JP2006196214A - Molding method of connector housing, and connector housing - Google Patents

Molding method of connector housing, and connector housing Download PDF

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JP2006196214A
JP2006196214A JP2005003909A JP2005003909A JP2006196214A JP 2006196214 A JP2006196214 A JP 2006196214A JP 2005003909 A JP2005003909 A JP 2005003909A JP 2005003909 A JP2005003909 A JP 2005003909A JP 2006196214 A JP2006196214 A JP 2006196214A
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core
connector housing
mold
locking lance
locking
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JP4383358B2 (en
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Kazuto Otaka
一人 大▲高▼
Takanobu Hirakawa
孝宜 平川
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Yazaki Corp
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Yazaki Corp
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  • Moulds For Moulding Plastics Or The Like (AREA)
  • Connector Housings Or Holding Contact Members (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To prevent enlargement of the resin parts by preventing damages or the like of a locking lance of resin parts in die extraction and highly maintaining a locking force of a locking lance. <P>SOLUTION: A core member 2 installed at one molding die is composed of a first core 3 and a second core 4 capable of relatively progressing and retreating along the first core, and a groove part 8 for molding the locking lance is integrally installed at the first core and the second core in a state that the first core and the second core are coordinated in parallel. A resin material is filled between a molding die 1 at one side and the other molding die 21, and the flexible locking lance 9 is formed by the groove part by using a connector housing molding die on which a slanted face 16 is formed at the end part of of the groove part 8a of the a second core 4 in a direction reversed to a mold drawing direction. Both molding dies are opened after solidification of the resin material, and by moving the second core 4 in the die extracting direction on one molding die side, the locking lance is made to be bent and demolded from the groove part 8, and the connector housing is made to be removed from the one molding die in that state. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、端子を係止するための係止ランスを無理抜きすることなく樹脂成形することのできるコネクタハウジングの成形方法及びコネクタハウジングに関するものである。   The present invention relates to a connector housing molding method and a connector housing that can be molded with resin without forcibly removing a locking lance for locking a terminal.

図12は、従来の樹脂部品の成形方法の一形態を示すものである(特許文献1参照)。   FIG. 12 shows one form of a conventional method for molding a resin part (see Patent Document 1).

この樹脂部品59は成形型51で成形され、成形型51は、下側の固定金型52と上側の可動金型(図示せず)と、固定金型52に進退自在に設けられた可動コア53と突き出しピン54とで構成されている。可動コア53の左右において固定金型52に係止ランス形成用の凹部55が設けられ、可動コア53に係止ランス56の突起57を形成するための凹部58が設けられている。   The resin component 59 is molded by a molding die 51. The molding die 51 includes a lower fixed mold 52, an upper movable mold (not shown), and a movable core provided in the fixed mold 52 so as to be movable back and forth. 53 and a projecting pin 54. On the left and right sides of the movable core 53, the fixed mold 52 is provided with a recess 55 for forming a locking lance, and the movable core 53 is provided with a recess 58 for forming a projection 57 of the locking lance 56.

固定金型52と可動金型との間に樹脂材を射出し、図12のように可動金型を上昇させると共に、突き出しピン54と一体に可動コア53を上昇させることで、ハウジング59が固定金型52から抜き出され、図12の状態からさらに突き出しピン54を上昇させることで、係止ランス56が外向きに撓みつつ、係止ランス56の突起57が可動コア53の凹部58から抜き出される(無理抜きされる)。   A resin material is injected between the fixed mold 52 and the movable mold, the movable mold is raised as shown in FIG. 12, and the movable core 53 is raised integrally with the protruding pin 54, so that the housing 59 is fixed. When the protruding pin 54 is further lifted from the state shown in FIG. 12 by being extracted from the mold 52, the locking lance 56 is bent outward, and the protrusion 57 of the locking lance 56 is extracted from the recess 58 of the movable core 53. It is put out (it is forcibly removed).

図13は、成形型で成形される樹脂部品としてのコネクタハウジングの一形態を示すものである(特許文献2参照)。   FIG. 13 shows one form of a connector housing as a resin part molded by a mold (see Patent Document 2).

このコネクタハウジング61は、上下二段に端子収容室63を有し、各端子収容室63の上壁に可撓性の係止ランス62を一体に形成したものであり、係止ランス62は前端にやや傾斜した係止面62aを有し、係止面62aの前方に対向してコネクタ嵌合面側の壁部(前壁)65に型抜き孔64が設けられ、型抜き孔64の下側に相手端子挿入孔67が連続して設けられている。   The connector housing 61 has terminal receiving chambers 63 in two upper and lower stages, and a flexible locking lance 62 is integrally formed on the upper wall of each terminal receiving chamber 63. The locking lance 62 has a front end. There is a slightly inclined locking surface 62a, and a die cutting hole 64 is provided in a wall portion (front wall) 65 on the connector fitting surface side facing the front of the locking surface 62a. The mating terminal insertion hole 67 is continuously provided on the side.

端子収容室63には後部開口から電線付きの雌端子66が挿入され、係止ランス62で雌端子66の前端上側の突部68が係止される。突部68は矩形筒状の電気接触部69に設けられ、電気接触部69は内側に弾性接触片70を有している。このコネクタハウジング61は上下方向に進退自在なスペーサ71を有し、雌端子66はスペーサ71で二重係止される。各端子66とコネクタハウジング61とでコネクタが構成される。
特開2003−39508号公報(第3頁、図4) 特開2004−39498号公報(図11)
A female terminal 66 with an electric wire is inserted into the terminal accommodating chamber 63 from the rear opening, and a protrusion 68 on the upper front end of the female terminal 66 is locked by a locking lance 62. The protrusion 68 is provided on a rectangular cylindrical electric contact portion 69, and the electric contact portion 69 has an elastic contact piece 70 on the inner side. The connector housing 61 has a spacer 71 that can be moved back and forth in the vertical direction, and the female terminal 66 is double-locked by the spacer 71. Each terminal 66 and the connector housing 61 constitute a connector.
JP 2003-39508 A (page 3, FIG. 4) Japanese Patent Laying-Open No. 2004-39498 (FIG. 11)

しかしながら、上記図12の樹脂部品の成形方法にあっては、可撓性の係止ランス56を無理抜きする関係で、係止ランス56の変形(それに伴う係止力の低下)や破損を生じやすくなり、係止ランス56の変形や破損を防止するためには、係止ランス56の突起57の後端(アンダカット部である係止面)57aに型抜き方向の傾斜面を形成しなければならず、傾斜面57aで部品(図示せず)を係止するために、係止力(保持力)が低下するという問題があった。   However, in the molding method of the resin part shown in FIG. 12 above, the locking lance 56 is deformed (the locking force is reduced accordingly) or broken because the flexible locking lance 56 is forcibly removed. In order to prevent deformation and breakage of the locking lance 56, it is necessary to form an inclined surface in the mold release direction on the rear end (the locking surface which is the undercut portion) 57a of the locking lance 56. In other words, there is a problem that the locking force (holding force) decreases because the component (not shown) is locked by the inclined surface 57a.

また、図13に示すコネクタハウジング(樹脂部品)61とその成形方法にあっては、係止ランス62の先端側の係止面62aに対する型抜き孔(開口)64をコネクタハウジング61のコネクタ嵌合面側の壁部(前壁)65に形成する関係で、例えば型抜き孔64に相手側の雄端子や係止解除用の治具棒等が侵入して端子66の係止を不意に解除したり、係止ランス62を破損させてしまうという懸念や、ハウジング前壁65において相手端子挿入孔67と型抜き孔64とが連通して、前壁65の強度が低下すると言った懸念があった。   Further, in the connector housing (resin component) 61 and its molding method shown in FIG. 13, the die fitting hole (opening) 64 with respect to the locking surface 62 a on the distal end side of the locking lance 62 is connected to the connector of the connector housing 61. Because of the relationship formed on the wall (front wall) 65 on the surface side, for example, the mating male terminal or the unlocking jig bar or the like enters the die punching hole 64, and the terminal 66 is unlocked unexpectedly. There is a concern that the locking lance 62 may be damaged, or that the mating terminal insertion hole 67 and the mold release hole 64 communicate with each other in the housing front wall 65 and the strength of the front wall 65 decreases. It was.

また、図13以外の他のコネクタハウジング(図示せず)において、係止ランスの先端の係止面を成形するのに例えばハウジング前壁の相手端子挿入孔を型抜き孔として使用する場合は、係止ランスの幅横を大きくして係止力を増加させようとすると、相手端子挿入孔の周囲の相手端子拾いテーパ面(図13の符号67a)の幅を含めたコネクタハウジングの横幅が大きくなってしまい、それを防ぐには、相手端子拾いテーパ面(67a)を小さくしなければならず、相手雄端子の挿入性が悪化するという問題を生じてしまう。   Further, in a connector housing other than FIG. 13 (not shown), for example, when using the mating terminal insertion hole on the front wall of the housing as a die-cutting hole to form the locking surface at the tip of the locking lance, When trying to increase the locking force by increasing the width of the locking lance, the width of the connector housing including the width of the mating terminal pick-up taper surface (reference numeral 67a in FIG. 13) around the mating terminal insertion hole becomes large. In order to prevent this, the mating terminal pick-up taper surface (67a) has to be made small, resulting in a problem that the mating male terminal insertion property deteriorates.

本発明は、上記した各点に鑑み、型抜き時にコネクタハウジングの係止ランスを破損させたり、コネクタハウジングの使用時に係止ランスを不用意に破損や係止解除させる心配がなく、また、係止ランスの係止力を高く維持することができ、しかもコネクタハウジングの肥大化を防止することのできるコネクタハウジングの成形方法及びコネクタハウジングを提供することを目的とする。   In view of the above points, the present invention eliminates the risk of damaging the locking lance of the connector housing at the time of die-cutting or inadvertently damaging or releasing the locking lance when using the connector housing. It is an object of the present invention to provide a connector housing molding method and a connector housing that can maintain a high locking force of a locking lance and can prevent the connector housing from being enlarged.

上記目的を達成するために、本発明の請求項1に係るコネクタハウジングの成形方法は、コネクタハウジングを成形する一方の成形型と他方の成形型と、該一方の成形型に設けられたコア部材とを備え、該コア部材が、第一コアと、該第一コアに沿って相対的に進退可能な第二コアとで成り、該第一コアと該第二コアとが並列に整合した状態で、該第一コアと該第二コアとに係止ランス成形用の溝部が一体的に設けられ、該第二コアの溝部の型抜き反対方向の端部に傾斜面が形成されたコネクタハウジング成形型を用いて、前記一方の成形型と他方の成形型との間に樹脂材を充填し、前記溝部で可撓性の係止ランスを成形し、該樹脂材の固化後に両成形型を開き、該一方の成形型側で前記第二コアを型抜き方向に移動させることで、該係止ランスを撓ませて該溝部から離型させ、その状態でコネクタハウジングを該一方の成形型から離脱させることを特徴とする。   In order to achieve the above object, a method for molding a connector housing according to claim 1 of the present invention comprises: one molding die for molding the connector housing; the other molding die; and a core member provided on the one molding die. And the core member is composed of a first core and a second core relatively movable along the first core, and the first core and the second core are aligned in parallel. A connector housing in which the first core and the second core are integrally provided with a groove portion for forming a locking lance, and an inclined surface is formed at the end of the groove portion of the second core in the direction opposite to the mold release. Using a molding die, a resin material is filled between the one molding die and the other molding die, a flexible locking lance is molded in the groove, and both molding dies are fixed after the resin material is solidified. Opening and moving the second core in the mold release direction on the one mold side, Scan deflecting was released from the groove portion, the connector housing in this state, characterized in that disengaging from one of the mold said.

上記構成により、コネクタハウジングの係止ランスが第二コアの傾斜面に沿ってスムーズに押し上げられつつ撓み、係止ランスが撓んだ状態でコネクタハウジングが成形型から離脱されるから、係止ランスの無理抜きがなくなり、係止ランスの傷みや過度の変形が防止される。また、係止ランスの係止面がコネクタハウジングのコネクタ嵌合面側の壁部の型抜き孔を必要とすることなくスムーズ且つ確実に成形される。   With the above configuration, the locking lance of the connector housing is bent while being smoothly pushed up along the inclined surface of the second core, and the connector housing is detached from the mold while the locking lance is bent. This eliminates excessive pulling and prevents damage and excessive deformation of the locking lance. Further, the locking surface of the locking lance can be formed smoothly and reliably without the need for a punching hole in the wall portion on the connector fitting surface side of the connector housing.

請求項2に係るコネクタハウジングの成形方法は、請求項1記載のコネクタハウジングの成形方法において、前記両成形型を閉じた状態で、前記溝部に沿って前記他方の成形型の突板部を位置させ、該溝部と該突板部との間で前記係止ランスを成形することを特徴とする。   A method for forming a connector housing according to claim 2 is the method for forming a connector housing according to claim 1, wherein the protruding plate portion of the other forming die is positioned along the groove portion in a state where both the forming dies are closed. The locking lance is formed between the groove and the protruding plate.

上記構成により、溝部がその基部側を除いて突板部で塞がれて、溝部の底面と突板部との間で係止ランスが成形される。両成形型を開いた際に突板部が抜き出され、係止ランスに対する撓み空間と係止解除用の治具棒挿入孔が同軸に連通して成形される。   With the above configuration, the groove portion is closed by the protruding plate portion except for the base side, and a locking lance is formed between the bottom surface of the groove portion and the protruding plate portion. When both molds are opened, the projecting plate portion is extracted, and the bending space for the locking lance and the jig rod insertion hole for unlocking are formed coaxially.

請求項3に係るコネクタハウジングの成形方法は、請求項1又は2記載のコネクタハウジングの成形方法において、前記両成形型を閉じた状態で、前記コア部材の先端に前記他方の成形型の突部を当接させ、該突部とその基端側のテーパ面で相手端子挿入孔と相手端子拾い面を成形することを特徴とする。   The method for molding a connector housing according to claim 3 is the method for molding a connector housing according to claim 1 or 2, wherein the projection of the other molding die is formed at the tip of the core member in a state in which both the molding dies are closed. And a mating terminal insertion hole and a mating terminal pick-up surface are formed by the projecting portion and a taper surface on the base end side thereof.

上記構成により、他方の成形型の突部がコア部材の先端に当接した状態で樹脂成形が行われ、突部によってコネクタハウジングの相手端子挿入孔と相手端子拾いテーパ面が成形される。このように、相手端子挿入孔の成形は係止ランスの成形とは別に行われるから、係止ランスの幅を広く成形しても、相手端子挿入孔の幅や相手端子拾い面の幅は係止ランスの幅とは無関係に適宜寸法に設定することができる。   With the above configuration, resin molding is performed in a state where the protrusion of the other mold is in contact with the tip of the core member, and the mating terminal insertion hole of the connector housing and the mating terminal pickup taper surface are molded by the protrusion. Thus, since the mating terminal insertion hole is formed separately from the locking lance, the width of the mating terminal insertion hole and the mating terminal pick-up surface are not affected even if the locking lance is wide. The dimensions can be appropriately set regardless of the width of the stop lance.

請求項4に係るコネクタハウジングの成形方法は、請求項1〜3の何れかに記載のコネクタハウジングの成形方法において、前記第一コアの溝部の前記型抜き反対方向の端部に垂直面を形成し、該垂直面で前記係止ランスの係止面を成形することを特徴とする。   The method for molding a connector housing according to claim 4 is the method for molding a connector housing according to any one of claims 1 to 3, wherein a vertical surface is formed at an end of the groove portion of the first core in the direction opposite to the die removal. The locking surface of the locking lance is formed by the vertical surface.

上記構成により、第一コアの溝端の垂直面で係止ランスの先端に垂直な係止面が成形され、係止ランスの係止面で端子に対する高い係止力が発揮される。   With the above configuration, a locking surface perpendicular to the tip of the locking lance is formed on the vertical surface of the groove end of the first core, and a high locking force for the terminal is exhibited on the locking surface of the locking lance.

請求項5に係るコネクタハウジングの成形方法は、請求項1〜4の何れかに記載のコネクタハウジングの成形方法において、前記第二コアを一対の前記第一コアで挟んでスライド自在に配置したことを特徴とする。   The method for forming a connector housing according to claim 5 is the method for forming a connector housing according to any one of claims 1 to 4, wherein the second core is slidably disposed between the pair of first cores. It is characterized by.

上記構成により、係止ランスの幅方向中央に傾斜面が成形され、係止ランスの幅方向両側に係止面が成形される。係止ランスの中央の傾斜面は、例えば係止解除用の治具棒を進入係合させるランス撓ませ用の凹部面として作用する。   With the above configuration, the inclined surface is formed at the center in the width direction of the locking lance, and the locking surfaces are formed on both sides in the width direction of the locking lance. The inclined surface at the center of the locking lance acts as a concave surface for bending the lance that engages and engages a jig bar for unlocking, for example.

請求項6に係るコネクタハウジングは、請求項1〜5の何れかに記載のコネクタハウジングの成形方法で成形され、前記係止ランスの前記係止面に対向してコネクタ嵌合面側の壁部を有することを特徴とする。   A connector housing according to a sixth aspect is formed by the method for forming a connector housing according to any one of the first to fifth aspects, wherein the wall portion on the connector fitting surface side faces the locking surface of the locking lance. It is characterized by having.

上記構成により、係止ランスの係止面に対向してコネクタハウジングのコネクタ嵌合面側の壁部に型抜き孔が位置せず、型抜き孔に起因する悪影響が回避される。   With the above configuration, the mold release hole is not located in the wall portion of the connector housing on the side of the connector fitting surface facing the engagement surface of the engagement lance, and adverse effects due to the mold release hole are avoided.

請求項1記載の発明によれば、係止ランスの無理抜きがなくなるから、係止ランスの破損や過大な変形による係止力の低下等が防止され、コネクタハウジングの係止ランスの端子係止力が高く維持され、端子に対する係止の信頼性が向上する。   According to the first aspect of the present invention, since the locking lance is not forcibly removed, it is possible to prevent the locking lance from being damaged or the locking force from being lowered due to excessive deformation, and the terminal locking of the locking lance of the connector housing is prevented. The force is maintained high, and the reliability of locking to the terminal is improved.

請求項2記載の発明によれば、突板部で溝部を塞いで、溝部内に係止ランスを確実に形成することができる。また、突板部で係止ランス撓み空間と係止解除用の治具棒挿入孔を同時に成形することができる。   According to the second aspect of the present invention, the locking lance can be reliably formed in the groove portion by closing the groove portion with the protruding plate portion. Further, the locking lance deflection space and the locking rod insertion hole for releasing the locking can be simultaneously formed by the protruding plate portion.

請求項3記載の発明によれば、相手端子挿入孔の成形を係止ランスの成形とは別に行うことで、係止ランスの幅を広く成形しても、相手端子挿入孔の幅や相手端子拾い面の幅を係止ランスの幅とは無関係に適宜寸法に設定することができ、これにより、従来の相手端子拾い面が狭くなったり、コネクタハウジングの幅が肥大化したりする問題が解消され、適切な相手端子拾い面を持ったコンパクトなコネクタハウジングを得ることができる。   According to the third aspect of the invention, the mating terminal insertion hole is formed separately from the molding of the locking lance, so that the width of the mating terminal insertion hole and the mating terminal can be increased even if the locking lance is wide. The width of the pick-up surface can be set to an appropriate size regardless of the width of the locking lance, which eliminates the problem of narrowing the conventional mating terminal pick-up surface and enlarging the connector housing width. A compact connector housing having an appropriate mating terminal pick-up surface can be obtained.

請求項4記載の発明によれば、係止ランスの垂直な係止面で端子を確実に係止することができ、係止の信頼性が一層向上する。   According to the fourth aspect of the present invention, the terminal can be reliably locked by the vertical locking surface of the locking lance, and the locking reliability is further improved.

請求項5記載の発明によれば、係止ランスの両側の係止面で高い係止力を発揮させることができ、また、中央の傾斜面で係止ランスによる端子の係止を解除させることができる。   According to the fifth aspect of the invention, a high locking force can be exerted on the locking surfaces on both sides of the locking lance, and the locking of the terminal by the locking lance can be released on the central inclined surface. Can do.

請求項6記載の発明によれば、従来のような係止ランスの係止面を成形するための型抜き孔が不要となるから、型抜き孔から不用意に治具棒や相手端子等を挿入して係止ランスを破損させたり、端子の係止を不用意に解除させたりする心配がなくなり、端子係止の信頼性が向上する。また、型抜き孔に起因するコネクタ嵌合面側の壁部の強度低下が防止される。   According to the sixth aspect of the present invention, since there is no need for a punching hole for forming the locking surface of the locking lance as in the prior art, a jig bar, a mating terminal, etc. are inadvertently inserted from the punching hole. There is no need to worry about breaking the locking lance by inserting or inadvertently releasing the locking of the terminal, thereby improving the reliability of the terminal locking. Moreover, the strength reduction of the wall portion on the connector fitting surface side caused by the punching hole is prevented.

図1〜図10は、本発明に係るコネクタハウジングの成形方法の一実施形態を示すものである。この成形方法によって、図11に示すコネクタハウジング10が成形される。   1 to 10 show an embodiment of a method for forming a connector housing according to the present invention. By this molding method, the connector housing 10 shown in FIG. 11 is molded.

このコネクタハウジング10(図11)は、端子収容室11に臨む可撓性の係止ランス9を有し、係止ランス9は前端中央に係止解除用の傾斜状の凹部24を有し、ハウジング前壁38の相手端子挿入孔34の上側に横幅方向の隔壁42を介して係止解除用の治具棒挿入孔33を有している。係止ランス9の先端の係止面9aは前方の隔壁42の後面42aに対向している。   This connector housing 10 (FIG. 11) has a flexible locking lance 9 facing the terminal accommodating chamber 11, and the locking lance 9 has an inclined recess 24 for unlocking at the center of the front end. On the upper side of the mating terminal insertion hole 34 of the housing front wall 38, there is a jig bar insertion hole 33 for unlocking via a partition wall 42 in the width direction. The locking surface 9 a at the tip of the locking lance 9 faces the rear surface 42 a of the front partition wall 42.

端子収容室11には後部開口39から電線付きの雌端子(図示せず)が挿入され、雌端子の箱状等の電気接触部の後端が係止ランス9の前端の係止面9aで当接係止される。コネクタハウジング10と端子とでコネクタが構成される。   A female terminal (not shown) with an electric wire is inserted into the terminal accommodating chamber 11 from the rear opening 39, and the rear end of the electrical contact portion such as a box shape of the female terminal is a locking surface 9 a at the front end of the locking lance 9. Abutted and locked. The connector housing 10 and the terminals constitute a connector.

図11のコネクタハウジング10を成形する方法として、図1〜図2の如く、コネクタハウジング10(図12)の内側部分である端子収容室11や係止ランス9を形成する一方の成形型1(図4)のコア部材2を用いる。   As a method of molding the connector housing 10 of FIG. 11, as shown in FIGS. 1 to 2, one molding die 1 (forming a terminal housing chamber 11 or a locking lance 9 which is an inner portion of the connector housing 10 (FIG. 12)). The core member 2 of FIG. 4) is used.

図1において、コア部材2は、左右一対の対称な固定コア(第一コア)3と、一対の固定コア3の中間に挟まれて位置し、固定コア3に対して後退可能な可動コア(第二コア)4とで構成されている。各コア3,4は、図1で水平に突出した板状の突出部(符号3,4で代用)と、突出部3,4の基端に直交して垂直方向に幅広の基部5,6とで構成されている。各突出部3,4が幅方向に接合して矩形棒状の一本の突出部7を構成している。固定コア3の基部5は一方の成形型1(図4)に固定され、可動コア4の基部6は成形型1とは独立して進退可能である。   In FIG. 1, a core member 2 is positioned between a pair of left and right symmetrical fixed cores (first cores) 3 and a pair of fixed cores 3, and a movable core (retractable with respect to the fixed core 3). (Second core) 4. Each of the cores 3 and 4 has a plate-like projecting portion (represented by reference numerals 3 and 4) projecting horizontally in FIG. It consists of and. Each protrusion part 3 and 4 joins in the width direction, and comprises the one protrusion part 7 of rectangular-bar shape. The base 5 of the fixed core 3 is fixed to one mold 1 (FIG. 4), and the base 6 of the movable core 4 can be advanced and retracted independently of the mold 1.

コア部材2の突出部7の長手方向中間部において水平な上壁面に係止ランス形成用の溝部8が形成されている。固定コア3の溝部8は、係止ランス9(図12)の先端(前端)の係止面9aを形成する前端の垂直面12と、垂直面12に直交して続く短い水平面13と、水平面13から後方に立ち上げられた緩やかな傾斜面14と、前端の垂直面12に直交して水平面13と傾斜面14との両側に立ち上げられた側端の垂直面15とを有している。   A groove portion 8 for forming a locking lance is formed on the horizontal upper wall surface in the longitudinal intermediate portion of the protruding portion 7 of the core member 2. The groove 8 of the fixed core 3 includes a vertical surface 12 at the front end that forms a locking surface 9a at the tip (front end) of the locking lance 9 (FIG. 12), a short horizontal surface 13 that continues perpendicular to the vertical surface 12, and a horizontal surface. 13 has a gently inclined surface 14 raised rearward from 13 and a side edge vertical surface 15 raised on both sides of the horizontal surface 13 and the inclined surface 14 perpendicular to the front vertical surface 12. .

溝部8の前端面12の中央には可動コア4の傾斜面16(図2)が位置している。傾斜面16は本例で45゜程度のもので、可動コア4の上端面から後方に向けて斜め下向きに形成されている。傾斜面16は可動コア4の短い水平面17に交差し、水平面17は後方に立ち上げられた緩やかな傾斜面18に続いている。可動コア4の水平面17は固定コア3の水平面13に同一面に続き、可動コア4の後半の傾斜面18は固定コア3の傾斜面14に同一面で続いている。固定コア3の溝部前端面12が垂直面であるのに対して、可動コア4の溝部前端面16は傾斜面となっている。   An inclined surface 16 (FIG. 2) of the movable core 4 is located at the center of the front end surface 12 of the groove 8. The inclined surface 16 is about 45 ° in this example, and is formed obliquely downward from the upper end surface of the movable core 4 toward the rear. The inclined surface 16 intersects a short horizontal surface 17 of the movable core 4, and the horizontal surface 17 continues to a gentle inclined surface 18 raised rearward. The horizontal surface 17 of the movable core 4 continues on the same plane as the horizontal plane 13 of the fixed core 3, and the inclined surface 18 in the latter half of the movable core 4 continues on the same surface as the inclined surface 14 of the fixed core 3. Whereas the groove front end surface 12 of the fixed core 3 is a vertical surface, the groove front end surface 16 of the movable core 4 is an inclined surface.

図2の如く、可動コア4は左右の固定コア3の間で両固定コア3の垂直な内面19に沿って後方にスライドし、可動コア4の溝部前端の傾斜面16と、傾斜面16の前側に続く突出部分20とが固定コア3の溝部8内に位置する。突出部分20は可動コア4の溝部8aによって形成されたものであり、突出部分20の上端面は可動コア4の後半の上端面や固定コア3の上端面と同一面に位置する。可動コア4が後退することで、一対の固定コア3の前端側の間に隙間(符号19で代用)が生じる。   As shown in FIG. 2, the movable core 4 slides backward between the left and right fixed cores 3 along the vertical inner surface 19 of both the fixed cores 3, and the inclined surface 16 at the front end of the groove portion of the movable core 4 The protruding portion 20 that continues to the front side is located in the groove portion 8 of the fixed core 3. The protruding portion 20 is formed by the groove 8 a of the movable core 4, and the upper end surface of the protruding portion 20 is located on the same plane as the upper end surface of the latter half of the movable core 4 and the upper end surface of the fixed core 3. As the movable core 4 moves backward, a gap (represented by reference numeral 19) is generated between the front ends of the pair of fixed cores 3.

なお、コア部材2の「上下前後左右」や「垂直、水平」の方向性はあくまでも説明の便宜上のものであり、例えばコア部材2を水平ではなく垂直に配置すれば、「前後」は「上下」となり、「上下」は「左右」となる。   In addition, the direction of “up / down / front / left / right” and “vertical / horizontal” of the core member 2 is merely for convenience of explanation. For example, if the core member 2 is arranged vertically instead of horizontally, And “up and down” becomes “left and right”.

図3〜図10は、本発明に係る成形型41を用いたコネクタハウジング(樹脂部品)の成形方法の一実施形態を示すものである。図3,図5,図7,図9は要部縦断面図で、図4,図6,図8,図10は全体横断面図である。工程順に言えば、図3と図4は対応し、図5と図6は対応し、図7と図8は対応し、図9と図10は対応している。   3 to 10 show an embodiment of a method for molding a connector housing (resin component) using the molding die 41 according to the present invention. 3, 5, 7, and 9 are vertical cross-sectional views of the main part, and FIGS. 4, 6, 8, and 10 are overall cross-sectional views. Sequentially, FIG. 3 and FIG. 4 correspond, FIG. 5 and FIG. 6 correspond, FIG. 7 and FIG. 8 correspond, and FIG. 9 and FIG.

図3,図4は、成形型41を閉じて樹脂材を充填した状態を示している。   3 and 4 show a state in which the mold 41 is closed and the resin material is filled.

図3の如く、一方の成形型1(図4)のコア部材2の前端面は他方の成形型21の突部22の前端面に当接し、コア部材2の前部上端面は他方の成形型21の水平な突板部23の下面に接触し、突板部23の下面とコア部材2の溝部8との間に係止ランス9が樹脂成形され、コア部材2や突板部23の外側にコネクタハウジング10の壁部が樹脂成形されている。係止ランス9には前端の幅方向中央に可動コア4の傾斜面16によって傾斜面24が形成されている。可動コア4の水平面17(図1)と後半の傾斜面18によって係止ランス9の水平部9bと傾斜部9cが形成されている。   As shown in FIG. 3, the front end surface of the core member 2 of one mold 1 (FIG. 4) abuts the front end surface of the protrusion 22 of the other mold 21, and the front upper end surface of the core member 2 is the other mold. The locking lance 9 contacts the lower surface of the horizontal protruding plate portion 23 of the mold 21 and is molded between the lower surface of the protruding plate portion 23 and the groove portion 8 of the core member 2, and a connector is formed outside the core member 2 and the protruding plate portion 23. The wall part of the housing 10 is resin-molded. An inclined surface 24 is formed on the locking lance 9 by the inclined surface 16 of the movable core 4 at the center in the width direction of the front end. The horizontal portion 9b and the inclined portion 9c of the locking lance 9 are formed by the horizontal surface 17 (FIG. 1) of the movable core 4 and the inclined surface 18 of the latter half.

図4の如く、一方の成形型1と他方の成形型21との間でコネクタハウジング10が樹脂成形される。一方の成形型1はコネクタハウジング10の後半部を成形する凹部25を有し、他方の成形型21はコネクタハウジング10の前半部を成形する凹部26を有している。一方の成形型1は可動金型として作用し、他方の成形型21は固定金型として作用する。一方の成形型1を固定とし、他方の成形型21を可動とすることも可能である。   As shown in FIG. 4, the connector housing 10 is resin-molded between one mold 1 and the other mold 21. One mold 1 has a recess 25 that molds the rear half of the connector housing 10, and the other mold 21 has a recess 26 that molds the front half of the connector housing 10. One mold 1 functions as a movable mold, and the other mold 21 functions as a fixed mold. One mold 1 can be fixed and the other mold 21 can be movable.

一方の成形型1の中央の矩形状の孔部にコア部材2が挿通され、可動コア4のみが進退自在となっている。可動コアの基部6は後方の筒状のスライド部35に一体に続き、スライド部35は中心のシャフト36に沿ってアクチュエータ(図示せず)で進退駆動される。シャフト36は垂直な可動板28に続き、可動板28は後方の基台27内のシャフト延長部37に続き、可動板には少なくとも左右一対の突き出しピン29が前向きに突設され、シャフト延長部37は可動板28及び突き出しピン29と一体にアクチュエータ(図示せず)で進退駆動される。   The core member 2 is inserted through a rectangular hole at the center of one mold 1 so that only the movable core 4 can be moved forward and backward. The base 6 of the movable core is integrated with a rear cylindrical slide portion 35, and the slide portion 35 is driven forward and backward by an actuator (not shown) along a central shaft 36. The shaft 36 continues to the vertical movable plate 28, the movable plate 28 continues to the shaft extension 37 in the rear base 27, and at least a pair of left and right protrusion pins 29 protrudes forward from the movable plate, and the shaft extension 37 is driven forward and backward by an actuator (not shown) integrally with the movable plate 28 and the protruding pin 29.

図4では、突き出しピン29の先端がコネクタハウジング10の後端に接している。他方の成形型21には、後方の基台30から樹脂注入(射出成形)用のゲート31が設けられ、ゲート31は成形型21の凹部26に開口している。   In FIG. 4, the tip of the protruding pin 29 is in contact with the rear end of the connector housing 10. The other mold 21 is provided with a gate 31 for resin injection (injection molding) from the rear base 30, and the gate 31 opens into the recess 26 of the mold 21.

図5,図6は樹脂材を固化させて成形型を開いた状態を示している。   5 and 6 show a state where the resin material is solidified and the mold is opened.

図5の如く、一方の成形型1がコア部材2やコネクタハウジング10と一体的に後退し、一方の成形型1から他方の成形型21の突板部23が抜き出されることで、係止ランス9の撓み空間32と係止解除用の治具棒挿入孔33が同軸上に連通して形成される。係止ランス9はコア部材2の溝部8内に入ったままである。   As shown in FIG. 5, one molding die 1 is retracted integrally with the core member 2 and the connector housing 10, and the protruding plate portion 23 of the other molding die 21 is extracted from the one molding die 1, so that a locking lance is obtained. Nine bending spaces 32 and an unlocking jig rod insertion hole 33 are formed coaxially communicating with each other. The locking lance 9 remains in the groove 8 of the core member 2.

突板部23の前半下面は係止ランス9の後半の傾斜部9cに対応した傾斜面23aとなっており、係止ランス9の後半の傾斜部9cの基端側は溝部8から上方に露出している。突板部23の前半の左右両側には一方の成形型1の内壁(図示せず)が位置して、係止ランス9の傾斜部9cの基部側の側面を形成する。成形型1の内壁(図示せず)を用いずに溝部8のみで係止ランス9を全長に渡って形成することも可能である。   The lower surface of the front half of the projecting plate portion 23 is an inclined surface 23 a corresponding to the inclined portion 9 c of the latter half of the locking lance 9, and the proximal end side of the inclined portion 9 c of the latter half of the locking lance 9 is exposed upward from the groove 8. ing. Inner walls (not shown) of one mold 1 are located on the left and right sides of the front half of the projecting plate portion 23 to form the side surface of the inclined portion 9c of the locking lance 9 on the base side. It is also possible to form the locking lance 9 over the entire length with only the groove 8 without using the inner wall (not shown) of the mold 1.

また、他方の成形型21の突部22が抜き出されることで、相手端子挿入孔34が形成され、突部22の基端側のテーパ面22aで挿入孔34の前端開口の周縁(上下左右)に相手端子案内用のテーパ面34aが形成される。   In addition, the protruding portion 22 of the other mold 21 is extracted to form a mating terminal insertion hole 34, and the peripheral edge (upper and lower left and right) of the front end opening of the insertion hole 34 with the tapered surface 22 a on the proximal end side of the protruding portion 22. ) Is formed with a tapered surface 34a for guiding the mating terminal.

図6の如く、一方の成形型1がコア部材2やコネクタハウジング10と共に後退し、コネクタハウジング10の前半部が他方の成形型21から抜き出されて露出する。その他の状態は図4と同様である。   As shown in FIG. 6, one mold 1 retreats together with the core member 2 and the connector housing 10, and the front half of the connector housing 10 is extracted from the other mold 21 and exposed. Other states are the same as in FIG.

図7,図8は、コア部材2の中央の可動コア4を後退移動させて係止ランス9を撓み空間32内に撓ませた状態を示している。   7 and 8 show a state in which the movable core 4 at the center of the core member 2 is moved backward to bend the locking lance 9 into the bending space 32.

図7の如く、左右の固定コア3をコネクタハウジング10内に残した状態で、中央の可動コア4が後退し、可動コア4の溝部8aに続く前側上部の突出部20が係止ランス9を押し上げて撓み変形させる。係止ランス9の下面は可動コア4や固定コア3の上端面とほぼ同一面に位置する。他方の成形型21の状態は図5と同様である。   As shown in FIG. 7, with the left and right fixed cores 3 left in the connector housing 10, the central movable core 4 retracts, and the front upper protrusion 20 following the groove 8 a of the movable core 4 holds the locking lance 9. Push up to bend and deform. The lower surface of the locking lance 9 is positioned substantially on the same plane as the upper end surfaces of the movable core 4 and the fixed core 3. The state of the other mold 21 is the same as in FIG.

図8の如く、中央の可動コア4が後退し、可動コア4の幅広の基部6に続くスライド部35の後端が可動板28の前端に当接して停止する。それ以外の状態は図6と同様である。   As shown in FIG. 8, the movable core 4 in the center moves backward, and the rear end of the slide portion 35 following the wide base 6 of the movable core 4 comes into contact with the front end of the movable plate 28 and stops. The other states are the same as in FIG.

図9,図10は、製品であるコネクタハウジング10を突き出しピン29で押し出した状態を示している。   9 and 10 show a state in which the connector housing 10 which is a product is pushed out by the protruding pin 29. FIG.

図9の如く、中央の可動コア4と両側の固定コア3とが図7の軸方向の位置ずれ寸法を保ったままの状態で、コア部材2に対してコネクタハウジング10が突き出しピン29(図10)で押し出されて前進し、固定コア3の前端3aが係止ランス9の基端よりも後方に位置し、これと同時に係止ランス9の撓みが解除され、端子収容室11内に弾性的に復帰する。係止ランス9の撓み空間32は係止解除用の治具棒挿入孔33に同軸に連通する。その他の状態は図7と同様である。   As shown in FIG. 9, the connector housing 10 protrudes from the core member 2 while the central movable core 4 and the fixed cores 3 on both sides maintain the axial displacement shown in FIG. 10), the front end 3a of the fixed core 3 is positioned rearward of the base end of the locking lance 9, and at the same time, the bending of the locking lance 9 is released and elastically enters the terminal accommodating chamber 11. Will return. The bending space 32 of the locking lance 9 communicates coaxially with the jig rod insertion hole 33 for releasing the locking. Other states are the same as in FIG.

図10の如く、一方の成形型1側の可動板28がシャフト延長部37の駆動で一対の突き出しピン29と一体に前進し、突き出しピン29の先端が一方の成形型1の凹部25内のコネクタハウジング10の後端を押圧して、凹部25から前方に押し出す。コネクタハウジング10は下側のパレット等で回収され、次の工程(例えば端子挿入工程等)に送られる。その他の状態は図8と同様である。   As shown in FIG. 10, the movable plate 28 on one mold 1 side advances integrally with the pair of projecting pins 29 by driving the shaft extension 37, and the tips of the projecting pins 29 are in the recesses 25 of the one mold 1. The rear end of the connector housing 10 is pressed and pushed forward from the recess 25. The connector housing 10 is collected by a lower pallet or the like and sent to the next process (for example, a terminal insertion process). Other states are the same as in FIG.

上記実施形態のコネクタハウジングの成形方法によれば、図7,図9の如く、係止ランス9を撓ませた状態で固定コア3の型抜きを行うから、係止ランス9と固定コア3とが何ら干渉することがなく、スムーズな型抜きが行われ、係止ランス9の破損や大きな変形とそれに伴う係止力の低下が防止される。   According to the molding method of the connector housing of the above embodiment, as shown in FIG. 7 and FIG. 9, since the fixed core 3 is removed with the locking lance 9 bent, the locking lance 9 and the fixed core 3 Without any interference, smooth die cutting is performed, and the locking lance 9 is prevented from being damaged or greatly deformed, and the resulting decrease in locking force.

また、図3の工程で、係止ランス9の前端の係止面9aを垂直に形成することで、端子の係止力が高まり、しかも係止面9aを垂直に形成しても、図7の工程で係止ランス9を撓ませて固定コア3の溝部8から簡単且つスムーズに離型させることができ、係止面9aの傷付きや変形を確実に防止することができる。   Further, in the step of FIG. 3, the locking surface 9a at the front end of the locking lance 9 is formed vertically, so that the locking force of the terminal is increased, and even if the locking surface 9a is formed vertically, FIG. In this process, the locking lance 9 can be bent and released from the groove 8 of the fixed core 3 easily and smoothly, and the locking surface 9a can be reliably prevented from being damaged or deformed.

また、図5のように、係止ランス9をコア部材2の溝部8内で樹脂成形するから、従来のようにコネクタハウジングの相手端子挿入孔を他方の成形型の型抜き孔とする必要がなくなり、図11のコネクタハウジング10の如く、相手端子挿入孔34の大きさを自由に調整でき(小さくすることができ)、挿入孔34の周縁の端子拾いテーパ面34aを大きく形成することができると共に、端子拾いテーパ面34aの形成に伴うコネクタハウジング10の幅方向や高さ方向の肥大化を防止することができる。   Further, as shown in FIG. 5, since the locking lance 9 is resin-molded in the groove 8 of the core member 2, it is necessary to use the mating terminal insertion hole of the connector housing as a die-cutting hole of the other molding die as in the prior art. 11, the size of the mating terminal insertion hole 34 can be freely adjusted (can be reduced) as in the connector housing 10 of FIG. 11, and the terminal pick-up taper surface 34a on the periphery of the insertion hole 34 can be formed large. At the same time, it is possible to prevent the connector housing 10 from being enlarged in the width direction and height direction due to the formation of the terminal picking taper surface 34a.

なお、上記実施形態においては、係止ランス9の前端中央の傾斜面24を係止解除用としたが、必ずしも係止解除用とする必要はなく、単に可動コア4をスムーズに抜くための傾斜面24とすることも可能である。また、係止ランス9の係止面9aの角度は必ずしも垂直に限らず、傾斜面24と同方向に若干傾斜したものであってもよく、この場合も型抜きはスムーズに行われる。   In the above embodiment, the inclined surface 24 at the center of the front end of the locking lance 9 is used for releasing the locking, but it is not necessarily used for releasing the locking, and an inclination for simply removing the movable core 4 smoothly. It can also be a surface 24. Further, the angle of the locking surface 9a of the locking lance 9 is not necessarily vertical, but may be slightly inclined in the same direction as the inclined surface 24. In this case, the die cutting is performed smoothly.

また、上記実施形態においては、可動コア4を一対の固定コア3の間に配置したが、例えば一つの可動コア4と一つの固定コア3を並列に配置して、係止ランス9の前端の係止面9aと傾斜面24とを左右に並列に形成することも可能である。   Moreover, in the said embodiment, although the movable core 4 was arrange | positioned between a pair of fixed cores 3, for example, one movable core 4 and one fixed core 3 are arrange | positioned in parallel, and the front end of the latching lance 9 is arranged. It is also possible to form the locking surface 9a and the inclined surface 24 in parallel on the left and right.

また、上記実施形態においては、固化したコネクタハウジング10を突き出しピン29で押し出したが、突き出しピン29に代えて例えばエア圧によるエアブローやエアシリンダ等の押し出し手段を用いることも可能である。   Moreover, in the said embodiment, although the solidified connector housing 10 was extruded with the protrusion pin 29, it can replace with the protrusion pin 29, for example, can also use extrusion means, such as an air blow by an air pressure and an air cylinder.

また、例えば図7において、コネクタハウジング10の後端40を前端(コネクタ嵌合面側)とし、その前端をフロントホルダ(図示せず)で塞ぐようにし、コネクタハウジング10の相手端子挿入孔34を拡径して雌端子挿入孔とし、この雌端子挿入孔から端子収容室11に雌端子を挿入して係止ランス9の下向きの突起(図示せず)で雌端子を係止させるようにすることも可能である。この場合、係止ランス9の突起はランス先端の傾斜面24と同じ方向の傾斜面と反対方向の垂直な係止面を有し、この傾斜面が可動コア4の傾斜面16に沿って持ち上げられつつスムーズに離型される。   For example, in FIG. 7, the rear end 40 of the connector housing 10 is a front end (connector fitting surface side), and the front end is closed with a front holder (not shown), so that the mating terminal insertion hole 34 of the connector housing 10 is formed. The female terminal is inserted into the female terminal insertion hole 11 through the female terminal insertion hole, and the female terminal is locked by a downward projection (not shown) of the locking lance 9. It is also possible. In this case, the protrusion of the locking lance 9 has a vertical locking surface opposite to the inclined surface in the same direction as the inclined surface 24 at the tip of the lance, and this inclined surface is lifted along the inclined surface 16 of the movable core 4. It is released smoothly while being done.

また、上記実施形態においては、ワイヤハーネスの部品であるコネクタのハウジング10を樹脂成形したが、コネクタハウジング10は例えば電気接続箱(図示せず)に一体に形成されるものであってもよく、あるいは、コネクタハウジング以外に樹脂部品として例えばケース等のハウジングを形成し、その係止ランスで端子以外の部品を係止させるようにすることも可能である。   Moreover, in the said embodiment, although the housing 10 of the connector which is a component of a wire harness was resin-molded, the connector housing 10 may be integrally formed in an electrical connection box (not shown), for example, Alternatively, for example, a housing such as a case may be formed as a resin component in addition to the connector housing, and the components other than the terminals may be locked by the locking lance.

また、上記実施形態において、両成形型1,21への樹脂材の充填は、溶融した樹脂材を注入してもよく、あるいはペレット状の固形の樹脂材を両成形型に充填した後、成形型を加熱して樹脂材を溶融させてもよく、あるいは熱可塑性ではなく熱硬化性の樹脂材を用いて固化させてもよい。また、本発明は、コネクタハウジングの成形方法及びコネクタハウジングのみに限らず、コネクタハウジング成形型としても有効なものである。   Moreover, in the said embodiment, filling of the resin material to both the shaping | molding dies 1 and 21 may inject | pour the molten resin material, or after filling a pellet-shaped solid resin material into both shaping | molding dies, it shape | molds. The mold may be heated to melt the resin material, or may be solidified using a thermosetting resin material instead of thermoplastic. Further, the present invention is effective not only as a connector housing molding method and a connector housing but also as a connector housing molding die.

本発明に係るコネクタハウジングの成形方法で使用する成形型の要部を示す斜視図である。It is a perspective view which shows the principal part of the shaping | molding die used with the shaping | molding method of the connector housing which concerns on this invention. 同じく成形型の要部の動作を示す斜視図である。It is a perspective view which similarly shows operation | movement of the principal part of a shaping | molding die. 成形型を閉じて樹脂材を充填した状態を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the state which closed the shaping | molding die and was filled with the resin material. 成形型を閉じて樹脂材を充填した状態を示す全体横断面図である。It is a whole cross-sectional view which shows the state which closed the shaping | molding die and was filled with the resin material. 成形型を開いた状態を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the state which opened the shaping | molding die. 成形型を開いた状態を示す全体横断面図である。It is a whole cross-sectional view which shows the state which opened the shaping | molding die. 可動コアを後退させた状態を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the state which retracted the movable core. 可動コアを後退させた状態を示す全体横断面図である。It is a whole cross-sectional view which shows the state which retracted the movable core. コネクタハウジングを突き出しピンで押し出した状態を示す要部縦断面図である。It is a principal part longitudinal cross-sectional view which shows the state which extruded the connector housing with the protrusion pin. コネクタハウジングを突き出しピンで押し出した状態を示す全体横断面図である。It is a whole cross-sectional view which shows the state which extruded the connector housing with the protrusion pin. 本発明の成形方法で形成されたコネクタハウジングの一形態を示す斜視図である。It is a perspective view which shows one form of the connector housing formed with the shaping | molding method of this invention. 従来の樹脂部品の成形型の一形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one form of the shaping | molding die of the conventional resin component. 従来の他の成形型で形成されるコネクタハウジングの一形態を示す縦断面図である。It is a longitudinal cross-sectional view which shows one form of the connector housing formed with the other conventional shaping | molding die.

符号の説明Explanation of symbols

1 一方の成形型
2 コア部材
3 固定コア(第一コア)
4 可動コア(第二コア)
8,8a 溝部
9 係止ランス
9a 係止面
10 コネクタハウジング
12 垂直面
16 傾斜面
21 他方の成形型
22 突部
22a テーパ面
23 突板部
32 撓み空間
34 相手端子挿入孔
34a 相手端子拾い面
1 One mold 2 Core member 3 Fixed core (first core)
4 Movable core (second core)
8, 8a Groove portion 9 Locking lance 9a Locking surface 10 Connector housing 12 Vertical surface 16 Inclined surface 21 Other mold 22 Projection portion 22a Tapered surface 23 Projection plate portion 32 Deflection space 34 Partner terminal insertion hole 34a Counter terminal pickup surface

Claims (6)

コネクタハウジングを成形する一方の成形型と他方の成形型と、該一方の成形型に設けられたコア部材とを備え、該コア部材が、第一コアと、該第一コアに沿って相対的に進退可能な第二コアとで成り、該第一コアと該第二コアとが並列に整合した状態で、該第一コアと該第二コアとに係止ランス成形用の溝部が一体的に設けられ、該第二コアの溝部の型抜き反対方向の端部に傾斜面が形成されたコネクタハウジング成形型を用いて、
前記一方の成形型と他方の成形型との間に樹脂材を充填し、前記溝部で可撓性の係止ランスを成形し、該樹脂材の固化後に両成形型を開き、該一方の成形型側で前記第二コアを型抜き方向に移動させることで、該係止ランスを撓ませて該溝部から離型させ、その状態でコネクタハウジングを該一方の成形型から離脱させることを特徴とするコネクタハウジングの成形方法。
One mold for molding the connector housing, the other mold, and a core member provided on the one mold, the core member being relatively relative to the first core along the first core And a groove for forming a locking lance is integrally formed with the first core and the second core in a state where the first core and the second core are aligned in parallel. Using a connector housing mold in which an inclined surface is formed at the end of the groove portion of the second core in the opposite direction from the mold release,
A resin material is filled between the one mold and the other mold, a flexible locking lance is formed in the groove, and both molds are opened after the resin material is solidified. The second core is moved in the mold release direction on the mold side, so that the locking lance is bent and released from the groove, and the connector housing is detached from the one mold in that state. A method for forming a connector housing.
前記両成形型を閉じた状態で、前記溝部に沿って前記他方の成形型の突板部を位置させ、該溝部と該突板部との間で前記係止ランスを成形することを特徴とする請求項1記載のコネクタハウジングの成形方法。   The locking lance is formed between the groove portion and the protruding plate portion by positioning the protruding plate portion of the other forming die along the groove portion in a state where both the forming dies are closed. Item 10. A method for forming a connector housing according to Item 1. 前記両成形型を閉じた状態で、前記コア部材の先端に前記他方の成形型の突部を当接させ、該突部とその基端側のテーパ面で相手端子挿入孔と相手端子拾い面を成形することを特徴とする請求項1又は2記載のコネクタハウジングの成形方法。   With the two molds closed, the projection of the other mold is brought into contact with the tip of the core member, and the mating terminal insertion hole and mating terminal pick-up surface are formed by the projection and the taper surface on the base end side. 3. The method of forming a connector housing according to claim 1, wherein the connector housing is formed. 前記第一コアの溝部の前記型抜き反対方向の端部に垂直面を形成し、該垂直面で前記係止ランスの係止面を成形することを特徴とする請求項1〜3の何れかに記載のコネクタハウジングの成形方法。   4. A vertical surface is formed at an end of the groove portion of the first core in the direction opposite to the mold release, and the locking surface of the locking lance is formed by the vertical surface. A method for forming a connector housing according to claim 1. 前記第二コアを一対の前記第一コアで挟んでスライド自在に配置したことを特徴とする請求項1〜4の何れかに記載のコネクタハウジングの成形方法。   The method for forming a connector housing according to claim 1, wherein the second core is slidably disposed between the pair of first cores. 請求項1〜5の何れかに記載のコネクタハウジングの成形方法で成形され、前記係止ランスの前記係止面に対向してコネクタ嵌合面側の壁部を有することを特徴とするコネクタハウジング。   A connector housing formed by the method for forming a connector housing according to claim 1, wherein the connector housing has a wall portion on the connector fitting surface side facing the locking surface of the locking lance. .
JP2005003909A 2005-01-11 2005-01-11 Connector housing molding method and connector housing Expired - Fee Related JP4383358B2 (en)

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JP2007207760A (en) * 2006-02-02 2007-08-16 Harting Electric Gmbh & Co Kg Manufacturing method of locking device for electric contact in plug coupler and locking device
JP2010257697A (en) * 2009-04-23 2010-11-11 Yazaki Corp Molding die structure of housing, molding method for housing, and housing
CN101997258A (en) * 2009-08-10 2011-03-30 住友电装株式会社 Manufacture method and forming die of connector
JP2012022845A (en) * 2010-07-13 2012-02-02 Yazaki Corp Connector
KR101683102B1 (en) * 2015-12-31 2016-12-20 경일대학교산학협력단 Quick delivery mold for connector
DE102016203089A1 (en) * 2016-02-26 2017-08-31 Robert Bosch Gmbh Dismantling system for electrical plug connection

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007207760A (en) * 2006-02-02 2007-08-16 Harting Electric Gmbh & Co Kg Manufacturing method of locking device for electric contact in plug coupler and locking device
JP4546977B2 (en) * 2006-02-02 2010-09-22 ハルティング エレクトリック ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフト Method of manufacturing a locking device for electrical contact in a plug connector and locking device
JP2010257697A (en) * 2009-04-23 2010-11-11 Yazaki Corp Molding die structure of housing, molding method for housing, and housing
DE102010017942A1 (en) 2009-04-23 2010-12-30 Yazaki Corp. Casting structure for cast iron housings, housing casting and housing
US8430662B2 (en) 2009-04-23 2013-04-30 Yazaki Corporation Mold structure for molding housing, method for molding housing, and housing
US8872024B2 (en) 2009-04-23 2014-10-28 Yazaki Corporation Mold structure for molding housing, method for molding housing, and housing
US8932503B2 (en) 2009-04-23 2015-01-13 Yazaki Corporation Mold structure for molding housing, method for molding housing, and housing
CN101997258A (en) * 2009-08-10 2011-03-30 住友电装株式会社 Manufacture method and forming die of connector
JP2012022845A (en) * 2010-07-13 2012-02-02 Yazaki Corp Connector
KR101683102B1 (en) * 2015-12-31 2016-12-20 경일대학교산학협력단 Quick delivery mold for connector
DE102016203089A1 (en) * 2016-02-26 2017-08-31 Robert Bosch Gmbh Dismantling system for electrical plug connection
DE102016203089B4 (en) * 2016-02-26 2017-11-09 Robert Bosch Gmbh Dismantling system for electrical plug connection

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