JP2006196517A - Packaging method of electronic component and electronic apparatus - Google Patents

Packaging method of electronic component and electronic apparatus Download PDF

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JP2006196517A
JP2006196517A JP2005003801A JP2005003801A JP2006196517A JP 2006196517 A JP2006196517 A JP 2006196517A JP 2005003801 A JP2005003801 A JP 2005003801A JP 2005003801 A JP2005003801 A JP 2005003801A JP 2006196517 A JP2006196517 A JP 2006196517A
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case
hole
printed circuit
circuit board
heat generating
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Hideki Yato
英樹 矢頭
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Yaskawa Electric Corp
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Yaskawa Electric Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a packaging method of an electronic component for realizing reduction in size of a device by reducing thermal stress to a weak heat component without using a heat dissipation member and performing free layout while taking account of various problems including circuit function and noise, and to provide an electronic apparatus. <P>SOLUTION: The lead 55 of a switching element in an inverter circuit section is preformed to specific dimensions and tightened temporarily by means of a fixing screw 54 while being aligned with a tap hole 56 provided in the bottom face 59 of a case. Subsequently, the solder surface of a printed board 1 is arranged facing to the bottom face 59 of a case and the lead 55 is inserted into a through hole of the printed board 1. Thereafter, switching elements 36-53 are tightened to the bottom face 59 of a case from a switching element fixing hole 29 provided in the printed board 1 and secured in place before being soldered with the lead 55 from the component surface side of the printed board 1. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、プリント基板上に実装される電子部品の実装方法と、電子機器装置に関する。   The present invention relates to a method for mounting an electronic component mounted on a printed circuit board and an electronic device.

発熱部品とその他の電子部品を同一プリント基板上に実装した基板組をケース内に収納する電子部品の実装構造の従来例を図4に示す。
図4において発熱部品であるスイッチング素子71〜73は放熱部材である放熱板74に取り付けられプリント基板70に実装される。
弱熱部品であるハイブリッドIC75はスイッチング素子71〜73が取り付けられる反対面の放熱板74で囲繞された空間にてスイッチング素子71〜73に隣接して配置されプリント基板70に実装される。
ここで、スイッチング素子71〜73の熱は放熱板74を通じ放熱されるため、ハイブリッドIC75はスイッチング素子71〜73からの熱ストレスを受けず、さらに周辺の発熱部品であるチョークコイル93〜98の熱も放熱板74にて遮断される形になる。よって弱熱部品であるハイブリッドIC75への影響を抑えることができる。
さらに、スイッチング素子71〜73を制御するハイブリッドIC75はスイッチング素子71〜73に近接配置されるため、ハイブリッドIC75とスイッチング素子71〜73との間の配線パターンが短くなりノイズによる影響を軽減できる(例えば、特許文献1参照)。
FIG. 4 shows a conventional example of an electronic component mounting structure in which a board set in which a heat generating component and other electronic components are mounted on the same printed board is housed in a case.
In FIG. 4, switching elements 71 to 73 that are heat generating components are mounted on a heat radiating plate 74 that is a heat radiating member and mounted on a printed circuit board 70.
The hybrid IC 75 that is a low heat component is disposed adjacent to the switching elements 71 to 73 in the space surrounded by the heat sink 74 on the opposite surface to which the switching elements 71 to 73 are mounted, and is mounted on the printed circuit board 70.
Here, since the heat of the switching elements 71 to 73 is radiated through the heat radiating plate 74, the hybrid IC 75 is not subjected to the thermal stress from the switching elements 71 to 73, and further the heat of the choke coils 93 to 98 which are the surrounding heat generating components. Is also blocked by the heat sink 74. Therefore, the influence on the hybrid IC 75 that is a low heat component can be suppressed.
Furthermore, since the hybrid IC 75 that controls the switching elements 71 to 73 is disposed close to the switching elements 71 to 73, the wiring pattern between the hybrid IC 75 and the switching elements 71 to 73 is shortened, and the influence of noise can be reduced (for example, , See Patent Document 1).

実用新案第2584522号公報Utility Model No. 2584522

しかしながら、従来の電子部品の実装構造では、発熱部材の熱を放出するために放熱板のような放熱部材を用いた結果、大きな実装・空間スペースが必要となっていた。そのためにその他の電子部品を実装するスペースが限られ、回路の機能やノイズ等の諸問題を考慮した自由なレイアウトが妨げられ、製品の小型化が困難になるという問題があった。
特に、発熱部材を多用する装置ではその数に比例して放熱部材が占有するスペースもさらに大きくなるため、諸問題を考慮した自由なレイアウトや装置の小型化がさらに困難となっていた。
However, in the conventional electronic component mounting structure, a large mounting space is required as a result of using a heat radiating member such as a heat radiating plate in order to release heat from the heat generating member. For this reason, the space for mounting other electronic components is limited, and a free layout that takes into account various problems such as circuit functions and noise is hindered, making it difficult to reduce the size of the product.
In particular, in a device that uses a large number of heat generating members, the space occupied by the heat radiating member is further increased in proportion to the number of the heat generating members, so that it has become more difficult to free layout and reduce the size of the device in consideration of various problems.

本発明はこのような問題点に鑑みてなされたものであり、放熱部材を使わずに弱熱部品への熱ストレスを低減すると共に、回路の機能やノイズ等の諸問題を考慮した自由なレイアウトを実施し、装置の小型化を実現することができる電子部品の実装方法および電子機器装置を提供することを目的とする。 The present invention has been made in view of such problems, and reduces the thermal stress on low heat components without using a heat radiating member, and free layout in consideration of various problems such as circuit functions and noise. It is an object of the present invention to provide an electronic component mounting method and an electronic apparatus device that can realize downsizing of the device.

上記問題を解決するため、本発明は、次のような手順をとったのである。
請求項1に記載の発明は、発熱部品とその他の電子部品を同一プリント基板上に実装した基板組をケース内に収納する電子部品の実装方法であって、前記発熱部品のリードを前記プリント基板の所定のスルーホールの位置に合わせてフォーミングし、前記ケースの底面に前記発熱部品の取り付け穴に適合したタップ穴を設け、前記発熱部品の取り付け穴を前記タップ穴に位置合わせして前記発熱部品を仮締めし、その上から、前記タップ穴の直上に当たる部分に穴を開けた前記プリント基板をその半田面が前記ケースの底面を向くよう前記ケース内に収納し、前記プリント基板の穴を介して前記発熱部品を前記ケースの底面に本締めして固定し、前記発熱部品のリードを前記プリント基板の部品面にて半田付けすることを特徴とする。
また、請求項2に記載の発明は、発熱部品とその他の電子部品を同一プリント基板上に実装した基板組をケース内に収納する電子機器装置において、前記ケースの底面に前記発熱部品の取り付け穴に適合して設けられたタップ穴と、前記ケース内に収納した際に前記タップ穴の直上に当たる部分に穴を開けられたプリント基板とを備え、前記発熱部品のリードは、前記プリント基板の所定のスルーホールの位置に合わせてフォーミングされるとともに、前記発熱部品は、その取り付け穴を前記タップ穴に位置合わせして仮締めされ、前記プリント基板は、仮締めされた前記発熱部品の上から、半田面が前記ケースの底面を向くよう前記ケース内に収納され、前記発熱部品は、前記プリント基板の穴を介して前記ケースの底面に本締めして固定されるとともに、前記発熱部品のリードは、前記プリント基板の部品面にて半田付けされて構成されることを特徴とする。
In order to solve the above problem, the present invention takes the following procedure.
The invention according to claim 1 is a mounting method of an electronic component in which a board set in which a heat generating component and other electronic components are mounted on the same printed circuit board is housed in a case, and the lead of the heat generating component is connected to the printed circuit board. And forming a tapped hole adapted to the mounting hole of the heat generating component on the bottom surface of the case, aligning the mounting hole of the heat generating component with the tap hole, and forming the heat generating component. The printed circuit board in which a hole is formed in a portion that is directly above the tap hole is stored in the case so that the solder surface faces the bottom surface of the case, and the printed circuit board is inserted through the hole in the printed circuit board. The heat generating component is finally tightened and fixed to the bottom surface of the case, and the lead of the heat generating component is soldered on the component surface of the printed circuit board.
According to a second aspect of the present invention, there is provided an electronic device device that houses a board set in which a heat generating component and other electronic components are mounted on the same printed circuit board in a case, and a mounting hole for the heat generating component on a bottom surface of the case. And a printed circuit board having a hole drilled in a portion that directly contacts the tap hole when stored in the case, and the lead of the heat generating component is a predetermined part of the printed circuit board. The heat generating component is temporarily tightened with its mounting hole aligned with the tapped hole, and the printed circuit board is placed on the temporarily tightened heat generating component. The solder surface is housed in the case so that it faces the bottom surface of the case, and the heat-generating component is fixed to the bottom surface of the case through a hole in the printed circuit board. Together with the said heat-generating components leads, characterized in that it is constructed by soldering at the component side of the printed circuit board.

本発明の電子部品の実装方法および電子機器装置によれば、放熱板のような放熱部材を使用せずに発熱部品の発する熱を大きな放熱面積をもつケース本体へ放熱する事が出来る。さらに、放熱部材が占有していた大きな実装・空間スペースを用いることができ、回路の機能やノイズ等の諸問題を考慮した自由なレイアウトや製品の小型化が可能となる。さらに放熱部材の数を削減することでコストダウンを図ることができる。   According to the electronic component mounting method and the electronic device apparatus of the present invention, the heat generated by the heat generating component can be radiated to the case body having a large heat radiating area without using a heat radiating member such as a heat radiating plate. Furthermore, a large mounting / space space occupied by the heat dissipating member can be used, and a free layout and miniaturization of the product in consideration of various problems such as circuit functions and noise can be realized. Further, the cost can be reduced by reducing the number of heat dissipating members.

以下、本発明の実施形態として実施例を図1〜図3に基づいて説明する。   Hereinafter, examples of the present invention will be described with reference to FIGS.

図1は本発明の電子部品の実装方法を適用したインバータ装置内のプリント基板の上面図である。図1において、プリント基板1は大きく分けて電源回路部2、制御回路部3、インバータ回路部4〜6からなる。
電源回路部2では図示しない外部電源から供給される電力を電源コネクタ22、23から受け入れ、適切な電圧・電流へと変換して制御回路部3およびインバータ回路部4〜6に供給する。
制御回路部3は図示しない外部指令を受けてインバータ回路部4〜6へ指令を出力する。
インバータ回路部4〜6では電源回路部2から供給される直流電流を様々な周波数の交流電流に変換し出力コネクタ24〜26から図示しない電動機等へと出力する。この変換にスイッチング素子36〜53が用いられ、その内部では高速でスイッチのオン・オフが繰り返されており、その動作に伴って熱が発生する。
FIG. 1 is a top view of a printed circuit board in an inverter device to which the electronic component mounting method of the present invention is applied. In FIG. 1, a printed circuit board 1 is roughly composed of a power supply circuit unit 2, a control circuit unit 3, and inverter circuit units 4-6.
The power supply circuit unit 2 receives electric power supplied from an external power supply (not shown) from the power supply connectors 22 and 23, converts the electric power into appropriate voltages and currents, and supplies them to the control circuit unit 3 and the inverter circuit units 4 to 6.
The control circuit unit 3 receives an external command (not shown) and outputs a command to the inverter circuit units 4 to 6.
The inverter circuit units 4 to 6 convert the direct current supplied from the power supply circuit unit 2 into alternating currents of various frequencies, and output them from the output connectors 24 to 26 to an electric motor (not shown) or the like. Switching elements 36 to 53 are used for this conversion, and the switch is repeatedly turned on and off at a high speed inside thereof, and heat is generated in accordance with the operation.

図1において、スイッチング素子36〜53はインバータ回路部4〜6に各々6個ずつまとめられている。
図2は図1のインバータ回路部4の一部のスイッチング素子周辺を拡大した図である。図1および図2において、各スイッチング素子36〜53は破線で描かれているが、これは実線で描かれているリレー7〜13や電解コンデンサ14〜19等がプリント基板1の表面(部品面)に実装されているのに対し、各スイッチング素子36〜53はプリント基板1の裏面(半田面)側に配置されていることを表すものである。
In FIG. 1, six switching elements 36 to 53 are grouped in each of the inverter circuit units 4 to 6.
FIG. 2 is an enlarged view of the periphery of a part of the switching elements of the inverter circuit section 4 of FIG. In FIG. 1 and FIG. 2, each switching element 36-53 is drawn with a broken line, but this is because the relays 7-13, electrolytic capacitors 14-19, etc. drawn with a solid line are the surface (component surface) of the printed circuit board 1. The switching elements 36 to 53 are arranged on the back surface (solder surface) side of the printed circuit board 1.

図3は、プリント基板1を電子機器装置のケース内に収納した際の図2のA−A線断面図である。2つのスイッチング素子38、41が対になってプリント基板1の半田面58側にて隣接して配置され、取り付けネジ54によってケース底面59に固定されている。図1から明らかなように、その他のスイッチング素子も同様に2つずつ対になって配置され、取り付けネジによってケース底面59に固定されている。   3 is a cross-sectional view taken along line AA of FIG. 2 when the printed circuit board 1 is housed in a case of the electronic device. Two switching elements 38 and 41 are paired and arranged adjacent to each other on the solder surface 58 side of the printed circuit board 1, and are fixed to the case bottom surface 59 by mounting screws 54. As is apparent from FIG. 1, the other switching elements are also arranged in pairs, and are fixed to the case bottom surface 59 with mounting screws.

以下、スイッチング素子の実装方法について図3を用いて説明する。
まず、予め装置ケースの底面59の所定の位置にタップ穴56を開けておく。
このタップ穴56に対しスイッチング素子36〜53の取り付け穴を位置合わせし、取り付けネジ54によって各スイッチング素子をケース底面59に仮止めする。
その上から半田面58を下にしてプリント基板1をケース内に入れ、各スイッチング素子のリード55をプリント基板1のスルーホール61に挿入させる。
プリント基板1にはタップ穴56の直上に当たる部分にスイッチング素子取り付け用の穴29が予め設けてあるので、この穴を介してドライバ等の工具を使って上部から取り付けネジ54を締め、仮止めされていた各スイッチング素子をケース底面59に固定する。
なお、取り付け用の穴29を設けることで、ケース底面59にプリント基板1を固定した後であっても取り付けネジ54を緩めることが可能となり、プリント基板1を修理したり交換したりする場合にプリント基板1をケースから簡単に取り外すことができる。
Hereinafter, a method for mounting the switching element will be described with reference to FIG.
First, a tapped hole 56 is formed in a predetermined position on the bottom surface 59 of the device case in advance.
The mounting holes of the switching elements 36 to 53 are aligned with the tap holes 56, and each switching element is temporarily fixed to the case bottom surface 59 by the mounting screw 54.
The printed circuit board 1 is placed in the case with the solder surface 58 facing down, and the leads 55 of the respective switching elements are inserted into the through holes 61 of the printed circuit board 1.
Since the printed circuit board 1 is provided with a hole 29 for attaching a switching element in a portion directly above the tap hole 56, a mounting screw 54 is tightened from above using a tool such as a screwdriver through this hole and temporarily fixed. Each switching element that has been fixed is fixed to the bottom surface 59 of the case.
By providing the mounting hole 29, the mounting screw 54 can be loosened even after the printed circuit board 1 is fixed to the bottom surface 59 of the case, and when the printed circuit board 1 is repaired or replaced. The printed circuit board 1 can be easily removed from the case.

プリント基板1をケースに収納したら、各スイッチング素子のリード55をプリント基板1の部品面57側にて半田付けする。なお、各スイッチング素子のリード55は、各スイッチング素子をケース底面59に取り付けた後にプリント基板1上のスルーホール61に半田面58側から挿入できるよう、予め決まった寸法にてフォーミングしておく。 When the printed circuit board 1 is stored in the case, the leads 55 of the respective switching elements are soldered on the component surface 57 side of the printed circuit board 1. The lead 55 of each switching element is formed with a predetermined dimension so that the switching element can be inserted into the through hole 61 on the printed circuit board 1 from the solder surface 58 side after the switching element is attached to the case bottom surface 59.

以上のように、発熱部品であるスイッチング素子36〜53をケース底面59に取り付けるため、ケース自体が放熱部材となり、放熱板等を使用せずにスイッチング素子が発する熱を放熱することが可能となる。
さらに、放熱部材を使用しないことで部品の取り付け位置の制約が無くなり放熱部材が占有していた実装・空間スペースを用いて回路の機能やノイズ等の諸問題を考慮した自由なレイアウトや製品の小型化が可能となる。
As described above, since the switching elements 36 to 53, which are heat generating components, are attached to the case bottom surface 59, the case itself becomes a heat radiating member, and heat generated by the switching element can be radiated without using a heat radiating plate or the like. .
In addition, by not using heat radiating members, there are no restrictions on the mounting position of components, and the layout and space of the product that take into account various problems such as circuit functions and noise using the mounting and space space occupied by the heat radiating members are reduced. Can be realized.

なお、本実施例ではインバータ装置内のスイッチング素子を例にとり説明したが、本発明の適用範囲はこれに限定されるものではなく、発熱部品を有する電子機器装置一般に対しても実施することができるのは言うまでもない。   In this embodiment, the switching element in the inverter device has been described as an example. However, the scope of application of the present invention is not limited to this, and the present invention can be applied to general electronic device devices having heat-generating components. Needless to say.

本発明は、電子部品を実装したプリント基板に広く適用できる。   The present invention can be widely applied to printed circuit boards on which electronic components are mounted.

本発明を実施したプリント基板の上面図Top view of a printed circuit board embodying the present invention 図1のプリント基板の一部を拡大した上面図1 is an enlarged top view of a part of the printed circuit board of FIG. 図1のプリント基板を電子機器装置のケース内に収納した際の図2のA−A線断面図2 is a cross-sectional view taken along the line AA of FIG. 2 when the printed circuit board of FIG. 1 is stored in the case of the electronic device. 従来の電子部品の実装構造を適用したプリント基板の上面図Top view of a printed circuit board using a conventional electronic component mounting structure

符号の説明Explanation of symbols

1 プリント基板
2 電源回路部
3 制御回路部
4〜6 インバータ回路部
7〜13 リレー
14〜19 電解コンデンサ
20 ヒューズ
21 DC/DCコンバータ
22、23 電源コネクタ
24〜26 出力コネクタ
27〜35 スイッチング素子用取り付け穴
36〜53 スイッチング素子
54 取り付けネジ
55 スイッチング素子リード
56 タップ
57 部品面
58 半田面
59 ケース底面
60 ケース側面
61 スルーホール
62 半田
70 プリント基板
71〜73 スイッチング素子
74 放熱板
75 ハイブリッドIC
76 コンデンサ
77 ヒューズ
78 ラインフィルタ
79 コネクタ
80 整流器
81、82 コンデンサ
83〜85 抵抗
86〜88 コンデンサ
89〜92 ダイオード
93〜98 チョーク
DESCRIPTION OF SYMBOLS 1 Printed circuit board 2 Power supply circuit part 3 Control circuit part 4-6 Inverter circuit part 7-13 Relay 14-19 Electrolytic capacitor 20 Fuse 21 DC / DC converter 22, 23 Power supply connector 24-26 Output connector 27-35 Installation for switching elements Holes 36 to 53 Switching element 54 Mounting screw 55 Switching element lead 56 Tap 57 Component surface 58 Solder surface 59 Case bottom surface 60 Case side surface 61 Through hole 62 Solder 70 Printed circuit board 71 to 73 Switching element 74 Heat sink 75 Hybrid IC
76 Capacitor 77 Fuse 78 Line filter 79 Connector 80 Rectifier 81, 82 Capacitor 83-85 Resistor 86-88 Capacitor 89-92 Diode 93-98 Choke

Claims (2)

発熱部品とその他の電子部品を同一プリント基板上に実装した基板組をケース内に収納する電子部品の実装方法であって、
前記発熱部品のリードを前記プリント基板の所定のスルーホールの位置に合わせてフォーミングし、
前記ケースの底面に前記発熱部品の取り付け穴に適合したタップ穴を設け、前記発熱部品の取り付け穴を前記タップ穴に位置合わせして前記発熱部品を仮締めし、
その上から、前記タップ穴の直上に当たる部分に穴を開けた前記プリント基板をその半田面が前記ケースの底面を向くよう前記ケース内に収納し、
前記プリント基板の穴を介して前記発熱部品を前記ケースの底面に本締めして固定し、
前記発熱部品のリードを前記プリント基板の部品面にて半田付けすることを特徴とする電子部品の実装方法。
An electronic component mounting method for storing a board set in which a heat generating component and other electronic components are mounted on the same printed circuit board in a case,
Forming the lead of the heat generating component according to the position of a predetermined through hole of the printed circuit board,
Provide a tapped hole that fits the mounting hole of the heat generating component on the bottom surface of the case, align the mounting hole of the heat generating component with the tap hole, and temporarily tighten the heat generating component,
From above, the printed circuit board in which a hole is made in a portion that is directly above the tap hole is stored in the case so that the solder surface faces the bottom surface of the case,
The heat generating component is finally tightened and fixed to the bottom surface of the case through the hole of the printed board,
A method for mounting an electronic component, wherein the lead of the heat generating component is soldered on a component surface of the printed circuit board.
発熱部品とその他の電子部品を同一プリント基板上に実装した基板組をケース内に収納する電子機器装置において、
前記ケースの底面に前記発熱部品の取り付け穴に適合して設けられたタップ穴と、
前記ケース内に収納した際に前記タップ穴の直上に当たる部分に穴を開けられたプリント基板とを備え、
前記発熱部品のリードは、前記プリント基板の所定のスルーホールの位置に合わせてフォーミングされるとともに、前記発熱部品は、その取り付け穴を前記タップ穴に位置合わせして仮締めされ、
前記プリント基板は、仮締めされた前記発熱部品の上から、半田面が前記ケースの底面を向くよう前記ケース内に収納され、
前記発熱部品は、前記プリント基板の穴を介して前記ケースの底面に本締めして固定されるとともに、前記発熱部品のリードは、前記プリント基板の部品面にて半田付けされて構成されることを特徴とする電子機器装置。
In an electronic device device that houses a board set in which a heat generating component and other electronic components are mounted on the same printed circuit board,
A tapped hole provided on the bottom surface of the case in conformity with the mounting hole of the heat generating component;
A printed circuit board having a hole formed in a portion that directly hits the tap hole when stored in the case;
The lead of the heat generating component is formed in accordance with the position of a predetermined through hole of the printed circuit board, and the heat generating component is temporarily tightened with its mounting hole aligned with the tap hole,
The printed circuit board is stored in the case so that the solder surface faces the bottom surface of the case from above the heat-fitted component temporarily tightened,
The heat generating component is permanently fixed to the bottom surface of the case through a hole in the printed circuit board, and the lead of the heat generating component is soldered on the component surface of the printed circuit board. An electronic apparatus device characterized by the above.
JP2005003801A 2005-01-11 2005-01-11 Packaging method of electronic component and electronic apparatus Pending JP2006196517A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017022336A (en) * 2015-07-15 2017-01-26 富士電機株式会社 Heat radiation structure of heat generating element

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017022336A (en) * 2015-07-15 2017-01-26 富士電機株式会社 Heat radiation structure of heat generating element

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