JP2006188800A - Coated paper - Google Patents

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JP2006188800A
JP2006188800A JP2005002985A JP2005002985A JP2006188800A JP 2006188800 A JP2006188800 A JP 2006188800A JP 2005002985 A JP2005002985 A JP 2005002985A JP 2005002985 A JP2005002985 A JP 2005002985A JP 2006188800 A JP2006188800 A JP 2006188800A
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coating layer
coated paper
paper
parts
pigment
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JP4734926B2 (en
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Tomofumi Tokiyoshi
智文 時吉
Masayuki Yamamoto
真之 山本
Shigeru Nagashima
茂 長嶋
Ritsuo Mando
律雄 萬道
Hiroyuki Nemoto
浩幸 根本
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New Oji Paper Co Ltd
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Oji Paper Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coated paper having excellent air-permeability and waterproofness, hardly causing generation of blisters at offset rotary printing and printing by an electrophotography method, hardly causing the generation of wrinkle by rotary printing, and having excellent cracking resistance at folding. <P>SOLUTION: The coated paper has a paper base material in a sheet shape, and at least one coated layer formed on one surface thereof, and containing a pigment and an adhesive as essential components. The pigment is kaolin particles having 0.1-1.5 μm average particle diameter and satisfying formula (1): 5≤L/W≤50 (wherein, L represents the major axis of the kaolin particle; and W represents the minor axis of the kaoline particle). The adhesive contains at least one kind selected from (a) a copolymer with a single structure, having 10-60°C Tg and (b) a macromolecular compound with a core-shell structure, and the coated layer contains at least one kind selected from a zirconium-based compound, a polyamide resin and an amine resin. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、塗工紙に関し、特に透気性に優れ、印刷時のブリスターの発生を効果的に抑制することができ、かつ印刷仕上がりの良好な塗工紙に関するものである。   The present invention relates to a coated paper, and particularly to a coated paper that has excellent air permeability, can effectively suppress the generation of blisters during printing, and has a good print finish.

商用印刷に用いられる一形態であるオフセット輪転印刷(以下、「オフ輪印刷」とも称す。)は、印刷用紙が巻取りにて給紙され、用紙上にインキが転移された後、乾燥機でインキが乾燥され、再び巻き取られる。さらに折り機で折り状態となる。いずれの場合にも、乾燥機を出た用紙表面のインキが完全に乾いていないと、用紙表面や印刷機上に汚れを生じたりするために、極めて高温条件に設定された乾燥機が用いられるが、その際に用紙にブリスターと呼ばれる欠陥が生ずる場合がある。   Offset rotary printing (hereinafter also referred to as “off-wheel printing”), which is one form used for commercial printing, is performed by a dryer after printing paper is fed by winding and ink is transferred onto the paper. The ink is dried and taken up again. Further, it is folded by a folding machine. In either case, if the ink on the surface of the paper that has left the dryer is not completely dry, the surface of the paper or the printing machine may be stained, and a dryer set to extremely high temperature conditions is used. However, there is a case where a defect called blister occurs in the paper at that time.

このオフ輪印刷におけるブリスター(ペーパーブリスターと呼ばれる)は、用紙内の水分の急激な気化による蒸気圧の上昇で、用紙に厚さ方向の力がかかり、紙層中に層間剥離による空隙を生じる現象で、用紙中の水分がスムーズに散逸しないことが発生原因であるといわれる。このためブリスターの発生は、特に表裏に透気性の劣る塗被層を有する印刷用紙で発生しやすい。近年の印刷速度の高速化に伴い、乾燥温度はさらに高くなる傾向にあり、ブリスターの抑制は困難になりつつある。中でも、スーパーカレンダによる光沢付与工程を経て得られる高光沢の印刷用紙は、より塗被層が緻密化されているため、透気性の劣る塗被層となり、ブリスターが特に発生しやすい。   Blisters (called paper blisters) in this off-wheel printing are phenomena in which the vapor pressure rises due to the rapid vaporization of moisture in the paper, which causes a force in the thickness direction on the paper and creates voids due to delamination in the paper layer. Therefore, it is said that the cause is that moisture in the paper does not dissipate smoothly. For this reason, blisters are likely to occur particularly on printing paper having a coating layer with poor air permeability on the front and back. With the recent increase in printing speed, the drying temperature tends to be higher, and it is becoming difficult to suppress blistering. Among them, a high gloss printing paper obtained through a gloss imparting process using a super calender has a more dense coating layer, and thus becomes a coating layer with poor air permeability, and blisters are particularly likely to occur.

オフ輪印刷におけるブリスターの発生抑制については、多くの提案がなされている。大きく分けると二つの方法に分類することができ、一つ目は塗工紙のシート状紙基材(以下、「原紙」と記載することがある。)の層間強度を高め、水蒸気圧による膨張に抗して層間剥離を起こさせない方法、二つ目は塗被層の透気性を良好なものとし、発生する水蒸気を逃がして蒸気圧を低下させる方法である。   Many proposals have been made for suppressing the occurrence of blisters in off-wheel printing. It can be broadly classified into two methods. The first is to increase the interlaminar strength of the coated paper sheet base material (hereinafter sometimes referred to as “base paper”) and to expand due to water vapor pressure. The second method is to prevent delamination against the above, and the second method is to improve the air permeability of the coating layer and to release the generated water vapor to reduce the vapor pressure.

原紙の層間強度向上については、種々の提案がなされている。例えば、原紙の層間強度を特定値以上にする方法(例えば、特許文献1参照)、原紙にカチオン化澱粉およびポリアクリルアミドと特定量含有する方法(例えば、特許文献2参照)などが提案され、実用化されているものもある。しかしながら、原紙の層間強度向上の上記手法は、原紙上に形成される塗被層の透気度が高い場合、水蒸気の散逸が該塗被層で大きく阻害されるために原紙の層間強度向上だけではブリスター発生を完全には抑えられない。   Various proposals have been made for improving the interlayer strength of the base paper. For example, a method of increasing the interlayer strength of the base paper to a specific value or more (for example, see Patent Document 1), a method of containing a specific amount of cationized starch and polyacrylamide in the base paper (for example, see Patent Document 2), etc. Some have been converted into However, the above-described method for improving the interlayer strength of the base paper is that when the air permeability of the coating layer formed on the base paper is high, the dissipation of water vapor is greatly hindered by the coating layer, so only the interlayer strength of the base paper is improved. Then, blister generation cannot be suppressed completely.

また、塗被層の透気性を良好にする方法についても、数々の提案がなされている。例えば、下塗り層と上塗り層のうち、下塗り層に特定のゲル含有率を持つラテックスを使用する方法(例えば、特許文献3参照)、特定の顔料およびバインダーを使用し、疎面化ロールにて表面処理する方法(例えば、特許文献4参照)、ガラス転移温度(以下、「Tg」と記す。)の異なるラテックスを、シート状紙基材もしくは下塗り層上に塗工する方法(例えば、特許文献5参照)、特定のアスペクト比を持つカオリンを使用する方法(例えば、特許文献6参照)、高Tgラテックスを含有する塗被層の乾燥に過熱水蒸気等を用いる方法(例えば、特許文献7参照)等がある。ところが、塗被層が複数層である場合には、塗被層厚みが増すために所期の透気性にはなり難い。また複数回の塗工工程であるために生産コストは高くなる。また疎面化処理する場合は、光沢の高い塗工紙を得ることができない。またTgの異なるラテックスをシート状紙基材、もしくは下塗り層上に塗工する場合には、特定範囲内に乾燥条件をコントロールする必要があり、安定した製造が難しく、またラテックスのみを塗工するために塗工紙としては印刷時の吸水・着肉が劣るという問題点がある。さらに、特定のアスペクト比を持つカオリンの使用は高光沢化に限界があり、また高Tgラテックスを含有する塗被層の乾燥に過熱水蒸気等を用いる方法では、商用印刷の主たる印刷方式の一形態である平判印刷におけるインキセットと呼ばれるインキ乾燥性が極端に遅くなり、印刷工程中に乾燥工程がない場合に印刷作業性が大幅に低下し、印刷物に未乾燥インキに起因する汚れが発生し、印刷仕上がりを低下させるおそれがある。以上のように、いずれの場合にも効果は見られるものの、印刷仕上がりが良好で、近年の印刷速度の高速化に対応できるものとしては必ずしも十分なレベルとはいえず、より一層の改善が望まれていた。   Many proposals have also been made on methods for improving the air permeability of the coating layer. For example, among the undercoat layer and the overcoat layer, a method using a latex having a specific gel content in the undercoat layer (see, for example, Patent Document 3), using a specific pigment and binder, and using a surface-roughening roll A method of processing (for example, see Patent Document 4) and a method of applying latex having different glass transition temperatures (hereinafter referred to as “Tg”) on a sheet-like paper substrate or undercoat layer (for example, Patent Document 5). A method using kaolin having a specific aspect ratio (for example, see Patent Document 6), a method using superheated steam or the like for drying a coating layer containing a high Tg latex (for example, see Patent Document 7), etc. There is. However, when there are a plurality of coating layers, the thickness of the coating layer increases, so that it is difficult to achieve the desired air permeability. In addition, the production cost is high due to the multiple coating steps. In addition, when the surface-roughening process is performed, coated paper with high gloss cannot be obtained. In addition, when applying a latex having a different Tg on a sheet-like paper base material or an undercoat layer, it is necessary to control the drying conditions within a specific range, so that stable production is difficult, and only the latex is applied. For this reason, the coated paper has a problem of poor water absorption and inking during printing. Further, the use of kaolin having a specific aspect ratio has a limit to high glossiness, and a method using superheated steam or the like for drying a coating layer containing a high Tg latex is one form of a main printing method of commercial printing. Ink printing, which is called an ink set in flat printing, is extremely slow, and when there is no drying process during the printing process, the printing workability is greatly reduced, and stains caused by undried ink occur on the printed matter. There is a risk of reducing the print finish. As described above, although the effect can be seen in any case, the printing finish is good, and it is not always a sufficient level to cope with the recent increase in printing speed, and further improvement is desired. It was rare.

また、近年注目されつつあるオンディマンド印刷の形態の一つであるトナー転写方式による印刷方式(所謂、電子写真方式)でも、やはりブリスター発生が問題となることがある。トナー転写方式のブリスターは二種類あり、一つは、オフ輪印刷におけるブリスターと同様、用紙内水分が蒸発して発生する蒸気圧により、用紙が層間剥離した状態となるペーパーブリスターである。もう一つは、用紙上に転移された固体トナーが熱定着部にて溶融・固化される際に、トナー間に存在する空気が塗被層を通過することができずに平滑化されたトナー層表面から抜けることにより発生するトナーブリスターである。このトナー転写方式特有のトナーブリスターは、オフ輪印刷のブリスター発生抑制方法では解決が難しく、まだ有効な解決方法が見出せていない。   In addition, the occurrence of blistering may also be a problem even in a printing method using a toner transfer method (so-called electrophotographic method), which is one of the forms of on-demand printing that has been attracting attention in recent years. There are two types of toner transfer type blisters, and one is a paper blister in which the paper is delaminated due to the vapor pressure generated by the evaporation of moisture in the paper, similar to the blister in off-wheel printing. The other is that when the solid toner transferred onto the paper is melted and solidified in the heat fixing unit, the air that exists between the toners cannot be passed through the coating layer and is smoothed. This is a toner blister that is generated by detaching from the surface of the layer. The toner blister peculiar to this toner transfer system is difficult to solve by the method of suppressing the occurrence of blistering in off-ring printing, and an effective solution has not yet been found.

一般の塗工紙の塗被層表面に存在するは空隙としては、顔料粒子間の他成分で埋まらない微細空隙(以下、「細孔A」と称する。)と、塗被層の乾燥工程にて発生する蒸気透過孔(以下、「細孔B」と称する。)と、塗被層の膜の脆さから乾燥時の膜収縮による引張り応力に抗しきれず生じる被膜に破断(以下、「クラック」と称する。)の三種類の細孔があり、印刷時における紙へのインキの固定化(所謂、インキセット)には、その細孔の毛細管現象によるインキ溶剤の吸収が極めて重要な役割を果たしている。この細孔Aの細孔径は、用いられる顔料のサイズによって大きさは異なるが、通常0.02〜0.2μm程度であり、インキセットに大きく寄与している。因みに、最もインキセットに有効な細孔は、細孔径0.12〜0.15μm程度のものという報告がある(例えば、非特許文献1参照)。細孔Bは、発生状況をコントロールするのが非常に難しく、場合によっては白紙もしくは印刷物上で目視にて判別できる大きさで円形状の孔が発生することがあり、一般に、塗工紙生産においては発生の抑制が望まれる。クラックは、通常塗被層の表面強度を低下させるために、極力発生を抑えるよう製造されるものである。ガラス転移温度の異なるラテックスを併用する方法(例えば、特許文献5参照)により塗被層表面にクラックが発生することが知られているが、前述した通り安定的に生産することが難しく、また得られる塗被層表面のクラックサイズは、特許文献5に記述しているようにインキセットを改善できる大きさ、すなわち0.02〜0.20μm程度と推察される。これまで本発明で規定するような0.2μm以上の大きさの空隙を、効果的に、かつ安定的に発生させることは提案されていない。   The voids present on the surface of the coating layer of general coated paper include fine voids (hereinafter referred to as “pores A”) that are not filled with other components between the pigment particles, and the drying process of the coating layer. Vapor permeation holes (hereinafter referred to as “pores B”) generated by rupture of the coating layer resulting from the brittleness of the coating layer film that cannot resist the tensile stress due to film shrinkage during drying (hereinafter referred to as “crack”). In order to fix the ink to the paper during printing (so-called ink set), absorption of the ink solvent due to the capillary phenomenon of the pores plays an extremely important role. Plays. The pore diameter of the pore A varies depending on the size of the pigment used, but is usually about 0.02 to 0.2 μm and greatly contributes to the ink set. Incidentally, there is a report that the pores most effective for the ink set are those having a pore diameter of about 0.12 to 0.15 μm (for example, see Non-Patent Document 1). It is very difficult to control the occurrence of the pore B, and in some cases, a circular hole with a size that can be visually discerned on a white paper or printed matter may be generated. Suppression of the occurrence is desired. The crack is usually produced so as to suppress the generation as much as possible in order to reduce the surface strength of the coating layer. Although it is known that cracks are generated on the surface of the coating layer by a method using latexes having different glass transition temperatures (for example, see Patent Document 5), it is difficult to produce stably as described above. As described in Patent Document 5, the crack size on the surface of the applied coating layer is estimated to be a size that can improve the ink set, that is, about 0.02 to 0.20 μm. Until now, it has not been proposed to effectively and stably generate a void having a size of 0.2 μm or more as defined in the present invention.

上記のように、従来技術では、塗被層表面に存在する空隙を、コントロールすることが困難なため、オフ輪印刷におけるブリスターの発生、および電子写真方式におけるペーパーブリスターおよびトナーブリスターの発生を抑制した塗工紙として満足なものが、得られておらず、より一層の改善が望まれていた。   As described above, in the prior art, it is difficult to control the voids existing on the surface of the coating layer, so that the generation of blisters in off-wheel printing and the generation of paper blisters and toner blisters in electrophotography are suppressed. A satisfactory coated paper was not obtained, and further improvement was desired.

特開平11−160906号公報(2頁)JP 11-160906 A (2 pages) 特開平6−25996号公報(2頁)JP-A-6-25996 (page 2) 特開平9−324395号公報(2頁)JP-A-9-324395 (2 pages) 特開平5−247891号公報(2頁)JP-A-5-247891 (page 2) 特開昭59−22683号公報(2頁)JP 59-22683 A (2 pages) 特開2000−226791号公報(2頁)JP 2000-226791 A (page 2) 特開平8−158297号公報(2頁)JP-A-8-158297 (page 2)

寺尾知之ら「インキセットに対する塗工紙の塗被層構造の影響」、紙パ技協紙、第51巻第9号、79−85頁(1997年9月)Tomoyuki Terao et al. “Effects of coating layer structure of coated paper on ink set”, Papa Gikyo Paper, Vol. 51, No. 9, pp. 79-85 (September 1997)

本発明は、透気性、耐水性に優れ、オフ輪印刷、および電子写真方式での印刷時において、ブリスターの発生を生じない塗工紙の提供を目的とする。且つ、オフ輪ジワが発生し難く、折れ割れ適性に優れた塗工紙の提供を目的とする。   An object of the present invention is to provide a coated paper that is excellent in air permeability and water resistance and does not generate blisters during off-wheel printing and electrophotographic printing. In addition, an object of the present invention is to provide a coated paper that is less likely to generate off-wheel wrinkles and has excellent breakability.

本発明者らはかかる現状に鑑み鋭意検討した結果、塗工紙は少なくとも1層の塗被層を設けてなり、その塗被層中には、特定の構造を有する顔料と、単一構造を有する共重合体及び/又はコア−シェル構造を有する合成高分子化合物と、さらにジルコニウム系化合物、ポリアミド系樹脂及びアミン系樹脂から選ばれた少なくとも1種を含有することが、特に有効であることを見出した。   As a result of intensive studies in view of the present situation, the present inventors have provided a coated paper having at least one coating layer, and in the coating layer, a pigment having a specific structure and a single structure are provided. It is particularly effective to contain a copolymer and / or a synthetic polymer compound having a core-shell structure, and at least one selected from a zirconium-based compound, a polyamide-based resin, and an amine-based resin. I found it.

本発明に係る塗工紙は、シート状紙基材と、その少なくとも一面上に、形成され、かつ顔料および接着剤を主成分として含む少なくとも1層の塗被層とを有し、前記顔料が、平均粒子径0.1〜1.5μmであり、かつ下記式(1)を満足するカオリン粒子:
5≦L/W≦50 (1)
〔但し、式(1)中Lはカオリン粒子の長径を表し、Wはカオリン粒子の短径を表す〕
を含み、前記接着剤が、(a)10〜60℃のガラス転移温度を有し、かつ単一構造を有する共重合体、及び(b)コア−シェル構造を有する合成高分子化合物から選ばれた少なくとも1種を含み、さらに前記塗被層中に、ジルコニウム系化合物、ポリアミド系樹脂及びアミン系樹脂から選ばれた少なくとも1種を含有することを特徴とするものである。
また前記塗被層が、少なくとも2層であり、かつ前記シート状紙基材に隣接する内側塗被層中には、針状結晶、紡錘状結晶、柱状結晶および米粒状結晶のいずれか一種の結晶構造を有する顔料を含有し、かつ前記内側塗被層上に形成された最外側塗被層中には、前記顔料が、平均粒子径0.1〜1.5μmであり、かつ下記式(1)を満足するカオリン粒子:
5≦L/W≦50 (1)
〔但し、式(1)中Lはカオリン粒子の長径を表し、Wはカオリン粒子の短径を表す〕
を含み、前記接着剤が、(a)10〜60℃のガラス転移温度を有し、かつ単一構造を有する共重合体、及び(b)コア−シェル構造を有する合成高分子化合物から選ばれた少なくとも1種を含むものが好ましく、前記最外側塗被層中には、ガラス転移温度20〜150℃の熱可塑性有機微粒子を含有することがより好ましい。
さらに前記コア−シェル構造を有する合成高分子化合物(b)のガラス転移温度が、下記式(2)及び(3):
Tg1<Tg2 (2)
−10℃<Tg2<100℃ (3)
〔但し、式(2)及び(3)中、Tg1は、コア−シェル構造を有する合成高分子化合物(b)中のコア部分のガラス転移温度を表し、Tg2はそのシェル部分のガラス転移温度を表す〕を満足するものが好ましい。
前記塗被層100質量部中に、ジルコニウム系化合物、ポリアミド系樹脂及びアミン系樹脂から選ばれた少なくとも1種が0.01〜10質量部含有することが好ましい。
また前記塗工紙の表面が、45%以上の光沢度を有することが好ましく、さらに前記塗工紙の透気度が、7000秒以下であることが好ましい。
The coated paper according to the present invention has a sheet-like paper base material and at least one coating layer formed on at least one surface thereof and containing a pigment and an adhesive as main components. Kaolin particles having an average particle size of 0.1 to 1.5 μm and satisfying the following formula (1):
5 ≦ L / W ≦ 50 (1)
[In the formula (1), L represents the major axis of the kaolin particles, and W represents the minor axis of the kaolin particles.]
The adhesive is selected from (a) a copolymer having a glass transition temperature of 10 to 60 ° C. and having a single structure, and (b) a synthetic polymer compound having a core-shell structure. The coating layer further contains at least one selected from a zirconium-based compound, a polyamide-based resin, and an amine-based resin.
Further, the coating layer is at least two layers, and in the inner coating layer adjacent to the sheet-like paper substrate, any one of acicular crystals, spindle crystals, columnar crystals, and rice granular crystals is used. In the outermost coating layer containing a pigment having a crystal structure and formed on the inner coating layer, the pigment has an average particle diameter of 0.1 to 1.5 μm, and the following formula ( Kaolin particles satisfying 1):
5 ≦ L / W ≦ 50 (1)
[In the formula (1), L represents the major axis of the kaolin particles, and W represents the minor axis of the kaolin particles.]
The adhesive is selected from (a) a copolymer having a glass transition temperature of 10 to 60 ° C. and having a single structure, and (b) a synthetic polymer compound having a core-shell structure. Those containing at least one kind are preferable, and the outermost coating layer preferably contains thermoplastic organic fine particles having a glass transition temperature of 20 to 150 ° C.
Furthermore, the glass transition temperature of the synthetic polymer compound (b) having the core-shell structure is represented by the following formulas (2) and (3):
Tg1 <Tg2 (2)
−10 ° C. <Tg2 <100 ° C. (3)
[In the formulas (2) and (3), Tg1 represents the glass transition temperature of the core portion in the synthetic polymer compound (b) having a core-shell structure, and Tg2 represents the glass transition temperature of the shell portion. It is preferable to satisfy
It is preferable that at least one selected from a zirconium compound, a polyamide resin, and an amine resin is contained in 0.01 to 10 parts by mass in 100 parts by mass of the coating layer.
The surface of the coated paper preferably has a glossiness of 45% or more, and the air permeability of the coated paper is preferably 7000 seconds or less.

本発明により、透気性、耐水性に優れ、オフ輪印刷および電子写真方式での印刷時や印画時において、ブリスターが発生せず、印刷仕上がりが良好であり、しかもオフ輪ジワが発生せず、折り割れが起こらない塗工紙が得られる。   According to the present invention, it has excellent air permeability and water resistance, no blisters are generated at the time of printing or printing in off-wheel printing and electrophotography, and the print finish is good, and further no off-wheel wrinkles are generated. Coated paper that does not break is obtained.

本発明者らはかかる現状に鑑み鋭意検討した結果、塗工紙は少なくとも1層の塗被層を設けてなり、その塗被層中には、特定の構造を有する顔料と、単一構造を有する共重合体(以下、「単一構造共重合体」ともいう。)、及び/又はコア−シェル構造を有する合成高分子化合物(以下、「コア−シェル構造高分子化合物」ともいう。)と、さらにジルコニウム系化合物、ポリアミド系樹脂及びアミン系樹脂から選ばれた少なくとも1種を含有することが、特に有効であり、他の適性を損なうことなく改善できることを見出した。   As a result of intensive studies in view of the present situation, the present inventors have provided a coated paper having at least one coating layer, and in the coating layer, a pigment having a specific structure and a single structure are provided. A copolymer (hereinafter also referred to as “single structure copolymer”) and / or a synthetic polymer compound having a core-shell structure (hereinafter also referred to as “core-shell structure polymer compound”). Furthermore, it has been found that containing at least one selected from a zirconium-based compound, a polyamide-based resin, and an amine-based resin is particularly effective and can be improved without impairing other aptitudes.

塗被層表面の平滑度が高く、従って光沢度が高い方が、塗被層表面と印刷版と密着が良くなるため、インク転移性が高くなる。本発明においては、塗被層中に、(a)10〜60℃のガラス転移温度を有する単一構造共重合体及び/又は(b)コア−シェル構造高分子化合物を含む接着剤を配合すると、塗膜のクッション性が高く、オフセット印刷時のブランケットとの密着性が高く、優れた印刷品質を得ることが認められた。本発明において、コア−シェル構造高分子化合物とは、単一重合体又は共重合体からなる微細ボール形状のコア部と、このコア部を包囲し、かつ単一重合体又は共重合体からなるシェル部とによる複合構造となっている共重合高分子化合物である。また単一構造共重合体とは、2種以上のコモノマーの共重合体からなり、コア−シェル構造などの複合構造を有していない共重合体である。   The higher the smoothness of the coating layer surface, and thus the higher the glossiness, the better the adhesion between the coating layer surface and the printing plate, and the higher the ink transferability. In the present invention, an adhesive containing (a) a single structure copolymer having a glass transition temperature of 10 to 60 ° C. and / or (b) a core-shell structure polymer compound is blended in the coating layer. It was confirmed that the cushioning property of the coating film was high, the adhesiveness with the blanket during offset printing was high, and excellent printing quality was obtained. In the present invention, the core-shell structure polymer compound is a fine ball-shaped core portion made of a single polymer or copolymer, and a shell portion surrounding the core portion and made of a single polymer or copolymer. It is a copolymerized polymer compound having a composite structure. The single structure copolymer is a copolymer which is composed of a copolymer of two or more comonomers and does not have a composite structure such as a core-shell structure.

本発明の塗工紙の塗被層において、接着剤(バインダー)として用いられる、ガラス転移温度が10〜60℃、好ましくは15〜50℃の単一構造共重合体(a)は、例えば、スチレン−ブタジエン系共重合体、アクリル系共重合体、スチレン−アクリル系共重合体、酢酸ビニル系共重合体、及びエチレン−酢酸ビニル系共重合体などから選ばれる。ガラス転移温度が10〜60℃、好ましくは15〜50℃の単一構造共重合体(a)は、塗被層100質量部(固形分)に対して、2〜50重量部、好ましくは3〜40重量部、更に好ましくは3〜25重量部配合される。2重量部未満では塗膜強度が不足し、オフ輪印刷時に、ブランケットが汚れることがある。一方、50重量部を超えると、透気性が著しく低下し、ブリスターが発生することがある。 In the coated layer of the coated paper of the present invention, a single structure copolymer (a) having a glass transition temperature of 10 to 60 ° C., preferably 15 to 50 ° C., used as an adhesive (binder) is, for example, A styrene-butadiene copolymer, an acrylic copolymer, a styrene-acrylic copolymer, a vinyl acetate copolymer, an ethylene-vinyl acetate copolymer, or the like is selected. The single structure copolymer (a) having a glass transition temperature of 10 to 60 ° C., preferably 15 to 50 ° C., is 2 to 50 parts by weight, preferably 3 parts per 100 parts by weight (solid content) of the coating layer. -40 parts by weight, more preferably 3-25 parts by weight. If it is less than 2 parts by weight, the coating film strength is insufficient, and the blanket may become dirty during off-wheel printing. On the other hand, when the amount exceeds 50 parts by weight, the air permeability is remarkably lowered and blisters may be generated.

本発明で用いるコア−シェル構造高分子化合物(b)は、下記式(2)及び(3):
Tg1<Tg2 (2)
−10℃<Tg2<100℃ (3)
〔但し、式(2),(3)中、Tg1はコア−シェル構造高分子化合物(b)中のコア部分のガラス転移温度を表し、Tg2は、そのシェル部分のガラス転移温度を表す。〕を満足するものであることが好ましい。すなわち、この好ましい態様においては、シェル部のガラス転移温度Tg2が、コア部のガラス転移温度Tg1よりも高く、シェル部のガラス転移温度Tg2は−10℃より高く100℃未満の範囲内にある。このため、このコア−シェル構造高分子化合物により形成される皮膜の表面は、ガラス転移温度Tg2のシェル部によって形成される。塗被層が形成された後、低ガラス転移温度の(Tg1)コア部は、高ガラス転移温度(Tg2)のシェル部に囲まれ、常温で高い柔軟性、屈曲性及び弾性を示し、このため、塗膜中の高分子化合物コア部は外圧に対して変形し易く外圧が除かれれば、元の形状に復帰して、高いクッション性を示す。よって、印刷版と塗被層とは印刷の際の押圧によって互に密着し、良好なインク転移性を示す。ちなみにコア−シェル構造高分子化合物(b)のシェル部のガラス転移温度Tg2が100℃以上であると、成膜性が不十分になることがある。一方、シェル部分のガラス転移温度Tg2が−10℃以下であると、得られる塗膜がべとつき、ブロッキングが発生し易くなる。またシェル部のガラス転移温度Tg2は0℃〜75℃の範囲内にあることがより好ましい。特に、シェル部のガラス転移温度Tg2は、コアのガラス転移温度Tg1よりも5℃以上高いことが好ましい。この温度差が5℃未満では、塗被層のクッション性が不十分になり、ミッシングドットの防止効果が不十分になることがある。本発明で用いるコア−シェル構造高分子化合物(b)は、コア−シェル型共重合体ラテックスとして入手可能であり、そのラテックスの粒子径は、40〜300nmであるものが好ましい。それが300nmより大きくなると、塗膜の強度が不十分になることがある。またコア−シェル構造高分子化合物(b)のトルエン不溶分は30%以上であることが好ましい。それが30%未満であると、得られる塗被層内で高分子化合物が、インクの溶媒により膨潤し、塗被層の機械的強度が不十分になることがある。コア−シェル構造高分子化合物(b)は、塗被層100質量部(固形分)に対して、2〜50重量部、好ましくは3〜40重量部、更に好ましくは3〜25重量部配合される。2重量部未満では塗膜強度が不足し、オフ輪印刷時に、ブランケットが汚れることがある。一方、50重量部を超えると、透気性が著しく低下し、ブリスターが発生することがある。
The core-shell structure polymer compound (b) used in the present invention has the following formulas (2) and (3):
Tg1 <Tg2 (2)
−10 ° C. <Tg2 <100 ° C. (3)
[In the formulas (2) and (3), Tg1 represents the glass transition temperature of the core portion in the core-shell structure polymer compound (b), and Tg2 represents the glass transition temperature of the shell portion. ] Is preferable. That is, in this preferred embodiment, the glass transition temperature Tg2 of the shell part is higher than the glass transition temperature Tg1 of the core part, and the glass transition temperature Tg2 of the shell part is higher than −10 ° C. and less than 100 ° C. For this reason, the surface of the film formed of the core-shell structure polymer compound is formed by a shell portion having a glass transition temperature Tg2. After the coating layer is formed, the (Tg1) core portion having a low glass transition temperature is surrounded by a shell portion having a high glass transition temperature (Tg2), and exhibits high flexibility, flexibility and elasticity at room temperature. When the external pressure is removed, the polymer compound core part in the coating film is easily deformed with respect to the external pressure, and returns to the original shape and exhibits high cushioning properties. Therefore, the printing plate and the coating layer are brought into close contact with each other by pressing during printing and exhibit good ink transfer properties. Incidentally, when the glass transition temperature Tg2 of the shell part of the core-shell structure polymer compound (b) is 100 ° C. or more, the film formability may be insufficient. On the other hand, when the glass transition temperature Tg2 of the shell portion is −10 ° C. or lower, the resulting coating film is sticky and blocking is likely to occur. The glass transition temperature Tg2 of the shell part is more preferably in the range of 0 ° C to 75 ° C. In particular, the glass transition temperature Tg2 of the shell part is preferably 5 ° C. or more higher than the glass transition temperature Tg1 of the core. When this temperature difference is less than 5 ° C., the cushioning property of the coating layer becomes insufficient, and the effect of preventing missing dots may be insufficient. The core-shell structure polymer compound (b) used in the present invention is available as a core-shell type copolymer latex, and the latex preferably has a particle diameter of 40 to 300 nm. If it exceeds 300 nm, the strength of the coating film may be insufficient. Further, the toluene-insoluble content of the core-shell structure polymer compound (b) is preferably 30% or more. If it is less than 30%, the polymer compound may swell in the resulting coating layer due to the solvent of the ink, and the mechanical strength of the coating layer may be insufficient. The core-shell structure polymer compound (b) is blended in an amount of 2 to 50 parts by weight, preferably 3 to 40 parts by weight, more preferably 3 to 25 parts by weight, based on 100 parts by weight (solid content) of the coating layer. The If it is less than 2 parts by weight, the coating film strength is insufficient, and the blanket may become dirty during off-wheel printing. On the other hand, when the amount exceeds 50 parts by weight, the air permeability is remarkably lowered and blisters may be generated.

前記コア−シェル構造高分子化合物(b)ラテックスの製造方法は、特開昭62−117897号公報、特開平7−324112号公報、及び特開平9−31141号公報などに開示されている。   Methods for producing the core-shell structured polymer compound (b) latex are disclosed in JP-A-62-117897, JP-A-7-324112, JP-A-9-31141 and the like.

前記コア−シェル構造高分子化合物(b)のラテックスは、同一ラテックス内に、低いガラス転移温度Tg1を有するコア共重合体成分と、高いガラス転移温度Tg2を有するシェル共重合体成分とが存在することによって、目的とする皮膜性能を得ることができる。すなわち、本発明の塗工紙において、前記コア−シェル構造高分子化合物ラテックスが塗被層用接着剤(バインダー)として用いられたとき、塗被層の接着剤(バインダー)成分に含まれる高分子化合物は、そのコア部にガラス転移温度の低い共重合体成分を有するために、印刷時に、塗工紙に付加される印刷押圧に対してクッション性を示し、塗工紙表面が印刷版に対し十分に密着することができる。   The latex of the core-shell structure polymer compound (b) contains a core copolymer component having a low glass transition temperature Tg1 and a shell copolymer component having a high glass transition temperature Tg2 in the same latex. As a result, the desired film performance can be obtained. That is, in the coated paper of the present invention, when the core-shell structured polymer compound latex is used as a coating layer adhesive (binder), the polymer contained in the coating layer adhesive (binder) component. Since the compound has a copolymer component having a low glass transition temperature in its core, it exhibits cushioning properties against printing press applied to the coated paper during printing, and the coated paper surface is against the printing plate. It can be sufficiently adhered.

本発明者らは、さらにブリスタの発生を防止乃至低減するため、鋭意研究した結果、塗被層に含まれる顔料の主成分として、顔料粒子の短径Wに対する平面長径Lの比として定義されるアスペクト比が5〜50の範囲にあり、好ましくは5〜15の範囲であり、かつ平均粒子径が0.1〜1.5μmの範囲内、好ましくは0.2〜1.2μmの範囲内にあるカオリンを用いること、さらにこのカオリンを全顔料100質量部中、好ましくは30質量部以上、好ましくは35質量部以上の含有量で含有させることにより、高光沢・高平滑並びに低透気度の塗被層が得られ、ブリスタの発生を著しく低減させることに成功した。ちなみに、カオリンの平均粒子径が0.1〜1.5μmであっても、アスペクト比が5未満の場合、得られる塗被層において、十分な光沢度を得ることは難く、平滑度も低下するため、良好な印刷仕上がりを得られないことがある。一方、アスペクト比が50を超える場合は、得られる塗被層の光沢度は十分高くなるが、透気度も高くなるため、ブリスタの発生を防止乃至低減させることができない。   As a result of intensive studies to prevent or reduce the occurrence of blisters, the present inventors have defined as the ratio of the plane major axis L to the minor axis W of the pigment particles as the main component of the pigment contained in the coating layer. The aspect ratio is in the range of 5 to 50, preferably in the range of 5 to 15, and the average particle diameter is in the range of 0.1 to 1.5 μm, preferably in the range of 0.2 to 1.2 μm. By using a certain kaolin, and further containing this kaolin in 100 parts by mass of the total pigment, preferably 30 parts by mass or more, preferably 35 parts by mass or more, high gloss, high smoothness and low air permeability can be obtained. A coating layer was obtained, and the generation of blisters was successfully reduced. Incidentally, even if the average particle diameter of kaolin is 0.1 to 1.5 μm, when the aspect ratio is less than 5, it is difficult to obtain sufficient glossiness in the obtained coating layer, and the smoothness also decreases. Therefore, a good print finish may not be obtained. On the other hand, when the aspect ratio exceeds 50, the glossiness of the obtained coating layer is sufficiently high, but the air permeability is also high, so that the generation of blisters cannot be prevented or reduced.

本発明において用いられるカオリンが、高平滑・高光沢、および低透気度を有する塗被層の形成に有効な理由は、カオリンのアスペクト比が5〜50の範囲内にあり、一般に用いられているアスペクト比が50をこえるデラミネートカオリンと比較して、短径の比率が比較的大きな形状であり、かつ平均粒子径が0.1〜1.5μmと小さく、粒度分布が均一な六角板状体であるため、塗被層が平滑化処理された後、積層した顔料間の間隙が密な構造とならず、かつ六角板状カオリンの特徴である高い平面性を備えているからであると推測される。   The reason why the kaolin used in the present invention is effective for forming a coating layer having high smoothness, high gloss, and low air permeability is that the aspect ratio of kaolin is in the range of 5 to 50 and is generally used. Compared to delaminated kaolin with an aspect ratio exceeding 50, the ratio of the minor axis is a relatively large shape, the average particle size is as small as 0.1 to 1.5 μm, and the hexagonal plate shape has a uniform particle size distribution This is because, after the coating layer is smoothed, the gap between the laminated pigments does not have a dense structure, and has high flatness that is characteristic of hexagonal plate kaolin. Guessed.

アスペクト比が5〜50の範囲内にある顔料の平均粒子径が、0.1μmより小さい場合、得られる塗被層に高い光沢は出やすくなるが、透気性が著しく低下する。一方、それが1.5μmを越えて大きくなると、得られる塗被層に高い光沢が出難くなり、所望の光沢度を得ることができない。また粒度分布についても、粒子径0.1〜1.5μmの粒子の分布頻度が65%以上であることが好ましい。   When the average particle diameter of the pigment having an aspect ratio in the range of 5 to 50 is smaller than 0.1 μm, the resulting coating layer tends to have high gloss, but the air permeability is remarkably lowered. On the other hand, if it exceeds 1.5 μm, it is difficult to obtain high gloss on the resulting coating layer, and the desired glossiness cannot be obtained. As for the particle size distribution, it is preferable that the distribution frequency of particles having a particle diameter of 0.1 to 1.5 μm is 65% or more.

本発明の塗工紙において、その塗被層中の顔料の主成分として用いられるカオリンの含有量は、塗被層中の全顔料100質量部に対し、30質量部以上であることが好ましく、35質量部〜100質量部の範囲内にあることがより好ましい。それが30質量部未満では、得られる塗被層の透気性が不十分になることがある。   In the coated paper of the present invention, the content of kaolin used as the main component of the pigment in the coating layer is preferably 30 parts by mass or more with respect to 100 parts by mass of the total pigment in the coating layer, More preferably, it is in the range of 35 parts by mass to 100 parts by mass. If it is less than 30 mass parts, the air permeability of the obtained coating layer may become inadequate.

また前記内側塗被層には、針状結晶、紡錘状結晶、柱状結晶および米粒状結晶のいずれか一種の結晶構造を有する顔料が、塗工紙に耐折り割れ性を付与し、透気性を有する塗被層が得られやすく、好ましく用いられる。
前記内側塗被層を構成する針状結晶、紡錘状結晶、柱状結晶および米粒状結晶のいずれか一種の結晶構造を有する微粒子顔料を意味し、例えば、リン酸及びその水溶性塩の少なくとも1種の存在下、特定濃度の水酸化カルシウム懸濁液と炭酸ガス含有気体を反応させる方法(特公昭57−30815号)、特定のカルボン酸類及びその水溶性塩の少なくとも1種の存在下で反応させる方法(特公昭57−31530号)、特定の針柱状の結晶核炭酸カルシウムと水酸化カルシウム含有水懸濁液中に炭酸ガス含有気体を特定温度で導入して炭酸化反応を行い、針柱状炭酸カルシウムの結束体を得る方法(特開昭59−232916号)等により製造されるものである。
これらの結晶構造を有する微粒子顔料は、電子顕微鏡による観察で認められる平均寸法が短軸寸法(W)0.005〜0.5μm、長軸寸法(L)0.1〜10μm、アスペクト比(L/W)2〜1000である針状結晶、紡錘状結晶、柱状結晶および米粒状結晶のいずれか一種であり、適宜、選択して使用される。
In addition, the inner coating layer is coated with a pigment having a crystal structure of any one of acicular crystals, spindle crystals, columnar crystals, and rice granular crystals, imparting crease resistance to the coated paper and providing air permeability. It is easy to obtain a coating layer having it and is preferably used.
Means a fine pigment having a crystal structure of any one of acicular crystals, spindle-shaped crystals, columnar crystals and rice granular crystals constituting the inner coating layer, for example, at least one of phosphoric acid and water-soluble salts thereof A method of reacting a calcium hydroxide suspension having a specific concentration with a carbon dioxide gas-containing gas (Japanese Examined Patent Publication No. 57-30815), and reacting in the presence of at least one of a specific carboxylic acid and a water-soluble salt thereof. Method (Japanese Examined Patent Publication No. 57-31530), carbon dioxide containing gas is introduced into a water suspension containing a specific needle columnar crystal nucleus calcium carbonate and calcium hydroxide at a specific temperature, and a carbonation reaction is performed. It is produced by a method of obtaining a calcium bundle (Japanese Patent Laid-Open No. 59-232916) or the like.
The fine particle pigments having these crystal structures have an average dimension observed by observation with an electron microscope of a minor axis dimension (W) of 0.005 to 0.5 μm, a major axis dimension (L) of 0.1 to 10 μm, and an aspect ratio (L / W) Any one of acicular crystals, spindle-shaped crystals, columnar crystals, and rice granular crystals having a molecular weight of 2 to 1000, which are appropriately selected and used.

本発明に係る塗工紙において、ブリスター発生の抑制には、幅0.2〜3.0μm、長さ3〜1000μmであるクラックが、1mmあたり1〜1000個程度存在することが好ましい。このようなクラックを有する塗工紙に印刷した場合、印刷物上で目視にてクラックを確認するのは非常に困難であり、良好な印刷仕上がりとなる。なお、クラックは繋がることなく独立して存在することが好ましい。クラックが繋がると、印刷強度が劣る場合があり、好ましくない。 In the coated paper according to the present invention, it is preferable that cracks having a width of 0.2 to 3.0 [mu] m and a length of 3 to 1000 [mu] m are present in an amount of about 1 to 1000 per mm < 2 > for suppressing the generation of blisters. When printing on coated paper having such cracks, it is very difficult to visually confirm the cracks on the printed matter, and a good print finish is obtained. In addition, it is preferable that a crack exists independently without connecting. If cracks are connected, the printing strength may be inferior, which is not preferable.

本発明の塗被層の成分は、前記クラックが得られるものであれば、特に限定されるものではないが、好ましい材料としては熱可塑性有機微粒子を挙げることが出来る。中でも、塗工乾燥条件下で表面或いは全体が軟化状態になる熱可塑性有機微粒子が好ましく、さらに、一般的に塗工紙の接着剤して用いられるラテックスよりも成膜温度の高い、Tg(ガラス転移温度)20〜150℃の範囲の樹脂からなる熱可塑性有機微粒子が、クラック発生の点で優れており、より好ましい。中でも、所望のクラック発生効果と印刷強度のバランス上、Tgが20〜80℃の範囲ものが好ましく、30〜80℃の範囲のものが特に好ましい。Tgが20℃未満の場合、所期のレベルから見てクラックの発生が少なめで透気性の劣るものとなり、ブリスター発生の抑制効果が劣ることがある。Tgが150℃を超えると、通常の乾燥条件では印刷強度の低下を招くことがあり、好ましくない。   Although the component of the coating layer of this invention will not be specifically limited if the said crack is obtained, A thermoplastic organic fine particle can be mentioned as a preferable material. Among these, thermoplastic organic fine particles whose surface or the whole is softened under the coating and drying conditions are preferable. Further, Tg (glass), which has a higher film forming temperature than latex generally used as an adhesive for coated paper, is preferable. (Transition temperature) Thermoplastic organic fine particles made of a resin having a temperature in the range of 20 to 150 ° C. are excellent in terms of crack generation, and more preferable. Especially, the thing of the range whose Tg is 20-80 degreeC is preferable on the balance of a desired crack generation effect and printing strength, and the thing of the range which is 30-80 degreeC is especially preferable. When Tg is less than 20 ° C., the occurrence of cracks is small and the air permeability is inferior when viewed from the intended level, and the blistering suppression effect may be inferior. If Tg exceeds 150 ° C., the printing strength may be lowered under normal drying conditions, which is not preferable.

本発明では、塗被層、または最外側塗被層にTgが20〜150℃の温度範囲にある樹脂からなる熱可塑性有機微粒子の1種を単独で用いるよりも、Tgが20〜150℃の温度範囲にある樹脂からなる、成膜条件の異なる二種以上の熱可塑性有機微粒子を併用した系がより好ましい。本発明に用いられる熱可塑性有機微粒子としては、全体が均質な通常の微粒子の他に、コア−シェル型微粒子等の不均質構造微粒子を挙げることが出来る。コア−シェル型微粒子の場合、シェル側の樹脂のTgが重要で、20〜150℃の範囲にあることが好ましい。しかし、得られる塗工紙の性能は劣るが、Tg20℃以下のものも使用可能である。具体的にはバインダーピグメントと呼ばれるものが挙げられる。   In the present invention, a Tg of 20 to 150 ° C. is used rather than a single type of thermoplastic organic fine particles made of a resin having a Tg of 20 to 150 ° C. in the coating layer or the outermost coating layer. A system using two or more kinds of thermoplastic organic fine particles having different film forming conditions and made of a resin in a temperature range is more preferable. Examples of the thermoplastic organic fine particles used in the present invention include non-homogeneous structured fine particles such as core-shell fine particles, in addition to normal fine particles which are homogeneous as a whole. In the case of core-shell type fine particles, the Tg of the resin on the shell side is important and is preferably in the range of 20 to 150 ° C. However, although the performance of the obtained coated paper is inferior, one having a Tg of 20 ° C. or lower can be used. Specifically, what is called a binder pigment is mentioned.

前記熱可塑性有機微粒子としては、例えばポリイソプレン、ポリネオプレン、ポリブタジエン等のポリジエン類、ポリブテン、ポリイソブチレン、ポリプロピレン、ポリエチレン等のポリアルケン類、ビニルハライド、酢酸ビニル、スチレン、(メタ)アクリル酸、(メタ)アクリル酸エステル、(メタ)アクリルアミド、メチルビニルエーテル等のビニル系重合体や共重合体類、スチレン−ブタジエン系、メチルメタクリレート−ブタジエン系等の合成ゴムラテックス類、ポリウレタン系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、オレフィン−無水マレイン酸系樹脂、塩化ビニリデン系樹脂等が挙げられる。これらの中から1種あるいは2種以上が適宜選択して用いられる。   Examples of the thermoplastic organic fine particles include polydienes such as polyisoprene, polyneoprene, and polybutadiene, polyalkenes such as polybutene, polyisobutylene, polypropylene, and polyethylene, vinyl halide, vinyl acetate, styrene, (meth) acrylic acid, (meta ) Vinyl polymers and copolymers such as acrylic ester, (meth) acrylamide, methyl vinyl ether, synthetic rubber latexes such as styrene-butadiene and methyl methacrylate-butadiene, polyurethane resins, polyester resins, polyamides Resin, olefin-maleic anhydride resin, vinylidene chloride resin and the like. One or more of these are appropriately selected and used.

前記熱可塑性有機微粒子の、塗工液への配合量としては、塗被層100質量部(固形分)に対して、5〜60質量部の範囲が好ましい。配合量が5質量部未満であると、クラックの発生を促進することができず、透気度の高いものとなり、ブリスター発生の抑制効果が劣ることがある。また配合量が60質量部を超える場合には、塗被層中の樹脂成分が多くなり、インキビヒクル吸収性が劣るため、インキ転移不良が起こりやすくなり、さらに塗工紙としての風合いが低下するため、好ましくない。   As a compounding quantity to the coating liquid of the said thermoplastic organic fine particle, the range of 5-60 mass parts is preferable with respect to 100 mass parts (solid content) of a coating layer. When the blending amount is less than 5 parts by mass, the generation of cracks cannot be promoted, the air permeability is high, and the effect of suppressing the generation of blisters may be inferior. On the other hand, when the blending amount exceeds 60 parts by mass, the resin component in the coating layer increases, and the ink vehicle absorbability is poor, so that ink transfer failure is likely to occur, and the texture as coated paper is further reduced. Therefore, it is not preferable.

本発明の塗被層には、上記の熱可塑性有機微粒子以外に、必要に応じて顔料を配合することが出来る。前記顔料としては、公知の無機顔料及び前記熱可塑性有機微粒子以外の有機顔料を挙げることが出来る。無機顔料としては、例えば重質炭酸カルシウム、軽質炭酸カルシウム、カオリン、焼成カオリン、構造性カオリン、デラミカオリン、タルク、硫酸カルシウム、硫酸バリウム、二酸化チタン、酸化亜鉛、アルミナ、炭酸マグネシウム、酸化マグネシウム、シリカ、アルミノ珪酸マグネシウム、珪酸カルシウム、ホワイトカーボン、ベントナイト、ゼオライト、セリサイト、スメクタイト等が挙げられる。有機顔料としては、例えばポリスチレン系樹脂、スチレン−ブタジエン共重合体系樹脂、スチレン−アクリル共重合体系樹脂、スチレン−メタアクリル共重合体系樹脂、アクリル系樹脂、塩化ビニリデン系樹脂、尿素系樹脂、メラミン系樹脂、ベンゾグアナミン系樹脂等が挙げられる。有機顔料としては、密実型、中空型、貫通孔型、コア/シェル型のものを挙げることが出来る。これらの中から1種あるいは2種以上が適宜選択して用いられる。中でも、中空有機顔料は、圧力による変形が容易で、スーパーカレンダ等の平滑化工程で光沢を付与する際に、より低い処理圧で所望の光沢が得られ、かつ塗被層の細孔の減少が抑制され、良好な透気性を示すため、好ましく用いられる。なお中空有機顔料の塗工液への配合量としては、塗被層100質量部(固形分)に対して、20質量部以下が好ましく、1〜10質量部がより好ましい。20質量部を超えると、スーパーカレンダ等の平滑化工程においてカレンダ焼けやブラッキングと呼ばれる不透明度低下現象の起こることがある。   In addition to the above-mentioned thermoplastic organic fine particles, a pigment can be blended in the coating layer of the present invention as necessary. Examples of the pigment include known inorganic pigments and organic pigments other than the thermoplastic organic fine particles. Examples of inorganic pigments include heavy calcium carbonate, light calcium carbonate, kaolin, calcined kaolin, structural kaolin, delaminated kaolin, talc, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, alumina, magnesium carbonate, magnesium oxide, and silica. , Magnesium aluminosilicate, calcium silicate, white carbon, bentonite, zeolite, sericite, smectite and the like. Examples of organic pigments include polystyrene resins, styrene-butadiene copolymer resins, styrene-acryl copolymer resins, styrene-methacryl copolymer resins, acrylic resins, vinylidene chloride resins, urea resins, and melamine resins. Examples thereof include resins and benzoguanamine resins. Examples of the organic pigment include a solid type, a hollow type, a through-hole type, and a core / shell type. One or more of these are appropriately selected and used. Among them, hollow organic pigments are easily deformed by pressure, and when gloss is imparted by a smoothing process such as super calender, a desired gloss can be obtained at a lower processing pressure, and the pores of the coating layer are reduced. Is preferably used because it exhibits a good air permeability. In addition, as a compounding quantity to the coating liquid of a hollow organic pigment, 20 mass parts or less are preferable with respect to 100 mass parts (solid content) of a coating layer, and 1-10 mass parts is more preferable. When the amount exceeds 20 parts by mass, an opacity reduction phenomenon called calendar burning or blacking may occur in a smoothing process such as super calendering.

前記無機顔料の塗工液への配合量としては、塗被層100質量部(固形分)に対して、40〜90質量部の範囲が好ましい。配合量が40質量部未満であると、クラックの発生を促進することができず、透気度の高いものとなり、ブリスター発生の抑制効果がかなり劣るものとなる。また配合量が90質量部を超える場合には、表面強度が劣り、安定した印刷が出来ない。
中でも、40〜90質量部の範囲の無機顔料と、5〜60質量部の範囲の熱可塑性有機微粒子とを含む組成からなる塗被層用塗工液を使用した場合、特に良好なクラックが得られるので、好ましい。
As a compounding quantity to the coating liquid of the said inorganic pigment, the range of 40-90 mass parts is preferable with respect to 100 mass parts (solid content) of a coating layer. When the blending amount is less than 40 parts by mass, the generation of cracks cannot be promoted, the air permeability is high, and the blister generation suppressing effect is considerably inferior. Moreover, when a compounding quantity exceeds 90 mass parts, surface strength is inferior and stable printing cannot be performed.
Among them, particularly good cracks are obtained when a coating layer coating liquid comprising a composition containing an inorganic pigment in the range of 40 to 90 parts by mass and a thermoplastic organic fine particle in the range of 5 to 60 parts by mass is used. Therefore, it is preferable.

本発明に用いられる塗被層用または最外側塗被層用塗工液には、必要に応じて、さらに、接着剤、クラック形成促進粒子が添加される。接着剤は、塗被層の表面強度を高め、良好な印刷適性を付与するために用いられる。またクラック形成促進粒子は、クラックの形成が所望のレベルに達しない場合に配合される。   If necessary, an adhesive and crack formation promoting particles are further added to the coating solution for the coating layer or the outermost coating layer used in the present invention. The adhesive is used for increasing the surface strength of the coating layer and imparting good printability. The crack formation promoting particles are blended when the crack formation does not reach a desired level.

接着剤としては、水溶性或いは水分散性の高分子化合物を用いることができ、例えばカチオン性澱粉、両性澱粉、酸化澱粉、酵素変性澱粉、熱化学変性澱粉、エステル化澱粉、エーテル化澱粉等の澱粉類、カルボキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体、ゼラチン、カゼイン、大豆蛋白、天然ゴム等の天然あるいは半合成高分子化合物、ポリビニルアルコール、ポリイソプレン、ポリネオプレン、ポリブタジエン等のポリジエン類、ポリブテン、ポリイソブチレン、ポリプロピレン、ポリエチレン等のポリアルケン類、ビニルハライド、酢酸ビニル、スチレン、(メタ)アクリル酸、(メタ)アクリル酸エステル、(メタ)アクリルアミド、メチルビニルエーテル等のビニル系重合体や共重合体類、スチレン−ブタジエン系、メチルメタクリレート−ブタジエン系等の合成ゴムラテックス、ポリウレタン系樹脂、ポリエステル系樹脂、ポリアミド系樹脂、オレフィン−無水マレイン酸系樹脂、メラミン系樹脂等の合成高分子化合物等を挙げることができる。接着剤は、必要に応じて1種あるいは2種以上が適宜選択される。接着剤の中でも、Tgが20℃以下の接着剤が好ましく、特に好ましくは0℃以下である。接着剤の塗工液への配合量としては、塗被層100質量部(固形分)に対して、15質量部以下が好ましい。配合量が15質量部を超えると、クラックの発生が阻害され、本発明の所望の効果が得難くなる。   As the adhesive, a water-soluble or water-dispersible polymer compound can be used, for example, cationic starch, amphoteric starch, oxidized starch, enzyme-modified starch, thermochemically-modified starch, esterified starch, etherified starch, etc. Starches, cellulose derivatives such as carboxymethylcellulose, hydroxyethylcellulose, natural or semi-synthetic polymer compounds such as gelatin, casein, soy protein, natural rubber, polydienes such as polyvinyl alcohol, polyisoprene, polyneoprene, polybutadiene, polybutene, poly Polyalkenes such as isobutylene, polypropylene, and polyethylene, vinyl halides, vinyl acetate, styrene, (meth) acrylic acid, (meth) acrylic acid esters, (meth) acrylamide, methyl vinyl ether and other vinyl polymers and copolymers, Styling -Synthetic polymer latex such as butadiene-based, methyl methacrylate-butadiene-based synthetic rubber latex, polyurethane-based resin, polyester-based resin, polyamide-based resin, olefin-maleic anhydride-based resin, melamine-based resin, etc. . One type or two or more types of adhesives are appropriately selected as necessary. Among the adhesives, an adhesive having a Tg of 20 ° C. or less is preferable, and particularly preferably 0 ° C. or less. As a compounding quantity to the coating liquid of an adhesive agent, 15 mass parts or less are preferable with respect to 100 mass parts (solid content) of a coating layer. When the amount exceeds 15 parts by mass, the generation of cracks is hindered, making it difficult to obtain the desired effect of the present invention.

本発明に用いられる塗被層用または最外側塗被層用塗工液には、必要に応じてさらに、各種助剤、例えば界面活性剤、pH調節剤、粘度調節剤、保水剤、柔軟剤、光沢付与剤、ワックス類、分散剤、流動変性剤、導電防止剤、安定化剤、帯電防止剤、架橋剤、サイズ剤、蛍光増白剤、着色剤、紫外線吸収剤、消泡剤、耐水化剤、可塑剤、防腐剤、香料等が適宜配合される。   In the coating solution for the coating layer or the outermost coating layer used in the present invention, various auxiliary agents such as a surfactant, a pH regulator, a viscosity modifier, a water retention agent, a softening agent are further added as necessary. , Gloss imparting agents, waxes, dispersants, flow modifiers, antistatic agents, stabilizers, antistatic agents, crosslinking agents, sizing agents, fluorescent brighteners, colorants, UV absorbers, antifoaming agents, water resistance Agents, plasticizers, preservatives, fragrances and the like are appropriately blended.

保水剤としては、カルボキシメチルセルロース、ヒドロキシエチルセルロース等のセルロース誘導体、またはアルカリ膨潤型アクリル系増粘剤等の合成系保水剤の使用が好ましい。   As the water retention agent, it is preferable to use a cellulose derivative such as carboxymethyl cellulose or hydroxyethyl cellulose, or a synthetic water retention agent such as an alkali swelling acrylic thickener.

本発明に用いられるシート状紙基材を形成するパルプについては、製法や種類等について特に限定するものではなく、KP、SPのような化学パルプ、SGP、RGP、BCTMP、CTMP等の機械パルプや、ECFパルプやTCFパルプ等の塩素フリーパルプ、脱墨パルプのような古紙パルプ、あるいはケナフ、バガス、竹、藁、麻等のような非木材パルプ、ポリアミド繊維、ポリエステル繊維、ポリノジック繊維等の有機合成繊維、さらにはガラス繊維、セラミック繊維、カーボン繊維等の無機質繊維等を挙げることが出来る。   About the pulp which forms the sheet-like paper base material used for this invention, it does not specifically limit about a manufacturing method or a kind, Mechanical pulp, such as chemical pulp like KP and SP, SGP, RGP, BCTMP, and CTMP, , Chlorine-free pulp such as ECF pulp and TCF pulp, waste paper pulp such as deinked pulp, or non-wood pulp such as kenaf, bagasse, bamboo, straw, hemp, etc., organic such as polyamide fiber, polyester fiber, polynosic fiber Examples thereof include synthetic fibers, and inorganic fibers such as glass fibers, ceramic fibers, and carbon fibers.

シート状紙基材中には、必要に応じて填料、歩留向上剤、濾水性向上剤、紙力増強剤、定着剤、内添サイズ剤、染料、蛍光増白剤、pH調整剤、消泡剤、ピッチコントロール剤、スライムコントロール剤等の抄紙用内添助剤を適宜配合することができる。なお、填料としては、特に限定するものではないが、一般に上質紙に用いられる各種の顔料、例えばカオリン、焼成カオリン、炭酸カルシウム、硫酸カルシウム、硫酸バリウム、二酸化チタン、タルク、酸化亜鉛、アルミナ、炭酸マグネシウム、酸化マグネシウム、シリカ、ホワイトカーボン、ベントナイト、ゼオライト、セリサイト、スメクタイト等の鉱物質顔料や、ポリスチレン系樹脂、尿素系樹脂、メラミン系樹脂、アクリル系樹脂、塩化ビニリデン系樹脂等の有機顔料系の密実型、微小中空型、貫通孔型の粒子を挙げることが出来る。   In the sheet-like paper substrate, a filler, a yield improver, a freeness improver, a paper strength enhancer, a fixing agent, an internal sizing agent, a dye, a fluorescent whitening agent, a pH adjuster, an eraser are optionally added. Internal additives for papermaking such as foaming agents, pitch control agents, slime control agents and the like can be appropriately blended. The filler is not particularly limited, but various pigments generally used for fine paper, such as kaolin, calcined kaolin, calcium carbonate, calcium sulfate, barium sulfate, titanium dioxide, talc, zinc oxide, alumina, carbonate Organic pigments such as mineral pigments such as magnesium, magnesium oxide, silica, white carbon, bentonite, zeolite, sericite, smectite, polystyrene resins, urea resins, melamine resins, acrylic resins, vinylidene chloride resins Solid, micro hollow, and through-hole type particles.

シート状紙基材の抄紙方法については特に限定するものではなく、例えば抄紙pHが4.5付近である酸性抄紙法、また中性サイズ剤および/または炭酸カルシウム等のアルカリ性填料を主成分として含み、抄紙pH約6の弱酸性から抄紙pH約9の弱アルカリ性の中性抄紙法等、全ての抄紙方法に適用することができ、抄紙機も長網抄紙機、ツインワイヤー抄紙機、丸網抄紙機、ヤンキー抄紙機、傾斜ワイヤー抄紙機等の、公知の抄紙機を適宜使用することができる。
本発明に用いられるシート状紙基材の坪量は、特に限定されるものではないが、通常30〜300g/mの範囲のものが好ましく用いられる。
The paper-making method of the sheet-like paper base is not particularly limited, and includes, for example, an acidic paper-making method having a paper-making pH of around 4.5, and a neutral sizing agent and / or an alkaline filler such as calcium carbonate as a main component. It can be applied to all papermaking methods, from weakly acidic papermaking pH of about 6 to weak alkaline neutral papermaking of papermaking pH of about 9, and the paper machine is also a long net paper machine, twin wire paper machine, round net paper machine A known paper machine such as a machine, a Yankee paper machine, or an inclined wire paper machine can be used as appropriate.
Although the basic weight of the sheet-like paper base material used for this invention is not specifically limited, Usually, the thing of the range of 30-300 g / m < 2 > is used preferably.

シート状紙基材の抄紙方法については特に制限されないが、塗被層の透気性が良好であっても、シート状紙基材の透気性が極端に劣るものでは、ブリスターの発生を抑制する効果が得られないことがある。そのため、シート状紙基材のJAPAN TAPPI 紙パルプ試験方法No.5−2:2000に基づく透気度としては、30秒以下が好ましく、より好ましくは20秒以下である。   The paper-making method of the sheet-like paper base is not particularly limited, but even if the air permeability of the coating layer is good, the sheet-like paper base is extremely poor in air permeability, and the effect of suppressing the generation of blisters May not be obtained. Therefore, the JAPAN TAPPI paper pulp test method no. The air permeability based on 5-2: 2000 is preferably 30 seconds or less, and more preferably 20 seconds or less.

本発明の塗被層の合計塗工量は、特に限定されるものではないが、シート状紙基材の片面に対し乾燥質量で2〜25g/m、好ましくは5〜20g/mである。塗工量が2g/mに満たない場合、シート状紙基材上に塗被層を均一に形成するのは困難になることがあり、一方、25g/mを超えると、透気性が高くなることがあり、また塗被層収縮によるクラックの発生が起きにくくなることがある。 Although the total coating amount of the coating layer of this invention is not specifically limited, It is 2-25 g / m < 2 > by dry mass with respect to the single side | surface of a sheet-like paper base material, Preferably it is 5-20 g / m < 2 >. is there. When the coating amount is less than 2 g / m 2 , it may be difficult to form a coating layer uniformly on the sheet-like paper substrate. On the other hand, when the coating amount exceeds 25 g / m 2 , the air permeability is reduced. It may become high, and the generation of cracks due to shrinkage of the coating layer may be difficult to occur.

本発明の内側塗被層は、無機顔料と水溶性接着剤を成分として含有する水性系塗工液をシート状紙基材に塗工して形成されるが、無機顔料としては、結晶構造を有する顔料のほかに、例えば重質炭酸カルシウム、軽質炭酸カルシウム、カオリン、焼成カオリン、構造性カオリン、デラミカオリン、タルク、硫酸カルシウム、硫酸バリウム、二酸化チタン、酸化亜鉛、アルミナ、炭酸マグネシウム、酸化マグネシウム、シリカ、アルミノ珪酸マグネシウム、珪酸カルシウム、ホワイトカーボン、ベントナイト、ゼオライト、セリサイト、スメクタイト等が挙げられ、これらの中から適宜選択され、1種あるいは2種以上併用して用いられる。   The inner coating layer of the present invention is formed by applying an aqueous coating solution containing an inorganic pigment and a water-soluble adhesive as components to a sheet-like paper base material. The inorganic pigment has a crystalline structure. In addition to the pigment having, for example, heavy calcium carbonate, light calcium carbonate, kaolin, calcined kaolin, structural kaolin, delaminated kaolin, talc, calcium sulfate, barium sulfate, titanium dioxide, zinc oxide, alumina, magnesium carbonate, magnesium oxide, Examples thereof include silica, magnesium aluminosilicate, calcium silicate, white carbon, bentonite, zeolite, sericite, smectite, etc., which are appropriately selected from these and used in combination of one or more.

内側塗被層用塗工液には、他の顔料として有機顔料を配合してよい。かかる有機顔料としては、例えばポリスチレン系樹脂、スチレン−ブタジエン共重合体系樹脂、スチレン−アクリル共重合体系樹脂、スチレン−メタアクリル共重合体系樹脂、アクリル系樹脂、塩化ビニリデン系樹脂、尿素系樹脂、メラミン系樹脂、ベンゾグアナミン系樹脂等が挙げられ、これらの中から適宜選択され、1種あるいは2種以上併用して用いられる。   You may mix | blend an organic pigment as another pigment in the coating liquid for inner side coating layers. Examples of the organic pigment include polystyrene resin, styrene-butadiene copolymer resin, styrene-acryl copolymer resin, styrene-methacryl copolymer resin, acrylic resin, vinylidene chloride resin, urea resin, and melamine. Resin, benzoguanamine resin, and the like, which are appropriately selected from these and used in combination of one or more.

無機顔料の内側塗被層用塗工液への配合量としては、塗被層100質量部(固形分)に対して、35〜95質量部の範囲が好ましい。配合量が35質量部未満の場合、透気性の面で劣ったものになり易い。また配合量が95質量部を超える場合には、層間強度の面で劣ったものになり易い。また有機顔料の内側塗被層用塗工液への配合量としては、塗被層100質量部(固形分)に対して、30質量部以下が好ましい。塗工液コストの点で30質量部を超えることは好ましくない。   As a compounding quantity to the coating liquid for inner side coating layers of an inorganic pigment, the range of 35-95 mass parts is preferable with respect to 100 mass parts (solid content) of coating layers. When the blending amount is less than 35 parts by mass, it tends to be inferior in terms of air permeability. Moreover, when a compounding quantity exceeds 95 mass parts, it will become inferior in terms of interlayer strength. Moreover, as a compounding quantity to the coating liquid for inner side coating layers of an organic pigment, 30 mass parts or less are preferable with respect to 100 mass parts (solid content) of coating layers. It is not preferable to exceed 30 parts by mass in terms of coating solution cost.

内側塗被層中の接着剤としては、例えば澱粉、酸化澱粉、エステル化澱粉、エーテル化澱粉、カチオン化澱粉、両性澱粉、酵素変性澱粉、熱化学変性澱粉などの澱粉類、メチルセルロース、カルボキシメチルセルロース、ヒドロキシエチルセルロースなどのセルロース誘導体、カゼイン、大豆蛋白質などのタンパク質類、ポリビニルアルコール、変性ポリビニルアルコール、ポリビニルピロリドン、ポリアクリル酸、ポリアクリル酸アミド、オレフィン−無水マレイン酸樹脂などの水溶性接着剤が挙げられ、これらの中から適宜選択され、1種あるいは2種以上を併用して用いられる。水溶性接着剤の中でも、澱粉類は、剛度が付与し易く、また安価であり、特に好ましい。   Examples of the adhesive in the inner coating layer include starches such as starch, oxidized starch, esterified starch, etherified starch, cationized starch, amphoteric starch, enzyme-modified starch, thermochemically modified starch, methylcellulose, carboxymethylcellulose, Examples include cellulose derivatives such as hydroxyethyl cellulose, proteins such as casein and soy protein, water-soluble adhesives such as polyvinyl alcohol, modified polyvinyl alcohol, polyvinyl pyrrolidone, polyacrylic acid, polyacrylamide, and olefin-maleic anhydride resin. These are appropriately selected from these and used alone or in combination of two or more. Among water-soluble adhesives, starches are particularly preferable because they are easy to impart rigidity and are inexpensive.

内側塗被層中の接着剤としては、他に水分散性接着剤を配合してもよい。かかる水分散性接着剤としては、スチレン−ブタジエンラテックス、アクリルニトリル−ブタジエンラテックス、メチルメタクリレート−ブタジエンラテックスなどの共役ジエン系共重合ラテックス、(メタ)アクリル酸エステルの重合体または共重合体などのアクリル系エマルジョン、エチレン−酢酸ビニルエマルジョンなどの酢酸ビニル系エマルジョン、スチレン−アクリル系エマルジョン、塩化ビニリデン系エマルジョン、ポリエステル系エマルジョン、ポリウレタン系エマルジョン、ポリアミド系エマルジョンなどが挙げられ、これらの中から適宜選択され、1種あるいは2種以上を併用して用いられる。   As an adhesive in the inner coating layer, a water dispersible adhesive may be blended. Such water-dispersible adhesives include conjugated diene copolymer latexes such as styrene-butadiene latex, acrylonitrile-butadiene latex, methyl methacrylate-butadiene latex, and acrylics such as (meth) acrylic acid ester polymers or copolymers. Emulsion, vinyl acetate emulsion such as ethylene-vinyl acetate emulsion, styrene-acrylic emulsion, vinylidene chloride emulsion, polyester emulsion, polyurethane emulsion, polyamide emulsion, and the like. One type or two or more types are used in combination.

水溶性接着剤の内側塗被層用塗工液への配合量としては、塗被層100質量部(固形分)に対して、2〜25質量部の範囲が好ましい。配合量が2質量部未満の場合、層間強度の劣ったものになり易く、剛度が小さいものになり易い。また配合量が25質量部を超える場合には、透気度の高いものになり易い。水分散性接着剤の内側塗被層用塗工液への配合量としては、塗被層100質量部(固形分)に対して、20質量部以下が好ましい。20質量部を超える場合には、透気度の高いものになり易い。   As a compounding quantity to the coating liquid for inner side coating layers of a water-soluble adhesive, the range of 2-25 mass parts is preferable with respect to 100 mass parts (solid content) of coating layers. When the blending amount is less than 2 parts by mass, the interlayer strength tends to be inferior, and the rigidity is likely to be small. Moreover, when a compounding quantity exceeds 25 mass parts, it becomes easy to become a thing with high air permeability. As a compounding quantity to the coating liquid for inner side coating layers of a water dispersible adhesive agent, 20 mass parts or less are preferable with respect to 100 mass parts (solid content) of coating layers. When it exceeds 20 parts by mass, it tends to have a high air permeability.

耐水化剤の1種類もしくは複数を併用して添加することにより、塗被層の耐水性が向上し、オフセット印刷の工程において湿し水が付着して塗工紙表面が濡れた際の塗被層の表面強度の低下を抑制する。したがって画線部にインクが転移される際にも、塗被層が剥離してブランケットに付着してできる画線部の印刷欠陥の発生やブランケットの汚れを効果的に抑制することができる。耐水化剤としては公知のものから適宜選択して使用することができる。なかでも架橋反応により耐水性を付与する材料が好ましい。ジルコニウム系化合物は、塗工工程で素早く反応し、耐水性を発現するため好ましく使用できる。ジルコニウム系化合物としては、例えば炭酸ジルコニウムアンモニウム、酢酸ジルコニウムアンモニウム、硫酸ジルコニウムアンモニウム、硝酸ジルコニウムアンモニウム、ヨウ化ジルコニウムアンモニウム、フッ化ジルコニウムアンモニウム、オキシ塩化ジルコニウムアンモニウム、オキシヨウ化ジルコニウムアンモニウム等が使用されるが、これらのうち、炭酸ジルコニウムアンモニウムが取扱い面および耐水性改良の点で優れているため、好ましく用いられる。因みにジルコニウム系化合物は、カルボン酸やエステル基等と高い反応性を示し、特にオレフィン系樹脂、スチレン系樹脂、アルキド系樹脂、スチレン−アクリル系樹脂などと共に、好ましく用いることができる。
ジルコニウム系化合物の配合量は、所望の効果が発現されれば制限はないが、概ね塗被層100質量部中に、0.01〜10質量部のジルコニウム系化合物を含有することにより効果が発揮される。0.01質量部より少ないと、耐水性の効果を発揮することができないことがある。一方、10質量部を超えると、塗工液の流動性が乏しくなり、塗工性に難点が生じ、あるいは効果が飽和して、それ以上の耐水性の効果が発揮されず、コスト高となる。
By adding one or more water-proofing agents in combination, the water resistance of the coating layer is improved, and the coating when dampening water adheres and the coated paper surface gets wet in the offset printing process. Suppresses the decrease in surface strength of the layer. Accordingly, even when the ink is transferred to the image line portion, it is possible to effectively suppress the occurrence of printing defects in the image line portion and smearing of the blanket caused by the coating layer peeling off and adhering to the blanket. The water-proofing agent can be appropriately selected from known ones. Among these, a material that imparts water resistance by a crosslinking reaction is preferable. Zirconium compounds can be preferably used because they react quickly in the coating process and develop water resistance. Examples of zirconium-based compounds include ammonium zirconium carbonate, ammonium zirconium acetate, ammonium zirconium sulfate, ammonium zirconium nitrate, zirconium ammonium iodide, zirconium ammonium fluoride, zirconium ammonium oxychloride, zirconium ammonium oxyiodide, and the like. Of these, ammonium zirconium carbonate is preferably used because it is excellent in terms of handling and water resistance. Incidentally, the zirconium-based compound shows high reactivity with a carboxylic acid, an ester group or the like, and can be preferably used together with an olefin resin, a styrene resin, an alkyd resin, a styrene-acrylic resin, and the like.
The compounding amount of the zirconium-based compound is not limited as long as the desired effect is expressed, but the effect is exhibited by containing 0.01 to 10 parts by mass of the zirconium-based compound in 100 parts by mass of the coating layer. Is done. If the amount is less than 0.01 parts by mass, the water resistance effect may not be exhibited. On the other hand, when the amount exceeds 10 parts by mass, the fluidity of the coating liquid becomes poor, resulting in difficulty in coating properties, or the effect is saturated, and no further water resistance effect is exhibited, resulting in high costs. .

本発明の塗被層には、透気性を高める材料としてポリアミド系樹脂又はアミン系樹脂を配合することが好ましく、アミン系樹脂として、変性アミン系樹脂である住化ケムテック社製のスミレツレジンSPI−102A、およびポリアミド系樹脂としては住化ケムテック社製のスミレツレジン633や、変性ポリアミド系樹脂であるスミレツレジンSPI−106N等を例示することができる。
ここで、透気性が向上する機構については明確ではないが、ポリアミド系樹脂又はアミン系樹脂は、微カチオン性であり、乾燥時、塗被層の濃度が低くても増粘作用が大きく、塗被層の不動化が早くなり、乾燥によって脱水される部分が通気性に寄与すると推定している。
前記ポリアミド系樹脂又はアミン系樹脂の配合量は、顔料100質量部に対し、0.01〜10質量部が好ましい。因みに、ポリアミド系樹脂又はアミン系樹脂の配合量が0.01質量部未満では、透気性の向上は見られないことがある。一方、10質量部を超えると塗料が不安定になり、ストリークの発生等の操業性の問題が出てくることがある。
The coating layer of the present invention preferably contains a polyamide-based resin or an amine-based resin as a material that enhances air permeability. As the amine-based resin, Sumire Resin SPI-102A manufactured by Sumika Chemtech Co., Ltd., which is a modified amine-based resin, is used. Examples of polyamide resins include Sumire Resin 633 manufactured by Sumika Chemtech Co., and Sumire Resin SPI-106N which is a modified polyamide resin.
Here, although the mechanism for improving the air permeability is not clear, the polyamide-based resin or the amine-based resin is slightly cationic and has a thickening effect when dried even if the concentration of the coating layer is low. It is presumed that the immobilization of the coating layer is accelerated, and the portion dehydrated by drying contributes to air permeability.
The blending amount of the polyamide resin or amine resin is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the pigment. Incidentally, if the blending amount of the polyamide-based resin or the amine-based resin is less than 0.01 parts by mass, the air permeability may not be improved. On the other hand, when the amount exceeds 10 parts by mass, the paint becomes unstable, and there may be a problem in operability such as the occurrence of streaks.

内側塗被層用塗工液には、必要に応じて、さらに、各種助剤、例えば界面活性剤、pH調節剤、粘度調節剤、保水剤、柔軟剤、光沢付与剤、ワックス類、分散剤、流動変性剤、導電防止剤、安定化剤、帯電防止剤、架橋剤、サイズ剤、蛍光増白剤、着色剤、紫外線吸収剤、消泡剤、耐水化剤、可塑剤、防腐剤、香料等が適宜配合される。   In the coating liquid for the inner coating layer, various auxiliary agents such as surfactants, pH regulators, viscosity modifiers, water retention agents, softeners, gloss-imparting agents, waxes, dispersants are added as necessary. , Flow modifier, antistatic agent, stabilizer, antistatic agent, cross-linking agent, sizing agent, fluorescent brightener, colorant, ultraviolet absorber, antifoaming agent, water-resistant agent, plasticizer, preservative, fragrance Etc. are appropriately blended.

内側塗被層及び最外層塗被層の塗工量は、特に限定されるものではないが、内側塗被層の場合、片面当たり乾燥質量で通常0.1〜10g/m、好ましくは0.5〜5g/mである。0.1g/mに満たない場合、2層化による効果が極めて小さいものとなり、一方、10g/mを越えると、透気性の劣ったものとなり易い。尚、本発明においては、内側塗被層は、シート状紙基材の片面あるいは両面に設けられる。また、片面当たりの内側塗被層の数は、通常1層であるが、2層以上の積層とすることもできる。その際の内側塗被層を形成する各塗工液は必ずしも同一である必要はなく、所望の要求性能に合せ、異なるものであってもよい。 The coating amount of the inner coating layer and the outermost coating layer is not particularly limited, but in the case of the inner coating layer, it is usually 0.1 to 10 g / m 2 , preferably 0 in terms of dry mass per side. 0.5 to 5 g / m 2 . When the amount is less than 0.1 g / m 2 , the effect of the two layers becomes extremely small. On the other hand, when the amount exceeds 10 g / m 2 , the gas permeability tends to be inferior. In the present invention, the inner coating layer is provided on one side or both sides of the sheet-like paper substrate. Further, the number of inner coating layers per side is usually one layer, but it may be a laminate of two or more layers. In this case, the coating liquids for forming the inner coating layer are not necessarily the same, and may be different according to desired performance requirements.

本発明の塗被層用塗工液の塗工方法としては、一般に公知の塗工装置、例えばブレードコータ、エアーナイフコータ、ロールコータ、リバースロールコータ、バーコータ、カーテンコータ、スロットダイコータ、グラビアコータ、チャンプレックスコータ、ブラシコータ、スライドビードコータ、ダイコータ、ツーロールあるいはメータリングブレード式のサイズプレスコータ、ビルブレードコータ、ショートドウェルコータ、ゲートロールコータ等が用いられる。原紙上に均一厚みを塗工する輪郭塗工方式よりも、原紙表面の繊維による凹凸を被覆して平坦化する平坦塗工方式が好ましい。塗工液に熱可塑性有機微粒子を配合する場合の乾燥は、紙面温度が熱可塑性有機微粒子のTgより高くなる条件下で行うことが好ましい。   As a coating method for the coating layer coating liquid of the present invention, generally known coating apparatuses such as blade coaters, air knife coaters, roll coaters, reverse roll coaters, bar coaters, curtain coaters, slot die coaters, gravure coaters, A Champlex coater, a brush coater, a slide bead coater, a die coater, a two-roll or metering blade type size press coater, a bill blade coater, a short dwell coater, a gate roll coater, and the like are used. A flat coating method in which unevenness due to fibers on the surface of the base paper is covered and flattened is preferable to a contour coating method in which a uniform thickness is applied on the base paper. Drying when the thermoplastic organic fine particles are blended in the coating liquid is preferably performed under conditions where the paper surface temperature is higher than the Tg of the thermoplastic organic fine particles.

本発明の塗工紙は、通常、平滑化処理が施される。平滑化処理は、スーパーカレンダ、グロスカレンダ、ソフトカレンダ等の公知の装置を用いてオンマシンやオフマシンにて行われる。加圧装置の圧力、加熱温度、ニップ数等の処理条件は適宜調節される。本発明においては、発生したクラックが、一般の印刷用塗工紙で通常観られるクラックの大きさと比較してかなり大きく、かつ多数であることから、スーパーカレンダ等の光沢処理によってもクラックが閉塞されること無く、良好な透気性を持たせることが出来る。   The coated paper of the present invention is usually subjected to a smoothing treatment. The smoothing process is performed on-machine or off-machine using a known apparatus such as a super calendar, a gloss calendar, or a soft calendar. The processing conditions such as the pressure of the pressure device, the heating temperature, and the number of nips are appropriately adjusted. In the present invention, since the generated cracks are considerably large and many in comparison with the size of cracks normally observed in general printing coated paper, the cracks are also blocked by gloss treatment such as super calender. And good air permeability can be provided.

電子写真方式でのペーパーブリスター及びトナーブリスターは、塗工紙のJAPAN TAPPI 紙パルプ試験方法No.5−2:2000に基づく王研式透気度を7000秒以下にすることで、所期のレベルにすることが出来る。なかでも、5000秒以下が好ましく、より好ましくは3000秒以下、さらに好ましくは2000秒以下である。   Paper blisters and toner blisters in the electrophotographic system are coated with JAPAN TAPPI paper pulp test method No. By setting the Oken air permeability based on 5-2: 2000 to 7000 seconds or less, the desired level can be achieved. Especially, 5000 seconds or less are preferable, More preferably, it is 3000 seconds or less, More preferably, it is 2000 seconds or less.

本発明においては、塗工紙の風合いの点で、JIS Z 8741に基づく入射・受光角75度の白紙光沢度が45%以上、また50〜85%の範囲のものが好ましく、より好ましくは55〜85%である。   In the present invention, in terms of the texture of the coated paper, it is preferred that the white paper glossiness at an incident / light-receiving angle of 75 degrees based on JIS Z 8741 is 45% or more, and 50 to 85%, more preferably 55. ~ 85%.

JIS Z 8741に基づく入射・受光角75度の白紙光沢度が高い塗工紙を得るためには、強圧条件での平滑化処理が必要であり、一般の印刷用塗工紙では、処理によって細孔が塞がれ、透気性の劣ったものしか得られないが、本発明に係る塗工紙は、クラックが寄与して強圧条件での平滑化処理を行っても透気性が確保でき、ブリスターの発生を抑制することができる。   In order to obtain a coated paper with a high incidence of white paper with an incident / light-receiving angle of 75 degrees according to JIS Z 8741, smoothing processing under high pressure conditions is required. Although the pores are blocked and only those with poor air permeability can be obtained, the coated paper according to the present invention contributes to cracks and can ensure air permeability even if smoothing treatment is performed under high pressure conditions, blistering Can be suppressed.

またシート状紙基材の片面に上記塗被層を設けた場合、裏面にカール防止、印刷適性付与、給排紙適性付与、帯電防止性付与等のための塗被層を設けることが出来る。また、裏面には、粘着、感熱記録、磁気記録、難燃、耐熱、耐水、耐油、防滑等の性質を付与するための後加工を行うことが出来る。他に、熱転写受容層、インクジェット記録層等の後加工を施すことも出来る。   When the coating layer is provided on one side of the sheet-like paper substrate, a coating layer can be provided on the back side for preventing curling, imparting printability, imparting paper supply / discharge, imparting antistatic properties, and the like. The back surface can be post-processed to impart properties such as adhesion, heat-sensitive recording, magnetic recording, flame retardancy, heat resistance, water resistance, oil resistance, and slip resistance. In addition, post-processing such as a thermal transfer receiving layer and an ink jet recording layer can be performed.

本発明の塗工紙の水分は、通常3〜10%の範囲に調整される。更に好ましくは4〜8%の範囲である。水分が3%未満の場合は、塗工紙にカールが発生し安定した印刷が出来ない。水分が10%を超えると、ブリスターが極めて発生しやすくなる。   The water content of the coated paper of the present invention is usually adjusted to a range of 3 to 10%. More preferably, it is 4 to 8% of range. When the water content is less than 3%, curling occurs on the coated paper, and stable printing cannot be performed. If the water content exceeds 10%, blisters are extremely likely to occur.

本発明で得られた塗工紙は、オフセット印刷用や、電子写真方式の用紙として極めて良好な性能を有するが、他に熱転写方式、インクジェット方式等の画像記録用紙として用いることも出来る。   The coated paper obtained in the present invention has extremely good performance as an offset printing or electrophotographic paper, but can also be used as an image recording paper such as a thermal transfer system or an ink jet system.

特に、5〜7μm程度のトナー粒子によって画像が形成される電子写真方式では、上述の塗工紙を用いることによって極めて高品位な画像を得ることができる。例えば、ISO−13660ドラフトスタンダード・QEA(Quality Engineering Assosiates,Inc.)に準拠した方法に基づいて、電子写真方式プリンターを用いて画像を形成、評価すると、タイルサイズ40μmにおけるモトルが、10GSV(Grey Scale Value)以下、ラインのラジェドネス(ギザギザ度)が10μm以下、ブラリネス(ぼやけ度)が11μm以下であり、極めて良好な画像を得ることが出来る。   In particular, in an electrophotographic system in which an image is formed with toner particles of about 5 to 7 μm, an extremely high quality image can be obtained by using the above-mentioned coated paper. For example, when an image is formed and evaluated using an electrophotographic printer based on a method in conformity with ISO-13660 draft standard QEA (Quality Engineering Associates, Inc.), a mottle at a tile size of 40 μm is 10 GSV (Gray Scale). (Value) or less, the line ragedness (jaggedness) is 10 μm or less, and the brilliance (blurring degree) is 11 μm or less, and an extremely good image can be obtained.

本発明の塗工紙は、更にオフ輪ジワの防止や耐折り割れ適性に大きな効果があることが判った。オフ輪ジワとは、オフ輪印刷中に発生する紙への皺であり、耐折り割れ適性とは、オフ輪印刷後の折り機加工での、折り山部或いは谷部のインキ層の耐亀裂性である。オフ輪ジワに大きな効果がある理由としては、紙の透気度が低いために、オフ輪印刷の乾燥工程で含有する水分の蒸発が均一に起こり、そのために紙水分のバラツキを生じないので、紙に歪がかからず、皺が発生し難いことが考えられる。また、耐折り割れ適性に大きな効果がある理由としては、塗工紙が低透気度の割に塗被層の表面強度が強く、折ることによって力が加わっても、塗被層が破壊されることがなく、その結果、インク層に亀裂を生じ難いことが考えられる。なおオフ輪ジワや耐折り割れ適性に対しては、更にバインダーとバインダーピグメントを配合する系が特に良好な結果を示す。   It has been found that the coated paper of the present invention has a great effect on prevention of off-wheel wrinkles and resistance to folding. Off-wheel wrinkles are wrinkles on the paper that occur during off-wheel printing, and fold resistance is the resistance to cracking of the ink layer at the fold or trough in the folding machine processing after off-wheel printing. It is sex. The reason why the off-wheel wrinkle has a great effect is that, since the air permeability of the paper is low, the evaporation of water contained in the drying process of the off-wheel printing occurs uniformly, and therefore there is no variation in paper moisture. It is possible that the paper is not distorted and wrinkles are unlikely to occur. In addition, the reason why there is a great effect on the resistance to cracking is that the coated paper has a strong surface strength for its low air permeability, and even if force is applied by folding, the coated layer is destroyed. As a result, it is considered that the ink layer is hardly cracked. In addition, with respect to off-wheel wrinkles and crack resistance, a system in which a binder and a binder pigment are further blended shows particularly good results.

以下に、実施例を挙げて本発明をより具体的に説明するが,本発明はそれらの範囲に限定されるものでない。なお、例中の「部」及び「%」は特に断わらない限り、「質量部(固型分)」及び「質量%」を示す。また、測定されたTgが単一ピークでない場合は、主たるピーク温度、あるいはモノマー組成から計算されるTgを「Tg代表値」として示し、測定されたTgが単一ピークである場合は、その測定値、あるいはモノマー組成から計算されるTgを「Tg値」として示す。   EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these ranges. In the examples, “parts” and “%” indicate “parts by mass (solid component)” and “mass%” unless otherwise specified. In addition, when the measured Tg is not a single peak, the main peak temperature or Tg calculated from the monomer composition is indicated as “Tg representative value”, and when the measured Tg is a single peak, the measurement is performed. The value or Tg calculated from the monomer composition is shown as “Tg value”.

実施例1
〔シート状紙基材の調製〕
LBKP(フリーネス(CSF)=450ml)90部、NBKP(フリーネス(CSF)=450ml)10部のパルプスラリーに、軽質炭酸カルシウム(PC:白石カルシウム社製)を5部となるように添加し、対パルプ100部当り澱粉1.5部、アルケニル無水コハク酸0.1部、および硫酸バンド0.6部を添加した紙料を用いて長網抄紙機で抄紙し、その抄紙工程中で澱粉の塗工量が乾燥重量で1g/mとなるようにサイズプレス装置で塗布・乾燥させ、マシンキャレンダでベック平滑度30秒になるように平滑化処理して、坪量が60g/mのシート状紙基材を得た。
Example 1
[Preparation of sheet-like paper substrate]
To a pulp slurry of 90 parts of LBKP (freeness (CSF) = 450 ml) and 10 parts of NBKP (freeness (CSF) = 450 ml), light calcium carbonate (PC: manufactured by Shiroishi Calcium Co., Ltd.) was added so as to be 5 parts. Paper is made on a long paper machine using a stock containing 1.5 parts of starch, 0.1 part of alkenyl succinic anhydride and 0.6 part of sulfuric acid band per 100 parts of pulp, and starch is applied during the paper making process. It is applied and dried with a size press so that the work amount is 1 g / m 2 in dry weight, and smoothed with a machine calendar so that the Beck smoothness is 30 seconds, and the basis weight is 60 g / m 2 . A sheet-like paper substrate was obtained.

[塗工液の調製]
ハイドラグロス90(成分;カオリン、平均粒子径0.26μm、アスペクト比6、ヒューバー社製)35部に、水および分散剤(商品名;アロンA−9、東亞合成社製)0.01部を加え、コーレス分散機にて分散し、固形分72%のカオリン分散液を得た。この分散液に固形分75%のFMT−97(成分;重質炭酸カルシウム、ファイマテック社製)を固形分として35部を加え、顔料スラリーを調製した。この顔料スラリーにカルボキシメチルセルロース(商品名;AGガムHE No.2、第一工業製薬社製)0.3部、スチレン−ブタジエン系共重合体ラテックスとしてP0T−7092(Tg;35℃、日本ゼオン社製)10部および合成樹脂0640(Tg;55℃、JSR社製)20部、反応性の耐水化剤として炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を0.05質量部を添加・撹拌し、さらに水を加えて、固形分濃度が55%の塗工液を調製した。
[Preparation of coating solution]
Hydra gloss 90 (component: kaolin, average particle size 0.26 μm, aspect ratio 6, manufactured by Huber) 35 parts of water and dispersant (trade name: Aron A-9, manufactured by Toagosei Co., Ltd.) In addition, it was dispersed with a Coreless disperser to obtain a kaolin dispersion having a solid content of 72%. To this dispersion, 35 parts of FMT-97 having a solid content of 75% (component: heavy calcium carbonate, manufactured by Phimatech) was added as a solid content to prepare 35 parts of pigment slurry. Carboxymethylcellulose (trade name; AG Gum HE No. 2, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) 0.3 parts to this pigment slurry, POT-7092 (Tg; 35 ° C., Nippon Zeon Co., Ltd.) as a styrene-butadiene copolymer latex 10 parts) and 20 parts of synthetic resin 0640 (Tg; 55 ° C., manufactured by JSR), 0.05 parts by mass of zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) as a reactive water-resistant agent Was added and stirred, and water was further added to prepare a coating solution having a solid concentration of 55%.

[シート状紙基材表面への塗被層の形成]
上記により得られた塗工液を、シート状紙基材の片面当たり乾燥重量で12g/mとなるようにブレードコータを用いて500m/minにて両面塗工後、160℃で熱風乾燥し、金属ロールと弾性ロールで構成された加圧ニップで白紙光沢が50%となるように通紙して、坪量が84g/mの塗工紙を得た。
[Formation of coating layer on the surface of sheet paper]
The coating solution obtained above is coated on both sides at 500 m / min using a blade coater so that the dry weight per side of the sheet-like paper substrate is 12 g / m 2, and then dried with hot air at 160 ° C. The coated paper having a basis weight of 84 g / m 2 was obtained by passing the paper through a pressure nip composed of a metal roll and an elastic roll so that the gloss of the blank paper was 50%.

実施例2
[内側塗被層用塗工液の調製]
紡錘状軽質炭酸カルシウム(商品名;TP221GS、奥多摩工業社製)85部に、水溶性接着剤である酸化デンプン(商品名;エースA、王子コンスターチ社製)10部、スチレン−ブタジエン系コアシェル構造高分子化合物T−2540A(Tg1/Tg2:−22℃/0℃ JSR社製)5部、反応性の耐水化剤として炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を0.05質量部を加え、さらに水を加えて固形濃度が45%の塗工液を調整した。
[内側塗被層の形成]
上記塗工液を、片面当たりの乾燥塗工量が2.0g/mとなるように、ゲートロールコータを用いて塗工速度500m/minで、実施例1で得たシート状紙基材の両面に塗工して、内側塗被層形成紙を得た。
[最外側塗被層用塗工液の調製]
水に、カオリン(商品名;ハイドラグロス90、平均粒子径0.26μm、アスペクト比6、ヒューバー社製)50部、分散剤(商品名;アロンA−9、東亞合成社製)0.01部を加え、コーレス分散機で分散して、固形分濃度72%のカオリン分散液を得た。この分散液に、固形分濃度75%の重質炭酸カルシウム(商品名;FMT−97、ファイマテック社製)を固形分で15部加え、顔料スラリーを調製した。この顔料スラリーに、カルボキシメチルセルロース(商品名;AGガムHE No.2、第一工業製薬社製)0.3部、スチレン−ブタジエン系共重合体からなるTg55℃の熱可塑性有機微粒子(商品名;0640、JSR社製)30部、スチレン−ブタジエン系コアシェル構造高分子化合物T−2540A(Tg1/Tg2:−22℃/0℃ JSR社製)5部、 反応性の耐水化剤として炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を0.05質量部を添加・撹拌し、さらに水を加えて、固形分濃度が55%の塗工液を調製した。
Example 2
[Preparation of coating solution for inner coating layer]
Spindle-shaped light calcium carbonate (trade name: TP221GS, manufactured by Okutama Kogyo Co., Ltd.) 85 parts, water-soluble adhesive oxide starch (trade name: Ace A, manufactured by Oji Constarch Co., Ltd.) 10 parts, high styrene-butadiene core shell structure 5 parts of molecular compound T-2540A (Tg1 / Tg2: −22 ° C./0° C., manufactured by JSR), 0.05 ppm of zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) as a reactive water-resistant agent Mass parts were added, and water was further added to prepare a coating solution having a solid concentration of 45%.
[Formation of inner coating layer]
The sheet-like paper base material obtained in Example 1 at a coating speed of 500 m / min using a gate roll coater so that the dry coating amount per side of the coating liquid is 2.0 g / m 2. The inner coating layer-formed paper was obtained.
[Preparation of coating solution for outermost coating layer]
Kaolin (trade name: Hydra gloss 90, average particle size 0.26 μm, aspect ratio 6, manufactured by Huber) 50 parts in water, 0.01 parts of dispersant (trade name: Aron A-9, manufactured by Toagosei Co., Ltd.) And dispersed with a Coreless disperser to obtain a kaolin dispersion having a solid concentration of 72%. To this dispersion, 15 parts of heavy calcium carbonate having a solid content concentration of 75% (trade name; FMT-97, manufactured by Phimatech) was added in solid content to prepare a pigment slurry. To this pigment slurry, 0.3 g of carboxymethylcellulose (trade name; AG Gum HE No. 2, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) and Tg 55 ° C. thermoplastic organic fine particles (trade name; trade name; 0640, manufactured by JSR) 30 parts, styrene-butadiene-based core-shell structure polymer compound T-2540A (Tg1 / Tg2: −22 ° C./0° C. manufactured by JSR) 5 parts, zirconium carbonate ammonium salt as a reactive water-resistant agent 0.05 parts by mass of (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) was added and stirred, and water was further added to prepare a coating solution having a solid content concentration of 55%.

[積層塗工紙の作成]
上記最外塗被層用塗工液を、片面当たりの乾燥塗工量が9.0g/mとなるように、
ブレードコータを用いて塗工速度500m/minで上記内側塗被層形成紙の両面に塗
工し、その後に、金属ロールと弾性ロールで構成された加圧ニップで処理して、白紙光沢
が70%で坪量が82g/mの塗工紙を得た。
[Creation of laminated coated paper]
The coating solution for the outermost coating layer was so prepared that the dry coating amount per side was 9.0 g / m 2 .
Using a blade coater, coating is performed on both sides of the inner coating layer-formed paper at a coating speed of 500 m / min, and then processing is performed in a pressure nip composed of a metal roll and an elastic roll. %, A coated paper having a basis weight of 82 g / m 2 was obtained.

実施例3
実施例1において、炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を3質量部に増やし、撥水剤としてスチレン−アクリル系樹脂(商品名;ポリマロン1308、荒川化学工業社製)を2質量部加えたこと以外は、実施例1と同様にして塗工紙を得た。
Example 3
In Example 1, zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) was increased to 3 parts by mass, and styrene-acrylic resin (trade name; Polymaron 1308, manufactured by Arakawa Chemical Industries, Ltd.) as a water repellent. A coated paper was obtained in the same manner as in Example 1 except that 2 parts by mass was added.

実施例4
実施例2において、内側塗被層用塗工液および最外側塗被層用塗工液の炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を3質量部に増やし、撥水剤としてスチレン−アクリル系樹脂(商品名;ポリマロン1308、荒川化学工業社製)を2質量部加えたこと以外は、実施例2と同様にして塗工紙を得た。
Example 4
In Example 2, the zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) of the coating solution for the inner coating layer and the coating solution for the outermost coating layer was increased to 3 parts by mass, and the water repellent A coated paper was obtained in the same manner as in Example 2 except that 2 parts by mass of styrene-acrylic resin (trade name; Polymaron 1308, manufactured by Arakawa Chemical Industries, Ltd.) was added.

実施例5
実施例1において、炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を3質量部に増やし、透気性向上助剤として変性アミン系樹脂(商品名:スミレツレジンSPI−102A、住化ケムテック社製)を1質量部加えたこと以外は、実施例1と同様にして塗工紙を得た。
Example 5
In Example 1, zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) was increased to 3 parts by mass, and modified amine-based resin (trade name: Sumire Resin SPI-102A, Sumika Chemtech Co., Ltd.) was used as a gas permeability improvement aid. Coated paper was obtained in the same manner as in Example 1 except that 1 part by mass) was added.

実施例6
実施例2において、内側塗被層用塗工液および最外側塗被層用塗工液の炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を3質量部に増やし、透気性向上剤としてポリアミド樹脂(商品名:スミレツレジン633、住化ケムテック社製)を1質量部加えたこと以外は、実施例2と同様にして塗工紙を得た。
Example 6
In Example 2, the zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) of the inner coating layer coating solution and the outermost coating layer coating solution was increased to 3 parts by mass to improve air permeability. A coated paper was obtained in the same manner as in Example 2 except that 1 part by mass of polyamide resin (trade name: Sumire Resin 633, manufactured by Sumika Chemtech Co., Ltd.) was added as an agent.

実施例7
実施例2において、内側塗被層用塗工液に炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)を配合しなかったこと以外は、実施例2と同様にして塗工紙を得た。
Example 7
In Example 2, the coated paper was prepared in the same manner as in Example 2 except that no zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) was added to the inner coating layer coating solution. Obtained.

比較例1
実施例1において、炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)添加しなかったこと以外は、実施例1と同様にして塗工紙を得た。
Comparative Example 1
A coated paper was obtained in the same manner as in Example 1, except that zirconium ammonium carbonate (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) was not added.

比較例2
実施例2において、内側塗被層用塗工液にも最外側塗被層用塗工液にも炭酸ジルコニウムアンモニウム塩(商品名;ベイコート20、日本軽金属社製)添加しなかったこと以外は、実施例2と同様にして塗工紙を得た。
Comparative Example 2
In Example 2, except that neither zirconium carbonate ammonium salt (trade name; Baycoat 20, manufactured by Nippon Light Metal Co., Ltd.) was added to the inner coating layer coating solution or the outermost coating layer coating solution. Coated paper was obtained in the same manner as Example 2.

実施例1〜7、比較例1及び2で得られた塗工紙、並びにそのオフ輪印刷物、カラーコピー印刷物を下記評価方法で評価した。
[塗被層表面クラック個数]
100倍もしくは500倍の倍率で塗工紙の表面を電子顕微鏡観察して100mmに存在するクラック個数を調べ、1mmあたりのクラック個数を算出した。
The coated paper obtained in Examples 1 to 7 and Comparative Examples 1 and 2, as well as the off-wheel printed material and the color copy printed material were evaluated by the following evaluation methods.
[Number of coating layer surface cracks]
The surface of the coated paper was observed with an electron microscope at a magnification of 100 times or 500 times to examine the number of cracks existing at 100 mm 2, and the number of cracks per 1 mm 2 was calculated.

[白紙光沢度の評価]
JIS Z 8741に基づき、入射角と受光角が75度の条件で白紙光沢度を測定した。測定には、村上色彩研究所社製GLOSS METER MODEL GM−26Dを用いた。
[Evaluation of blank paper glossiness]
Based on JIS Z 8741, the glossiness of white paper was measured under the conditions of an incident angle and a light receiving angle of 75 degrees. For the measurement, GLOSS METER MODEL GM-26D manufactured by Murakami Color Research Laboratory was used.

[透気度の評価]
JAPAN TAPPI 紙パルプ試験方法No.5−2:2000に基づき、旭精工社製全自動デジタル型王研式透気度・平滑度試験機EYOを用いて用紙の透気度を測定した。透気度数値(秒)が小さいほど、透気性を有することを表す。
[Evaluation of air permeability]
JAPAN TAPPI Paper Pulp Test Method No. Based on 5-2: 2000, the air permeability of the paper was measured using a fully automatic digital type Oken air permeability and smoothness tester EYO manufactured by Asahi Seiko Co., Ltd. It represents that it has air permeability, so that an air permeability numerical value (second) is small.

[塗工紙の印刷]
[オフ輪印刷]
オフセット輪転印刷機(三菱リソピアL−BT3−1100/三菱重工製)を用いて、両面が4色ベタ図柄で印刷速度600rpm、乾燥機出口での紙面温度は120℃とし、乾燥機通過後の冷却ロールには10℃の冷却水を通して印刷と連続して折り加工した。
[Printing coated paper]
[Off-wheel printing]
Using an offset rotary printing press (Mitsubishi Risopia L-BT3-1100 / Mitsubishi Heavy Industries), both sides are 4 color solid design, printing speed is 600 rpm, paper temperature at the dryer outlet is 120 ° C, and cooling after passing through the dryer The roll was folded continuously with printing through cooling water at 10 ° C.

[ブランケット汚れの評価]
耐水性の評価として、上記オフ輪印刷後、印刷ブランケットの汚れ状態を目視判定し、1〜5の5段階で評価した。
5:ブランケットに汚れが全く観察されず、極めて優れているレベル。
4:ブランケットに汚れは殆ど観察されず、優れているレベル。
3:ブランケットに塗被層の剥がれが少量観察されるが、実用上問題ないレベル。
2:ブランケットに塗被層の剥がれが多量に観察され、実用上問題ありのレベル。
1:ブランケットに塗被層の剥がれが著しく観察され、実用上問題ありのレベル。
[Evaluation of blanket dirt]
As the evaluation of water resistance, after the above-mentioned off-wheel printing, the stain state of the printing blanket was visually determined and evaluated in five stages of 1 to 5.
5: A level in which no dirt is observed on the blanket and it is extremely excellent.
4: Stain is hardly observed on the blanket, and is an excellent level.
3: A small amount of peeling of the coating layer is observed on the blanket, but at a level that is not a problem in practice.
2: A large amount of peeling of the coating layer on the blanket was observed, and there was a problem in practical use.
1: Peeling of the coating layer on the blanket was remarkably observed, and there was a problem in practical use.

[オフ輪ブリスターの評価]
上記オフ輪印刷物のブリスター発生状況を目視判定し、1〜5の5段階で評価した。
5:ブリスターは全く観察されず、極めて優れているレベル。
4:ブリスターは殆ど観察されず、優れているレベル。
3:細かなブリスターが少量観察されるが、実用上問題ないレベル。
2:細かなブリスターが多量に観察され、実用上問題ありのレベル。
1:大きなブリスターが多量に観察され、実用上問題ありのレベル。
[Evaluation of off-wheel blister]
The blister generation state of the off-wheel printed material was visually judged and evaluated in 5 stages of 1 to 5.
5: A blister is not observed at all and is a very excellent level.
4: The blister is hardly observed and is an excellent level.
3: A small amount of fine blisters are observed, but there is no practical problem.
2: A level in which a large amount of fine blisters are observed and there is a practical problem.
1: A large amount of large blisters is observed, and there is a problem in practical use.

[カラーコピーブリスターの評価]
RICOH社製カラーコピー機IPSiO Color2100を用いて、A4判サイズの塗工紙に連続100枚カラー印画し、ブリスター発生状況を目視判定し、1〜5の5段階で評価した。
5:ブリスターは全く観察されず、極めて優れているレベル。
4:ブリスターは殆ど観察されず、優れているレベル。
3:細かなブリスターが少量観察されるが、実用上問題ないレベル。
2:細かなブリスターが多量に観察され、実用上問題ありのレベル。
1:大きなブリスターが多量に観察され、実用上問題ありのレベル。
[Evaluation of color copy blister]
Using a color copying machine IPSiO Color 2100 manufactured by RICOH, 100 continuous color prints were made on A4 size coated paper, and the blister generation status was visually judged and evaluated in 5 stages from 1 to 5.
5: A blister is not observed at all and is a very excellent level.
4: The blister is hardly observed and is an excellent level.
3: A small amount of fine blisters are observed, but there is no practical problem.
2: A level in which a large amount of fine blisters are observed and there is a practical problem.
1: A large amount of large blisters is observed, and there is a problem in practical use.

[印刷仕上がりの評価]
上記オフ輪印刷物の印刷仕上がり状態を、目視判定し1〜5の5段階で評価した。
5:極めて優れているレベル。
4:かなり優れているレベル。
3:やや劣るが、実用上問題ないレベル。
2:かなり劣り、実用上問題ありのレベル。
1:大幅に劣り、実用上問題ありのレベル。
[Evaluation of print finish]
The printed finished state of the above-mentioned off-wheel printed matter was visually judged and evaluated in 5 stages from 1 to 5.
5: Extremely excellent level.
4: Level that is quite excellent.
3: Slightly inferior, but practically no problem.
2: Level that is considerably inferior and problematic in practical use.
1: Significantly inferior and practically problematic level.

[オフ輪ジワの評価]
両面4色ベタ印刷部のオフ輪ジワ発生状況を目視判定し、1〜5の5段階で評価した。
5:皺の発生が全く認められず、極めて優れているレベル。
4:皺の発生が殆ど認められず、優れているレベル。
3:軽度の皺の発生は認められるが、実用上問題ないレベル。
2:皺の発生が認められ、実用上問題ありのレベル。
1:きつい皺が認められ、実用上問題ありのレベル。
[Evaluation of off-wheel wrinkles]
The off-wheel wrinkle occurrence state of the double-sided, four-color solid printing part was visually determined and evaluated in five stages of 1 to 5.
5: Very good level with no wrinkles observed.
4: The generation | occurrence | production of wrinkles is hardly recognized and it is the level which is excellent.
3: Occurrence of mild wrinkles is recognized, but there is no practical problem.
2: Occurrence of wrinkles was observed and there was a problem in practical use.
1: A level where there is a problem in practical use because of severe wrinkles.

[耐折れ割れ性の評価]
印刷された塗工紙をA4サイズに断裁して、温度23℃、湿度50%RHの環境で、紙折り機(ホリゾン社製)で2つ折りして、その屈曲部を拡大ルーペで観察して、1〜5の5段階で評価した。
5:屈曲部の塗被層に全く亀裂や裂けがなく、良好なもの。
4:屈曲部の塗被層に殆ど亀裂や裂けがなく、実用上問題がないもの。
3:屈曲部の塗被層に若干の亀裂が見られるが、実用上問題がないもの。
2:屈曲部の塗被層に亀裂と裂けが見られ、実用上問題があるもの。
1:屈曲部の塗被層に亀裂と裂けが見られ、紙基体のパルプ繊維が露出し、著しく劣るも
の。
[Evaluation of fracture resistance]
The printed coated paper is cut into A4 size, folded in half with a paper folding machine (made by Horizon) in an environment of temperature 23 ° C. and humidity 50% RH, and the bent part is observed with an enlarged loupe. , 1 to 5 were evaluated.
5: The coating layer at the bent portion has no cracks or tears and is good.
4: The coating layer at the bent portion has almost no cracks or tears and has no practical problem.
3: Some cracks are observed in the coating layer at the bent portion, but there is no practical problem.
2: Cracks and tears are seen in the coating layer at the bent part, which is problematic in practice.
1: Cracks and tears are observed in the coating layer at the bent part, and the pulp fibers of the paper substrate are exposed, which is extremely inferior.

以上の評価結果を表1に示す。   The above evaluation results are shown in Table 1.

Figure 2006188800
Figure 2006188800

以上、詳細に説明したように、本発明に係る塗工紙は、透気性、耐水性に優れ、オフ輪印刷および電子写真方式での印画時において、ブリスターが発生せず、印刷仕上がりが良好であり、しかもオフ輪ジワが発生せず、折り割れが起こらず、実用上、極めて有用なものである。

As described above in detail, the coated paper according to the present invention is excellent in air permeability and water resistance, does not generate blisters, and has a good print finish during off-wheel printing and electrophotographic printing. In addition, off-wheel wrinkles do not occur and no cracking occurs, which is extremely useful in practice.

Claims (7)

シート状紙基材と、その少なくとも一面上に、形成され、かつ顔料および接着剤を主成分として含む少なくとも1層の塗被層とを有している塗工紙において、前記顔料が、平均粒子径0.1〜1.5μmであり、かつ下記式(1)を満足するカオリン粒子:
5≦L/W≦50 (1)
〔但し、式(1)中Lはカオリン粒子の長径を表し、Wはカオリン粒子の短径を表す〕
を含み、前記接着剤が、(a)10〜60℃のガラス転移温度を有し、かつ単一構造を有する共重合体、及び(b)コア−シェル構造を有する合成高分子化合物から選ばれた少なくとも1種を含み、さらに前記塗被層中に、ジルコニウム系化合物、ポリアミド系樹脂及びアミン系樹脂から選ばれた少なくとも1種を含有することを特徴とする塗工紙。
In a coated paper having a sheet-like paper base material and at least one coating layer formed on at least one surface thereof and containing a pigment and an adhesive as main components, the pigment has an average particle size Kaolin particles having a diameter of 0.1 to 1.5 μm and satisfying the following formula (1):
5 ≦ L / W ≦ 50 (1)
[In the formula (1), L represents the major axis of the kaolin particles, and W represents the minor axis of the kaolin particles.]
The adhesive is selected from (a) a copolymer having a glass transition temperature of 10 to 60 ° C. and having a single structure, and (b) a synthetic polymer compound having a core-shell structure. The coated paper further comprises at least one selected from a zirconium compound, a polyamide resin, and an amine resin in the coating layer.
前記塗被層が、少なくとも2層であり、かつ前記シート状紙基材に隣接する内側塗被層中には、針状結晶、紡錘状結晶、柱状結晶および米粒状結晶のいずれか一種の結晶構造を有する顔料を含有し、かつ前記内側塗被層上に形成された最外側塗被層中には、前記顔料が、平均粒子径0.1〜1.5μmであり、かつ下記式(1)を満足するカオリン粒子:
5≦L/W≦50 (1)
〔但し、式(1)中Lはカオリン粒子の長径を表し、Wはカオリン粒子の短径を表す〕
を含み、前記接着剤が、(a)10〜60℃のガラス転移温度を有し、かつ単一構造を有する共重合体、及び(b)コア−シェル構造を有する合成高分子化合物から選ばれた少なくとも1種を含む請求項1記載の塗工紙。
The coating layer is at least two layers, and in the inner coating layer adjacent to the sheet-like paper substrate, any one of a needle-like crystal, a spindle-like crystal, a columnar crystal, and a rice granular crystal In the outermost coating layer containing a pigment having a structure and formed on the inner coating layer, the pigment has an average particle diameter of 0.1 to 1.5 μm, and the following formula (1 ) Kaolin particles satisfying:
5 ≦ L / W ≦ 50 (1)
[In the formula (1), L represents the major axis of the kaolin particles, and W represents the minor axis of the kaolin particles.]
The adhesive is selected from (a) a copolymer having a glass transition temperature of 10 to 60 ° C. and having a single structure, and (b) a synthetic polymer compound having a core-shell structure. Furthermore, the coated paper of Claim 1 containing at least 1 sort (s).
前記最外側塗被層中には、ガラス転移温度20〜150℃の熱可塑性有機微粒子を含有する請求項2記載の塗工紙。 The coated paper according to claim 2, wherein the outermost coating layer contains thermoplastic organic fine particles having a glass transition temperature of 20 to 150C. 前記コア−シェル構造を有する合成高分子化合物(b)のガラス転移温度が、下記式(2)及び(3):
Tg1<Tg2 (2)
−10℃<Tg2<100℃ (3)
〔但し、式(2)及び(3)中、Tg1は、コア−シェル構造を有する合成高分子化合物(b)中のコア部分のガラス転移温度を表し、Tg2はそのシェル部分のガラス転移温度を表す〕を満足する、請求項1又は請求項2記載の塗工紙。
The glass transition temperature of the synthetic polymer compound (b) having the core-shell structure is represented by the following formulas (2) and (3):
Tg1 <Tg2 (2)
−10 ° C. <Tg2 <100 ° C. (3)
[In the formulas (2) and (3), Tg1 represents the glass transition temperature of the core portion in the synthetic polymer compound (b) having a core-shell structure, and Tg2 represents the glass transition temperature of the shell portion. The coated paper according to claim 1 or claim 2, satisfying
前記塗被層100質量部中に、ジルコニウム系化合物、ポリアミド系樹脂及びアミン系樹脂から選ばれた少なくとも1種が0.01〜10質量部含有する請求項1記載の塗工紙。 The coated paper according to claim 1, wherein at least one selected from a zirconium compound, a polyamide resin, and an amine resin is contained in 100 parts by mass of the coating layer in an amount of 0.01 to 10 parts by mass. 前記塗工紙の表面が、45%以上の光沢度を有する請求項1項記載の塗工紙。 The coated paper according to claim 1, wherein the surface of the coated paper has a glossiness of 45% or more. 前記塗工紙の透気度が、7000秒以下である請求項1項記載の塗工紙。


The coated paper according to claim 1, wherein the air permeability of the coated paper is 7000 seconds or less.


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