最初に、各区間における始端側の要調整領域に一次塗装の塗膜を形成するものであり、その塗膜形成において、変成スラグ流の状態を維持できるところまで送気流体で一気に流動させて送気を中止するか、または、摺動部材を用いて押し延ばして要調整領域に塗膜を形成するため、要調整領域とした始端側の塗膜が厚く形成されると共に一次塗装の時間が短時間で行え、その一次塗装の塗膜が指触乾燥後に、各区間毎の管の全長に設定された膜厚が形成できる量の塗料を一括して投入し、送気流体により変成スラグ流から順次環状流に吹き延ばして二次塗装の塗膜を形成することによって、先に形成された一次塗装と後から形成された二次塗装の塗膜とによって、始端部側から終端部側まで塗料の分布量を略均等にし、全体としてバランスの良い厚さの塗膜を形成することができるという利点がある。
また、一次塗装は各区間におけるそれぞれの略中間部付近までの塗装であるため短時間で終了し、二次塗装までの指触乾燥時間を長く(約2時間程度)とっても、一次塗装と二次塗装の同日施工が可能であると共に、始端側において指触乾燥状態の一次塗装の塗膜の上に二次塗装の塗膜が形成され、両塗膜の分子間で架橋反応が速やかに行われて、一体に結合した塗膜になるという利点も有する。
The lining method for a water supply pipe according to the present invention is to first form a primary coating film in a necessary adjustment area on the start end side in each section, and maintain the state of the modified slag flow in the coating film formation. In order to stop the air supply by flowing at a stroke with the air supply fluid as much as possible, or to extend by using a sliding member to form a coating film in the adjustment area, the coating film on the start side as the adjustment area The coating can be formed in a short time and the coating time of the primary coating can be reduced in a short time. The primary paint formed earlier and the secondary paint film formed later are formed by blowing from the metamorphic slag flow to the annular flow sequentially with the air supply fluid to form the secondary paint film. And paint from the start side to the end side The volume of distribution substantially uniform, there is an advantage that it is possible to form a coating film of well-balanced thickness as a whole.
In addition, since the primary coating is applied to the vicinity of the middle part of each section, it can be completed in a short time, and even if the touch drying time until the secondary coating is long (about 2 hours), the primary coating and the secondary coating are completed. The coating can be applied on the same day, and a secondary coating film is formed on the dry-touched primary coating film on the start side, and a cross-linking reaction is quickly performed between the molecules of both coating films. Thus, there is an advantage that the coating film is integrally bonded.

本発明に係るライニング方法は、建築物内に配管され複数の支管が分岐されている既設配管の内部を研掃した後に無溶剤型の二液性エポキシ樹脂塗料を送気流体により吹き延ばして管内面に所定厚さの塗膜を形成するライニング方法において、既設配管の一端部側から他端部側まで塗料を変成スラグ流から順次環状流に吹き延ばして塗装した場合に、一端部側と他端部側とでは必然的に塗膜の厚さにバラツキ(アンバランス)が生じてしまう。
その塗膜のバラツキをなくす目的で、既設配管の一端部側から他端部側までと各分岐された支管毎に塗装区間を区分し、区分された各区間毎に第2継手部材の位置を基準にして塗装すべき始端側からその位置をわずかに越える位置までを要調整領域として設定し、区分された各区間毎に設定された要調整領域をわずかに越えて所要膜厚で塗装できる量の塗料を投入し、該塗料を所定圧の送気流体により変成スラグ流の状態を維持できるところまで一気に流動させて要調整領域に一次塗装の塗膜を形成する工程と、その一次塗装の塗膜が指触乾燥状態になったところで、各区間毎に管の長さ及び内径に対応して予め設定された膜厚が形成できる量の塗料を一括して投入し、該塗料を所定圧の送気流体により変成スラグ流から順次環状流に吹き延ばして二次塗装の塗膜を形成する工程とからなるものであって、塗料の吹き延ばしによる塗装で始端部側に必然的に生じていた塗膜厚さのバラツキに対して、最初にそのバラツキを調整するために始端部側にだけ一次塗装を行い、その後に各区間をそれぞれ全長に渡って二次塗装を行うようにしたことによって実現させたのである。
In the lining method according to the present invention, after the inside of an existing pipe that is piped in a building and a plurality of branch pipes are branched, a solvent-free two-component epoxy resin paint is blown out with an air-feeding fluid. In the lining method of forming a coating film with a predetermined thickness on the surface, when one of the existing pipes is applied by sequentially blowing the paint from the modified slag flow to the annular flow, the one end side and the other There is inevitably a variation (unbalance) in the thickness of the coating film on the end side.
For the purpose of eliminating the variation of the coating film, the coating section is divided for each branched branch pipe from one end side to the other end side of the existing pipe, and the position of the second joint member is determined for each divided section. The amount that can be applied with the required film thickness slightly exceeding the required adjustment area set for each divided section is set as the adjustment area from the start side to be painted to the position slightly beyond that position as a reference. A step of forming a primary coating film in a region requiring adjustment, and a step of causing the coating material to flow to a place where the state of the modified slag flow can be maintained by an air supply fluid having a predetermined pressure. When the film is dry to the touch, a quantity of paint capable of forming a preset film thickness corresponding to the length and inner diameter of the tube is batch-fitted for each section. Blowing sequentially from metamorphic slag flow to annular flow with air supply The process of forming the coating film of the secondary coating, and for the coating thickness variation that was inevitably generated on the starting end side by painting by spreading the paint, In order to adjust the variation, the primary coating is performed only on the start end side, and then the secondary coating is performed over the entire length of each section.

本発明のライニング方法を図示の実施例に基づいて説明する。図1は、マンション等の集合住宅における給水管等の既設配管の一部の状況を略示的に示したものであり、ライニングを施工しようとする既設配管1は、適宜の継手部材を介して複数の支管1a、1b、1c、……が分岐連結してあり、各支管の自由端部側には一般的に第1の継手部材(エルボ)2a、2b、2c、……を介して蛇口等の吐出部材が取り付けられている。また、各支管1a、1b、1c、……の立ち上がり部分においては、第2の継手部材(エルボ)3a、3b、3c、……が設けられ、末端側の支管1aを除く各分岐連結部分には第3の継手部材(チース)4b、4c、……を介して連結され、基端側はメータ取付端部1fとしている。なお、分岐した支管が複数回屈曲する場合には、その途中の屈曲部分に当然のこととして第4乃至第5のエルボが介在することは当然のことである。   The lining method of the present invention will be described based on the illustrated embodiment. FIG. 1 schematically shows a part of existing pipes such as water supply pipes in an apartment house such as a condominium, and the existing pipe 1 to be lining is connected with an appropriate joint member. A plurality of branch pipes 1a, 1b, 1c,... Are branched and connected, and a free end of each branch pipe is generally a faucet through first joint members (elbows) 2a, 2b, 2c,. Etc. are attached. In addition, second joint members (elbows) 3a, 3b, 3c,... Are provided at the rising portions of the branch pipes 1a, 1b, 1c,. Are connected via third joint members (cheese) 4b, 4c,..., And the base end side is a meter attachment end 1f. When the branched branch pipe is bent a plurality of times, it is natural that the fourth to fifth elbows are interposed in the bent portion in the middle.

そして、このような既設配管1において、再生のためにライニングを行う場合には、図示したように、蛇口等の吐出部材を取り外した後に、第1の継手部材2a、2b、2c、……乃至第3の継手部材4b、4c、……及び支管1a、1b、1c、……を含めて既設配管1の全内部は、予め適宜の研掃手段により錆こぶ、スケール等の汚れが除去され、内部を乾燥させて清掃した状態にしてからライニングを行う。   In the case where lining is performed for regeneration in such an existing pipe 1, the first joint members 2a, 2b, 2c,... The entire interior of the existing pipe 1 including the third joint members 4b, 4c,... And the branch pipes 1a, 1b, 1c,. Lining is performed after the inside is dried and cleaned.

ライニングの一つの方法としては、内部が清掃された状態の既設配管1において、支管1aの末端側(一端部側という)からメータが取り付けられるメータ取付端部1fの基端側(他端部側という)までその内部にライニングを行う。この場合に、分岐されている支管毎に一応区分した状態でライニングを行うものであり、例えば、末端側の支管1aの場合は、基端側のメータ取付端部1fまでを区間Aとする。そして、支管1bは分岐点の第3の継手部材4bまでを区間Bとし、以下順次それに倣って区間C、D、……として区分し、各区分した区間毎にライニングを行う。   As one method of lining, in the existing pipe 1 in a state where the inside is cleaned, the base end side (the other end side) of the meter attachment end 1f to which the meter is attached from the end side (referred to as one end side) of the branch pipe 1a Lined up to that). In this case, the lining is performed in a state of being divided for each branch pipe. For example, in the case of the branch pipe 1a on the distal end side, the section A extends to the meter attachment end 1f on the proximal end side. The branch pipe 1b is divided into sections B, C, D,... In accordance with the section B up to the third joint member 4b at the branch point, and lining is performed for each section.

ライニングに使用される塗料は、その区間毎における管径及び長さ等を予め計算し、その管径及び長さにおいて、所定厚さの塗膜が形成される塗料の量を計算し、その計算された量に所要量増量した量の塗料を一括して投入するようにする。使用される塗料の一例としては、例えば、300cc/ポットライフが環境温度20℃で15〜40分程度であって、流動時粘度が3000〜15000cps程度で、且つチクソトロピック特性がTi値4.5以下の無溶剤型の二液性エポキシ樹脂塗料(脂肪族硬化剤)であり、周知の塗料である。   For the paint used for lining, calculate the pipe diameter and length, etc. for each section in advance, and calculate the amount of paint that forms a coating film with a predetermined thickness at that pipe diameter and length. The amount of paint that is increased by the required amount is added to the amount that has been added. As an example of the paint used, for example, 300 cc / pot life is about 15 to 40 minutes at an environmental temperature of 20 ° C., the viscosity at flow is about 3000 to 15000 cps, and the thixotropic property is Ti value 4.5. The following solvent-free two-component epoxy resin paint (aliphatic curing agent) is a well-known paint.

そして、実際のライニングにおいては、各区間毎に一次塗装と二次塗装とを行って一端部から他端部まで略均一厚さの塗膜を形成するようにしたのである。そのために、各支管1a、1b、1c……の開放端部側に予め所要量の塗料が収容できる作業管をそれぞれ取り付けておき、その作業管に図示していないが所定の気体を送気する手段が連結されるものである。さらに、各区間A〜D……における支管1a、1b、1c、……の第2の継手部材3a、3b、3c、……の位置を基準にして、その位置を越えて40〜120%先の位置までをそれぞれ要調整領域A〜D……と設定し、各区間における設定された各要調整領域A〜D……をそれぞれ塗装するだけの所要量の塗料を各支管1a、1b、1c、……の作業管に一括投入し、送気流体により流動させるか、または摺動部材を用いて押し延ばして一次塗装を行うのである。この場合に使用される摺動部材は、既設配管1の管内径よりも小径の弾性体からなる球形のピグである。 In actual lining, primary coating and secondary coating are performed for each section so as to form a coating film having a substantially uniform thickness from one end to the other end. For this purpose, a working tube capable of storing a required amount of paint is attached in advance to the open end side of each branch tube 1a, 1b, 1c,..., And a predetermined gas is supplied to the working tube. Means are connected. Further, with respect to the positions of the second joint members 3a, 3b, 3c,... Of the branch pipes 1a, 1b, 1c,. position until setting the main control area a 1 ~D 1 ...... respectively, the required amount of coating material branch pipes 1a of the respective main control area a 1 ~D 1 ...... which is set in each section by painting each .., 1b, 1c,... Are put together and flowed by an air supply fluid, or are stretched using a sliding member to perform primary coating. The sliding member used in this case is a spherical pig made of an elastic body having a smaller diameter than the pipe inner diameter of the existing pipe 1.

一次塗装に係るライニングは、区間Aからでも良いが、二次塗装工程を考慮した時に、まず、区間Bからライニングを開始するのが好ましい。この区間Bの一次塗装においては、要調整領域Bの範囲を塗装するだけの所要量の塗料を一括投入し、その塗料の後方に摺動部材をセットし、該摺動部材を送気流体により押圧して移動させることにより塗料を押し延ばすか、または、所要の送気流体により塗料を変成スラグ流として流動させ、その変成スラグ流が崩壊した時点で送気を中止して塗膜を形成し一次塗装が終了するのである。なお、塗料を押し延ばし終えた摺動部材は基端側のメータ取付端部1fから飛び出す。 The lining for the primary coating may be from the section A, but it is preferable to start the lining from the section B first when considering the secondary coating process. In the primary coating of this Section B, the required amount of coating material by coating a range of essential adjustment region B 1 and mass loading, set the sliding member in the rear of the paint, air and sliding member fluid The paint is extended by pressing and moving, or the paint is made to flow as a modified slag flow with the required air supply fluid, and when the modified slag flow collapses, air supply is stopped to form a coating film The primary coating ends. The sliding member that has finished extending the paint pops out from the meter attachment end 1f on the base end side.

次に、区間Cと区間Dにおける各要調整領域C及びDとを前記区間Bと同じやり方、即ち、各要調整領域C及びDの範囲をそれぞれ塗装する量の塗料を一括投入し、前記同様に摺動部材を用いて塗料を押し延ばすか、または送気流体により変成スラグ流の状態で流動させて一次塗装を行うのであり、これら各区間B〜Dにおけるそれぞれの送気時間はわずかに2〜3sec程度であって、比較的短時間で一次塗装ができるのである。 Next, the adjustment areas C 1 and D 1 in the section C and the section D are applied in the same manner as the section B, that is, the amount of paint for coating the respective adjustment areas C 1 and D 1 is applied all at once. In the same manner as described above, the paint is extended by using a sliding member, or the primary coating is performed by flowing in the state of a modified slag flow with an air supply fluid, and the respective air supply times in these sections BD Is only about 2 to 3 seconds, and the primary coating can be performed in a relatively short time.

そして、最後に区間Aにおける要調整領域Aについて一次塗装を行う。この要調整領域Aにおける支管1aの場合は、第2の継手部材3aから支管1bの分岐点である第4の継手部材4bまでの長さが長いので、好ましくは、第2の継手部材3aを越えてその先まで、つまり、始端側から第2の継手部材3aまでの長さの倍以上先までの120%を越える位置まで押し延ばして塗装できる量、または変成スラグ流を維持できる量の塗料を投入した方が良いのである。そして、塗装の長さが長くなり且つ塗料が多くなる分、送気時間も多少長く(5〜7sec)なる。 Then, the primary coating for main control area A 1 in the last section A. For branch pipe 1a in the main control area A 1, the length from the second joint member 3a to the fourth joint member 4b is a branch point of the branch pipe 1b is long, preferably, the second joint member 3a Beyond that, that is, the amount that can be painted by being stretched to a position exceeding 120% of the length from the start side to the second joint member 3a or more, or the amount that can maintain the metamorphic slag flow It is better to add paint. And the length of coating becomes longer and the amount of paint increases, so the air feeding time also becomes slightly longer (5 to 7 sec).

これらの一次塗装の場合には、一部において配管の設置状況を考慮し、送気圧・風量等を調整して行わなければならない部分もあるが、全体として略一様に、投入した塗料を摺動部材で押し延ばすか、または送気流体により変成スラグ流の状態で管内を一気に流動させ、摺動部材がメータ取付端部1fから飛び出した時点、または変成スラグ流が略崩壊した時点で送気を停止する。   In the case of these primary coatings, there are some parts that need to be adjusted by adjusting the air pressure, air flow, etc., taking into account the piping installation conditions, but the applied paint is slid almost uniformly as a whole. When the sliding member is pushed out by the moving member or is made to flow at once in the state of the metamorphic slag flow by the air feeding fluid and the sliding member jumps out of the meter mounting end 1f, or when the metamorphic slag flow is substantially collapsed To stop.

即ち、図2に示したように、一次塗装の塗料は、摺動部材で押し延ばされるか、または送気流体により変成スラグ流のまま維持された状態で流動し、各区間における第2の継手部材3a、3b、3c、……を越える位置まで塗装され、全体として略均等に、または流動方向の始端側が厚く終端側が薄い一次塗装の塗膜5が形成されるのである。つまり、摺動部材を使用した場合には略均等で、変成スラグ流の場合には、送気流体で押されて流動するので、流動する塗料の先端部側(終端部側)は徐々にその量が少なくなるので、必然的に塗料の流動する先端部側が薄く基端部側(始端部側)が厚く分布するのであり、その分布状態を維持するために変成スラグ流が崩壊した時点で送気を停止するのである。なお、変成スラグ流の崩壊後に送気流体の送気を続けて送気時間を長くすると、環状流になって基端部側の塗料が順次先端部側に流動して、上記とは逆になってしまうからである。   That is, as shown in FIG. 2, the paint of the primary coating is pushed by the sliding member or flows while being maintained in the transformed slag flow by the air supply fluid, and the second joint in each section The coating is applied up to a position exceeding the members 3a, 3b, 3c,..., And the coating film 5 of the primary coating is formed substantially uniformly as a whole, or the start side in the flow direction is thick and the end side is thin. In other words, when the sliding member is used, it is substantially equal, and in the case of the modified slag flow, it is pushed by the air supply fluid and flows, so that the leading end side (terminal end side) of the flowing paint gradually becomes Since the amount of the material is reduced, the tip side where the paint flows inevitably is thin and the base end side (starting end side) is thickly distributed. In order to maintain this distribution, the feed is sent when the metamorphic slag flow collapses. It stops you. If the air supply fluid continues to be supplied after the metamorphic slag flow collapses and the air supply time is increased, the paint on the base end side will flow to the tip end side in sequence as an annular flow, contrary to the above. Because it becomes.

摺動部材による押し延ばしのための送気時間、または変成スラグ流の崩壊に至るまでの送気時間は、配管の設置状況にもよるが、概ね2〜7sec以内であり、摺動部材がメータ取付端部1fから飛び出した時、または変成スラグ流の崩壊によって送気抵抗が減じることでその崩壊状況が検知できる。また、送気の停止は、配管の設置状況等によって、例えば、変成スラグ流崩壊後、3〜20secの範囲(一部が環状流初期の状態になる)において選択的に送気を継続してもよい。   The air supply time for extending by the sliding member or the air supply time until the metamorphic slag flow collapses is generally within 2 to 7 seconds, depending on the installation situation of the pipe. The collapsed state can be detected when the air supply resistance is reduced by jumping out from the attachment end 1f or by the collapse of the metamorphic slag flow. In addition, the air supply is stopped by selectively continuing the air supply within a range of 3 to 20 seconds (partially in the initial state of the annular flow) after the metamorphic slag flow collapses, depending on the installation status of the piping, etc. Also good.

いずれにしても、各区間において一次塗装というのは区間全体ではなく、各区間における始端側に予定した厚さの一次塗装の塗膜5を順次形成するのである。一次塗装が終了した後に、環境などによって必要があれば、他端部側のメータ取付端部1fを開放した状態で、適宜の加熱手段により所定温度に加熱維持された送気流体を各支管1a、1b、1c、……の端部から導入することにより、一次塗装の塗膜5を加熱硬化させるようにしても良い。つまり、塗料を加温することにより、塗料の硬化反応(鎖状分子構造の形成速度)が促進され、塗膜面のゲル化点に達する時間を短縮でき、ゲル化点以降に進行する架橋反応も促進されるため、塗膜の硬化時間をより一層短縮できるのである。この場合の送気は、塗料の吹き延ばしではないのであるから、塗料が流動しない程度の風量・風力に調整して送気する。   In any case, the primary coating in each section is not the entire section, but the primary coating film 5 having a predetermined thickness on the start end side in each section is sequentially formed. After completion of the primary coating, if necessary depending on the environment or the like, the air supply fluid heated and maintained at a predetermined temperature by an appropriate heating means with the meter mounting end 1f on the other end opened is supplied to each branch pipe 1a. The primary coating film 5 may be heat-cured by introducing it from the ends of 1b, 1c,. In other words, by heating the paint, the hardening reaction of the paint (formation speed of chain molecular structure) is accelerated, the time to reach the gel point on the coating surface can be shortened, and the crosslinking reaction that proceeds after the gel point Therefore, the curing time of the coating film can be further shortened. The air supply in this case is not the spreading of the paint, so the air is adjusted to an air volume / wind force that does not flow the paint.

一次塗装の塗膜5が、指触乾燥状態、即ち、流動しない程度に硬化した状態になった時点で、二次塗装を行う。この場合の指触乾燥というのは、任意の支管の端部において指触することで硬化乾燥状態を判定するものであり、環境にもよるが未だ一部において指に付着する指触乾燥初期と、適度の弾性が残っていてやや強く押すと指に付着する状態の指触乾燥中期と、指で押しても付着せず半硬化状態でライニングのための送風では流動しない指触乾燥後期の状態とがある。   When the coating film 5 of the primary coating is in a dry-to-touch state, that is, in a state where it is cured to the extent that it does not flow, secondary coating is performed. The touch drying in this case is to determine the cured and dried state by touching the end of an arbitrary branch pipe. In the middle of the touch-drying state where it is attached to the finger when pressed moderately with moderate elasticity remaining, and in the late-touch-drying state where it does not adhere to the finger when pressed with a finger and is not semi-cured and does not flow with blasting for lining. There is.

二次塗装は、一次塗装の塗膜5が指触乾燥初期から指触乾燥中期の状態になった時に行うものである。この場合でも、区間Bからライニングを行うものであり、該区間Bを塗装するに十分な量の塗料を支管1bの端部から投入し送気流体により吹き延ばして分岐点の第3の継手部材4bまで至らせる。   The secondary coating is performed when the coating film 5 of the primary coating has changed from the initial touch drying to the middle touch drying. Even in this case, the lining is performed from the section B, and a third joint member at the branch point is formed by charging a sufficient amount of paint for coating the section B from the end of the branch pipe 1b and blowing it with an air supply fluid. Bring to 4b.

その吹き延ばしの初期段階では、始端側に一次塗装の塗膜5が存在するので、その塗膜の上を流動するのであって、塗料は変成スラグ流で区間の略中間付近まで流動し、その後に環状流に変遷して管壁に沿って流動し分岐点の第3の継手部材4bに達し、その第3の継手部材4bを僅かに越える位置まで塗料を塗布するようになる。この場合に、二次塗装は送気流体により塗料の大半を環状流として吹き延ばすことによって、区間Bの始端部側に薄く終端部側、即ち第3の継手部材4b側に厚く塗布されるアンバランスな塗料分布になるが一次塗装の塗膜の存在によって、区間B全体としてバランスのとれた塗料分布になるのである。   In the initial stage of the blowing, the coating 5 of the primary coating exists on the start side, so that the coating flows on the coating, and the coating flows to near the middle of the section by the metamorphic slag flow. It changes to an annular flow and flows along the pipe wall to reach the third joint member 4b at the branching point, and the paint is applied to a position slightly beyond the third joint member 4b. In this case, the secondary coating is blown and spread most of the paint as an annular flow by the air supply fluid, so that the second coating is thinly applied to the start end side of the section B and thickly applied to the end end side, that is, the third joint member 4b side. Although the paint distribution is balanced, the paint distribution is balanced over the entire section B due to the presence of the primary coating film.

次に、上記と略同様のやり方で区間Cをライニングする。この場合も、前記同様に支管1cの端部から所要量の塗料を投入し送気流体により吹き延ばすものであるが、この区間においても一次塗装による塗膜が存在するので、その塗膜の上を変成スラグ流から環状流に変遷させ管壁に沿って流動させ、分岐点の第3の継手部材4cまで至らせ、その第3の継手部材4cを僅かに越える位置まで塗布する。さらに、区間Dも前記同様にして、第3の継ぎ手部材4dを越える位置まで塗料を流動させてライニングする。   Next, the section C is lined in the same manner as described above. In this case as well, a required amount of paint is introduced from the end of the branch pipe 1c and blown out by the air-feeding fluid in the same manner as described above. Is changed from a metamorphic slag flow to an annular flow, is caused to flow along the pipe wall, reaches the third joint member 4c at the branch point, and is applied to a position slightly beyond the third joint member 4c. Further, in the same manner as described above, the section D is also lined by causing the coating material to flow to a position exceeding the third joint member 4d.

このように既設配管1の一端部側から他端部側に至る中間部分で分岐した各支管1b、1c、1d、……について、予め区分した区間B〜Dの各分岐点までをそれぞれライニングした後に、最後に区間Aをライニングする。この場合に、支管1aから一括して塗料を投入し、該塗料を送気流体により他端部側のメータ取付端部1fまで吹き延ばして塗装するもので、その吹き延ばしの途中で変成スラグ流から環状流になってライニングする。   As described above, the branch pipes 1b, 1c, 1d,... Branched at the intermediate part from the one end side to the other end side of the existing pipe 1 are lined up to the respective branch points of the sections B to D divided in advance. Later, the section A is finally lined. In this case, the coating material is charged all at once from the branch pipe 1a, and the coating material is blown and applied to the meter mounting end portion 1f on the other end side by an air supply fluid. Lining in an annular flow.

前記いずれの区間においても、送気流体による塗料の吹き延ばし塗装は、各区間における略中間付近までは一括投入した塗料が変成スラグ流として流動し、その後に環状流として流動するのであり、変成スラグ流でも環状流でも管壁に対して押し付けるように流動して塗装ができるのである。   In any of the sections described above, the paint is blown out by the air-feeding fluid, and the paint that has been put in a batch flows to the middle of each section as a metamorphic slag flow, and then flows as an annular flow. Both flow and annular flow can be applied by flowing to press against the pipe wall.

この二次塗装における送気流体での吹き延ばし塗装は、各区間において投入される塗料の量は、一次塗装によって投入された量を差し引いて計算された量の略20〜40%増量させた量であり、吹き延ばしによって変成スラグ流から環状流になって塗装されるが、塗装された塗料(塗膜)は各塗装区間の管長方向において必然的に始端側が薄く終端側が厚くなるという不均一な塗料分布の塗膜6になる。   In the secondary coating, the blown-up coating with the air-feeding fluid is an amount obtained by subtracting the amount of paint applied in each section from the amount calculated by subtracting the amount input by the primary coating from about 20 to 40%. It is applied in a circular flow from the metamorphic slag flow by blowing, but the applied paint (coating film) is inevitably uneven in the pipe length direction of each coating section, where the starting end side is inevitably thin and the terminal end side is thick. It becomes the paint film 6 of paint distribution.

しかしながら、この二次塗装による不均一な塗料分布の塗膜6は、一次塗装で形成された塗膜5によって全体的に打ち消されるものであって、図3に示したように、各支管1a、1b、1c、……における第2の継手部材3a、3b、3c、……から始端側において薄く、その第2の継手部材をわずかに越えた辺りから徐々に厚くなって、始端側と終端側とで塗料分布(塗膜厚さ)にバラツキが生ずるようになるが、先に形成されている塗膜5との間でそのバラツキが解消され全体としてバラツキの少ない塗膜が形成されることになるのである。更に、二次塗装後に前記一次塗装で使用した摺動部材を用いて、塗膜の仕上げ整形をしてもよい。   However, the coating film 6 with non-uniform paint distribution by the secondary coating is totally canceled by the coating film 5 formed by the primary coating, and as shown in FIG. 1b, 1c,..., The second joint member 3a, 3b, 3c,... Is thin on the start side and gradually thicker from slightly beyond the second joint member. The coating distribution (coating film thickness) varies, and the coating film 5 that has been formed earlier is eliminated and a coating film with less variation is formed as a whole. It becomes. Furthermore, you may finish-shape a coating film using the sliding member used by the said primary coating after secondary coating.

次に、本発明に係る実施例2のライニング方法について説明する。この実施例2においても、各区間A〜D……と要調整領域A〜D……とを設定し、一次塗装は前記実施例1と同様に、各要調整領域についてそれぞれ同じやり方で行うのであり、二次塗装だけを異なるやり方で塗装するものである。 Next, the lining method according to the second embodiment of the present invention will be described. Also in the second embodiment, the sections A to D and the adjustment areas A 1 to D 1 are set, and the primary coating is performed in the same manner for each of the adjustment areas as in the first embodiment. Only the secondary coating is applied in a different way.

つまり、一次塗装終了後の指触乾燥までは、前記実施例1と同様の工程で行い、その一次塗装の塗膜が指触乾燥初期から指触乾燥中期の状態になった時に二次塗装を行うのである。この二次塗装においては、前記実施例1でも使用した摺動部材、即ち既設配管1の管内径よりも小径の弾性体からなる球形の摺動部材(ピグ)が使用される。   That is, until the touch drying after the completion of the primary coating, the same process as in Example 1 is performed, and the secondary coating is performed when the coating film of the primary coating changes from the initial touch drying to the middle touch drying. Do it. In this secondary coating, the sliding member used in the first embodiment, that is, a spherical sliding member (pig) made of an elastic body having a diameter smaller than the inner diameter of the existing pipe 1 is used.

この場合に、各区間A〜D……において分岐している各支管1b、1c、1d、……の第3の継手部材4b、4c、4d……の位置を越えて略20%先の位置まで達する所要量の塗料を前記一次塗装と同様に作業管内に一括投入し、その背後に摺動部材をセットし、該摺動部材を送気流体により押圧して移動させることにより二次塗装を行う。なお、区間Aについては、一端部側から他端部側まで距離が長いので、この部分については、さらに多め(例えば、40%増)の塗料を付加し一括投入して塗装を行う。   In this case, a position approximately 20% ahead of the positions of the third joint members 4b, 4c, 4d,... Of the branch pipes 1b, 1c, 1d,. In the same way as the primary coating, the required amount of paint reaching up to 1 is put all at once into the work tube, a sliding member is set behind it, and the sliding member is pressed and moved by the air supply fluid to perform secondary coating. Do. In the section A, since the distance from the one end side to the other end side is long, a larger amount (for example, 40% increase) of paint is added to the section A, and coating is performed by batch charging.

この二次塗装の場合も区間Bから行う。この区間Bにおいて、一次塗装で使用した塗料の量を差し引いて、且つ全体を塗装するに十分な量の塗料を支管1bにおける端部の作業管に投入し、その背後に摺動部材をセットし他端部側のメータ取付端部1fを開放した状態にして、摺動部材の背後に送気流体を供給することにより、摺動部材を前進させ塗料を押し延ばして少なくとも分岐点の第3の継手部材4bの位置まで至らせ、その位置をわずかに越えたところで、塗料がなくなるので摺動部材は他端部側のメータ取付端部1fから外部に排出される。   In the case of this secondary coating, it is performed from the section B. In this section B, the amount of paint used in the primary coating is subtracted and a sufficient amount of paint is applied to the work tube at the end of the branch pipe 1b, and a sliding member is set behind it. The meter mounting end 1f on the other end side is opened, and air supply fluid is supplied to the back of the sliding member, whereby the sliding member is advanced and the paint is extended to at least the third branch point. After reaching the position of the joint member 4b and slightly exceeding the position, the paint is removed, so that the sliding member is discharged to the outside from the meter mounting end 1f on the other end side.

次に、区間Cをライニングする。この場合も前記区間Bのライニングと同様に、この区間の一次塗装で使用した塗料の量を差し引いた上で、全体を塗装するに十分な量の塗料を支管1cの端部に投入し、その背後に摺動部材をセットし該摺動部材の背後に送気流体を供給することにより、塗料を押し延ばして少なくとも分岐点の第3の継手部材4cの位置まで至らせ、その位置をわずかに越えたところまで塗装するのであり、その後に摺動部材をメータ取付端部1fから排出する。同様にして区間Dもライニングするのである。   Next, the section C is lined. In this case as well, as in the lining of the section B, after subtracting the amount of paint used in the primary coating of this section, a sufficient amount of paint is applied to the end of the branch pipe 1c to coat the whole. By setting the sliding member behind and supplying the air supply fluid behind the sliding member, the paint is extended to reach at least the position of the third joint member 4c at the branch point, and the position is slightly changed. The coating is applied up to the point beyond which the sliding member is discharged from the meter mounting end 1f. Similarly, the section D is also lined.

そして、最後に区間Aをライニングする。この場合には、一端部から他端部までの距離があり管の長さも分岐管に比べて長いので、全体を塗装するに十分な量の塗料を支管1aの端部に投入し、その背後に摺動部材をセットし該摺動部材の背後に送気流体を供給することにより、塗料を押し延ばして他端部側のメータ取付端部1fの位置まで至らせ、そのメータ取付端部1fから摺動部材を外部に排出させることで、その端部まで略均等な膜厚をもって塗装することができるのである。   Finally, the section A is lined. In this case, since there is a distance from one end to the other end and the length of the pipe is longer than that of the branch pipe, a sufficient amount of paint is applied to the end of the branch pipe 1a to coat the whole, A sliding member is set on the surface of the sliding member and air supply fluid is supplied to the back of the sliding member to extend the paint to reach the position of the meter mounting end 1f on the other end side. By discharging the sliding member to the outside, it is possible to paint with a substantially uniform film thickness up to the end.

この二次塗装において、塗料は摺動部材によって背面側から押されることにより、全体としてプラグ流の状態で流動させられ、摺動部材の外径が決まっているので一次塗装における始端部側に形成されている塗膜5の上に重ねるようにして二次塗装の塗膜6が形成され、一次塗装の塗膜5が徐々に薄くなるに従って二次塗装の塗膜が徐々に厚く重ね塗りされ、一次塗装の塗膜5が存在しない部位においては摺動部材の外径に基づいた塗膜厚さの塗装ができるのである。   In this secondary coating, the paint is pushed from the back side by the sliding member, so that it flows as a whole in the form of a plug flow, and since the outer diameter of the sliding member is determined, it is formed on the starting end side in the primary coating. The secondary coating film 6 is formed so as to be overlaid on the applied coating film 5, and the secondary coating film is gradually and repeatedly applied as the primary coating film 5 becomes gradually thinner. In a region where the primary coating film 5 is not present, coating with a coating film thickness based on the outer diameter of the sliding member can be performed.

この場合も、各支管の分岐点である第3の継手部材4b〜4d……を少なくとも越える位置まで、管の内径と摺動部材の外径とによる間隙に対応した膜厚の塗膜が全体的に形成されるのであり、それぞれの区間において、一次塗装による塗膜5と二次塗装による塗膜6とで略均等な塗膜が形成されるのである。そして、第3継手部材4b〜4d……を越えてからは塗料の量も少なくなって抵抗も小さくなるので、摺動部材の移動が速められると共に、摺動部材の前に塗料がなくなるとより一層速くなって一挙にメータ取付端部1fから外部に排出され、その時点で送気流体の送気を止める。   Also in this case, the entire coating film having a film thickness corresponding to the gap between the inner diameter of the pipe and the outer diameter of the sliding member is at least beyond the third joint members 4b to 4d. In each section, a substantially uniform coating film is formed by the coating film 5 by the primary coating and the coating film 6 by the secondary coating. Since the amount of paint is reduced and the resistance is reduced after the third joint members 4b to 4d... Are moved, the movement of the sliding member is accelerated, and when the paint is removed before the sliding member. It becomes even faster and is discharged from the meter mounting end 1f to the outside at once, and the supply of the air supply fluid is stopped at that time.

この摺動部材を使用した二次塗装において、要するに、摺動部材を低圧の送気流体によって遅い速度で移動させ、変成スラグ流が送気流体によって簡単に抜けてしまうのを摺動部材によって抑制し、塗膜の均一厚さの距離を稼げる点で有効である。そして、送気流体は低圧での送気なので送気時間は、摺動部材がメータ取付端部1fから外部に排出されるまでの時間であって、配管(区間)の長さにもよるが、概ね5〜20sec以内である。また、この送気の場合は、摺動部材を移動させるためであるので、形成された塗膜を整形するが塗料を吹き延ばす作用はほとんどしないのであって、全体が略均等な厚さを維持して硬化するようになるのである。   In secondary coating using this sliding member, in short, the sliding member is moved at a low speed by the low-pressure air supply fluid, and the sliding member prevents the metamorphic slag flow from being easily removed by the air supply fluid. However, it is effective in that the distance of the uniform thickness of the coating film can be obtained. Since the air supply fluid is air supply at a low pressure, the air supply time is the time until the sliding member is discharged from the meter mounting end 1f to the outside, depending on the length of the pipe (section). In general, it is within 5 to 20 seconds. In addition, in this air supply, because the sliding member is moved, the formed coating film is shaped, but there is almost no action of blowing the paint, and the whole maintains a substantially uniform thickness. Then it becomes hardened.

前記いずれの実施例においても、各区間の始端側に形成された一次塗装による塗膜5が指触乾燥状態になったところで二次塗装による塗膜6を形成するものであるが、一次塗装の塗膜5は始端側の所要範囲において形成されているのであるから、その始端側において例えば、硬化を早めるために温風を送気するとゲル化が早くなり、実質的に指触乾燥中期になる時間も短縮され、二次塗装の開始時間が早められるのである。   In any of the above-described embodiments, the coating film 6 formed by the secondary coating is formed when the coating film 5 formed by the primary coating formed on the start side of each section is in a dry-to-touch state. Since the coating film 5 is formed in a required range on the start end side, for example, if warm air is supplied to accelerate hardening on the start end side, gelation is accelerated, and the touch drying is substantially in the middle stage. The time is also shortened and the start time of the secondary coating is shortened.

なお、実施例2においては、一次塗装の塗膜が指触乾燥初期の状態になった時に二次塗装を開始しても、摺動部材を使用する関係で一次塗装の塗膜が流動する現象は見られないのである。これは、二次塗装が吹き延ばしによるものではなく、摺動部材によって塗料を押し延ばして、一次塗装の塗膜が存在する部位についてはその上に重ね塗りし、一次塗装の塗膜が存在しない部位については所要の厚さの塗膜を形成するからである。   In Example 2, the phenomenon that the primary coating film flows due to the use of the sliding member even when the secondary coating is started when the primary coating film is in the initial dry-to-touch state. Is not seen. This is not due to the secondary coating being blown out, but the paint is stretched by the sliding member, and the portion where the primary coating is present is overcoated, and the primary coating is not present. This is because a coating film having a required thickness is formed for the portion.

従って、一次塗装から二次塗装を行うに当たって、季節・環境(外気温度)にもよるが比較的短時間(2時間以内)で塗装工程が終了するのであり、既設配管のライニング作業を同日施工することができるのである。しかも、一次塗装の塗膜と二次塗装の塗膜との分子間で架橋反応が促進されて一体化した塗膜となるのである。   Therefore, the coating process is completed in a relatively short time (within 2 hours) depending on the season and environment (outside air temperature) when performing the secondary coating from the primary coating. It can be done. In addition, the cross-linking reaction is promoted between molecules of the primary coating film and the secondary coating film, resulting in an integrated coating film.

建築物内に配管されている給水管等の既設配管の内部を無溶剤型の二液性エポキシ樹脂塗料を塗装するライニング方法であって、既設配管の一端部側から他端部側まで塗料を変成スラグ流から順次環状流に吹き延ばして塗装した場合に、一端部側と他端部側とでは必然的に塗膜の厚さにバラツキ(アンバランス)が生じてしまうが、それをなくすために、既設配管の一端部側から他端部側までと各分岐された支管毎に塗装区間を区分すると共に、区分された各区間毎に第2継手部材の位置を基準にして塗装すべき始端側からその位置をわずかに越える位置までを要調整領域として設定し、その要調整領域は塗膜が薄く形成され易い始端側の限られた短い範囲の領域であって、その領域に対して変成スラグ流の状態を維持できる範囲の吹き延ばしの短い工程で塗膜を先に(一次塗装で)形成することで、所要厚さの塗膜を確保することができるばかりでなく、二次塗装のための指触乾燥まで持っていく時間も短縮できるのであり、また、二次塗装において変成スラグ流から環状流に吹き延ばして形成される塗膜は、始端側ので薄く終端側で厚く形成されるので、一次塗装の塗膜の上に二次塗装の塗膜を重ねて形成することにより、既設配管の内面全体に略均等な膜厚の塗膜を形成することができるものであり、既設配管として給水管に限らず、例えば、給湯管または工場などに配設したその他の配管などの管更生においても当然のこととして本発明のライニング方法を利用することができるのである。   This is a lining method in which a non-solvent type two-component epoxy resin paint is applied to the inside of an existing pipe such as a water supply pipe that is piped in a building, and the paint is applied from one end to the other end of the existing pipe. In order to eliminate the unevenness (unbalance) in the thickness of the coating film that is inevitably generated between the one end and the other end, when the coating is blown sequentially from the metamorphic slag flow to the annular flow In addition, the coating section is divided for each branched branch pipe from one end side to the other end side of the existing piping, and the starting end to be painted on the basis of the position of the second joint member for each divided section From the side to the position slightly beyond that position is set as the adjustment required area, and the adjustment required area is a limited short area on the start end side where the coating film is likely to be thinly formed. Blowing in a range that can maintain the state of slag flow By forming the coating film first (by primary coating) in a short process, it is possible not only to secure a coating film of the required thickness, but also to take time to dry the touch for secondary coating In addition, the coating film formed by blowing from the modified slag flow to the annular flow in the secondary coating is formed thin on the start side and thick on the end side. It is possible to form a coating film having a substantially uniform film thickness on the entire inner surface of the existing pipe by forming the coating film of the next coating, and the existing pipe is not limited to a water supply pipe, for example, a hot water pipe Or, as a matter of course, the lining method of the present invention can also be used in pipe rehabilitation such as other pipes disposed in factories or the like.

本発明に係る実施例のライニング方法が適用できる集合住宅における給水管の状況を略示的に示した説明図である。It is explanatory drawing which showed schematically the condition of the water pipe in the apartment house which can apply the lining method of the Example which concerns on this invention. 同ライニング方法の実施において、一次塗装した一端部側(始端部側)の塗膜の状況を略示的に示した要部の断面図である。In implementation of the lining method, it is sectional drawing of the principal part which showed schematically the condition of the coating film of the one end part side (start end part side) primary-coated. 同ライニング方法の実施において、二次塗装した一端部側(始端部側)の塗膜の状況を略示的に拡大して示した要部の断面図である。In implementation of the lining method, it is sectional drawing of the principal part which expanded and showed the situation of the coating film of the one end part side (starting end part side) secondary-coated schematically.

符号の説明Explanation of symbols

1 既設配管
1a、1b、1c、1d… 支管
1f メーター取付端部
2a、2b、2c、2d… 第1の継手部材
3a、3b、3c、3d… 第2の継手部材
4b、4c、4d… 第3の継手部材
5 一次塗装の塗膜
6 二次塗装の塗膜
A、B、C、D 一応区分した区間
、B、C、D 要調整領域
DESCRIPTION OF SYMBOLS 1 Existing piping 1a, 1b, 1c, 1d ... Branch pipe 1f Meter attachment edge part 2a, 2b, 2c, 2d ... 1st coupling member 3a, 3b, 3c, 3d ... 2nd coupling member 4b, 4c, 4d ... 1st 3 joint members 5 Primary coating film 6 Secondary coating film A, B, C, D Temporarily divided sections A 1 , B 1 , C 1 , D 1 adjustment area

Claims (6)

建築物内に配管され複数の支管が分岐されている既設配管の内部を研掃した後に無溶剤型の二液性エポキシ樹脂塗料を送気流体により吹き延ばして管内面に所定厚さの塗膜を形成するライニング方法であって、
前記既設配管の一端部側から他端部側までと各分岐された支管毎に塗装区間を区分すると共に、区分された各区間毎に第2継手部材の位置を基準にして塗装すべき始端側からその位置をわずかに越える位置までを要調整領域として設定し、
区分された各区間毎に設定された要調整領域をわずかに越えて所要膜厚で塗装できる量の塗料を投入し、
該塗料を所定圧の送気流体により変成スラグ流の状態を維持できるところまで一気に流動させて要調整領域に一次塗装の塗膜を形成し、
該一次塗装の塗膜が指触乾燥状態になったところで、各区間毎に管の長さ及び内径に対応して予め設定された膜厚が形成できる量の塗料を一括して投入し、
該塗料を所定圧の送気流体により変成スラグ流から順次環状流に吹き延ばして二次塗装の塗膜を形成すること
を特徴とする給水管のライニング方法。
After cleaning the inside of an existing pipe that is piped in a building and branching a plurality of branch pipes, a solvent-free two-component epoxy resin paint is blown off with an air supply fluid to coat the inner surface of the pipe with a predetermined thickness A lining method for forming
A coating section is divided for each branch pipe branched from one end side to the other end side of the existing pipe, and the start end side to be painted on the basis of the position of the second joint member for each divided section To a position slightly beyond that position as the adjustment required area,
The amount of paint that can be applied with the required film thickness, slightly exceeding the required adjustment area set for each section,
The paint is made to flow at once to a place where the state of the metamorphic slag flow can be maintained by an air supply fluid of a predetermined pressure to form a coating film of the primary coating in the adjustment required area,
When the coating film of the primary coating is in a dry-to-touch state, a quantity of paint capable of forming a preset film thickness corresponding to the length and inner diameter of each pipe is collectively charged for each section,
A lining method for a water supply pipe, characterized in that a coating film of a secondary coating is formed by blowing the paint from an altered slag flow to an annular flow sequentially with an air supply fluid of a predetermined pressure.
一次塗装時の塗料投入量が、各塗装区間の第2継手部材の位置を越えて40〜120%先まで変成スラグ流の状態を維持して達する量であること
を特徴とする請求項1に記載の給水管のライニング方法。
The amount of paint input at the time of primary coating is an amount that can be reached while maintaining the state of the metamorphic slag flow up to 40 to 120% beyond the position of the second joint member in each coating section. The water pipe lining method described.
一次塗装は、投入した塗料を摺動部材で押し延ばして要調整領域に塗膜を形成すること
を特徴とする請求項1に記載の給水管のライニング方法。
The method for lining a water supply pipe according to claim 1, wherein in the primary coating, the applied paint is stretched by a sliding member to form a coating film in a region requiring adjustment.
二次塗装時の塗料投入量を設定された量よりも20〜50%増量すること
を特徴とする請求項1に記載の給水管のライニング方法。
The method for lining a water supply pipe according to claim 1, wherein the amount of paint applied at the time of secondary coating is increased by 20 to 50% from a set amount.
二次塗装は、一括投入した塗料を摺動部材で押し延ばして塗膜を形成すること
を特徴とする請求項1または4に記載の給水管のライニング方法。
5. The water pipe lining method according to claim 1, wherein the secondary coating is a method of forming a coating film by extending a batch of paints applied by a sliding member.
二次塗装は、一次塗装の塗膜が指触乾燥初期から指触乾燥中期の状態で行うこと
を特徴とする請求項1乃至5のいずれかに記載の給水管のライニング方法。
The method of lining a water supply pipe according to any one of claims 1 to 5, wherein the secondary coating is performed in a state in which the coating film of the primary coating is in the state from the initial dry touch to the intermediate dry touch.
JP2005086055A 2005-03-24 2005-03-24 Method for lining water supply pipe Pending JP2006263601A (en)

Priority Applications (1)

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104138830A (en) * 2013-05-10 2014-11-12 上海图博可特石油管道涂层有限公司 Internal coating process for drill collar for well drilling
CN114054263A (en) * 2020-08-03 2022-02-18 龚海涛 Oil applying device for inner wall of welded pipe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104138830A (en) * 2013-05-10 2014-11-12 上海图博可特石油管道涂层有限公司 Internal coating process for drill collar for well drilling
CN114054263A (en) * 2020-08-03 2022-02-18 龚海涛 Oil applying device for inner wall of welded pipe
CN114054263B (en) * 2020-08-03 2023-04-07 龚海涛 Oil applying device for inner wall of welded pipe

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