JP2006117324A - Film packaging machine - Google Patents

Film packaging machine Download PDF

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Publication number
JP2006117324A
JP2006117324A JP2005345106A JP2005345106A JP2006117324A JP 2006117324 A JP2006117324 A JP 2006117324A JP 2005345106 A JP2005345106 A JP 2005345106A JP 2005345106 A JP2005345106 A JP 2005345106A JP 2006117324 A JP2006117324 A JP 2006117324A
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film
welding
clamp
film roll
newspaper
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Nobuyuki Kanbe
暢之 神戸
Yoshitaro Ninomiya
義太郎 二宮
Shigeki Takashima
茂樹 高島
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DOWA WORKS KK
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DOWA WORKS KK
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Priority to JP2005345106A priority Critical patent/JP2006117324A/en
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  • Containers And Plastic Fillers For Packaging (AREA)
  • Unwinding Webs (AREA)
  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a film packaging machine which can perform the packaging of a film certainly smoothly to variations, such as the quality of the material of a film and the diameter of a film roll. <P>SOLUTION: A film feeder 80 rotatably supports the pivot of a retainer 82 provided with an engagement portion 84 and a holder 85 on the side-wall portion of one side in containing space 81 for containing the film roll 15, while providing an electro-magnetic brake 88 which brakes the retainer 82, by supporting a bearing stand 93 which supports the pivot of a clamp 83 on the side-wall portion of the other side in the containing space 81 by oscillating axis 95 with oscillations free, by enabling the clamp 83 to switch freely in two positions with the engagement position with the core tube 15a of the film roll and the evacuation position evacuated from the containing space 81 to the side, by projecting within the containing space 81 when the clamp 83 is in the evacuation position, by being pushingly pressed by the end portion of the film roll 15, and by firmly installing a switch driving plate 96 which changes over the clamp 83 to the engagement position to the bearing stand 93 in the film packaging machine. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、新聞などのシート状あるいはシート束状の被包装物を、プラスチックス製のフィルムで包装する包装機に関するものである。   The present invention relates to a packaging machine for packaging a sheet-like or sheet-bundled article such as a newspaper with a plastic film.

この種の包装機は、たとえば新聞販売店において雨の日に配達する新聞を、ポリエチレンシートなどのプラスチックフィルムで包装し、雨による濡れを防止するのに使用され、この新聞包装用のフィルム包装機としては、たとえば特開平8ー143010号公報(特許文献1)や特開2001ー171607号公報(特許文献2)に開示されたものがある。
特開平8ー143010号公報 特開2001ー171607号公報
This type of packaging machine is used, for example, to wrap a newspaper delivered on a rainy day in a newspaper store with a plastic film such as a polyethylene sheet, and to prevent wetness due to rain. For example, those disclosed in Japanese Patent Application Laid-Open No. 8-143010 (Patent Document 1) and Japanese Patent Application Laid-Open No. 2001-171607 (Patent Document 2) are available.
JP-A-8-143010 JP 2001-171607 A

上記の包装機においては、図21に示すように先端部kを互いに溶着されたフィルムF,F間に被包装物Pを挿入し、この挿入品を搬送装置により所定位置まで搬送後、フィルムの左右両側部を溶着線mで示すように溶着するとともに、フィルムの後端部を溶着線nで示すように溶着後、フィルムと共に被包装物Pを矢印で示す前方へ移動させて溶着線n部にて切断し、包装品として前方へ搬送するものである。   In the above packaging machine, as shown in FIG. 21, an article to be packaged P is inserted between the films F and F with the tip k welded to each other, and the inserted product is conveyed to a predetermined position by a conveying device. The left and right sides are welded as indicated by a welding line m, and the rear end of the film is welded as indicated by a welding line n, and then the package P is moved to the front indicated by the arrow together with the film to be welded line n part. And is conveyed forward as a packaged product.

そして上記のフィルムの左右両側部の溶着は、上記特許文献2の図3に示されているように、フィルムで挟んだ被包装物の搬送面(搬送路PTH)に上面が位置する刃受け台に対して、板状の接着ヒータ(溶着用ナイフ)を押付けておこなうものであり、これを搬送方向に直角な断面図であらわすと図22のようになる。すなわち、フィルムF,Fで挟んだ被包装物Pを支持しつつ搬送する搬送装置(図示しない)の搬送面Uと同じ高さ位置に、クッション材aの上面を位置させて固設し、このクッション材a上のフィルムF,Fに対して板状の昇温した接着ヒータbを押付けて溶着するものである。   And as shown in FIG. 3 of the said patent document 2, the welding of the right-and-left both sides of said film is a blade base with an upper surface located in the conveyance surface (conveyance path PTH) of the to-be-packaged object pinched | interposed with the film. On the other hand, a plate-like adhesive heater (welding knife) is pressed, and this is shown in a sectional view perpendicular to the conveying direction as shown in FIG. That is, the upper surface of the cushion material a is positioned and fixed at the same height as the transport surface U of a transport device (not shown) that transports while supporting the article P to be packaged sandwiched between the films F and F. The adhesive heater b having a plate-like temperature rise is pressed against the films F and F on the cushion material a to be welded.

ところが上記方法により新聞の増頁版など、厚い被包装物Pを包装する場合は、この厚さによって図22に示すように上側のフィルムFの端縁部が内側へ大きく引込まれてしまうため、接着ヒータbによる溶着が不完全となるという問題点があり、またこれを避けるためには、上側のフィルムFとして下側のフィルムFより巾広のフィルムを使用せねばならず、フィルムロールの掛け替えや多種類のフィルムロールの準備など、その対応については煩雑で手数のかかるものであった。   However, when packaging a thick article P such as a newspaper page increase by the above method, the edge of the upper film F is greatly drawn inward by this thickness as shown in FIG. There is a problem that the welding by the adhesive heater b becomes incomplete, and in order to avoid this, a film wider than the lower film F must be used as the upper film F, and the film roll is changed. And the preparation of various types of film rolls is cumbersome and cumbersome.

また上記のフィルムロールは、上記特許文献1に示されているように、2本の支持ローラ上に載せて支持し、搬送装置による被包装物の搬送時にフィルムの巻戻しにより回転駆動されているフィルムロールの制動は、支持ローラを制動することによりおこなっているので、フィルムの材質や使用によるフィルムロールの直径の変化などにより、フィルムロールの巻戻し抵抗が大きく変動して過大な張力が働いてフィルムが破れたり、被包装物の搬送装置部までの挿入が困難となったり、またフィルムロールの外周部に支持ローラにより摩擦制動をかけるものであるために、上記フィルムの材質や直径の変化により制動時間が大きく変動し、制動不足によりフィルムが大きくたるんで支持ローラとの間に挟込まれて次回のフィルムの巻戻しができなくなったり、使用により小直径・軽量となったフィルムロールが制動により側方へ飛出し脱落するなど、多くの問題点を有するものであった。   Further, as shown in Patent Document 1, the film roll is mounted on and supported on two support rollers, and is rotated by rewinding the film when the object to be packaged is conveyed by the conveying device. Since the film roll is braked by braking the support roller, the unwinding resistance of the film roll largely fluctuates due to changes in the film roll diameter due to the material of the film and its use, and excessive tension is applied. Because the film is torn, it is difficult to insert the packaged product to the transport device, and the outer periphery of the film roll is frictionally braked by the support roller. The braking time fluctuates greatly, and the film is slackened due to insufficient braking and is sandwiched between the support rollers and the next film can be rewound. Lost or, such as a film roll which has become a small diameter and light weight by the use falls off lurching to the side by the braking, it had a lot of problems.

さらにフィルムの左右両側部の溶着は、上記両特許文献(特に特許文献1の図11や特許文献2の図6)に記載されているように1回おこなわれるだけであり、通常の四つ折りの新聞などサイズの一定した被包装物に対しては支障なく包装をおこなえるが、たとえば増頁版の厚手の新聞を二つ折り状態で包装したい場合など、長尺の被包装物の包装はおこなうことができなかった。   Further, the left and right sides of the film are welded only once as described in the above-mentioned patent documents (particularly FIG. 11 of Patent Document 1 and FIG. 6 of Patent Document 2). It is possible to wrap packages with a constant size such as newspapers, but long wrapping items may be packed, for example, when a thick newspaper with an increased page size is to be wrapped in two. could not.

またフィルム後端部の溶着切断時には、クッション材に押付けられる板状のヒータの近傍部においてフィルムを押えることにより切断後のフィルムがヒータに付着する事故を防止できるが、上記特許文献1に開示されている押え機構は、フィルムに挟まれた被包装物が搬送機構により溶着位置に搬送されてから下降駆動されるものであるため、被包装物と共に進行するフィルムには一定した張力がかからず、包装品先端側の溶着線部のずれやフィルムのたるみにより、溶着後の包装品の仕上り状態が劣るものであった。   Further, at the time of welding cutting of the rear end of the film, it is possible to prevent an accident in which the cut film adheres to the heater by pressing the film in the vicinity of the plate-like heater pressed against the cushion material. The holding mechanism is driven downward after the object to be packaged sandwiched between the films is conveyed to the welding position by the conveying mechanism. The finished state of the packaged product after welding was inferior due to a shift of the weld line portion on the leading end side of the packaged product or sagging of the film.

この発明は上記従来の問題点を解決しようとするもので、フィルムの材質やフィルムロールの直径などの変動に対しても、確実円滑にフィルムの包装をおこなうことができるフィルム包装機を提供することを目的とする。   The present invention is intended to solve the above-described conventional problems, and provides a film packaging machine capable of smoothly and smoothly wrapping a film against fluctuations in film material, film roll diameter, and the like. With the goal.

上記の目的を達成するために、この発明のフィルム包装機は、一対のフィルムロールを回転可能に支持するフィルム供給装置と、前記フィルムロールから巻戻され先端部を互いに溶着されたフィルム間に挿入口から挿入された被包装物を、搬出口に向って搬送する搬送装置と、この搬送装置の入口部と前記挿入口との間に配設され前記被包装物を挟んだフィルムの後端部の溶着と切断をおこなう溶着切断装置と、前記搬送装置の両側に配設されフィルムの左右両側部の溶着をおこなう側部溶着装置と、前記被包装物の移動経路に沿って設けたセンサの出力信号により前記搬送装置の起動停止と前記フィルムの溶着および切断を自動的におこなう制御装置とをそなえたフィルム包装機において、前記フィルム供給装置が、フィルムロールを収容する収容空間の一方の側壁部に、フィルムロールの芯管の端部に嵌脱される嵌合部と前記端部に圧入される係止具とをそなえた保持具を回転自在に軸支し、前記保持具を制動する電磁ブレーキを設けるとともに、前記収容空間の他方の側壁部に、前記芯管の端部に嵌脱されるクランプ具を回転自在に軸支する軸受台を、前記クランプ具の回転軸線に対して直角方向に延びる揺動軸により揺動自在に支持して、前記クランプ具を前記芯管との嵌合位置と、前記収容空間から側方へ退避した退避位置との2位置に切換自在とし、前記クランプ具が退避位置にあるとき前記収容空間内に突出しフィルムロールの端部により押圧されてクランプ具を嵌合位置に切換える切換駆動板を、前記軸受台に固設して成ることを特徴とする。   In order to achieve the above object, a film packaging machine of the present invention is inserted between a film supply device that rotatably supports a pair of film rolls, and a film that is unwound from the film rolls and welded at the leading ends thereof. A transport device for transporting an object to be packaged inserted from the opening toward the carry-out port, and a rear end portion of the film that is disposed between the inlet portion of the transfer device and the insertion port and sandwiches the object to be packaged Welding and cutting apparatus for performing welding and cutting of the film, side welding apparatuses that are disposed on both sides of the transporting apparatus and that perform welding on both the left and right sides of the film, and an output of a sensor provided along the movement path of the package In a film wrapping machine having a control device that automatically starts and stops the conveying device and welds and cuts the film in response to a signal, the film supply device contains a film roll. A holding tool having a fitting part fitted into and removed from the end of the core tube of the film roll and a locking tool press-fitted into the end is rotatably supported on one side wall of the housing space. An electromagnetic brake that brakes the holding tool, and a bearing base that rotatably supports a clamp tool that is fitted to and detached from an end portion of the core tube is provided on the other side wall of the housing space. The clamp tool is supported in a swingable manner by a swing shaft extending in a direction perpendicular to the rotation axis thereof, and the clamp tool is engaged with the core tube, and the retracted position is retracted sideways from the housing space. A switching drive plate that protrudes into the accommodation space and is pressed by the end of the film roll to switch the clamp tool to the fitting position when the clamp tool is in the retracted position is fixed to the bearing base. It is characterized by comprising.

この発明によれば、保持具がフィルムロールの芯管の一端部に嵌合し、クランプ具が芯管の他端部に嵌合して、フィルムロールを回転自在に支持するので、フィルムの巻戻し抵抗はフィルムの材質により影響されることはなく、過大な張力やたるみを生じることなくフィルムをフィルムロールから巻戻して、確実円滑に包装をおこなうことができる。また保持具に設けた係止具が芯管の端部に圧入されて保持具と芯管の間のスリップを防止し、電磁ブレーキによって、フィルムの材質に影響されることなくフィルムロールを迅速確実に制動することができ、また制動によってフィルムロールが側方へ飛出して脱落することもない。   According to the present invention, the holder is fitted to one end of the core tube of the film roll, and the clamp is fitted to the other end of the core tube to rotatably support the film roll. The return resistance is not affected by the material of the film, and the film can be rewound from the film roll without causing excessive tension or sagging, and can be smoothly and reliably wrapped. In addition, the latch provided on the holder is pressed into the end of the core tube to prevent slippage between the holder and the core tube, and the film roll can be quickly and reliably secured by the electromagnetic brake without being affected by the film material. The film roll does not jump out to the side and fall off due to the braking.

以上説明したようにこの発明によれば、フィルムの材質やフィルムロールの直径などの変動に対しても、確実円滑にフィルムの溶着をおこなうことができる。   As described above, according to the present invention, the film can be surely and smoothly welded to fluctuations in the material of the film and the diameter of the film roll.

以下図1〜図19に示す一例により、この発明の実施の形態を説明する。図1および図2において、フィルム包装機1は、移動用のキャスタ101をそなえた架台100上に、包装機本体2を載置して成り、包装機本体2は、前側上部隅角部を大きく面取りした傾斜面部を有する箱体3内に、後述の各機器をそなえている。箱体3は、左右両側の側壁4A,4Bの外周辺部に、左右側方に延びる側枠部5,5を連設し、この側枠部5には、外側板6が嵌脱自在に取付けられ、この側壁4Aと外側板6の間、および側壁4Bと外側板6の間の各空間部には、図3および図4に示す各機器が収容される。7は側枠部5の傾斜辺部に設けた操作パネルである。また箱体3の前面および背面部には、後述のフィルムロール15の着脱作業用に開口部が設けられ、箱体3の頂部には、上部カバー8が着脱自在に取付けられている。   Hereinafter, an embodiment of the present invention will be described with reference to an example shown in FIGS. 1 and 2, the film packaging machine 1 is configured by placing a packaging machine body 2 on a gantry 100 provided with a moving caster 101. The packaging machine body 2 has a large front upper corner. Each box described below is provided in a box 3 having a chamfered inclined surface portion. The box body 3 is provided with side frame portions 5 and 5 that extend laterally on the outer peripheral portions of the left and right side walls 4A and 4B, and an outer plate 6 is detachably attached to the side frame portion 5. Each device shown in FIGS. 3 and 4 is accommodated in each space between the side wall 4A and the outer plate 6 and between the side wall 4B and the outer plate 6. Reference numeral 7 denotes an operation panel provided on the inclined side portion of the side frame portion 5. In addition, openings are provided in the front and back portions of the box 3 for attaching and detaching a film roll 15 described later, and an upper cover 8 is detachably attached to the top of the box 3.

10は上記傾斜面部から一部が突出する形で箱体3に取付けた投入ガイドで、逆ハの字形に配置したガイド板11,12とその両端部を接続する側板により包囲されて、挿入口13が形成されている。この投入ガイド10の背面側および下側位置には、一対のフィルムロール15,15が、その中心軸線のまわりに回転自在に支持されており、その支持構造については後述する。16はこのフィルムロール15から巻戻されるフィルムFが巻掛けられる案内用のガイドバーであり、フィルムFはガイドバー16から投入ガイド10の各ガイド板11,12の背面部を経て、後述の溶着切断装置65に向って供給される。   An insertion guide 10 is attached to the box 3 so that a part thereof protrudes from the inclined surface portion, and is surrounded by guide plates 11 and 12 arranged in an inverted C shape and side plates connecting both ends thereof. 13 is formed. A pair of film rolls 15 and 15 are rotatably supported around the central axis at the rear side and the lower side of the charging guide 10, and the support structure will be described later. Reference numeral 16 denotes a guide bar for guiding the film F to be rewound from the film roll 15. The film F is welded to be described later from the guide bar 16 through the back surfaces of the guide plates 11 and 12 of the charging guide 10. It is supplied toward the cutting device 65.

20は投入ガイド10の斜め下方位置に設けた搬送装置で、下部搬送ベルト21と上部搬送ベルト22とにより被搬送物をベルト駆動する形式のものであり、この搬送装置20の左右両側部には、フィルムの左右両側部を溶着する側部溶着装置50(図9参照)が設けられており、また搬送装置20と投入ガイド10との間には、新聞を挟んだフィルムの後端部の溶着と切断をおこなう溶着切断装置65が設けてある。9は搬送装置20の搬出口23に対向して箱体3に取付けた湾曲板状の反転ガイド、102はこの反転ガイド9に続く形で架台100に取付けた送出ガイド、103は架台100に引出自在に取付けたホッパで、前側板104と底板105とをそなえて成る。   A conveying device 20 is provided at an obliquely lower position of the charging guide 10 and has a type in which a conveyed object is belt-driven by a lower conveying belt 21 and an upper conveying belt 22. A side welding device 50 (see FIG. 9) for welding the left and right sides of the film is provided, and the rear end of the film is sandwiched between the conveying device 20 and the loading guide 10. A welding cutting device 65 is provided for cutting. 9 is a curved plate-like reversing guide attached to the box 3 so as to face the carry-out port 23 of the transport device 20, 102 is a delivery guide attached to the gantry 100 following the reversing guide 9, and 103 is pulled out to the gantry 100. It is a hopper that is freely attached and comprises a front side plate 104 and a bottom plate 105.

また図2において、Sは被包装物である新聞Pが挿入口13内に挿入されたことを検出する第1センサ、Sは新聞Pの後端部が(フィルムと共に)溶着切断装置65部を通過したことを検出する第2センサ、Sは新聞の前端部が搬送装置20の内部に達したことを検出する第3センサで、いずれも投光素子と受光素子とから成り新聞による遮光あるいは遮光終了により上記各検出信号を発するものであり、それぞれ投入ガイド10の出口部、溶着切断装置65と搬送装置20の間、および搬送装置20の入口部から所定量前側(進行方向側)の位置において、投光素子からの光線が新聞通路を横切るように位置決めされ、箱体3の左右中間部において後述の送りパネル28等を介して箱体3に固定取付けされている。 In FIG. 2, S 1 is a first sensor for detecting that the newspaper P, which is an article to be packaged, has been inserted into the insertion slot 13, and S 2 is a welding and cutting device 65 in which the rear end of the newspaper P (with film) is attached. A second sensor S3 for detecting that the paper has passed through the section, and S3 is a third sensor for detecting that the front end of the newspaper has reached the inside of the transport device 20, both of which consist of a light projecting element and a light receiving element. Each of the above detection signals is emitted when the light is shielded or when the light is shielded, and a predetermined amount of front side (traveling direction side) from the exit portion of the insertion guide 10, between the welding and cutting device 65 and the transport device 20, and from the entrance portion of the transport device 20, respectively. In this position, the light beam from the light projecting element is positioned so as to cross the newspaper path, and is fixedly attached to the box body 3 via a feed panel 28 and the like, which will be described later, at the left and right intermediate portions of the box body 3.

以下、上記各装置の詳細を説明すると、先ず搬送装置20においては、図5〜図7に示すように、下部搬送ベルト21は、側壁4A,4Bに回転自在に支持した駆動軸24と従動軸25とにそれぞれ固着したプーリ26,27に巻掛けられ、この下部搬送ベルト21の上面部は、図9にも示すように、左右両縁部を側壁4A,4Bに固着取付けした送りパネル28の切欠穴部28aから上方へ少量突出して、水平方向に対して約45度傾斜した搬送面Uを形成している。また上部搬送ベルト22は、フレーム29に回転自在に支持した駆動軸30と従動軸31とにそれぞれ固着したプーリ32,33に、巻掛けられ、このフレーム29は、側壁4A,4Bに回転自在に支持した中間駆動軸34に基部を揺動自在に支持されたアーム35の先端部に、前記駆動軸30を回転自在に貫通させることにより、このアーム35を介して中間駆動軸34に揺動自在に支持されている。そしてこのフレーム29は、圧縮ばね36,36により下部搬送ベルト21に向う方向に付勢されており、このばね力とフレーム29およびその支持物の自重とにより、上部搬送ベルト22は下部搬送ベルト21に向って押付けられ、また両ベルト間を通過する新聞Pの厚さに応じて上方へ押上げられるようになっている。   Hereinafter, the details of each of the above devices will be described. First, in the transport device 20, as shown in FIGS. 5 to 7, the lower transport belt 21 includes a drive shaft 24 and a driven shaft that are rotatably supported on the side walls 4A and 4B. As shown in FIG. 9, the upper surface of the lower conveyor belt 21 is wound around pulleys 26 and 27 fixed to 25, respectively, and the left and right edges are fixedly attached to the side walls 4A and 4B. A transport surface U that protrudes a small amount upward from the cutout hole 28a and is inclined by about 45 degrees with respect to the horizontal direction is formed. The upper conveyor belt 22 is wound around pulleys 32 and 33 fixed to a drive shaft 30 and a driven shaft 31 that are rotatably supported by a frame 29, respectively. The frame 29 is rotatable on the side walls 4A and 4B. The drive shaft 30 is rotatably passed through the distal end of an arm 35 whose base is supported by the supported intermediate drive shaft 34 so as to be swingable, so that the intermediate drive shaft 34 can be swung through the arm 35. It is supported by. The frame 29 is urged toward the lower conveyor belt 21 by the compression springs 36, 36, and the upper conveyor belt 22 is urged by the spring force and the weight of the frame 29 and its support. The newspaper P is pushed upward in accordance with the thickness of the newspaper P passing between both belts.

上記の搬送装置20の駆動系として、モータ37の出力軸37aに固着したプーリ38(図3参照)と上記駆動軸24に固着したプーリ39とにタイミングベルト40を巻掛けて、下部搬送ベルト21を駆動するとともに、駆動軸24の他端部に固着したプーリ41(図4参照)に巻掛けたタイミングベルト42により、同一歯数の歯車43A,43Bを噛合わせた反転ユニット43の一方の歯車43Aを回転駆動し、他方の歯車43Bの回転をタイミングベルト44により上記中間駆動軸34の端部に固着したプーリ45に伝達し、この中間駆動軸34と駆動軸30とにそれぞれ固着したプーリ46,47(図5参照)間にタイミングベルト48を巻掛けることにより、下部搬送ベルト21と上部搬送ベルト22は、相互に対向する対向面部において、矢印Xで示す前進方向に同速度で駆動される。   As a driving system of the conveying device 20, a timing belt 40 is wound around a pulley 38 (see FIG. 3) fixed to the output shaft 37 a of the motor 37 and a pulley 39 fixed to the driving shaft 24, and the lower conveying belt 21. And one gear of the reversing unit 43 that meshes the gears 43A and 43B of the same number of teeth by a timing belt 42 wound around a pulley 41 (see FIG. 4) fixed to the other end of the drive shaft 24. 43A is rotated, and the rotation of the other gear 43B is transmitted to the pulley 45 fixed to the end of the intermediate drive shaft 34 by the timing belt 44, and the pulley 46 fixed to the intermediate drive shaft 34 and the drive shaft 30 respectively. , 47 (see FIG. 5), the lower conveyor belt 21 and the upper conveyor belt 22 are opposed to each other. In, are driven at the same speed in the forward direction indicated by arrow X.

次に側部溶着装置50は、図6〜図10に示すように、図示しない発熱体を側面部に貼付けした板状の接着ヒータ51の先端部と、この先端部に対向するシリコンゴムスポンジ体等から成るクッション材52の上面との間に、重合状態のフィルムを挟んで溶着するものであり、ソレノイド53を内蔵して左右の側壁4A,4Bにそれぞれ取付けた角筒状のカバー54の上部に軸55によりレバー56を揺動自在に軸支し、このレバーの先端部に接着ヒータ51を取付け、レバー56の軸55寄りの位置にソレノイド53のプランジャ53aを連結してある。   Next, as shown in FIGS. 6 to 10, the side welding device 50 includes a front end portion of a plate-like adhesive heater 51 in which a heating element (not shown) is attached to a side surface portion, and a silicon rubber sponge body facing the front end portion. An upper part of a rectangular tube-like cover 54 that is attached to the left and right side walls 4A and 4B with a built-in solenoid 53. A lever 56 is pivotally supported by a shaft 55, an adhesive heater 51 is attached to the tip of the lever, and a plunger 53 a of a solenoid 53 is connected to a position near the shaft 55 of the lever 56.

また、左右の側壁4A,4Bに沿って送りパネル28に設けた切欠穴28b内にすきまをもって嵌合する前後方向に延びる揺動板57の基部を、側壁4A,4Bにそれぞれピン58により揺動自在に支持し、この揺動板57の先端部に前記クッション材52を取付けるとともに、側壁4A,4Bに設けた窓部59の下縁部59aにより中間部を支持されるレバー60の基部を前記ソレノイド53のプランジャ53aにピン止めし、このレバー60の先端部により揺動板57の下面を支持して揺動板57の自重を受けるようにしてある。   Further, the base portion of the swing plate 57 extending in the front-rear direction that fits in the notch hole 28b provided in the feed panel 28 along the left and right side walls 4A and 4B is swung by the pins 58 on the side walls 4A and 4B. The cushion member 52 is attached to the distal end portion of the swing plate 57, and the base portion of the lever 60 whose intermediate portion is supported by the lower edge portion 59a of the window portion 59 provided on the side walls 4A and 4B is supported. The plunger 53a of the solenoid 53 is pinned, and the tip of the lever 60 supports the lower surface of the swing plate 57 so as to receive its own weight.

これによって、図9に示すようにソレノイド53のプランジャ53aの突出状態では、接着ヒータ51は上方へ、クッション材52は下方へ、それぞれ回動して両者は離間した位置にあり、かつクッション材52は搬送装置20の搬送面Uより下側の位置にあるので、新聞を挟んだフィルムが搬送装置20内に進入する際に、フィルムの左右側部(特にその前端部)がクッション材52およびそれを支持する揺動板57と干渉するのを避けることができ、フィルムが薄い場合でもしわやたるみのない良好な状態で側部溶着できる。   Accordingly, as shown in FIG. 9, in the protruding state of the plunger 53 a of the solenoid 53, the adhesive heater 51 is rotated upward, the cushion material 52 is rotated downward, and the two are separated from each other. Is located below the conveying surface U of the conveying device 20, so that when the film sandwiching the newspaper enters the conveying device 20, the left and right sides of the film (especially its front end) are the cushion material 52 and it. Can be prevented from interfering with the rocking plate 57 that supports the film, and even when the film is thin, the side portions can be welded in a good state without wrinkles or sagging.

そしてこの側部溶着装置50によるフィルムFの側部溶着時には、図10に示すようにソレノイド53の励磁によりプランジャ53aを引込方向に駆動すれば、揺動板57と接着ヒータ51は接近方向に駆動され、図20にも示すように、搬送装置20の搬送面Uよりも所定高さHだけ上方の位置に上面が位置するクッション材52に対して、接着ヒータ51の先端部が圧接されてフィルムFの溶着がおこなわれる。そこでこの高さHを、新聞Pの最大厚さの約1/2付近の値に設定しておくことにより、図20(a)に示すように新聞Pが厚物の場合でも、また同図(b)に示すように新聞Pが薄物の場合でも、上側のフィルムFの端縁部が内側へ大きく引込まれることはなく、同一巾の2枚のフィルムを用いて確実にフィルム両側部の溶着をおこなうことができるのである。   At the time of side welding of the film F by the side welding device 50, if the plunger 53a is driven in the retracting direction by excitation of the solenoid 53 as shown in FIG. 10, the swing plate 57 and the adhesive heater 51 are driven in the approaching direction. As shown in FIG. 20, the tip of the adhesive heater 51 is pressed against the cushion material 52 whose upper surface is located at a position above the conveying surface U of the conveying device 20 by a predetermined height H. F is welded. Therefore, by setting the height H to a value in the vicinity of about ½ of the maximum thickness of the newspaper P, even if the newspaper P is thick as shown in FIG. Even when the newspaper P is thin as shown in (b), the edge of the upper film F is not drawn inwardly, and the two sides of the film are securely used by using two films of the same width. Welding can be performed.

次に溶着切断装置65は、図3,図4,図8および図11に示すように、図示しない発熱体を側面部に貼付けした板状の切断ヒータ66を、左右の側壁4A,4Bにそれぞれ軸67により揺動自在に支持したレバー68の先端部に取付け、このレバー68の中間部を側壁4A,4Bに取付けたソレノイド69のプランジャ69aに連結するとともに、上記中間部を引張ばね70によりプランジャ69a突出方向に付勢し、プランジャ69aの引込駆動時に切断ヒータ66の先端部が押付けられるシリコンゴムスポンジ体等から成るクッション材71を、送りパネル28上に貼付けて成る。   Next, as shown in FIGS. 3, 4, 8, and 11, the welding and cutting device 65 includes plate-like cutting heaters 66 each having a heating element (not shown) attached to the side surfaces thereof on the left and right side walls 4 </ b> A and 4 </ b> B, respectively. The lever 68 is pivotally supported by a shaft 67 and is attached to the tip of the lever 68. The intermediate portion of the lever 68 is connected to a plunger 69a of a solenoid 69 attached to the side walls 4A and 4B. A cushion material 71 made of a silicon rubber sponge body or the like that is urged in the projecting direction of 69a and is pressed against the tip of the cutting heater 66 when the plunger 69a is retracted is pasted on the feed panel 28.

72は押え板で、図8および図11に鎖線で示す切断ヒータ66のクッション材71への押付位置よりも後側の近傍位置において、クッション材71の上面部に押圧される押圧片部72aを有し、側壁4A,4Bに軸73により揺動自在に支持した各アーム74の先端部に押え板72の両端部を固着取付けし、このアーム74の中間部に接続した引張ばね75により押え板72を押圧片部72aがクッション材71の上面に押圧される方向に付勢するとともに、側壁4A,4Bに中間部を軸76aにより軸支された各レバー76の一端部を、側壁4A,4Bに取付けたソレノイド77のプランジャ77aにピン連結し、レバー76の他端部内側面に突設したピン78を、押え板72の下面側に係合させ、プランジャ77aの引込駆動により押え板72を、鎖線79で示すように押圧片部72aがクッション材71から離間した開放位置に駆動するように構成してある。   Reference numeral 72 denotes a pressing plate, and a pressing piece portion 72a pressed against the upper surface portion of the cushion material 71 at a position near the rear side of the pressing position of the cutting heater 66 to the cushion material 71 indicated by a chain line in FIGS. The both ends of the presser plate 72 are fixedly attached to the end portions of the arms 74 that are swingably supported by the shafts 73 on the side walls 4A and 4B, and the presser plates are connected by the tension springs 75 connected to the intermediate part of the arms 74. 72 is pressed in the direction in which the pressing piece 72a is pressed against the upper surface of the cushion material 71, and one end of each lever 76 pivotally supported by the shaft 76a on the side walls 4A and 4B is connected to the side walls 4A and 4B. A pin 78 is connected to the plunger 77a of the solenoid 77 attached to the lever 76, and a pin 78 protruding from the inner surface of the other end of the lever 76 is engaged with the lower surface side of the holding plate 72. The plate 72, the pressing piece 72a as shown by a chain line 79 is arranged to drive an open position spaced from the cushion material 71.

この溶着切断装置65においては、新聞の挿入口13内への投入前には、ソレノイド77を消磁状態として、先端部が相互に溶着された2枚のフィルムFを、引張ばね75のばね力によって押え板72の押圧片部72aによりクッション材71に押付けた押付状態としておく。新聞が挿入口13内に挿入されたら、後述のように第1センサSの検出信号によりソレノイド77を短時間励磁して押え板72を上記開放位置へと駆動し、新聞が搬送装置20に挟み込まれたらソレノイド77を消磁して上記押付状態に復帰させる。これによって、新聞と共に前進する上側のフィルムFは押圧片部72aにより押圧され、下側のフィルムFもこの押圧力によりクッション材71に押付けられるので、包装品前端部の溶着線部のずれやフィルムのたるみのない良好な仕上り状態の包装品が得られる。また溶着切断装置65によるフィルム後端部の溶着および切断時にも、上記押付状態を維持することにより、フィルムFが切断ヒータ66に接触したり切断ヒータ66と共に上方へ引上げられるのを確実に防止できるのである。 In this welding and cutting device 65, before the newspaper is inserted into the insertion slot 13, the solenoid 77 is demagnetized, and the two films F with the tips welded to each other are moved by the spring force of the tension spring 75. A pressing state in which the pressing piece 72 a of the pressing plate 72 is pressed against the cushion material 71 is set. Once the newspaper has been inserted into the insertion opening 13, the presser plate 72 is driven into the open position by energizing a short time the solenoid 77 by the first detection signal of the sensor S 1 as described later, the newspaper feeder 20 When it is caught, the solenoid 77 is demagnetized to return to the pressing state. As a result, the upper film F that advances together with the newspaper is pressed by the pressing piece 72a, and the lower film F is also pressed against the cushion material 71 by this pressing force. A packaged product having a good finish with no slack is obtained. Further, by maintaining the pressing state even when the film rear end is welded and cut by the welding cutting device 65, the film F can be reliably prevented from coming into contact with the cutting heater 66 or being pulled upward together with the cutting heater 66. It is.

次に図12〜図15は、フィルム供給装置80を示し、フィルムロール15を収容する収容空間81の一方の側壁4B部に設けた保持具82と、他方の側壁4A部に設けたクランプ具83とにより、フィルムロール15の芯管15aの両端部を保持して、フィルムロール15を回転自在に支持するものである。保持具82は、芯管15aの端部に嵌脱される嵌合部84と、芯管15aの端面部に圧入される複数本の先細ピン状の係止具85をそなえ、側壁4Bに軸受86により回転自在に支持した軸87の一端部に保持具82を固着し、軸87の他端部側には、この軸を制動する電磁ブレーキ88を設けてある。   Next, FIG. 12 to FIG. 15 show a film supply device 80, and a holder 82 provided on one side wall 4 </ b> B portion of the accommodation space 81 for accommodating the film roll 15, and a clamp tool 83 provided on the other side wall 4 </ b> A portion. By holding the both ends of the core tube 15a of the film roll 15, the film roll 15 is rotatably supported. The holding tool 82 includes a fitting portion 84 that is fitted to and removed from the end portion of the core tube 15a, and a plurality of tapered pin-like locking tools 85 that are press-fitted into the end surface portion of the core tube 15a, and is supported on the side wall 4B. A holder 82 is fixed to one end portion of a shaft 87 rotatably supported by 86, and an electromagnetic brake 88 for braking the shaft is provided on the other end portion side of the shaft 87.

またクランプ具83は、上記係止具85を有しない点を除いて保持具82と同形状を有し、軸受ブロック89に軸受90と逆転防止用のワンウェイニードルベアリング90aとにより回転自在に支持した軸91に、このクランプ具83を矢印Yで示す軸線方向に摺動自在に支持し、圧縮ばね92によりクランプ具83を芯管15aの端部に向かう方向に付勢するとともに、軸受ブロック89を取付けた軸受台93を、側壁4Aに固着した支持台94に、軸91の中心軸線に対して直角方向に延びる揺動軸95によって揺動自在に支持してあり、これによってクランプ具83は、図12に示すようにその中心軸が水平方向に向いた芯管15aとの嵌合位置から、図15に示すように収容空間81から側方へ退避した退避位置まで揺動可能となっている。   The clamp 83 has the same shape as the holder 82 except that it does not have the locking member 85, and is rotatably supported on the bearing block 89 by a bearing 90 and a one-way needle bearing 90a for preventing reverse rotation. The clamp 91 is supported on the shaft 91 so as to be slidable in the axial direction indicated by the arrow Y. The clamp 83 is urged by the compression spring 92 in the direction toward the end of the core tube 15a, and the bearing block 89 is The mounted bearing base 93 is supported on a support base 94 fixed to the side wall 4A so as to be swingable by a swinging shaft 95 extending in a direction perpendicular to the central axis of the shaft 91. As shown in FIG. 12, it can swing from the fitting position with the core tube 15a whose central axis is oriented in the horizontal direction to the retracted position retracted sideways from the accommodating space 81 as shown in FIG. There.

96は上部を軸受台93に固着した切換駆動板で、図12に示す上記嵌合位置では、側壁4Aの内面側に沿って垂下した位置にあり、図15に示すように上記退避位置では、収容空間81内に突出した状態となる。そして図14に示すように、支持台94の側面部に設けた穴97内に挿入されたばね98aにより押出方向に付勢された鋼球98bを、軸受台93に穿設した穴99に係合させることにより、クランプ具83は上記嵌合位置に弾性保持され、またフィルムロール15の交換の際にフィルムロール15の端部を矢印Kで示す上向き方向に手で引出すことにより、上記弾性保持は解除され、上記引出し操作によりクランプ具83は図15に示す退避位置まで揺動駆動されて、切換駆動板96の左右突出片部96a,96a(図13参照)の上縁と側壁4Aの内面とが係合した状態で、軸受ブロック89等の自重および前記鋼球98bと軸受台93の側板部下縁との係合等により、クランプ具83は上記退避位置に保持される。   96 is a switching drive plate whose upper part is fixed to the bearing stand 93. In the fitting position shown in FIG. 12, it is in a position depending on the inner surface side of the side wall 4A. As shown in FIG. It will be in the state protruded in the accommodation space 81. FIG. Then, as shown in FIG. 14, the steel ball 98 b urged in the pushing direction by the spring 98 a inserted in the hole 97 provided in the side surface portion of the support base 94 is engaged with the hole 99 formed in the bearing base 93. By doing so, the clamp 83 is elastically held at the fitting position, and when the film roll 15 is exchanged, the end of the film roll 15 is manually pulled out in the upward direction indicated by the arrow K. The clamping tool 83 is driven to swing to the retracted position shown in FIG. 15 by the above-described drawing operation, and the upper edge of the left and right protruding pieces 96a and 96a (see FIG. 13) of the switching drive plate 96 and the inner surface of the side wall 4A. In the engaged state, the clamp tool 83 is held in the retracted position by the own weight of the bearing block 89 and the like and the engagement between the steel ball 98b and the lower edge of the side plate portion of the bearing base 93.

なお箱体3の前面側のフィルム供給装置80においては、フィルムロール15を斜め前方から着脱しやすいように、軸受台93(従ってクランプ具83)を揺動自在に支持する揺動軸95は、その軸線を水平面に対して約45度傾斜させて配置してある。(図4参照)また上記のクランプ具83の嵌合位置と退避位置における保持機構としては、上記以外のばねやストッパなどを利用した各種のクリックストップ機構を用いてもよい。   In the film supply device 80 on the front side of the box 3, a swing shaft 95 that swingably supports the bearing base 93 (and hence the clamp tool 83) so that the film roll 15 can be easily attached and detached from the diagonally forward direction. The axis is inclined about 45 degrees with respect to the horizontal plane. (Refer to FIG. 4) As the holding mechanism at the fitting position and the retracted position of the clamp 83, various click stop mechanisms using springs, stoppers, etc. other than the above may be used.

上記のフィルム供給装置80に新しいフィルムロール15をセットするときは、手で保持したフィルムロール15の一端部を保持具82に斜め方向から嵌合させ、他端部を図に矢印Mで示すように収容空間81内に手で押込めば、フィルムロール15の端部外周部15bにより突出状態の切換駆動板96が押圧され、軸受台93、従ってクランプ具83は、矢印Wで示すように揺動軸95の回りに回動駆動され、クランプ具83が芯管15aの端部に嵌入し、図12に示す嵌合位置まで回動するので、フィルムロール15のセットは、迅速容易におこなえる。また使用後の芯管15aの取外しも、前述の矢印K方向への引出操作をおこなって上記のセット時と逆の手順で、迅速容易におこなえる。   When the new film roll 15 is set in the film supply device 80, one end of the film roll 15 held by hand is fitted into the holder 82 from an oblique direction, and the other end is indicated by an arrow M in the figure. If it is manually pushed into the accommodating space 81, the projecting switching drive plate 96 is pressed by the outer peripheral portion 15 b of the end of the film roll 15, and the bearing stand 93, and hence the clamp tool 83, swings as shown by the arrow W. Since the rotation is driven around the moving shaft 95 and the clamp 83 is fitted into the end of the core tube 15a and is rotated to the fitting position shown in FIG. 12, the film roll 15 can be set quickly and easily. Also, the core tube 15a after use can be quickly and easily removed by performing the pull-out operation in the direction of the arrow K described above and in the reverse order of the above setting.

そしてフィルムロール15のセット状態においては、フィルムロール15は保持具82とクランプ具83とにより芯管15aの両端部を保持された状態で回転自在に支持されるので、フィルムFの巻戻し抵抗はフィルムFの材質により影響されることはなく、また保持具82に設けた係止具85が芯管15aの端部に圧入されて芯管15aと一体化するので、フィルム巻戻し終了時点で電磁ブレーキ88によりフィルムロール15を迅速確実に制動・停止させることができるのである。   And in the set state of the film roll 15, since the film roll 15 is rotatably supported in the state which hold | maintained the both ends of the core pipe 15a with the holder 82 and the clamp tool 83, the rewinding resistance of the film F is It is not affected by the material of the film F, and the locking tool 85 provided on the holder 82 is pressed into the end of the core tube 15a and integrated with the core tube 15a. The film 88 can be quickly and reliably braked and stopped by the brake 88.

上記各装置により構成されたフィルム包装機1によって新聞の包装をおこなうときの各構成装置の動作は、箱体3内に設けた制御装置による制御パターンに基づいておこなわれ、操作パネル7に設けたパターン切替スイッチの操作により、各種の包装動作を選択できるようになっている。そこで先ず四つ折り状態の通常サイズの新聞に対する通常包装動作について、図16に示すタイミングチャートを参照しつつ説明する。   The operation of each constituent device when the newspaper is wrapped by the film wrapping machine 1 constituted by each of the above devices is performed based on the control pattern by the control device provided in the box 3 and provided on the operation panel 7. Various packaging operations can be selected by operating the pattern changeover switch. First, a normal wrapping operation for a normal-sized newspaper in a folded state will be described with reference to a timing chart shown in FIG.

(1)先ずフィルム供給装置80から巻戻されたフィルムFは、溶着切断装置65のクッション材71上の切断位置で、先端部が相互に溶着された状態で、押え板72の押圧片部72aにより押えられている。 (1) First, the film F rewound from the film supply device 80 is pressed at the cutting position on the cushion material 71 of the welding cutting device 65 with the tip portions welded to each other. It is pressed by.

(2)四つ折り状態の通常サイズの新聞Pを、長手方向を左右に向けて挿入口13内に挿入すると、ガイド板11に沿って落下前進する新聞の前端部を第1センサSが検出して、モータ37が起動するとともに、ソレノイド77が励磁して押え板72を開くので、新聞Pの先端部はフィルムF,Fに挟まれた状態で搬送装置20の入口部に達し、上部搬送ベルト22と下部搬送ベルト21により挟まれて前方へ搬送される。 (2) When a normal-sized newspaper P in a quadruple state is inserted into the insertion slot 13 with its longitudinal direction turned to the left and right, the first sensor S 1 detects the front end of the newspaper that falls and advances along the guide plate 11. Since the motor 37 is activated and the solenoid 77 is excited to open the presser plate 72, the front end of the newspaper P reaches the entrance of the transport device 20 while being sandwiched between the films F and F, and the upper transport. It is sandwiched between the belt 22 and the lower conveyor belt 21 and conveyed forward.

(3)この搬送装置20による搬送開始直前に、第2センサSによる新聞検出信号によりソレノイド77が消磁され、押え板72はばね力による押付状態に復帰し、押圧片部72aは新聞Pの上側のフィルムFを押え付けるので、上側のフィルムFは、たるみのない状態で新聞Pの上面に沿う形で、フィルムロール15から巻戻されつつ搬送される。 (3) to the transport start immediately before by the conveying device 20, the solenoid 77 by the newspaper detection signal by the second sensor S 2 is demagnetized, the presser plate 72 is returned to the pressing state by the spring force, the pressing piece 72a is newspapers P Since the upper film F is pressed down, the upper film F is conveyed while being rewound from the film roll 15 in a form along the upper surface of the newspaper P without sagging.

(4)一方新聞Pの搬送装置20内への進入を第3センサSにより検出後、所定時限経過後に、モータ37には減速指令を与えて低速運転に切換え、新聞Pの後端が第2センサS位置を通過したら、モータ37を停止させるとともに、ソレノイド53,69を励磁し、またこれより所定時限後にフィルム供給装置80の電磁ブレーキ88に通電し、2本のフィルムロール15を制動し停止させる。 (4) On the other hand after detection of the entry into the newspaper P of the transfer device 20 by the third sensor S 3, after a predetermined time period has elapsed, the motor 37 switched to the low-speed operation gives a deceleration command, the trailing edge of the newspaper P is the after passing through the second sensor S 2 position, stops the motor 37, excites the solenoid 53,69, also than this energizes the electromagnetic brake 88 of the film feeding device 80 after a predetermined time period, braking the two film roll 15 Then stop.

(5)上記のモータ停止と各ソレノイドの励磁によって、2枚のフィルムFにより挟まれて停止状態の新聞Pに対して、側部溶着装置50と溶着切断装置65により、新聞Pの左右両側および後側の2枚のフィルムFが、加圧溶着される。 (5) By the side welding device 50 and the welding cutting device 65, the left and right sides of the newspaper P, and the newspaper P, which is sandwiched between the two films F and stopped by the motor stop and the excitation of each solenoid, The two rear films F are pressure-welded.

(6)その後、所定時限後にソレノイド53,69は消磁されるが、ソレノイド69はソレノイド53より励磁時間が長く、このソレノイド69のみの励磁中にモータ37が起動され、上記溶着によりフィルムFで包装された新聞Pを強制駆動することにより、フィルムFは切断ヒータ66による加圧部で切断され、フィルム包装品Qとして前方へ搬送される。 (6) Thereafter, the solenoids 53 and 69 are demagnetized after a predetermined time, but the solenoid 69 has a longer excitation time than the solenoid 53, and the motor 37 is activated during the excitation of only the solenoid 69, and the film F is wrapped by the above welding. By forcibly driving the newspaper P, the film F is cut by the pressurizing unit by the cutting heater 66 and conveyed forward as a film packaged product Q.

(7)この新聞Pの後端部通過を第3センサSで検出したら、フィルム供給装置80の電磁ブレーキ88によるフィルムロール15の停止保持を解除し、次の新聞Pの投入可能状態に戻る。 (7) when detecting the trailing portion passage of the newspaper P by the third sensor S 3, and cancels the stop holding the film roll 15 by the electromagnetic brake 88 of the film supply device 80 returns to the insertion state of the next newspaper P .

(8)得られたフィルム包装品Qは、搬送装置20の搬出口23部から、反転ガイド9部で反転して、送出ガイド102上を滑り落ち、引出状態のホッパ103内に集積される。 (8) The obtained film packaged product Q is reversed by the reversing guide 9 part from the carry-out port 23 part of the conveying device 20, slides down on the delivery guide 102, and is accumulated in the drawn hopper 103.

次に完全密封動作について、図17に示すタイミングチャートを参照しつつ説明する。すなわち、前記通常包装動作では、フィルムFの側部溶着線(の後端)と後端部溶着線との間には、図8に示す各ヒータ間の間隙gと等しい僅かな隙間ができるので、新聞配達時の降雨が激しい場合など、上記隙間部分も接着して完全に密封させる場合は、完全密封パターンを選択して密封動作をおこなわせる。この動作中、(1)〜(5)は前記通常包装動作と同じであり、これに続けて次の動作をおこなう。   Next, the complete sealing operation will be described with reference to the timing chart shown in FIG. That is, in the normal packaging operation, a slight gap equal to the gap g between the heaters shown in FIG. 8 is formed between the side weld line (rear end) of the film F and the rear end weld line. When the above gap is also adhered and completely sealed, such as when there is heavy rain during newspaper delivery, the sealing operation is performed by selecting a complete sealing pattern. During this operation, (1) to (5) are the same as the normal packaging operation, and the following operation is performed subsequently.

(6)ソレノイド53が消磁されソレノイド69のみの励磁中に、モータ37を低速で短時間運転後停止させて新聞後側のフィルム溶着部を切断後、ソレノイド53を励磁して側部溶着装置により側部溶着の追加をおこなう。 (6) While the solenoid 53 is demagnetized and only the solenoid 69 is energized, the motor 37 is operated at a low speed for a short time and then stopped to cut the film weld on the rear side of the newspaper. Add side welds.

(7)ソレノイド53の消磁後、短時間後にモータ37を起動して包装品Qを前方へ搬送し、その後端部通過を第3センサSで検出し、前記通常動作の(7)と同様に電磁ブレーキによるフィルムロールの停止保持を解除し、次の新聞の投入可能状態に戻る。 (7) after the demagnetization of the solenoid 53, and conveyed after the package Q to start the motor 37 briefly forward, it detects the rear end portion passes through the third sensor S 3, similar to (7) of the normal operation At the same time, the film roll stopped by the electromagnetic brake is released, and the next newspaper can be put into the ready state.

(8)得られたフィルム密封包装品は、前記通常包装動作の(8)と同様にホッパ内に集積される。 (8) The obtained film-sealed package is accumulated in the hopper in the same manner as (8) in the normal packaging operation.

上記のようにこの完全密封動作は、前記通常動作にモータ37の短時間運転とソレノイド53の励磁による側部溶着追加工程を付加したものであり、上記のモータ37の短時間運転による搬送距離を、前記隙間寸法g以上とすることにより、フィルム側部は後端部溶着線まで完全に密封されるのである。   As described above, the complete sealing operation is obtained by adding a short time operation of the motor 37 and a side welding addition step by exciting the solenoid 53 to the normal operation. By setting the gap size to be equal to or greater than g, the film side portion is completely sealed up to the rear end weld line.

次に被包装品が長尺物である場合として、二つ折りにした新聞Pを縦長状態で挿入して包装する長尺品包装動作について、図18に示すタイミングチャートおよび図19を参照しつつ説明する。この動作は、前記の制御装置による長尺制御パターンを選択しておこなわせるものであり、この動作中[1]〜[3]は、二つ折り状態の新聞Pを長手方向を前後方向に向けて挿入口内に挿入する点、およびモータを低速運転させる点以外は、前記通常包装動作の動作(1)〜(3)と同じであり、これに続けて次の動作をおこなう。   Next, assuming that the article to be packaged is a long article, a long article packaging operation for inserting and packaging the folded newspaper P in a vertically long state will be described with reference to the timing chart shown in FIG. 18 and FIG. To do. This operation is performed by selecting the long control pattern by the control device, and during this operation [1] to [3], the folded newspaper P is oriented with its longitudinal direction in the front-rear direction. The operations are the same as the operations (1) to (3) of the normal packaging operation except that the motor is inserted into the insertion port and the motor is operated at a low speed, and the following operation is performed subsequently.

[4]新聞Pの搬送装置20内への進入を第3センサSにより検出したら[図19(a)参照]、所定時限T経過後にモータ37を停止させるとともに、ソレノイド53を励磁し、フィルム供給装置80の電磁ブレーキ88に通電し、2本のフィルムロール15を制動し停止させる。 [4] After the entry into the newspaper P of the transfer device 20 is detected by the third sensor S 3 [FIG. 19 (a) see, stops the motor 37 after a predetermined time period T, excites the solenoid 53, the film The electromagnetic brake 88 of the supply device 80 is energized to brake and stop the two film rolls 15.

[5]上記のモータ停止とソレノイド53の励磁によって、2枚のフィルムFにより挟まれて停止状態の新聞Pに対して、側部溶着装置50により新聞Pの左右両側の2枚のフィルムFが、接着ヒータ51の長さにほぼ等しい長さL分だけ加圧溶着される。[図19(b)参照] [5] With respect to the stopped newspaper P sandwiched between the two films F by the motor stop and the excitation of the solenoid 53, the two films F on the left and right sides of the newspaper P are moved by the side welding device 50. The pressure welding is performed for a length L substantially equal to the length of the adhesive heater 51. [Refer to FIG. 19 (b)]

[6]その後、所定時限後に電磁ブレーキ88を断電後、ソレノイド53を消磁し、次いで短時間後にモータ37を再起動して、上記工程により長手方向の途中まで新聞の左右両側部のフィルムFが溶着された半包装品を、低速で前方へ搬送し、新聞Pの後端が第2センサS位置を通過したら、モータ37を停止させるとともに、ソレノイド53,69を励磁し、またこれより所定時限後に電磁ブレーキ88に通電し、2本のフィルムロール15を制動し停止させるが、これらの動作は前記通常包装動作の(4)と同じである。 [6] After that, the electromagnetic brake 88 is turned off after a predetermined time, the solenoid 53 is demagnetized, and then the motor 37 is restarted after a short time. the but semi package that is welded, and transported forward at a low speed, when the trailing end of the paper P passes through the second sensor S 2 position, stops the motor 37, excites the solenoid 53,69, also from this The electromagnetic brake 88 is energized after a predetermined time period, and the two film rolls 15 are braked and stopped. These operations are the same as (4) of the normal packaging operation.

[7]上記のモータ停止と各ソレノイドの励磁によって、側部溶着装置50と溶着切断装置65により、新聞Pの左右両側および後側の2枚のフィルムFが、加圧溶着される。この左右両側の溶着による溶着部は、上記[5]の工程の溶着部と一部重複するが、図19(c)に太線で示す長さL′の溶着部が新たに追加されることになる。 [7] The two films F on the left and right sides and the rear side of the newspaper P are pressure welded by the side welding device 50 and the welding cutting device 65 by the motor stop and the excitation of each solenoid. Although the welded part by the welding on both the left and right sides partially overlaps with the welded part in the above step [5], a welded part having a length L ′ indicated by a thick line in FIG. 19C is newly added. Become.

[8]その後、ソレノイド53,69の消磁と、ソレノイド69のみの励磁中におけるモータ37の起動を、前記通常包装動作の(6)と同工程でおこなうことにより、切断ヒータ66による加圧部でフィルムFを切断された長尺包装品Q′[図19(c)参照]が得られるので、前記通常包装動作の(7),(8)と同じ動作により、上記長尺包装品をホッパ103内に集積させる。 [8] Thereafter, the demagnetization of the solenoids 53 and 69 and the activation of the motor 37 during the excitation of only the solenoid 69 are performed in the same process as (6) of the normal wrapping operation. Since the long packaged product Q ′ [see FIG. 19 (c)] obtained by cutting the film F is obtained, the long packaged product is put into the hopper 103 by the same operation as (7) and (8) of the normal packaging operation. Accumulate in.

また上記の長尺包装品Q′における側部溶着部後端の長さの未溶着部をも溶着して、完全密封させる場合は、上記動作[7]に続いて、前記完全密封動作の動作(6),(7)をおこなって前記側部溶着追加工程を付加すればよく、これによってフィルム側部が後端部溶着線まで完全に密封された長尺密封包装品が得られる。   Further, when the unwelded portion having the length at the rear end of the side welded portion in the long packaged product Q ′ is also welded and completely sealed, the operation of the complete sealing operation is performed following the operation [7]. (6), (7) may be performed and the said side part welding addition process should just be added, and the long sealed package goods by which the film side part was completely sealed to the rear-end part welding line by this are obtained.

なお上記の二つ折り縦長の新聞以外に、さらに長尺の被包装品に対して包装をおこなうには、図18における所定時限T分の搬送と側部溶着装置50による溶着とモータ37の再起動とから成る工程(図18に示す部分溶着工程)を被包装物の長さに応じて複数回繰返し、その後上記動作[6]以後の動作をおこなえばよい。   In addition to the above-mentioned bi-fold vertically long newspaper, in order to wrap even longer articles to be packaged, conveyance for a predetermined time T in FIG. 18, welding by the side welding device 50, and restart of the motor 37 are performed. The process consisting of (partial welding process shown in FIG. 18) may be repeated a plurality of times according to the length of the article to be packaged, and then the operation after the above operation [6] may be performed.

この発明は上記の例に限定されるものではなく、たとえば各部の材質や形状は上記以外のものとしてもよい。   The present invention is not limited to the above example. For example, the material and shape of each part may be other than those described above.

また以上は被包装物が新聞である場合について説明したが、この発明のフィルム包装機は、新聞以外にも雑誌やカレンダーなど、各種のシート状あるいはシート束状(冊子状を含む)の被包装物をフィルムで包装する包装機に広く適用できるものである。   Further, the case where the article to be packaged is a newspaper has been described above, but the film wrapping machine of the present invention can be used for packaging various sheets or sheet bundles (including booklets) such as magazines and calendars in addition to newspapers. The present invention can be widely applied to a packaging machine for packaging an object with a film.

この発明の実施の形態の一例を示すフィルム包装機の斜視図である。It is a perspective view of the film packaging machine which shows an example of embodiment of this invention. 図1のフィルム包装機の縦断面(図6におけるA−A線断面図)である。It is a longitudinal cross-section (the AA sectional view taken on the line in FIG. 6) of the film packaging machine of FIG. 図1の包装機本体の側壁4B部の正面図である。It is a front view of the side wall 4B part of the packaging machine main body of FIG. 図1の包装機本体の側壁4A部の正面図である。It is a front view of the side wall 4A part of the packaging machine main body of FIG. 図2における搬送装置20部の拡大図である。It is an enlarged view of 20 parts of conveying apparatuses in FIG. 図2における矢視B−B側面図である。It is an arrow BB side view in FIG. 図6の矢視C−C平面図である。FIG. 7 is a plan view taken along the line CC in FIG. 6. 図6のD−D線断面図である。It is the DD sectional view taken on the line of FIG. 図8のE−E線断面図である。It is the EE sectional view taken on the line of FIG. フィルム接着状態を示す図9相当図である。FIG. 10 is a view corresponding to FIG. 9 showing a film adhesion state. 図3のG部拡大正面図である。It is the G section enlarged front view of FIG. 図2のH−H線断面図である。It is the HH sectional view taken on the line of FIG. 図12の矢視I−I正面図である。It is an arrow II front view of FIG. 図12のJ−J線断面図である。It is the JJ sectional view taken on the line of FIG. フィルムロール装着動作を示す図12相当図である。FIG. 13 is a view corresponding to FIG. 12 illustrating a film roll mounting operation. 図1のフィルム包装機の通常包装動作を示すタイミングチャートである。It is a timing chart which shows the normal packaging operation | movement of the film packaging machine of FIG. 図1のフィルム包装機の密封包装動作を示すタイミングチャートである。It is a timing chart which shows the sealing packaging operation | movement of the film packaging machine of FIG. 図1のフィルム包装機の長尺物包装動作を示すタイミングチャートである。It is a timing chart which shows the elongate packaging operation | movement of the film packaging machine of FIG. 図1のフィルム包装機の長尺物包装動作時のフィルム包装工程を示す略示平面図である。It is a schematic plan view which shows the film packaging process at the time of the elongate packaging operation | movement of the film packaging machine of FIG. この発明のフィルム包装機における側部溶着動作を示す略示縦断面図である。It is a schematic longitudinal cross-sectional view which shows the side part welding operation | movement in the film packaging machine of this invention. 一般のフィルム包装工程を示す斜視図である。It is a perspective view which shows a general film packaging process. 従来のフィルム包装機による側部溶着動作を示す略示縦断面図である。It is a schematic longitudinal cross-sectional view which shows the side part welding operation by the conventional film packaging machine.

符号の説明Explanation of symbols

1…フィルム包装機、4A…側壁、4B…側壁、13…挿入口、15…フィルムロール、20…搬送装置、23…搬出口、50…側部溶着装置、50A…側部溶着装置、50B…側部溶着装置、51…接着ヒータ、52…クッション材、53…ソレノイド、56…レバー、57…揺動板、60…レバー、65…溶着切断装置、66…切断ヒータ、71…クッション材、72…押え板、72a…押圧片部、75…引張ばね、76…レバー、77…ソレノイド、80…フィルム供給装置、81…収容空間、82…保持具、83…クランプ具、84…嵌合部、85…係止具、88…電磁ブレーキ、93…軸受台、94…支持台、95…揺動軸、96…切換駆動板、F…フィルム、S…第1センサ、S…第2センサ、S…第3センサ。 DESCRIPTION OF SYMBOLS 1 ... Film packaging machine, 4A ... Side wall, 4B ... Side wall, 13 ... Insertion port, 15 ... Film roll, 20 ... Conveying device, 23 ... Carry-out port, 50 ... Side part welding apparatus, 50A ... Side part welding apparatus, 50B ... Side welding device, 51 ... Adhesive heater, 52 ... Cushion material, 53 ... Solenoid, 56 ... Lever, 57 ... Swing plate, 60 ... Lever, 65 ... Welding and cutting device, 66 ... Cutting heater, 71 ... Cushion material, 72 ... Presser plate, 72a ... Pressing piece, 75 ... Tension spring, 76 ... Lever, 77 ... Solenoid, 80 ... Film supply device, 81 ... Storage space, 82 ... Holding tool, 83 ... Clamping tool, 84 ... Fitting part, 85 ... locking part, 88 ... electromagnetic brake, 93 ... bearing pedestal, 94 ... support platform, 95 ... pivot shaft, 96 ... switching drive plate, F ... film, S 1 ... first sensor, S 2 ... second sensor , S 3 ... third sensor.

Claims (1)

一対のフィルムロールを回転可能に支持するフィルム供給装置と、前記フィルムロールから巻戻され先端部を互いに溶着されたフィルム間に挿入口から挿入された被包装物を、搬出口に向って搬送する搬送装置と、この搬送装置の入口部と前記挿入口との間に配設され前記被包装物を挟んだフィルムの後端部の溶着と切断をおこなう溶着切断装置と、前記搬送装置の両側に配設されフィルムの左右両側部の溶着をおこなう側部溶着装置と、前記被包装物の移動経路に沿って設けたセンサの出力信号により前記搬送装置の起動停止と前記フィルムの溶着および切断を自動的におこなう制御装置とをそなえたフィルム包装機において、前記フィルム供給装置が、フィルムロールを収容する収容空間の一方の側壁部に、フィルムロールの芯管の端部に嵌脱される嵌合部と前記端部に圧入される係止具とをそなえた保持具を回転自在に軸支し、前記保持具を制動する電磁ブレーキを設けるとともに、前記収容空間の他方の側壁部に、前記芯管の端部に嵌脱されるクランプ具を回転自在に軸支する軸受台を、前記クランプ具の回転軸線に対して直角方向に延びる揺動軸により揺動自在に支持して、前記クランプ具を前記芯管との嵌合位置と、前記収容空間から側方へ退避した退避位置との2位置に切換自在とし、前記クランプ具が退避位置にあるとき前記収容空間内に突出しフィルムロールの端部により押圧されてクランプ具を嵌合位置に切換える切換駆動板を、前記軸受台に固設して成ることを特徴とするフィルム包装機。   A film supply device that rotatably supports a pair of film rolls, and an object to be packaged inserted from an insertion port between films unwound from the film roll and welded to each other at the leading end thereof, and conveyed toward the carry-out port. A welding apparatus for welding and cutting a rear end portion of the film which is disposed between the inlet portion of the conveying apparatus and the insertion port and sandwiches the article to be packaged; and on both sides of the conveying apparatus. Automatic start / stop of the transport device and welding / cutting of the film by an output signal of a side welding device that is disposed and welds the left and right sides of the film and a moving path of the package A film wrapping machine equipped with a control device for the film roll, wherein the film supply device has an end portion of the core tube of the film roll on one side wall portion of the housing space for housing the film roll. A holding tool provided with a fitting part to be fitted and detached and a locking tool press-fitted into the end part is rotatably supported, an electromagnetic brake for braking the holding tool is provided, and the other of the accommodation space is provided. On the side wall, a bearing base that rotatably supports the clamp fitting fitted to and detached from the end of the core tube is supported in a swingable manner by a swing shaft that extends in a direction perpendicular to the rotation axis of the clamp tool. Then, the clamp tool can be switched between two positions: a fitting position with the core tube and a retracted position retracted laterally from the accommodating space. When the clamp tool is in the retracted position, The film wrapping machine is characterized in that a switching drive plate that protrudes in the direction and is pressed by the end of the film roll to switch the clamp to the fitting position is fixed to the bearing stand.
JP2005345106A 2005-11-30 2005-11-30 Film packaging machine Pending JP2006117324A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2508880A (en) * 2012-12-13 2014-06-18 Wrap Film Systems Ltd Dispenser
JP2016037302A (en) * 2014-08-07 2016-03-22 株式会社デュプロ Packing device and package
CN107000426A (en) * 2014-11-21 2017-08-01 鲍勃斯脱梅克斯股份有限公司 For the assembly method of the support system, uncoiling module, marking press and the reel that imprint paper tinsel reel
KR101867676B1 (en) * 2016-07-12 2018-06-15 김성연 Manual vinyl film wrapping apparatus

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2508880A (en) * 2012-12-13 2014-06-18 Wrap Film Systems Ltd Dispenser
WO2014091247A2 (en) * 2012-12-13 2014-06-19 Wrap Film Systems Limited Dispenser
WO2014091247A3 (en) * 2012-12-13 2014-09-04 Wrap Film Systems Limited Dispenser
GB2508880B (en) * 2012-12-13 2017-02-01 Wrap Film Systems Ltd Dispenser
JP2016037302A (en) * 2014-08-07 2016-03-22 株式会社デュプロ Packing device and package
CN107000426A (en) * 2014-11-21 2017-08-01 鲍勃斯脱梅克斯股份有限公司 For the assembly method of the support system, uncoiling module, marking press and the reel that imprint paper tinsel reel
JP2017535497A (en) * 2014-11-21 2017-11-30 ボブスト メックス ソシエテ アノニム System for supporting reel for stamping foil, rewind module, stamping machine, and method for positioning reel
KR101867676B1 (en) * 2016-07-12 2018-06-15 김성연 Manual vinyl film wrapping apparatus

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