JP2006118168A - Excavator for constructing underground continuous wall and attitude control method - Google Patents

Excavator for constructing underground continuous wall and attitude control method Download PDF

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JP2006118168A
JP2006118168A JP2004305442A JP2004305442A JP2006118168A JP 2006118168 A JP2006118168 A JP 2006118168A JP 2004305442 A JP2004305442 A JP 2004305442A JP 2004305442 A JP2004305442 A JP 2004305442A JP 2006118168 A JP2006118168 A JP 2006118168A
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excavation
excavation shaft
shaft
excavator
connection support
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JP4400740B2 (en
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Yasunobu Shiraishi
康信 白石
Kazutaka Nakano
一孝 中野
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Kajima Corp
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<P>PROBLEM TO BE SOLVED: To quickly and highly accurately correct a twist or displacement of an excavation shaft while drilling a hole, while accurately detecting an inclination of the excavation shaft while drilling the hole, and eliminating a power cable and a hydraulic hose of attitude control devices for correcting the twist and the displacement in an excavation shaft tip part, in an excavator for constructing an underground continuous wall such as an SMW excavator. <P>SOLUTION: The inside of a connecting support device 20 of the excavation shaft tip part is provided with a power generation/charging device 30 for performing power generation/charging by being driven by rotational motive power of the excavation shaft 2, a hydraulic pressure generator 40 for similarly generating hydraulic pressure, and out-fitted inclination detecting devices 50 and 50 capable of detecting the inclination of the rotating excavation shaft 2 on the outside of the excavation shaft. The twist is corrected by the disc brake type attitude control devices 60 and 60 (for normal rotation and reverse rotation) on the basis of an angle of torsion θ in a horizontal plane obtained from the measured inclination α and displacement dXdY in the horizontal direction, and the displacement is corrected by presser plate type attitude control devices 70 and 70 (in the X direction and the Y direction). <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、地下連続壁施工用の多軸式掘削機及びその姿勢制御方法に関するものであり、特に大深度や低空頭施工等のソイルセメント等による柱列式遮水壁、土留壁、耐土圧構造物などを、作業性良く、高い鉛直精度で施工する場合に有効に適用される。   TECHNICAL FIELD The present invention relates to a multi-axis excavator for underground continuous wall construction and its attitude control method, and in particular, a column row type impermeable wall, soil retaining wall, earth pressure resistance, etc. by soil cement for large depth and low head construction. It is effectively applied when constructing structures with good workability and high vertical accuracy.

例えばソイルミキシングウォール(SMW)工法は、原位置土(Soil) とセメント系懸濁液とを原位置で混合攪拌(Mixing) して地中壁(Wall) を造成する工法であり、以下の条件を満たすものである。
(a) SMWは、削孔と混練りとの機能を兼ね備えた削孔混練機構によって施工する。削孔混練機構は、相互に連結された複数本の混練軸(掘削ビットと攪拌翼が設けられた掘削軸)からなり、その軸の先端部分にセメント系懸濁液の吐出口が設けられている。
(b) SMWの造成に際しては、原位置土を削孔混練機構によって削孔すると同時に、その先端部分より吐出するセメント系懸濁液によって混合・攪拌し、均一にソイルセメント化した壁体とする。
(c) SMWの連続性を維持するため、形成する柱列式連続壁は完全ラップ施工とする。
また、SMWは、それ自体が止水壁として利用できる他、種々の芯材を挿入することにより、土留壁あるいは耐土圧構造物として利用することができる。
For example, the Soil Mixing Wall (SMW) method is a method that mixes and mixes in-situ soil (Soil) and cementitious suspension in-situ to create an underground wall (Wall). It satisfies.
(a) SMW is applied by a drilling and kneading mechanism having both functions of drilling and kneading. The hole kneading mechanism is composed of a plurality of kneading shafts connected to each other (a drilling shaft provided with a drilling bit and a stirring blade), and a discharge port for cementitious suspension is provided at the tip of the shaft. Yes.
(b) When creating the SMW, the in-situ soil is drilled by the drilling and kneading mechanism, and at the same time, mixed and stirred by the cementitious suspension discharged from the tip of the soil to form a uniform soil cement wall .
(c) In order to maintain the continuity of the SMW, the columnar continuous wall to be formed shall be completely wrapped.
In addition, the SMW can be used as a water blocking wall itself, or can be used as a retaining wall or an earth pressure resistant structure by inserting various core materials.

しかしながら、大深度や礫層がある場合、削孔曲がりにより柱列式連続壁の連続性維持が困難になり、ラップ施工部が薄くなるため、止水性が悪くなる。掘削軸の単位ロッド接続数(錐継ぎ数)が多くなる大深度や低空頭施工では、単位ロッド接続部(錐継ぎ部)で掘削軸の直線性が確保できないため、削孔曲がりが起き易い。また、礫層や玉石を含む地盤では、障害物で掘削軸先端が曲げられるため、掘削軸の鉛直精度が悪くなる。   However, when there is a large depth or a gravel layer, it becomes difficult to maintain the continuity of the columnar continuous wall due to the drilling bend, and the lap construction part becomes thin, so that the water stoppage becomes worse. In large depth and low head construction where the number of connected unit rods (number of conical joints) on the excavation shaft is large, the drilling shaft is liable to be bent because the straightness of the excavation shaft cannot be secured at the unit rod connection portion (conical joint). In addition, in the ground including gravel layers and cobblestones, the excavation shaft tip is bent by an obstacle, so the vertical accuracy of the excavation shaft is deteriorated.

このため、柱列式連続壁の連続性維持のためには、掘削軸の鉛直精度の把握と方向制御機能が必要になるが、通常の方法では、掘削軸先端と地上部との間に、信号・制御ケーブル、電力ケーブル、油圧ホースが必要になり、掘削軸の鉛直方向制御を実機で実現することが困難であった。特に、錐継ぎ時や削孔時の作業性の悪さが障害であった。   For this reason, in order to maintain the continuity of the columnar continuous wall, it is necessary to grasp the vertical accuracy of the drilling shaft and to control the direction, but in the normal method, between the tip of the drilling shaft and the ground part, A signal / control cable, a power cable, and a hydraulic hose were required, making it difficult to control the vertical direction of the drilling shaft with the actual machine. In particular, poor workability at the time of drilling or drilling was an obstacle.

また、本発明に関連する先行技術文献としては、以下に示す特許文献1〜14があるが、それぞれ解決すべき課題を有している。   Further, as prior art documents related to the present invention, there are Patent Documents 1 to 14 shown below, but each has problems to be solved.

(1) 特許文献1(特開平11-200403 号)
この特許文献1に示される「掘削軸の位置ズレ修正方法」は、掘削軸先端におけるビット部上部の連結体に設けた傾斜計からの連結体のX−Y方向の姿勢情報に基づいて、連結体から突出する水平掘削軸を進退させて掘削孔の土壁を押圧し、この反力で掘削軸の傾斜角を変化させるものである。
この方法は、水平掘削軸の進退制御信号や駆動油圧を地上からケーブルやパイプラインで送受する必要があり、作業性に問題がある。
(1) Patent Document 1 (Japanese Patent Laid-Open No. 11-200403)
The “displacement correction method for excavation shaft” disclosed in Patent Document 1 is based on the XY direction attitude information of the connection body from an inclinometer provided on the connection body at the top of the bit portion at the excavation shaft tip. The horizontal excavation shaft protruding from the body is moved forward and backward to press the soil wall of the excavation hole, and the reaction angle changes the inclination angle of the excavation shaft.
This method has a problem in workability because it requires transmission / reception of the advance / retreat control signal of the horizontal excavation shaft and the drive hydraulic pressure from the ground via a cable or pipeline.

(2) 特許文献2(特開2000-73396号)
この特許文献2に示される「地盤削孔機およびこの地盤削孔機における削孔姿勢制御方法」は、各オーガ軸の連結保持部材の対向側面位置にそれぞれの削孔壁に対して進退自在の姿勢制御用ジャッキを複数組配置し、連結保持部材に設けたジャイロ装置により検出した、削孔方向を基軸とする捩れ角度と、水平面内のX軸・Y軸を基軸とする傾斜角度に基づいて、姿勢制御用ジャッキの進退量を制御することにより、孔曲がりを修正するものである。油圧ジャッキに対する給油方法に関しては、オーガ軸内に形成した作動油供給路を通して供給する方法、連結保持部材内に作動油発生機構から供給する方法が記載されている。
この方法は、各オーガ軸の連結保持部材側面に取り付けた複数の姿勢制御用ジャッキを進退させるための進退制御信号や駆動油圧を地上からケーブルやオーガ軸内作動油供給路により送受する必要があり、作業性に問題がある。
(2) Patent Document 2 (Japanese Patent Laid-Open No. 2000-73396)
The “ground drilling machine and the drilling attitude control method in this ground drilling machine” disclosed in Patent Document 2 are capable of moving forward and backward with respect to each drilling wall at the opposite side surface position of the connection holding member of each auger shaft. Based on the twist angle with the drilling direction as the basic axis and the inclination angle with the X and Y axes in the horizontal plane as the basic axes, detected by a gyro device provided in the connection holding member with multiple sets of posture control jacks The bending of the hole is corrected by controlling the advance / retreat amount of the posture control jack. Regarding the method of supplying oil to the hydraulic jack, a method of supplying through a hydraulic oil supply passage formed in the auger shaft and a method of supplying from the hydraulic oil generating mechanism into the connection holding member are described.
In this method, it is necessary to send and receive advancing / retreating control signals and driving hydraulic pressure for advancing and retreating a plurality of attitude control jacks attached to the side surfaces of the connecting and holding members of each auger shaft from the ground via cables and auger shaft hydraulic oil supply paths. There is a problem with workability.

(3) 特許文献3(特開2002-38517号)
この特許文献3に示される「穿削孔軸線の補正方法およびアースオーガ掘削機」は、オーガ軸先端上部の連結支持装置の中に各オーガ軸の制動装置(ブレーキ片を押し付ける形式)を設け、オーガ軸線の所要補正量に合わせて各制動装置を選択的に作動させて穿削孔軸線の補正を行うものである。
この方法は、オーガ軸のトルクを利用するため、穿削孔軸線の捩じり方向の補正はできるが、X方向またはY方向のベクトル方向補正ができない。また、地上からの信号ケーブルや油圧ホースの接続が必要であり、作業性に問題がある。
(3) Patent Document 3 (Japanese Patent Laid-Open No. 2002-38517)
The “drilling hole axis correction method and earth auger excavator” shown in Patent Document 3 is provided with a braking device (a type for pressing a brake piece) for each auger shaft in a connection support device at the upper end of the auger shaft. Each of the braking devices is selectively operated in accordance with the required correction amount of the auger axis to correct the drilling hole axis.
Since this method uses the torque of the auger shaft, the twist direction of the drilling hole axis can be corrected, but the vector direction in the X direction or the Y direction cannot be corrected. In addition, it is necessary to connect a signal cable and a hydraulic hose from the ground, and there is a problem in workability.

(4) 特許文献4(特開2004-68488号) 、特許文献5(特許第2736471 号)
この特許文献4に示される「ワイヤー式掘削精度制御装置を備えた地盤改良処理機」は、掘削軸に連結した複数本のワイヤーを油圧シリンダによって個別に引張り、掘削攪拌翼軸の先端位置を修正・制御するものである。特許文献5の発明も同様である。
この方法は、掘削機のリーダとオーガ軸先端とを複数本のワイヤーと油圧シリンダで個別に引張り、操り人形のようにオーガ軸先端を操作しようとする方法であるが、深度が深くなると、吊りワイヤーによるオーガ軸先端の水平方向分力が小さくなり、所要の方向補正力が確保できなくなるので問題である。また、地上部から複数本の吊りワイヤーは削孔時の作業性に問題がある。
(4) Patent Document 4 (Japanese Patent Laid-Open No. 2004-68488), Patent Document 5 (Patent No. 2764771)
The "Ground improvement processing machine equipped with a wire-type excavation accuracy control device" shown in this patent document 4 individually pulls a plurality of wires connected to the excavation shaft by a hydraulic cylinder, and corrects the tip position of the excavation stirring blade shaft・ Control. The invention of Patent Document 5 is the same.
In this method, the leader of the excavator and the auger shaft tip are individually pulled with a plurality of wires and a hydraulic cylinder, and the auger shaft tip is manipulated like a puppet. This is a problem because the horizontal component of the auger shaft tip due to the wire becomes small and the required direction correction force cannot be secured. In addition, a plurality of suspension wires from the ground have a problem in workability at the time of drilling.

(5) 特許文献6(特開2002-309613 号) 、特許文献7(特開2002-266370 号)
この特許文献6に示される「アースオーガ掘削機」は、三連オーガ軸の下部連結装置に、中央のオーガ軸の掘削トルクを正転または逆転させて下部連結装置に伝達する第一・第二クラッチ部材及び太陽・遊星歯車装置を設け、中央オーガ軸を上下操作することで、正転クラッチ(第一クラッチ部材)または逆転クラッチ(第二クラッチ部材・歯車装置)の接続・切断を行い、三連オーガ軸全体の捩れを修正するものである。特許文献7に示される「アースオーガ掘削機」は、三軸のオーガ軸のそれぞれにクラッチ部材を設け、中央オーガ軸を上下操作することで、同様に三連オーガ軸全体の捩れを修正するものである。
特許文献6の発明は、中央オーガ軸と逆方向に下部連結装置を回転させようとする場合、遊星歯車を介した逆転クラッチを接続して中央オーガ軸と逆方向に回転させるとしているが、この方法は原理的に不可能と考えられる。また、特許文献6、7の発明は、いずれも、機構が複雑となるなどの問題がある。
(5) Patent Document 6 (JP 2002-309613), Patent Document 7 (JP 2002-266370)
The "earth auger excavator" shown in Patent Document 6 transmits the first and second auger torques of the central auger shaft to the lower connecting device by rotating forward or reverse the excavation torque of the central auger shaft to the lower connecting device of the triple auger shaft. A clutch member and a sun / planetary gear device are provided, and the central auger shaft is operated up and down to connect / disconnect the forward clutch (first clutch member) or the reverse clutch (second clutch member / gear device). It corrects torsion of the entire auger shaft. The “earth auger excavator” shown in Patent Document 7 is provided with a clutch member on each of the three auger shafts, and the center auger shaft is operated up and down to similarly correct the twist of the entire triple auger shaft. It is.
In the invention of Patent Document 6, when the lower coupling device is rotated in the direction opposite to the central auger shaft, a reverse clutch via a planetary gear is connected and rotated in the direction opposite to the central auger shaft. The method is considered impossible in principle. In addition, the inventions of Patent Documents 6 and 7 have a problem that the mechanism is complicated.

(6) 特許文献8(特開平6-173264号)
この特許文献8に示される「軸貫入装置及び軸貫入装置による軸貫入方法」は、外部から動力(油圧)を供給して、最下段の中間軸受けに装備した油圧駆動押付けブレードを駆動し、削孔の土壁を押圧し、この反力で掘削軸の貫入方向を修正するものである。
この方法は、油圧駆動押付けブレードを駆動するための油圧を地上からの油圧ホースで送受する必要があり、作業性に問題がある。
(6) Patent Document 8 (Japanese Patent Laid-Open No. 6-173264)
The “shaft penetrating device and the shaft penetrating method using the shaft penetrating device” disclosed in Patent Document 8 supplies power (hydraulic pressure) from the outside, drives the hydraulically driven pressing blade equipped in the lowermost intermediate bearing, The earth wall of the hole is pressed, and this reaction force corrects the penetration direction of the excavation shaft.
This method has a problem in workability because it is necessary to transmit and receive the hydraulic pressure for driving the hydraulically driven pressing blade by a hydraulic hose from the ground.

(7) 特許文献9(特開平6-158664号)
この特許文献9に示される「軸貫入装置の貫入方向修正装置」は、外部の特別な動力を用いずに、一対の貫入軸のベルト等で被駆動軸に伝達し、両貫入軸の回転速度差に対応する速度で被駆動軸及び押付けブレードを前後方向に移動させる駆動伝達機構により削孔の土壁を押圧し、この反力で掘削軸の貫入方向を修正するものである。
この方法では、柱列壁の短辺方向の補正は可能であるが、長辺方向(柱列方向)や捩れの補正ができないのが問題である。
(7) Patent Document 9 (Japanese Patent Application Laid-Open No. 6-18664)
The “penetration direction correcting device for a shaft penetrating device” disclosed in Patent Document 9 is transmitted to a driven shaft by a belt or the like of a pair of penetrating shafts without using special external power, and the rotational speed of both penetrating shafts. The earth wall of the drilling hole is pressed by a drive transmission mechanism that moves the driven shaft and the pressing blade in the front-rear direction at a speed corresponding to the difference, and the penetration direction of the excavation shaft is corrected by this reaction force.
In this method, correction in the short side direction of the columnar wall is possible, but the problem is that correction of the long side direction (columnar column direction) and torsion cannot be performed.

(8) 特許文献10(特開2004-68370号) 、特許文献11(特開2004-162504 号) 、特許文献12(特許第3407139 号)
この特許文献10に示される「軸貫入装置の貫入方向修正装置」は、掘削軸先端部に、カッタとそのカッタ駆動装置とを設けており、カッタ先端部の掘削動力と、途中攪拌部の攪拌動力とを分離することができ、また各カッタ掘削軸は個々に任意の方向に回転させることができる。そのため、掘削回転反力を作用させることにより、三連オーガの捩れを修正することができる。特許文献11の発明は、掘削軸の下部を一体的に屈曲させて掘削方向を修正するようにしたものである。
特許文献10の発明は、オーガ軸先端近くに駆動用動力を配置しているので、掘削軸下部に重心があり、鉛直方向の掘削安定性が高い反面、地上部から電源ケーブルを繋いでおく必要性があり、漏電による感電の危険性や錐継ぎ作業時と削孔作業時の作業性に問題がある。
(8) Patent Document 10 (JP 2004-68370), Patent Document 11 (JP 2004-162504), Patent Document 12 (Patent No. 3407139)
The “pushing direction correcting device for shaft penetrating device” disclosed in Patent Document 10 is provided with a cutter and its cutter driving device at the excavation shaft tip, and excavation power at the cutter tip and agitation at the midway agitator The power can be separated from each other, and each cutter excavation shaft can be individually rotated in an arbitrary direction. Therefore, the twist of the triple auger can be corrected by applying the excavation rotation reaction force. In the invention of Patent Document 11, the lower part of the excavation shaft is integrally bent to correct the excavation direction.
Since the driving power is arranged near the auger shaft tip, the invention of Patent Document 10 has a center of gravity at the bottom of the excavating shaft and high excavation stability in the vertical direction, but it is necessary to connect the power cable from the ground part. There are problems with the risk of electric shock due to electric leakage and the workability during drilling and drilling operations.

(9) 特許文献13(特許第3234771 号) 、特許文献14(特許第2805429 号)
この特許文献13、14の発明では、傾斜計で計測した掘削軸の傾斜信号をロッド連結部において非接触で伝送する非接触・信号伝送器が開示されている。
この方法は、オーガ軸内部では通常の有線で信号を伝送し、掘削軸のロッド連結部では周知の非接触式信号伝送方式を採用する方法において、一対の非接触・信号伝送器間の接近距離を無理なく一定に保つバネ式治具を提案しており、現実的で有効な手段である。この方法は、掘削軸の傾斜信号を地上部に送信するため以外に、地上部から掘削方向制御信号を掘削軸先端部の掘削軸連結装置内の掘削方向制御装置へ送信する場合にも使用できる。但し、非接触方式では、掘削軸先端の傾斜計や方向制御用電磁弁類が必要とする電力の送電は難しい。
特開平11−200403号公報 特開2000−73396号公報 特開2002−38517号公報 特開2004−68488号公報 特許第2736471号公報 特開2002−309613号公報 特開2002−266370号公報 特開平6−173264号公報 特開平6−158664号公報 特開2004−68370号公報 特開2004−162504号公報 特許第3407139号公報 特許第3234771号公報 特許第2805429号公報
(9) Patent Document 13 (Patent No. 3323471), Patent Document 14 (Patent No. 2805429)
The inventions of Patent Documents 13 and 14 disclose a non-contact / signal transmitter that transmits a tilt signal of an excavation shaft measured by an inclinometer in a non-contact manner at a rod connecting portion.
In this method, the distance between a pair of non-contact / signal transmitters is a method in which a signal is transmitted by a normal wire inside the auger shaft and a well-known non-contact signal transmission method is adopted at the rod connecting portion of the excavation shaft. A spring-type jig that keeps the pressure constant without difficulty is a realistic and effective means. This method can be used not only for transmitting the inclination signal of the excavation axis to the ground part but also when transmitting the excavation direction control signal from the ground part to the excavation direction control device in the excavation axis coupling device at the excavation axis tip part. . However, in the non-contact method, it is difficult to transmit the power required by the inclinometer at the tip of the excavation shaft and the solenoid valves for direction control.
JP 11-200403 A JP 2000-73396 A JP 2002-38517 A JP 2004-68488 A Japanese Patent No. 2736471 JP 2002-309613 A JP 2002-266370 A JP-A-6-173264 JP-A-6-158664 JP 2004-68370 A JP 2004-162504 A Japanese Patent No. 3407139 Japanese Patent No. 3234771 Japanese Patent No. 2805429

(1) 電源の供給
(1-1) 位置計測のための傾斜計、あるいは鉛直方向制御のためのジャッキの変位計及び油圧機器制御用機器等に必要な電力は、地上部から電源ケーブルで供給する必要があり、掘削深度延長時の単位ロッド接続作業時に電源ケーブルの接続・延長作業が必要となり、作業性が悪く、大きなロスタイムの原因になっている。また、掘削時に電源ケーブルが掘削軸に巻き込まれて断線するような事故も懸念される。
(1-2) 掘削軸の姿勢制御を行わず、傾斜測定のみであれば、バッテリーでセンサーに電力を供給する方法もあるが、バッテリーを取り外して定期的に充電する人手作業が必要になる。また、バッテリーの過放電や充電不足による電源トラブルが起きる。
(1) Supply of power (1-1) Power required for inclinometers for position measurement, jack displacement gauges for vertical control and hydraulic equipment control equipment, etc., is supplied from the ground via a power cable. It is necessary to connect and extend the power cable when connecting the unit rods when extending the excavation depth, resulting in poor workability and large loss time. There is also a concern that the power cable may be caught in the excavation shaft and disconnected when excavating.
(1-2) If there is only tilt measurement without controlling the attitude of the excavation axis, there is a method of supplying power to the sensor with a battery, but manual work is required to remove the battery and charge it periodically. Also, power supply troubles occur due to overdischarge of the battery or insufficient charge.

(2) 油圧の供給
(2-1) 掘削軸の捩れ修正や変位修正を行うための油圧は、地上部から油圧ホースで供給する必要があり、掘削深度延長時の単位ロッド接続作業に伴う油圧ホースの接続・延長作業が必要となり、作業性が悪く、大きなロスタイムの原因になっている。また、掘削時に油圧ホースが掘削軸に巻き込まれて破損するような事故も懸念される。
(2-2) 地上部から長い距離を油圧ホースで圧送することにより、作動油圧の圧損による低下、背圧上昇による油圧機器の動作不良、油圧応答の時間遅れ等による動作トラブル等が起きる。
(2) Supply of hydraulic pressure (2-1) Hydraulic pressure for correcting torsion and displacement of the drilling shaft must be supplied from the ground with a hydraulic hose, and the hydraulic pressure associated with unit rod connection work when extending the drilling depth Hose connection / extension work is required, and workability is poor, causing a large loss time. There is also concern about accidents in which the hydraulic hose is caught in the excavation shaft and damaged during excavation.
(2-2) Pumping a long distance from the ground with a hydraulic hose causes a decrease due to hydraulic oil pressure loss, a malfunction of hydraulic equipment due to an increase in back pressure, operational troubles due to a delay in hydraulic response, etc.

(3) 傾斜計の設置場所
通常、掘削軸の鉛直精度を把握するための傾斜計は掘削軸先端部に装備しており、計測時には掘削軸の回転を止めて連続壁の座標と掘削軸の座標とを一致させて計測する必要があるため、掘削しながら傾斜測定することができず、ロスタイムの原因になっている。
(3) Location of the inclinometer Normally, an inclinometer for grasping the vertical accuracy of the excavation axis is equipped at the tip of the excavation axis. During measurement, the rotation of the excavation axis is stopped and the coordinates of the continuous wall and the excavation axis are Since it is necessary to measure with the coordinates being coincident, it is impossible to measure the inclination while excavating, which causes a loss time.

(4) 掘削方向の制御信号伝送
掘削方向の制御には複数の電磁弁を制御する必要があり、地上部からの制御信号線は断線時の予備を含めた多芯複合ケーブルを使用するが、ケーブル自体が重いため、信号ケーブルの接続不良や断線等の通信線トラブルが頻発する。
(4) Excavation direction control signal transmission It is necessary to control multiple solenoid valves to control the excavation direction, and the control signal line from the ground part uses a multicore composite cable including a spare at the time of disconnection, Because the cable itself is heavy, communication line problems such as poor signal cable connection and disconnection frequently occur.

(5) 捩れ方向制御
軸の捩れ方向制御は、掘削軸を回転させながら捩れ角を修正し、実際の捩れ角の修正量の確認が必要である。即ち、掘削軸の傾斜測定→捩れ角計算→捩れ角修正→傾斜測定による捩れ角修正量の確認を繰り返す必要がある。従って、傾斜計側時に掘削を止めなければならない従来の方法では、ロスタイムが多すぎて施工上問題である。また、掘削時の回転偶力を利用して捩れ修正する方法は、掘削軸回転時にしか捩れ修正ができないため、回転停止時に傾斜計側し、回転時に捩れ修正を行い、再度回転停止して傾斜計側を繰り返す必要があり、作業効率が悪い。
(5) Torsion direction control In the twist direction control of the shaft, it is necessary to correct the torsion angle while rotating the excavation shaft and to check the actual amount of torsion angle correction. That is, it is necessary to repeat the measurement of the tilt of the excavation shaft → calculation of the twist angle → correction of the twist angle → the confirmation of the correction amount of the twist angle by the tilt measurement. Therefore, the conventional method in which excavation must be stopped at the time of the inclinometer side has a problem in construction due to too much loss time. In addition, the method of correcting torsion using the rotational couple during excavation can only correct the torsion when the excavation shaft is rotated. It is necessary to repeat the measurement side and work efficiency is poor.

(6) 土壁押圧用スキッドの押し出し量
掘削軸の変位修正のため、押し出し信号を送って土壁押圧用スキッドを押し出すが、実際に動いたスキッドの押し出し量が把握できない。
(6) Pushing amount of skid for pressing earth wall To correct displacement of the excavation shaft, the pushing signal is sent and the skid for pushing earth wall is pushed out, but the pushing amount of the skid actually moved cannot be grasped.

本発明は、上記のような課題を解消すべくなされたものであり、SMW掘削機などの地下連続壁を施工する掘削機において、掘削軸先端部で捩れ修正や変位修正を行う姿勢制御装置の電源ケーブルや油圧ホースを無くすことができ、また削孔しながら掘削軸の傾斜角を正確に検出することができ、さらに削孔しながら掘削軸の捩れ修正または変位修正を迅速に高精度で実施でき、大深度や低空頭施工等の連続壁でも、作業性良く、高い鉛直精度で施工が可能となる地下連続壁施工用掘削機を提供することを目的とする。   The present invention has been made to solve the above-described problems, and in an excavator that constructs an underground continuous wall such as an SMW excavator, an attitude control device that corrects torsion and displacement at the tip of the excavation shaft. The power cable and hydraulic hose can be eliminated, the tilt angle of the drilling shaft can be accurately detected while drilling, and the twist or displacement of the drilling shaft can be corrected quickly and accurately while drilling. An object of the present invention is to provide an excavator for underground continuous wall construction that can be constructed with high workability and high vertical accuracy even for continuous walls of large depth and low head construction.

本発明の請求項1の発明は、地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置と、この連結支持装置に設けられて複数本の掘削軸の削孔姿勢を修正する姿勢制御装置とを備え、前記連結支持装置内には、掘削軸の回転動力により駆動されて発電し、充電された電力を前記姿勢制御装置の電気関係機器に供給する発電・充電装置と、掘削軸の回転動力により駆動されて油圧を発生させ、油圧を前記姿勢制御装置の油圧関係機器に供給する油圧発生装置とが設けられていることを特徴とする地下連続壁施工用掘削機である。   The invention according to claim 1 of the present invention is an underground continuous wall construction excavation in which a plurality of excavation shafts arranged in parallel and vertically supported by an excavator body on the ground are rotationally driven and excavated into the ground to make a hole. A connecting support device for rotatably connecting and supporting each excavation shaft below the plurality of excavation shafts, and a posture control device for correcting the drilling posture of the plurality of excavation shafts provided in the connection support device, A power generation / charging device that generates electric power by being driven by the rotational power of the excavation shaft, and supplies the charged electric power to the electrical equipment of the attitude control device, and the rotational power of the excavation shaft. And a hydraulic pressure generator that is driven by the hydraulic pressure generator and supplies the hydraulic pressure to the hydraulic equipment of the attitude control device.

この請求項1の発明は、例えば、止水壁・土留め壁・耐土圧構造物などの施工に用いられる3軸式SMW掘削機(図1参照)において、掘削軸先端のオーガーヘッドの上方に連結支持装置(鋼製の箱状の連結部)を設け、その内部に発電・充電装置(発電・充電機とバッテリー)を設け、例えば中央の掘削軸の回転動力を用いて発電し、発電した電力をバッテリーにフローティング充電方式等で常時適正充電し、同様に油圧発生装置(油圧ポンプ等)を駆動して油圧を発生させ、掘削軸先端の連結部に設置される姿勢制御装置に必要な電力と油圧を内部供給することにより、電源ケーブルレス・油圧ホースレスとしたものである(図2参照)。姿勢制御装置は、掘削軸の水平面内の捩れ誤差を修正する装置や水平方向の変位誤差を修正する装置などであり、その電気関係機器は傾斜角検出装置や電磁弁制御装置などであり、油圧関係機器は油圧ジャッキ等のアクチュエータや捩れ修正用のクラッチ装置などである(図3参照)。   The invention of claim 1 is, for example, a three-axis SMW excavator (see FIG. 1) used for construction of a water blocking wall, earth retaining wall, earth pressure resistant structure, etc., above the auger head at the tip of the excavating shaft. A connection support device (steel box-shaped connection part) is provided, and a power generation / charging device (power generation / charger and battery) is provided in the interior, for example, power is generated by using the rotational power of the central excavation shaft to generate power Electric power required for the attitude control device installed at the connecting part at the tip of the excavation shaft is generated by always charging the battery properly with the floating charging method, etc., and driving the oil pressure generator (hydraulic pump, etc.) And hydraulic pressure is supplied internally to make the power cable-less and hydraulic hose-less (see FIG. 2). The attitude control device is a device that corrects the torsion error in the horizontal plane of the excavation axis, a device that corrects the displacement error in the horizontal direction, etc., and its electrical equipment is an inclination angle detection device, an electromagnetic valve control device, etc. The related equipment is an actuator such as a hydraulic jack or a clutch device for correcting torsion (see FIG. 3).

本発明の請求項2の発明は、地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置と、この連結支持装置に設けられて複数本の掘削軸の削孔姿勢を修正する姿勢制御装置とを備え、前記連結支持装置内には、掘削軸の外周面に摺動自在に当接するガイドを介して掘削軸と平行に配置され、回転する掘削軸に対して共回りしないように、かつ、前記ガイドを掘削軸に押圧できるように支持され、掘削軸の傾斜角を検出する傾斜角検出装置が設けられていることを特徴とする地下連続壁施工用掘削機である。   The invention of claim 2 of the present invention is an underground continuous wall construction excavation in which a plurality of excavation shafts arranged in parallel and vertically supported by an excavator body on the ground are rotationally driven and excavated into the ground to drill holes. A connecting support device for rotatably connecting and supporting each excavation shaft below the plurality of excavation shafts, and a posture control device for correcting the drilling posture of the plurality of excavation shafts provided in the connection support device, In the coupling support device, it is arranged in parallel with the excavation shaft via a guide that slidably contacts the outer peripheral surface of the excavation shaft, so as not to rotate together with the rotating excavation shaft, and An excavator for underground continuous wall construction, wherein the excavator is supported so that the guide can be pressed against the excavation shaft and is provided with an inclination angle detection device for detecting an inclination angle of the excavation shaft.

この請求項2の発明は、3軸式SMW掘削機(図1参照)などにおいて、傾斜角検出装置を掘削軸に外付けして傾斜測定するものであり、連結支持装置(鋼製の箱状の連結部)内の両端の掘削軸にガイド(水平の当板)を介して傾斜角検出体を押し付け、掘削軸とは共回りしないように連結支持装置の側板に支持装置で取付け、掘削軸と平行に配置し、傾斜角検出体を連結支持装置と同一座標系とし、回転する掘削軸の傾斜角αを削孔中に常時検出できるようにしたものである(図2参照)。掘削軸に平行な傾斜角検出体内には、水平面内におけるX方向とY方向の傾斜角αを検出する傾斜計とその検出信号の送信部とを設ける。   The invention of claim 2 is a three-axis type SMW excavator (see FIG. 1) or the like, in which an inclination angle detection device is externally attached to the excavation shaft and the inclination is measured. The tilt angle detector is pressed against the excavation shafts at both ends in the connecting part) by means of a guide (horizontal abutment plate) and attached to the side plate of the connection support device with a support device so that it does not rotate with the excavation shaft. The tilt angle detector is set in the same coordinate system as the connection support device, so that the tilt angle α of the rotating excavation shaft can be always detected in the drilling hole (see FIG. 2). In the tilt angle detection body parallel to the excavation axis, an inclinometer for detecting the tilt angle α in the X direction and the Y direction in the horizontal plane and a transmission unit for the detection signal are provided.

本発明の請求項3の発明は、地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置と、この連結支持装置に設けられて複数本の掘削軸の削孔姿勢を修正する姿勢制御装置とを備え、前記連結支持装置内には、掘削軸の回転動力により駆動されて発電し、充電された電力を前記姿勢制御装置の電気関係機器に供給する発電・充電装置と、掘削軸の回転動力により駆動されて油圧を発生させ、油圧を前記姿勢制御装置の油圧関係機器に供給する油圧発生装置と、掘削軸の外周面に摺動自在に当接するガイドを介して掘削軸と平行に配置され、回転する掘削軸に対して共回りしないように、かつ、前記ガイドを掘削軸に押圧できるように支持され、掘削軸の傾斜角を検出する傾斜角検出装置とが設けられていることを特徴とする地下連続壁施工用掘削機である。   The invention of claim 3 of the present invention is an excavation for underground continuous wall construction in which a plurality of excavation shafts arranged in parallel and vertically supported by an excavator body on the ground are rotated and driven into the ground to drill holes. A connecting support device for rotatably connecting and supporting each excavation shaft below the plurality of excavation shafts, and a posture control device for correcting the drilling posture of the plurality of excavation shafts provided in the connection support device, A power generation / charging device that generates electric power by being driven by the rotational power of the excavation shaft, and supplies the charged electric power to the electrical equipment of the attitude control device, and the rotational power of the excavation shaft. Is arranged in parallel with the excavation shaft via a hydraulic pressure generator that supplies hydraulic pressure to the hydraulic equipment of the attitude control device and a guide that slidably contacts the outer peripheral surface of the excavation shaft. , Co-rotating with rotating drilling shaft In addition, an excavator for underground continuous wall construction is provided, which is provided with an inclination angle detection device that detects the inclination angle of the excavation shaft, and is supported so that the guide can be pressed against the excavation shaft. is there.

この請求項3の発明は、請求項1と請求項2とを組み合わせた発明であり、電源ケーブルレス・油圧ケーブルレスの連結支持装置内に回転する掘削軸の傾斜角を削孔中に常時検出可能な傾斜角検出装置を設けた場合である。傾斜角検出信号は、後述するように、掘削軸内の信号伝送ケーブルと、掘削軸の単位ロッド接続部(錐継ぎ部)の非接触式信号伝送手段を用いるのが好ましい。   The invention of claim 3 is a combination of claim 1 and claim 2, and always detects the inclination angle of the excavating shaft rotating in the connection support device of the power cableless / hydraulic cableless in the drilling hole. This is a case where a possible tilt angle detection device is provided. As will be described later, it is preferable to use a signal transmission cable in the excavation shaft and a non-contact type signal transmission means of a unit rod connecting portion (conical joint) of the excavation shaft, as described later.

本発明の請求項4の発明は、請求項1から請求項3までのいずれか1つに記載の地下連続壁施工用掘削機において、姿勢制御装置は、掘削軸と一体的に回転するディスクロータと、このディスクロータに押圧されてディスクロータの回転動力を連結支持装置に伝達するブレーキ装置とから構成される制動装置(クラッチ装置)であることを特徴とする地下連続壁施工用掘削機である。   According to a fourth aspect of the present invention, in the excavator for underground continuous wall construction according to any one of the first to third aspects, the attitude control device is a disk rotor that rotates integrally with the excavation shaft. And a brake device (clutch device) that is pressed by the disk rotor and transmits the rotational power of the disk rotor to the connection support device. .

この請求項3の発明は、ディスクブレーキ(クラッチ)式姿勢制御装置を用いて捩れ方向制御を行う場合であり、正転する掘削軸と逆転する掘削軸にそれぞれ設置し、水平面内の捩れ方向に応じてディスクロータを選択して、そのブレーキ装置を作動させることにより、選択した掘削軸と連結支持装置を共回りさせて、掘削軸全体すなわち連結支持装置の捩れ誤差を修正するものである(図2参照)。ブレーキ装置は、ディスクロータの回転動力を断続するキャリパ・パッド部とその油圧アクチュエータ等からなり、キャリパ本体を連結支持装置の底板等に固定し、正逆回転するディスクロータの回転偶力を選択して連結支持装置に伝達できるようにする。   The invention of claim 3 is a case where torsional direction control is performed using a disc brake (clutch) type attitude control device, and is installed on a normal excavating shaft and a reverse excavating shaft, respectively, in the torsional direction in a horizontal plane. Accordingly, by selecting the disc rotor and operating the brake device, the selected excavation shaft and the connection support device are rotated together to correct the torsion error of the entire excavation shaft, that is, the connection support device (see FIG. 2). The brake device consists of a caliper pad that interrupts the rotational power of the disc rotor and its hydraulic actuator, etc., and the caliper body is fixed to the bottom plate of the connection support device, and the rotational couple of the disc rotor that rotates forward and reverse is selected. So that it can be transmitted to the connection support device.

本発明の請求項5の発明は、請求項1から請求項4までのいずれか1つに記載の地下連続壁施工用掘削機において、姿勢制御装置は、削孔の土壁と連結支持装置との間に配置されて削孔の土壁に押圧される押圧板と、この押圧板を削孔の土壁に対して進退させる駆動装置とから構成される土壁押圧装置であることを特徴とする地下連続壁施工用掘削機である。   According to a fifth aspect of the present invention, in the excavator for underground continuous wall construction according to any one of the first to fourth aspects, the posture control device includes a soil wall of a drilling hole, a connection support device, It is a earth wall pressing device composed of a pressing plate that is disposed between and pressed against the earth wall of the drilling hole, and a drive device that moves the pressing plate back and forth with respect to the earth wall of the drilling hole. It is an excavator for underground continuous wall construction.

この請求項5の発明は、土壁押圧板(スキッド)式姿勢制御装置を用いて水平面内におけるX方向とY方向の変位制御を行う場合であり、削孔の際のスキッドを兼ねる押圧板を連結支持装置の両端面と両側部に配置し、土壁に押圧した反力で、掘削軸全体すなわち連結支持装置のX方向とY方向の変位誤差を修正するものである(図2参照)。駆動装置には、油圧ジャッキと平行リンク機構を用いることができる(図10参照)。また、後述するように、変位出力型油圧ジャッキを用い、ジャッキの伸縮制御量と現時点でのジャッキ伸縮量とをフィードバック制御するのが好ましい。なお、この押圧板式の姿勢制御装置は、捩れ修正も可能である。   The invention of claim 5 is a case where displacement control in the X direction and Y direction in a horizontal plane is performed using a soil wall pressing plate (skid) attitude control device, and a pressing plate that also serves as a skid at the time of drilling is provided. Displacement errors in the X direction and the Y direction of the entire excavation shaft, that is, the connection support device are corrected by reaction forces placed on both end surfaces and both side portions of the connection support device and pressed against the earth wall (see FIG. 2). A hydraulic jack and a parallel link mechanism can be used for the drive device (see FIG. 10). Further, as will be described later, it is preferable to use a displacement output type hydraulic jack and feedback-control the expansion / contraction control amount of the jack and the current expansion / contraction amount of the jack. Note that this pressing plate type attitude control device can also correct torsion.

本発明の請求項6の発明は、請求項1から請求項5までのいずれか1つに記載の地下連続壁施工用掘削機において、掘削軸内に信号伝送ケーブルが設けられ、掘削軸の接続部には非接触式の信号伝送手段が設けられていることを特徴とする地下連続壁施工用掘削機である。   According to a sixth aspect of the present invention, in the excavator for underground continuous wall construction according to any one of the first to fifth aspects, a signal transmission cable is provided in the excavation shaft, and the excavation shaft is connected. The excavator for underground continuous wall construction is characterized in that a non-contact type signal transmission means is provided in the section.

この請求項6の発明は、地上部と連結支持装置との間の計測信号と制御信号の伝送において、掘削軸の単位ロッド接続部に非接触式の信号伝送手段を設け、単位ロッドの継ぎ足しを簡単かつ短時間に行えるようにし、またケーブルの断線等を防止するようにしたものである。非接触式の信号伝送手段は、公知の一対の誘導コイルによる共振回路型非接触コネクタを用いることができる。また、後述するように、制御信号に関しては、一回路で複数の制御信号を送れるデータ多重伝送方式を採用するのが好ましい。   In the invention of claim 6, in the transmission of the measurement signal and the control signal between the ground part and the connection support device, a non-contact type signal transmission means is provided at the unit rod connecting part of the excavation shaft, and the unit rod is added. It is simple and can be performed in a short time, and prevents disconnection of the cable. As the non-contact type signal transmission means, a resonance circuit type non-contact connector using a known pair of induction coils can be used. As will be described later, regarding the control signal, it is preferable to adopt a data multiplex transmission system in which a plurality of control signals can be sent in one circuit.

本発明の請求項7の発明は、地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、複数本の掘削軸の削孔姿勢を修正する姿勢制御方法であり、複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置に、掘削軸の回転動力により駆動される発電・充電装置と、掘削軸の回転動力により駆動される油圧発生装置と、掘削軸と平行に配置されて掘削軸の傾斜角を検出する傾斜角検出装置と、掘削軸と共に回転するディスクロータと前記電力および油圧で作動するディスクロータのブレーキ装置からなる制動装置と、削孔の土壁に押圧される押圧板と前記電力および油圧で作動して押圧板を進退させる駆動装置からなる土壁押圧装置を設け、前記傾斜角検出装置により両端の掘削軸のそれぞれの傾斜角αを検出し、この傾斜角αから連結支持装置の水平面内における捩れ角θと水平方向の変位誤差dX及びdYを求め、前記捩れ角θに基づいて、掘削軸と共に正方向または逆方向に回転するディスクロータを選択すると共に、選択したディスクロータの回転動力をブレーキ装置により連結支持装置に伝達し、連結支持装置を共回りさせて連結支持装置の捩れを修正し、前記変位誤差dX及びdYに基づいて、土壁押圧装置の押圧板を駆動装置により進退移動させて、連結支持装置のX方向及びY方向の変位を修正することを特徴とする地下連続壁施工用掘削機の姿勢制御方法である。   The invention according to claim 7 of the present invention is an underground continuous wall construction excavation in which a plurality of excavation shafts arranged in parallel and vertically supported by an excavator body on the ground are rotated and driven into the ground to drill holes. This is a posture control method for correcting the drilling posture of a plurality of excavating shafts in a machine, and a connecting support device that rotatably connects and supports each excavating shaft below a plurality of excavating shafts by the rotational power of the excavating shaft. A power generation / charging device that is driven, a hydraulic pressure generator that is driven by the rotational power of the excavation shaft, an inclination angle detection device that is arranged in parallel to the excavation shaft and detects the inclination angle of the excavation shaft, and rotates together with the excavation shaft A braking device comprising a disc rotor and a braking device for the disc rotor operated by the electric power and hydraulic pressure, a pressing plate pressed against the earth wall of the drilling hole, and a driving device operated by the electric power and hydraulic pressure to advance and retract the pressing plate. Clay wall press A tilt angle α of each of the excavation shafts at both ends is detected by the tilt angle detection device, and a torsion angle θ and a horizontal displacement error dX and dY in the horizontal plane of the connection support device are obtained from the tilt angle α. Based on the torsion angle θ, a disc rotor that rotates in the forward or reverse direction with the excavating shaft is selected, and the rotational power of the selected disc rotor is transmitted to the connection support device by the brake device, and the connection support device is shared. The twist of the connecting support device is corrected by rotating it, and the pressing plate of the earth wall pressing device is moved forward and backward by the driving device based on the displacement errors dX and dY, so that the displacement of the connecting support device in the X direction and the Y direction is changed. It is the attitude control method of the excavator for underground continuous wall construction characterized by correcting.

この請求項7の発明は、電源ケーブルレス・油圧ケーブルレスの連結支持装置と、回転する掘削軸の傾斜角を削孔中に常時検出可能な傾斜角検出装置を用い、ディスクブレーキ式姿勢制御装置により掘削軸全体すなわち連結支持装置の捩れ修正を行い、かつ、土壁押圧板式姿勢制御装置により掘削軸全体すなわち連結支持装置の変位修正を行うものである。捩れ角θは、両端の掘削軸の傾斜角αの差と、掘削軸長さL・掘削軸間隔Dとを用いて求めることができる(図7、後述の(1)式参照)。変位誤差dX及びdYは、両端の掘削軸の傾斜角αと、掘削軸長さLとを用いて求めることができる(図7、後述の(2)式、(3)式参照)。   The invention of claim 7 is a disk brake type attitude control device using a power cableless / hydraulic cableless connection support device and an inclination angle detection device that can always detect an inclination angle of a rotating excavating shaft during drilling. Thus, the torsion correction of the entire excavation shaft, that is, the connection support device is performed, and the displacement of the entire excavation shaft, that is, the connection support device is corrected by the earth wall pressing plate type attitude control device. The torsion angle θ can be obtained using the difference between the inclination angles α of the excavation shafts at both ends, the excavation shaft length L, and the excavation shaft interval D (see FIG. 7, formula (1) described later). The displacement errors dX and dY can be obtained using the inclination angle α of the excavation shafts at both ends and the excavation shaft length L (see FIG. 7, equations (2) and (3) described later).

本発明の請求項8の発明は、請求項7に記載の姿勢制御方法において、掘削軸内の信号伝送ケーブルと、掘削軸の接続部の非接触式の信号伝送手段を用い、制動装置のブレーキ装置と土壁押圧装置の駆動装置への制御信号をデータ多重伝送方式で送信することを特徴とする地下連続壁施工用掘削機の姿勢制御方法である。   According to an eighth aspect of the present invention, in the attitude control method according to the seventh aspect of the present invention, the signal transmission cable in the excavation shaft and the non-contact type signal transmission means at the connecting portion of the excavation shaft are used. A control method for an excavator for construction of an underground continuous wall, characterized by transmitting a control signal to the drive device of the apparatus and the earth wall pressing device by a data multiplex transmission method.

この請求項8の発明は、計測信号と制御信号の伝送を掘削軸内の信号伝送ケーブルと非接触式の信号伝送手段で行い、制御信号については、一回路で複数の制御信号を送れるデータ多重伝送方式を採用するものである(図3参照)。複数の制御信号は、姿勢制御装置の個々の電磁弁や制御機器を制御する電磁弁制御装置等に送信し、多重伝送されてきた制御データ群を個々の電磁弁等に対応する制御信号に割り当てし、個々の電磁弁等を制御する。   In the invention of claim 8, the measurement signal and the control signal are transmitted by the signal transmission cable in the excavation shaft and the non-contact type signal transmission means, and the control signal is a data multiplex capable of sending a plurality of control signals in one circuit. A transmission method is adopted (see FIG. 3). Multiple control signals are transmitted to the individual solenoid valves of the attitude control device and the solenoid valve control device that controls the control equipment, and the control data group that has been multiplexed is assigned to the control signals corresponding to the individual solenoid valves, etc. And individual solenoid valves and the like are controlled.

本発明の請求項9の発明は、請求項7または請求項8に記載の姿勢制御方法において、土壁押圧装置の駆動装置に変位出力型の油圧ジャッキを用い、ジャッキの伸縮制御量とジャッキの実際の伸縮変位量とを比較し、油圧ジャッキをフィードバック制御により伸縮制御することを特徴とする地下連続壁施工用掘削機の姿勢制御方法である。   According to a ninth aspect of the present invention, in the posture control method according to the seventh or eighth aspect, a displacement output type hydraulic jack is used as the driving device of the earth wall pressing device, and the expansion / contraction control amount of the jack and the jack are controlled. This is an attitude control method for an excavator for construction of an underground continuous wall, characterized by comparing an actual expansion / contraction displacement amount and controlling expansion / contraction of a hydraulic jack by feedback control.

この請求項9の発明は、押圧板式姿勢制御装置のアクチュエータに変位出力型油圧ジャッキを用い、フィードバック制御することにより、掘削軸の変位制御を正確に行えるようにしたものである。   According to the ninth aspect of the present invention, the displacement control of the excavation shaft can be accurately performed by using a displacement output type hydraulic jack as an actuator of the pressing plate type attitude control device and performing feedback control.

本発明は、以上のような構成からなるので、次のような効果が得られる。
(1) 電源の供給
(1-1) 傾斜計、ジャッキの変位計、油圧機器制御用電磁弁等に必要な電力を掘削軸先端の連結支持装置内で発電・給電・蓄電でき、内部供給できるため、地上部から電源ケーブルで電力供給する必要がなく、掘削深度延長時の単位ロッド接続作業時に電源ケーブルの接続・延長作業が不要となり、ロスタイムが無くなり、作業性が極めて向上する。また、掘削時に電源ケーブルが掘削軸に巻き込まれて断線するような事故も無くなる。
(1-2) バッテリーに常時適正充電されるため、バッテリーを取り外して定期的に充電する人手作業が不要になり、作業性の向上・省力化が図られる。また、バッテリーの過放電や充電不足による電源トラブルも解消される。
Since the present invention is configured as described above, the following effects can be obtained.
(1) Power supply (1-1) Power required for inclinometers, jack displacement gauges, solenoid valves for hydraulic equipment control, etc. can be generated, fed and stored in the connection support device at the end of the excavation shaft, and supplied internally For this reason, it is not necessary to supply power from the ground using a power cable, and connection / extension work of the power cable is not required when connecting the unit rods when extending the excavation depth, so that loss time is eliminated and workability is greatly improved. Further, there is no accident that the power cable is caught in the excavation shaft during excavation and disconnected.
(1-2) Since the battery is always properly charged, the manual work of removing the battery and charging it periodically becomes unnecessary, improving workability and saving labor. In addition, power supply troubles due to overdischarge and insufficient charging of the battery are also eliminated.

(2) 油圧の供給
(2-1) 掘削軸の捩れ修正あるいは変位修正を行う姿勢制御装置の油圧アクチュエータの油圧を掘削軸先端の連結支持装置内で発生させて内部供給できるため、掘削軸の捩れ修正や変位修正を行うための油圧は、地上部から油圧ホースで供給する必要が無くなり、掘削深度延長時の単位ロッド接続作業に伴う油圧ホースの接続・延長作業が不要となり、ロスタイムが無くなり、作業性が極めて向上する。また、掘削時に油圧ホースが掘削軸に巻き込まれて破損するような事故も無くなる。
(2-2) 地上部から長い距離を油圧ホースで圧送する必要が無いため、作動油圧の圧損による低下、背圧上昇による油圧機器の動作不良、油圧応答の時間遅れ等による制御トラブル等が解消される。
(2) Supply of hydraulic pressure (2-1) Since the hydraulic pressure of the hydraulic actuator of the attitude control device that corrects torsion or displacement of the drilling shaft can be generated in the connection support device at the tip of the drilling shaft and supplied internally, Hydraulic pressure for torsion correction and displacement correction does not need to be supplied from the ground with a hydraulic hose, connecting and extending the hydraulic hose associated with unit rod connection work when extending the excavation depth is eliminated, and loss time is eliminated. Workability is greatly improved. Further, there is no accident that the hydraulic hose is caught in the excavation shaft during the excavation and is damaged.
(2-2) Since there is no need to pump a long distance from the ground with a hydraulic hose, there are no problems due to pressure loss of hydraulic pressure, malfunction of hydraulic equipment due to increased back pressure, control trouble due to time delay of hydraulic response, etc. Is done.

(3) 傾斜計の設置場所
傾斜計を内蔵した傾斜角検出装置が連結支持装置内で掘削軸の外側に設置され、掘削軸と共に回転せず、掘削軸の鉛直方向と平行に保持されるため、掘削軸が回転中でも掘削軸の傾斜角を正確に測定することができる。このため、掘削中でも常時傾斜測定ができ、掘削軸の姿勢把握が可能なため、掘削軸の鉛直精度測定→掘削軸の姿勢制御→鉛直精度測定による姿勢制御修正量の把握→掘削軸の姿勢制御と、掘削しながら絶え間なく掘削軸の姿勢把握と姿勢修正をリアルタイムで行うことができ、常に正確な鉛直方向掘削が可能となる。また、計測のために掘削軸の回転を止める必要が無いため、ロスタイムが無くなる。
(3) Location of inclinometer Since the tilt angle detector with built-in inclinometer is installed outside the excavation shaft in the connection support device, it does not rotate with the excavation shaft and is held parallel to the vertical direction of the excavation shaft. Even when the excavating shaft is rotating, the inclination angle of the excavating shaft can be accurately measured. For this reason, it is possible to always measure the tilt even during excavation, and to grasp the attitude of the excavation axis. As a result, it is possible to constantly grasp the attitude of the excavation axis and correct the attitude in real time while excavating, so that accurate vertical excavation is always possible. Moreover, since it is not necessary to stop the rotation of the excavation shaft for measurement, loss time is eliminated.

(4) 掘削方向の制御信号伝送
掘削軸内に設置される信号伝送ケーブルと単位ロッド接続部の非接触式の信号伝送手段を用いて計測信号・制御信号を伝送することにより、またデータ多重伝送方式でを採用して複数の制御信号を伝送することにより、従来のような掘削軸外への信号ケーブル設置や多芯複合ケーブル使用による信号ケーブルの接続不良や断線等の通信線トラブルが激減し、計測・制御の信頼性が高まる。
(4) Control signal transmission in the excavation direction Transmitting measurement signals and control signals using a signal transmission cable installed in the excavation shaft and non-contact type signal transmission means at the unit rod connection, and data multiplex transmission By adopting the method and transmitting multiple control signals, communication cable problems such as signal cable connection failure and disconnection due to the installation of signal cables outside the drilling shaft and the use of multi-core composite cables are drastically reduced. , Measurement and control reliability is increased.

(5) 捩れ方向制御
捩れ方向の姿勢制御装置は、掘削軸の正逆の回転力による偶力を掘削軸全体すなわち連結支持装置の捩れ修正に利用するディスクブレーキ(クラッチ)によるトルクコントロール方式のため、削孔しながら捩れ修正を行うことができ、ロスタイムが無く、作業性がよく、高精度の鉛直方向精度維持が可能となる。また、軟弱地質で土壁押圧板が土壁から反力を得られない場合でも、捩れ方向の修正が可能となる。また、ディスクロータとブレーキ装置からなる比較的簡易な構造の姿勢制御装置により、捩れ方向の修正を行うことができる。
(5) Torsion direction control The torsional orientation control device is a torque control system using a disc brake (clutch) that uses the couple of the excavation shaft's forward and reverse rotational force to correct the torsion of the entire excavation shaft, that is, the connecting support device. The twist correction can be performed while drilling, there is no loss time, the workability is good, and the high accuracy in the vertical direction can be maintained. Further, even when the earth wall pressing plate cannot obtain a reaction force from the earth wall due to soft geology, the twist direction can be corrected. Further, the twist direction can be corrected by a posture control device having a relatively simple structure including a disk rotor and a brake device.

(6) 土壁押圧用スキッドの押し出し量
押圧板スキッドと油圧ジャッキと平行リンク機構からなる比較的簡易な姿勢制御装置により削孔中に変位制御が可能であり、ロスタイムがなく、作業性がよく、高精度の鉛直方向精度維持が可能となる。また、変位出力型油圧ジャッキを用いてフィードバック制御することにより、押圧板の押し出し量を正確に把握でき、掘削軸の正確な変位制御が可能となる。
(6) Extrusion amount of the skid for pressing the earth wall It is possible to control displacement during drilling with a relatively simple attitude control device consisting of a pressing plate skid, hydraulic jack and parallel link mechanism, no loss time and good workability. Therefore, it is possible to maintain high accuracy in the vertical direction. Further, by performing feedback control using a displacement output type hydraulic jack, it is possible to accurately grasp the push-out amount of the pressing plate and to accurately control the displacement of the excavating shaft.

(7) 以上により、特に単位ロッド接続数(錐継ぎ数)が多くなる大深度や低空頭施工、礫層や玉石を含む地盤の連続壁であっても、作業性良く、高い鉛直精度で施工が可能となる。   (7) Due to the above, construction with high workability and high vertical accuracy is possible, especially for large depth and low head construction where the number of unit rod connections (number of conical joints) is large, even for continuous walls of ground including gravel layers and cobblestones. Is possible.

以下、本発明を図示する実施形態に基づいて説明する。この実施形態は3軸式のSMW掘削機に本発明を適用した例である。   Hereinafter, the present invention will be described based on the illustrated embodiments. This embodiment is an example in which the present invention is applied to a three-axis SMW excavator.

(1) 3軸式SMW掘削機の全体機器構成
図1は、3軸式SMW掘削機の一例を示したものであり、図1(a)〜(c)は削孔前の状態の3面図、図1(d)は所定長の単位ロッドを接続(錐継ぎ) した状態の図である。3軸式SMW掘削機1の地中部は、3本の掘削軸2から構成され、各掘削軸2は、掘削ビット3を有するオーガーヘッド4が先端部に設けられたオーガーロッド5と、攪拌羽根6を有する複数本の攪拌用ロッド7と、複数本の中継用ロッド8から構成され、これらロッドを順次継ぎ足しながら削孔が行われる。セメントミルク等のセメント系懸濁液は掘削軸2内を通り、先端部分から吐出される。
(1) Overall equipment configuration of a 3-axis SMW excavator FIG. 1 shows an example of a 3-axis SMW excavator. FIGS. 1 (a) to 1 (c) show three surfaces before drilling. Fig. 1 (d) is a diagram showing a state in which unit rods of a predetermined length are connected (cone joint). The underground portion of the 3-axis SMW excavator 1 is composed of three excavation shafts 2. Each excavation shaft 2 includes an auger rod 5 having an auger head 4 having an excavation bit 3 provided at the tip thereof, and a stirring blade. A plurality of agitation rods 7 having 6 and a plurality of relay rods 8 are formed, and drilling is performed while these rods are sequentially added. A cement-based suspension such as cement milk passes through the excavation shaft 2 and is discharged from the tip portion.

地上部は、パワーユニット等が搭載されたベースマシン(掘削機本体)10と、その前面にステーを介して鉛直に保持されたガイドリーダマスト11と、これに上下移動可能に取付けられた掘削軸の回転駆動装置12などからなり、3本の掘削軸2を回転させつつ油圧シリンダ等で回転駆動装置12を下降させて削孔を行う。ガイドリーダマスト11の上部には、掘削深度検出器13が設けられ、その深度検出用ワイヤ14を回転駆動装置12に接続することにより、掘削軸の累計深度が計測される。また、回転駆動装置12内の掘削軸の上端にはスイベルジョイント(図示省略)が設けられ、掘削軸2内にセメントミルクや圧搾空気が供給される。   The ground portion includes a base machine (excavator main body) 10 on which a power unit and the like are mounted, a guide leader mast 11 that is vertically held on the front surface of the excavator shaft via a stay, and an excavation shaft that is attached to the top and bottom of the excavation shaft. The rotary drive device 12 and the like are used for drilling by rotating the three excavating shafts 2 and lowering the rotary drive device 12 with a hydraulic cylinder or the like. An excavation depth detector 13 is provided above the guide reader mast 11, and the depth detection wire 14 is connected to the rotary drive device 12, whereby the accumulated depth of the excavation axis is measured. A swivel joint (not shown) is provided at the upper end of the excavation shaft in the rotary drive device 12, and cement milk and compressed air are supplied into the excavation shaft 2.

3本の掘削軸2はSMWの柱列方向に配列され、中央のオーガーヘッド4を上にずらして配置することにより3つの削孔の外周部分が平面視で重なり合うようにされている。また、3本の掘削軸2はその平面視の相対位置を規制するためにオーガーヘッド4の上方の位置に連結体を設けて連結保持することが行われているが、本発明では、この連結体に特別な連結支持装置20を用い、この連結支持装置20内で掘削軸の傾斜測定と鉛直方向制御を内部の駆動源を用いて行うようにしている。   The three excavation shafts 2 are arranged in the column direction of the SMW, and the central auger head 4 is shifted upward so that the outer peripheral portions of the three drilling holes are overlapped in plan view. Further, the three excavating shafts 2 are connected and held by providing a connecting body at a position above the auger head 4 in order to restrict the relative position in plan view. A special connection support device 20 is used for the body, and the inclination measurement of the excavation shaft and the vertical direction control are performed in the connection support device 20 using an internal drive source.

(2) 掘削軸連結部内の主要機器構成
図2は、連結支持装置20内の主要な機器構成の一例を示したものである。連結支持装置20は、掘削軸2を覆う円筒体を3つ数珠繋ぎしたような形状の鋼製の箱体であり、上板21と底板22と側板23から構成され、掘削土等が侵入しないように密閉されている。また、上板21と底板22は、3つの削孔を隙間をおいて通過可能な平面形状・大きさとされ、3本の掘削軸2をそれぞれ上板と底板に設けた軸受を介して回転自在に支持している。
(2) Main equipment configuration in excavation shaft connecting portion FIG. 2 shows an example of main equipment configuration in the connection support device 20. The connection support device 20 is a steel box having a shape in which three cylindrical bodies covering the excavation shaft 2 are connected together, and is composed of an upper plate 21, a bottom plate 22, and a side plate 23 so that excavation soil or the like does not enter. Is sealed. Further, the top plate 21 and the bottom plate 22 have a planar shape and size that can pass through three drilling holes with a gap therebetween, and are freely rotatable via bearings provided with three excavation shafts 2 on the top plate and the bottom plate, respectively. I support it.

このような連結支持装置20内に、中央の掘削軸2−2の回転動力により駆動されて発電し、充電された電力を連結支持装置20内の電気関係機器に供給する発電・充電装置30と、中央の掘削軸2−2の回転動力により駆動されて油圧を発生させ、油圧を連結支持装置20内の油圧関係機器に供給する油圧発生装置40と、左右両側の掘削軸2−1、2−3の傾斜角を掘削軸の外側で検出する外付けの傾斜角検出装置50、50と、中央の掘削軸2−2と隣の逆回転する掘削軸2−1または2−3の回転偶力を選択して連結支持装置20に伝達可能な捩れを制御するディスクブレーキ(クラッチ)式の姿勢制御装置60(正転用)、60(逆転用)を設ける。さらに、連結支持装置20の外側に水平面内のX方向とY方向の変位を制御する押圧板式の姿勢制御装置70(X方向)、70(Y方向)を設ける。また、連結支持装置20内には姿勢制御装置60、70の油圧制御機器(電磁弁制御装置・電磁弁・圧力制御弁等)42も設置されている。   A power generation / charging device 30 that generates power by being driven by the rotational power of the central excavation shaft 2-2 in such a connection support device 20 and supplies the charged power to electrical related devices in the connection support device 20; The hydraulic generator 40 is driven by the rotational power of the central excavation shaft 2-2 to generate hydraulic pressure and supplies the hydraulic pressure to the hydraulic equipment in the connection support device 20, and the right and left excavation shafts 2-1 and 2 -3, an external inclination angle detecting device 50, 50 for detecting the inclination angle outside the excavation shaft, and a rotating excavation shaft 2-1 or 2-3 rotating in the reverse direction next to the central excavation shaft 2-2. Disc brake (clutch) type attitude control devices 60 (for forward rotation) and 60 (for reverse rotation) for controlling the torsion that can be transmitted to the connection support device 20 by selecting a force are provided. Further, pressure plate type attitude control devices 70 (X direction) and 70 (Y direction) for controlling the displacement in the X direction and the Y direction in the horizontal plane are provided outside the connection support device 20. In addition, hydraulic control devices (electromagnetic valve control device, electromagnetic valve, pressure control valve, etc.) 42 of attitude control devices 60 and 70 are also installed in the connection support device 20.

(3)発電・充電システム
図4は、発電・充電装置30による発電・充電システムの一例を示したものである。この発電・充電装置30は、発電・充電機(オルターネータ)31と、バッテリー32と、中央の掘削軸2−2に設けられた動力取出し歯車33と、これに噛合する従動歯車34などから構成され、中央の掘削軸2−2の動力で発電・充電機31を回し、バッテリー32に常時適正充電するものである。充電はフローティング充電方式が好ましい。充電された電力は、後述する図3に示すように、後述する、傾斜角検出装置50、電磁弁制御装置44、変位出力型油圧ジャッキ73の変位計などに供給される。
(3) Power Generation / Charging System FIG. 4 shows an example of a power generation / charging system using the power generation / charging device 30. The power generation / charging device 30 includes a power generation / charger (alternator) 31, a battery 32, a power take-out gear 33 provided on a central excavation shaft 2-2, a driven gear 34 meshed with the power take-off gear 33, and the like. Then, the generator / charger 31 is rotated by the power of the central excavation shaft 2-2 so that the battery 32 is always properly charged. The floating charging method is preferable for charging. As shown in FIG. 3 described later, the charged electric power is supplied to an inclination angle detection device 50, a solenoid valve control device 44, a displacement meter of a displacement output type hydraulic jack 73, and the like described later.

(4)油圧ポンプシステム
図5は、油圧発生装置40による油圧ポンプシステムの一例を示したものである。この油圧発生装置40は、油圧ポンプ41と、油圧制御機器42、動力取出し歯車33に噛合する従動歯車43などから構成され、中央の掘削軸2−2の動力で油圧ポンプ41を駆動する。油圧制御機器42は、図3に示すように、電磁弁制御装置44、電磁弁45、比例電磁式圧力制御弁46、46、その他、作動油タンク、蓄圧器、フィルターなどであり、ポンプ41で発生した油圧は、電磁弁45を介して後述する押圧板式姿勢制御装置70の変位出力型油圧ジャッキ73に供給され、また比例電磁弁圧力制御弁46(正転ディスク用)、46(逆転ディスク用)を介してディスクブレーキ式姿勢制御装置60に供給され、後述するように掘削軸の捩れ誤差や変位誤差を修正する。
(4) Hydraulic Pump System FIG. 5 shows an example of a hydraulic pump system by the hydraulic pressure generator 40. The hydraulic pressure generator 40 includes a hydraulic pump 41, a hydraulic control device 42, a driven gear 43 that meshes with the power take-out gear 33, and the like, and drives the hydraulic pump 41 with the power of the central excavation shaft 2-2. As shown in FIG. 3, the hydraulic control device 42 includes a solenoid valve control device 44, a solenoid valve 45, a proportional solenoid pressure control valve 46, 46, a hydraulic oil tank, a pressure accumulator, a filter, and the like. The generated hydraulic pressure is supplied via a solenoid valve 45 to a displacement output type hydraulic jack 73 of a pressing plate type attitude control device 70, which will be described later, and proportional solenoid valve pressure control valves 46 (for forward rotation disks) and 46 (for reverse rotation disks). ) Is supplied to the disc brake attitude control device 60, and the torsional error and displacement error of the excavation shaft are corrected as will be described later.

(5)傾斜角検出システム
図6は、傾斜角検出装置50による傾斜角検出システムの一例を示したものである。図7は、掘削軸の傾斜角αと掘削軸連結部の捩れ角θの関係を示したものである。図6に示すように、傾斜角検出装置50は、掘削軸2に沿って平行に支持し、回転する掘削軸2に対して定置した状態で傾斜角αを検出できるようにしたものであり、掘削軸2に沿う筒状の傾斜角検出体51と、この傾斜角検出体51に上下に間隔をおいて取付けられ、傾斜角検出体51を掘削軸2と平行に保持する傾斜計ガイド52と、連結支持装置20の側板23に取付けられ、傾斜角検出体51を支持する支持装置53などから構成される。
(5) Inclination Angle Detection System FIG. 6 shows an example of an inclination angle detection system by the inclination angle detection device 50. FIG. 7 shows the relationship between the inclination angle α of the excavation shaft and the twist angle θ of the excavation shaft coupling portion. As shown in FIG. 6, the inclination angle detection device 50 is supported in parallel along the excavation axis 2 so that the inclination angle α can be detected in a state where it is placed with respect to the rotating excavation axis 2. A cylindrical inclination angle detection body 51 along the excavation axis 2, and an inclinometer guide 52 that is attached to the inclination angle detection body 51 at an interval in the vertical direction and holds the inclination angle detection body 51 in parallel with the excavation axis 2. The support device 53 is attached to the side plate 23 of the connection support device 20 and supports the tilt angle detector 51.

傾斜角検出体51には、X方向とY方向の傾斜を測定可能な精密傾斜計とその送信部が内蔵されている。傾斜計ガイド52は水平の当板であり、その先端に掘削軸2の外周面に摺動自在に当接する半円状のガイド面が形成されている。支持装置53は、例えば、傾斜角検出体51に取付けられた鉛直の支持板53aと、連結支持装置20の側板23に取付けられた一対の挟持板53bから構成し、支持板53aを一対の挟持板53bの間に挿入し、スプリングで掘削軸側に押し付ける。一対の挟持板53bは支持板53aが回転するのを阻止し、また底部を設けて支持板53aが落下しないように支持する。以上の構成により、回転する掘削軸2に対して傾斜角検出体51が常に平行に押し付けられ、掘削軸2の傾斜角αを削孔中に正確に計測することができる。このような傾斜角検出装置50は、各掘削軸2に設けてもよいが、左右両側の掘削軸2−1、2−3に設置すればよい。   The tilt angle detector 51 incorporates a precision inclinometer capable of measuring the tilt in the X direction and the Y direction and its transmission unit. The inclinometer guide 52 is a horizontal abutment plate, and a semicircular guide surface that slidably contacts the outer peripheral surface of the excavation shaft 2 is formed at the tip thereof. The support device 53 includes, for example, a vertical support plate 53a attached to the tilt angle detector 51 and a pair of sandwiching plates 53b attached to the side plate 23 of the connection support device 20, and the support plates 53a are sandwiched in pairs. It is inserted between the plates 53b and pressed against the excavation shaft side with a spring. The pair of sandwiching plates 53b prevent the support plate 53a from rotating, and provide a bottom portion to support the support plate 53a from falling. With the above configuration, the tilt angle detector 51 is always pressed in parallel to the rotating excavation shaft 2, and the tilt angle α of the excavation shaft 2 can be accurately measured in the drilling hole. Such an inclination angle detection device 50 may be provided on each excavation shaft 2, but may be installed on the excavation shafts 2-1 and 2-3 on the left and right sides.

図7には、3本の掘削軸先端部における連結支持装置20内で計測した両側の掘削軸における傾斜角α1x,α1y,α3x,α3y(部分座標系(x,y,z))と、連続壁の基準座標系(X,Y,Z)との関連が示されており、次の(1)式を用いることにより、前記傾斜角α1x〜α3yから、3本の掘削軸全体すなわち連結支持装置20の水平面内における捩れ角θを求めることができる。さらに、次の(2)、(3)式を用いることにより、前記傾斜角α1x〜α3yと捩れ角θとから、3本の掘削軸全体すなわち連結支持装置20の水平方向の変位誤差dX及びdYを求めることができる。 In FIG. 7, the inclination angles α 1 x, α 1 y, α 3 x, α 3 y (partial coordinate system (x, y, z)) and the reference coordinate system (X, Y, Z) of the continuous wall are shown. By using the following equation (1), the inclination angles α 1 x to α 3 y are shown. Therefore, the torsion angle θ in the horizontal plane of the entire three excavation shafts, that is, the connection support device 20 can be obtained. Further, by using the following equations (2) and (3), the displacement of the entire three excavation shafts, that is, the connection support device 20 in the horizontal direction is calculated from the inclination angles α 1 x to α 3 y and the twist angle θ. Errors dX and dY can be determined.

θ=arctan(L・sin((α1y−α3y)/2)/D) …(1)
dX=L・cosθ・sin(0.5・(α1x+α3x))・cos(0.5・(α1x−α3x))
−L・sinθ・sin(0.5・(α1y+α3y))・cos(0.5・(α1y−α3y))
…(2)
dY=L・sinθ・sin(0.5・(α1x+α3x))・cos(0.5・(α1x−α3x))
+L・cosθ・sin(0.5・(α1y+α3y))・cos(0.5・(α1y−α3y))
…(3)

θ:掘削軸の捩れ角(平面角度)
dX:掘削軸のX方向変位誤差
dY:掘削軸のY方向変位誤差
α1x:第1掘削軸のx方向傾斜角
α3x:第3掘削軸のx方向傾斜角
α1y:第1掘削軸のy方向傾斜角
α3y:第3掘削軸のy方向傾斜角
L:掘削軸の長さ
D:削孔間距離

掘削軸の誤差修正は、上記の捩れ角θをディスクブレーキ式姿勢制御装置60で修正し、次に上記の変位誤差dX及びdYを押圧板式姿勢制御装置70で修正することにより、実現できる。
θ = arctan (L · sin ((α 1 y−α 3 y) / 2) / D) (1)
dX = L · cos θ · sin (0.5 · (α 1 x + α 3 x)) · cos (0.5 · (α 1 x−α 3 x))
-L · sinθ · sin (0.5 · (α 1 y + α 3 y)) · cos (0.5 · (α 1 y−α 3 y))
… (2)
dY = L · sin θ · sin (0.5 · (α 1 x + α 3 x)) · cos (0.5 · (α 1 x−α 3 x))
+ L · cos θ · sin (0.5 · (α 1 y + α 3 y)) · cos (0.5 · (α 1 y-α 3 y))
(3)

θ: Twist angle of excavation shaft (plane angle)
dX: X direction displacement error of the excavation axis dY: Y direction displacement error of the excavation axis α 1 x: x direction inclination angle of the first excavation axis α 3 x: x direction inclination angle of the third excavation axis α 1 y: first Y direction inclination angle of drilling axis α 3 y: Y direction inclination angle of third drilling axis L: Length of drilling axis D: Distance between drilling holes

The excavation axis error correction can be realized by correcting the torsion angle θ with the disc brake type attitude control device 60 and then correcting the displacement errors dX and dY with the press plate type attitude control device 70.

(6) 捩れ方向制御用ディスクロータシステム
図8は、ディスクブレーキ式姿勢制御装置60による捩れ方向制御用ディスクロータシステムの一例を示したものである。ディスクブレーキ式姿勢制御装置60は、掘削軸2に取付けられて掘削軸2と共に回転するディスクロータ61と、連結支持装置20の底板22の上に設置されてディスクロータ61、61の回転偶力を連結支持装置20に伝達するブレーキ(クラッチ)装置62などから構成されている。この装置60と、図3に示す、電磁弁制御装置44と、比例電磁式圧力制御弁46と、その他の油圧機器とにより、システムが構成される。
(6) Torsion Direction Control Disc Rotor System FIG. 8 shows an example of a torsion direction control disc rotor system by the disc brake attitude control device 60. The disc brake attitude control device 60 is installed on the excavating shaft 2 and rotated together with the excavating shaft 2, and is installed on the bottom plate 22 of the connection support device 20. A brake (clutch) device 62 that transmits to the connection support device 20 is configured. A system is constituted by the device 60, the electromagnetic valve control device 44, the proportional electromagnetic pressure control valve 46, and other hydraulic equipment shown in FIG.

ディスクロータ61は、所定の厚みを有する円盤であり、連結支持装置20の底板22の上に配置する。ブレーキ装置62は、ディスクロータ61の外周部分を油圧力で挟むキャリパ及びパッド部、油圧アクチュエータ等で構成され、キャリパ本体部分を底板22に固定する。キャリパの押し付け機構でパッドをディスクロータ61に押し付ければ、回転偶力を連結支持装置20に伝達することができる。パッドを離せば、回転偶力の伝達を解除することができる。   The disk rotor 61 is a disk having a predetermined thickness and is disposed on the bottom plate 22 of the connection support device 20. The brake device 62 includes a caliper and a pad portion that sandwich the outer peripheral portion of the disc rotor 61 with hydraulic pressure, a hydraulic actuator, and the like, and fixes the caliper main body portion to the bottom plate 22. If the pad is pressed against the disc rotor 61 by the caliper pressing mechanism, the rotational couple can be transmitted to the connection support device 20. If the pad is released, the transmission of the rotational couple can be released.

3本の掘削軸2は、隣同士で逆に回転しているため、中央の掘削軸2−2とその隣の掘削軸2−1または2−3にディスクブレーキ式姿勢制御装置60を設置し、正逆の回転偶力を取り出せるようにする。図3に示すように、ブレーキ装置62の比例電磁弁圧力制御弁46(正転ディスク用)、46(逆転ディスク用)は、電磁弁制御装置44により操作される。前述の傾斜角測定で得られた捩れ角θに基づいて、正転方向または逆転方向のいずれか一方のディスクロータ61を選択し、そのブレーキ装置62を作動させ、正転または逆転する掘削軸2により連結支持装置20が共回りし、連結支持装置20の捩れ誤差が修正される。   Since the three excavating shafts 2 are rotated in the opposite directions, disc brake attitude control devices 60 are installed on the central excavating shaft 2-2 and the adjacent excavating shaft 2-1 or 2-3. To be able to extract forward and reverse rotational couples. As shown in FIG. 3, the proportional electromagnetic valve pressure control valve 46 (for forward rotation disc) and 46 (for reverse rotation disc) of the brake device 62 are operated by the electromagnetic valve control device 44. Based on the torsion angle θ obtained by the tilt angle measurement described above, either the forward rotation direction or the reverse rotation direction of the disk rotor 61 is selected, the brake device 62 is operated, and the excavation shaft 2 rotates forward or reverse. As a result, the connection support device 20 rotates together, and the torsional error of the connection support device 20 is corrected.

(7)土壁押圧用スキッドシステム
図9は、押圧板式姿勢制御装置70による土壁押圧スキッドシステムの一例を示したものである。図10は、土壁押圧用スキッドの駆動機構の一例を示したものである。図9、図10に示すように、押圧板式姿勢制御装置70は、連結支持装置20の側板23の外側に配置される押圧板としての土壁押圧用スキッド71と、このスキッド71を削孔の土壁に対して進退させる駆動装置72などから構成されている。この装置70と、図3に示す、電磁弁制御装置44と、電磁弁45と、その他の油圧機器とにより、システムが構成される。
(7) Soil wall pressing skid system FIG. 9 shows an example of a soil wall pressing skid system by the pressing plate type attitude control device 70. FIG. 10 shows an example of a driving mechanism for the earth wall pressing skid. As shown in FIGS. 9 and 10, the pressing plate type attitude control device 70 includes a soil wall pressing skid 71 as a pressing plate disposed outside the side plate 23 of the connection support device 20, and this skid 71 is formed as a drilling hole. The driving device 72 is configured to move forward and backward with respect to the earth wall. A system is constituted by the device 70, the electromagnetic valve control device 44, the electromagnetic valve 45, and other hydraulic equipment shown in FIG.

スキッド71は、縦長の板であり、削孔の際の滑り板でもあるため、図9に示すように、連結支持装置20の側板23の平面視形状に合わせて円弧状とし、また上端部と下端部を内側へ折り曲げている。また、このスキッド71は、X方向とY方向の変位誤差を修正するため、図9に示すように、X方向用を連結支持装置20の両端面に配置し(計2個)、Y方向用を連結支持装置20の両側面に配置している(計4個)。   Since the skid 71 is a vertically long plate and is also a sliding plate at the time of drilling, as shown in FIG. 9, the skid 71 has an arc shape according to the plan view shape of the side plate 23 of the connection support device 20, and an upper end portion and The lower end is bent inward. Further, in order to correct displacement errors in the X direction and the Y direction, the skid 71 is arranged on both end faces of the connection support device 20 (two in total) as shown in FIG. Are arranged on both side surfaces of the connection support device 20 (four in total).

駆動装置72は、図10に示すように、スキッド71を進退移動させる変位出力型油圧ジャッキ73と、スキッド71の内側に取付けられ、スキッド71を平行移動させる平行リンク74と、油圧ジャッキ73・平行リンク74を連結支持装置20へ取付ける取付板75などから構成される。油圧ジャッキ73を伸長させると、平行リンク機構により鉛直のスキッド71が土壁に対して平行に移動し、土壁を押圧した反力で連結支持装置20の水平方向の位置を修正することができる。   As shown in FIG. 10, the driving device 72 includes a displacement output type hydraulic jack 73 that moves the skid 71 forward and backward, a parallel link 74 that is attached to the inside of the skid 71 and moves the skid 71 in parallel, and the hydraulic jack 73. It is comprised from the attachment plate 75 etc. which attach the link 74 to the connection support apparatus 20. FIG. When the hydraulic jack 73 is extended, the vertical skid 71 is moved in parallel with the earth wall by the parallel link mechanism, and the horizontal position of the connection support device 20 can be corrected by the reaction force pressing the earth wall. .

変位出力型油圧ジャッキ73は、図3に示すように、電磁弁制御装置44により電磁弁45を操作することにより制御され、伸縮制御量と現時点での実際の伸縮量とを比較し、フィードバック制御することにより、正確なX方向・Y方向の変位制御ができるようにされている。なお、この押圧板式姿勢制御装置70は、水平方向の変位制御に用いられるが、捩れ制御も可能である。   As shown in FIG. 3, the displacement output type hydraulic jack 73 is controlled by operating the electromagnetic valve 45 by the electromagnetic valve control device 44, compares the expansion / contraction control amount with the actual expansion / contraction amount at the present time, and performs feedback control. By doing so, accurate displacement control in the X direction and Y direction can be performed. The pressing plate attitude control device 70 is used for horizontal displacement control, but can also be controlled for torsion.

(8)計測・制御システム
図3は、本発明の機器構成と計測・制御系をブロック図で示したものである。この図3において、前述の傾斜角検出装置50の傾斜計は、3本の掘削軸のうちの両端の掘削軸先端部でX・Y方向の2方向の傾斜角αを測定しており、掘削軸内の信号伝送ケーブル80と、ロッド接続部(錐継ぎ部)の非接触式信号伝送手段81とにより、傾斜角データが地上部の計測・方向制御コンピュータ82の掘削方向計測部82aに伝送される。また、掘削軸の累計深度は、地上部のガイドリーダマストに設けた掘削深度検出器13で取得され、傾斜角データと共に掘削方向計測部82aに入力される。
(8) Measurement / Control System FIG. 3 is a block diagram showing the device configuration and the measurement / control system of the present invention. In FIG. 3, the inclinometer of the tilt angle detecting device 50 measures the tilt angles α in two directions in the X and Y directions at the tip of the drilling shafts at both ends of the three drilling shafts. The inclination angle data is transmitted to the excavation direction measuring unit 82a of the ground-side measurement / direction control computer 82 by the signal transmission cable 80 in the shaft and the non-contact type signal transmission means 81 of the rod connecting portion (cone joint). The The accumulated depth of the excavation axis is acquired by the excavation depth detector 13 provided in the guide leader mast on the ground and input to the excavation direction measuring unit 82a together with the inclination angle data.

掘削方向制御部82bでは、傾斜データと深度データを基に掘削軸の鉛直精度と方向制御量を算出する。掘削軸の方向修正を行うための複数の制御信号は、データ多重伝送方式により一回路で掘削軸先端部の連結支持装置20内の電磁弁制御装置44へ送信される。この場合も、制御信号の伝送には、上記の信号伝送ケーブル80と非接触式信号伝送手段81が用いられる。非接触式信号伝送手段81には、ロッド接続部に対向配置した一対の誘導コイルによる共振回路型非接触コネクタを用いることができる。なお、地上部と掘削軸連結部における計測信号及び制御信号の伝送はスリップリングが用いられる。また、通常3軸で施工するSMW工法では、一軸を計測信号の地上部への送信に使用し、残りの二軸のうちの一軸を制御信号の地上部からの伝送に使用する。   The excavation direction control unit 82b calculates the vertical accuracy and direction control amount of the excavation axis based on the inclination data and the depth data. A plurality of control signals for correcting the direction of the excavation shaft are transmitted to the solenoid valve control device 44 in the connection support device 20 at the excavation shaft tip by one data multiplex transmission method. Also in this case, the signal transmission cable 80 and the non-contact signal transmission means 81 are used for transmission of the control signal. As the non-contact type signal transmission means 81, a resonance circuit type non-contact connector using a pair of induction coils arranged to face the rod connecting portion can be used. In addition, a slip ring is used for transmission of the measurement signal and the control signal in the ground part and the excavation shaft connecting part. Further, in the SMW method that is normally constructed with three axes, one axis is used for transmission of measurement signals to the ground part, and one of the remaining two axes is used for transmission of control signals from the ground part.

電磁弁制御装置44内では、多重伝送されてきた掘削軸の方向制御データ群を個々の電磁弁や制御機器に対応する制御信号に割り当てし、それぞれの機器を制御する。   In the electromagnetic valve control device 44, the direction control data group of the excavation axis that has been transmitted in a multiplexed manner is assigned to control signals corresponding to individual electromagnetic valves and control devices, and each device is controlled.

捩れ方向制御用ディスクロータシステム60の制御には、正転または逆転の選択の他に、伝達トルク制御量の設定が必要であり、このため、所要回転偶力に比例した油圧に減圧する比例電磁式圧力制御弁46を介してキャリパ及びパッド部のブレーキ装置を駆動する。   Control of the torsional direction control disk rotor system 60 requires setting of a transmission torque control amount in addition to selection of normal rotation or reverse rotation. For this reason, the proportional electromagnetic that is reduced to a hydraulic pressure proportional to the required rotational couple. The caliper and the pad brake device are driven via the pressure control valve 46.

土壁押圧用スキッドシステム70の制御については、スキッド71の押し出し量を変位制御する必要があるため、変位出力型油圧ジャッキ73を用い、油圧ジャッキの現在変位量を電磁弁制御装置に返信し、変位制御量と比較しながらスキッド73の押し出し量をフィードバック制御する。   Regarding the control of the skid system 70 for pressing the earth wall, since it is necessary to control the displacement of the skid 71, the displacement output type hydraulic jack 73 is used, and the current displacement amount of the hydraulic jack is returned to the solenoid valve controller. The push-out amount of the skid 73 is feedback-controlled while being compared with the displacement control amount.

なお、掘削軸先端部の連結支持装置20内で必要とする電力及び油圧は、掘削軸の回転力から動力を取り出す発電・充電機31及び油圧ポンプ41により内部供給している。   The electric power and hydraulic pressure required in the connecting support device 20 at the tip of the excavation shaft are supplied internally by a power generator / charger 31 and a hydraulic pump 41 that extract power from the rotational force of the excavation shaft.

なお、以上はSMW掘削機について説明したが、その他の地下連続壁施工用掘削機にも本発明を適用できる。また、図示例に限定されないことは言うまでもない。   In addition, although the above demonstrated the SMW excavator, this invention is applicable also to the excavator for another underground continuous wall construction. Moreover, it cannot be overemphasized that it is not limited to the example of illustration.

本発明の掘削機の一実施形態を示したものであり、(a)、(b)、(c)は、削孔前の状態の正面図、側面図、平面図、(d)は所定長の単位ロッドを接続した状態の側面図である。FIG. 1 shows an embodiment of an excavator according to the present invention. (A), (b), (c) are a front view, a side view, a plan view, and (d) are a predetermined length before the drilling. It is a side view of the state which connected the unit rod of. 本発明の掘削機の連結支持装置内の主要な機器構成の一例であり、一部を破断して示す斜視図である。FIG. 2 is a perspective view showing an example of a main equipment configuration in the connection support device for an excavator according to the present invention, with a part thereof broken away. 本発明の掘削機の機器構成と計測・制御系を示すブロック図である。It is a block diagram which shows the apparatus structure and measurement / control system of the excavator of this invention. 本発明の掘削機の発電・充電システムの一例であり、一部を破断して示す斜視図である。It is an example of the electric power generation and charging system of the excavator of this invention, and is a perspective view which fractures | ruptures and shows a part. 本発明の掘削機の油圧ポンプシステムの一例であり、一部を破断して示す斜視図である。It is an example of the hydraulic pump system of the excavator of this invention, and is a perspective view which fractures | ruptures and shows a part. 本発明の掘削機の傾斜角検出システムの一例であり、一部を破断して示す斜視図である。It is an example of the inclination angle detection system of the excavator of this invention, and is a perspective view which fractures | ruptures and shows a part. 本発明の傾斜角検出システムにおける掘削軸の傾斜角αと掘削軸連結部の捩れ角θの関係を示したものであり、(a) は斜視図、(b) は平面図である。FIG. 2 shows a relationship between an inclination angle α of the excavation shaft and a twist angle θ of the excavation shaft coupling portion in the inclination angle detection system of the present invention, where (a) is a perspective view and (b) is a plan view. 本発明の掘削機の捩れ方向制御用ディスクロータシステムの一例を示したものであり、部分拡大した斜視図である。1 is a perspective view showing a partially enlarged view of an example of a disc rotor system for controlling a twist direction of an excavator according to the present invention. FIG. 本発明の掘削機の土壁押圧用スキッドシステムの一例を示したものであり、一部を破断して示す奢侈図である。FIG. 1 shows an example of a skid system for pressing an earth wall of an excavator according to the present invention, and is a cutaway view showing a part thereof. 本発明の土壁押圧用スキッドの駆動機構を示す側面図である。It is a side view which shows the drive mechanism of the skid for clay wall pressing of this invention.

符号の説明Explanation of symbols

1……3軸式SMW掘削機(地下連続壁施工用掘削機)
2……掘削軸
3……掘削ビット
4……オーガーヘッド
5……オーガーロッド
6……攪拌羽根
7……攪拌用ロッド
8……中継用ロッド
10……ベースマシン(掘削機本体)
11……ガイドリーダマスト
12……回転駆動装置
13……掘削深度検出器
14……深度検出用ワイヤ
20……連結支持装置
21……上板
22……底板
23……側板
30……発電・充電装置
31……発電・充電機(オルターネータ)
32……バッテリー
33……動力取出し歯車
34……従動歯車
40……油圧発生装置
41……油圧ポンプ
42……油圧制御機器
43……従動歯車
44……電磁弁制御装置
45……電磁弁
46……比例電磁式圧力制御弁
50……傾斜角検出装置
51……傾斜角検出体
52……傾斜計ガイド
53……支持装置
60……ディスクブレーキ(クラッチ)式姿勢制御装置
61……ディスクロータ
62……ブレーキ(クラッチ)装置
70……押圧板式姿勢制御装置
71……土壁押圧用スキッド(押圧板)
72……駆動装置
73……変位出力型油圧ジャッキ
74……平行リンク
75……取付板
80……信号伝送ケーブル
81……非接触式信号伝送手段
82……計測・方向制御コンピュータ
1 …… 3-axis type SMW excavator (excavator for continuous underground wall construction)
2 ... Drilling shaft 3 ... Drilling bit 4 ... Auger head 5 ... Auger rod 6 ... Agitation blade 7 ... Agitation rod 8 ... Relay rod 10 ... Base machine (excavator body)
DESCRIPTION OF SYMBOLS 11 ... Guide leader mast 12 ... Rotary drive device 13 ... Excavation depth detector 14 ... Depth detection wire 20 ... Connection support device 21 ... Top plate 22 ... Bottom plate 23 ... Side plate 30 ... Electric power generation Charging device 31 …… Power generation / charging machine (alternator)
32 …… Battery 33 …… Power take-off gear 34 …… Driving gear 40 …… Hydraulic generator 41 …… Hydraulic pump 42 …… Hydraulic control device 43 …… Driving gear 44 …… Solenoid valve control device 45 …… Solenoid valve 46 …… Proportional electromagnetic pressure control valve 50 …… Inclination angle detector 51 …… Inclination angle detector 52 …… Inclinometer guide 53 …… Support device 60 …… Disc brake (clutch) attitude control device 61 …… Disc rotor 62 …… Brake (clutch) device 70 …… Pressing plate type attitude control device 71 …… Skid for pressing earth wall (pressing plate)
72 …… Drive device 73 …… Displacement output type hydraulic jack 74 …… Parallel link 75 …… Mounting plate 80 …… Signal transmission cable 81 …… Non-contact signal transmission means 82 …… Measurement / direction control computer

Claims (9)

地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、
複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置と、この連結支持装置に設けられて複数本の掘削軸の削孔姿勢を修正する姿勢制御装置とを備え、前記連結支持装置内には、掘削軸の回転動力により駆動されて発電し、充電された電力を前記姿勢制御装置の電気関係機器に供給する発電・充電装置と、掘削軸の回転動力により駆動されて油圧を発生させ、油圧を前記姿勢制御装置の油圧関係機器に供給する油圧発生装置とが設けられていることを特徴とする地下連続壁施工用掘削機。
In the underground continuous wall construction excavator that drills into the ground while rotating a plurality of parallelly arranged excavation shafts vertically supported by the excavator body on the ground,
A connection support device that rotatably connects and supports each excavation shaft below the plurality of excavation shafts, and a posture control device that is provided in the connection support device and corrects the drilling posture of the plurality of excavation shafts, In the connection support device, a power generation / charging device that is driven by the rotational power of the excavation shaft to generate electric power and supplies the charged electric power to the electrical equipment of the attitude control device, and is driven by the rotational power of the excavation shaft. And a hydraulic pressure generating device for generating the hydraulic pressure and supplying the hydraulic pressure to the hydraulic equipment of the attitude control device.
地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、
複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置と、この連結支持装置に設けられて複数本の掘削軸の削孔姿勢を修正する姿勢制御装置とを備え、前記連結支持装置内には、掘削軸の外周面に摺動自在に当接するガイドを介して掘削軸と平行に配置され、回転する掘削軸に対して共回りしないように、かつ、前記ガイドを掘削軸に押圧できるように支持され、掘削軸の傾斜角を検出する傾斜角検出装置が設けられていることを特徴とする地下連続壁施工用掘削機。
In the underground continuous wall construction excavator that drills into the ground while rotating a plurality of parallelly arranged excavation shafts vertically supported by the excavator body on the ground,
A connection support device that rotatably connects and supports each excavation shaft below the plurality of excavation shafts, and a posture control device that is provided in the connection support device and corrects the drilling posture of the plurality of excavation shafts, In the connection support device, the guide is disposed in parallel with the excavation shaft via a guide that slidably contacts the outer peripheral surface of the excavation shaft, and does not rotate together with the rotating excavation shaft. An excavator for construction of an underground continuous wall, which is supported so as to be pressed against the excavation shaft and is provided with an inclination angle detection device for detecting the inclination angle of the excavation shaft.
地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、
複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置と、この連結支持装置に設けられて複数本の掘削軸の削孔姿勢を修正する姿勢制御装置とを備え、前記連結支持装置内には、掘削軸の回転動力により駆動されて発電し、充電された電力を前記姿勢制御装置の電気関係機器に供給する発電・充電装置と、掘削軸の回転動力により駆動されて油圧を発生させ、油圧を前記姿勢制御装置の油圧関係機器に供給する油圧発生装置と、掘削軸の外周面に摺動自在に当接するガイドを介して掘削軸と平行に配置され、回転する掘削軸に対して共回りしないように、かつ、前記ガイドを掘削軸に押圧できるように支持され、掘削軸の傾斜角を検出する傾斜角検出装置とが設けられていることを特徴とする地下連続壁施工用掘削機。
In the underground continuous wall construction excavator that drills into the ground while rotating a plurality of parallelly arranged excavation shafts vertically supported by the excavator body on the ground,
A connection support device that rotatably connects and supports each excavation shaft below the plurality of excavation shafts, and a posture control device that is provided in the connection support device and corrects the drilling posture of the plurality of excavation shafts, In the connection support device, a power generation / charging device that is driven by the rotational power of the excavation shaft to generate electric power and supplies the charged electric power to the electrical equipment of the attitude control device, and is driven by the rotational power of the excavation shaft. It is arranged in parallel with the excavating shaft via a hydraulic pressure generating device that generates hydraulic pressure and supplies the hydraulic pressure to the hydraulic equipment of the attitude control device, and a guide that slidably contacts the outer peripheral surface of the excavating shaft and rotates. An underground having an inclination angle detecting device that is supported so as not to rotate around the excavation axis and that can press the guide against the excavation axis and detects an inclination angle of the excavation axis. Drilling for continuous wall construction .
請求項1から請求項3までのいずれか1つに記載の地下連続壁施工用掘削機において、姿勢制御装置は、掘削軸と一体的に回転するディスクロータと、このディスクロータに押圧されてディスクロータの回転動力を連結支持装置に伝達するブレーキ装置とから構成される制動装置であることを特徴とする地下連続壁施工用掘削機。   The underground continuous wall construction excavator according to any one of claims 1 to 3, wherein the attitude control device includes a disc rotor that rotates integrally with the excavation shaft, and a disc that is pressed by the disc rotor. An excavator for underground continuous wall construction, characterized in that it is a braking device comprising a braking device that transmits the rotational power of a rotor to a connection support device. 請求項1から請求項4までのいずれか1つに記載の地下連続壁施工用掘削機において、姿勢制御装置は、削孔の土壁と連結支持装置との間に配置されて削孔の土壁に押圧される押圧板と、この押圧板を削孔の土壁に対して進退させる駆動装置とから構成される土壁押圧装置であることを特徴とする地下連続壁施工用掘削機。   The excavator for underground continuous wall construction according to any one of claims 1 to 4, wherein the attitude control device is disposed between the soil wall of the drilling hole and the connection support device, and the soil of the drilling hole is provided. An excavator for underground continuous wall construction, characterized in that it is a soil wall pressing device composed of a pressing plate pressed against a wall and a drive device for moving the pressing plate forward and backward with respect to the soil wall of the drilling hole. 請求項1から請求項5までのいずれか1つに記載の地下連続壁施工用掘削機において、掘削軸内に信号伝送ケーブルが設けられ、掘削軸の接続部には非接触式の信号伝送手段が設けられていることを特徴とする地下連続壁施工用掘削機。   The underground continuous wall construction excavator according to any one of claims 1 to 5, wherein a signal transmission cable is provided in the excavation shaft, and a non-contact type signal transmission means is provided at a connection portion of the excavation shaft. An excavator for underground continuous wall construction, characterized in that is provided. 地上の掘削機本体に鉛直に支持された並列配置の複数本の掘削軸を回転駆動させつつ地中に掘進させて削孔を行う地下連続壁施工用掘削機において、複数本の掘削軸の削孔姿勢を修正する姿勢制御方法であり、
複数本の掘削軸の下部において各掘削軸を回転自在に連結支持する連結支持装置に、掘削軸の回転動力により駆動される発電・充電装置と、掘削軸の回転動力により駆動される油圧発生装置と、掘削軸と平行に配置されて掘削軸の傾斜角を検出する傾斜角検出装置と、掘削軸と共に回転するディスクロータと前記電力および油圧で作動するディスクロータのブレーキ装置からなる制動装置と、削孔の土壁に押圧される押圧板と前記電力および油圧で作動して押圧板を進退させる駆動装置からなる土壁押圧装置を設け、
前記傾斜角検出装置により両端の掘削軸のそれぞれの傾斜角αを検出し、この傾斜角αから連結支持装置の水平面内における捩れ角θと水平方向の変位誤差dX及びdYを求め、
前記捩れ角θに基づいて、掘削軸と共に正方向または逆方向に回転するディスクロータを選択すると共に、選択したディスクロータの回転動力をブレーキ装置により連結支持装置に伝達し、連結支持装置を共回りさせて連結支持装置の捩れを修正し、
前記変位誤差dX及びdYに基づいて、土壁押圧装置の押圧板を駆動装置により進退移動させて、連結支持装置のX方向及びY方向の変位を修正することを特徴とする地下連続壁施工用掘削機の姿勢制御方法。
In an underground continuous wall construction excavator that excavates into the ground while rotating a plurality of parallelly arranged excavating shafts that are vertically supported by the excavator body on the ground, the cutting of the plural excavating shafts is performed. An attitude control method for correcting the hole attitude,
A power generation / charging device driven by the rotational power of the excavation shaft and a hydraulic pressure generator driven by the rotational power of the excavation shaft are connected to a connection support device that rotatably connects and supports each excavation shaft at the lower part of the plurality of excavation shafts An inclination angle detection device that is arranged in parallel with the excavation shaft and detects an inclination angle of the excavation shaft, a braking device that includes a disc rotor that rotates together with the excavation shaft, and a brake device for the disc rotor that operates with the electric power and hydraulic pressure, A pressing plate pressed against the earth wall of the drilling hole, and a earth wall pressing device comprising a drive device that operates by the electric power and hydraulic pressure to move the pressing plate back and forth,
The inclination angle detection device detects the inclination angles α of the excavation shafts at both ends, and obtains the torsion angle θ and the horizontal displacement errors dX and dY in the horizontal plane of the connection support device from the inclination angle α.
Based on the torsion angle θ, the disc rotor that rotates in the forward or reverse direction with the excavation shaft is selected, and the rotational power of the selected disc rotor is transmitted to the connection support device by the brake device, and the connection support device is rotated together. To correct the twist of the connection support device,
Based on the displacement error dX and dY, the pressing plate of the earth wall pressing device is moved forward and backward by a driving device to correct the displacement in the X direction and the Y direction of the connection support device. Excavator attitude control method.
請求項7に記載の姿勢制御方法において、掘削軸内の信号伝送ケーブルと、掘削軸の接続部の非接触式の信号伝送手段を用い、制動装置のブレーキ装置と土壁押圧装置の駆動装置への制御信号をデータ多重伝送方式で送信することを特徴とする地下連続壁施工用掘削機の姿勢制御方法。   The attitude control method according to claim 7, wherein a signal transmission cable in the excavation shaft and a non-contact type signal transmission means at the connecting portion of the excavation shaft are used to drive the brake device of the braking device and the driving device of the earth wall pressing device. A control method for an excavator for construction of a continuous underground wall, characterized by transmitting a control signal of the above by a data multiplex transmission method. 請求項7または請求項8に記載の姿勢制御方法において、土壁押圧装置の駆動装置に変位出力型の油圧ジャッキを用い、ジャッキの伸縮制御量とジャッキの実際の伸縮変位量とを比較し、油圧ジャッキをフィードバック制御により伸縮制御することを特徴とする地下連続壁施工用掘削機の姿勢制御方法。
In the posture control method according to claim 7 or claim 8, a displacement output type hydraulic jack is used as a driving device of the earth wall pressing device, and the expansion / contraction control amount of the jack is compared with the actual expansion / contraction displacement amount of the jack, An attitude control method for an excavator for continuous underground wall construction, characterized in that a hydraulic jack is extended and contracted by feedback control.
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010077598A (en) * 2008-09-24 2010-04-08 Sanwa Kizai Co Ltd Guide plate device for correcting excavation direction of excavation working rod
KR101302312B1 (en) * 2012-04-04 2013-09-10 위성배 Apparatus for continuous construction walls of underground structure
CN103334468A (en) * 2013-07-09 2013-10-02 中国工程物理研究院总体工程研究所 Foundation pit excavation system based on four-axis full-electric-drive soil engineering centrifugal robot
CN103556622A (en) * 2013-11-04 2014-02-05 上海金泰工程机械有限公司 Wall mending device for continuous wall
KR101549036B1 (en) 2013-10-08 2015-09-01 삼보이엔씨 주식회사 Diaphragm wall excavator
JP2017128977A (en) * 2016-01-22 2017-07-27 株式会社不動テトラ Flow force power generator for ground improvement construction machine
WO2018003889A1 (en) * 2016-06-28 2018-01-04 国立大学法人九州大学 Specific resistance detector using ground improvement blade

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010077598A (en) * 2008-09-24 2010-04-08 Sanwa Kizai Co Ltd Guide plate device for correcting excavation direction of excavation working rod
KR101302312B1 (en) * 2012-04-04 2013-09-10 위성배 Apparatus for continuous construction walls of underground structure
CN103334468A (en) * 2013-07-09 2013-10-02 中国工程物理研究院总体工程研究所 Foundation pit excavation system based on four-axis full-electric-drive soil engineering centrifugal robot
KR101549036B1 (en) 2013-10-08 2015-09-01 삼보이엔씨 주식회사 Diaphragm wall excavator
CN103556622A (en) * 2013-11-04 2014-02-05 上海金泰工程机械有限公司 Wall mending device for continuous wall
CN103556622B (en) * 2013-11-04 2018-04-10 上海金泰工程机械有限公司 Diaphragm wall repaiies wall device
JP2017128977A (en) * 2016-01-22 2017-07-27 株式会社不動テトラ Flow force power generator for ground improvement construction machine
WO2018003889A1 (en) * 2016-06-28 2018-01-04 国立大学法人九州大学 Specific resistance detector using ground improvement blade
JPWO2018003889A1 (en) * 2016-06-28 2019-04-18 国立大学法人九州大学 Resistivity detection device using ground improvement wing

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