JP2006205659A - Apparatus for and method of manufacturing laminate-molded object - Google Patents

Apparatus for and method of manufacturing laminate-molded object Download PDF

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JP2006205659A
JP2006205659A JP2005023572A JP2005023572A JP2006205659A JP 2006205659 A JP2006205659 A JP 2006205659A JP 2005023572 A JP2005023572 A JP 2005023572A JP 2005023572 A JP2005023572 A JP 2005023572A JP 2006205659 A JP2006205659 A JP 2006205659A
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laminated
film
molded product
laminate
laminated material
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JP4076995B2 (en
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Koji Ishikawa
孝司 石川
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Meiki Seisakusho KK
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Meiki Seisakusho KK
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Abstract

<P>PROBLEM TO BE SOLVED: To realize at least one of partial sharing of a laminate feeder and a laminated-molded product delivery device, lowering of work load applied on a worker, reduction in consumption of a film and reduction of the overall length of an apparatus, in a method of manufacturing the laminated-molded product comprising the steps of placing the laminate or a laminated-molded product on the film for placing the laminate or the laminated-molded product, transferring the film to feed the laminate into a space between an upper platen and a lower platen of a laminating-molding unit, heating and pressing the laminate through a film body or the film in a vacuum molding chamber and delivering the laminated/molded product from the apparatus for manufacturing the laminated/molded product and the apparatus. <P>SOLUTION: First, the laminate P1 is heated and pressed through the filmy bodies 18 and 22 or the films F1 and F2, and the film F1 on which the laminate P1 or the laminate-molded product is placed is transferred oppositely to the direction of feeding the lamination material P1. After that, the laminated-molded product P2 is delivered out of a feed/delivery opening 25 formed in one side of the laminating-molding unit 12. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、積層材を真空成形チャンバにおいて膜体またはフィルムを介して加熱・加圧する積層成形品製造装置および積層成形品製造方法に関するものである。   The present invention relates to a laminated molded product manufacturing apparatus and a laminated molded product manufacturing method for heating and pressing a laminated material through a film body or a film in a vacuum molding chamber.

従来、積層物を真空成形チャンバにおいて膜体を介して加熱・加圧する積層成形品製造装置としては、特許文献1に示されるものが知られている。特許文献1においては、キャリアフィルムは巻出ロールから供給され、積層成形装置のチャンバに挿通された後、巻取ロールに巻き取られるようになっている。そして積層成形装置の搬送出口側には、キャリアフィルムを引っ張るチャック装置が移動可能に設けられている。しかし特許文献1の積層成形品製造装置においては、積層材の搬送入口側と成形品の搬送出口側が反対側に設けられるので、自動化するためには積層材の搬入装置と成形品の搬出装置を別個に設ける必要があった。また自動化を行わず作業者が積層材の搬入および成形品の搬出を行う際は、作業動線が長くなり非効率的であった。更には特許文献1の装置においては、上部のキャリアフィルムが被覆されてから積層成形装置へ搬入されるまでの距離と、チャック装置の移動スペースのために積層成形装置から搬出されてから上部のキャリアフィルムが剥離されるまでの距離とが長く、キャリアフィルムを無駄送りする長さが長く必要になるという問題があった。またそれらにより積層成形品製造装置の全長が長くなるという問題があった。   2. Description of the Related Art Conventionally, as a laminated molded product manufacturing apparatus that heats and pressurizes a laminate through a film body in a vacuum molding chamber, a device disclosed in Patent Document 1 is known. In Patent Document 1, a carrier film is supplied from an unwinding roll, inserted into a chamber of a lamination molding apparatus, and then wound around a winding roll. And the chuck | zipper apparatus which pulls a carrier film is provided in the conveyance exit side of the lamination molding apparatus so that a movement is possible. However, in the laminated molded article manufacturing apparatus of Patent Document 1, since the laminated material conveyance inlet side and the molded article conveyance outlet side are provided on the opposite side, in order to automate, the laminated material carrying-in apparatus and molded article carrying-out apparatus are provided. It was necessary to provide it separately. Further, when the worker carries in the laminated material and carries out the molded product without performing automation, the work flow line becomes long and it is inefficient. Furthermore, in the apparatus of Patent Document 1, the upper carrier film after being unloaded from the laminating apparatus due to the distance from the time when the upper carrier film is coated to being carried into the laminating apparatus and the moving space of the chuck device. The distance until the film is peeled off is long, and there is a problem that a length for wastefully feeding the carrier film is required. Moreover, there existed a problem that the full length of a laminated molded product manufacturing apparatus became long by them.

特開2002−103439号公報(請求項1、0008、図1)JP 2002-103439 A (Claim 1, 0008, FIG. 1)

本発明では上記の問題を鑑みて、積層材または積層成形品を載置するフィルムに積層材を載置し、フィルムを移送させて積層成形装置の上盤と下盤の間に積層材を搬入し、積層成形装置の真空成形チャンバで膜体またはフィルムを介して積層材を加熱・加圧し、積層成形装置から搬出する際に、積層材の搬入装置や積層成形品の搬出装置の共用化、作業者の作業負担減少、フィルム消費量の減少、および装置全長の短縮化の少なくとも一つを実現することができる積層成形品製造装置または積層成形品製造方法を提供することを目的とする。   In the present invention, in view of the above problems, the laminated material is placed on the film on which the laminated material or the laminated molded product is placed, and the film is transferred to carry the laminated material between the upper board and the lower board of the laminated molding apparatus. When laminating material is heated / pressurized through a film or film in a vacuum forming chamber of a laminating apparatus, and then unloaded from the laminating apparatus, the laminating material carrying device and laminating product carrying device are shared, It is an object of the present invention to provide a laminated molded article manufacturing apparatus or a laminated molded article manufacturing method capable of realizing at least one of a reduction in a worker's workload, a reduction in film consumption, and a reduction in the overall length of the apparatus.

本発明の請求項1に記載の積層成形品製造装置は、上盤と下盤の間に形成される真空成形チャンバで膜体またはフィルムを介して積層材の少なくとも一面が加熱・加圧される積層成形装置と、積層材または積層成形品を載置するフィルムを積層成形装置へ搬入および積層成形装置から搬出する移送装置とが備えられた積層成形品製造装置において、積層材の加熱・加圧後に、積層材の搬入時の移送方向とは逆方向にフィルムを移送させて、積層成形装置の一側に設けられた搬入・搬出口から積層成形品を搬出することを特徴とする。   In the laminated molded product manufacturing apparatus according to claim 1 of the present invention, at least one surface of the laminated material is heated and pressurized via a film body or film in a vacuum forming chamber formed between the upper and lower boards. In a laminated molded product manufacturing apparatus provided with a laminated molding apparatus and a transfer device for carrying a film on which a laminated material or a laminated molded product is loaded into and out of the laminated molding apparatus, heating and pressurization of the laminated material Thereafter, the film is transferred in a direction opposite to the transfer direction at the time of carrying in the laminated material, and the laminated molded product is carried out from a carry-in / out port provided on one side of the laminated molding apparatus.

本発明の請求項2に記載の積層成形品製造装置は、請求項1において、積層材または積層成形品の上面に接触するフィルムを積層成形装置へ搬入および積層成形装置から搬出する移送装置が配設され、積層材または積層成形品を載置するフィルムの移送と同期して積層材または積層成形品の上面に接触するフィルムが移送されることを特徴とする。   According to a second aspect of the present invention, there is provided the laminated molded product manufacturing apparatus according to the first aspect, wherein the transfer device for transferring the film in contact with the laminated material or the upper surface of the laminated molded product into and out of the multilayer molding apparatus is arranged. The film contacting the upper surface of the laminated material or the laminated molded product is transferred in synchronization with the transfer of the film on which the laminated material or the laminated molded product is placed.

本発明の請求項3に記載の積層成形品製造装置は、請求項2において、積層成形装置の一方には、積層材または積層成形品の上面に接触するフィルムを積層材の搬入前に積層材へ被覆するか又は積層成形品の搬出後に積層成形品から剥離するかの少なくとも一方を行うフィルム操作装置が配設されたことを特徴とする。   The laminated molded product manufacturing apparatus according to claim 3 of the present invention is the laminated molded product manufacturing apparatus according to claim 2, wherein the laminated material or a film contacting the upper surface of the laminated molded product is placed in one of the laminated molding devices before the laminated material is carried in. A film operating device is provided which performs at least one of coating on the substrate and peeling off from the laminated molded product after the laminated molded product is carried out.

本発明の請求項4に記載の積層成形品製造方法は、積層材または積層成形品を載置するフィルムに積層材を載置し、フィルムを移送させて積層成形装置の上盤と下盤の間に積層材を搬入し、上盤と下盤を当接させ真空吸引して真空成形チャンバを形成し、膜体またはフィルムを介して積層材を加熱・加圧後に、真空成形チャンバを開放して積層成形品を搬出する積層成形品製造方法において、積層材の加熱・加圧後に、積層材の搬入時の移送方向とは逆方向にフィルムを移送させて積層成形装置の一側に設けられた搬入・搬出口から積層成形品を搬出することを特徴とする。   According to a fourth aspect of the present invention, there is provided a method for manufacturing a laminated molded product comprising: placing a laminated material on a laminated material or a film on which the laminated molded product is placed; Laminate is carried in between, the upper and lower boards are brought into contact with each other and vacuum sucked to form a vacuum forming chamber. After heating and pressurizing the laminated material through a film or film, the vacuum forming chamber is opened. In the laminated molded product manufacturing method for carrying out the laminated molded product, after heating / pressurizing the laminated material, the film is transferred in the direction opposite to the transfer direction when the laminated material is carried in and provided on one side of the laminated molding apparatus. The laminated molded product is unloaded from the loading / unloading port.

本発明の請求項5に記載の積層成形品製造方法は、請求項4において、積層材または積層成形品を載置するフィルムの移送と同期して積層材または積層成形品の上面に接触するフィルムが移送され、積層材は少なくとも上下のフィルムを介して加熱・加圧されることを特徴とする。   The method for producing a laminated molded product according to claim 5 of the present invention is the film according to claim 4, wherein the film contacts the upper surface of the laminated material or laminated molded product in synchronization with the transfer of the film on which the laminated material or laminated molded product is placed. The laminate is heated and pressurized through at least upper and lower films.

本発明の積層成形品製造装置および積層成形品製造方法は、上盤と下盤の間に形成される真空成形チャンバで膜体またはフィルムを介して積層材の少なくとも一面が加熱・加圧される積層成形装置と、積層材または積層成形品を載置するフィルムを積層成形装置へ搬入および積層成形装置から搬出する移送装置とが備えられた積層成形品製造装置、または該製造装置を用いた積層成形品製造方法において、積層材の加熱・加圧後に、積層材の搬入時の移送方向とは逆方向にフィルムを移送させて、積層成形装置の一側に設けられた搬入・搬出口から積層成形品を搬出するようにしたので、装置全長の短縮化を図ることができる。   In the laminated molded product manufacturing apparatus and the laminated molded product manufacturing method of the present invention, at least one surface of the laminated material is heated and pressurized via a film body or film in a vacuum molding chamber formed between an upper board and a lower board. Laminate molding apparatus provided with a laminate molding apparatus and a transfer device for carrying a film on which a laminate material or a laminate molded article is placed into and out of the laminate molding apparatus, or laminating using the manufacturing apparatus In the molded product manufacturing method, after heating and pressurizing the laminated material, the film is transferred in the direction opposite to the transfer direction when the laminated material is carried in, and laminated from the loading / unloading port provided on one side of the lamination molding apparatus. Since the molded product is carried out, the overall length of the apparatus can be shortened.

本発明の実施形態について図1ないし図7を参照して説明する。図1は、本実施形態の積層成形品製造装置において、積層材がフィルム上に載置された状態を示す断面図である。図2は、本実施形態の積層成形品製造装置において、積層材にフィルムが被覆された状態を示す断面図である。図3は、本実施形態の積層成形品製造装置において、積層材が積層成形装置の上盤と下盤の間に搬入された状態を示す断面図である。図4は、本実施形態の積層成形品製造装置において、積層成形装置において積層材が加熱・加圧されている状態を示す断面図である。図5は、本実施形態の積層成形品製造装置において、積層成形装置において加熱・加圧された積層成形品が搬出された状態を示す断面図である。図6は、本実施形態の積層成形品製造装置において、積層成形品からフィルムが剥離された状態を示す断面図である。図7は、本実施形態の積層成形品製造装置において、使用済のフィルムが移送されている状態を示す断面図である。なお図1ないし図7において、同一符号は同一部分かまたは相当部分を示す。   An embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a cross-sectional view showing a state in which a laminated material is placed on a film in the laminated molded product manufacturing apparatus of the present embodiment. FIG. 2 is a cross-sectional view showing a state in which the laminated material is covered with a film in the laminated molded product manufacturing apparatus of the present embodiment. FIG. 3 is a cross-sectional view showing a state in which the laminated material is carried between the upper board and the lower board of the laminated molding apparatus in the laminated molded product manufacturing apparatus of the present embodiment. FIG. 4 is a cross-sectional view showing a state in which the laminated material is heated and pressurized in the laminated molding apparatus in the laminated molded product manufacturing apparatus of the present embodiment. FIG. 5 is a cross-sectional view showing a state in which the laminated molded product heated and pressurized in the laminated molding apparatus is unloaded in the laminated molded product manufacturing apparatus of the present embodiment. FIG. 6 is a cross-sectional view showing a state where the film is peeled from the laminated molded product in the laminated molded product manufacturing apparatus of the present embodiment. FIG. 7 is a cross-sectional view showing a state in which a used film is being transferred in the laminated molded product manufacturing apparatus of the present embodiment. 1 to 7, the same reference numerals indicate the same or corresponding portions.

図1ないし図7により積層成形品製造装置11における積層成形装置12の概略を説明する。積層成形装置12には相対向して上盤13と下盤14が設けられ、下盤14が上盤13に向けて図示しない昇降装置により移動され、真空吸引されることにより内部に平面視矩形の真空成形チャンバ15が形成されるようになっている。上盤13について説明すると、上盤13の下面の略中央には凹部16が形成され、前記凹部16には、裏面にヒータ等の加熱手段を有し下面が平面からなるプレート板17が配設されている。そして上盤13の下面には、膜体18が取付けられている。膜体18は伸縮性、可撓性、弾性、および耐熱性を有する素材(一例としてシリコンゴム)からなっている。また上盤13の内部にはエア流路19が設けられており、前記エア流路19の一方は前記凹部16に開口され、他方はバルブ等を介して図示しないバキューム装置に接続されている。また前記凹部16の周囲壁面部の下面は下盤14との当接面となっている。   An outline of the laminate molding apparatus 12 in the laminate molded product manufacturing apparatus 11 will be described with reference to FIGS. The laminating apparatus 12 is provided with an upper board 13 and a lower board 14 facing each other, and the lower board 14 is moved toward the upper board 13 by a lifting / lowering device (not shown) and is vacuum-sucked so as to be rectangular in plan view. The vacuum forming chamber 15 is formed. The upper board 13 will be described. A recess 16 is formed in the approximate center of the lower surface of the upper board 13, and a plate plate 17 having a heating means such as a heater on the back surface and a flat bottom surface is disposed in the recess 16. Has been. A film body 18 is attached to the lower surface of the upper board 13. The film body 18 is made of a material having elasticity, flexibility, elasticity, and heat resistance (silicon rubber as an example). An air flow path 19 is provided inside the upper board 13, and one of the air flow paths 19 is opened in the recess 16 and the other is connected to a vacuum device (not shown) via a valve or the like. The lower surface of the peripheral wall surface of the recess 16 is a contact surface with the lower board 14.

次に下盤14について説明すると、下盤14の平面視略中央には凹部20が形成され、前記凹部20には裏面にヒータ等の加熱手段を有し上面が平面からなるプレート板21が配設されている。また下盤14には、膜体22が前記プレート板21等の上面側に配設されている。膜体22は伸縮性、可撓性、弾性、および耐熱性を有する素材(一例としてシリコンゴム)からなっている。また下盤14の凹部20の周囲壁面部の上面は上盤13の当接面となっており、上盤13と下盤14とが当接された際に下盤の当接面と当接され、シールされるようにOリング23が配設されている。また下盤14の内部にはエア流路24が設けられており、前記エア流路24の一方は前記凹部20に開口され、他方はバルブ等を介して図示しないバキューム装置および圧縮空気供給装置に接続されている。なお積層成形装置において、上盤の側からのみ、或いは上盤と下盤の両方側から、圧縮空気供給装置を用いて膜体を膨出させ、積層材の加熱・加圧を行なうようにしてもよい。また上盤および下盤の少なくとも一方には膜体を設けずに、圧縮空気によりフィルムを膨出させて積層材を加熱・加圧するようにしてもよい。その場合下キャリアフィルムF1以外のフィルムを介して加圧されることも考えられる。更に上盤の側には膜体およびフィルムを設けずに、直接積層材とプレート板とが当接されるものでもよい。更にまた膜体またはフィルムを介して積層材を加熱・加圧する際に、圧縮空気を用いずに大気圧を用い、真空成形チャンバ内の差圧により膜体またはフィルムを膨出させ積層材を加熱・加圧するものであってもよい。   Next, the lower plate 14 will be described. A recess 20 is formed in the approximate center of the lower plate 14 in a plan view, and a plate plate 21 having a heating means such as a heater on the back surface and a flat upper surface is disposed on the recess 20. It is installed. The lower plate 14 is provided with a film body 22 on the upper surface side of the plate plate 21 and the like. The film body 22 is made of a material having elasticity, flexibility, elasticity, and heat resistance (silicon rubber as an example). Further, the upper surface of the peripheral wall surface of the recess 20 of the lower board 14 is an abutting surface of the upper board 13 and comes into contact with the abutting surface of the lower board when the upper board 13 and the lower board 14 are in contact. The O-ring 23 is disposed so as to be sealed. In addition, an air flow path 24 is provided inside the lower plate 14, one of the air flow paths 24 is opened in the recess 20, and the other is connected to a vacuum device and a compressed air supply device (not shown) via a valve or the like. It is connected. In the laminated molding apparatus, the film body is swelled only from the upper board side or from both the upper and lower board sides using a compressed air supply device, and the laminated material is heated and pressurized. Also good. Further, at least one of the upper board and the lower board may be provided with a film body, and the laminated material may be heated and pressurized by expanding the film with compressed air. In that case, it may be possible to apply pressure through a film other than the lower carrier film F1. Further, the laminated material and the plate plate may be directly brought into contact with each other without providing the film body and the film on the upper board side. Furthermore, when heating and pressurizing the laminated material through the membrane or film, atmospheric pressure is used without using compressed air, and the membrane or film is expanded by the differential pressure in the vacuum forming chamber to heat the laminated material. -You may pressurize.

前記積層成形装置12の一側の上盤13と下盤14の当接面は、上盤13と下盤14とを離隔した際に、積層材または積層成形品を載置する帯状のキャリアフィルムF1(以下は下キャリアフィルムF1と略す)、および積層材または積層成形品の上面に接触する帯状のキャリアフィルムF2(以下は上キャリアフィルムF2と略す)とともに積層材P1または積層成形品P2を、搬入または搬出する搬入・搬出口25となっている。また積層成形装置12の他側の上盤13と下盤14の当接面は、上盤13と下盤14とを離隔した際に、上下キャリアフィルムF1,F2のみが移送されるフィルム通過口26となっている。   The contact surface of the upper board 13 and the lower board 14 on one side of the lamination molding apparatus 12 is a belt-like carrier film on which a laminated material or a laminated molded product is placed when the upper board 13 and the lower board 14 are separated from each other. F1 (hereinafter abbreviated as the lower carrier film F1) and a belt-like carrier film F2 (hereinafter abbreviated as the upper carrier film F2) in contact with the upper surface of the laminated material or laminated molded product, the laminated material P1 or the laminated molded product P2, It is a loading / unloading port 25 for loading or unloading. Further, the contact surface of the upper board 13 and the lower board 14 on the other side of the laminate forming apparatus 12 is a film passage opening through which only the upper and lower carrier films F1 and F2 are transferred when the upper board 13 and the lower board 14 are separated. 26.

次に積層成形品製造装置11において、下キャリアフィルムF1を積層成形装置12へ搬入および搬出する第1移送装置27について説明する。積層成形装置12の一方(図中右側)には、未使用の下キャリアフィルムF1が巻回される第1ロール29が配設されている。また積層成形装置12の他方(図中左側)には、使用済の下キャリアフィルムF1が巻回される第2ロール30が配設されている。そして第1ロール29と第2ロール30の間には、ガイドロール31,32を介して下キャリアフィルムF1が積層成形装置12の上盤13と下盤14との間を水平方向に移送されるように張りわたされている。第1ロール29と第2ロール30はそれぞれ図示しないトルクモータにより正転・逆転駆動可能に設けられ、下キャリアフィルムF1をロールに巻取るため巻取方向に及ぼされるトルクと、下キャリアフィルムF1をロールから送出する際にフィルムに張りを与えるため巻取方向に及ぼされるトルクが制御されるようになっている。よって下キャリアフィルムF1を移送する際に、ロールに巻回されている下キャリアフィルムF1の量(直径)に係らず、下キャリアフィルムF1が一定の張力となるようになっている。   Next, the 1st transfer apparatus 27 which carries in and carries out the lower carrier film F1 in the lamination molding apparatus 12 in the lamination molded product manufacturing apparatus 11 is demonstrated. A first roll 29 around which an unused lower carrier film F1 is wound is disposed on one side (the right side in the figure) of the lamination molding apparatus 12. A second roll 30 around which the used lower carrier film F1 is wound is disposed on the other side (the left side in the figure) of the layer forming apparatus 12. And between the 1st roll 29 and the 2nd roll 30, the lower carrier film F1 is horizontally transferred between the upper board 13 and the lower board 14 of the lamination molding apparatus 12 via the guide rolls 31 and 32. It is stretched out like this. The first roll 29 and the second roll 30 are provided so that they can be driven forward and backward by a torque motor (not shown), respectively, and the torque exerted in the winding direction for winding the lower carrier film F1 around the roll, and the lower carrier film F1. The torque exerted in the winding direction is controlled to give tension to the film when the film is fed from the roll. Therefore, when the lower carrier film F1 is transferred, the lower carrier film F1 has a constant tension regardless of the amount (diameter) of the lower carrier film F1 wound around the roll.

次に積層成形品製造装置11において、上キャリアフィルムF2を積層成形装置12へ搬入および搬出する第2移送装置28について説明する。積層成形装置12の一方における上方には、未使用の上キャリアフィルムF2が巻回される第3ロール33が配設されている。また積層成形装置12の他方の上方には、使用済の上キャリアフィルムF2が巻回される第4ロール34が配設されている。そして第3ロール33と第4ロール34の間には、フィルム操作装置35や第4ロール34側のガイドロール36を介して上キャリアフィルムF2が積層成形装置12の上盤13と下盤14との間を水平方向に移送されるように張りわたされている。第3ロール33と第4ロール34は、それぞれ前記第1ロール29と第2ロール30と同様に、トルクモータにより正転・逆転駆動可能に設けられ、上キャリアフィルムF2をロールに巻取るため巻取方向に及ぼされるトルクと、上キャリアフィルムF2をロールから送出する際にフィルムに張りを与えるため巻取方向に及ぼされるトルクが制御されるようになっている。   Next, the 2nd transfer apparatus 28 which carries in and carries out the upper carrier film F2 in the lamination molding apparatus 12 in the lamination molded product manufacturing apparatus 11 is demonstrated. A third roll 33 around which the unused upper carrier film F <b> 2 is wound is disposed above one of the lamination molding apparatuses 12. In addition, a fourth roll 34 around which the used upper carrier film F2 is wound is disposed above the other side of the layer forming apparatus 12. Between the third roll 33 and the fourth roll 34, the upper carrier film F2 is interposed between the upper board 13 and the lower board 14 via the film operating device 35 and the guide roll 36 on the fourth roll 34 side. It is stretched so as to be transferred horizontally between the two. Similarly to the first roll 29 and the second roll 30, the third roll 33 and the fourth roll 34 are provided so as to be able to be driven forward / reversely by a torque motor, and are wound to wind the upper carrier film F2 around the roll. The torque exerted in the take-up direction and the torque exerted in the take-up direction in order to give tension to the film when the upper carrier film F2 is fed from the roll are controlled.

また積層成形装置12の一方であって、第3ロール33の下方にはフィルム操作装置35が配設されている。フィルム操作装置35は、ガイドロール37と第1チャック装置38と図示しない移動装置等からなり、上キャリアフィルムF2を積層材P1の搬入前に積層材P1の上面に被覆するか又は搬出後の積層成形品P2から上キャリアフィルムF2を剥離する機能と、上下キャリアフィルムF1,F2に張力を与えた状態で積層材P1または積層成形品P2を移送させ、正確に位置決めする機能を有している。そしてフィルム操作装置35の移動装置は、図示しないガイド部材にガイドされ、同じく図示しない駆動手段により、積層成形装置12とガイドロール31の間において、積層材P1の載置ステージと積層成形品P2の搬出ステージを兼ねた載置ステージ39の上方位置を水平方向に移動可能となっている。フィルム操作装置35のガイドロール37は縦方向に小径のロール3個がそれぞれフィルムと直交する方向に軸支されて配設されている。そして上キャリアフィルムF2が、前記3個のガイドロール37の間を互い違いに通過されるようになっている。具体的には図1等に図示されるように、水平方向に移送される上キャリアフィルムF2が、最下方のガイドロール37の一方(右側)から中間のガイドロール37の他方(左側)を通過し、更に最上方のガイドロール37の一方(右側)を通過して第3ロール33へ至るように設けられている。よって上キャリアフィルムF2は、最下方のガイドロール37によりフィルムが送られる角度が鋭角的に変更されるようになっている。またフィルム操作装置35の第1チャック装置38は、前記ガイドロール37とともに移動可能に設けられている。そして上下キャリアフィルムF1,F2の両側にそれぞれ設けられた第1チャック装置38の上下のチャック部がシリンダ等のアクチュエータにより移動されることにより、上下キャリアフィルムF1,F2の両側部分を重ねた状態で把持したり、上下キャリアフィルムF1,F2を開放したりすることができるようになっている。   A film operating device 35 is disposed below the third roll 33 on one side of the lamination molding device 12. The film operating device 35 includes a guide roll 37, a first chuck device 38, a moving device (not shown), etc., and covers the upper carrier film F2 on the upper surface of the laminated material P1 before carrying in the laminated material P1 or laminates it after carrying it out. It has a function of peeling the upper carrier film F2 from the molded product P2 and a function of transferring and accurately positioning the laminated material P1 or the laminated molded product P2 with tension applied to the upper and lower carrier films F1, F2. The moving device of the film operating device 35 is guided by a guide member (not shown), and between the stack forming device 12 and the guide roll 31 by a driving means (not shown), the placement stage of the laminate P1 and the laminate molded product P2 The upper position of the mounting stage 39 that also serves as the carry-out stage can be moved in the horizontal direction. The guide roll 37 of the film operating device 35 is arranged such that three small diameter rolls are axially supported in a direction perpendicular to the film. Then, the upper carrier film F2 passes through the three guide rolls 37 alternately. Specifically, as shown in FIG. 1 and the like, the upper carrier film F2 transported in the horizontal direction passes from one side (right side) of the lowermost guide roll 37 to the other side (left side) of the intermediate guide roll 37. Further, it is provided so as to pass through one (right side) of the uppermost guide roll 37 to reach the third roll 33. Therefore, the upper carrier film F2 is configured such that the angle at which the film is fed by the lowermost guide roll 37 is changed acutely. The first chuck device 38 of the film operating device 35 is movably provided together with the guide roll 37. Then, the upper and lower chuck portions of the first chuck device 38 provided on both sides of the upper and lower carrier films F1 and F2 are moved by an actuator such as a cylinder so that the both side portions of the upper and lower carrier films F1 and F2 are overlapped. The upper and lower carrier films F1 and F2 can be gripped or opened.

積層成形装置12のフィルム通過口26の他方近傍の上下キャリアフィルムF1,F2の両側にも第2チャック装置40がそれぞれ配設されている。この第2チャック装置40も上下のチャック部がシリンダ等のアクチュエータにより移動されることにより、上下キャリアフィルムF1,F2の両側部分を重ねた状態で把持したり、上下キャリアフィルムF1,F2を開放したりすることができるようになっている。本実施形態では、第2チャック装置40は位置移動不能に設けられているので、上下キャリアフィルムF1,F2が移送されるのと同期して移動はしない。   Second chuck devices 40 are also arranged on both sides of the upper and lower carrier films F1, F2 in the vicinity of the other of the film passage ports 26 of the lamination molding device 12. In the second chuck device 40, the upper and lower chuck portions are moved by an actuator such as a cylinder so that the upper and lower carrier films F1 and F2 are held on both sides, and the upper and lower carrier films F1 and F2 are opened. You can do that. In the present embodiment, since the second chuck device 40 is provided so as not to move, the second chuck device 40 does not move in synchronization with the transfer of the upper and lower carrier films F1, F2.

次に本実施形態の積層成形品製造装置11を用いた積層成形品製造方法について図1から図7の順に従って説明する。積層成形される積層材P1の一例としては、銅箔により回路が形成された回路基板とポリイミド等の樹脂フィルムの組合せがあげられる。まず図1に示されるように、上側に回路基板、下側に樹脂フィルムの順に重ねられた積層材P1を、載置ステージ39において下キャリアフィルムF1の上に載置する。   Next, a laminated molded product manufacturing method using the laminated molded product manufacturing apparatus 11 of the present embodiment will be described in the order of FIGS. 1 to 7. As an example of the laminated material P1 to be laminated, there is a combination of a circuit board on which a circuit is formed with a copper foil and a resin film such as polyimide. First, as shown in FIG. 1, a laminated material P <b> 1 that is stacked in the order of a circuit board on the upper side and a resin film on the lower side is placed on the lower carrier film F <b> 1 on the placement stage 39.

次に図2に示されるように、フィルム操作装置35を一方(右側)に向けて移動させる。そしてフィルム操作装置35のガイドロール37により、下キャリアフィルムF1と積層材P1の上に上キャリアフィルムF2を被覆させる。その際にフィルム操作装置35に配設される第1チャック装置38はチャック部が開放され、積層成形装置12の他方に配設される第2チャック装置40はチャック部が把持され、上下キャリアフィルムF1,F2が一方方向に戻らないように固定されている。また第3ロール33のトルクモータは、上キャリアフィルムF2に張力を与えるために巻取方向(正転方向)に僅かにトルクが付与されるよう制御されている。よって第3ロール33からは、フィルム操作装置35が一方に移動して積層材P1を被覆した分に加えて、フィルム操作装置35と第3ロール33の距離が遠くなった分の上キャリアフィルムF2が送出される。またその際同時に第1ロール29のトルクモータは巻取方向(正転方向)に僅かにトルクが付与され、下キャリアフィルムF1に張力を与えている。   Next, as shown in FIG. 2, the film operating device 35 is moved toward one side (right side). And the upper carrier film F2 is coat | covered on the lower carrier film F1 and the laminated material P1 with the guide roll 37 of the film operation apparatus 35. FIG. At that time, the chuck portion of the first chuck device 38 disposed in the film operating device 35 is opened, and the chuck portion is gripped in the second chuck device 40 disposed on the other side of the lamination molding device 12, and the upper and lower carrier films F1 and F2 are fixed so as not to return in one direction. The torque motor of the third roll 33 is controlled so that a slight torque is applied in the winding direction (forward rotation direction) in order to apply tension to the upper carrier film F2. Therefore, from the third roll 33, the upper carrier film F2 in which the distance between the film operating device 35 and the third roll 33 is increased in addition to the film operating device 35 moving to one side and covering the laminated material P1. Is sent out. At the same time, the torque motor of the first roll 29 is given a slight torque in the winding direction (forward rotation direction) to apply tension to the lower carrier film F1.

次に図3に示されるように、積層成形品製造装置11の第1チャック装置38のチャック部により上下キャリアフィルムF1,F2が把持され、第2チャック装置40のチャック部が開放される。そして第2ロール30のトルクモータが正転駆動されることにより、下キャリアフィルムF1が第2ロール30に巻取られ、第1ロール29から下キャリアフィルムF1が他方に向けて送出される。また同時に第4ロール34のトルクモータを正転駆動させることによって上キャリアフィルムF2が第4ロール34に巻取られるとともに、フィルム操作装置35のチャック装置38が他方に移動される。よって第1チャック装置38の移動とともに、上下キャリアフィルムF1,F2が同期して他方に向けて移送されることとなる。その結果、上下キャリアフィルムF1,F2の間に挟まれた積層材P1は、図3における移送方向Aに移送され載置ステージ39から積層成形装置12の上盤13と下盤14との間に搬入される。その際に第1チャック装置38による上下キャリアフィルムF1,F2の両側が把持されているので、搬送方向に対して直交方向へもフィルムに張りが保たれた状態で、積層材P1を積層成形装置12に搬入することができ、第1チャック装置38の停止により積層材P1を成形位置に容易に位置決めできる。またこの際にフィルム操作装置35のガイドロール37と第3ロール33の間の距離は、フィルム操作装置35が他方へ移動されることにより短くなるが、第2ロール30のトルクモータが巻取方向に正転駆動され、上キャリアフィルムF2がたるまないように巻戻される。その際、第1ロール29のトルクモータも巻取方向に僅かにトルクが付与されている。   Next, as shown in FIG. 3, the upper and lower carrier films F <b> 1 and F <b> 2 are gripped by the chuck portion of the first chuck device 38 of the laminated molded product manufacturing apparatus 11, and the chuck portion of the second chuck device 40 is opened. Then, when the torque motor of the second roll 30 is driven forward, the lower carrier film F1 is wound around the second roll 30, and the lower carrier film F1 is sent from the first roll 29 toward the other. At the same time, the upper carrier film F2 is wound around the fourth roll 34 by driving the torque motor of the fourth roll 34 in the normal direction, and the chuck device 38 of the film operating device 35 is moved to the other side. Therefore, with the movement of the first chuck device 38, the upper and lower carrier films F1, F2 are synchronously transferred toward the other. As a result, the laminated material P1 sandwiched between the upper and lower carrier films F1 and F2 is transferred in the transfer direction A in FIG. 3 and is placed between the upper board 13 and the lower board 14 of the lamination molding apparatus 12 from the mounting stage 39. It is brought in. At that time, since both sides of the upper and lower carrier films F1 and F2 are held by the first chuck device 38, the laminate P1 is laminated and molded in a state in which the film is kept stretched in the direction orthogonal to the transport direction. 12, and the laminated material P <b> 1 can be easily positioned at the molding position by stopping the first chuck device 38. At this time, the distance between the guide roll 37 and the third roll 33 of the film operating device 35 is shortened by moving the film operating device 35 to the other side, but the torque motor of the second roll 30 is in the winding direction. The upper carrier film F2 is rewound so as not to sag. At that time, the torque motor of the first roll 29 is also given a slight torque in the winding direction.

次に図4に示されるように、積層成形装置12の下盤14を上盤13に向けて上昇させ、上盤13と下盤14との当接面同士を当接させOリング23によりシールして、上盤13の凹部16と下盤14の凹部20とにより密閉されたチャンバを形成する。そしてチャンバ内の空気を図示しないバキューム装置により真空吸引して減圧し、真空成形チャンバ15を形成する。その際上盤13と下盤14に配設されるプレート板17,21はヒータにより加熱されている。そして下盤14に配設された膜体22の下方にエア流路24を介して図示しない圧縮空気供給装置から圧縮空気を供給し、膜体22を真空成形チャンバ15内で膨出させ、膜体22と下キャリアフィルムF1を介して積層材P1の下面を加熱・加圧する。また略同時に積層材P1の上面は、膜体22による加圧により、上キャリアフィルムF2と膜体18を介して上盤13のプレート板17に押圧される。そしてこの状態で所定時間、加熱・加圧を継続することにより積層材P1の回路基板等の下面または上面に凹凸があっても、前記面と樹脂フィルムの間にボイド等を発生させずに貼合せることができる。また積層材P1が加熱・加圧されることにより、樹脂が溶出しても、上下キャリアフィルムF1,F2に付着するので、膜体18,22が汚れることはない。その後膜体22の下方の圧縮空気を開放するとともに、膜体22の上方の真空成形チャンバ15に大気が導入される。そして下盤14を下降させて真空成形チャンバ15を開放状態にする。   Next, as shown in FIG. 4, the lower board 14 of the layer forming apparatus 12 is raised toward the upper board 13, the contact surfaces of the upper board 13 and the lower board 14 are brought into contact with each other, and sealed by an O-ring 23. Thus, a sealed chamber is formed by the recess 16 of the upper board 13 and the recess 20 of the lower board 14. Then, the air in the chamber is vacuumed and decompressed by a vacuum device (not shown) to form a vacuum forming chamber 15. At this time, the plate plates 17 and 21 disposed on the upper board 13 and the lower board 14 are heated by a heater. Then, compressed air is supplied from a compressed air supply device (not shown) via the air flow path 24 below the film body 22 disposed on the lower plate 14, and the film body 22 is expanded in the vacuum forming chamber 15, so that the film The lower surface of the laminated material P1 is heated and pressurized through the body 22 and the lower carrier film F1. At substantially the same time, the upper surface of the laminated material P1 is pressed against the plate plate 17 of the upper board 13 through the upper carrier film F2 and the film body 18 by pressurization by the film body 22. In this state, heating and pressurization are continued for a predetermined time, so that even if the lower surface or the upper surface of the circuit board or the like of the laminated material P1 has irregularities, it is pasted without generating voids between the surface and the resin film. Can be combined. Further, when the laminated material P1 is heated and pressurized, even if the resin is eluted, it adheres to the upper and lower carrier films F1 and F2, so that the film bodies 18 and 22 are not soiled. Thereafter, the compressed air below the film body 22 is released, and the atmosphere is introduced into the vacuum forming chamber 15 above the film body 22. Then, the lower plate 14 is lowered to open the vacuum forming chamber 15.

次に図5に示されるように、積層成形の完了した積層成形品P2は、積層成形装置12の一方の搬入・搬出口25から、フィルム操作装置35や、載置ステージ39のある側に搬出される。つまり積層成形品P2は、積層材P1の搬入時の移送方向Aとは逆方向の移送方向Bに同期して移送される上下キャリアフィルムF1,F2とともに搬出される。その際に第1チャック装置38のチャック部により上下キャリアフィルムF1,F2が把持され、第2チャック装置40のチャック部が開放された状態のまま、フィルム操作装置35は一方に向けて移動される。同時に第1ロール29のトルクモータが正転駆動され、下キャリアフィルムF1が第1ロール29に巻取られる。その際、第2ロール30と第4ロール34のトルクモータも巻取方向に僅かにトルクが付与されている。その結果、積層成形品P2は、第1チャック装置38、第2ロール30、および第4ロール34により張力が与えられた状態の上下キャリアフィルムF1,F2の間に挟まれた状態で、積層成形装置12から載置ステージ39に搬出される。そして第1チャック装置38が停止されることにより上下キャリアフィルムF1,F2は停止され、積層成形品P2が載置ステージ39に位置決めされる。またそれと同時に第1ロール29のトルクモータの駆動も停止される。この際にフィルム操作装置35のガイドロール37と第3ロール33の間の距離は、フィルム操作装置35が一方へ移動されることにより長くなるので、第3ロール33から上キャリアフィルムF2が送出される。   Next, as shown in FIG. 5, the laminated product P <b> 2 that has undergone the lamination molding is carried out from one loading / unloading port 25 of the lamination molding apparatus 12 to the side on which the film operating device 35 or the mounting stage 39 is located. Is done. That is, the laminated molded product P2 is carried out together with the upper and lower carrier films F1 and F2 that are transferred in synchronization with the transfer direction B opposite to the transfer direction A when the laminated material P1 is carried in. At that time, the upper and lower carrier films F1, F2 are gripped by the chuck portion of the first chuck device 38, and the film operating device 35 is moved toward one side while the chuck portion of the second chuck device 40 is opened. . At the same time, the torque motor of the first roll 29 is driven to rotate forward, and the lower carrier film F1 is wound around the first roll 29. At that time, torque is slightly applied to the torque motors of the second roll 30 and the fourth roll 34 in the winding direction. As a result, the laminated molded product P2 is laminated while being sandwiched between the upper and lower carrier films F1, F2 in a state where tension is applied by the first chuck device 38, the second roll 30, and the fourth roll 34. It is carried out from the apparatus 12 to the mounting stage 39. When the first chuck device 38 is stopped, the upper and lower carrier films F1, F2 are stopped, and the laminated molded product P2 is positioned on the mounting stage 39. At the same time, the driving of the torque motor of the first roll 29 is also stopped. At this time, since the distance between the guide roll 37 and the third roll 33 of the film operating device 35 is increased by moving the film operating device 35 to one side, the upper carrier film F2 is sent from the third roll 33. The

次に図6に示されるように、第1チャック装置38のチャック部により上下キャリアフィルムF1,F2が開放され、第2チャック装置40のチャック部により、上下キャリアフィルムF1,F2が把持される。そして第1ロール29のトルクモータにより、第1ロール29に巻取方向にトルクを付与し、下キャリアフィルムF1が固定された状態で、フィルム操作装置35を他方に向けて移動させる。その際第3ロール33のトルクモータは、積層成形品P2から剥離された上キャリアフィルムF2の分の長さと、第3ロール33とガイドロール37の距離が近くなることによる上キャリアフィルムF2の余剰分のたるみを無くすために、巻取側に駆動される。本実施形態においては、上記したように最下方の小径のガイドロール37により上キャリアフィルムF2の角度が鋭角的に変更される部分で上キャリアフィルムF2の剥離が行われるので、積層成形品P2と上キャリアフィルムF2が溶出した樹脂等により密着されていても、剥離されやすくなっている。そして載置ステージ39において下キャリアフィルムF1の上に積層成形品P2が露出されて載置された状態となると、積層成形品P2は図示しない取出機あるいは作業者により積層成形品製造装置11の外部に搬出される。   Next, as shown in FIG. 6, the upper and lower carrier films F <b> 1 and F <b> 2 are opened by the chuck portion of the first chuck device 38, and the upper and lower carrier films F <b> 1 and F <b> 2 are gripped by the chuck portion of the second chuck device 40. Then, torque is applied to the first roll 29 in the winding direction by the torque motor of the first roll 29, and the film operating device 35 is moved toward the other while the lower carrier film F1 is fixed. At that time, the torque motor of the third roll 33 is configured so that the length of the upper carrier film F2 peeled off from the laminated molded product P2 and the surplus of the upper carrier film F2 due to the distance between the third roll 33 and the guide roll 37 being reduced. Driven to the take-up side to eliminate sagging of minutes. In the present embodiment, as described above, since the upper carrier film F2 is peeled off at the portion where the angle of the upper carrier film F2 is changed acutely by the lowermost small-diameter guide roll 37, the laminated molded product P2 and Even if the upper carrier film F2 is in close contact with the eluted resin or the like, it is easily peeled off. When the laminated molded product P2 is exposed and placed on the lower carrier film F1 on the mounting stage 39, the laminated molded product P2 is placed outside the laminated molded product manufacturing apparatus 11 by an unillustrated unloader or operator. It is carried out to.

次に図7に示されるように、第1チャック装置38と第2チャック装置40を開放し、第2ロール30および第4ロール34のトルクモータを巻取方向に正転駆動させる。その際第1ロール29と第3ロール33のトルクモータには、前記第2ロール30および第4ロール34のトルクモータのトルクよりも弱いトルクが巻取方向に付与されている。よって積層成形品P2が積層成形された際に溶出した樹脂等により汚れたり、或いは熱変形した上下キャリアフィルムF1,F2は、張力が与えられた状態で同期して他方に送られる。そして載置ステージ39の部分の下キャリアフィルムF1が未使用のフィルムとなったら、上下キャリアフィルムF1,F2の移送を停止する。更に詳しくは本実施形態においては、少なくとも積層材P1の1枚分の長さとその周りの樹脂等が溶出して付着する可能性のある僅かな部分を加えた分だけ上下キャリアフィルムF1,F2を移送させれば次の積層材P1が載置ステージ39に載置可能となる。よって本実施形態は、先行技術のように上部のキャリアフィルムが被覆されてから積層成形装置へ搬入されるまでの距離の長いものや、積層成形装置から取出位置までの距離が長いものと比較して、キャリアフィルムの消費量を減らすことができる。そしてキャリアフィルムとともに高価な帯状フォトレジストフィルムを連続して積層成形装置に供給するタイプのものでは、フィルム消費量の減少により製品コストを大幅に削減することができる。また本実施形態では、積層材P1の載置ステージと積層成形品P2の搬出ステージが兼用できるので、従来の積層成形品製造装置と比較して全長が短縮化できる。   Next, as shown in FIG. 7, the first chuck device 38 and the second chuck device 40 are opened, and the torque motors of the second roll 30 and the fourth roll 34 are driven to rotate in the winding direction. At that time, torque that is weaker than that of the torque motors of the second roll 30 and the fourth roll 34 is applied to the torque motors of the first roll 29 and the third roll 33 in the winding direction. Therefore, the upper and lower carrier films F1 and F2 that are soiled or thermally deformed by the resin eluted when the laminated molded product P2 is laminated are sent to the other in synchronization with tension. And if the lower carrier film F1 of the part of the mounting stage 39 becomes an unused film, the transfer of the upper and lower carrier films F1, F2 is stopped. More specifically, in the present embodiment, the upper and lower carrier films F1 and F2 are added by an amount corresponding to at least one sheet of the laminated material P1 and a slight portion where the resin around the laminated material P1 may elute and adhere. If transferred, the next laminated material P1 can be placed on the placement stage 39. Therefore, this embodiment has a longer distance from the time when the upper carrier film is coated to the laminate molding apparatus as in the prior art, and a longer distance from the laminate molding apparatus to the take-out position. Thus, the consumption of the carrier film can be reduced. And in the type which supplies an expensive strip | belt-shaped photoresist film with a carrier film continuously to a lamination molding apparatus, product cost can be reduced significantly by reduction of film consumption. Moreover, in this embodiment, since the mounting stage of the laminated material P1 and the unloading stage of the laminated molded product P2 can be used together, the overall length can be shortened as compared with the conventional laminated molded product manufacturing apparatus.

なお本発明では、積層材の加熱・加圧後に、積層材の搬入時の移送方向とは逆方向にフィルムを移送させて、積層成形装置の一側に設けられた搬入・搬出口から積層成形品を搬出することを主目的とするものであって、前記主目的に合致するものであれば、移送装置および移送方法については適宜の変更が可能である。例えば積層成形装置において積層材の上面が直接にプレート板あるいは膜体に当接されてもよい場合は、第3ロールと第4ロール等からなる第2移送装置等は必須のものではない。また第1チャック装置、第2チャック装置は必須のものではなく、各ロールの巻取方向(正転方向)への回転駆動のみによってもフィルムを移送することができ、目的を達成することができる。更には第1チャック装置を2回以上の往復移動させて、積層材または積層成形品を積層成形装置に搬入・搬出するものでもよい。更にまた第1チャック装置のみによりフィルムを一方方向に移送させることにより、第1ロールや第3ロールに駆動用モータを設けないものを用いることもできる。またフィルム操作装置を設ける場合も、積層材の搬入前に積層材へ被覆か、又は積層成形品の搬出後に積層成形品から剥離かのいずれか一方のみを行うものでもよい。   In the present invention, after the laminated material is heated and pressurized, the film is transferred in the direction opposite to the transfer direction when the laminated material is carried in, and the laminated molding is performed from the loading / unloading port provided on one side of the laminated molding apparatus. The transfer device and the transfer method can be appropriately changed as long as the main purpose is to carry out the product and the product meets the main purpose. For example, when the upper surface of the laminated material may be brought into direct contact with the plate plate or the film body in the laminating apparatus, the second transfer device including the third roll and the fourth roll is not essential. Further, the first chuck device and the second chuck device are not essential, and the film can be transported only by rotational driving in the winding direction (forward rotation direction) of each roll, and the object can be achieved. . Furthermore, the first chuck device may be moved back and forth twice or more to carry the laminated material or laminated molded product into and out of the laminated molding device. Furthermore, it is also possible to use the first roll and the third roll that are not provided with a driving motor by moving the film in one direction only by the first chuck device. Also, in the case of providing a film operating device, only one of covering the laminated material before carrying in the laminated material or peeling from the laminated molded product after carrying out the laminated molded product may be performed.

なお本発明に使用される積層材は、上記に限定されず、ガラス、セラミック、金属、樹脂等からなる板状体やフィルムの組合せが適宜可能であり、積層される積層材やフィルムの枚数についても限定されず、多数枚が積層されるものであってもよい。また積層材または積層成形品を載置するフィルムや積層材または積層成形品の上面に接触するフィルムについても、フォトレジスト層等に積層されるフィルムが搬送用キャリアフィルムと重ねられたものでもよい。またフォトレジスト層等に積層されるフィルムがキャリアフィルムのロールとは別のロールから積層成形装置内に搬送されるものであってもよい。   In addition, the laminated material used for this invention is not limited above, The combination of the plate-shaped body and film which consist of glass, a ceramic, a metal, resin, etc. is possible suitably, About the number of laminated materials and films laminated | stacked There is no limitation, and a large number of sheets may be laminated. Further, the film on which the laminated material or the laminated molded product is placed or the film that contacts the upper surface of the laminated material or the laminated molded product may also be a film in which the film laminated on the photoresist layer or the like is overlapped with the carrier film for conveyance. Moreover, the film laminated | stacked on a photoresist layer etc. may be conveyed in a lamination molding apparatus from the roll different from the roll of a carrier film.

また本発明については、一々列挙はしないが、上記した本実施形態のものに限定されず、当業者が本発明の趣旨を踏まえて変更を加えたものについても、適用されることは言うまでもないことである。   Further, the present invention is not enumerated one by one, but is not limited to the above-described embodiment, and it goes without saying that the present invention can be applied to those modified by a person skilled in the art based on the gist of the present invention. It is.

本実施形態の積層成形品製造装置において、積層材がフィルム上に載置された状態を示す断面図である。In the laminated molded product manufacturing apparatus of this embodiment, it is sectional drawing which shows the state in which the laminated material was mounted on the film. 本実施形態の積層成形品製造装置において、積層材にフィルムが被覆された状態を示す断面図である。In the laminated molded product manufacturing apparatus of this embodiment, it is sectional drawing which shows the state by which the film was coat | covered with the laminated material. 本実施形態の積層成形品製造装置において、積層材が積層成形装置の上盤と下盤の間に搬入された状態を示す断面図である。In the laminated molded product manufacturing apparatus of this embodiment, it is sectional drawing which shows the state in which the laminated material was carried in between the upper board | substrate and lower board | substrate of a laminated molding apparatus. 本実施形態の積層成形品製造装置において、積層成形装置において積層材が加熱・加圧されている状態を示す断面図である。In the laminated molded product manufacturing apparatus of this embodiment, it is sectional drawing which shows the state in which the laminated material is heated and pressurized in the laminated molding apparatus. 本実施形態の積層成形品製造装置において、積層成形装置において加熱・加圧された積層成形品が搬出された状態を示す断面図である。It is sectional drawing which shows the state in which the laminated molded product heated and pressurized in the laminated molding apparatus was carried out in the laminated molded product manufacturing apparatus of this embodiment. 本実施形態の積層成形品製造装置において、積層成形品からフィルムが剥離された状態を示す断面図である。In the laminated molded product manufacturing apparatus of this embodiment, it is sectional drawing which shows the state from which the film was peeled from the laminated molded product. 本実施形態の積層成形品製造装置において、使用済のフィルムが移送されている状態を示す断面図である。In the laminated molded product manufacturing apparatus of this embodiment, it is sectional drawing which shows the state in which the used film is transferred.

符号の説明Explanation of symbols

11 積層成形品製造装置
12 積層成形装置
13 上盤
14 下盤
15 真空成形チャンバ
16,20 凹部
17,21 プレート板
18,22 膜体
19,24 エア流路
23 Oリング
25 搬入・搬出口
26 フィルム通過口
27 第1移送装置
28 第2移送装置
29 第1ロール
30 第2ロール
33 第3ロール
34 第4ロール
35 フィルム操作装置
31,32,36,37 ガイドロール
38 第1チャック装置
39 載置ステージ
40 第2チャック装置
F1 下キャリアフィルム(積層材または積層成形品を載置するフィルム)
F2 上キャリアフィルム(積層材または積層成形品の上面に接触するフィルム)
P1 積層材
P2 積層成形品
A,B 移送方向
DESCRIPTION OF SYMBOLS 11 Laminated molding manufacturing apparatus 12 Laminated molding apparatus 13 Upper board 14 Lower board 15 Vacuum forming chamber 16, 20 Recessed part 17, 21 Plate board 18, 22 Film body 19, 24 Air flow path 23 O-ring 25 Loading / unloading outlet 26 Film Passage port 27 First transfer device 28 Second transfer device 29 First roll 30 Second roll 33 Third roll 34 Fourth roll 35 Film operating device 31, 32, 36, 37 Guide roll 38 First chuck device 39 Mounting stage 40 Second chuck device F1 Lower carrier film (film on which laminated material or laminated molded product is placed)
F2 Upper carrier film (laminate or film in contact with the upper surface of the laminated molded product)
P1 Laminated material P2 Laminated molded product A, B Transfer direction

Claims (5)

上盤と下盤の間に形成される真空成形チャンバで膜体またはフィルムを介して積層材の少なくとも一面が加熱・加圧される積層成形装置と、積層材または積層成形品を載置するフィルムを積層成形装置へ搬入および積層成形装置から搬出する移送装置とが備えられた積層成形品製造装置において、
積層材の加熱・加圧後に、積層材の搬入時の移送方向とは逆方向に前記フィルムを移送させて、積層成形装置の一側に設けられた搬入・搬出口から積層成形品を搬出することを特徴とする積層成形品製造装置。
Laminating apparatus in which at least one surface of the laminated material is heated / pressurized via a film body or film in a vacuum forming chamber formed between the upper board and the lower board, and a film for placing the laminated material or the laminated molded product In a laminated molded product manufacturing apparatus provided with a transfer device that carries in and out of the laminated molding apparatus,
After heating / pressurizing the laminated material, the film is transferred in the direction opposite to the transfer direction at the time of loading the laminated material, and the laminated molded product is carried out from a loading / unloading port provided on one side of the lamination molding apparatus. An apparatus for manufacturing a laminated molded product.
積層材または積層成形品の上面に接触するフィルムを積層成形装置へ搬入および積層成形装置から搬出する移送装置が配設され、
前記積層材または積層成形品を載置するフィルムの移送と同期して積層材または積層成形品の上面に接触するフィルムが移送されることを特徴とする請求項1に記載の積層成形品製造装置。
A transfer device is provided for carrying the film in contact with the upper surface of the laminated material or the laminated molded product into and out of the laminated molding device,
The laminated molded product manufacturing apparatus according to claim 1, wherein a film contacting the upper surface of the laminated material or the laminated molded product is transferred in synchronization with the transfer of the film on which the laminated material or the laminated molded product is placed. .
前記積層成形装置の一方には、前記積層材または積層成形品の上面に接触するフィルムを積層材の搬入前に積層材へ被覆するか又は積層成形品の搬出後に積層成形品から剥離するかの少なくとも一方を行うフィルム操作装置が配設されたことを特徴とする請求項2に記載の積層成形品製造装置。   One of the laminate molding apparatuses may be configured to cover the laminate material or a film contacting the upper surface of the laminate molded product on the laminate material before carrying in the laminate material, or to peel from the laminate molded product after carrying out the laminate molded product. The apparatus for manufacturing a laminated molded product according to claim 2, wherein a film operating device for performing at least one of them is provided. 積層材または積層成形品を載置するフィルムに積層材を載置し、前記フィルムを移送させて積層成形装置の上盤と下盤の間に積層材を搬入し、上盤と下盤を当接させ真空吸引して真空成形チャンバを形成し、膜体またはフィルムを介して積層材を加熱・加圧後に、真空成形チャンバを開放して積層成形品を搬出する積層成形品製造方法において、
積層材の加熱・加圧後に、積層材の搬入時の移送方向とは逆方向に前記フィルムを移送させて積層成形装置の一側に設けられた搬入・搬出口から積層成形品を搬出することを特徴とする積層成形品製造方法。
The laminated material is placed on the film on which the laminated material or the laminated molded product is placed, the film is transferred, the laminated material is carried between the upper and lower boards of the laminated molding apparatus, and the upper and lower boards are brought into contact with each other. In a laminated molded product manufacturing method in which a vacuum forming chamber is formed by contact and vacuum suction, the laminated material is heated and pressurized via a film body or a film, and then the vacuum molded chamber is opened to carry out the laminated molded product.
After heating and pressurizing the laminated material, the film is transferred in the direction opposite to the transfer direction at the time of loading the laminated material, and the laminated molded product is carried out from a loading / unloading port provided on one side of the lamination molding apparatus. A method for producing a laminated molded product characterized by
積層材または積層成形品を載置するフィルムの移送と同期して積層材または積層成形品の上面に接触するフィルムが移送され、積層材は上下のフィルムを介して加熱・加圧されることを特徴とする請求項4に記載の積層成形品製造方法。   Synchronously with the transfer of the film on which the laminated material or laminated molded product is transferred, the film contacting the upper surface of the laminated material or laminated molded product is transferred, and the laminated material is heated and pressurized via the upper and lower films. The method for producing a laminated molded product according to claim 4, wherein
JP2005023572A 2005-01-31 2005-01-31 Laminated molded product manufacturing apparatus and laminated molded product manufacturing method Expired - Fee Related JP4076995B2 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014031226A (en) * 2012-08-01 2014-02-20 Meiki Co Ltd Laminate molding system and laminate molding method
JP2018043884A (en) * 2011-02-24 2018-03-22 株式会社ニコン Substrate processing device
JP2019111836A (en) * 2019-04-22 2019-07-11 株式会社浅野研究所 Thermoforming apparatus and thermoforming method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018043884A (en) * 2011-02-24 2018-03-22 株式会社ニコン Substrate processing device
JP2014031226A (en) * 2012-08-01 2014-02-20 Meiki Co Ltd Laminate molding system and laminate molding method
JP2019111836A (en) * 2019-04-22 2019-07-11 株式会社浅野研究所 Thermoforming apparatus and thermoforming method

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