JP2006255934A - Manufacturing method of rubber-coated cord and pitch-variable fixture - Google Patents

Manufacturing method of rubber-coated cord and pitch-variable fixture Download PDF

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JP2006255934A
JP2006255934A JP2005072921A JP2005072921A JP2006255934A JP 2006255934 A JP2006255934 A JP 2006255934A JP 2005072921 A JP2005072921 A JP 2005072921A JP 2005072921 A JP2005072921 A JP 2005072921A JP 2006255934 A JP2006255934 A JP 2006255934A
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rubber
core material
cord
pitch
long
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Shizuo Yokobori
志津雄 横堀
Mitsuo Oshikata
満男 押方
Kazuharu Uetsubo
一晴 上坪
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Toyo Tire Corp
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Toyo Tire and Rubber Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a manufacturing method of a rubber-coated cord improved in order to wind the rubber-coated cord around a winding target such as a taper cylindrical rubber or the like even if the winding target is large in size or relatively large in taper angle without causing an angular difference between the large diameter side and small diameter side of the winding target while dispensing with a preparation process for preforming a reinforcing cord into a fan shape, or the like. <P>SOLUTION: In the manufacturing method of the rubber-coated cord having a coating process for coating a plurality of the core materials 2, which are sent out of a core material supply part (a) in a parallelly arranged state, with the rubber 16 supplied from a rubber supply part (c) to form a wide belt-like unvulcanized cord body 17, A plurality of the core materials 2 sent out of the core material supply part (a) are coated with the rubber 16 while changing the arranging pitch P of the core materials 2 so as to allow the same to follow the sent-out quantity of the core materials 2. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、芯材供給部から送り出される並列配置状態で複数の芯材を、ゴム供給部から供給されるゴムで被覆して広幅ベルト状の未加硫コード体を作成する被覆工程を有するゴム被覆コードの製造方法及びピッチ可変治具に関するものである。   The present invention is a rubber having a coating step of forming a wide belt-shaped unvulcanized cord body by coating a plurality of core materials with rubber supplied from a rubber supply portion in a parallel arrangement state fed from a core material supply portion. The present invention relates to a coating cord manufacturing method and a pitch variable jig.

上記のゴム被覆コードは、複数本の芯材を列状に並べた状態、即ち並列状態でゴム被覆して成る広幅ベルト状のものであり、使い方の一例としては、これを筒状テーパゴムに巻付けて加硫処理して成る繊維補強ゴムホースがあり、この繊維補強ゴムホースは、例えば、スクイーズ式ポンプのポンピングチューブ等の高圧補強が必要なゴム製品或いは高圧ホースに用いられる。因みに、ポンピングチューブには、頻繁な変形に耐え得る柔軟性と強度、並びに高い耐圧性が要求される。   The rubber-coated cord is a wide belt-like shape in which a plurality of core members are arranged in a row, that is, in a parallel state, and is covered with rubber, and as an example of usage, it is wound around a cylindrical taper rubber. There is a fiber reinforced rubber hose formed by vulcanization, and this fiber reinforced rubber hose is used for a rubber product or a high pressure hose requiring high pressure reinforcement such as a pumping tube of a squeeze pump. Incidentally, the pumping tube is required to have flexibility and strength that can withstand frequent deformation and high pressure resistance.

ゴム被覆コードを筒状ゴム等の巻付対象に巻付けたときの補強特性を一様なものとするには、巻付対象の表面に対する芯材の巻付け角度(コード角度)が一定のものとするのが望ましい(図11のα又はβ参照)。従来、この種のゴム被覆コードの芯材ピッチを変更させる方法や、それを用いて作成される繊維補強ゴムホースの製造方法としては、特許文献1や特許文献2において開示されたものが知られている。   In order to make the reinforcement characteristics uniform when a rubber-coated cord is wound around a winding object such as a cylindrical rubber, the winding angle (cord angle) of the core with respect to the surface of the winding object is constant. (Refer to α or β in FIG. 11). Conventionally, as a method for changing the core material pitch of this type of rubber-coated cord and a method for producing a fiber-reinforced rubber hose produced using the same, those disclosed in Patent Document 1 and Patent Document 2 are known. Yes.

特許文献1に示されたものは、一定幅のスチールコードを円錐台状ゴムホースに巻き付けるにあたり、ゴムホースに至る途中に設けたガイドレールの傾きにて強制的に大径側をより多く引き出す(テンションを大にする)ようにして巻き付けることにより、ゴムホース小径側と大径側との径差に因る巻き付け長さの差を相殺させる方法である。つまり、大径側と小径側との巻き付け速度差による皺を巻き付け時のコード幅において取り去ろうとするものであるが、その作用を得るには製品の長さやテーパ角度に制限があるとともに、ゴムホース表面での巻き付け角度が徐々に変化することは防止できないという問題がある。従って、特許文献1による手段では、比較的短尺のものやテーパ角の小さいもの等に用途が限られてしまうものであった。   In Patent Document 1, when a steel cord having a certain width is wound around a truncated cone-shaped rubber hose, the large-diameter side is forcibly pulled out more by the inclination of a guide rail provided on the way to the rubber hose (the tension is increased). This is a method of canceling out the difference in winding length caused by the difference in diameter between the small diameter side and the large diameter side of the rubber hose. In other words, it is intended to remove the wrinkles due to the difference in winding speed between the large diameter side and the small diameter side in the cord width at the time of winding, but in order to obtain the effect, there are restrictions on the product length and taper angle, and rubber hose There is a problem that the wrapping angle on the surface cannot be prevented from gradually changing. Therefore, the means according to Patent Document 1 is limited in use to a comparatively short length or a small taper angle.

特許文献2に示されたものは、円錐台状のゴムホースを平面展開し、その平面展開されたゴムホースの表面に、予め作成しておいた扇形のすだれ状補強コード(芯材)を貼り付け、かつ、丸めてテーパホース状に形成する、という方法により、繊維補強された円錐台状のゴムホースを作成するものである。この手段によれば、補強繊維のゴムホース表面に対する角度は一定の値に保たれるが、予め扇形に補強コードを裁断し、かつ、繊維をウェーブさせる面倒で熟練を要する予備工程を必要とするものであるとともに、ある程度の数を作る場合でないと生産性が芳しくないものであった。従って、長尺状のもの、テーパ角度の大きいもの、径の大きいもの、生産数量の少ないものには適用が困難であった。
特開平11−58544号公報 特開平8−159349号公報
The one shown in Patent Document 2 is a flat frustum-shaped rubber hose, and a fan-shaped interdigital reinforcing cord (core material) prepared in advance is attached to the surface of the flat-developed rubber hose. And the rubber hose of the truncated cone shape reinforced by the fiber is produced by the method of rounding and forming in the shape of a taper hose. According to this means, the angle of the reinforcing fiber with respect to the rubber hose surface is maintained at a constant value. However, the reinforcing cord is cut in advance in a fan shape and requires a cumbersome and skillful preliminary process to wave the fiber. In addition, the productivity is not good unless a certain number is made. Therefore, it has been difficult to apply to a long shape, a large taper angle, a large diameter, and a small production quantity.
JP-A-11-58544 JP-A-8-159349

本発明の目的は、上述のような実情に鑑みて、扇状に補強コードを予め作成する等の準備工程を不要としながら、テーパ筒状ゴム等の巻付対象の大きさが大きいとかテーパ角度が比較的大きいものであっても、大径側と小径側との巻き付け角度差が発生せずにゴム被覆コードが巻回できるようにすべく、改善されたゴム被覆コードの製造方法を提供する点にある。また、その製造方法を行うにおいて用いるピッチ可変治具を提供することも目的である。   In view of the above situation, the object of the present invention is to eliminate the need for a preparatory process such as creating a fan-shaped reinforcing cord in advance, while the size of a wound object such as a tapered cylindrical rubber is large or the taper angle is Providing an improved method of manufacturing a rubber-coated cord so that the rubber-coated cord can be wound without causing a difference in winding angle between the large-diameter side and the small-diameter side even if it is relatively large It is in. Another object of the present invention is to provide a pitch variable jig used in performing the manufacturing method.

請求項1に係る発明は、芯材供給部aから送り出される並列配置状態で複数の芯材2を、ゴム供給部cから供給されるゴム16で被覆して広幅ベルト状の未加硫コード体17を作成する被覆工程を有するゴム被覆コードの製造方法において、前記芯材供給部aから送り出される複数の芯材2の配列ピッチPを、芯材2の送り出し量に従属させて変化させながらゴム16で被覆させることを特徴とするものである。   The invention according to claim 1 is a wide belt-shaped unvulcanized cord body in which a plurality of core materials 2 are covered with rubber 16 supplied from a rubber supply portion c in a parallel arrangement state fed from a core material supply portion a. In the method of manufacturing a rubber-coated cord having a coating step of creating 17, a rubber while changing the arrangement pitch P of the plurality of core materials 2 delivered from the core material supply section a depending on the delivery amount of the core material 2. 16 is covered.

請求項2に係る発明は、請求項1に記載のゴム被覆コードの製造方法において、前記芯材2がスライド移動自在な長溝6又は長孔6が前記芯材2の数分は並列形成されるとともに、それら隣合う前記長溝6又は長孔6の配列ピッチPが、それら長溝6又は長孔6の長手方向において同調して漸変する状態に構成されたピッチ可変治具3を用意し、
前記芯材供給部aから送り出される複数の芯材2を、前記ピッチ可変治具3の前記長溝6又は長孔6に互いに隣合わせて通した状態で、前記ピッチ可変治具3を前記長溝6又は長孔6の長手方向に移動させることにより、前記芯材2の配列ピッチPを前記芯材2の送り出し量に従属させて変化させることを特徴とするものである。
According to a second aspect of the present invention, in the rubber-coated cord manufacturing method according to the first aspect, the long groove 6 or the long hole 6 through which the core material 2 is slidable is formed in parallel for the number of the core material 2. In addition, a pitch variable jig 3 is prepared in which the arrangement pitch P of the adjacent long grooves 6 or the long holes 6 is gradually changed in a synchronized manner in the longitudinal direction of the long grooves 6 or the long holes 6,
In a state where a plurality of core materials 2 fed from the core material supply part a are passed through the long grooves 6 or the long holes 6 of the pitch variable jig 3 adjacent to each other, the pitch variable jig 3 is inserted into the long grooves 6 or The arrangement pitch P of the core material 2 is changed depending on the feed amount of the core material 2 by moving in the longitudinal direction of the long holes 6.

請求項3に係る発明は、請求項1又は2に記載のゴム被覆コードの製造方法において、前記被覆工程を経て作成される前記未加硫コード体17を、テーパ部を有する筒状ゴム20の外周面に螺旋状に巻付けて前記筒状ゴム20の外周に繊維補強層12を形成することを特徴とするものである。   According to a third aspect of the present invention, in the rubber-coated cord manufacturing method according to the first or second aspect, the unvulcanized cord body 17 produced through the coating step is made of a cylindrical rubber 20 having a tapered portion. The fiber reinforcing layer 12 is formed on the outer periphery of the cylindrical rubber 20 by being spirally wound around the outer peripheral surface.

請求項4に係る発明は、芯材供給部aから送り出される並列配置状態で複数の芯材2を、ゴム供給部cから供給されるゴム16で被覆して広幅ベルト状の未加硫コード体17を作成する被覆工程にて、前記芯材供給部aから送り出される複数の芯材2の配列ピッチPを、芯材2の送り出し量に従属させて変化させるために用いられるピッチ可変治具3において、前記芯材2がスライド移動自在な長溝6又は長孔6が前記芯材2の数分は並列形成されるとともに、それら隣合う前記長溝6又は長孔6の配列ピッチPが、それら長溝6又は長孔6の長手方向において同調して漸変する状態に構成されていることを特徴とするものである。   The invention according to claim 4 is a wide belt-shaped unvulcanized cord body in which a plurality of core materials 2 are covered with rubber 16 supplied from a rubber supply portion c in a parallel arrangement state fed from the core material supply portion a. The pitch variable jig 3 used for changing the arrangement pitch P of the plurality of core materials 2 sent out from the core material supply section a depending on the feed amount of the core material 2 in the covering step for creating 17. The long groove 6 or the long hole 6 in which the core material 2 is slidably movable is formed in parallel to the number of the core material 2, and the arrangement pitch P of the adjacent long grooves 6 or the long holes 6 is determined by the long grooves. 6 or the long hole 6 is configured to be in a state of gradually changing in synchronism in the longitudinal direction.

請求項5に係る発明は、請求項4に記載のピッチ可変治具3において、前記配列ピッチPの全てが互いに等しい値で、かつ、互いに等しい変化率で漸変するように、前記長溝6又は長孔6が形成されていることを特徴とするものである。   According to a fifth aspect of the present invention, in the pitch variable jig 3 according to the fourth aspect of the present invention, the long grooves 6 or 6 are arranged so that all the arrangement pitches P gradually change at the same value and at the same rate of change. A long hole 6 is formed.

請求項1の発明によれば、芯材のゴムによる被覆後に無理な力を作用させて配列ピッチ(芯材密度)を変更させるのではなく、ゴムの被覆前に配列ピッチを増減制御させるものであるから、未加硫コード体の形状精度、表面形状が良好であるとともに、ゴムに残留応力が残らないので、ゴムで被覆された後に配列ピッチPが元の状態に戻ろうとする不都合も回避されるようになる。芯材の配列ピッチが正確に精度良く増減制御されるので、テーパ筒状ゴム等の巻付対象に未加硫コード体を巻付ける際に、隣合う未加硫コード体の端面どうしの間に隙間ができたり、部分的に重なったりすることが無く、ゴム繋ぎ合せ精度も良いものとなる。また、そのような利点は長さの長短に拘らずに得ることができる。その結果、扇状に補強コードを予め作成する等の準備工程を不要としながら、テーパ筒状ゴム等の巻付対象の大きさが大きいとかテーパ角度が比較的大きいものであっても、大径側と小径側との巻き付け角度差が発生せずにゴム被覆コードが巻回できるようにすべく、改善されたゴム被覆コードの製造方法を提供するこができる。   According to the first aspect of the present invention, the arrangement pitch is not changed by changing the arrangement pitch (core material density) by applying an excessive force after the core is coated with rubber, but the arrangement pitch is controlled to increase or decrease before the rubber is coated. Therefore, the shape accuracy and surface shape of the unvulcanized cord body are good, and the residual stress does not remain in the rubber, so that the inconvenience of the arrangement pitch P returning to the original state after being covered with the rubber can be avoided. Become so. Since the arrangement pitch of the core material is controlled to increase and decrease accurately and accurately, when winding an unvulcanized cord body around a winding object such as a tapered cylindrical rubber, between the end surfaces of adjacent unvulcanized cord bodies There is no gap or partial overlap, and the rubber joining accuracy is good. Moreover, such an advantage can be obtained regardless of the length. As a result, it is not necessary to prepare a fan-shaped reinforcing cord in advance. An improved method for producing a rubber-coated cord can be provided so that the rubber-coated cord can be wound without causing a difference in winding angle between the small-diameter side and the small-diameter side.

請求項2の発明によれば、芯材の配列ピッチを変更する手段として、各芯材に対応してそれら芯材をガイドする長溝または長孔が形成されたピッチ可変治具を移動させることで行うものであるから、ピッチ可変治具を動かすだけで全芯材の配列ピッチを一挙に変更させることができる。従って、比較的廉価な設備で簡便なる操作制御でありながら、芯材の配列ピッチが自在に変更設定可能なゴム被覆コードの製造方法が提供できる。   According to invention of Claim 2, as a means to change the arrangement pitch of a core material, by moving the pitch variable jig | tool in which the long groove or long hole which guides these core materials corresponding to each core material was formed. Since it is what is performed, the arrangement pitch of all the core materials can be changed at a stroke only by moving the pitch variable jig. Accordingly, it is possible to provide a method for manufacturing a rubber-coated cord in which the arrangement pitch of the core material can be freely changed and set while the operation control is simple with relatively inexpensive equipment.

請求項3の発明によれば、配列ピッチを芯材の送り出し量に従属させて任意に調節設定することができるから、巻付対象がテーパ部を有する筒状ゴム、即ち円錐台状の筒状ゴムであっても、隣合う未加硫コード体の端面どうしの間に隙間ができたり、部分的に重なったりすることが無く、ゴム繋ぎ合せ精度も良い状態としながら巻付けることがで可能になる。これにより、芯材の配列ピッチを小径側程狭くなる(密度が大きくなる)ように制御して、小径側ほど高圧に耐える強度を要するポンピングチューブ等の構成部材としても好適となるゴム被覆コードを提供することができる。   According to the invention of claim 3, the arrangement pitch can be arbitrarily adjusted and set depending on the feed amount of the core material, so that the winding object has a cylindrical rubber having a tapered portion, that is, a truncated cone-like cylindrical shape. Even with rubber, there is no gap between the end faces of adjacent unvulcanized cord bodies, and there is no overlap, and it is possible to wind it with good rubber joining accuracy. Become. Thus, a rubber-coated cord that is suitable as a constituent member of a pumping tube or the like that requires the strength to withstand high pressure on the smaller diameter side by controlling the arrangement pitch of the core material to be narrower (the density becomes larger) on the smaller diameter side. Can be provided.

請求項4の発明は、請求項1の発明の要部、即ち、「複数の芯材の配列ピッチを、芯材の送り出し量に従属させて変化させる」ための具体構成としてのピッチ可変治具を規定したものであり、請求項1の製造方法による作用効果と同等の作用効果を得ることができる。   The invention of claim 4 is a pitch variable jig as a specific configuration for the main part of the invention of claim 1, that is, “the arrangement pitch of a plurality of core members is changed depending on the feed amount of the core members”. Thus, it is possible to obtain an operational effect equivalent to the operational effect of the manufacturing method of claim 1.

請求項5の発明によれば、請求項2の発明に用いられるピッチ可変治具をある程度具体化して規定したものであり、請求項2の製造方法による作用効果と同等の作用効果を得ることができる。   According to the invention of claim 5, the pitch variable jig used in the invention of claim 2 is specified and specified to some extent, and the same effect as that of the manufacturing method of claim 2 can be obtained. it can.

以下に、本発明によるゴム被覆コードの製造方法とそれに用いられるピッチ可変治具の実施の形態を、図面を参照しながら説明する。図1はゴム被覆コードの製造装置を示す概略の全体系統図、図2はピッチ可変治具を示す正面斜視図、図3はスチールコードの配列ピッチ可変状況を示す作用図、図4,5は従来の製造方法で、図6,7は本発明による製造方法でそれぞれ作成された未加硫コード体を示す平面図、図8,9はそれぞれ図4,5の未加硫コード体をテーパ筒状ゴムに巻付けた状態を、図10は図6及び7の未加硫コード体をテーパ筒状ゴムに巻付けた状態をそれぞれ示す平面図、図11は入射角の説明図、図12は比較例と実施例との各種緒元の比較表である。   Embodiments of a method for producing a rubber-coated cord according to the present invention and a pitch variable jig used therefor will be described below with reference to the drawings. 1 is a schematic overall system diagram showing a rubber-coated cord manufacturing apparatus, FIG. 2 is a front perspective view showing a pitch variable jig, FIG. 3 is an operation diagram showing a steel cord arrangement pitch variable situation, and FIGS. 6 and 7 are plan views showing unvulcanized cord bodies respectively produced by the production method according to the present invention, and FIGS. 8 and 9 are respectively a non-vulcanized cord body of FIGS. 10 is a plan view showing a state where the unvulcanized cord body of FIGS. 6 and 7 is wound around a tapered cylindrical rubber, FIG. 11 is an explanatory view of an incident angle, and FIG. It is a comparison table of various specifications between a comparative example and an example.

ここで、ゴム被覆コード12とは、狭義には未加硫コード体17を加硫処理したものを言うが、被覆工程を経て作成される未加硫コード体12の複数を重ねたり、並列や直列に合体させて未加硫コード体12とすることもあるので、広義には製造装置Aによって製造された製品としての未加硫コード体17そのものをゴム被覆コード12と言うこともある。また、未加硫コード体17をテーパ筒状ゴム等の巻付対象20に巻付けられた状態のものをゴム被覆コード(繊維補強層)12と呼ぶ場合もある。   Here, the rubber-coated cord 12 refers to a product obtained by vulcanizing the unvulcanized cord body 17 in a narrow sense, but a plurality of unvulcanized cord bodies 12 created through a coating process are stacked, Since the unvulcanized cord body 12 may be united in series, the unvulcanized cord body 17 itself as a product produced by the production apparatus A may be referred to as the rubber-coated cord 12 in a broad sense. Further, the unvulcanized cord body 17 in a state where the uncured cord body 17 is wound around the winding object 20 such as a tapered cylindrical rubber may be referred to as a rubber-coated cord (fiber reinforcing layer) 12.

まず、ゴム被覆コードの製造装置Aについて説明する。図1に示すように、ゴム被覆コードの製造装置Aは、芯材供給部aと、ピッチ可変部bと、ゴム供給部cと、ゴム被覆部dと、搬送駆動部e等を有して構成されている。芯材供給部aは、スチールコード2を嵌めて案内すべく外周に複数の円周溝(符号省略)が形成されて回転自在な溝付ローラ1や、スチールコード(芯材の一例)2が巻回装備される複数のボビン(図示省略)等から構成されており、並列配置された複数のスチールコード2を供給する機能を有している。なお、芯材2としては、スチールコードの他、カーボンファイバ、高分子合成樹脂繊維等、種々の変更が可能である。   First, the rubber-coated cord manufacturing apparatus A will be described. As shown in FIG. 1, the rubber-coated cord manufacturing apparatus A includes a core material supply part a, a pitch variable part b, a rubber supply part c, a rubber coating part d, a transport driving part e, and the like. It is configured. The core material supply unit a includes a grooved roller 1 having a plurality of circumferential grooves (reference numerals omitted) formed on the outer periphery to guide and guide the steel cord 2 and a steel cord (an example of a core material) 2. It is composed of a plurality of bobbins (not shown) that are wound and equipped, and has a function of supplying a plurality of steel cords 2 arranged in parallel. In addition to the steel cord, the core material 2 can be variously modified such as a carbon fiber and a polymer synthetic resin fiber.

ピッチ可変部bは、芯材供給部aを経た複数のスチールコード2の配列ピッチを変更設定するためのピッチ可変治具3と、このピッチ可変治具3をスチールコード2の搬送方向と直交する方向に駆動移動調節する駆動機構4とを有して構成されている。ピッチ可変治具3は、図2、図3に示すように、直方体のブロック材5に複数の深い長溝6をスチールコード2の数分以上形成して構成されている。なお、長溝6に代えて長孔とすることも可能である。長孔6にすれば、スチールコード2をその端から予め通す必要はあるが、後述の側壁部7は両持ち支持状態となり、配列ピッチPのより一層の精度向上やピッチ可変治具3としての強度向上が図れる利点がある。   The pitch variable part b is configured to change and set the arrangement pitch of the plurality of steel cords 2 that have passed through the core material supply part a, and the pitch variable jig 3 is orthogonal to the conveying direction of the steel cords 2. And a drive mechanism 4 that adjusts the drive movement in the direction. As shown in FIGS. 2 and 3, the pitch variable jig 3 is configured by forming a plurality of deep long grooves 6 in a rectangular parallelepiped block member 5 by the number of steel cords 2 or more. A long hole can be used instead of the long groove 6. If the long hole 6 is used, it is necessary to pass the steel cord 2 from the end in advance, but the side wall portion 7 described later is in a double-sided support state, further improving the accuracy of the arrangement pitch P and the pitch variable jig 3. There is an advantage that the strength can be improved.

詳述すると、長溝6は、スチールコード2がスライド移動自在な状態で並列形成されるとともに、それら隣合う長溝6の配列ピッチPが、それら長溝6の長手方向において同調して漸変する状態に構成されている。各長溝6は一定の溝幅wを有しており、隣合う長溝6,6間の側壁部7の幅寸法が、長溝6の先端開口側に行く程小さくなるテーパ状に形成されている。従って、長溝6で案内されるスチールコード2が長溝6の奥に向かって移動すれば配列ピッチPは大きくなり、開口に向かって移動すれば配列ピッチPは小さくなる。つまり、配列ピッチPの全てが互いに等しい値で、かつ、互いに等しい変化率で漸変するように、長溝6がブロック材5に形成されている。なお、図示は省略するが、ピッチ可変治具3の直上又は/及び直下にスチールコード2の前後方向の移動は規制し、かつ、左右方向の移動は規制しないガイド部材を配備し、スチールコード2がピッチ可変治具3の前後移動に連れて動かないようにして、より制御精度を向上させる手段も可能である。   More specifically, the long grooves 6 are formed in parallel with the steel cord 2 being slidably movable, and the arrangement pitch P of the adjacent long grooves 6 gradually changes in a synchronized manner in the longitudinal direction of the long grooves 6. It is configured. Each long groove 6 has a constant groove width w, and is formed in a tapered shape in which the width dimension of the side wall portion 7 between the adjacent long grooves 6, 6 becomes smaller toward the end opening side of the long groove 6. Therefore, if the steel cords 2 guided by the long grooves 6 move toward the back of the long grooves 6, the arrangement pitch P increases, and if the steel cords 2 move toward the openings, the arrangement pitch P decreases. That is, the long grooves 6 are formed in the block material 5 so that all the arrangement pitches P are gradually changed at the same value and at the same rate of change. Although not shown in the drawing, a guide member that restricts the movement of the steel cord 2 in the front-rear direction and does not restrict the movement in the left-right direction directly above or / and directly below the pitch variable jig 3 is provided. However, it is also possible to improve the control accuracy by preventing the pitch variable jig 3 from moving with the forward / backward movement of the pitch variable jig 3.

駆動機構4は、ピッチ可変治具3をスライド移動自在に支持する左右一対のレールガイド8,8と、ブロック材5の突出部5aに螺合するネジ軸9と、ネジ軸9を正逆に駆動回転させる電動モータ10とから構成されている。電動モータ10を正方向に駆動すると、ピッチ可変治具3が前進(図1の矢印イ方向)して配列ピッチPが増大する方向に変更され、逆方向に駆動すると、ピッチ可変治具3が後進(図1の矢印ロ方向)して配列ピッチPが減少する方向に変更されるのであり、電動モータ1おを停止すれば、そのときの配列ピッチPが維持される。尚、15は、ネジ軸9を回転自在に支持し、かつ、電動モータ10の回転力をネジ軸9に伝動するための軸受け伝動機構である。   The drive mechanism 4 includes a pair of left and right rail guides 8 and 8 that slidably support the pitch variable jig 3, a screw shaft 9 that is screwed into the protruding portion 5 a of the block member 5, and a screw shaft 9 that is forward and backward. The motor 10 is configured to drive and rotate. When the electric motor 10 is driven in the forward direction, the pitch variable jig 3 moves forward (in the direction of arrow A in FIG. 1) to change the direction in which the arrangement pitch P increases, and when driven in the reverse direction, the pitch variable jig 3 When the electric motor 1 is stopped, the arrangement pitch P at that time is maintained if the electric motor 1 is stopped. Reference numeral 15 denotes a bearing transmission mechanism that rotatably supports the screw shaft 9 and transmits the rotational force of the electric motor 10 to the screw shaft 9.

ゴム供給部cは、ゴム被覆部dにゴム16を供給するゴム供給機11で構成されている。このゴム供給機11は公知の一般的なものであるため、詳細な説明は割愛する。ゴム被覆部dは、ピッチ可変治具3を経た複数のスチールコード2に、ゴム供給機11から供給されてくるゴム16を被覆してゴム層16を形成して未加硫コード体17とする手段である。スチールコード2の配列ピッチPが広狭に変化されると、それに応じてゴム被覆された後の未加硫コード体17としての全幅も同調して広狭するようになる。このゴム被覆部dは、例えば、複数のスチールコード2を通しながらそれらスチールコード2にゴムを流し込むためのダイスと、これを左右から挟み込む左右一対のゴムガイドと、これら三者を収容保持するホルダとから構成される。   The rubber supply part c is composed of a rubber supply machine 11 that supplies the rubber 16 to the rubber coating part d. Since the rubber feeder 11 is a known general one, a detailed description is omitted. The rubber coating portion d covers the plurality of steel cords 2 that have passed through the pitch varying jig 3 with the rubber 16 supplied from the rubber feeder 11 to form a rubber layer 16 to form an unvulcanized cord body 17. Means. When the arrangement pitch P of the steel cords 2 is changed widely, the entire width of the unvulcanized cord body 17 after being covered with rubber is also increased and decreased in synchronization. The rubber covering portion d includes, for example, a die for pouring rubber into the steel cord 2 through a plurality of steel cords 2, a pair of left and right rubber guides sandwiching the die from the left and right, and a holder for accommodating and holding these three members. It consists of.

搬送駆動部eは、ゴム被覆部dから下方に排出されてくる未加硫コード体17の搬送方向を水平方向に変換するとともに、その未加硫コード体17に搬送力を付与する引取りローラ13と、この引取りローラ13を駆動回転させる回転機構14とから構成されている。つまり、未加硫コード体17を引っ張って搬送することにより、複数のスチールコード2も引張って搬送するように構成されている。引取りローラ13は、これによる引張り力によって複数のスチールコード2に集束力が作用して配列ピッチが変化することを防止する点から、ゴム被覆部d通過後のスチールコード2、即ち未加硫コード体17(ゴム被覆コード12)に作用させる構造とされている。   The conveyance drive unit e converts the conveyance direction of the unvulcanized cord body 17 discharged downward from the rubber coating portion d into a horizontal direction, and also applies a take-up roller that applies a conveyance force to the unvulcanized cord body 17. 13 and a rotation mechanism 14 for driving and rotating the take-up roller 13. That is, by pulling and transporting the unvulcanized cord body 17, the plurality of steel cords 2 are also pulled and transported. The take-up roller 13 prevents the steel cord 2 after passing through the rubber coating portion d, that is, unvulcanized, from the point that the focusing force acts on the plurality of steel cords 2 due to the pulling force thereby to change the arrangement pitch. The cord body 17 (rubber-coated cord 12) is structured to act.

以上の構成による製造装置Aを用いて、スチールコード2の配列ピッチが漸変する状態で埋設されたゴム被覆コード12を作成する製造方法について説明する。即ち、ゴム被覆コード12の製造方法は、芯材供給部aから送り出される並列配置状態で複数のスチールコード2の配列ピッチを、ピッチ可変部bを用いて制御するピッチ制御工程と、ピッチ制御工程を経たスチールコード2を、ゴム供給部cから供給されるゴム16で被覆して広幅ベルト状の未加硫コード体17を作成する被覆工程と、を有している。   A manufacturing method for creating the rubber-coated cord 12 embedded in a state where the arrangement pitch of the steel cords 2 is gradually changed using the manufacturing apparatus A having the above configuration will be described. That is, the manufacturing method of the rubber-coated cord 12 includes a pitch control step of controlling the arrangement pitch of the plurality of steel cords 2 in a parallel arrangement state fed from the core material supply portion a using the pitch variable portion b, and a pitch control step. The steel cord 2 that has undergone the above process is covered with the rubber 16 supplied from the rubber supply section c to form a wide belt-like unvulcanized cord body 17.

ピッチ制御工程においては、芯材供給部aから送り出される複数のスチールコード2の配列ピッチPを、スチールコード2の送り出し量に従属させて変化させながらゴム16で被覆させることが行われる。つまり、複数のスチールコード2を、ピッチ可変治具3の対応する長溝6に互いに隣合わせて通した状態で、駆動機構4を用いてピッチ可変治具3を長溝6の長手方向に移動させることにより、スチールコード2の配列ピッチをスチールコード2の送り出し量に従属させて変化させるのである。   In the pitch control process, the arrangement pitch P of the plurality of steel cords 2 delivered from the core material supply unit a is covered with the rubber 16 while being changed depending on the delivery amount of the steel cord 2. That is, by moving the pitch variable jig 3 in the longitudinal direction of the long groove 6 by using the drive mechanism 4 in a state where the plurality of steel cords 2 are passed through the corresponding long grooves 6 of the pitch variable jig 3. The arrangement pitch of the steel cord 2 is changed depending on the feed amount of the steel cord 2.

即ち、図2に示すように、配列ピッチPは、ピッチ可変治具3の前進に伴って狭くなり、後進に伴って広くなるように変化する。これにより、ピッチ可変治具3を限界まで前進させた状態でのスチールコード2の基準全幅Dは最小値Dminになり、限界まで後進させた状態でのスチールコード2の基準全幅Dは最大値Dmaxになる。例えば、スチールコード2の搬送に伴ってピッチ可変治具3を前進させれば、搬送下手側ほどスチールコード2の配列ピッチが広がる状態の未加硫コード体17が作成できる。また、搬送に伴ってピッチ可変治具3を後進させれば、搬送下手側ほどスチールコード2の配列ピッチが狭まる状態の未加硫コード体17が作成できる。   That is, as shown in FIG. 2, the arrangement pitch P changes so as to become narrower as the pitch variable jig 3 moves forward and becomes wider as it moves backward. Thereby, the reference full width D of the steel cord 2 when the pitch variable jig 3 is advanced to the limit becomes the minimum value Dmin, and the reference full width D of the steel cord 2 when the pitch variable jig 3 is moved backward to the limit is the maximum value Dmax. become. For example, if the pitch variable jig 3 is advanced along with the conveyance of the steel cord 2, an unvulcanized cord body 17 in which the arrangement pitch of the steel cords 2 is widened toward the lower conveyance side can be created. Further, if the pitch variable jig 3 is moved backward along with the conveyance, the unvulcanized cord body 17 in which the arrangement pitch of the steel cords 2 is narrowed toward the lower conveyance side can be created.

このように、スチールコード2の配列ピッチPを任意に変更制御できるので、例えば、テーパ筒状ゴムにゴム被覆コードとして巻付けた際に、小径側ほど配列ピッチが狭く(高密度)なる未加硫コード体となるように制御すれば、小径側となる吐出側ほど高い耐圧特性を必要とするポンピングチューブに好適な繊維補強ゴムホースを作成することができる。また、逆に小径側ほど配列ピッチが大きくなるものや、一様な径を有する円筒ゴムに巻付ける際に、一端側に行くに従って配列ピッチが大に(又は小に)なるように未加硫コード体を作成することも自在である。   As described above, the arrangement pitch P of the steel cord 2 can be arbitrarily changed and controlled. For example, when the rubber cord is wound around the tapered cylindrical rubber, the arrangement pitch becomes narrower (high density) as the diameter decreases. If it is controlled to be a sulfur cord body, a fiber-reinforced rubber hose suitable for a pumping tube that requires higher pressure resistance on the discharge side on the smaller diameter side can be created. On the other hand, when wrapping around a cylindrical rubber having a uniform diameter or a larger diameter on the smaller diameter side, unvulcanized so that the arrangement pitch increases (or decreases) toward one end. It is also possible to create a code body.

次に、本発明による未加硫コード体17と従来製法による未加硫コード体17、並びにこれらをテーパ筒状ゴム(テーパ部を有する筒状ゴムの一例)20に巻付けた場合の製品(ゴム被覆コード12)を比較して説明する。ここで、前提条件として、全長Zmm(例:3420mm)、一端の外径Ymm(例:180.7mm)、他端の外径Xmm(例:Y−41.7mm)の円錐台状ゴムホース(テーパ筒状ゴム)において、大径側径174mmから小径側径153mmの範囲に、例えば入射角55度一定でもって隙間無く未加硫ゴムコード17を巻付けるものとする。   Next, an unvulcanized cord body 17 according to the present invention, an unvulcanized cord body 17 according to a conventional manufacturing method, and a product when these are wound around a tapered tubular rubber (an example of a tubular rubber having a tapered portion) ( The rubber coated cord 12) will be described in comparison. Here, as preconditions, a truncated cone-shaped rubber hose (taper) having a total length of Zmm (example: 3420 mm), an outer diameter Ymm at one end (example: 180.7 mm), and an outer diameter Xmm at the other end (example: Y-41.7 mm) In the case of a cylindrical rubber), the unvulcanized rubber cord 17 is wound in a range from a large diameter side diameter of 174 mm to a small diameter side diameter of 153 mm, for example, with a constant incident angle of 55 degrees and without a gap.

この条件で必要となる未加硫コード体17の一端の幅は270mmで、他端の幅は312.3mmであり、これを9分割したもの、即ち、一端の幅が30mmで、他端の幅が34.7mmの長尺状に形成された未加硫コード体17を実施例1(図6参照)、3分割したもの、即ち、一端の幅が90mmで、他端の幅が104.1mmの長尺状に形成された未加硫コード体17を実施例2(図7参照)とする。なお、入射角とは、図11に示すように、平面視におけるテーパ筒状ゴム20の中心線Qに対するスチールコード2の為す巻付け角度α又はβ(α=βで共に平均角度)のことを指す。   The width of one end of the unvulcanized cord body 17 required under these conditions is 270 mm and the width of the other end is 312.3 mm, which is divided into nine parts, that is, the width of one end is 30 mm and the other end is The unvulcanized cord body 17 formed in a long shape having a width of 34.7 mm is divided into Example 1 (see FIG. 6) and divided into three parts, that is, the width of one end is 90 mm and the width of the other end is 104. An unvulcanized cord body 17 formed in a 1 mm long shape is referred to as Example 2 (see FIG. 7). As shown in FIG. 11, the incident angle means a winding angle α or β (average angle when α = β) formed by the steel cord 2 with respect to the center line Q of the tapered cylindrical rubber 20 in a plan view. Point to.

図4に示す未加硫コード体17は、複数のスチールコード2がすだれ状に配された状態、即ち隣合うスチールコード2,2が互いに平行となる状態でのゴム被覆後にテーパ形状に裁断されて成るものであり、スチールコード2の配列ピッチPは一定である。幅の狭い小幅側端部の幅は30mmで、幅の広い大幅側端部の幅は34.7mmに設定された長尺状の未加硫コード体17を比較例1とする(前記特許文献1に開示された製法による)。そして、図5に示す未加硫コード体17は、円錐形状の一部を展開して得られる全体的に湾曲した略扇状を呈するものであって、一端の幅が30mm、他端の幅が34.7mmに形成されたものであり、これを比較例2とする(前記特許文献2に開示された製法による)。   The unvulcanized cord body 17 shown in FIG. 4 is cut into a taper shape after rubber coating in a state where a plurality of steel cords 2 are arranged in a comb shape, that is, in a state where adjacent steel cords 2 and 2 are parallel to each other. The arrangement pitch P of the steel cord 2 is constant. A long unvulcanized cord body 17 in which the width of the narrow side end portion having a narrow width is set to 30 mm and the width of the wide side end portion having a wide width is set to 34.7 mm is referred to as Comparative Example 1 (see Patent Document 1). 1). The unvulcanized cord body 17 shown in FIG. 5 exhibits a generally curved substantially fan shape obtained by developing a part of a conical shape, and has a width of one end of 30 mm and a width of the other end. This is formed to 34.7 mm, and is referred to as Comparative Example 2 (by the manufacturing method disclosed in Patent Document 2).

これら比較例1,2のもの、及びおよび実施例1のものを、それぞれ前述のテーパ筒状ゴム20に巻付けてゴム被覆コード12(繊維補強層12)とされた状態を、図8〜10に示す。比較例1の未加硫コード体17を用いたゴム被覆コード12では、図8に示すように、配列ピッチPの増減変化が不可能なものであり、幅方向の端部に途中で寸断されているスチールコード2の端部2tが境目(巻付けられて隣合う未加硫コード体17どうしの境目)sにおいて露出する不都合もある。また、製法上、図4に示すテーパ状のものを直接製造することはできない(製造した後の裁断工程が必要)不利もある。   The states of Comparative Examples 1 and 2 and Example 1 are wound around the above-described tapered tubular rubber 20 to form the rubber-coated cord 12 (fiber reinforcing layer 12), as shown in FIGS. Shown in In the rubber-coated cord 12 using the unvulcanized cord body 17 of Comparative Example 1, as shown in FIG. 8, the increase / decrease change in the arrangement pitch P is impossible and is cut halfway along the end in the width direction. There is also a disadvantage that the end 2t of the steel cord 2 is exposed at the boundary (the boundary between the unvulcanized cord bodies 17 that are wound and adjacent to each other) s. Moreover, the taper-shaped thing shown in FIG. 4 cannot be manufactured directly on a manufacturing method (the cutting process after manufacturing is required) also has a disadvantage.

比較例2の未加硫コード体17を用いたゴム被覆コード12では、図9に示すように、未加硫コード体17の長さが長くなるに連れて配列ピッチPの変更精度が悪くなり、角度ずれの蓄積により、大径側端部において未加硫コード体17の幅方向端部どうしが境目sにおいて重なりkが生じる不都合が発生するとともに、製法上、図5に示す扇形のものを直接製造することはできない。   In the rubber-coated cord 12 using the unvulcanized cord body 17 of Comparative Example 2, as shown in FIG. 9, the change accuracy of the arrangement pitch P becomes worse as the length of the unvulcanized cord body 17 becomes longer. In addition, the accumulation of the angular deviation causes a disadvantage that the end portions in the width direction of the unvulcanized cord body 17 overlap each other at the boundary s at the large-diameter side end, and the fan-shaped one shown in FIG. It cannot be manufactured directly.

実施例1及び2の未加硫コード体17を用いたゴム被覆コード12では、図10に示すように、長尺、短尺に関係無く、一定の高精度を維持したまま配列ピッチPの変更が可能であるとともに、製品特性として内圧2MPaにおける伸び量が1%と微小であり、かつ、捩れの発生も生じないことが確認された。当然ながら、これら実施例1,2のものは製造装置Aによって直接製造することができる。参考に、これら比較例1,2、及び実施例1,2の各種特性比較表を図12に示す。   In the rubber-coated cord 12 using the unvulcanized cord body 17 of Examples 1 and 2, as shown in FIG. 10, the arrangement pitch P can be changed while maintaining a constant high accuracy regardless of the length and the length. It was confirmed that the elongation at an internal pressure of 2 MPa was as small as 1% as a product characteristic, and no twisting occurred. Of course, those of Examples 1 and 2 can be directly manufactured by the manufacturing apparatus A. For reference, various characteristic comparison tables of Comparative Examples 1 and 2 and Examples 1 and 2 are shown in FIG.

本発明によるゴム被覆コードの製造方法によれば、スチールコードのゴムによる被覆後に無理な力を作用させてスチールコード2の配列ピッチ(密度)を変更させるのではなく、ゴムの被覆前に配列ピッチを増減制御させるものであるから、未加硫コード体17の形状精度、表面形状が良好であり、ゴム16に残留応力が残らないのでゴムで被覆された後に配列ピッチPが元の状態に戻ろうとする現象も解消されるようになる。スチールコード2の配列ピッチPが正確に精度良く増減制御されるので、テーパ筒状ゴム20等の巻付対象に未加硫コード体17を巻付ける際に、隣合う未加硫コード体17の端面どうしの間に隙間ができたり、部分的に重なったりすることが無く、ゴム繋ぎ合せ精度が良いものとなる。   According to the method of manufacturing a rubber-coated cord according to the present invention, an arrangement force is not applied to the steel cord 2 before coating the rubber instead of changing the arrangement pitch (density) of the steel cord 2 by applying an excessive force after coating the steel cord with rubber. Since the shape accuracy and surface shape of the unvulcanized cord body 17 are good and no residual stress remains in the rubber 16, the arrangement pitch P returns to the original state after being covered with rubber. The phenomenon of trying to be solved. Since the arrangement pitch P of the steel cord 2 is controlled to increase and decrease accurately and accurately, when the unvulcanized cord body 17 is wound around the object to be wound such as the tapered tubular rubber 20, the adjacent unvulcanized cord body 17 There are no gaps between the end faces, and there is no overlap, and the rubber joining accuracy is good.

被覆工程を経て作成される未加硫コード体17を、テーパ部を有する筒状ゴム20の外周面に螺旋状に巻付けて筒状ゴム20の外周に繊維補強層12(ゴム被覆コード)が形成された繊維補強ゴムホースを作成する、といった具合に、引取りローラ13の搬送下手側近傍に巻付対象20を設置することにより、ゴム被覆コード12としての巻付け工程をほぼ同時に行えることとなり、繊維補強ゴムホースを製造する上での工程短縮による効率向上、並びに生産性向上を図ることが可能になる。   The unvulcanized cord body 17 produced through the coating step is spirally wound around the outer peripheral surface of the cylindrical rubber 20 having a tapered portion, and the fiber reinforcing layer 12 (rubber-coated cord) is formed on the outer periphery of the cylindrical rubber 20. By forming the winding object 20 in the vicinity of the conveyance lower side of the take-up roller 13 such as creating the formed fiber reinforced rubber hose, the winding process as the rubber-coated cord 12 can be performed almost simultaneously, It is possible to improve efficiency and improve productivity by shortening the process for manufacturing the fiber-reinforced rubber hose.

また、比較的廉価な設備で簡便なる操作制御でありながら、スチールコード2の配列ピッチPが自在に変更設定できる未加硫コード体17、即ちゴム被覆コード12を得ることができる。そして、配列ピッチPの自在な拡大、縮小が任意に行うことが可能であるから、それによって作成される未加硫コード体17が全体としてテーパ状のものに限らず、例えば、両端部が大径で中央部が小径となる鼓形のゴムホースであっても、芯材の配列ピッチが高精度に変化するゴム被覆コード12を得ることも可能である。   Further, it is possible to obtain the unvulcanized cord body 17, that is, the rubber-coated cord 12, in which the arrangement pitch P of the steel cords 2 can be freely changed and set while the operation control is simple with relatively inexpensive equipment. Since the arrangement pitch P can be freely expanded and reduced as desired, the unvulcanized cord body 17 produced thereby is not limited to a tapered shape as a whole, for example, both end portions are large. Even with a drum-shaped rubber hose having a small diameter at the center, it is possible to obtain a rubber-coated cord 12 in which the arrangement pitch of the core material changes with high accuracy.

ゴム被覆コードの製造装置の概略を示す系統図System diagram showing the outline of the rubber-coated cord manufacturing equipment ピッチ可変治具を示す正面斜視図Front perspective view showing pitch variable jig スチールコードの配列ピッチ可変状況を示す作用図Action diagram showing the steel cord arrangement pitch variable situation 比較例1による未加硫コード体を示す平面図The top view which shows the unvulcanized cord body by the comparative example 1 比較例2による未加硫コード体を示す平面図The top view which shows the unvulcanized cord body by the comparative example 2 実施例1による未加硫コード体を示す平面図The top view which shows the unvulcanized cord body by Example 1 実施例2による未加硫コード体を示す平面図The top view which shows the unvulcanized cord body by Example 2 図4の未加硫コード体をテーパ筒状ゴムに巻付けた状態を示す平面図The top view which shows the state which wound the unvulcanized cord body of FIG. 4 around the taper cylindrical rubber 図5の未加硫コード体をテーパ筒状ゴムに巻付けた状態を示す平面図The top view which shows the state which wound the unvulcanized cord body of FIG. 5 around the taper cylindrical rubber 図6の未加硫コード体をテーパ筒状ゴムに巻付けた状態を示す平面図The top view which shows the state which wound the unvulcanized cord body of FIG. 6 around the taper cylindrical rubber スチールコードの入射角を示す部分平面図Partial plan view showing incident angle of steel cord 各種未加硫コード体の緒元特性の比較表を示す図Figure showing a comparison table of specifications of various unvulcanized cords

符号の説明Explanation of symbols

2 芯材
3 ピッチ可変治具
6 長溝又は長孔
12 繊維補強層(ゴム被覆コード)
16 ゴム(ゴム層)
17 未加硫コード体
20 筒状ゴム
a 芯材供給部
c ゴム供給部
A ゴム被覆コードの製造装置
P 芯材の配列ピッチ
2 Core material 3 Pitch variable jig 6 Long groove or long hole 12 Fiber reinforcing layer (rubber coating cord)
16 Rubber (rubber layer)
17 Unvulcanized cord body 20 Cylindrical rubber a Core material supply part c Rubber supply part A Rubber coated cord manufacturing apparatus P Core material arrangement pitch

Claims (5)

芯材供給部から送り出される並列配置状態で複数の芯材を、ゴム供給部から供給されるゴムで被覆して広幅ベルト状の未加硫コード体を作成する被覆工程を有するゴム被覆コードの製造方法であって、
前記芯材供給部から送り出される複数の芯材の配列ピッチを、芯材の送り出し量に従属させて変化させながらゴムで被覆させるゴム被覆コードの製造方法。
Manufacture of a rubber-coated cord having a coating step in which a plurality of core materials are coated with rubber supplied from a rubber supply portion to form an unvulcanized cord body having a wide belt shape in a parallel arrangement state fed from the core material supply portion A method,
A method for producing a rubber-coated cord, in which an arrangement pitch of a plurality of core members delivered from the core material supply unit is covered with rubber while being varied depending on a delivery amount of the core material.
前記芯材がスライド移動自在な長溝又は長孔が前記芯材の数分は並列形成されるとともに、それら隣合う前記長溝又は長孔の配列ピッチが、それら長溝又は長孔の長手方向において同調して漸変する状態に構成されたピッチ可変治具を用意し、
前記芯材供給部から送り出される複数の芯材を、前記ピッチ可変治具の前記長溝又は長孔に互いに隣合わせて通した状態で、前記ピッチ可変治具を前記長溝又は長孔の長手方向に移動させることにより、前記芯材の配列ピッチを前記芯材の送り出し量に従属させて変化させる請求項1に記載のゴム被覆コードの製造方法。
The long grooves or long holes in which the core material is slidable are formed in parallel for the number of the core materials, and the arrangement pitch of the adjacent long grooves or long holes is synchronized in the longitudinal direction of the long grooves or long holes. Prepare a pitch variable jig configured to gradually change,
The pitch variable jig is moved in the longitudinal direction of the long groove or the long hole while a plurality of core materials fed from the core material supply unit are passed through the long groove or the long hole of the pitch variable jig adjacent to each other. The manufacturing method of the rubber-coated cord according to claim 1, wherein the arrangement pitch of the core material is changed depending on the feed amount of the core material.
前記被覆工程を経て作成される前記未加硫コード体を、テーパ部を有する筒状ゴムの外周面に螺旋状に巻付けて前記筒状ゴムの外周に繊維補強層を形成する請求項1又は2に記載のゴム被覆コードの製造方法。   2. The fiber reinforced layer is formed on the outer periphery of the cylindrical rubber by winding the unvulcanized cord body produced through the coating step spirally around the outer peripheral surface of the cylindrical rubber having a tapered portion. 3. A method for producing a rubber-coated cord according to 2. 芯材供給部から送り出される並列配置状態で複数の芯材を、ゴム供給部から供給されるゴムで被覆して広幅ベルト状の未加硫コード体を作成する被覆工程において、前記芯材供給部から送り出される複数の芯材の配列ピッチを、芯材の送り出し量に従属させて変化させるために用いられるピッチ可変治具であって、
前記芯材がスライド移動自在な長溝又は長孔が前記芯材の数分は並列形成されるとともに、それら隣合う前記長溝又は長孔の配列ピッチが、それら長溝又は長孔の長手方向において同調して漸変する状態に構成されているピッチ可変治具。
In the covering step of forming a wide belt-shaped unvulcanized cord body by coating a plurality of core materials with the rubber supplied from the rubber supply unit in a parallel arrangement state fed from the core material supply unit, the core material supply unit A pitch variable jig used for changing the arrangement pitch of a plurality of core materials sent out from depending on the feed amount of the core material,
The long grooves or long holes in which the core material is slidable are formed in parallel for the number of the core materials, and the arrangement pitch of the adjacent long grooves or long holes is synchronized in the longitudinal direction of the long grooves or long holes. The pitch variable jig is configured to change gradually.
前記配列ピッチの全てが互いに等しい値で、かつ、互いに等しい変化率で漸変するように、前記長溝又は長孔が形成されている請求項4に記載のピッチ可変治具。
The pitch variable jig according to claim 4, wherein the long grooves or the long holes are formed so that all of the arrangement pitches gradually change at the same value and the same change rate.
JP2005072921A 2005-03-15 2005-03-15 Manufacturing method of rubber-coated cord and pitch-variable fixture Withdrawn JP2006255934A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042643A (en) * 2016-02-09 2017-08-15 本田技研工业株式会社 The manufacture method of shaft-like composite component

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107042643A (en) * 2016-02-09 2017-08-15 本田技研工业株式会社 The manufacture method of shaft-like composite component
CN107042643B (en) * 2016-02-09 2019-03-29 本田技研工业株式会社 The manufacturing method of shaft-like composite component

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