JP2006233736A - Fittings - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a multiple air layer system window capable of repairing an existing sash at low cost and having additional functions such as light shading, decoration by neon or electric lights, decoration, and advertisement medium in addition to each performance such as great energy saving, earthquake resistance, reduction of weight, resistance to storm, and crime prevention. <P>SOLUTION: A polycarbonate (PC) economical unit 3 formed by machining by aluminum frames 4, 5 using a PC hollow panel 1 or a PC transparent single plate 2 as a surface member is attached to an existing aluminum sash single plate or various window glass. By realizing a composite window in this way, each performance such as great energy saving, earthquake resistance, and crime prevention can be obtained. Each additional function can be obtained by an air layer between the existing sash and the PC economical unit. By blocking a clearance in a lower part by a sound insulating skirt 12 to shut off sound, wind, water, and snow, high energy saving effect and comfortableness can be improved. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a polycarbonate hollow structure panel in which polycarbonate is integrally formed (for example, twin panel PC (registered trademark) manufactured by Ube Nitto Kasei Co., Ltd.) or a polycarbonate transparent single plate (for example, Polyka Twin (registered trademark) manufactured by Chuchu Plastic Industry Co., Ltd.). ) Is used as a surface material, and it is attached to the inner surface, outer surface, or both surfaces of the existing window glass (for example, aluminum sash window glass) and the newly manufactured joinery to improve the multiple air layer structure, heat insulation, light shielding, etc. Energy-saving performance, weather resistance, impact resistance, crime prevention, soundproofing, storm resistance, heavy snow resistance, interior, lighting, decoration, advertising media, etc., and integrated structure with existing window glass It relates to the “polycarbonate multiple air layer system window” that combines with the window glass.

  In general, the windows of houses and buildings are made of aluminum or wooden frames with single-plate glass and double-layer glass attached. When renovating conventional single-plate glass to double-layer glass, it can be replaced with double-layer glass. Separately from the existing joinery, a single plate glass and return glass joinery will be retrofitted inside. Further, in order to make the window light-shielding and sound-proofing, it is troublesome and costly, such as being attached separately from the main body, and additional functions such as decoration and advertising media by the glass window itself are not provided.

Problems to be solved by the invention

  Many conventional aluminum sash window glasses are made of single plate glass, and even if the ceiling, floor, and wall are insulated, the air conditioning is performed by heat exchange between the glass surface and the surface of the glass and heat conduction. There is a big problem that is wasting more than about half of the energy used for.

  In addition, conventional aluminum sashes and window glass of various fittings are infiltrated and infiltrated with noise, dust, feng shui, wind and snow, sea breeze, etc. along the roadway due to gaps in the lower rail part. There is a problem that cannot be solved.

  Furthermore, it takes a high cost and labor to replace the conventional single pane glass with the double-glazed glass, and the retrofitted double window separately from the existing joinery main body has the same high cost as described above. . The same applies to crime prevention in the show window.

  In addition, the conventional aluminum sash joinery is mostly vulnerable to impact because it uses flat glass, and it has insufficient earthquake resistance, crime prevention, storm resistance, and heavy snow resistance, especially earthquake resistance and energy saving in classrooms, houses, and offices. There are major issues such as (heat insulation and heat insulation), light shielding, anti-condensation measures, and crime prevention measures.

  In addition, there are various styles and sizes for renovating the conventional single-panel glass to double windows. For example, in addition to the sliding window, each window that opens and closes, inside and outside, and top and bottom, round There are windows, deformed windows, interior windows, show windows, soundproof windows for enjoying music rooms and home theaters, but there are high cost and labor issues.

  In addition, the reconstructed glass is structurally expensive and opens and closes heavily due to the weight of the window glass and aluminum, and is not suitable for children, elderly households, patients, and elderly facilities, but it cannot be reduced in weight. There is.

  Furthermore, the conventional transparent window glass has no heat shielding / shading performance in the strong direct sunlight in summer, and there is a problem that the above-described shielding / heat shielding measures must be taken outdoors or indoors. In particular, there are significant problems with high cost in light shielding / heat shielding / ultraviolet ray countermeasures in classrooms, offices, homes, facilities, hospitals, etc.

Furthermore, there is no idea that conventional glass windows have high energy savings by multiple air layers, and easily have additional functions such as full-fledged decoration, electrical decoration, and advertising media.
These problems can be solved only by the energy-saving function by adopting a double sash in which an air layer is formed between two sheet glasses and attaching and installing a retrofitted single sheet glass window or a double layer glass window on the indoor side. However, it takes time and cost to improve an existing sash to a double window, and there are problems such as weight, high price, and safety in a multiple air layer window made of only glass.

  The present invention solves the above-mentioned problems, further multi-functions the window glass, improves the energy-saving function of the window glass by multi-function, and promotes the energy saving of the consumer by the natural body and marketability It was made to do. The present invention is based on the scientific principle of blocking heat exchange of a single pane by the heat insulating property of the air layer. Contributing to the prevention of global warming and economic efficiency through energy conservation, and is extremely effective for concrete measures for the effectiveness of homes and companies with the entry into force of the Kyoto Protocol. It is an object of the present invention to provide a joinery that can be improved by the present invention of a multiple air layer system having an integrated structure.

Means for solving the problem

  In order to solve the above-mentioned problems, the present invention provides a polycarbonate hollow structure panel and an impact-resistant polycarbonate on the inner surface and outer surface or both surfaces of a conventional single-panel window glass such as an aluminum sash and a newly manufactured aluminum sash multiple air layer window. It is characterized by using a transparent single plate and mounting a polycarbonate eco-unit processed with an aluminum frame and integrating it with an existing single plate window glass or a new product made aluminum sash single plate window glass.

  The present invention attaches the above-mentioned PC eco-unit with the surface material to both sides and one side of a conventional existing aluminum sash window and a newly-made aluminum sash joiner to attach a quadruple air layer integrated window, double side to install on one side. Two types of air layer integrated windows and PC eco-units using polycarbonate transparent veneer are attached to both sides of a conventional aluminum sash window or a newly-developed glass window. A single-layer air layer integrated window is provided by attaching to either one of the surfaces. In these inventions, it is preferable to use a polycarbonate transparent single plate on either the outer surface or the inner surface in order to improve to an impact-resistant window (for example, earthquake-resistant measures) and a security window.

  In the present invention, a PC eco unit made of a hollow structure panel and a transparent single plate is attached to the outer surface and the inner surface of a glass window, and the basic function is to save energy by half of the air conditioning. The PC unit can be easily attached and detached. In addition, it is characterized by the ability to insert or replace various functional materials inside the air layer formed by the PC eco-unit. It can be easily changed with various functions such as improvement of comfort and decoration, hobbies, and advertising media according to changes in the season and living environment. The PC Eco Unit can be easily attached and removed from the room side. Semi-light-shielding, light-shielding, electrical decoration, decoration, and corporate advertising media are inserted into the PC eco-unit.

  In the interior (air layer) of the PC eco-unit of the present invention, for example, in the summer, various kinds of light-shielding, semi-light-shielding / lighting materials (polycarbonate hollow structure panel milk white 4 mm, or dump plate material), strong solar radiation near the window, daylighting Can be relaxed. For indoor privacy protection, for example, a lace cloth, cloth-manufactured flowers, translucent paper cloth, etc. are devised and inserted together with the adjustment of daylighting. In spring and autumn, the PC unit (air layer) can be removed to take in natural sunlight. In winter, the PC unit is adjusted in each room, for example, to keep warm air from the air conditioner and warm air from the sun.

  The interior (air layer) of the PC eco-unit of the present invention also has a function of enjoying a hobby as an interior decoration window while maintaining the energy saving function of air conditioning. For example, the scenery outside the window can be imitated with a natural landscape with landscape cloth painting, landscape torque converter film, and the like. You can enjoy decorating each room with the whole window glass or spot decorations such as Japanese paper, cloth, posters, paintings, spot paintings, and pressed flowers. Solar power, battery lighting, spot lighting, etc. Fabric flowers such as toilets, kitchens, children's windows, and handmade spot decorations are also available. The surface material of the PC eco-unit is an impact-resistant polycarbonate and does not break, so it is extremely safe for children and extremely excellent in earthquake countermeasures.

  Inside the PC eco-unit of the present invention (air layer), the energy-saving performance of air conditioning can always be kept, and it can be used as a new advertising medium for companies. It is suitable for decoration and advertisement on the inside and outside of the window according to the product such as decorations and advertisements in the office and the showroom. You can also promote spots using a part of the window. The window glass becomes a show window, and various functions can be arranged as energy saving, crime prevention, and advertising media, and both sides of the glass can be arranged in three dimensions. Both are laid out indoors and outdoors on the inside of the PC eco-unit, and can be easily attached and removed with a screwdriver.

  The present invention scientifically verifies the thermal insulation maximum thermal insulation effect of the air layer by experts, and the air layer thickness of about 12 to 24 mm is the most difficult to transfer heat by various internal and external literatures, enabling thermal insulation performance It is characterized by a structure that is as high as possible. Moreover, the thermal conductivity with the same thickness glass of a polycarbonate hollow structure panel and transparent single plate itself is 1/10 with respect to glass, and a transparent single plate is 1/4.

  The present invention is most suitable for making the window glass earthquake-proof because it has a structure protected by a PC eco-unit using an impact-resistant polycarbonate on the inner surface or outer surface of the existing window glass. It is suitable for earthquake resistance of various window glass with energy saving functions such as homes, offices, facilities, classrooms, hospitals, public buildings, etc., and can be repaired at a very low cost.

  The present invention simply attaches the conventional aluminum sash joiner and various soundproof skirts to prevent intrusion, penetration noise, dust, feng shui, snowstorms, coastal sea breezes, etc. It is characterized by blocking the above-mentioned damage. It is characterized by being able to block noise, music, and pet squeaks that leak outside the conventional aluminum sash window.

  The present invention can be easily improved to a heavy snow-resistant window at low cost. A transparent single-plate PC eco-unit is installed on the inner and outer surfaces to create a transparent double air layer system window that is resistant to heavy snow and protects the window glass. It is extremely excellent in measures against severe cold by heat exchange from the surface of the window glass. Note that the PC unit cannot be used on one side that opens and closes depending on the shape of the aluminum sash.

Embodiment of the Invention

Embodiments of the present invention will be described based on examples with reference to the drawings.
The present invention is attached to the outer surface or the inner surface and both surfaces of an existing aluminum sash glass window, and the surface material is a polycarbonate hollow structure panel (hereinafter referred to as “hollow structure panel”) and a polycarbonate transparent single plate (hereinafter referred to as a transparent single plate). According to the application, the above-mentioned eco-units are used to make a conventional single glass window and an integrated structure window.

  FIG. 1 shows a perspective view of a twin panel (registered commercial method) manufactured by Ube Nitto Kasei Co., Ltd. as an example of a polycarbonate hollow structure. As shown in FIG. 1, such a hollow structure panel has a thickness of, for example, 4 mm, and is used in this system by being housed in a vertical outer frame and a vertical outer frame of an aluminum angle of 5 mm × 15/20 mm width. Polycarbonate eco unit (hereinafter abbreviated as PC eco unit) FIG. 5 is completed. This PC eco-unit is the basic structure of the multiple air layer system window in the present invention. The same applies to the transparent veneer, and the thickness of the PC eco-unit must be within 5 mm. If it exceeds 5 mm, the sliding door cannot be opened or closed.

  All these glass windows are multiplexed by attaching these eco-panels and PC eco-units, which are made of transparent veneer, to conventional aluminum sash glass windows, various types of glass windows and show windows to form an integrated structure window. It becomes an air layer window, and it has excellent heat insulation, impact resistance, light weight, crime prevention, and interior, especially the hollow structure panel has excellent heat-saving effect due to the heat insulation of the air layer due to scientific grounds, extremely low cost multiplexing It is the basis of the invention of the air layer system window.

  In the hollow structure panel used in the present invention, two thin plates are integrated by a plurality of parallel ribs, and the ribs extend in the vertical direction. Therefore, the upper and lower ends are opened as shown in FIG. The material of the hollow structure panel and the transparent veneer is the same material. The hollow panel is 4 mm thick, and the transparent veneer is 3/4 mm. The transparent veneer is preferably weather resistant or scratch resistant among various grades.

  By processing the above-mentioned surface material into a PC eco-unit and attaching it to various conventional single panes, it excels in transparency and impact resistance, and prevents personal injury caused by the destruction and scattering of existing panes due to earthquakes. Transparency is almost the same as that of the same thickness plate glass (light transmittance: 91% glass, 89% transparent single plate). Dioxin is a non-flammable, flame-retardant material, and a domestic manufacturer has received the “Nikkei Global Environmental Technology Award” in the manufacturing process, making it an extremely excellent material for the environment. UL (USA) has been certified as a security material.

  FIG. 3 shows a multiple air layer system joiner with a PC eco-unit attached to an existing aluminum sash glass window of the present invention. In order to process the surface material of the hollow structure panel and the transparent veneer into a PC eco-unit, FIGS. 7 to 13 are both vertical frames (15 mm width) and upper and lower frames (20 mm width) of an aluminum angle of a dedicated member forming the outer frame. . Surface materials and angles are processed into PC eco units using strong double-sided adhesive tape (strong thin). 5 and 6 are attached to the upper frame 5 and the lower frame 5 of the single plate glass with a flat sash for aluminum sash. At this time, the screw is cut to a position where the single pane glass and the countersunk screw do not contact. If there is a vent 11, install it below the vent. The completed PC eco unit is in contact with the convex portion of the glazing channel that serves as a spacer with the existing window glass. At this time, no adhesive is used. When mounting on the outer surface, only the upper frame 5 is waterproofed with a PC caulking agent, and no caulking agent is used on the lower frame. For the contact parts such as various stoppers and locks of the existing sashes, the angle and PC are cut out only at the touching part, and the holes are filled with plastic sticks.

  3 PC eco-units can be easily attached to glass windows of various shapes and special glass windows. The glazing channel 6 of the existing window glass is used as a stator, and a narrow gap between the aluminum angle and the sash rod 8 adjusts the expansion air in the PC unit by sunlight. The PC eco unit and the plate glass are separated by an air layer of about 7 mm. This system contributes to the expansion and contraction of PC and is the principle of the multiple air layer window of the present invention, and this system is the basic structure.

The “soundproof skirt” of FIGS. 14 to 16 is obtained by placing a commercially available flat rubber packing in an aluminum angle (width 20 mm) of a PC unit and processing it with a strong double-sided adhesive tape. The processed “soundproof skirt” is attached to the bottom frame of the existing aluminum sash with the screws for the aluminum sash, adjusting the contact point between the skirt and the sill according to the lower gap of the existing aluminum sash. A commercially available flat rubber packing is preferably made of a soft material. The blocking skirt is effective only on one side.

The invention's effect

  As described above, according to the present invention, conventional aluminum sash single-panel window glass fittings and window glass fittings of various shapes are modified at low cost to save energy, or have the same function for newly built houses and buildings. The aluminum sash window glass is economical, comfortable, soundproof, seismic, stormproof, crime prevention, and multi-air-layered window glass with decoration, hobby, and advertising media for promoting the spread. It was possible to provide a fitting that can be improved at an extremely low cost. Equipped with countermeasures against storms, extreme heat and severe cold due to weather fluctuations, as well as countermeasures against soaring crude oil and frequent earthquakes. With the entry into force of the Kyoto Protocol, Parties must achieve international commitments, and Japan is an effective plan for greenhouse gas reduction that is required by the Act on Promotion of Global Warming Countermeasures. We were able to provide domestically and internationally with low cost that can be easily handled and added value that promotes energy saving. The present invention was developed by searching for the lowest possible cost and resource saving.

It is a perspective view which shows the polycarbonate hollow structure panel used for this invention. It is a perspective view which shows the polycarbonate transparent single plate used for this invention. It is the perspective view which improved the conventional aluminum sash single plate glass window to the double air layer window by this invention. According to the present invention, the structure of a multiple air layer systemized window and the installation position of a soundproof skirt can be easily modified from a conventional aluminum sash single plate glass window to a quadruple air layer window, a double air layer window, a single layer air layer window, etc. It is sectional drawing demonstrated. It is a perspective view of the indoor side of the polycarbonate eco-unit by this invention. It is a perspective view of the outer side of the polycarbonate eco-unit by this invention. FIG. 7 is a front view of FIGS. 5 and 6. FIG. 7 is a side view of FIGS. 5 and 6. FIG. 7 is a plan view of FIGS. 5 and 6. It is a perspective view of an aluminum angle. It is a front view of FIG. It is a side view of FIG. It is a top view of FIG. FIG. 4 is a perspective view of a lower gap blocking skirt according to the present invention. It is a front view of FIG. It is a side view of FIG. FIG. 15 is a plan view of FIG. 14. It is the perspective view which inserted the decoration material in the PC eco-unit by this invention.

Explanation of symbols

1 Polycarbonate (PC) hollow panel clear 4mm thickness (various available)
2 Polycarbonate (PC) transparent veneer 3mm thickness 3 Polycarbonate eco unit (PC eco unit)
4 Aluminum angle 15mm width 5 Aluminum angle 20mm width 6 Glazing channel of existing aluminum sash 7 Screw for aluminum sash D-6 M4 × 12 Head diameter 7mm Brown / stain 8 Existing aluminum sash glass 9 Existing aluminum sash sash 10 Existing aluminum sash window Upper frame of glass 11 Lower frame of existing aluminum sash glass window 12 Soundproof skirt (sound insulation, etc.)
13 Flat rubber packing (for skirt)
14 Air layer 7mm thickness 15 Example of decorative material to be stored in PC eco unit (air layer) (fabric manufacturing flower)

Claims (4)

In order to attach a polycarbonate hollow structure panel or a polycarbonate transparent veneer to the outer surface and the inner surface or both surfaces of conventional aluminum sash glass windows and window glass of various joinery, “polycarbonate eco” processed with an aluminum frame using the aforementioned surface material. A multiple air layer system window, characterized in that the unit is installed and integrated with the existing window glass. A system window having the above-mentioned functions by inserting a light shielding material, a soundproofing material, an electric decoration material, a decoration material, an advertising medium, etc. into the air layer formed by the “polycarbonate eco unit” of claim 1 The multiple air layer stem window of the present invention and various aluminum sash glass windows, and various glass windows made of wood and resin, which are newly produced for the purpose of claims 1 and 2. A soundproof skirt which is attached to the lower part of the joinery of the present invention and various conventional joiners to block the gaps in the lower part of the window glass and various joinery.