JP2006184258A - Ultrasonic method and ultrasonic apparatus for computing concentration - Google Patents
Ultrasonic method and ultrasonic apparatus for computing concentration Download PDFInfo
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- G—PHYSICS
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Abstract
Description
本発明は超音波濃度演算方法及び超音波濃度測定装置に関する。より詳しくは、溶媒に溶解された複数(n)の溶質の各濃度(D1…Dn)を測定する超音波濃度演算方法及び超音波濃度測定装置に関する。 The present invention relates to an ultrasonic concentration calculation method and an ultrasonic concentration measurement apparatus. More specifically, the present invention relates to an ultrasonic concentration calculation method and an ultrasonic concentration measurement apparatus that measure each concentration (D 1 ... D n ) of a plurality of (n) solutes dissolved in a solvent.
溶媒に溶解された複数(n)の溶質の各濃度(D1…Dn)を測定する従来技術としては、液体クロマトグラフィーが用いられている。液体クロマトグラフィーは、サンプリングした溶液をカラムに流し込んで、各溶質を分離定量することにより、各溶質の濃度を測定可能とする。
上記液体クロマトグラフィーは複雑な装置と操作を必要とし、各溶質の濃度を得るまでに多大な労力と時間を必要とする。また、液体クロマトグラフィーはサンプリング測定法であるため、例えば薬液製造ライン等における薬液濃度をオンラインにて自動測定する等はできない。
なお、特開昭58-77656号公報(特許文献1)には、超音波を用いた濃度測定装置が提案されているが、この濃度測定装置は溶媒に単一の溶質を溶解してなる溶液の濃度測定においてのみ有用である。
また、特開昭63-311166号公報(特許文献2)には、超音波を用い溶媒に複数(n)の溶質を溶解してなる多成分溶液において複数(n)の溶質の各濃度(D1…Dn)を測定する濃度測定装置が提案されているが、この濃度測定装置での演算方法は仮の濃度(D1…Dn)・実測温度(T)を関数D1=F1(V,T, α1…αn-1)…Dn=Fn(V,T, α1…αn-1)に代入し、その時の濃度(D1…Dn)・温度(T)以外の値(超音波伝播速度(V), 特定物性量(α1…αn-1))が実際の測定値に限りなく近づくよう仮の濃度(D1…Dn)を繰り返し代入演算することによって濃度(D1…Dn)を算出し、誤差の少ない高精度な計測を可能としていた。
The liquid chromatography requires complicated equipment and operation, and requires a lot of labor and time to obtain the concentration of each solute. Further, since liquid chromatography is a sampling measurement method, for example, it is not possible to automatically measure the concentration of a chemical solution in a chemical solution production line or the like online.
Japanese Patent Laid-Open No. 58-77656 (Patent Document 1) proposes a concentration measuring device using ultrasonic waves. This concentration measuring device is a solution in which a single solute is dissolved in a solvent. It is useful only in the concentration measurement of
Japanese Patent Laid-Open No. 63-311166 (Patent Document 2) discloses that each concentration (D) of a plurality of (n) solutes in a multi-component solution obtained by dissolving a plurality (n) of solutes in a solvent using ultrasonic waves (D 1 ... D n ) has been proposed. The calculation method in this concentration measuring apparatus uses a temporary concentration (D 1 ... D n ) and measured temperature (T) as a function D 1 = F 1. (V, T, α 1 ... Α n-1 ) ... D n = F n (V, T, α 1 ... Α n-1 ), and the concentration (D 1 ... D n ), temperature (T ) Repeated substitution calculation of temporary concentration (D 1 ... D n ) so that values (ultrasonic propagation velocity (V), specific physical properties (α 1 ... α n-1 )) are as close as possible to actual measured values Thus, the concentration (D 1 ... D n ) was calculated, and high-precision measurement with few errors was possible.
本発明は、上記記載の従来技術の問題を解決し、超音波濃度演算方法及び超音波濃度測定装置において、演算時間の短縮及びより高精度な計測を目的とする。 An object of the present invention is to solve the above-described problems of the prior art, and to reduce the calculation time and achieve more accurate measurement in an ultrasonic concentration calculation method and an ultrasonic concentration measurement apparatus.
本発明は、溶媒に複数(n)の溶質を溶解してなる多成分溶液において複数(n)の溶質の各濃度(D1…Dn)を測定する超音波濃度測定方法であり、各溶質の濃度及び被測定溶液の温度により互いに独立に影響を受ける(n-1)種類の特定物性量(α1…αn-1)と、超音波の伝播速度(V)と、各溶質の濃度(D1…Dn)との関係を示す関数(下記の関数群を(1)とする)
V=F11(T,D1,α1…αn-1) ・・・ V=F1n(T,Dn,α1…αn-1)
α1=F21(T,D1,V,α2…αn-1) ・・・ α1=F2n(T,Dn,V,α2…αn-1)
α2=F31(T,D1,V,α1,α3…αn-1) ・・・ α2=F3n(T,Dn,V,α1,α3…αn-1)
・
・
・
αn-1=Fn1(T,D1,V,α1…αn-2) ・・・ αn-1=Fnn(T,Dn,V,α1…αn-2)
と前記温度(T)と特定物性量(α1…αn-1)と伝播速度(V)から、前記関数に基づいて各溶質の濃度(D1…Dn)を直接算出することを特徴とする。
The present invention is an ultrasonic concentration measurement method for measuring each concentration (D 1 ... D n ) of a plurality (n) of solutes in a multi-component solution obtained by dissolving a plurality (n) of solutes in a solvent. (N-1) kinds of specific physical properties (α 1 ... α n-1 ), ultrasonic wave propagation velocity (V), and concentration of each solute, which are influenced independently by the concentration of the solution and the temperature of the solution to be measured Function indicating relationship with (D 1 ... D n ) (the following function group is defined as (1))
V = F 11 (T, D 1 , α 1 ... Α n-1 )... V = F 1n (T, D n , α 1 ... Α n-1 )
α 1 = F 21 (T, D 1 , V, α 2 ... α n-1 )... α 1 = F 2n (T, D n , V, α 2 … α n-1 )
α 2 = F 31 (T,
・
・
・
α n-1 = F n1 (T, D 1 , V, α 1 ... α n-2 )... α n-1 = F nn (T, D n , V, α 1 ... α n-2 )
And the temperature (T), the specific physical property amount (α 1 ... Α n-1 ), and the propagation velocity (V), the concentration (D 1 ... D n ) of each solute is directly calculated based on the function. And
また、本発明は、溶媒に溶解された複数(n)の溶質の各濃度(D1…Dn)を測定する濃度測定装置であって、被測定溶液に超音波を送波する超音波送波器と、被測定溶液中を伝播した超音波を受波する超音波受波器と、超音波の伝播時間と伝播距離から伝播速度(V)を演算する速度演算部と、被測定溶液の温度(T)を検出する温度検出器と、各溶質の濃度及び被測定溶液の温度により上記伝播速度とはそれぞれ独立に影響を受ける(n−1)種類の特定物性量(α1…αn-1)であり、且つ各溶質の濃度及び被測定溶液の温度により互いに独立に影響を受ける(n−1)種類の特定物性量(α1…αn-1)を検出する特定物性量検出器と、被測定溶液の濃度(T)、上記特定物性量(α1…αn-1)と超音波の伝播速度(V)と各溶質の濃度(D1…Dn)との関係を示す関数(1)式を予め記憶している記憶部と、前記温度検出器の出力(α1…αn-1)と速度演算部の出力(V)から、前記関数に基づいて各溶質の濃度(D1…Dn)を演算する濃度演算部と濃度演算部の演算結果を出力する出力装置とを有してなることを特徴とする。 The present invention also relates to a concentration measuring apparatus for measuring each concentration (D 1 ... D n ) of a plurality of (n) solutes dissolved in a solvent, wherein the ultrasonic transmission for transmitting ultrasonic waves to a solution to be measured is provided. A wave receiver, an ultrasonic wave receiver that receives ultrasonic waves propagated in the solution to be measured, a velocity calculation unit that calculates a propagation velocity (V) from the propagation time and propagation distance of the ultrasonic wave, A temperature detector that detects the temperature (T), and (n-1) kinds of specific physical property quantities (α 1 ... Α n ) that are independently affected by the propagation speed depending on the concentration of each solute and the temperature of the solution to be measured. -1 ) and (n-1) specific physical quantity detections for detecting specific physical quantity (α 1 ... Α n-1 ) that are independently influenced by the concentration of each solute and the temperature of the solution to be measured. And the relationship between the concentration of the solution to be measured (T), the specific physical property amount (α 1 ... Α n-1 ), the ultrasonic wave propagation velocity (V), and the concentration of each solute (D 1 ... D n ). The function (1) is stored in advance, the output of the temperature detector (α 1 ... Α n-1 ) and the output of the velocity calculation unit (V). It is characterized by having a density calculator for calculating the density (D 1 ... D n ) and an output device for outputting the calculation result of the density calculator.
本発明にあっては、被測定溶液としての各種多成分溶液毎に、溶液の温度(T)と、密度(ρ)もしくは導電率(σ)等の、特定物性量(α1…αn-1)と、超音波の伝播速度(V)と、各溶質の濃度(D1…Dn)との関係を示す関数(1)式が予め定められ記憶部に記憶される。しかして、温度検出器、特定物性量検出器にて被測定溶液の温度(T)、特定物性量(α1…αn-1)を検出するとともに、速度演算部にて超音波の伝播速度(V)を演算し、それら検出結果と演算結果を前述の関数に代入処理することにより、各溶質の濃度(D1…Dn)を確実且つ容易に測定できる。
なお、本発明の実施に用いられる特定物性量としては、導電率、密度に限らず、PH、光の屈折率、放射線の減衰率、超音波の使用周波数、被測定溶液に対する第3の溶質添加量等を広く採用できる。例えば溶媒にn=3種類の溶質が溶解してなる多成分溶液にあっては、n−1=2種類の特定物性量を用いることになるから、例えば特定物性量として導電率(σ)と密度(ρ)を選定すれば、各溶質の濃度D1、D2、D3は下記の関数にて演算されることとなる。
In the present invention, for each multi-component solution as a solution to be measured, the temperature (T) of the solution and the specific physical property amount (α 1 ... Α n− ) such as density (ρ) or conductivity (σ). 1 ), a function equation (1) indicating a relationship between the ultrasonic wave propagation velocity (V) and the concentration (D 1 ... D n ) of each solute is determined in advance and stored in the storage unit. Thus, the temperature detector and the specific physical quantity detector detect the temperature (T) and the specific physical quantity (α 1 ... Α n-1 ) of the solution to be measured, and the velocity calculation unit transmits the ultrasonic wave propagation speed. By calculating (V) and substituting these detection results and calculation results into the aforementioned function, the concentration (D 1 ... D n ) of each solute can be reliably and easily measured.
The specific physical properties used in the practice of the present invention are not limited to conductivity and density, but include PH, light refractive index, radiation attenuation factor, ultrasonic frequency used, and third solute addition to the solution to be measured. The amount etc. can be widely adopted. For example, in a multi-component solution in which n = 3 types of solutes are dissolved in a solvent, n−1 = 2 types of specific physical properties are used. If the density (ρ) is selected, the concentrations D 1 , D 2 , and D 3 of each solute are calculated by the following function.
図1は本発明の一実施例に係わる超音波濃度測定装置を示すブロック図、図2(A)は本発明の実施に用いられるセンサを示す正面図、図2(B)は図2(A)のB−B線に沿う断面図、図2(C)は図2(A)のC−C線に沿う断面図、図3は超音波の送受波状態を示す流れ図である。
超音波濃度測定装置10は、溶媒に複数(n)の溶質を溶解してなる多成分溶液における各溶質の濃度を測定するものであり演算装置11(図1参照)と、センサ12(図2参照)とを有してなり、演算装置11には表示器13を付帯的に備えている。
FIG. 1 is a block diagram showing an ultrasonic concentration measuring apparatus according to an embodiment of the present invention, FIG. 2A is a front view showing a sensor used for carrying out the present invention, and FIG. 2) is a cross-sectional view taken along line BB in FIG. 2, FIG. 2C is a cross-sectional view taken along line CC in FIG. 2A, and FIG. 3 is a flowchart showing a state of transmitting and receiving ultrasonic waves.
The ultrasonic concentration measuring
センサ12は被測定溶液1に投入されて用いられる。センサ12は、超音波送波器と超音波受波器を兼ねる超音波送受波器(振動子)14と反射板15とを備える。超音波送受波器14から被測定溶液1に送出された超音波は、被測定溶液1を伝播するとともに反射板15で反射されて超音波送受波器14により受信される。
また、センサ12は、サーミスタからなる温度検出器16を備え、被測定溶液1の温度(T)を検出する。
さらに、センサ12は、被測定溶液1に溶解されている各溶質の濃度及び被測定溶液の温度(T)により上記伝播速度(V)とはそれぞれ独立に影響を受ける(n−1)種類の特定物性量(α1…αn-1)であり、且つ各溶質の濃度及び被測定溶液の温度により互いに独立に影響を受ける(n−1)種類の特定物性量(α1…αn-1)を検出する特定物性量検出器を備える。被測定溶液1が例えば2つの溶質を溶解してなるもの(例えばNaOHとNaClの水溶液)であれば、センサ12は、1種類の特定物性量例えば導電率σを検出する導電率検出器17を備える。
The sensor 12 is used by being put into the
The sensor 12 includes a
Further, the sensor 12 is affected by the concentration of each solute dissolved in the solution to be measured 1 and the temperature (T) of the solution to be measured. (N-1) kinds of specific physical properties (α 1 ... α n− ) which are specific physical properties (α 1 ... Α n−1 ) and are independently influenced by the concentration of each solute and the temperature of the solution to be measured. 1 ) A specific physical property detector for detecting 1 ) is provided. If the
演算装置11は、シングアラウンド部18、温度計測部19、特定物性量計測部の一例としての導電率計測部20、入出力部21、CPU22、ROM23、RAM24を備えている。
超音波送受波器14の検出量は、シングアラウンド部18、入出力部21を経てCPU22に転送され、速度演算部としてのCPU22にて超音波の伝播速度(V)が演算され、演算された速度データ(V)はRAM24に格納される。シングアラウンド方式は、超音波バーストを送信し反射波を受信してからτ0秒後に再度送信し、その反射波を受信してからτ0秒後に送信を行う、という繰り返しを行って、超音波の伝播速度(V)を測定する方式である。図3のAは、送信波、Bは受信波である。任意の送信時点から(k+1)回の送信が行われるまでの時間をt(図3のC参照)とし、演算によって得られたP=t/kをデータPとすれば、伝播速度(V)は次式で与えられる。
V=2L0/(P−τ0)
ここで、L0は超音波送受波器14と反射板15との距離である。τ0、L0はτ0設定部25、L0設定部26にて初期設定される。
The computing device 11 includes a sing-around
The detected amount of the
V = 2L 0 / (P- τ 0)
Here, L 0 is the distance between the
温度検出器16が検出した被測定溶液1の温度データ(T)は、温度計測部19、A/D変換部27、入出力部21を経てRAM24に格納される。導電率検出器17が検出した被測定溶液1の導電率データ(σ)は、導電率計測部20、A/D変換部28、入出力部21を経てRAM24に格納される。
演算装置11のROM23は、本発明の記憶部を構成し、被測定溶液1の温度(T)、前述の特定物性量(α1…αn-1)と超音波の伝播速度(V)と各溶質の濃度(D1…Dn)との関係を示す関数(1)式を記憶している。
被測定溶液1が、例えば前述の如く2つの溶質NaOH,NaClを溶解してなるものであり、特定物性量として導電率σを選定する場合には、NaOHの濃度D1とNaClの濃度D2は以下の如くなる。
V=F11(T,D1,σ)・・・(2)
V=F12(T,D2,σ)・・・(3)
σ=F21(T,D1,V)・・・(4)
σ=F22(T,D2,V)・・・(5)
上記関数は多次多項式にて表すことができ、多次多項式を何次の項まで利用するかは濃度測定の要求精度にて定められる。
The temperature data (T) of the
The ROM 23 of the arithmetic unit 11 constitutes a storage unit of the present invention, and includes the temperature (T) of the
For example, the
V = F 11 (T, D 1 , σ) (2)
V = F 12 (T, D 2 , σ) (3)
σ = F 21 (T, D 1 , V) (4)
σ = F 22 (T, D 2 , V) (5)
The above function can be expressed by a multi-order polynomial, and up to what order the multi-order polynomial is used is determined by the required accuracy of concentration measurement.
解の方程式を用いると、前記(2)式から二つの解が求められ、それぞれをD11,D12とし、(2)式同様、D1を算出する(4)式にD11,D12及び温度Tと音速Vを代入し導電率σを算出し、D11,D12のうち測定した導電率σの値に近い値を算出するのに使われたものをD1Aとする。
前記(3),(4),(5)式においても、同様にそれぞれD1,D2が求められ、(4)式から求められたD1をD1B、(3)式から求められたD2をD2A、(5)式から求められたD2をD2Bとする。
厳密には(2)式と(4)式、(3)式と(5)式は、全く同じ曲線を描くはずだが、計測誤差等から変化が生じ、結果として求まる濃度D1にも変化を生じる為、高い精度での濃度測定をするには、以下の方法によってD1,D2の値をそれぞれひとつに選択する必要がある。これには音速と導電率の最大値、最小値で規格化したグラフにおいて、それぞれの式で得られた計算濃度における接線の傾きを利用する。
音速値と導電率値は単位や数値が異なるため、0-1や0-100などと規格化しておく。
例えば、濃度D1の場合(2)式を以下のように変形する。
V=F11(T,D1,σ)=(f1(T,σ))D1 2+(f2(T,σ))D1+(f3(T,σ))・・・(6)
簡略の為、x1A=f1(T,σ) y1A=f2(T,σ) z1A=f3(T,σ)とおくと、
V=x1AD1 2+y1AD1+z1A ・・・(7)
となり、この一回微分は、
V’=2x1AD1+y1A ・・・(8)
で表され、ここで(8)式にD1Aを代入すると、縦軸を音速(V)、横軸を濃度(D1)とすると、接線の傾きJ1Aが得られ、(4)式も同様に変形し、
σ=F21(T,D1,V)=(f1(T,V))D1 2+(f2(T,V))D1+(f3(T,V))・・・(9)
簡略の為、x1B=f1(T,V) y1B=f2(T,V) z1B=f3(T,V)とおくと、
σ=x1BD1 2+y1BD1+z1B ・・・(10)
となり、この一回微分は、
σ’=2x1BD1+y1B ・・・(11)
で表され、ここで(11)式にD1Bを代入すると、縦軸を導電率(σ)、横軸を濃度(D1)とすると、接線の傾きJ1Bが得られる。
Using the equation of the solution, two solutions are obtained from the above equation (2), which are respectively set as D 11 and D 12, and similarly to the equation (2), D 1 is calculated in the equation (4) as D 11 and D 12. Then, the conductivity σ is calculated by substituting the temperature T and the speed of sound V, and the value used to calculate a value close to the measured conductivity σ value among D 11 and D 12 is defined as D 1A .
In the above equations (3), (4), and (5), D 1 and D 2 are similarly obtained, and D 1 obtained from equation (4) is obtained from D 1B and equation (3). Let D 2 be D 2A and D 2 obtained from the equation (5) be D 2B .
Strictly speaking, Equations (2) and (4), and Equations (3) and (5) should draw exactly the same curve, but changes occur due to measurement errors, etc., and the resulting concentration D 1 also changes. Therefore, in order to measure the concentration with high accuracy, it is necessary to select the values of D 1 and D 2 as one by the following method. For this, in the graph normalized by the maximum value and the minimum value of the sound velocity and the conductivity, the slope of the tangent at the calculated concentration obtained by each formula is used.
Since the sound velocity value and the conductivity value have different units and numerical values, they are standardized as 0-1 or 0-100.
For example, the following variations in the case of concentration D 1 (2) expression.
V = F 11 (T, D 1 , σ) = (f 1 (T, σ)) D 1 2 + (f 2 (T, σ)) D 1 + (f 3 (T, σ))... (6)
For simplicity, if x 1A = f 1 (T, σ) y 1A = f 2 (T, σ) z 1A = f 3 (T, σ)
V = x 1 A D 1 2 + y 1 A D 1 + z 1A (7)
And this one-time derivative is
V ′ = 2x 1A D 1 + y 1A (8)
Where D 1A is substituted into equation (8), and the ordinate represents sound velocity (V) and the horizontal axis represents density (D 1 ), the tangential slope J 1A is obtained, and equation (4) is also obtained. Similarly deformed,
σ = F 21 (T, D 1 , V) = (f 1 (T, V)) D 1 2 + (f 2 (T, V)) D 1 + (f 3 (T, V))... (9)
For simplicity, if x 1B = f 1 (T, V) y 1B = f 2 (T, V) z 1B = f 3 (T, V)
σ = x 1B D 1 2 + y 1B D 1 + z 1B (10)
And this one-time derivative is
σ ′ = 2x 1B D 1 + y 1B (11)
Here, when D 1B is substituted into the equation (11), the tangential slope J 1B is obtained when the conductivity (σ) is plotted on the vertical axis and the concentration (D 1 ) is plotted on the horizontal axis.
図5(A)は、(2)式から導かれる接線の一例、図5(B)は、(4)式から導かれる接線の一例を示す。
図6(A)は、図5(A)における音速(V)が、一定量変化したときの濃度(D1)の変化量、図6(B)は、図5(B)における導電率(σ)が一定量変化したときの濃度(D1)の変化量を示す。
ここで、接線の傾きによる濃度(D1)の変化量を比較すると、音速(V) が一定量変化したときの濃度(D1)の変化量の方が小さいことがわかる。
5A shows an example of a tangent line derived from the expression (2), and FIG. 5B shows an example of a tangent line derived from the expression (4).
6A shows the amount of change in density (D 1 ) when the sound velocity (V) in FIG. 5A changes by a certain amount, and FIG. 6B shows the conductivity ( The amount of change in density (D 1 ) when σ) changes by a certain amount is shown.
Here, comparing the amount of change in the density (D 1 ) due to the slope of the tangent, it can be seen that the amount of change in the density (D 1 ) when the sound speed (V) changes by a certain amount is smaller.
次に、解の方程式を用いて(7)式、(10)式を「D1=」の形にすると、
(7)式より、
D1=(−y1A±(y1A 2−4x1A(z1A−V))1/2)/2x1A
=(−f2(T,σ)±(f2(T,σ)2−4f1(T,σ)(f3(T,σ)−V))1/2)/2f1(T,σ) ・・・(12)
(10)式より、
D1=(−y1B±(y1B 2−4x1B(z1B−σ))1/2)/2x1B
=(−f2(T,V)±(f2(T,V)2−4f1(T,V)(f3(T,V)−σ))1/2)/2f1(T,V) ・・・(13)
となり、(12)式より、(7)式すなわち(2)式は、導電率(σ)が濃度(D1)に与える影響が大きく、(13)式より、(10)式すなわち(4)式は、音速(V)が濃度(D1)に与える影響が大きくなるため、前述の接線の傾きによる濃度(D1)の変化量の比較より、音速(V)が濃度(D1)に与える影響が大きい方、つまりは(4)式から得られたD1Bを濃度(D1)とする。また濃度(D2)においても同様に検出できる。
Next, using the equation of the solution, when formulas (7) and (10) are made into the form of “D 1 =”,
From equation (7)
D 1 = (- y 1A ± (y 1A 2 -4x 1A (z 1A -V)) 1/2) / 2x 1A
= (− F 2 (T, σ) ± (f 2 (T, σ) 2 −4f 1 (T, σ) (f 3 (T, σ) −V)) 1/2 ) / 2f 1 (T, σ) (12)
From equation (10)
D 1 = (− y 1B ± (y 1B 2 −4x 1B (z 1B −σ)) 1/2 ) / 2x 1B
= (-F 2 (T, V) ± (f 2 (T, V) 2 -4f 1 (T, V) (f 3 (T, V) -σ)) 1/2 ) / 2f 1 (T, V) ・ ・ ・ (13)
From the equation (12), the equation (7), that is, the equation (2) has a great influence on the concentration (D 1 ) by the conductivity (σ). From the equation (13), the equation (10), that is, the equation (4) expression, since the sound speed (V) becomes larger influence on the density (D 1), than the comparison of the variation of the concentration (D 1) by the gradient of the tangent of the aforementioned acoustic velocity (V) is the concentration (D 1) The density having the larger influence, that is, D 1B obtained from the equation (4) is defined as the density (D 1 ). Similarly, the concentration (D 2 ) can be detected.
また、多次多項式の定数は以下の如くして決定される。例えば、NaOHとNaClの2成分を溶質とする溶液において、NaOHの濃度(D1)2.00〜4.00%、NaClの濃度(D2)10.00〜14.00%、温度(T)45〜60℃の組み合わせにつき、表1の如く、溶液中の伝播速度(V)と導電率(σ)を測定する。
上記温度(T)、速度(V)、導電率(σ)の測定は、後述するように、本発明の測定装置10を用いて行うことができる。表1に示したD1,D2,T,V,σの組み合わせを少なくとも27組用意し、各組のデータを前記(2),(3),(4),(5)式に代入して、定数を未知数とする連立方程式を解くことにより、表2に示すように各定数を決定することができる。
The constants of the multi-degree polynomial are determined as follows. For example, in a solution containing two components of NaOH and NaCl as a solute, a combination of NaOH concentration (D 1 ) 2.00 to 4.00%, NaCl concentration (D 2 ) 10.00 to 14.00%, and temperature (T) 45 to 60 ° C. As shown in Table 1, the propagation velocity (V) and conductivity (σ) in the solution are measured.
The measurement of the temperature (T), speed (V), and conductivity (σ) can be performed using the measuring
この定数C(i)をROMライタにて演算装置11のROM23に記憶させることとなる。なお、ROMライタは、各D1,D2,T,V,σから各定数C(i)を算出し検算し(上記C(i)の算出に用いないD1,D2,T,V,σによる)、各C(i)が適正な場合にのみROM23に記憶させる。
しかして、本発明の濃度演算部としてのCPU22は、複数(n)の溶質(例えばNaOH,NaCl)が溶解されてなる溶液の濃度を、以下の如くして演算する。すなわちCPU22は、超音波送受波器14の検出量に基づいて演算された超音波の伝播速度(V)、温度検出器16が検出した温度(T)、特定物性量検出器の検出したデータ、例えば導電率(σ)のそれぞれを、前述の(2),(3),(4),(5)式に代入することにより、各溶質の濃度(D1…Dn)例えばNaOHの濃度D1とNaClの濃度D2を演算する。
演算装置11はファンクション設定部29を備えている。ファンクション設定部29は演算装置11の動作を設定するものであり、
(a)超音波の伝播速度(V)のみを測定表示するモード、
(b)温度(T)のみを測定表示するモード、
(c)特定物性量(α1…αn-1)例えば導電率(σ)のみを測定表示するモード、
(d)濃度(D1,D2)を演算表示するモードを設定する。
This constant C (i) is stored in the ROM 23 of the arithmetic unit 11 by the ROM writer. The ROM writer calculates and verifies each constant C (i) from each D 1 , D 2 , T, V, σ (D 1 , D 2 , T, V not used for calculating C (i) above). , σ), and stored in the ROM 23 only when each C (i) is appropriate.
Therefore, the CPU 22 as the concentration calculation unit of the present invention calculates the concentration of the solution in which a plurality of (n) solutes (for example, NaOH, NaCl) are dissolved as follows. That is, the CPU 22 transmits the ultrasonic wave propagation velocity (V) calculated based on the detection amount of the
The arithmetic device 11 includes a function setting unit 29. The function setting unit 29 sets the operation of the arithmetic unit 11.
(A) a mode in which only the ultrasonic propagation velocity (V) is measured and displayed;
(B) Mode for measuring and displaying only temperature (T),
(C) a specific physical property amount (α 1 ... Α n-1 ), for example, a mode for measuring and displaying only the conductivity (σ),
(D) A mode for calculating and displaying the density (D 1 , D 2 ) is set.
ファンクション設定部29の設定にて得られる測定結果、演算結果は、表示器13に表示され、あるいは出力部30からアナログ出力として外部に取り出される。表示器13と出力部30は本発明の出力装置を構成し、これらの出力は被測定溶液、その他の制御情報として利用できる。 The measurement result and calculation result obtained by the setting of the function setting unit 29 are displayed on the display unit 13 or taken out from the output unit 30 as an analog output. The display 13 and the output unit 30 constitute an output device of the present invention, and these outputs can be used as a solution to be measured and other control information.
以下、上記濃度測定装置10によりNaOHとNaClの2成分を溶質とする水溶液の濃度を測定する手順について説明する(図4参照)。
演算装置11のτ0設定部25、L0設定部26にて前述のτ0, L0を設定するとともに、ファンクション設定部29をいずれかの測定/演算モードに設定する。
(イ)音速演算モードにては、音速処理サブルーチンが作動し、被測定溶液1における超音波の伝播速度(V)が前述の如くして演算され出力される。
(ロ)温度測定モードにては、温度処理サブルーチンが作動し、被測定溶液1の温度(T)が前述の如くして演算され出力される。
(ハ)導電率測定モードにては、導電率処理サブルーチンが作動し、被測定溶液1の導電率(σ)が前述の如くして測定され出力される。
(ニ)濃度演算モードにては、上記(イ)〜(ハ)の各サブルーチンにて得られたデータが利用され、前述の如くROM23に記憶されている関数からNaOHの濃度D1とNaClの濃度D2が演算され出力される。
(表3における演算値とする。)
前述のNaOHとNaClの2成分を溶質とする水溶液について既に知られている数種類の濃度D1,D2の溶液について(表3における分析値とする。)、種々の濃度につき、上記濃度測定装置10にて測定したD1,D2を超音波の伝播速度(V)と導電率(σ)とともに表3に示した。表3によれば、本発明は分析値と演算値が極めて近似した測定ができることが認められる。
Hereinafter, a procedure for measuring the concentration of an aqueous solution containing two components of NaOH and NaCl as a solute by the
The above-described τ 0 and L 0 are set by the τ 0 setting unit 25 and the L 0 setting unit 26 of the arithmetic unit 11, and the function setting unit 29 is set to any measurement / calculation mode.
(A) In the sound velocity calculation mode, the sound velocity processing subroutine is operated, and the ultrasonic wave propagation velocity (V) in the
(B) In the temperature measurement mode, the temperature processing subroutine is operated, and the temperature (T) of the
(C) In the conductivity measurement mode, the conductivity processing subroutine operates, and the conductivity (σ) of the
(D) In the concentration calculation mode, the data obtained in the subroutines (a) to (c) above are used, and the NaOH concentration D 1 and the NaCl concentration are calculated from the functions stored in the ROM 23 as described above. concentration D 2 is calculated and output.
(The calculated values are shown in Table 3.)
The above-mentioned concentration measuring apparatus for various concentrations of the solutions having several kinds of concentrations D 1 and D 2 already known for the aqueous solution containing the above two components of NaOH and NaCl (analyzed values in Table 3). Table 3 shows D 1 and D 2 measured at 10 together with ultrasonic propagation velocity (V) and conductivity (σ). According to Table 3, it can be seen that the present invention can perform a measurement in which the analytical value and the calculated value are very approximate.
表4は、3成分を溶質とする水溶液の一例としてFPDの現像工程に使われるTMAH・RESIST・CO3を溶質とする現像溶液の濃度測定結果を示す。ここでは、溶液の温度(T)と、超音波の伝播速度(V)と、導電率(σ)及び吸光度(Abs)を使用し、TMAHの濃度D1と、RESISTの濃度D2と、CO3の濃度D3、を測定している。
なお、本発明の実施に用いられる特定物性量としては、導電率と吸光度に限らず、密度、PH、光の屈折率、放射線の減衰率、超音波の使用周波数、被測定溶液に対する第3の溶質添加量等を広く採用できる。例えば、溶媒にn=3種類の溶質が溶解してなる多成分溶液にあっては、伝播速度(V)とはそれぞれ独立に影響を受けるn−1=2種類の特定物性量を用いることになるから、例えば特定物性量として導電率(σ)と密度(ρ)を選定すれば、各溶質の濃度D1,D2,D3は下記の関数にて演算されることになる。
V=F11(T,D1,σ,ρ)・・・(14)
V=F12(T,D2,σ,ρ)・・・(15)
V=F13(T,D3,σ,ρ)・・・(16)
σ=F21(T,D1,V,ρ)・・・(17)
σ=F22(T,D2,V,ρ)・・・(18)
σ=F23(T,D3,V,ρ)・・・(19)
ρ=F31(T,D1,V,σ)・・・(20)
ρ=F32(T,D2,V,σ)・・・(21)
ρ=F33(T,D3,V,σ)・・・(22)
すなわち、本発明によれば、被測定溶液の濃度をリアルタイムで出力でき、且つ高い精度が得られるので、各種の多成分溶液の濃度測定に有用であり、薬液、食品等の工業的プロセスに広く適用できる。
The specific physical properties used in the practice of the present invention are not limited to conductivity and absorbance, but include density, PH, light refractive index, radiation attenuation rate, ultrasonic frequency used, and third value for the solution to be measured. Wide range of solute additions. For example, in a multi-component solution in which n = 3 types of solutes are dissolved in a solvent, n−1 = 2 types of specific physical properties that are influenced independently of the propagation velocity (V) are used. Therefore, for example, if the electrical conductivity (σ) and the density (ρ) are selected as specific physical property amounts, the concentrations D 1 , D 2 , D 3 of each solute are calculated by the following functions.
V = F 11 (T, D 1 , σ, ρ) (14)
V = F 12 (T, D 2 , σ, ρ) (15)
V = F 13 (T, D 3 , σ, ρ) (16)
σ = F 21 (T, D 1 , V, ρ) (17)
σ = F 22 (T, D 2 , V, ρ) (18)
σ = F 23 (T, D 3 , V, ρ) (19)
ρ = F 31 (T, D 1 , V, σ) (20)
ρ = F 32 (T, D 2 , V, σ) (21)
ρ = F 33 (T, D 3 , V, σ) (22)
That is, according to the present invention, since the concentration of the solution to be measured can be output in real time and high accuracy is obtained, it is useful for measuring the concentration of various multi-component solutions, and widely used in industrial processes such as chemicals and foods. Applicable.
実施例として、下記の15種類の溶液について濃度を計測した。
・CMPスラリー+添加剤+H2O におけるCMPスラリーと添加剤濃度の同時計測
・SC-1(アンモニア+H2O2+H2O) におけるアンモニアとH2O2濃度の同時計測
・SC-2(HCl+H2O2+H2O) におけるHClとH2O2濃度の同時計測
・TMAH+レジスト+H2O におけるTMAHとレジスト濃度の同時計測
・HF+H2SiF6+H2O におけるHFとH2SiF6濃度の同時計測
・TMAH+レジスト+炭酸塩+H2O におけるTMAHとレジストと炭酸塩濃度の同時計測
・FPM(HF+H2O2+H2O) におけるHFとH2O2濃度の同時計測
・H2SO4+Cu+H2O におけるH2SO4とCu濃度の同時計測
・HF+HNO3+H2O におけるHFとHNO3濃度の同時計測
・H2SO4+H2O2+H2O におけるH2SO4とH2O2濃度の同時計測
・BHF(NH4F+HF+H2O) におけるNH4FとHF濃度の同時計測
・H3PO4+HNO3+H2O におけるH3PO4とHNO3濃度の同時計測
・KOH+H2O2+H2O におけるKOHとH2O2濃度の同時計測
・HCl+FeCl3+H2O におけるHClとFeCl3濃度の同時計測
・HF+HCl+H2O におけるHFとHCl濃度の同時計測
As an example, the concentration was measured for the following 15 types of solutions.
· CMP slurries + additives + H 2 Simultaneous measurement of additive concentration and CMP slurry of O · SC-1 (ammonia + H 2 O 2 + H 2 O) of ammonia in a concentration of H 2 O 2 Simultaneous measurement · SC-2 of (HCl + H 2 O 2 + H 2 O) in HCl and concentration of H 2 O 2 simultaneous measurement · TMAH + resist + H 2 simultaneous measurement of TMAH and resist concentration in O · HF + H 2 SiF 6 + H 2 simultaneous HF and H 2 SiF 6 concentration in O of Measurement • Simultaneous measurement of TMAH, resist and carbonate concentrations in TMAH + resist + carbonate + H 2 O • Simultaneous measurement of HF and H 2 O 2 concentrations in FPM (HF + H 2 O 2 + H 2 O) • H 2 SO 4 + Cu + H 2 Simultaneous measurement of H 2 SO 4 and Cu concentration in O • Simultaneous measurement of HF and HNO 3 concentration in HF + HNO 3 + H 2 O • H 2 SO 4 and H 2 O 2 concentration in H 2 SO 4 + H 2 O 2 + H 2 O・ Simultaneous measurement of NH 4 F and HF concentration in BHF (NH 4 F + HF + H 2 O) ・ Simultaneous measurement of H 3 PO 4 and HNO 3 concentration in H 3 PO 4 + HNO 3 + H 2 O ・ KOH + H Simultaneous measurement of KOH and H 2 O 2 concentrations in 2 O 2 + H 2 O • Simultaneous measurement of HCl and FeCl 3 concentrations in HCl + FeCl 3 + H 2 O • Simultaneous measurement of HF and HCl concentrations in HF + HCl + H 2 O
本発明の超音波濃度演算方法及び超音波濃度測定装置は、下記の溶液などの濃度測定に適用出来る。
・剥離液+レジスト+純水 における剥離液とレジスト濃度の同時計測
・NaOH+NaClO+H2O におけるNaOHとNaClO濃度の同時計測
・NaCl+NaClO+H2O におけるNaClとNaClO濃度の同時計測
・H3PO4+HNO3+CH3COOH4+H2O におけるH3PO4とHNO3とCH3COOH4濃度の同時計測
・HF+HNO3+H2SiF6+H2O におけるHFとHNO3とH2SiF6濃度の同時計測
・メッキ液各種
The ultrasonic concentration calculation method and the ultrasonic concentration measuring apparatus of the present invention can be applied to the concentration measurement of the following solutions and the like.
· Stripping solution + resist + simultaneous measurement of NaCl and NaClO concentrations in simultaneous measurement-NaCl + NaClO + H 2 O of NaOH and NaClO concentrations in simultaneous measurement-NaOH + NaClO + H 2 O stripper and resist concentration in pure water · H 3 PO 4 + HNO 3 + CH 3 Simultaneous measurement of H 3 PO 4 , HNO 3 and CH 3 COOH 4 concentrations in COOH 4 + H 2 O ・ Simultaneous measurement of HF, HNO 3 and H 2 SiF 6 concentrations in HF + HNO 3 + H 2 SiF 6 + H 2 O ・ Various plating solutions
10…超音波濃度測定装置
11…演算装置
12…センサ
13…表示器
14…超音波送受波器
15…反射板
16…温度検出器
17…導電率検出器
18…シングアラウンド部
19…温度計測部
20…導電率計測部
21…入出力部
22…CPU(速度演算部、濃度演算部)
23…ROM(記憶部)
24…RAM
25…τ0設定部
26…L0設定部
27…A/D変換部
28…A/D変換部
29…Sw
30…出力部
10 ... Ultrasonic concentration measuring device
11 ... arithmetic unit
12 ... Sensor
13 ... Display
14 ... Ultrasonic transducer
15 ... Reflector
16 ... Temperature detector
17 ... Conductivity detector
18 ... Sing around part
19 ... Temperature measurement unit
20 ... Conductivity measurement unit
21 ... Input / output section
22 ... CPU (speed calculator, concentration calculator)
23 ... ROM (memory)
24 ... RAM
25… τ 0 setting part
26 ... L 0 setting section
27 ... A / D converter
28 ... A / D converter
29 ... Sw
30 ... Output section
Claims (2)
V=F11(T,D1,α1…αn-1) ・・・ V=F1n(T,Dn,α1…αn-1)
α1=F21(T,D1,V,α2…αn-1) ・・・ α1=F2n(T,Dn,V,α2…αn-1)
α2=F31(T,D1,V,α1,α3…αn-1) ・・・ α2=F3n(T,Dn,V,α1,α3…αn-1)
・
・
・
αn-1=Fn1(T,D1,V,α1…αn-2) ・・・ αn-1=Fnn(T,Dn,V,α1…αn-2)
と前記温度(T)と特定物性量(α1…αn-1)と伝播速度(V)から、前記関数に基づいて各溶質の濃度(D1…Dn)を演算する超音波濃度演算方法。 An ultrasonic concentration measurement method for measuring each concentration (D 1 ... D n ) of a plurality of (n) solutes dissolved in a solvent, which transmits ultrasonic waves to a solution to be measured and propagates through the solution to be measured. The ultrasonic wave is received, the propagation speed (V) is calculated from the propagation time and propagation distance of the ultrasonic wave, the temperature (T) of the solution to be measured is detected, and the above is determined depending on the concentration of each solute and the temperature of the solution to be measured. (N-1) types of specific physical properties (α 1 ... α n-1 ) that are independently affected by the propagation speed, and are affected independently by the concentration of each solute and the temperature of the solution to be measured. A function V = representing the relationship among (n-1) kinds of specific physical properties (α 1 ... α n-1 ), ultrasonic wave propagation speed (V), and solute concentrations (D 1 ... D n ). F 11 (T, D 1 , α 1 ... Α n-1 )... V = F 1n (T, D n , α 1 ... Α n-1 )
α 1 = F 21 (T, D 1 , V, α 2 ... α n-1 )... α 1 = F 2n (T, D n , V, α 2 … α n-1 )
α 2 = F 31 (T, D 1, V, α 1, α 3 ... α n-1) ··· α 2 = F 3n (T, D n, V, α 1, α 3 ... α n-1 )
・
・
・
α n-1 = F n1 (T, D 1 , V, α 1 ... α n-2 )... α n-1 = F nn (T, D n , V, α 1 ... α n-2 )
, Concentration of each solute (D 1 ... D n ) based on the function from the temperature (T), the specific physical property amount (α 1 ... Α n−1 ), and the propagation velocity (V). Method.
V=F11(T,D1,α1…αn-1) ・・・ V=F1n(T,Dn,α1…αn-1)
α1=F21(T,D1,V,α2…αn-1) ・・・ α1=F2n(T,Dn,V,α2…αn-1)
α2=F31(T,D1,V,α1,α3…αn-1) ・・・ α2=F3n(T,Dn,V,α1,α3…αn-1)
・
・
・
αn-1=Fn1(T,D1,V,α1…αn-2) ・・・ αn-1=Fnn(T,Dn,V,α1…αn-2)
を予め記憶している記憶部と、前記温度検出器の出力(T)と、特定物性量検出器の出力(α1…αn-1)と、速度演算部の出力(V)から、前記関数に基づいて各溶質の濃度(D1…Dn)を演算する濃度演算部と、濃度演算部の演算結果を出力する出力装置とを有してなる超音波濃度測定装置。 An ultrasonic concentration measuring device for measuring each concentration (D 1 ... D n ) of a plurality of (n) solutes dissolved in a solvent, an ultrasonic transmitter for transmitting ultrasonic waves to a solution to be measured; An ultrasonic receiver for receiving the ultrasonic wave propagated in the liquid to be measured, a velocity calculating unit for calculating the propagation velocity (V) from the propagation time and propagation distance of the ultrasonic wave, and the temperature (T) of the solution to be measured (N-1) types of specific physical properties (α 1 ... α n-1 ) that are independently affected by the propagation speed depending on the concentration of each solute and the temperature of the solution to be measured. There are (n-1) kinds of specific physical properties (α 1 ... Α n-1 ) that are independently influenced by the concentration of each solute and the temperature of the solution to be measured, and the ultrasonic wave propagation velocity (V) , V = F 11 (T, D 1 , α 1 ... α n-1 )... V = F 1n (T, D n , α) showing the relationship with the concentration (D 1 ... D n ) of each solute. 1 … α n-1 )
α 1 = F 21 (T, D 1 , V, α 2 ... α n-1 )... α 1 = F 2n (T, D n , V, α 2 … α n-1 )
α 2 = F 31 (T, D 1, V, α 1, α 3 ... α n-1) ··· α 2 = F 3n (T, D n, V, α 1, α 3 ... α n-1 )
・
・
・
α n-1 = F n1 (T, D 1 , V, α 1 ... α n-2 )... α n-1 = F nn (T, D n , V, α 1 ... α n-2 )
From the storage unit, the output (T) of the temperature detector, the output (α 1 ... Α n-1 ) of the specific physical property detector, and the output (V) of the speed calculation unit, An ultrasonic concentration measurement apparatus comprising: a concentration calculation unit that calculates a concentration (D 1 ... D n ) of each solute based on a function; and an output device that outputs a calculation result of the concentration calculation unit.
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US10677704B2 (en) | 2015-11-05 | 2020-06-09 | Mitsubishi Heavy Industries Engineering, Ltd. | System for analyzing carbon dioxide concentration of amine-based absorbing solution, carbon dioxide recovery system, and method of operating the same |
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