JP2006233323A - Method for manufacturing square column - Google Patents
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- JP2006233323A JP2006233323A JP2005054115A JP2005054115A JP2006233323A JP 2006233323 A JP2006233323 A JP 2006233323A JP 2005054115 A JP2005054115 A JP 2005054115A JP 2005054115 A JP2005054115 A JP 2005054115A JP 2006233323 A JP2006233323 A JP 2006233323A
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本発明は、角コラムの製造方法に係わり、特に、抗張力が50キロ(K)級で、且つ降伏比が80%以下の角コラムをロール成形により製造する技術に関する。 The present invention relates to a method for manufacturing a rectangular column, and more particularly to a technique for manufacturing a rectangular column having a tensile strength of 50 kilo (K) class and a yield ratio of 80% or less by roll forming.
断面形状が角形をした鋼管(以下、角コラムという)は、一般構造用材料としてばかりでなく、近年は建築・建材用材料としての利用が盛んになっている(表1参照)。 Steel pipes having a square cross-sectional shape (hereinafter referred to as square columns) are not only used as general structural materials, but have recently been actively used as building / building materials (see Table 1).
それら角コラムには、ロールコラムと称し、所謂「電縫鋼管」の製造工程を利用して製造するものがある。つまり、図5に示すように、素材の鋼板(又は鋼帯1)を成形ロール3で円筒状に成形し、突き合わせた鋼板の幅方向両端を誘導コイル4で加熱、スクイズロール5で圧して接合し、必要に応じて熱処理(焼鈍等)を行って断面が円形の管体8とする。その断面が円形の電縫鋼管は、そのまま該管体8を目標とするサイズ(外径、肉厚等)に絞り圧延機10で絞って製品とするが、角コラムは、円形断面の管体を角孔型ロールを備えた絞り圧延機9で圧延して、断面を角形にする。
Some of these square columns are called roll columns and are manufactured using a manufacturing process of a so-called “electrically welded steel pipe”. That is, as shown in FIG. 5, a steel plate (or steel strip 1) as a raw material is formed into a cylindrical shape with a forming
また、ロールコラムとは別にプレスコラムと称し、素材である鋼板の幅方向をプレス機によって断面が角形になるように加工して、突き合わせた該鋼板の幅方向両端部を溶接して製造する角コラムもある。 Also, it is called a press column separately from the roll column, and the width direction of the steel plate that is the material is processed by a press machine so that the cross section becomes a square shape, and the corners that are manufactured by welding the width direction both ends of the abutted steel plates. There is also a column.
ところで、表1より明らかなように、現在、抗張力が50キロ級で、降伏比が80%以下のロールコラムは製造されておらず、規格もない。そのため、抗張力50キロ、降伏比80%以下が要求される用途には、プレスコラムが使用されているのが現状である。 By the way, as is apparent from Table 1, there is currently no roll column having a tensile strength of 50 kg and a yield ratio of 80% or less, and there is no standard. For this reason, press columns are currently used for applications that require a tensile strength of 50 kg and a yield ratio of 80% or less.
しかしながら、ロールコラムの製造方法は、図5より明らかなように連続成形により製造されるのに対して、プレスコラムは加工に時間を要するため生産性が低く、製造コストがロールコラムに比較して高く、売値も高価になる。 However, the roll column manufacturing method is manufactured by continuous molding as is apparent from FIG. 5, whereas the press column requires a long time for processing, so the productivity is low, and the manufacturing cost is lower than that of the roll column. It is expensive and the selling price becomes expensive.
本発明は、かかる事情に鑑み、抗張力が50キロ級で、且つ降伏比が80%以下の角コラムをロール成形で従来より安価に製造可能な角コラムの製造方法を提供することを目的としている。 In view of such circumstances, an object of the present invention is to provide a method for manufacturing a square column that can manufacture a square column having a tensile strength of 50 kg and a yield ratio of 80% or less by roll forming at a lower cost than conventional ones. .
発明者は、上記目的を達成するため鋭意研究を重ね、その成果を本発明に具現化した。 The inventor has intensively studied to achieve the above object, and the results have been embodied in the present invention.
すなわち、本発明は、鋼鋳片を熱間圧延してコイル状に巻き取った鋼帯を、巻き戻して円筒状に成形、接合して円形断面の管体とした後、角孔型を備えたロールで角断面に成形する角コラムの製造方法において、前記鋼鋳片の成分を、C:0.12〜0.18質量%、Si:0.30〜0.45質量%,Mn:1.25〜1.50質量%,P:0.030質量%以下,S:0.015質量%以下,Ti:0.005〜0.011質量%以下、残部Fe及び不可避不純物元素とし、該鋼鋳片を圧下率50〜60%、得られた鋼帯のコイル巻き取り温度を570〜620℃で前記熱間圧延を行い、引き続き、成形して円形断面の管体、角成形して角コラムとした後、該角コラムを加熱してから、固溶Cが析出するように、600〜300℃の間を炉冷することを特徴とする角コラムの製造方法である。 That is, the present invention comprises a steel tube obtained by hot rolling a steel slab and coiling it into a coil shape, rewinding it into a cylindrical shape, joining it into a tubular body having a circular cross section, and then providing a square hole type. In the manufacturing method of the square column formed into a square cross section with a roll, the components of the steel slab are as follows: C: 0.12-0.18 mass%, Si: 0.30-0.45 mass%, Mn: 1 .25 to 1.50 mass%, P: 0.030 mass% or less, S: 0.015 mass% or less, Ti: 0.005 to 0.011 mass% or less, the balance being Fe and inevitable impurity elements, the steel The slab is subjected to the hot rolling at a reduction ratio of 50 to 60% and the coil winding temperature of the obtained steel strip at 570 to 620 ° C., and subsequently formed into a tubular body having a circular cross section, and then formed into a square column. Then, after heating the square column, between 600-300 ° C. so that solid solution C is precipitated. Is a manufacturing method of the corner column, characterized in that the cold.
本発明によれば、抗張力が50キロ級で、且つ降伏比が80%以下の角コラムをロール成形で安定して製造できるようになる。その結果、抗張力が50キロ級で、且つ降伏比が80%以下のプレスコラムを、より安価なロールコラムに代えることができ、建築物や構造物等の製造コストが低減できるようになる。 According to the present invention, a rectangular column having a tensile strength of 50 kg and a yield ratio of 80% or less can be stably manufactured by roll forming. As a result, a press column having a tensile strength of 50 kg and a yield ratio of 80% or less can be replaced with a cheaper roll column, and the manufacturing cost of buildings and structures can be reduced.
以下、発明をなすに至った経緯をまじえ、本発明の最良の実施形態を説明する。 Hereinafter, the best embodiment of the present invention will be described based on the background of the invention.
発明者は、角コラムの製造をプレス成形ではなく、ロール成形で行うことにした。つまり、本発明は、鋼鋳片を熱間圧延してコイル状に巻き取った鋼帯を、巻き戻して円筒状に成形、接合して円形断面の管体とした後、角孔型を備えたロールで角断面に成形する角コラムの製造方法を改良したものである。 The inventor decided to manufacture the square column not by press molding but by roll molding. In other words, the present invention includes a square hole mold after a steel strip obtained by hot rolling a steel slab and winding it into a coil shape is rewound into a cylindrical shape and joined to form a tubular body having a circular cross section. The manufacturing method of a square column formed into a square cross section with a roll is improved.
まず、発明者は、角コラムの目標特性を抗張力が50キロ級で、且つ降伏比が80%以下とすると、素材にいかなる成分の鋼帯が適切であるか鋭意検討した。その結果、冷間のロール成形だけで抗張力:50キロ級を達成することは困難であると判断し、ロール成形後に角コラムに熱処理を施すことにした。この判断に立つと、素材(鋼鋳片)の化学成分については、角コラムの熱処理条件や得られる金属組織との関係も含めて、図4に示すような思考が成立するので、その思考に基づき以下のように決定した。
C:0.12〜0.18質量%
Cは、経済的に強度を確保するのに有効な元素である。しかしながら、その含有量が多過ぎると、鋼管の延性と衝撃性を劣化させるので、上限を0.18質量%とした。また、Cのみで強度を確保しようとすると、溶接性が損なわれるので、Cを0.18質量%に制限し、伸び及び衝撃性を下記Si及びMnの添加で補う。
Si:0.30〜0.45質量%及びMn:1.25〜1.50質量%
本発明では、引張り強度(TS):490MPaの達成を素材のSi及びMnの含有量で調整することにし、それら成分を上記範囲に定めた。その理由は、Siが0.30質量%未満では、鋼管の強度を確保するため、0.45質量%超えでは、衝撃性を劣化するため目標達成ができないからである。また、、Mnが1.25質量%未満では、鋼管の強度を確保するため、1.50質量%超えでは、溶接時に鋼の特性変化が大きくなる恐れがあるからである。なお,Si及びMnの好適な含有量は、それぞれ0.35質量%及び1.35質量%である。
P:0.030質量%以下
Pは、連鋳等で溶鋼を凝固させる際に、鋼材中で偏析を起こし易い元素であり、加工時や溶接時に割れの原因になる。その観点から本発明では、0.030質量%以下とする。
S:0.015質量%以下
Sは、鋼中にS系介在物を形成し、鋼材の異方性に影響を及ぼす。つまり、鋼管の絞り性や衝撃性に影響があるので、その観点から0.015質量%以下とする。
Ti:0.005〜0.011質量%
Tiは、鋼帯を円筒状に成形し、突き合わせた幅方向両端部を溶接等で接合した部分(シーム部ともいう)の靭性や耐割れ性を良好にするために添加する。0.005質量%未満では、添加効果がなく、0.011質量%超えでは、効果が飽和するため、上記範囲に限定したのである。
First, the inventors diligently studied what kind of steel strip is suitable for the material, assuming that the target characteristics of the square column are the tensile strength of 50 kg and the yield ratio of 80% or less. As a result, it was judged that it was difficult to achieve a tensile strength of 50 kg only by cold roll forming, and it was decided to heat-treat the square column after roll forming. Based on this judgment, the chemical composition of the raw material (steel slab), including the relationship with the heat treatment conditions of the square column and the resulting metal structure, is established as shown in FIG. Based on the following decision.
C: 0.12-0.18 mass%
C is an element effective for ensuring strength economically. However, if the content is too large, the ductility and impact properties of the steel pipe are deteriorated, so the upper limit was made 0.18% by mass. Moreover, since weldability will be impaired when it is going to ensure intensity | strength only by C, C is restrict | limited to 0.18 mass% and elongation and impact property are supplemented by addition of the following Si and Mn.
Si: 0.30 to 0.45 mass% and Mn: 1.25 to 1.50 mass%
In the present invention, the achievement of tensile strength (TS): 490 MPa is adjusted by the contents of Si and Mn of the material, and these components are set in the above range. The reason is that if Si is less than 0.30% by mass, the strength of the steel pipe is ensured, and if it exceeds 0.45% by mass, the impact property is deteriorated and the target cannot be achieved. Further, if Mn is less than 1.25% by mass, the strength of the steel pipe is ensured, and if it exceeds 1.50% by mass, the characteristic change of the steel may increase during welding. In addition, suitable content of Si and Mn is 0.35 mass% and 1.35 mass%, respectively.
P: 0.030% by mass or less P is an element that easily causes segregation in a steel material when molten steel is solidified by continuous casting or the like, and causes cracking during processing or welding. From this viewpoint, in the present invention, the content is 0.030% by mass or less.
S: 0.015 mass% or less S forms S inclusions in the steel and affects the anisotropy of the steel material. That is, since there is an influence on the drawability and impact property of the steel pipe, the content is set to 0.015 mass% or less from that viewpoint.
Ti: 0.005-0.011 mass%
Ti is added in order to improve the toughness and crack resistance of a portion (also referred to as a seam portion) in which steel strips are formed into a cylindrical shape and both end portions in the width direction are joined by welding or the like. If it is less than 0.005% by mass, there is no effect of addition, and if it exceeds 0.011% by mass, the effect is saturated, so it is limited to the above range.
不可避不純物元素としては、角コラムの熱処理後に、その金属組織に二次析出元素として析出しないように、特にNb,Vがほとんど含まれていないことが望ましい。 As an inevitable impurity element, it is desirable that Nb and V are hardly contained in particular so that it does not precipitate as a secondary precipitation element in the metal structure after the heat treatment of the square column.
本発明では、かかる成分を有する鋼鋳片を製造する方法については、何ら限定するものではなく、通常の製鋼工程により製造した鋼鋳片で十分である。 In the present invention, the method for producing a steel slab having such a component is not limited at all, and a steel slab produced by a normal steel making process is sufficient.
次に、発明者は、上記成分の鋼鋳片を熱間圧延して鋼帯とする工程について検討した。そして、角コラムの降伏比が0.8以下にするために熱間圧延で留意することは、得られた鋼帯の結晶粒が衝撃特性を低下させない範囲で粗大であれば良いことを見出した。さらに、そのようにするための具体的な方策を検討し、通常の加熱温度1150〜1250℃に加熱した鋼鋳片をコイル圧下率が50〜60%程度と比較的低い圧下で圧延すると、得られた鋼帯の降伏比を0.65以下にでき、最終製品となる角コラムの降伏比も0.8以下になることがわかった(図2参照)。また、熱間圧延で得た鋼帯をコイル状に巻き取る際の鋼帯温度(コイル巻取り温度という)については、570〜620℃の範囲で、且つできるだけ高めとするのが良いことを知った(図3参照)。この範囲のコイル巻取り温度では、温度の降伏比に及ぼす影響が見られなかったからである。 Next, the inventor examined the process of hot-rolling the steel slab of the said component into a steel strip. And in order to make the yield ratio of the square column to be 0.8 or less, it has been found that it is sufficient to pay attention to the hot rolling as long as the crystal grains of the obtained steel strip are coarse so as not to deteriorate the impact characteristics. . Further, by examining specific measures for doing so and rolling a steel slab heated to a normal heating temperature of 1150 to 1250 ° C. at a relatively low reduction of about 50 to 60%, it is obtained. It was found that the yield ratio of the obtained steel strip could be 0.65 or less, and the yield ratio of the square column as the final product was 0.8 or less (see FIG. 2). In addition, it is known that the steel strip temperature (called coil coiling temperature) when winding the steel strip obtained by hot rolling in a coil shape should be as high as possible within the range of 570 to 620 ° C. (See FIG. 3). This is because no influence on the yield ratio of temperature was observed at the coil winding temperature in this range.
引き続き、発明者は、図5に示した電縫鋼管の製造工程を利用して、上記鋼帯1の管への成形工程についての検討を行った。その結果、断面が円形の管体8にするまでには、今までの造管条件で良いが、角成形時に加工歪の発生をできるだけ抑え、降伏比の上昇を防止する必要のあることを知った。
Subsequently, the inventor studied the process of forming the
角断面に成形された管体は、前記したように、引き続いて熱処理する。その熱処理について検討したところ、図1に示すように、熱処理時の加熱温度を前記コイル巻取り温度近傍(例えば、570〜610℃)にすると、角コラムの降伏比が最小になることを知った。この温度範囲にすれば、角成形時の加工歪を回復させるだけで、コイル状に巻き取る時の鋼帯の降伏比になるからである。
ただし、この場合、加熱後の冷却を、固溶Cが析出するように、600〜300℃の間を炉冷とするのが良い。角コラムの上降伏点の増加を抑えるためである。
As described above, the tubular body formed into the square cross section is subsequently heat-treated. As a result of examining the heat treatment, as shown in FIG. 1, it was found that the yield ratio of the square column is minimized when the heating temperature during the heat treatment is close to the coil winding temperature (for example, 570 to 610 ° C.). . This is because, within this temperature range, the yield ratio of the steel strip when it is wound into a coil shape can be obtained simply by recovering the processing strain at the time of square forming.
However, in this case, the cooling after heating is preferably performed in the furnace at 600 to 300 ° C. so that solute C is precipitated. This is to suppress an increase in the upper yield point of the corner column.
本発明は、以上述べたように、素材である鋼鋳片の開発、該鋼鋳片の熱間圧延工程及び得られた鋼帯を用いての造管工程の処理条件の改良に加え、角成形された管体に一定条件で熱処理を施すことで、抗張力が50キロ級で、且つ降伏比が80%以下のロールコラムを製造するものである。そして、これにより、従来の高価なプレスコラムに代替可能な角コラムを安価で、且つ安定して供給できるようになる。 As described above, the present invention includes the development of a steel slab as a raw material, the hot rolling process of the steel slab, and the improvement of the processing conditions of the pipe forming process using the obtained steel strip. By subjecting the formed tube to heat treatment under a certain condition, a roll column having a tensile strength of 50 kg and a yield ratio of 80% or less is manufactured. As a result, a square column that can replace the conventional expensive press column can be supplied inexpensively and stably.
製鋼及び連続鋳造工程で、通常の操業条件下に表2の鋼鋳片を製造した。この鋼鋳片に本発明に係る方法を適用し、所謂「ロールコラム」と称する角コラムを製造した。その角コラムのサイズは、外径300mm、350mmいずれも肉厚は12mm、19mmである。 In the steelmaking and continuous casting processes, steel slabs shown in Table 2 were produced under normal operating conditions. By applying the method according to the present invention to this steel slab, a square column called a “roll column” was manufactured. As for the size of the square column, the wall thickness is 12 mm and 19 mm for both the outer diameter of 300 mm and 350 mm.
まず、該鋼鋳片を加熱炉で1100℃に加熱し、熱間圧延工程でロール圧下率55%で圧延して鋼帯とし、コイル巻取り温度570℃で巻き取った。そのコイル状鋼帯1をアンコイラー2で巻き戻してから連続的に成形ロール3に供給し、円筒状に成形した後、突き合わせた鋼帯の幅方向両端を誘導コイル4で加熱、スクイズロール5で圧して接合した。そして、通常の条件(例えば、950℃)で熱処理(ポストアニラー6及び水噴射ノズル11を利用)を行って断面が円形の管体8とした。引き続き、該管体8は、多段に配設した角形の孔型を備えたロール9に供給され、絞り量3.1%で圧延して、断面を角形にした。その後、得られた角断面の管体(角コラム)は、熱処理炉(図示せず)へ送られ600℃に加熱してから、300℃までを炉内で冷却してから、空冷した。
First, the steel slab was heated to 1100 ° C. in a heating furnace, rolled into a steel strip at a roll reduction rate of 55% in a hot rolling process, and wound at a coil winding temperature of 570 ° C. The coiled
製造した角コラムは、各ロットを代表するサンプルを抜き取り、該サンプルについて引張り試験が行われた。その結果を表3に一括して示す。表3より、本発明に係る方法で製造した角コラムは、いずれも目標とする抗張力が50キロ級で、且つ降伏比が80%を満足していることが明らかである。 In the manufactured square column, a sample representing each lot was extracted, and a tensile test was performed on the sample. The results are collectively shown in Table 3. From Table 3, it is clear that all the square columns manufactured by the method according to the present invention have a target tensile strength of 50 kg and a yield ratio of 80%.
1 鋼帯(コイル状鋼帯)
2 アンコイラー
3 成形ロール
4 誘導コイル
5 スクイズロール
6 ポストアニラー
7 バイト
8 管体
9 角孔型を備えた絞り圧延機
10 絞り圧延機
11 水噴射ノズル
12 切断機
1 Steel strip (coiled steel strip)
DESCRIPTION OF
Claims (1)
前記鋼鋳片の成分を、C:0.12〜0.18質量%、Si:0.30〜0.45質量%,Mn:1.25〜1.50質量%,P:0.030質量%以下,S:0.015質量%以下,Ti:0.005〜0.011質量%以下、残部Fe及び不可避不純物元素とし、該鋼鋳片を圧下率50〜60%、得られた鋼帯のコイル状巻き取り温度を570〜620℃で前記熱間圧延を行い、引き続き、成形して円形断面の管体、角成形して角コラムとした後、該角コラムを加熱してから、固溶Cが析出するように、600〜300℃の間を炉冷することを特徴とする角コラムの製造方法。
A steel strip that has been rolled into a coil by hot-rolling a steel slab is unwound and formed into a cylindrical shape and joined to form a tubular body having a circular cross section. In the manufacturing method of the square column to be molded,
Components of the steel slab are as follows: C: 0.12-0.18 mass%, Si: 0.30-0.45 mass%, Mn: 1.25-1.50 mass%, P: 0.030 mass% % Or less, S: 0.015% by mass or less, Ti: 0.005 to 0.011% by mass or less, the balance being Fe and inevitable impurity elements, and a steel strip obtained by reducing the steel slab by 50 to 60% The coiled coiling temperature of 570 to 620 ° C. is then hot-rolled. Subsequently, the tube is formed into a circular cross-section tube, formed into a square column, heated, then solidified. A method for producing a square column, characterized in that the furnace is cooled between 600 and 300 ° C. so that molten C is deposited.
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JP2009090363A (en) * | 2007-10-12 | 2009-04-30 | Jfe Steel Kk | Equipment and method for manufacturing square steel tube |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2009090363A (en) * | 2007-10-12 | 2009-04-30 | Jfe Steel Kk | Equipment and method for manufacturing square steel tube |
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