JP2006105203A - Bearing device - Google Patents

Bearing device Download PDF

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Publication number
JP2006105203A
JP2006105203A JP2004290181A JP2004290181A JP2006105203A JP 2006105203 A JP2006105203 A JP 2006105203A JP 2004290181 A JP2004290181 A JP 2004290181A JP 2004290181 A JP2004290181 A JP 2004290181A JP 2006105203 A JP2006105203 A JP 2006105203A
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Prior art keywords
ring member
outer ring
cover
peripheral surface
inner peripheral
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Tomoyuki Aida
友之 合田
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JTEKT Corp
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JTEKT Corp
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Priority to JP2004290181A priority Critical patent/JP2006105203A/en
Priority to EP11164653A priority patent/EP2354580A1/en
Priority to EP05788048A priority patent/EP1801437B1/en
Priority to PCT/JP2005/017977 priority patent/WO2006038521A1/en
Priority to US11/663,842 priority patent/US7758248B2/en
Publication of JP2006105203A publication Critical patent/JP2006105203A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a bearing device capable of preventing a core metal used for a synthetic resin cover, from slipping out of the cover. <P>SOLUTION: This bearing device has the synthetic resin cover 15 fitted to the inner peripheral surface of a vehicle inner side end of an outer ring member 3, and the core metal 17 of approximately short cylinder shape provided on the inner peripheral surface of a portion 15a fitted to the inner peripheral surface of the outer ring member 3. The vehicle inner side end of the core metal 17 is bent outward in the radial direction of the outer ring member 3, and the bent part 17a is embedded in the cover 15. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は軸受装置に関する。さらに詳しくは、軸受装置を構成する外輪部材の内周面に合成樹脂製のカバーが嵌め込まれている軸受装置に関する。   The present invention relates to a bearing device. More specifically, the present invention relates to a bearing device in which a synthetic resin cover is fitted on the inner peripheral surface of an outer ring member constituting the bearing device.

従来より、自動車の車体に車輪を回転自在に支持するために転がり軸受装置が多用されている。かかる転がり軸受装置は、一般に、図2に示されるように、車体側に固定され内周面に複列の軌道面を有する外輪部材33と、この外輪部材33の内径側において当該外輪部材33と同心に配置されるとともに、その外周面に複列の軌道面を有し回転自在とされた内輪部材35と、前記外輪部材33及び内輪部材35の各軌道面間に転動自在に配設された複列の転動体36とを備えている。前記内輪部材35は、ハブ輪37と、このハブ輪37の車両インナ側端部外径に嵌合された別体の内輪構成部材38とで構成されている。また、外輪部材31の車両インナ側開口から泥水等が当該外輪部材の内径部に浸入するのを防止するためのカバー45が車両インナ側端部に嵌め込まれることがあり、アンチロックブレーキやトラクションコントロール等の制御を行う場合、通常、このカバー45に車輪の回転数を検知するためのセンサが取り付けられる。   2. Description of the Related Art Conventionally, a rolling bearing device has been frequently used to rotatably support a wheel on a vehicle body. As shown in FIG. 2, such a rolling bearing device generally includes an outer ring member 33 that is fixed to the vehicle body and has double-row raceway surfaces on the inner peripheral surface, and the outer ring member 33 on the inner diameter side of the outer ring member 33. The inner ring member 35 is arranged concentrically and has a double-row raceway surface on its outer peripheral surface and is rotatable. The outer ring member 33 and the inner ring member 35 are rotatably arranged between the raceway surfaces. And double row rolling elements 36. The inner ring member 35 is composed of a hub ring 37 and a separate inner ring constituting member 38 fitted to the outer diameter of the end portion on the vehicle inner side of the hub ring 37. Further, a cover 45 for preventing muddy water or the like from entering the inner diameter portion of the outer ring member from the vehicle inner side opening of the outer ring member 31 may be fitted into the end portion of the vehicle inner side. When performing such control, a sensor for detecting the rotational speed of the wheel is usually attached to the cover 45.

このようなカバー45は、従来より金型を用いて金属材料で作製されていたが、軽量化及び低コスト化を図るために、合成樹脂でカバー45を作製することが行われている(例えば、特許文献1参照)。
ところが、合成樹脂製のカバー45は、材料の特性上、それ自体では大きな嵌合力が得られないので、外輪部材の内周面に嵌め込まれる部分の内周面に略短円筒状の芯金47を設け、この芯金47の剛性によって所定の嵌合力を得ることが考えられる(図3参照)。
Such a cover 45 has conventionally been made of a metal material using a mold, but in order to reduce weight and cost, it is made to produce the cover 45 with a synthetic resin (for example, , See Patent Document 1).
However, since the cover 45 made of synthetic resin cannot provide a large fitting force by itself due to the characteristics of the material, the substantially short cylindrical cored bar 47 is provided on the inner peripheral surface of the portion fitted into the inner peripheral surface of the outer ring member. It is conceivable that a predetermined fitting force is obtained by the rigidity of the metal core 47 (see FIG. 3).

特開2004−44664号公報JP 2004-44664 A

前記芯金47は、カバー作製時に金型内の所定箇所に配置しておいて当該カバー45と一体にされるが、カバー45を構成する合成樹脂と、芯金47を構成する金属とでは、線膨張係数が異なるため、温度変化の繰り返しにより芯金47がカバー45から抜けて、車両アウタ側に飛び出す場合がある(図3の白抜き矢印参照)。芯金47がカバー45から外れると、このカバー45の嵌合力が低下し、その結果、カバー45が外輪部材33における所定の位置からズレたり、さらには外輪部材33から外れることが考えられる。そうすると、前記カバー45に取り付けられているセンサの位置が変わり、車輪の回転数を正確に検知することができなくなるため、前記アンチロックブレーキ等の制御は不可能となる。また、外れた芯金47が他の部品と干渉し合い、異音を発生したり、当該他の部品を損傷する惧れがある。さらには、カバー45が外れると、外輪部材33の内径部に泥水等が浸入し軸受装置の部品を腐食させることも考えられる。   The core metal 47 is arranged at a predetermined location in the mold when the cover is manufactured, and is integrated with the cover 45. However, with the synthetic resin constituting the cover 45 and the metal constituting the core metal 47, Since the linear expansion coefficients are different, the cored bar 47 may come off the cover 45 due to repeated temperature changes and jump out to the vehicle outer side (see the white arrow in FIG. 3). When the metal core 47 is detached from the cover 45, the fitting force of the cover 45 is reduced, and as a result, the cover 45 may be displaced from a predetermined position in the outer ring member 33 or may be detached from the outer ring member 33. Then, the position of the sensor attached to the cover 45 is changed, and the rotational speed of the wheel cannot be detected accurately, so that the control of the antilock brake or the like becomes impossible. Further, the detached cored bar 47 may interfere with other parts, generate abnormal noise, or damage the other parts. Furthermore, if the cover 45 is removed, muddy water or the like may enter the inner diameter portion of the outer ring member 33 and corrode the components of the bearing device.

本発明は、このような事情に鑑み、合成樹脂製のカバーに用いられる芯金が当該カバーから抜け出るのを防ぐことができる軸受装置を提供することを目的としている。   In view of such circumstances, an object of the present invention is to provide a bearing device that can prevent a metal core used for a synthetic resin cover from coming out of the cover.

本発明の軸受装置は、外輪部材の車両インナ側端部の内周面に合成樹脂製のカバーが嵌め込まれており、このカバーの、前記外輪部材の内周面に嵌め込まれる部分の内周面に略短円筒状の芯金が設けられている軸受装置であって、
前記芯金の車両アウタ側端部が外輪部材の径方向外向きに折り曲げられており、且つこの折り曲げ部が前記カバー内に埋設されていることを特徴としている。
In the bearing device of the present invention, a synthetic resin cover is fitted to the inner circumferential surface of the outer ring member on the vehicle inner side, and the inner circumferential surface of a portion of the cover that is fitted to the inner circumferential surface of the outer ring member. A bearing device provided with a substantially short cylindrical cored bar,
A vehicle outer side end portion of the core metal is bent outward in the radial direction of the outer ring member, and the bent portion is embedded in the cover.

本発明の軸受装置では、芯金の車両アウタ側端部が外輪部材の径方向外向きに折り曲げられており、この折り曲げ部が前記カバー内に埋設されている。前記折り曲げ部は一種のアンカーの役割を果たすので、温度変化によりカバーと芯金との付着力が低下した場合においても、前記芯金が外輪部材の軸方向に移動してカバーから抜け出るのが防止される。その結果、カバーの嵌合力を維持することができ、当該カバーが外輪部材からズレたり、外れるのを防ぐことができる。   In the bearing device of the present invention, the end portion of the core metal on the vehicle outer side is bent outward in the radial direction of the outer ring member, and the bent portion is embedded in the cover. Since the bent portion serves as a kind of anchor, even when the adhesive force between the cover and the core metal decreases due to temperature change, the core metal is prevented from moving out in the axial direction of the outer ring member and coming out of the cover. Is done. As a result, the fitting force of the cover can be maintained, and the cover can be prevented from being displaced or detached from the outer ring member.

また、前記カバーの外周面であって前記外輪部材の内周面に嵌め込まれて当該内周面と接触する部分のうち、外輪部材の軸方向において最も車両アウタ側の部位と、前記芯金の折り曲げ部とが、外輪部材の軸方向において略同位置にされているのが好ましい。
合成樹脂製のカバーは、成型後の熱収縮により、外輪部材内周面との嵌め合い部がテーパ状(外輪部材の内周面に嵌め込まれる部分(図1の15a参照)が径方向外向きに拡がるようなテーパ)になるが、外輪部材との締め代が大きい、前記嵌め合い部の先端部分と、大きな嵌合力が得られる芯金の折り曲げ部との位置(外輪部材の軸方向における位置)を合わせることで、より大きな嵌合力をカバーにもたせることができる。これにより、カバーが外輪部材の内周面から抜け出るのを確実に防ぐことができる。
Of the outer peripheral surface of the cover that is fitted into the inner peripheral surface of the outer ring member and is in contact with the inner peripheral surface, the most outer portion of the outer ring member in the axial direction of the outer ring member, and the core metal It is preferable that the bent portion is substantially in the same position in the axial direction of the outer ring member.
The cover made of synthetic resin has a tapered fitting portion with the inner peripheral surface of the outer ring member due to heat shrinkage after molding (the portion fitted on the inner peripheral surface of the outer ring member (see 15a in FIG. 1) is radially outward. The position of the distal end portion of the fitting portion and the bent portion of the metal core that provides a large fitting force (position in the axial direction of the outer ring member) ) Can be applied to the cover with a larger fitting force. Thereby, it can prevent reliably that a cover slips out from the internal peripheral surface of an outer ring member.

本発明の軸受装置によれば、合成樹脂製のカバーに用いられる芯金が当該カバーから抜け出るのを防ぐことができる。   According to the bearing device of the present invention, the cored bar used for the synthetic resin cover can be prevented from coming out of the cover.

次に、添付図面に基づいて、本発明の軸受装置の実施の形態を詳細に説明する。
図1は、本発明の一実施の形態に係る軸受装置Hを示しており、この軸受装置Hは、車両における従動輪側の車軸用軸受装置である。前記軸受装置Hは、車体取付フランジ1を介して車体側に固定されるとともに、その内周面に複列の外輪軌道面2を有する外輪部材3と、この外輪部材3の内径側において当該外輪部材3と同心に配置されるとともに、その外周面に複列の内輪軌道面4を有する内輪部材5と、前記外輪部材3及び内輪部材5の各軌道面2、4間に転動自在に介装された複列の転動体であるボール6とを備えている。前記内輪部材5は、ハブ輪7と、このハブ輪7の車両インナ側端部外径に嵌合された別体の内輪構成部材8とで構成されている。ハブ輪7は、複列のボール6を介して、前記外輪部材3に回転自在に支持されている。
Next, an embodiment of a bearing device of the present invention will be described in detail based on the attached drawings.
FIG. 1 shows a bearing device H according to an embodiment of the present invention, which is a bearing device for an axle on the driven wheel side in a vehicle. The bearing device H is fixed to the vehicle body side via a vehicle body mounting flange 1, and an outer ring member 3 having a double row outer ring raceway surface 2 on the inner peripheral surface thereof, and the outer ring on the inner diameter side of the outer ring member 3. An inner ring member 5 which is arranged concentrically with the member 3 and has a double row inner ring raceway surface 4 on the outer peripheral surface thereof, and is freely rollable between the raceway surfaces 2 and 4 of the outer ring member 3 and the inner ring member 5. And a ball 6 which is a double row rolling element. The inner ring member 5 includes a hub wheel 7 and a separate inner ring component member 8 fitted to the outer diameter of the end portion of the hub wheel 7 on the vehicle inner side. The hub ring 7 is rotatably supported by the outer ring member 3 via double rows of balls 6.

前記複列のボール6のうち、一方の列のボール6aは、ハブ輪7の車両アウタ側の外周面を内輪軌道面4aとし、他方の列のボール6bは、前記内輪構成部材8の外周面を内輪軌道面4bとしている。各列のボール6a、6bは、保持器9によって円周方向に等間隔で保持されている。また、前記外輪部材3の内周面と、ハブ輪7及び内輪構成部材8からなる内輪部材5の外周面との間には、両部材間の軸受空間10を車両アウタ側及び車両インナ側でそれぞれシールするためのシール部11a、11bが設けられている。   Of the double row balls 6, one row of balls 6 a has an outer peripheral surface on the vehicle outer side of the hub wheel 7 as an inner ring raceway surface 4 a, and the other row of balls 6 b has an outer peripheral surface of the inner ring constituting member 8. Is the inner ring raceway surface 4b. The balls 6 a and 6 b in each row are held at equal intervals in the circumferential direction by a holder 9. Further, between the inner peripheral surface of the outer ring member 3 and the outer peripheral surface of the inner ring member 5 including the hub ring 7 and the inner ring constituting member 8, a bearing space 10 between the two members is formed on the vehicle outer side and the vehicle inner side. Seal portions 11a and 11b for sealing are provided.

前記ハブ輪7の車両アウタ側端面には、車輪側に取り付けられる取付凹部12が形成され、またハブ輪7の車両アウタ側の外周面には径方向外向きに拡径されたハブフランジ13が形成されている。そして、前記ハブフランジ13に圧入されたハブボルト14を介してブレーキディスクロータ及び車輪(図示せず)が当該ハブフランジ14に取り付けられる。   A mounting recess 12 to be attached to the wheel side is formed on the end surface of the hub wheel 7 on the vehicle outer side, and a hub flange 13 whose diameter is increased radially outward is formed on the outer peripheral surface of the hub wheel 7 on the vehicle outer side. Is formed. A brake disc rotor and wheels (not shown) are attached to the hub flange 14 via a hub bolt 14 press-fitted into the hub flange 13.

前記外輪部材3の車両インナ側端部の内周面にはカバー15が嵌め込まれており、このカバー15には、車輪の回転速度を検出するためのセンサ(図示せず)を取り付けるためのセンサ取付部16が形成されている。そして、内輪構成部材8の車両インナ側端部の外周面に設けられ、当該内輪構成部材8とともに回転するパルサーリング20の磁性体を前記センサが検知することで車輪の回転速度が検出されるようになっている。   A cover 15 is fitted into the inner peripheral surface of the vehicle inner side end portion of the outer ring member 3, and a sensor (not shown) for detecting the rotational speed of the wheel is attached to the cover 15. A mounting portion 16 is formed. And the rotational speed of a wheel is detected by the said sensor detecting the magnetic body of the pulsar ring 20 provided in the outer peripheral surface of the vehicle inner side edge part of the inner ring structural member 8, and rotating with the said inner ring structural member 8. It has become.

前記カバー15の、前記外輪部材3の内周面に嵌め込まれる部分15aの内周面には略短円筒状の芯金17が設けられている。この芯金17は、前記カバー15の嵌合力、すなわち外輪部材3の内周面に嵌め込まれたカバー15の、外輪部材3からの抜けに抵抗する力を高めるのに用いられるが、本発明の軸受装置は、かかる芯金17の車両アウタ側端部が外輪部材3の径方向外向きに折り曲げられており、且つこの折り曲げ部17aが前記カバー15内に埋設されていることを特徴としている。前記折り曲げ部17aは、例えば芯金17を構成する金属製の短円筒体の一方の端部をプレス加工することで形成することができる。折り曲げ部17aの径方向のサイズLは、特に限定されるものではないが、外輪部材3の内周面に嵌め込まれるカバー部分15aの厚さTの概ね50〜60%が目安である。前記サイズLが大きすぎると、金型内に芯金17を配置した後に当該金型内に溶融状態の合成樹脂を流し込んだ際に、折り曲げ部17aによって合成樹脂の流動性が悪くなり、カバー15の先端部分15bに充分な量の合成樹脂が回り込まないという問題があり、一方、サイズLが小さすぎると、抜けに対する抵抗力が小さくなり芯金17がカバー15から抜け出るのを防ぐことができないという問題がある。   A substantially short cylindrical cored bar 17 is provided on the inner peripheral surface of a portion 15 a of the cover 15 that is fitted into the inner peripheral surface of the outer ring member 3. The metal core 17 is used to increase the fitting force of the cover 15, that is, the force of resisting the cover 15 fitted on the inner peripheral surface of the outer ring member 3 from coming off from the outer ring member 3. The bearing device is characterized in that the end portion of the mandrel 17 on the vehicle outer side is bent outward in the radial direction of the outer ring member 3, and the bent portion 17 a is embedded in the cover 15. The bent portion 17a can be formed, for example, by pressing one end of a metal short cylindrical body constituting the cored bar 17. The size L in the radial direction of the bent portion 17a is not particularly limited, but is approximately 50 to 60% of the thickness T of the cover portion 15a fitted into the inner peripheral surface of the outer ring member 3. If the size L is too large, when the molten synthetic resin is poured into the mold after the core 17 is placed in the mold, the fluidity of the synthetic resin deteriorates due to the bent portion 17a, and the cover 15 There is a problem that a sufficient amount of synthetic resin does not wrap around the front end portion 15b, and on the other hand, if the size L is too small, the resistance to pulling out becomes small and the core bar 17 cannot be prevented from slipping out of the cover 15. There's a problem.

また、合成樹脂製のカバー15は、成型後の熱収縮により、外輪部材内周面との嵌め合い部15aがテーパ状(外輪部材3の内周面に嵌め込まれる部分15aが径方向外向きに拡がるようなテーパ)になるが、外輪部材3との締め代が大きい、前記嵌め合い部15aの外周面(外輪部材3の内周面と接触する外周面)の縁部15cと、大きな嵌合力が得られる芯金17の折り曲げ部17aとの位置(外輪部材3の軸方向における位置)を合わせるように、芯金17を配置するのが好ましい。こうすることで、より大きな嵌合力をカバー15にもたせることができ、当該カバー15が外輪部材3の内周面から抜け出るのを確実に防ぐことができる。   In addition, the cover 15 made of synthetic resin has a tapered fitting portion 15a with the inner peripheral surface of the outer ring member due to heat shrinkage after molding (the portion 15a fitted into the inner peripheral surface of the outer ring member 3 is radially outward). The edge 15c of the outer peripheral surface of the fitting portion 15a (the outer peripheral surface in contact with the inner peripheral surface of the outer ring member 3) having a large tightening margin with the outer ring member 3 and a large fitting force. It is preferable to arrange the cored bar 17 so that the position of the cored bar 17 with the bent portion 17a (the position in the axial direction of the outer ring member 3) is aligned. By doing so, a greater fitting force can be applied to the cover 15, and the cover 15 can be reliably prevented from coming out of the inner peripheral surface of the outer ring member 3.

本発明の軸受装置の一実施の形態の断面説明図である。It is a section explanatory view of one embodiment of a bearing device of the present invention. 従来の軸受装置の断面説明図である。It is sectional explanatory drawing of the conventional bearing apparatus. カバー内周面に芯金を設けた軸受装置の部分断面説明図である。It is a partial cross-section explanatory drawing of the bearing apparatus which provided the metal core in the cover internal peripheral surface.

符号の説明Explanation of symbols

3外輪部材
5内輪部材
6ボール
15カバー
17芯金
17a折り曲げ部
3 outer ring member 5 inner ring member 6 ball 15 cover 17 cored bar 17a bent portion

Claims (2)

外輪部材の車両インナ側端部の内周面に合成樹脂製のカバーが嵌め込まれており、このカバーの、前記外輪部材の内周面に嵌め込まれる部分の内周面に略短円筒状の芯金が設けられている軸受装置であって、
前記芯金の車両アウタ側端部が外輪部材の径方向外向きに折り曲げられており、且つこの折り曲げ部が前記カバー内に埋設されていることを特徴とする軸受装置。
A synthetic resin cover is fitted on the inner peripheral surface of the vehicle inner side end of the outer ring member, and a substantially short cylindrical core is formed on the inner peripheral surface of the portion of the cover that is fitted on the inner peripheral surface of the outer ring member. A bearing device provided with gold,
A bearing device characterized in that a vehicle outer side end portion of the core metal is bent radially outward of the outer ring member, and the bent portion is embedded in the cover.
前記カバーの外周面であって前記外輪部材の内周面に嵌め込まれて当該内周面と接触する部分のうち、外輪部材の軸方向において最も車両アウタ側の部位と、前記芯金の折り曲げ部とが、外輪部材の軸方向において略同位置に設けられている請求項1に記載の軸受装置。   Of the outer peripheral surface of the cover and fitted into the inner peripheral surface of the outer ring member and in contact with the inner peripheral surface, a portion of the outer ring member closest to the vehicle outer side in the axial direction and the bent portion of the core metal Are provided at substantially the same position in the axial direction of the outer ring member.
JP2004290181A 2004-10-01 2004-10-01 Bearing device Pending JP2006105203A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2004290181A JP2006105203A (en) 2004-10-01 2004-10-01 Bearing device
EP11164653A EP2354580A1 (en) 2004-10-01 2005-09-29 Wheel hub bearing assembly
EP05788048A EP1801437B1 (en) 2004-10-01 2005-09-29 Wheel hub bearing assembly
PCT/JP2005/017977 WO2006038521A1 (en) 2004-10-01 2005-09-29 Bearing device
US11/663,842 US7758248B2 (en) 2004-10-01 2005-09-29 Bearing assembly

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009264431A (en) * 2008-04-23 2009-11-12 Nsk Ltd Bearing for wheel

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000198304A (en) * 1998-10-29 2000-07-18 Nsk Ltd Rolling bearing unit for wheel
WO2004081401A1 (en) * 2003-03-13 2004-09-23 Koyo Seiko Co. Ltd. Rolling bearing unit
JP2005009527A (en) * 2003-06-17 2005-01-13 Ntn Corp Bearing device with built-in rotating speed sensor
JP2005337318A (en) * 2004-05-25 2005-12-08 Nakanishi Metal Works Co Ltd Cover for bearing unit

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000198304A (en) * 1998-10-29 2000-07-18 Nsk Ltd Rolling bearing unit for wheel
WO2004081401A1 (en) * 2003-03-13 2004-09-23 Koyo Seiko Co. Ltd. Rolling bearing unit
JP2005009527A (en) * 2003-06-17 2005-01-13 Ntn Corp Bearing device with built-in rotating speed sensor
JP2005337318A (en) * 2004-05-25 2005-12-08 Nakanishi Metal Works Co Ltd Cover for bearing unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009264431A (en) * 2008-04-23 2009-11-12 Nsk Ltd Bearing for wheel

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