JP2006231515A - Trimming method for resin coat - Google Patents

Trimming method for resin coat Download PDF

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JP2006231515A
JP2006231515A JP2006109219A JP2006109219A JP2006231515A JP 2006231515 A JP2006231515 A JP 2006231515A JP 2006109219 A JP2006109219 A JP 2006109219A JP 2006109219 A JP2006109219 A JP 2006109219A JP 2006231515 A JP2006231515 A JP 2006231515A
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Prior art keywords
trimming
resin
resin film
base material
ear portion
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JP2006109219A
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JP4443532B2 (en
Inventor
Akira Kobayashi
亮 小林
Koji Yamada
幸司 山田
Yuji Funashiro
裕二 船城
Tomomasa Maida
知正 毎田
Hiroshi Inasawa
弘志 稲沢
Takushi Nakamura
琢司 中村
Tokuaki Kakuma
徳昭 加隈
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Toyo Kohan Co Ltd
Toyo Seikan Group Holdings Ltd
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Toyo Kohan Co Ltd
Toyo Seikan Kaisha Ltd
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Priority to JP2006109219A priority Critical patent/JP4443532B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a trimming method for a resin coat which makes the recycling of resin coat ears possible after trimming, allows easy trimming for a resin which is fragile when cooled, and improves the use efficiency of the aforementioned laminate sheets by thinning resin coated portions on both sides of the laminate sheets. <P>SOLUTION: This invention is a trimming method for the ear portion 17 of the resin coat 16, which is generated when resin is laminated to the base material 10. To at least one side of the base material, melted resin R is pushed out from a T die 15, which is broader than the width K of the base material, so that the melted resin R passes through the gap between a pair of coater rolls 11. A tube-shaped elastic body 14 is attached to the surface of the coater roll, and through the elastic body, resin coated base material is sandwiched, while the separation force is given to the ear potions on the resin coat. In this arrangement, trimming is characteristically implemented during the period in which ears are not yet cooled. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、基材の表面にTダイを用いて樹脂を押し出しラミネートして樹脂被膜を形成する際に発生する耳部のトリミングを行う樹脂被膜のトリミング方法に関する。   The present invention relates to a resin film trimming method for trimming an ear portion generated when a resin film is formed by extruding and laminating a resin on a surface of a substrate using a T-die.

従来、例えば、金属板の表面に樹脂被膜を形成したラミネート板の製造に際しては、ネックイン現象で厚くなった樹脂被膜の両端部分の処置について、上記ラミネート板の両側に耳部として形成した後に必要最小限の金属板と共にトリミングをしたり、或いは耳部を生じないように金属基材幅を十分に広くして樹脂被膜のラミネートを行った後に相当量の基材幅と共にトリミングを行っていた。   Conventionally, for example, when manufacturing a laminate having a resin film formed on the surface of a metal plate, it is necessary to treat both ends of the resin film that has become thick due to the neck-in phenomenon after forming the ears on both sides of the laminate. Trimming was performed with a considerable amount of the substrate width after trimming with a minimal metal plate, or after laminating the resin coating with a sufficiently wide metal substrate width so as not to cause an ear.

しかしながら、前者の場合はトリミング工程に至るパス中に耳部の脱落や基材への巻き込み付着が生じやすい問題があり、一方、後者の場合は樹脂被膜が厚い部分は使用できないために金属板の使用効率が悪くなるという問題がある。また何れも、トリミングされた樹脂被膜が金属板と一体化しているためトリミングした樹脂被膜のリサイクルができないといった問題があった。
そこで、本発明は、上記問題点に鑑みてなされたものであって、トリミング後の樹脂被膜の耳部のリサイクルを可能とし、更に、冷えると脆い樹脂系でも容易にトリミングでき、しかも、ラミネート板の両側の樹脂被膜部分を薄くして、上記ラミネート板の使用効率の向上を図ることができる樹脂被膜のトリミング方法を提供することを課題とする。
However, in the former case, there is a problem that the ear part is easily dropped and the substrate is entrapped and adhered to the trimming process. On the other hand, in the latter case, the thick part of the resin film cannot be used. There is a problem that usage efficiency deteriorates. In both cases, since the trimmed resin film is integrated with the metal plate, the trimmed resin film cannot be recycled.
Therefore, the present invention has been made in view of the above problems, and enables recycling of the ear portion of the resin film after trimming. Further, it can be easily trimmed even with a brittle resin system when cooled, and the laminate plate. It is an object of the present invention to provide a trimming method for a resin film that can improve the use efficiency of the laminate plate by thinning the resin film portions on both sides.

本発明の請求項1の樹脂被膜のトリミング方法は、基材に樹脂をラミネートする際に発生する樹脂被膜の耳部のトリミング方法であって、基材の少なくとも片面に、基材幅よりも広幅のTダイから溶融樹脂を押し出して一対のコータロール間を通し、コータロールの表面には筒状の弾性体が装着され、上記弾性体を介して樹脂被覆基材を挟むとともに樹脂被膜の耳部に引き離し力を付与して、上記耳部が冷えない内にトリミングを行うことを特徴とする。
請求項2の樹脂被膜のトリミング方法は、請求項1において、上記コータロールの下流に一対のガイドベルトを配置し、基材の通板速度V1と該ガイドベルトの周速V2との関係を等速度としないで、上記耳部に引き離し力を付与することを特徴とする。
請求項3の樹脂被膜のトリミング方法は、請求項2において、上記ガイドベルトを、基材の通板方向に対して所定角度θ傾斜させて配置し、トリミングした樹脂被膜の耳部を挟み込んで外部へ排出するようにしたことを特徴とする。
請求項4の樹脂被膜のトリミング方法は、請求項1において、コータロール及びベルト装着ロールとの間に装着された一対のガイドベルトの下流に、一対の排出ベルトを配置し、基材の通板速度V1と該排出ベルトの周速V3との関係をV1<V3として上記耳部に引き離し力を付与することを特徴とする。
請求項5の樹脂被膜のトリミング方法は、請求項4において、上記排出ベルトを、基材の通板方向に対して所定角度θ傾斜させて配置し、トリミングした樹脂被膜の耳部を挟み込んで外部へ排出するようにしたことを特徴とする。
請求項6の樹脂被膜のトリミング方法は、請求項1において、上記樹脂被膜の耳部を、コータロールの下流に配置したブロアにより吸引し、基材の通板方向に対して所定角度θ傾斜させ、基材の通板速度V1とトリミングされる樹脂被膜の耳部の速度V4との関係をV1<V4として、上記耳部に引き離し力を付与することを特徴とする。
請求項7の樹脂被膜のトリミング方法は、請求項1において、上記樹脂被膜の耳部を、コータロールの下流に配置したガイドロールで挟み込み、基材の通板方向に対して所定角度θ傾斜させ、基材の通板速度V1と該ガイドロールの周速V4との関係をV1<V4として、上記耳部に引き離し力を付与することを特徴とする。
The trimming method for a resin coating according to claim 1 of the present invention is a trimming method for an ear portion of a resin coating that occurs when a resin is laminated on a substrate, and is wider than the substrate width on at least one side of the substrate. The molten resin is extruded from the T-die and passed between a pair of coater rolls. A cylindrical elastic body is mounted on the surface of the coater roll, and the resin-coated base material is sandwiched between the elastic bodies and the ears of the resin coating A trimming force is applied to the ear portion, and trimming is performed while the ear portion does not cool.
The trimming method for a resin film according to claim 2 is the method according to claim 1, wherein a pair of guide belts is disposed downstream of the coater roll, and the relationship between the sheet passing speed V1 and the peripheral speed V2 of the guide belt is equalized. It is characterized in that a pulling force is applied to the ear portion without speed.
A trimming method for a resin film according to a third aspect is the method according to the second aspect, wherein the guide belt is disposed at a predetermined angle θ with respect to the direction of the plate of the base material, and the trimmed resin film is sandwiched between the ears. It is characterized by the fact that it is discharged.
A trimming method for a resin film according to a fourth aspect of the present invention is the substrate coating plate according to the first aspect, wherein a pair of discharge belts is disposed downstream of the pair of guide belts mounted between the coater roll and the belt mounting roll. The relationship between the speed V1 and the peripheral speed V3 of the discharge belt is V1 <V3, and a pulling force is applied to the ear portion.
The trimming method for the resin film according to claim 5 is the trimming method for the resin film according to claim 4, wherein the discharge belt is disposed at an inclination of a predetermined angle θ with respect to the sheet passing direction of the substrate, and the trimmed resin film is sandwiched between the ears. It is characterized by the fact that it is discharged.
The trimming method of the resin film according to claim 6 is the method according to claim 1, wherein the ear portion of the resin film is sucked by a blower arranged downstream of the coater roll, and is inclined at a predetermined angle θ with respect to the sheet passing direction of the substrate. The relationship between the substrate passing speed V1 and the trimmed resin film ear speed V4 is V1 <V4, and a pulling force is applied to the ear section.
A trimming method for a resin film according to a seventh aspect is the method according to the first aspect, wherein the ear portion of the resin film is sandwiched between guide rolls arranged downstream of the coater roll, and is inclined at a predetermined angle θ with respect to the sheet passing direction of the substrate. The base plate passing speed V1 and the circumferential speed V4 of the guide roll are set to V1 <V4, and a pulling force is applied to the ear portion.

本発明によれば、樹脂被膜の耳部のトリミングにおいて、トリミングが容易、確実、且つ円滑に行われる。
また、トリミング後の樹脂被膜のリサイクルを可能とし、更に、冷えると脆い樹脂系でも容易にトリミングでき、しかも、ラミネート板の両側の樹脂被膜部分を薄くして、上記ラミネート板の使用効率の向上を図ることができる。
According to the present invention, trimming is easily, reliably, and smoothly performed in trimming the ear portion of the resin coating.
In addition, it is possible to recycle the resin coating after trimming, and even when it is cooled, it can be easily trimmed even with a fragile resin system, and the resin coating on both sides of the laminate plate is thinned to improve the use efficiency of the laminate plate. Can be planned.

以下、本発明の実施形態について、図面に基づいて具体的に説明する。図1は、本発明の第1の実施形態に係る樹脂被膜のトリミング方法の斜視図である。図2は、本発明の第1の実施形態に係る樹脂被膜のトリミング方法の略式側面図である。図3は、本発明の第1の実施形態に係る、中心線より右側の樹脂被膜のトリミング状態を示す概略断面図である。図4は、本発明の第1の実施形態に係る、中心線より右側の樹脂被膜の他のトリミング状態を示す概略断面図である。図5は、本発明の第2の実施形態に係る樹脂被膜のトリミングの側面概略図である。図6は、本発明の第2の実施形態に係る樹脂被膜のトリミングの他の側面概略図である。図7は、本発明の第3の実施形態に係る樹脂被膜のトリミングの側面概略図である。図8は、本発明の第3の実施形態に係る樹脂被膜のトリミングの他の側面概略図である。図9は、本発明の第4の実施形態に係る樹脂被膜のトリミングの側面概略図である。図10は、本発明の第3及び第4の実施形態に係る、中心線より右側の樹脂被膜の他のトリミング状態を示す概略断面図である。図11は、本発明の第3及び第4の実施形態に係る、中心線より右側の樹脂被膜の他のトリミング状態を示す概略断面図である。図12は、本発明の第3及び第4の実施形態に係る、中心線より右側の樹脂被膜のトリミング状態を示す概略説明図である。図13は、本発明の第5の実施形態に係る樹脂被膜のトリミングの概略側面図である。図14は、本発明の第6の実施形態に係る樹脂被膜のトリミングの概略側面図である。図15は、本発明の他の形態の変形例に係る樹脂被膜のトリミングの概略側面面である。   Embodiments of the present invention will be specifically described below with reference to the drawings. FIG. 1 is a perspective view of a resin film trimming method according to a first embodiment of the present invention. FIG. 2 is a schematic side view of the resin film trimming method according to the first embodiment of the present invention. FIG. 3 is a schematic cross-sectional view showing a trimmed state of the resin film on the right side of the center line according to the first embodiment of the present invention. FIG. 4 is a schematic cross-sectional view showing another trimming state of the resin film on the right side of the center line according to the first embodiment of the present invention. FIG. 5 is a schematic side view of the trimming of the resin film according to the second embodiment of the present invention. FIG. 6 is another schematic side view of the trimming of the resin film according to the second embodiment of the present invention. FIG. 7 is a schematic side view of trimming of a resin film according to the third embodiment of the present invention. FIG. 8 is another schematic side view of the trimming of the resin film according to the third embodiment of the present invention. FIG. 9 is a schematic side view of trimming of a resin film according to the fourth embodiment of the present invention. FIG. 10 is a schematic cross-sectional view showing another trimming state of the resin film on the right side of the center line according to the third and fourth embodiments of the present invention. FIG. 11 is a schematic cross-sectional view showing another trimming state of the resin film on the right side of the center line according to the third and fourth embodiments of the present invention. FIG. 12 is a schematic explanatory view showing a trimming state of the resin film on the right side of the center line according to the third and fourth embodiments of the present invention. FIG. 13 is a schematic side view of resin film trimming according to the fifth embodiment of the present invention. FIG. 14 is a schematic side view of trimming of a resin film according to the sixth embodiment of the present invention. FIG. 15 is a schematic side view of trimming a resin film according to a modification of another embodiment of the present invention.

[第1の実施形態]
図1乃至図3に基づいて本発明の第1の実施形態を説明する。図1及び図2に示すように、通板される金属板10の両表面に向けてTダイ15から溶融樹脂Rを押し出しながら、金属板10を一対のコータロール11間に通すことによって、上記金属板10の両表面に樹脂被膜16をラミネートする。その後、樹脂被膜16の両側縁に形成される耳部17を、上記耳部が冷えない内にトリミングを行い、トリミングされた耳部17を回転駆動するガイドベルト19によって挟み込んで外部へ排出する。ここで、冷えない内とは、樹脂被膜の種類によってその温度が異なるが、固化しない温度であればよい。この時、トリミングされる耳部17、より詳細には基材端部近傍の耳の切断される部分の温度が、例えば樹脂被膜がポリエステル樹脂であれば(Tg−20℃)以上の状態時にトリミングを行うのが、トリミングを容易かつ確実に行う点で好ましく、上記温度未満ではニップ力や引き離し力によるトリミングが困難になり、かつ、その後の耳の引き取り時に耳が切れ易くなり好ましくない。
[First Embodiment]
A first embodiment of the present invention will be described with reference to FIGS. As shown in FIGS. 1 and 2, the metal plate 10 is passed between a pair of coater rolls 11 while extruding the molten resin R from the T die 15 toward both surfaces of the metal plate 10 to be passed. A resin coating 16 is laminated on both surfaces of the metal plate 10. Thereafter, the ears 17 formed on both side edges of the resin coating 16 are trimmed while the ears are not cooled, and the trimmed ears 17 are sandwiched by the guide belt 19 that rotationally drives and discharged to the outside. Here, the temperature that does not cool is different depending on the type of the resin film, but may be any temperature that does not solidify. At this time, trimming is performed when the temperature of the trimmed ear portion 17, more specifically, the portion where the ear is cut near the end of the base material is equal to or higher than (Tg-20 ° C.) if the resin coating is a polyester resin, for example It is preferable that the trimming is performed easily and reliably. If the temperature is lower than the above temperature, trimming by the nip force or the separation force becomes difficult, and the ears are easily cut off when the ears are pulled after that.

本実施形態では、図1及び図2に示すように、垂直方向に通板される基材の一例である金属板10の両表面側には、一対の長尺のコータロール11が、金属板10を挟む状態で配置されている。コータロール11は、図2及び図3に示すように、長尺のロール本体12の表面に、両端部を形成するベルト装着部13を残して筒状の弾性体14が装着されている。そして、この弾性体14を介して、金属板10は一対のコータロール11によって弾性的に圧着された状態で挟まれる。   In this embodiment, as shown in FIGS. 1 and 2, a pair of long coater rolls 11 are provided on both surface sides of a metal plate 10 that is an example of a substrate that is passed in the vertical direction. 10 are arranged in a state of being sandwiched. As shown in FIGS. 2 and 3, the coater roll 11 is mounted with a cylindrical elastic body 14 on the surface of a long roll body 12, leaving a belt mounting portion 13 that forms both ends. The metal plate 10 is sandwiched between the pair of coater rolls 11 via the elastic body 14 in a state where the metal plate 10 is elastically pressed.

一方、図1及び図2に示すように、一対のコータロール11の上方(上流)には、それぞれ溶融樹脂Rを押し出し可能な一対のTダイ15が配設されている。そして、これらのTダイ15から溶融樹脂Rをそれぞれコータロール11と金属板10の対応する表面間に形成されるニップ部に押し出し、その後、一対のコータロール11で溶融樹脂Rを金属板10に圧着することによって、金属板10の両表面に樹脂被膜16を形成してラミネート板10Aを製造する。
尚、この際、Tダイ15から溶融樹脂Rの膜幅が金属板10の幅よりも広くなるように、Tダイ15の幅を設定することにより、樹脂被膜16の耳部17は図3示すように、弾性体14の両端に設けたベルト装着部13に装着されたガイドベルト19間に位置することになる。
On the other hand, as shown in FIGS. 1 and 2, a pair of T dies 15 capable of extruding the molten resin R are provided above (upstream) the pair of coater rolls 11. Then, the molten resin R is extruded from these T dies 15 to the nip portions formed between the corresponding surfaces of the coater roll 11 and the metal plate 10, and then the molten resin R is applied to the metal plate 10 by the pair of coater rolls 11. By pressure bonding, the resin coating 16 is formed on both surfaces of the metal plate 10 to manufacture the laminate plate 10A.
At this time, by setting the width of the T die 15 so that the film width of the molten resin R from the T die 15 is wider than the width of the metal plate 10, the ear portion 17 of the resin coating 16 is shown in FIG. In this way, the elastic body 14 is positioned between the guide belts 19 attached to the belt attaching portions 13 provided at both ends.

また、図1及び図2示すように、垂直方向に通板される基材の一例である金属板10の両側であって、一対の長尺コータロール11から下方(下流)の所定距離の位置に一対のベルト装着ロール18が金属板10の両面に接触しないように離して配設されており、トリミングされた樹脂被膜16の耳部17のコータロール11への巻き付きを防止しながら排出を行う。
尚、図示しないが、基材幅方向の一対のベルト装着ロール18を、コータロール11のように長尺のロール形態としても良い。
Moreover, as shown in FIG.1 and FIG.2, it is the both sides of the metal plate 10 which is an example of the base material penetrated by the orthogonal | vertical direction, Comprising: The position of predetermined distance below (downstream) from a pair of long coater roll 11 A pair of belt mounting rolls 18 are arranged apart from each other so as not to contact both surfaces of the metal plate 10, and the trimmed resin film 16 is discharged while preventing the ear portions 17 from being wrapped around the coater roll 11. .
Although not shown, the pair of belt mounting rolls 18 in the width direction of the base material may be in the form of a long roll like the coater roll 11.

さらに、図1及び図3に示すように、コータロール11の弾性体14の表面より逃げて段差を形成するように、一対のガイドベルト19がそれぞれ上記コータロール11の両端部のベルト装着部13とベルト装着ロール18に装着されている。
各ガイドベルト19は、それぞれ金属板10の両側縁に沿って平行に配設されており、その上下端部は、それぞれコータロール11の両端部のベルト装着部13及びベルト装着ロール18に巻着されている。
Further, as shown in FIGS. 1 and 3, the pair of guide belts 19 are respectively attached to the belt mounting portions 13 at both ends of the coater roll 11 so as to escape from the surface of the elastic body 14 of the coater roll 11 to form a step. And a belt mounting roll 18.
Each guide belt 19 is arranged in parallel along both side edges of the metal plate 10, and the upper and lower ends thereof are wound around the belt mounting portion 13 and the belt mounting roll 18 at both ends of the coater roll 11, respectively. Has been.

本実施形態では図3に示すように、金属板10の幅(即ち、基材幅K)とコータロール11上の弾性体14の幅Lとの関係を、基材幅K<弾性体14の幅(弾性体幅L)とした場合のトリミング状態を示し、樹脂被膜16の耳部17を、金属板10のエッジ部及びコータロール11の弾性体14のニップ圧Plで剪断してトリミングする。   In the present embodiment, as shown in FIG. 3, the relationship between the width of the metal plate 10 (that is, the base material width K) and the width L of the elastic body 14 on the coater roll 11 is expressed as follows. The trimming state in the case of the width (elastic body width L) is shown, and the ear portion 17 of the resin coating 16 is sheared and trimmed by the nip pressure Pl of the edge portion of the metal plate 10 and the elastic body 14 of the coater roll 11.

また、本実施形態では図4に示すように、金属板10の幅(基材幅K)とコータロール11上の弾性体14の幅Lとの関係を、基材幅K>弾性体14の幅(弾性体幅L)とし、樹脂被膜16の耳部17を、金属板10のエッジ部及びガイドベルト19のニップ圧P2で剪断してトリミングを行っても良い。
このように、金属板のエッジを利用してトリミングを行っても、基材端部直近で連続かつ安定的に樹脂耳を取り除くことが可能である。
また、このようにトリミングを行うことにより、基材との干渉の危険があるナイフや回転刃等を用いなくても、基材端部直近で連続かつ安定的に樹脂耳を取り除くことが可能となる。
In the present embodiment, as shown in FIG. 4, the relationship between the width of the metal plate 10 (base material width K) and the width L of the elastic body 14 on the coater roll 11 is expressed as follows. Trimming may be performed by setting the width (elastic body width L) and shearing the edge portion 17 of the resin film 16 with the edge portion of the metal plate 10 and the nip pressure P2 of the guide belt 19.
As described above, even when trimming is performed using the edge of the metal plate, it is possible to remove the resin ears continuously and stably near the edge of the base material.
In addition, by trimming in this way, it is possible to remove the resin ears continuously and stably near the edge of the substrate without using a knife or rotary blade that may interfere with the substrate. Become.

[第2の実施形態]
図5は本発明の第2の実施形態を示し、樹脂被膜16の耳部17のトリミングに際して、基材10の通板速度V1とガイドベルト19の周速V2との関係を等速度としないで、トリミング時に、金属板から被膜を引き剥がす引き離し力を付与して樹脂被膜16の耳部17のトリミングを行う。
[Second Embodiment]
FIG. 5 shows a second embodiment of the present invention. When trimming the ear 17 of the resin coating 16, the relationship between the plate passing speed V1 of the substrate 10 and the peripheral speed V2 of the guide belt 19 is not made constant. At the time of trimming, a pulling force for peeling the coating from the metal plate is applied to trim the ear portion 17 of the resin coating 16.

尚、本実施形態においては、図6に示すように、一対のガイドベルト19を金属板10の通板方向に対して所定角度θ(傾斜角度)傾斜させて、この傾斜状態のガイドベルト19間にトリミングされた樹脂被膜16の耳部17を挟み込んで外部へ排出するようにしても良い。
上記したように、ガイドベルト19を傾斜させることにより、トリミングとほぼ同時に樹脂被膜16の耳部17の排出が開始される共に、トリミング後の上記耳部17が金属板10の通板方向から離隔した方向に案内されるため、一旦切り離した上記耳部17がラミネート板10Aに再付着したりコータロール11に巻き付くことなく、円滑、且つ確実に外部へ排出することができる。
In the present embodiment, as shown in FIG. 6, the pair of guide belts 19 are inclined by a predetermined angle θ (inclination angle) with respect to the plate passing direction of the metal plate 10, and the guide belts 19 in the inclined state are interposed. It is also possible to sandwich the trimmed resin film 16 with the ears 17 and discharge it to the outside.
As described above, by inclining the guide belt 19, discharge of the ear portion 17 of the resin coating 16 is started almost simultaneously with trimming, and the trimmed ear portion 17 is separated from the sheet passing direction of the metal plate 10. Therefore, the ear portion 17 once cut off can be smoothly and reliably discharged to the outside without being reattached to the laminate plate 10A or wound around the coater roll 11.

[第3の実施形態]
図7は本発明の第3の実施形態を示し、コータロール11で基材10に樹脂被膜16をラミネートした後、上記コータロール11の下方(下流)にガイドベルト19を配置し、上記ガイドベルト19で樹脂被膜16の耳部17のトリミングを行うものである。そして、この時の基材10の通板速度V1とガイドベルト19の周速V2との関係を等速度としないで、引き離し力を付与することによりトリミングを行う。尚、本実施形態においては図8に示すように、コータロール11の下方に配置した一対のガイドベルト19を、金属板10の通板方向に対して所定角度θ傾斜させて、トリミングした樹脂被膜16の耳部17を挟み込んで外部へ排出するようにしても良い。
[Third Embodiment]
FIG. 7 shows a third embodiment of the present invention. After laminating a resin film 16 on a substrate 10 with a coater roll 11, a guide belt 19 is arranged below (downstream) the coater roll 11, and the guide belt In 19, the ear 17 of the resin coating 16 is trimmed. Then, the trimming is performed by applying a pulling force without making the relationship between the sheet passing speed V1 of the base material 10 and the peripheral speed V2 of the guide belt 19 constant at this time. In the present embodiment, as shown in FIG. 8, a pair of guide belts 19 disposed below the coater roll 11 is inclined by a predetermined angle θ with respect to the sheet passing direction of the metal plate 10 and trimmed resin film. The 16 ears 17 may be sandwiched and discharged to the outside.

[第4の実施形態]
図9は、本発明の第4の実施形態を示し、本実施形態ではコータロール11及びガイドベルト19の下方に、一対の排出ベルト20を金属板10の通板方向に対して所定角度θ傾斜させて配置し、また、金属板10の通板速度V1と排出ベルト20の周速V3と関係をV1<V3とする。
この結果、本実施形態においては、コータロール11で基材10に樹脂被膜16をラミネートして上記樹脂被膜16の耳部17をガイドベルト19で案内した後、排出ベルト20の引き離し力によってトリミングが行われる。尚、排出ベルト20は所定角度θ傾斜させなくても良いが、トリミング後の耳部17のガイドロールへの巻き付きを防止し、円滑、且つ確実に外部へ排出する点で、所定角度θ傾斜させることが好ましい。
[Fourth Embodiment]
FIG. 9 shows a fourth embodiment of the present invention. In this embodiment, a pair of discharge belts 20 are inclined at a predetermined angle θ with respect to the plate passing direction of the metal plate 10 below the coater roll 11 and the guide belt 19. In addition, the relation between the plate speed V1 of the metal plate 10 and the peripheral speed V3 of the discharge belt 20 is V1 <V3.
As a result, in this embodiment, after the resin film 16 is laminated on the substrate 10 with the coater roll 11 and the ear 17 of the resin film 16 is guided by the guide belt 19, trimming is performed by the pulling force of the discharge belt 20. Done. The discharge belt 20 does not need to be inclined at the predetermined angle θ, but is inclined at the predetermined angle θ in order to prevent the trimmed ear portion 17 from being wrapped around the guide roll and smoothly and reliably discharged to the outside. It is preferable.

図10乃至図12は、上述した第3及び第4の実施形態の引き離し力を付与してトリミングを行う際のトリミング状態を示す参考図である。図10に示す状態は、ガイドロール18のロールエッジ、即ち上記ガイドロール18の弾性体21の端縁31で樹脂被膜16の耳部17の近傍を押さえ付けながらトリミングする場合を示す。一方、図11に示す状態は、上記の耳部17を基材10のエッジでトリミングする場合を示し、いずれの場合も引き離し力の付与によってトリミングが行われている。   FIG. 10 to FIG. 12 are reference views showing a trimming state when performing the trimming by applying the separating force of the third and fourth embodiments described above. The state shown in FIG. 10 shows a case where trimming is performed while pressing the vicinity of the ear portion 17 of the resin coating 16 with the roll edge of the guide roll 18, that is, the edge 31 of the elastic body 21 of the guide roll 18. On the other hand, the state shown in FIG. 11 shows a case where the above-described ear portion 17 is trimmed by the edge of the base material 10, and in any case, trimming is performed by applying a separating force.

尚、この場合、図12に示すように、図7及び図8で示した第3の実施形態においては一対のガイドベルト19を、また、図9で示した第4の実施形態においては一対の排出ベルト20を、金属板10の幅方向外方に離して配置するのが、引き離し力を付与して樹脂被膜16の耳部17のトリミングを容易に、確実、且つ円滑に行う点で好ましい。また、当初は接近させておいて、次第に離間させる方法も考えられる。   In this case, as shown in FIG. 12, a pair of guide belts 19 are used in the third embodiment shown in FIGS. 7 and 8, and a pair of guide belts 19 are used in the fourth embodiment shown in FIG. It is preferable to dispose the discharge belt 20 so as to be separated outward in the width direction of the metal plate 10 in terms of easily, reliably and smoothly trimming the ear portion 17 of the resin coating 16 by applying a separating force. In addition, a method of approaching initially and gradually separating them can be considered.

[第5の実施形態]
図13は本発明の第5の実施形態を示し、樹脂被膜16の耳部17を、上記コータロールの下方配置したブロア(バキュームダクト)22により吸引し、金属板10の通板方向に対して所定角度θ傾斜させた状態で吸引、排出を行う。この時、基材の通板速度V1或いはブロア22の吸引を調整して、基材10の通板速度V1とトリミングされる樹脂被膜16の耳部17の速度V4との関係をV1<V4とし、引き離し力を付与することにより、上記耳部17のトリミングを行うことができる。
[Fifth Embodiment]
FIG. 13 shows a fifth embodiment of the present invention, in which the ears 17 of the resin coating 16 are sucked by a blower (vacuum duct) 22 disposed below the coater roll, and the metal plate 10 is passed through. Suction and discharge are performed while tilted at a predetermined angle θ. At this time, the base plate passing speed V1 or the suction of the blower 22 is adjusted, and the relationship between the base plate passing speed V1 and the speed V4 of the ear portion 17 of the resin film 16 to be trimmed is V1 <V4. The ear 17 can be trimmed by applying a pulling force.

[第6の実施形態]
図14は本発明の第6の実施形態を示し、上述した第5の実施形態と同様に樹脂被膜16の耳部17を、コータロールの下方配置したガイドロール(ニップロール)23で挟み込み、金属板10の通板方向に対して所定角度θ傾斜させた状態で引っ張り、排出を行う。この時、基材の速度V1とガイドロール23の周速を調整して、基材10の通板速度V1とトリミングされる樹脂被膜16の耳部17の速度V4との関係を、上述した第5の実施形態と同様にVl<V4とする。
[Sixth Embodiment]
FIG. 14 shows a sixth embodiment of the present invention, in which, as in the fifth embodiment described above, the ear 17 of the resin coating 16 is sandwiched between guide rolls (nip rolls) 23 arranged below the coater roll, and a metal plate It pulls in the state inclined by the predetermined angle (theta) with respect to the 10 plate | board directions, and discharges. At this time, the speed V1 of the base material and the peripheral speed of the guide roll 23 are adjusted, and the relationship between the plate passing speed V1 of the base material 10 and the speed V4 of the ear portion 17 of the resin coating 16 to be trimmed is described above. As in the fifth embodiment, Vl <V4.

尚、上述した第2乃至第6の実施形態においては、第1の実施形態との併用が可能である。即ち、樹脂被膜16の耳部17のトリミングを、金属板10のエッジ部及びコータロール11の弾性体14のニップ圧Pl、ガイドベルト19のニップ圧P2、基材10の速度V1とガイドベルト19の周速V2とが等速度でないこと、排出ベルト20の周速V3、或いは樹脂被膜16の耳部の速度V4、等に起因する引き離し力を併用して行うことにより、上記耳部17のトリミングを行うことができる。   The second to sixth embodiments described above can be used in combination with the first embodiment. That is, the trimming of the ear portion 17 of the resin coating 16 is performed by cutting the edge portion of the metal plate 10 and the nip pressure Pl of the elastic body 14 of the coater roll 11, the nip pressure P2 of the guide belt 19, the speed V1 of the base material 10 and the guide belt 19. The trimming of the ear portion 17 is performed by using a pulling force caused by the circumferential velocity V2 of the discharge belt 20 being not equal, the peripheral velocity V3 of the discharge belt 20, or the velocity V4 of the ear portion of the resin coating 16, etc. It can be performed.

以上、本発明に係る樹脂被膜のトリミング方法及び装置を、第1乃至第6の実施形態を参照して説明したが、本発明は、これらの実施形態に何ら限定されるものではなく、その他の実施形態や変形例が考えられる。例えば、上述した第1乃至第4の実施形態において、第5及び第6の実施形態で述べたブロア、バキュームダクト、ガイドロール、ニップロール等を、ガイドベルト或いは排出ベルトの下方(下流)に設けて、トリミング後の樹脂被膜の耳部を回収しても良い。また、図15に示すように、Tダイ15を、基材である金属板10の片面のみに樹脂をラミネートするように設け、上記金属板10の片面に樹脂被膜を形成する場合のトリミングにも適用できることは言うまでもない。   The resin film trimming method and apparatus according to the present invention have been described with reference to the first to sixth embodiments. However, the present invention is not limited to these embodiments, and other Embodiments and modifications are possible. For example, in the first to fourth embodiments described above, the blower, vacuum duct, guide roll, nip roll, etc. described in the fifth and sixth embodiments are provided below (downstream) the guide belt or the discharge belt. The trimmed resin film ears may be collected. Further, as shown in FIG. 15, the T-die 15 is provided so as to laminate the resin only on one side of the metal plate 10 as a base material, and also for trimming when a resin film is formed on one side of the metal plate 10. Needless to say, it can be applied.

なお、本発明で用いる素材を以下に説明する。
[基材]
本発明において用いられる基材として金属素材を用いることが望ましいが、金属基材としては各種の表面処理鋼板、軽金属板、金属箔等を用いることが好ましい。
In addition, the raw material used by this invention is demonstrated below.
[Base material]
Although it is desirable to use a metal material as a base material used in the present invention, it is preferable to use various surface-treated steel plates, light metal plates, metal foils and the like as the metal base material.

表面処理鋼板としては、冷延鋼板に亜鉛メッキ、錫メッキ、ニッケルメッキ、電解クロム酸処理、クロム酸処理等の表面処理の一種または二種以上行ったものを用いることができる。好適な表面処理鋼板の一例は、電解クロム酸処理鋼板であり、特に10〜200mg/mの金属クロム層と、金属クロム換算で1〜50mg/mのクロム水和酸化物層とを備えたものであり、塗膜密着性と耐腐食性との組合せに優れている。表面処理鋼板の他の例は、0.6〜11.2g/mの錫メッキ量を有するブリキ板である。このブリキ板は、表面に金属クロム換算で、クロム量が1〜30mg/mとなるようなクロム酸処理又はクロム酸/リン酸処理が行われていることが望ましい。また、アルミニウムメッキ、アルミニウム圧接等を施したアルミニウム被覆鋼板も用いることができる。 As the surface-treated steel sheet, a cold-rolled steel sheet obtained by performing one kind or two or more kinds of surface treatments such as zinc plating, tin plating, nickel plating, electrolytic chromic acid treatment, and chromic acid treatment can be used. An example of a suitable surface-treated steel sheet is an electrolytic chromic acid-treated steel sheet, particularly comprising a 10-200 mg / m 2 metallic chromium layer and a 1-50 mg / m 2 chromium hydrated oxide layer in terms of metallic chromium. The combination of coating film adhesion and corrosion resistance is excellent. Another example of the surface-treated steel plate is a tin plate having a tin plating amount of 0.6 to 11.2 g / m 2 . It is desirable that the tin plate is subjected to chromic acid treatment or chromic acid / phosphoric acid treatment so that the amount of chromium is 1 to 30 mg / m 2 in terms of metallic chromium. Further, an aluminum-coated steel sheet subjected to aluminum plating, aluminum pressure welding, or the like can also be used.

金属板としては、純アルミニウム板の他にアルミニウム合金板の軽金属板も使用される。耐腐食性と加工性との点で優れたアルミニウム合金板は、Mn:0.2〜1.5重量%、Mg:0.8〜5重量%、Zn:0.25〜0.3重量%、及びCu:0.16〜0.26重量%、残部がAlの組成を有するものである。これらの金属板も、金属クロム換算で、クロム量が20〜300mg/mとなるようなクロム酸処理又はクロム酸/リン酸処理が行われていることが望ましい。 As the metal plate, a light metal plate of an aluminum alloy plate in addition to a pure aluminum plate is used. The aluminum alloy plate excellent in terms of corrosion resistance and workability is Mn: 0.2 to 1.5% by weight, Mg: 0.8 to 5% by weight, Zn: 0.25 to 0.3% by weight , And Cu: 0.16 to 0.26% by weight, with the balance being Al. These metal plates are also preferably subjected to chromic acid treatment or chromic acid / phosphoric acid treatment so that the chromium amount is 20 to 300 mg / m 2 in terms of metallic chromium.

金属板の厚みは、一般に0.10〜0.50mmの厚みのものが好ましく、この内でも表面処理鋼板の場合には、0.10〜0.30mmの厚み、また軽金属板の場合には0.15〜0.40mmの厚みを有するものが好ましい。勿論、金属の種類、ラミネート材の用途やサイズによっても相違することは考慮が必要である。   In general, the thickness of the metal plate is preferably 0.10 to 0.50 mm. Among these, in the case of a surface-treated steel plate, the thickness is 0.10 to 0.30 mm, and in the case of a light metal plate, it is 0. Those having a thickness of .15 to 0.40 mm are preferable. Of course, it is necessary to take into consideration that the difference depends on the type of metal and the use and size of the laminate material.

金属素材には、接着プライマー層を形成しておくこともできる。プライマーは、金属素材と熱可塑性樹脂との両方に優れた接着性を示すものが必要である。プライマー塗料の例としては、種々のフェノール類とホルムアルデヒドから誘導されるレゾール型フェノールアルデヒド樹脂と、ビスフェノール型エポキシ樹脂とから成るフェノールエポキシ系塗料であり、特にフェノール樹脂とエポキシ樹脂とを50:50〜5:95重量比、特に40:60〜10:90の重量比で含有する塗料が好ましく適用できる。接着プライマー層は、0.3〜5μm程度の厚みが密着性等の観点から好ましい。   An adhesive primer layer can also be formed on the metal material. The primer needs to exhibit excellent adhesion to both the metal material and the thermoplastic resin. An example of the primer coating is a phenol epoxy coating composed of a resol type phenol aldehyde resin derived from various phenols and formaldehyde, and a bisphenol type epoxy resin. A paint containing 5:95 weight ratio, particularly 40:60 to 10:90 weight ratio, can be preferably applied. The thickness of the adhesive primer layer is preferably about 0.3 to 5 μm from the viewpoint of adhesion and the like.

[樹脂]
前記基材に被覆する樹脂としては熱可塑性樹脂を用いることが望ましいが、熱可塑性樹脂としては、押出成形可能で成膜性を有するものであればよい。例えば、低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、ポリ1−ブテン、ポリ4−メチル−1−ペンテンあるいはエチレン、ピロピレン、1−ブテン、4−メチル−1−ペンテン等のα−オレフイン同士のランダムあるいはブロック共重合体等のポリオレフイン、エチレン・酢酸ビニル共重合体、エチレン・ビニルアルコール共重合体、エチレン・塩化ビニル共重合体等のエチレン・ビニル化合物共重合体、ポリスチレン、アクリロニトリル・スチレン共重合体、ABS、α−メチルスチレン・スチレン共重合体等のスチレン系樹脂、ポリ塩化ビニル、ポリ塩化ビニリデン、塩化ビニル・塩化ビニリデン共重合体、ポリアクリル酸メチル、ポリメタクリル酸メチル等のポリビニル化合物、ナイロン6、ナイロン6−6、ナイロン6−10、ナイロン11、ナイロン12等のポリアミド、ポリエチレンテレフタレート、ポリブチレンテレフタレート等の熱可塑性ポリエステル、ポリカーボネート、ポリフエニレンオキサイド等あるいはそれらの混合物のいずれかの樹脂が適用できる。
[resin]
Although it is desirable to use a thermoplastic resin as the resin to be coated on the substrate, any thermoplastic resin may be used as long as it can be extruded and has film-forming properties. For example, low-density polyethylene, high-density polyethylene, polypropylene, poly 1-butene, poly 4-methyl-1-pentene, or random α-olefins such as ethylene, pyropyrene, 1-butene, 4-methyl-1-pentene, etc. Polyolefins such as block copolymers, ethylene / vinyl acetate copolymers, ethylene / vinyl alcohol copolymers, ethylene / vinyl compound copolymers such as ethylene / vinyl chloride copolymers, polystyrene, acrylonitrile / styrene copolymers, ABS, styrene resin such as α-methylstyrene / styrene copolymer, polyvinyl chloride, polyvinylidene chloride, vinyl chloride / vinylidene chloride copolymer, polyvinyl compound such as polymethyl acrylate and polymethyl methacrylate, nylon 6 , Nylon 6-6, nylon Any of resins such as polyamides such as 6-10, nylon 11 and nylon 12, thermoplastic polyesters such as polyethylene terephthalate and polybutylene terephthalate, polycarbonate, polyphenylene oxide and the like or mixtures thereof can be applied.

皮膜物性、加工性、耐食性等の観点から特に好適な熱可塑性樹脂として、熱可塑性ポリエステル乃至共重合ポリエステル、そのブレンド物、或いはそれらの積層体を挙げることができる。中でもエチレンテレフタレート単位を主体とするポリエステルが好適である。 原料ポリエステルとしては、ポリエチレンテレフタレートの使用が可能であるが、最高結晶化度を下げることがラミネートの耐衝撃性や加工性の点で望ましいことから、ポリエステル中にエチレンテレフタレート以外の共重合エステル単位を導入することも好ましい。   Examples of a particularly suitable thermoplastic resin from the viewpoint of film properties, processability, corrosion resistance, and the like include thermoplastic polyesters or copolymerized polyesters, blends thereof, and laminates thereof. Of these, polyesters mainly composed of ethylene terephthalate units are preferred. Polyethylene terephthalate can be used as the raw material polyester, but lowering the maximum crystallinity is desirable from the viewpoint of impact resistance and workability of the laminate. Therefore, copolymer polyester units other than ethylene terephthalate are included in the polyester. It is also preferable to introduce.

エチレンテレフタレート単位を主体とし、他のエステル単位の少量を含む融点が210〜252℃の共重合ポリエステルを用いることが特に好ましい。尚、ホモポリエチレンテレフタレートの融点は一般に255〜265℃である。   It is particularly preferable to use a copolyester having a melting point of 210 to 252 ° C. mainly composed of ethylene terephthalate units and containing a small amount of other ester units. The melting point of homopolyethylene terephthalate is generally 255 to 265 ° C.

一般に、共重合ポリエステル中の二塩基酸成分の70モル%以上、特に75モル%以上がテレフタル酸成分から成り、ジオール成分の70モル%以上、特に75モル%以上がエチレングリコールから成り、二塩基酸成分及び/又はジオール成分の1〜30モル%、特に5〜25%がテレフタル酸以外の二塩基酸成分及び/又はエチレングリコール以外のジオール成分から成ることが好ましい。   Generally, 70 mol% or more, particularly 75 mol% or more of the dibasic acid component in the copolyester is composed of a terephthalic acid component, and 70 mol% or more, particularly 75 mol% or more of the diol component is composed of ethylene glycol. It is preferable that 1 to 30 mol%, particularly 5 to 25%, of the acid component and / or diol component is composed of a dibasic acid component other than terephthalic acid and / or a diol component other than ethylene glycol.

テレフタル酸以外の二塩基酸としては、イソフタル酸、フタル酸、ナフタレンジカルボン酸等の芳香族ジカルボン酸:シクロへキサンジカルボン酸等の脂環族ジカルボン酸:コハク酸、アジピン酸、セバチン酸、ドデカンジオン酸等の脂肪族ジカルボン酸:の1種又は2種以上の組合せが挙げられ、エチレングリコール以外のジオール成分としては、プロピレングリコール、1,4−ブタンジオール、ジエチレングリコール、1,6−へキシレングリコール、シクロへキサンジメタノール、ビスフェノールAのエチレンオキサイド付加物等の1種又は2種以上が挙げられる。
これらのコモノマーの組合せは、共重合ポリエステルの融点を前記範囲とするものでなければならない。また、トリメリット酸、ピロメリット酸、ペンタエリスリトール等の多官能性単量体を組み合わせで用いることもできる。
Dibasic acids other than terephthalic acid include aromatic dicarboxylic acids such as isophthalic acid, phthalic acid and naphthalenedicarboxylic acid: alicyclic dicarboxylic acids such as cyclohexanedicarboxylic acid: succinic acid, adipic acid, sebacic acid, dodecanedione Examples of the diol component other than ethylene glycol include propylene glycol, 1,4-butanediol, diethylene glycol, 1,6-hexylene glycol, and the like. 1 type, or 2 or more types, such as cyclohexane dimethanol and the ethylene oxide adduct of bisphenol A, are mentioned.
The combination of these comonomers must be such that the melting point of the copolyester is within the above range. In addition, multifunctional monomers such as trimellitic acid, pyromellitic acid, and pentaerythritol can be used in combination.

用いるポリエステルは、フィルムを形成するに足る分子量を有するべきであり、このためには固有粘度(I.V.)が0.55〜1.9dl/g、特に0.65〜1.4dl/gの範囲にあるものが望ましい。   The polyester used should have a molecular weight sufficient to form a film, for which purpose an intrinsic viscosity (IV) of 0.55 to 1.9 dl / g, in particular 0.65 to 1.4 dl / g. Those in the range of are desirable.

上記熱可塑性樹脂の被覆層には、金属板を隠蔽し、また絞り−再絞り成形時等に金属板へのしわ押え力の伝達を助ける目的で無機フイラー(顔料)を含有させることができる。また、このフィルムにはそれ自体公知のフィルム用配合剤、例えば非晶質シリカ等のアンチブロッキング剤、各種帯電防止剤、滑剤、酸化防止剤、紫外線吸収剤等を公知の処方に従って配合することができる。   The thermoplastic resin coating layer may contain an inorganic filler (pigment) for the purpose of concealing the metal plate and assisting the transmission of the wrinkle-pressing force to the metal plate during drawing-redraw molding. Further, this film may be blended with known film compounding agents, for example, antiblocking agents such as amorphous silica, various antistatic agents, lubricants, antioxidants, ultraviolet absorbers, and the like according to known formulations. it can.

無機フイラーとしては、ルチル型またはアナターゼ型の二酸化チタン、亜鉛華、グロスホワイト等の無機白色顔料;バライト、沈降性硫酸バライト、炭酸カルシウム、石膏、沈降性シリカ、エアロジル、タルク、焼成或は未焼成クレイ、炭酸バリウム、アルミナホワイト、合成乃至天然のマイカ、合成ケイ酸カルシウム、炭酸マグネシウム等の白色体質顔料;カーボンブラック、マグネタイト等の黒色顔料;ベンガラ等の赤色顔料;シエナ等の黄色顔料;群青、コバルト青等の青色顔料を挙げることができる。これらの無機フイラーは、樹脂当り10〜500重量%、特に10〜300重量%の割合で配合させることができる。   Inorganic fillers include rutile or anatase type inorganic white pigments such as titanium dioxide, zinc white, gloss white, etc .; barite, precipitated barium sulfate, calcium carbonate, gypsum, precipitated silica, aerosil, talc, calcined or unfired White extender pigments such as clay, barium carbonate, alumina white, synthetic or natural mica, synthetic calcium silicate, magnesium carbonate; black pigments such as carbon black and magnetite; red pigments such as Bengala; yellow pigments such as Siena; A blue pigment such as cobalt blue can be mentioned. These inorganic fillers can be blended in an amount of 10 to 500% by weight, particularly 10 to 300% by weight, based on the resin.

以上説明したように、本発明によれば、樹脂被膜の耳部のトリミングにおいて、トリミングが容易、確実、且つ円滑に行われる。 また、トリミング後の樹脂被膜のリサイクルを可能とし、更に、冷えると脆い樹脂系でも容易にトリミングでき、しかも、ラミネート板の両側の樹脂被膜部分を薄くして、上記ラミネート板の使用効率の向上を図ることができる。   As described above, according to the present invention, trimming is easily, surely, and smoothly performed in trimming the ears of the resin coating. In addition, it is possible to recycle the resin coating after trimming, and even when it is cooled, it can be easily trimmed even with a fragile resin system, and the resin coating on both sides of the laminate plate is thinned to improve the use efficiency of the laminate plate. Can be planned.

本発明の第1の実施形態に係る樹脂被膜のトリミング方法の斜視図である。It is a perspective view of the trimming method of the resin film which concerns on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る樹脂被膜のトリミング方法の略式側面図である。It is a schematic side view of the resin film trimming method according to the first embodiment of the present invention. 本発明の第1の実施形態に係る、中心線より右側の樹脂被膜のトリミング状態を示す概略断面図である。It is a schematic sectional drawing which shows the trimming state of the resin film on the right side from the centerline based on the 1st Embodiment of this invention. 本発明の第1の実施形態に係る、中心線より右側の樹脂被膜の他のトリミング状態を示す概略断面図である。It is a schematic sectional drawing which shows the other trimming state of the resin film on the right side from the centerline based on the 1st Embodiment of this invention. 本発明の第2の実施形態に係る樹脂被膜のトリミングの側面概略図である。It is the side surface schematic of trimming of the resin film which concerns on the 2nd Embodiment of this invention. 本発明の第2の実施形態に係る樹脂被膜のトリミングの他の側面概略図である。It is the other side surface schematic diagram of trimming of the resin film which concerns on the 2nd Embodiment of this invention. 本発明の第3の実施形態に係る樹脂被膜のトリミングの側面概略図である。It is the side surface schematic of trimming of the resin film which concerns on the 3rd Embodiment of this invention. 本発明の第3の実施形態に係る樹脂被膜のトリミングの他の側面概略図である。It is the other side surface schematic diagram of the trimming of the resin film which concerns on the 3rd Embodiment of this invention. 本発明の第4の実施形態に係る樹脂被膜のトリミングの側面概略図である。It is the side surface schematic of trimming of the resin film which concerns on the 4th Embodiment of this invention. 本発明の第3及び第4の実施形態に係る、中心線より右側の樹脂被膜の他のトリミング状態を示す概略断面図である。It is a schematic sectional drawing which shows the other trimming state of the resin film of the right side from the centerline based on the 3rd and 4th embodiment of this invention. 本発明の第3及び第4の実施形態に係る、中心線より右側の樹脂被膜の他のトリミング状態を示す概略断面図である。It is a schematic sectional drawing which shows the other trimming state of the resin film of the right side from the centerline based on the 3rd and 4th embodiment of this invention. 本発明の第3及び第4の実施形態に係る、中心線より右側の樹脂被膜のトリミング状態を示す概略説明図である。It is a schematic explanatory drawing which shows the trimming state of the resin film of the right side from the centerline based on the 3rd and 4th embodiment of this invention. 本発明の第5の実施形態に係る樹脂被膜のトリミングの概略側面図である。It is a schematic side view of trimming of the resin film which concerns on the 5th Embodiment of this invention. 本発明の第6の実施形態に係る樹脂被膜のトリミングの概略側面図である。It is a schematic side view of trimming of the resin film which concerns on the 6th Embodiment of this invention. 本発明の他の形態の変形例に係る樹脂被膜のトリミングの概略側面面である。It is a schematic side surface of trimming of the resin film which concerns on the modification of the other form of this invention.

符号の説明Explanation of symbols

10…金属板(基材)、
10A…ラミネート板、
11…コータロール、
12…ロール本体、
13…ベルト装着部、
14…弾性体、
15…Tダイ、
16…樹脂被膜、
17…耳部、
18…ベルト装着ロール、
19…ガイドベルト、
20…排出ベルト、
21…ブロア、
22…ガイドロール、
23…ガイドロール、
R…溶融樹脂、
θ…傾斜角度、
K…基材幅、
L…弾性体幅
10 ... Metal plate (base material),
10A ... Laminated plate,
11 ... Coater roll,
12 ... roll body,
13 ... belt mounting part,
14 ... an elastic body,
15 ... T-die,
16 ... resin coating,
17 ... ears,
18 ... belt wearing roll,
19 ... guide belt,
20 ... discharge belt,
21 ... Blower,
22 ... Guide roll,
23 ... Guide roll,
R: Molten resin,
θ ... Inclination angle,
K: Base material width,
L ... Elastic body width

Claims (7)

基材に樹脂をラミネートする際に発生する樹脂被膜の耳部のトリミング方法であって、基材の少なくとも片面に、基材幅よりも広幅のTダイから溶融樹脂を押し出して一対のコータロール間を通し、コータロールの表面には筒状の弾性体が装着され、上記弾性体を介して樹脂被覆基材を挟むとともに樹脂被膜の耳部に引き離し力を付与して、上記耳部が冷えない内にトリミングを行うことを特徴とする樹脂被膜のトリミング方法。 A method for trimming the ears of a resin coating that occurs when a resin is laminated on a base material, wherein at least one surface of the base material is extruded from a T-die having a width wider than the base material width between a pair of coater rolls. A cylindrical elastic body is mounted on the surface of the coater roll, the resin-coated base material is sandwiched through the elastic body, and a pulling force is applied to the ear portion of the resin film, so that the ear portion does not cool. A trimming method for a resin film, wherein trimming is performed inside. 上記コータロールの下流に一対のガイドベルトを配置し、基材の通板速度V1と該ガイドベルトの周速V2との関係を等速度としないで、上記耳部に引き離し力を付与することを特徴とする請求項1に記載の樹脂被膜のトリミング方法。 A pair of guide belts is disposed downstream of the coater roll, and a pulling force is applied to the ear portion without making the relationship between the sheet passing speed V1 and the circumferential speed V2 of the guide belt constant. The trimming method of the resin film according to claim 1, wherein 上記ガイドベルトを、基材の通板方向に対して所定角度θ傾斜させて配置し、トリミングした樹脂被膜の耳部を挟み込んで外部へ排出するようにしたことを特徴とする請求項2に記載の樹脂被膜のトリミング方法。 3. The guide belt according to claim 2, wherein the guide belt is disposed to be inclined at a predetermined angle [theta] with respect to the substrate passing direction, and the trimmed resin film is sandwiched and discharged to the outside. Trimming method of resin coating. コータロール及びベルト装着ロールとの間に装着された一対のガイドベルトの下流に、一対の排出ベルトを配置し、基材の通板速度V1と該排出ベルトの周速V3との関係をV1<V3として上記耳部に引き離し力を付与することを特徴とする請求項1に記載の樹脂被膜のトリミング方法。 A pair of discharge belts is disposed downstream of the pair of guide belts mounted between the coater roll and the belt mounting roll, and the relationship between the substrate passing speed V1 and the peripheral speed V3 of the discharge belt is expressed as V1 <. The resin film trimming method according to claim 1, wherein a pulling force is applied to the ear portion as V <b> 3. 上記排出ベルトを、基材の通板方向に対して所定角度θ傾斜させて配置し、トリミングした樹脂被膜の耳部を挟み込んで外部へ排出するようにしたことを特徴とする請求項4に記載の樹脂被膜のトリミング方法。 5. The discharge belt according to claim 4, wherein the discharge belt is disposed to be inclined at a predetermined angle [theta] with respect to the sheet passing direction of the base material, and the trimmed resin film is sandwiched and discharged to the outside. Trimming method of resin coating. 上記樹脂被膜の耳部を、コータロールの下流に配置したブロアにより吸引し、基材の通板方向に対して所定角度θ傾斜させ、基材の通板速度V1とトリミングされる樹脂被膜の耳部の速度V4との関係をV1<V4として、上記耳部に引き離し力を付与することを特徴とする請求項1に記載の樹脂被膜のトリミング方法。 The ears of the resin film are sucked by a blower disposed downstream of the coater roll, tilted by a predetermined angle θ with respect to the board passing direction of the base material, and the ears of the resin film to be trimmed with the base plate passing speed V1 2. The method for trimming a resin film according to claim 1, wherein a separation force is applied to the ear portion so that the relationship with the velocity V4 of the portion is V1 <V4. 上記樹脂被膜の耳部を、コータロールの下流に配置したガイドロールで挟み込み、基材の通板方向に対して所定角度θ傾斜させ、基材の通板速度V1と該ガイドロールの周速V4との関係をV1<V4として、上記耳部に引き離し力を付与することを特徴とする請求項1に記載の樹脂被膜のトリミング方法。
The ear portion of the resin coating is sandwiched between guide rolls arranged downstream of the coater roll, and is inclined at a predetermined angle θ with respect to the base plate passing direction, so that the base plate passing speed V1 and the guide roll peripheral speed V4 are obtained. The method for trimming a resin film according to claim 1, wherein a relationship of V1 <V4 and a pulling force is applied to the ear portion.
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