JP2006110637A - Wire-type cutter - Google Patents

Wire-type cutter Download PDF

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JP2006110637A
JP2006110637A JP2004297197A JP2004297197A JP2006110637A JP 2006110637 A JP2006110637 A JP 2006110637A JP 2004297197 A JP2004297197 A JP 2004297197A JP 2004297197 A JP2004297197 A JP 2004297197A JP 2006110637 A JP2006110637 A JP 2006110637A
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wire
drum
conveyor
cut
cutting device
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JP4458474B2 (en
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Yoshihiro Yamashita
芳弘 山下
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KANSAI SEIAN KK
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KANSAI SEIAN KK
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Abstract

<P>PROBLEM TO BE SOLVED: To enhance cutting performance by draw-cutting a material to be cut, and to reduce abrasion by applying the wire in a long range in cutting the material with a wire. <P>SOLUTION: This wire-type cutter includes: a hollow drum rotated in a fixed direction in a vertical plane; a wire energized in the draw-out direction and fixed to the outer periphery of the drum; and a conveyer provided in the drum and passing and transferring the material to be cut in the drum, wherein the drum is rotated in the direction of applying the wire to the material to be cut from above, and the conveyer in the working surface of the wire is intermittent. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、菓子生地等の比較的軟らかいものを切断するワイヤ式切断装置に関するものである。   The present invention relates to a wire-type cutting device for cutting relatively soft items such as confectionery dough.

軟らかいもの、例えば、菓子生地等の粘土状になったものを切断するには、ワイヤを用いることが多い。包丁のような切断器具を用いると、切断面積が増えて被切断物を押し潰したりするからである。ワイヤを用いる切断装置として下記特許文献1のものがあり、これは、ワイヤを回転するドラムの外周の対向個所に固定し、ドラム内に挿通させたコンベア上の被切断物を切断する構造のものである。   In order to cut soft things, for example, clay-like things such as confectionery dough, a wire is often used. This is because if a cutting instrument such as a kitchen knife is used, the cutting area increases and the object to be cut is crushed. There exists a thing of the following patent document 1 as a cutting device using a wire, and this is a thing of the structure which fixes the wire to the opposing part of the outer periphery of the drum which rotates, and cuts the cut object on the conveyor penetrated in the drum. It is.

これによると、ワイヤで被切断物を押し切りすることになるから、その押圧力によって被切断物の形状を崩すおそれもあるし、切り口が綺麗にならないといったこともある。また、被切断物を常にワイヤの同じ個所で切断するため、ワイヤの摩耗が早いといったこともある。
特開平9−103989号公報
According to this, since the object to be cut is pushed by the wire, the shape of the object to be cut may be broken by the pressing force, and the cut end may not be clean. In addition, since the object to be cut is always cut at the same portion of the wire, the wire may be worn quickly.
JP-A-9-103989

本発明は、被切断物をワイヤで引き切りするようにして、形状を崩さず、かつ、綺麗な切り口を確保するとともに、ワイヤの長寿命化を可能にしたものである。   According to the present invention, an object to be cut is cut with a wire, the shape is not destroyed, a clean cut end is ensured, and the life of the wire can be extended.

以上の課題の下、本発明は、請求項1に記載した、垂直面内で一定方向に回転する中空状のドラムと、引き出し方向に付勢されてドラムの外周に固定されるワイヤと、ドラム内に設けられて被切断物をドラムを通過させて移送するコンベアとからなるワイヤ式切断装置であり、被切断物に対してワイヤが上から作用する方向にドラムを回転させるとともに、ワイヤの作用面におけるコンベアを途切れさせたことを特徴とするワイヤ式切断装置を提供したものである。   Under the above problems, the present invention provides a hollow drum that rotates in a fixed direction within a vertical plane, a wire that is urged in a pulling direction and fixed to the outer periphery of the drum, and a drum It is a wire-type cutting device comprising a conveyor that is provided inside and conveys the workpiece through the drum and rotates the drum in the direction in which the wire acts on the workpiece from above, and the action of the wire The present invention provides a wire-type cutting device characterized in that a conveyor on a surface is interrupted.

以上の手段によると、被切断物は、ワイヤによって所謂、引き切りされるから、切断性が向上して軽い力で切断できる。したがって、形状の崩れも起り難いし、切り口も綺麗である。また、ワイヤは、被切断物の寸法を超えた長い範囲で切断に作用するから、摩耗等も起こり難い。   According to the above means, since the object to be cut is so-called torn by the wire, the cutting property is improved and it can be cut with a light force. Therefore, the shape does not easily collapse and the cut is beautiful. Further, since the wire acts on the cutting in a long range exceeding the dimension of the workpiece, wear or the like hardly occurs.

以下、本発明の最良の実施の形態を図面を参照して説明する。図1は本発明に係る切断装置の要部の縦断面図、図2は図1のA部の拡大断面図、図3は切断装置の正面図であるが、この切断装置は、垂直面内で一定方向に回転するドラム1と、一端が伸長可能なコイルスプリングスプリング2で引っ張り付勢されて固定され、他端がドラム1の外周に固定されるワイヤ3と、ドラム1内に設けられて、被切断物4をドラム1を通過させて移送するコンベア5とからなる。   The best mode for carrying out the present invention will be described below with reference to the drawings. 1 is a longitudinal sectional view of an essential part of a cutting device according to the present invention, FIG. 2 is an enlarged sectional view of a part A in FIG. 1, and FIG. 3 is a front view of the cutting device. A drum 1 that rotates in a fixed direction, a wire 3 that is fixed by being pulled and biased by a coil spring 2 that can be extended at one end, and a wire 3 that is fixed to the outer periphery of the drum 1. , And a conveyor 5 that transfers the workpiece 4 through the drum 1.

ドラム1は、中空のリング状をしたものであり、アーチ形をした固定部材6に対してベアリング7等で垂直面内で回転自在に支持される。ドラム1の駆動は、本例では、ドラム1の裏面にドラム1とほぼ同じ径のリング状のプーリ8を取り付けるとともに、固定部材6の上方にギアードモータ9を取り付け、その出力プーリ9aと上記したプーリ8との間にタイミングベルト10を張り掛けたもので構成している。なお、タイミングベルトとしたのは、滑りを抑制するためであり、平ベルトであってもよい。この他、Vベルトやチェーン、スプロケットでもよい。また、駆動も、ギアとピニオンギアによってもよい。   The drum 1 has a hollow ring shape, and is rotatably supported in a vertical plane by a bearing 7 or the like with respect to an arcuate fixing member 6. In this example, the drum 1 is driven by attaching a ring-shaped pulley 8 having the same diameter as that of the drum 1 to the back surface of the drum 1 and a geared motor 9 above the fixed member 6 and its output pulley 9a. A timing belt 10 is stretched between the pulley 8 and the pulley 8. The timing belt is used to suppress slippage, and may be a flat belt. In addition, a V belt, a chain, or a sprocket may be used. Further, driving may be performed by a gear and a pinion gear.

ワイヤ3は、一端が固定部材6等に止め付けられて伸長可能なコイルスプリング2に連結され、他端がドラム1の外周に枢着される。本例では、コイルスプリング2上方のドラム1の近傍にアイドルプーリ11を介設し、ワイヤ3はアイドルプーリ11まで真っ直ぐに上延した後、方向を変えてドラム1に至るようになっている。さらに、ワイヤ3の張力を確保するテンションプーリ12も設けられている。ワイヤ3とドラム1との枢着は、ドラム1の表面にカムローラ13を埋設し、これにワイヤ3を連結している。   One end of the wire 3 is fixed to the fixing member 6 or the like and connected to the extendable coil spring 2, and the other end is pivotally attached to the outer periphery of the drum 1. In this example, an idle pulley 11 is interposed in the vicinity of the drum 1 above the coil spring 2, and the wire 3 extends straight up to the idle pulley 11 and then changes direction to reach the drum 1. Furthermore, a tension pulley 12 that secures the tension of the wire 3 is also provided. For the pivotal connection between the wire 3 and the drum 1, a cam roller 13 is embedded in the surface of the drum 1, and the wire 3 is connected thereto.

これにより、ドラム1の回転位相にかかわらず、カムローラ13は常にアイドルプーリ11の方を向くことになり、かつ、コイルスプリング2によって一定の緊張状態に保たれることになる。なお、ワイヤ3の一端はフリーにしてコイルスプリング2に代えて錘を吊り下げたものでもよい(図示省略)。以上により、ドラム1を回転させると、ワイヤ3の枢着点もドラム1と共に回転するが、このとき、ワイヤ3は、スプリング2の作用で常に緊張状態を保たれる。   As a result, regardless of the rotational phase of the drum 1, the cam roller 13 always faces the idle pulley 11 and is kept in a constant tension state by the coil spring 2. One end of the wire 3 may be free and a weight may be suspended instead of the coil spring 2 (not shown). As described above, when the drum 1 is rotated, the pivot point of the wire 3 is also rotated together with the drum 1. At this time, the wire 3 is always kept in tension by the action of the spring 2.

コンベア5は、一般的にはベルトコンベアであり、ドラム1の中を挿通して水平状態に設置される。コンベア5とドラム1との高さは、特に限定されないが、通常は、コンベア5の中心がドラム1の中心に合うように設定される。これにより、ドラム1を回転させると、コンベア5に被切断物4を載せておけば、ワイヤ3の作用面で被切断物4は切断されることになる。この点で、ドラム1の回転方向は、ワイヤ3が被切断物4に対して上方から作用する方向(図3の反時計方向)に設定しておく。   The conveyor 5 is generally a belt conveyor, and is installed in a horizontal state through the drum 1. The height of the conveyor 5 and the drum 1 is not particularly limited, but is usually set so that the center of the conveyor 5 matches the center of the drum 1. Accordingly, when the drum 1 is rotated, if the workpiece 4 is placed on the conveyor 5, the workpiece 4 is cut at the working surface of the wire 3. In this respect, the rotation direction of the drum 1 is set in a direction in which the wire 3 acts on the workpiece 4 from above (counterclockwise direction in FIG. 3).

ところで、以上の切断を行なうには、コンベア5はワイヤ3の作用面では途切れていなければならない。そこで、本例では、コンベア5を、ワイヤ3の作用面の直前で終わる第1コンベア5aと、作用面の直後から始まる第2コンベア5bとで構成し、ワイヤ3の回転を確保するとともに、切断された被切断物4を第1コンベア5aから第2コンベア5bに引き続いて移送できるようにしている。   By the way, in order to perform the above-mentioned cutting, the conveyor 5 must be interrupted at the working surface of the wire 3. Therefore, in this example, the conveyor 5 is composed of a first conveyor 5a that ends immediately before the working surface of the wire 3, and a second conveyor 5b that starts immediately after the working surface, ensuring rotation of the wire 3 and cutting. The cut object 4 can be subsequently transferred from the first conveyor 5a to the second conveyor 5b.

本例の第2コンベア5bは、複数の丸ベルト14を所定の間隔で並設したもので構成している。すなわち、丸ベルト14を側面視で逆三角形状に張り掛け、下方に設けたギアードモータ15で駆動している。そして、本例では、上面の水平な個所の下方に同じくギアードモータ16で駆動されるブラシローラ17を設けている。これは、切断されてこの上を移送される被切断物4の下面には粉等が付いているから、これを掃除するためのものであり、これを円滑に行なうために、ブラシローラ17の表面の一部は、丸ベルト14の間隔を抜けて被切断物4の下面に当接する関係にしてある。   The second conveyor 5b of this example is configured by a plurality of round belts 14 arranged in parallel at a predetermined interval. That is, the round belt 14 is stretched in an inverted triangle shape in a side view and is driven by a geared motor 15 provided below. And in this example, the brush roller 17 similarly driven by the geared motor 16 is provided below the horizontal part of the upper surface. This is because the lower surface of the workpiece 4 to be cut and transferred thereon has powder or the like, and is for cleaning this. In order to perform this smoothly, the brush roller 17 A part of the surface is in a relationship of coming into contact with the lower surface of the workpiece 4 through the interval of the round belt 14.

さらに、第2コンベア5bの下流側には、搬出コンベア18も設けており、切断されてブラシローラ17で掃除された被切断物4はこの搬出コンベア18に載って所定の個所まで移送される。これにおいて、第2コンベア5bの速度は第1コンベア5aの速度よりは若干速くしてある。切断された被切断物4同士がくっつかないようにするためである。   Further, a carry-out conveyor 18 is also provided on the downstream side of the second conveyor 5b, and the workpiece 4 cut and cleaned by the brush roller 17 is placed on the carry-out conveyor 18 and transferred to a predetermined location. In this case, the speed of the second conveyor 5b is slightly higher than the speed of the first conveyor 5a. This is to prevent the cut workpieces 4 from sticking to each other.

加えて、本例では、切断に作用したワイヤ3の掃除ができるようになっている。ワイヤ3に切り屑等が付着しているから、これを除去するためである。具体的には、アイドルローラ11に摺接するブラシホイル19をブラケット20等で固定部材6に止め付けておき、アイドルローラ11とブラシホイル19とでワイヤを挟圧している。このとき、ブラケット20の上部等に水タンク21を備えておき、水タンク21から水を導水管22を通して点滴状にブラシホイル19に滴下するようにしている。   In addition, in this example, the wire 3 that has acted on the cutting can be cleaned. This is because chips or the like are attached to the wire 3 and are removed. Specifically, the brush wheel 19 slidably in contact with the idle roller 11 is fastened to the fixing member 6 with a bracket 20 or the like, and the wire is pinched by the idle roller 11 and the brush wheel 19. At this time, a water tank 21 is provided on the upper portion of the bracket 20 or the like, and water is dropped from the water tank 21 onto the brush foil 19 in a drip manner through the water conduit 22.

なお、このブラシホイル19を設ける位置は、切断に作用したワイヤ3の範囲である必要があり、そのためには、ドラム1が回転してカムローラ13がアイドルローラ11に最接近したとき、カムローラ13とアイドルローラ11との長さが、ワイヤ3が被切削物4に作用したときのカムローラ13と被切削物4までの長さよりも短いことが条件になる。この点で、アイドルローラ11はできるだけドラム1に接近して設けるのが好ましい。   The position where the brush wheel 19 is provided needs to be within the range of the wire 3 that has acted on the cutting. For this purpose, when the drum 1 rotates and the cam roller 13 approaches the idle roller 11, The condition is that the length of the idle roller 11 is shorter than the length of the cam roller 13 and the workpiece 4 when the wire 3 acts on the workpiece 4. In this respect, the idle roller 11 is preferably provided as close to the drum 1 as possible.

次に、以上の切断装置による被切断物4の切断と移送について説明する。被切断物4は、切断される前の状態、すなわち、断面が円形や楕円或いは多角形をして連続したものが第1コンベア5aに載せられてドラム1側に移送される。被切断物4の特定の個所がワイヤ3の作用面に来ると、ワイヤ3のドラム1による回転によって切断される。このとき、ワイヤ3はドラム1の回転に伴って下方に移動させられるとともに、アイドルプーリ11から引き出され、被切断物4はワイヤ3による押し付けと引っ張りによって切断、すなわち、引き切りされる。   Next, the cutting and transfer of the workpiece 4 by the above cutting apparatus will be described. The workpiece 4 is in a state before being cut, that is, a continuous cross-section of a circle, an ellipse, or a polygon is placed on the first conveyor 5a and transferred to the drum 1 side. When a specific part of the workpiece 4 comes to the working surface of the wire 3, it is cut by the rotation of the wire 3 by the drum 1. At this time, the wire 3 is moved downward along with the rotation of the drum 1 and is pulled out from the idle pulley 11, and the workpiece 4 is cut, that is, pulled by pressing and pulling with the wire 3.

したがって、軽い力で切断できるとともに、その切り口も綺麗になる。同時に、ワイヤ3は、切断時、被切断物4に対してある程度の長さで作用するから、摩耗も少なくなる。さらに、切断に作用したワイヤ3は、ブラシホイル19によってその都度掃除されるから、切り屑等は除去されて切断性能を低下させないとともに、衛生的である。   Therefore, it can be cut with a light force and the cut end is also beautiful. At the same time, since the wire 3 acts on the workpiece 4 with a certain length at the time of cutting, wear is also reduced. Furthermore, since the wire 3 that has acted on the cutting is cleaned by the brush foil 19 each time, the chips and the like are removed, and the cutting performance is not deteriorated and is hygienic.

ところで、この切断時、被切断物4は連続して移動させてもよいが(第1コンベア5aは連続移動)、そうすると、厳密にいえば、斜めに切断されることになる。これを防ぐには、ワイヤ3が通過する間、第1コンベア5aの動きを止めればよい(間欠運動をさせる)。以上の切断が終了すると、ワイヤ3は又元の位置に戻るとともに、その間に移送されて来た被切断物4を再度切断する。このようにして、被切断物4を一定の長さで連続して切断する。   By the way, at the time of this cutting, although the to-be-cut object 4 may be moved continuously (the 1st conveyor 5a moves continuously), if it says strictly, it will be cut | disconnected diagonally. In order to prevent this, while the wire 3 passes, the movement of the first conveyor 5a may be stopped (intermittent movement is performed). When the above cutting is completed, the wire 3 returns to the original position and cuts the workpiece 4 transferred during that time again. In this way, the workpiece 4 is continuously cut at a certain length.

本発明に係る切断装置の要部の縦断面図である。It is a longitudinal cross-sectional view of the principal part of the cutting device which concerns on this invention. 図1のA部の要部拡大図である。It is a principal part enlarged view of the A section of FIG. 本発明に係る切断装置の要部の正面図である。It is a front view of the principal part of the cutting device concerning the present invention.

符号の説明Explanation of symbols

1 ドラム
2 スプリング
3 ワイヤ
4 被切断物
5 コンベア
5a 第1コンベア
5b 第2コンベア
6 固定部材
7 ベアリング
8 プーリ
9 ギアードモータ
9a 〃 の出力プーリ
10 タイミングベルト
11 アイドルプーリ
12 テンションプーリ
13 カムローラ
14 丸ベルト
15 ギアードモータ
16 ギアードモータ
17 ブラシローラ
18 搬出コンベア
19 ブラシホイル
20 ブラケット
21 水タンク
22 導水管
DESCRIPTION OF SYMBOLS 1 Drum 2 Spring 3 Wire 4 Cut object 5 Conveyor 5a 1st conveyor 5b 2nd conveyor 6 Fixing member 7 Bearing 8 Pulley 9 Geared motor 9a 〃 Output pulley 10 Timing belt 11 Idle pulley 12 Tension pulley 13 Cam roller 14 Round belt 15 Geared motor 16 Geared motor 17 Brush roller 18 Unloading conveyor 19 Brush wheel 20 Bracket 21 Water tank 22 Water conduit

Claims (5)

垂直面内で一定方向に回転する中空状のドラムと、引き出し方向に付勢されてドラムの外周に固定されるワイヤと、ドラム内に設けられて被切断物をドラムを通過させて移送するコンベアとからなるワイヤ式切断装置であり、被切断物に対してワイヤが上から作用する方向にドラムを回転させるとともに、ワイヤの作用面におけるコンベアを途切れさせたことを特徴とするワイヤ式切断装置。   A hollow drum that rotates in a certain direction within a vertical plane, a wire that is urged in a pulling direction and is fixed to the outer periphery of the drum, and a conveyor that is provided in the drum and passes the workpiece through the drum. A wire-type cutting device comprising: a wire-type cutting device, wherein the drum is rotated in a direction in which the wire acts on the object to be cut from above, and the conveyor on the working surface of the wire is interrupted. コンベアを、ワイヤが作用する面を挟んで上手側の第1コンベアと、下手側の第2コンベアで構成した請求項1のワイヤ式切断装置。   The wire-type cutting device according to claim 1, wherein the conveyor is configured by a first conveyor on the upper side and a second conveyor on the lower side across the surface on which the wire acts. 第2コンベアを、複数の丸ベルトを所定の間隔で並設したもので構成するとともに、丸ベルトの下に被切断物の下面に作用するブラシローラを設置した請求項2のワイヤ式切断装置。   The wire type cutting device according to claim 2, wherein the second conveyor is constituted by a plurality of round belts arranged in parallel at a predetermined interval, and a brush roller acting on the lower surface of the workpiece is installed under the round belt. 被切断物を切断したワイヤの範囲に作用して切削屑を除去するブラシホイルを設けた請求項1〜3いずれか1項のワイヤ式切断装置。   The wire type cutting device according to any one of claims 1 to 3, further comprising a brush foil that acts on a range of the wire obtained by cutting the workpiece and removes cutting waste. ワイヤが周回するアイドルホイルを設け、アイドルローラとブラシホイルとでワイヤを挟圧するとともに、ブラシローラに水を点滴させた請求項4のワイヤ式切断装置。   The wire-type cutting device according to claim 4, wherein an idle wheel around which the wire circulates is provided, the wire is clamped between the idle roller and the brush foil, and water is dripped onto the brush roller.
JP2004297197A 2004-10-12 2004-10-12 Wire cutting device Expired - Fee Related JP4458474B2 (en)

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JP4458474B2 JP4458474B2 (en) 2010-04-28

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