JP2006088974A - Knee guard structure - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To secure a sufficient energy absorbing amount even in case an occupant's knees exhibit a behavior different from the assumed previously. <P>SOLUTION: The knee guard structure is configured so that an energy absorbing member 6 to absorb the impact applied to the knees of the occupant in the event of vehicle collision is installed between a steering support beam 5 and an instrument panel 1. The energy absorbing member 6 is supported on the steering support beam 5, and a bracket 11 is installed for connecting the energy absorbing member 6 with the instrument panel 1. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a knee guard structure for receiving an occupant's knee in the event of a vehicle collision.

  In an automobile vehicle, an energy absorbing member that receives a knee of an occupant moving forward in the event of a vehicle collision is disposed on the back side of the instrument panel. As a knee guard structure of this type, a pair of left and right sheet metal knee protectors corresponding to both knees of an occupant is generally installed on a steering support beam (see, for example, Patent Document 1).

When the energy absorption amount of the knee protector alone is insufficient, or when the energy absorption state at the time of collision cannot be tuned by the knee protector alone, a resin energy absorption pad may be provided in addition to the knee protector.
As a structure provided with an energy absorbing pad, a structure in which a sheet metal knee protector is used as a flexible frame member and an energy absorbing pad made of a foamed resin is disposed therein (see, for example, Patent Document 2). ). Also known is a metal bracket that extends rearward and downward on the steering support beam, and an energy absorption pad that protrudes toward the instrument panel on this metal bracket (see, for example, Patent Document 3). .

Regardless of the knee guard structure, if the occupant is in a normal sitting position when the vehicle collides with the front full lap, the movement of the occupant's knee forward is suppressed by the energy absorbing member, and the steering support beam and the knee The energy absorbing member is compressed between the two.
JP-A-7-267025 JP 2000-103307 A JP 2003-327066 A

  However, in any of the knee guard structures described above, when the vehicle collision mode and the occupant's posture are different from the intended ones, the occupant's knees are different from the assumed behavior, and the energy absorbing member is used from the front. I can't catch my knees. That is, the input direction of the load from the knee to the energy absorbing member is shifted up and down or left and right. At this time, since the energy absorbing member is supported only by the steering support beam, the energy absorbing member is distorted without being compressed, and the desired energy absorbing characteristics cannot be exhibited, and sufficient energy absorption is achieved. There was a problem that the amount could not be secured.

  The present invention has been made in view of the above circumstances, and the purpose thereof is a knee guard capable of securing a sufficient energy absorption amount even when the occupant's knee is different from the assumed behavior. To provide a structure.

  In order to achieve the above object, in the invention according to claim 1, in the knee guard structure in which an energy absorbing member that absorbs an impact of an occupant's knee at the time of a vehicle collision is disposed between the steering support beam and the instrument panel. The energy absorbing member is supported by the steering support beam, and a bracket for connecting the energy absorbing member and the instrument panel is provided.

According to the first aspect of the present invention, when the vehicle collides, the energy absorbing member receives the occupant's knee, and the energy absorbing member is sandwiched between the steering support beam and the knee so that the collision energy is absorbed. . Here, for example, in a collision mode in which an oblique forward force acts on the occupant's knee, such as an offset collision, or when the occupant is not in the intended sitting posture and the knee moves obliquely forward at the time of the collision, The knee behaves differently than expected.
At this time, although a load obliquely forward from the knee is input to the energy absorbing member, since the energy absorbing member is connected by the instrument panel and the bracket, the energy absorbing member is supported at both front and rear ends and moved in an oblique direction. Will be suppressed. Therefore, even when the knee does not exhibit the desired behavior, the energy absorbing member can be crushed between the steering support beam and the knee to exhibit the desired energy absorbing performance.

  In addition, since the movement of the energy absorbing member is regulated by the bracket, it is possible to cope with variations in the input load of the knee, and for example, the energy absorbing member can be formed smaller vertically and horizontally than conventional. As a result, it is possible to reduce the weight of the vehicle and, of course, a space is created on the back side of the instrument panel. For example, the capacity of the glove box can be increased.

  Further, since the energy absorbing member and the instrument panel are connected by the bracket, the drag at the initial stage when the knee of the occupant contacts the energy absorbing member is improved. Furthermore, the drag force can be adjusted after the energy absorbing member is deformed by adjusting the collapsed state of the bracket itself depending on the shape of the bracket, or by adjusting the stroke at which the bracket is detached from the energy absorbing member or instrument panel. This is extremely advantageous in practical use.

  According to a second aspect of the present invention, in the knee guard structure according to the first aspect, the bracket connects a rear end side of the upper surface of the energy absorbing member and the instrument panel.

  According to the second aspect of the present invention, in addition to the operation of the first aspect, the bracket is arranged on the upper surface of the energy absorbing member, thereby increasing the volume of the glove box having the lower side of the energy absorbing member as the accommodating portion. be able to.

  The invention according to claim 3 is the knee guard structure according to claim 1 or 2, wherein the energy absorbing member has a hollow outer shell member.

  According to invention of Claim 3, in addition to the effect | action of Claim 1 or 2, weight saving of an energy absorption member can be achieved by using a hollow outer shell member for an energy absorption member. Further, by changing the cross section of the outer shell member, there is also an advantage that the shock absorption state such as the deformation mode of the energy absorbing member and the relationship between the load and the stroke at the knee can be easily adjusted.

  According to a fourth aspect of the present invention, in the knee guard structure according to the third aspect, the outer shell member is formed with a shock absorbing shape for adjusting a shock absorbing state at the time of a vehicle collision.

  According to the fourth aspect of the invention, in addition to the action of the third aspect, the shock absorbing state formed in the outer shell member can further easily adjust the shock absorbing state at the time of the vehicle collision.

  According to a fifth aspect of the present invention, in the knee guard structure according to the third or fourth aspect, the energy absorbing member includes a cushion material disposed inside the outer shell member.

  According to the fifth aspect of the invention, in addition to the effects of the third or fourth aspect, the cushioning material is disposed inside the outer shell member, so that the outer shell member alone compensates for the insufficient energy absorption. In addition, it is possible to easily and easily adjust the shock absorption state such as the deformation mode of the energy absorbing member and the relationship between the load and stroke at the knee.

  According to a sixth aspect of the present invention, in the knee guard structure according to the third or fourth aspect of the present invention, a cavity is formed inside the outer shell member, and air is released to the outside when the outer shell member is compressed. A hole is formed.

  According to the sixth aspect of the invention, in addition to the action of the third or fourth aspect, when the energy absorbing member is compressed by the steering support beam and the knee at the time of a vehicle collision, the cavity is contracted and the energy absorbing member serves as a damper. Function. Thereby, the adjustment of the shock absorption state regarding the knee can be more easily performed.

  Thus, according to the knee guard structure of the present invention, a sufficient amount of energy absorption can be ensured even when the occupant's knee is different from the assumed behavior.

  1 to 4 show an embodiment of the present invention. FIG. 1 is an external perspective view of an instrument panel, FIG. 2 is a cross-sectional view taken along line AA of FIG. 1, and FIG. 3 is a partially exploded perspective view of a knee guard structure. FIG. 4 is a schematic front view of the knee guard structure.

  As shown in FIG. 1, an instrument panel 1 (hereinafter referred to as an instrument panel 1) is disposed at a front portion in a vehicle compartment, and an air outlet 2 is formed. The discharge ports 2 are formed on the left and right end sides and the left and right center side of the instrument panel 1. At the upper part of the instrument panel 1 on the passenger seat side, an airbag device 3 for the passenger seat is provided. An openable / closable glove box 4 is disposed on the rear surface of the instrument panel 1 on the passenger seat side.

  As shown in FIG. 2, on the back side of the instrument panel 1, a steering support beam 5 that connects the left and right front pillars of the vehicle body and supports the steering column is installed. In the present embodiment, the steering support beam 5 is made of metal and has a substantially cylindrical shape. Between the steering support beam 5 and the instrument panel 1, an energy absorbing member 6 that absorbs the impact of the occupant's knee at the time of a vehicle collision is disposed to constitute a knee guard structure. The energy absorbing member 6 is provided in a pair of left and right corresponding to both occupants' knees. Further, on the back side of the instrument panel 1, an air conditioning duct 7 that guides the air exchanged by the cooling unit or the heater unit of the air conditioner to each discharge port 2 is disposed.

  As shown in FIG. 3, the energy absorbing member 6 has a substantially rectangular parallelepiped shape protruding toward the instrument panel 1, and is supported by the steering support beam 5 by the first bracket 8. As shown in FIG. 2, the energy absorbing member 6 projects to the vicinity of the instrument panel 1. The energy absorbing member 6 includes a hollow outer shell member 9 composed of a front surface 9a, a rear surface 9b, an upper surface 9c, and a lower surface 9d, and a cushion material 10 disposed inside the outer shell member 9.

As shown in FIG. 2, the upper surface 9c and the lower surface 9d of the outer shell member 9 have a so-called bellows shape that bends back and forth continuously. The shock absorption state at the time of the vehicle collision is adjusted by the bellows shape as the shock absorption shape. In the present embodiment, the outer shell member 9 is made of a resin such as polycarbonate or wholly aromatic polyimide, and is manufactured by conventionally known blow molding.
Further, as shown in FIG. 3, the cushion material 10 is made of, for example, foamed polypropylene, and is formed in a substantially U shape along the front surface 9 a, the upper surface 9 c, and the lower surface 9 d of the outer shell member 9, and further inside the cushion material 10. Is a space.

  As shown in FIG. 3, the outer shell member 9 of the energy absorbing member 6 is cut out at the upper and lower central sides of the front surface 9 a corresponding to the rear part of the steering support beam 5. The plate-like first bracket 8 is formed with a recess 8 a along the rear surface of the steering support beam 5. The first bracket 8 is formed so as to be continuous with the recess 8a and along the front side of the front surface 9a and the upper surface 9c of the outer shell member 9. Thereby, the energy absorbing member 6 is supported by the steering support beam 5.

  As shown in FIG. 2, the rear end side of the upper surface 9 c of the outer shell member 9 of the energy absorbing member 6 and the instrument panel 1 are connected by the second bracket 11. The second bracket 11 is connected to the rear end of the bellows portion of the upper surface 9 c of the outer shell member 9. The rear end of the bellows portion is forwardly lowered, and the front end of the second bracket 11 is also formed to correspond thereto. Further, the rear end side of the second bracket 11 extends substantially up and down along the instrument panel 1. That is, in this embodiment, as shown in FIG. 3, the second bracket 11 includes an outer shell connecting portion 11a connected to the bellows portion of the outer shell member 9, and an instrument panel 1 from the rear end of the outer shell connecting portion 11a. Extending portion 11b extending toward the center, and panel connecting portion 11c extending upward along instrument panel 1 from the rear end of extending portion 11b. An insertion hole 11c1 is formed in the panel connection portion 11c, and the second bracket 11 and the instrument panel 1 are fixed by a screw 12 that is inserted through the insertion hole 11c1 and engages with the instrument panel 1 (see FIG. 2).

  In the knee guard structure configured as described above, the energy absorption member 6 receives the occupant's knee at the time of a vehicle collision, and the energy absorption member 6 is sandwiched between the steering support beam 5 and the knee and is crushed to absorb the collision energy. It will be. Here, for example, in the case of a collision mode in which an oblique forward force acts on the occupant's knee, such as an offset collision, or when the occupant is not in the intended sitting posture and the knee moves obliquely forward at the time of the collision, The knee behaves differently than expected.

  At this time, although a load obliquely forward from the knee is input to the energy absorbing member 6, the front portion of the energy absorbing member 6 is supported by the steering support beam 5 and the rear portion is connected by the instrument panel 1 and the second bracket 11. Therefore, the energy absorbing member 6 is supported at both front and rear ends, and the movement in the oblique direction is suppressed. Therefore, even when the knee does not exhibit the desired behavior, the energy absorbing member 6 can be crushed between the steering support beam 5 and the knee to exhibit the desired energy absorbing performance.

Further, since the movement of the energy absorbing member 6 is restricted by the second bracket 11, it is possible to cope with variations in the knee input load. For example, even if the energy absorbing member 6 is formed smaller in the vertical and horizontal directions than in the prior art. There will be no hindrance.
As a result, it is possible to reduce the weight of the vehicle and, of course, a space is created on the back side of the instrument panel 1, so that the capacity of the glove box 4 can be increased. In particular, in the present embodiment, since the second bracket 11 is disposed on the upper surface of the energy absorbing member 6, the volume of the glove box 4 with the lower side of the energy absorbing member 6 as the accommodating portion can be increased.

Further, since the energy absorbing member 6 and the instrument panel 1 are connected by the second bracket 11, the drag at the initial stage when the occupant's knee is in contact with the energy absorbing member 6 is improved. Furthermore, after the energy absorbing member 6 is deformed by adjusting the collapsed state of the bracket itself by the shape of the second bracket 11 or by adjusting the stroke at which the second bracket 11 is detached from the energy absorbing member 6 or the instrument panel 1. The drag force can be adjusted, which is extremely advantageous in practical use.
Moreover, since the initial drag is ensured by the second bracket 11, the amount of protrusion of the energy absorbing member 6 from the steering support beam 5 can be made smaller than that of the conventional knee protector. Conventionally, a glove box has been installed between each knee protector so as to avoid interference with a pair of left and right knee protectors protruding from the steering support beam 5 as indicated by phantom lines in FIG. The region where the energy absorbing member 6 and the glove box 4 interfere with each other is closer to the steering support beam 5, and the position of the glove box 4 can be brought closer to the steering support beam 5 than in the prior art and can be formed larger in the left-right direction.

Moreover, according to the knee guard structure of this embodiment, the energy absorbing member 6 can be reduced in weight by using the hollow outer shell member 9 for the energy absorbing member 6. In addition, in this embodiment, since the outer shell member 9 is made of resin, it is much lighter than a conventional metal knee protector.
Further, by changing the cross section of the outer shell member 9, there is an advantage that the shock absorption state such as the deformation mode of the energy absorbing member 6 and the relationship between the load and stroke at the knee can be easily adjusted. Also, the shock absorbing state at the time of the vehicle collision can be easily adjusted by the bellows shape as the shock absorbing shape formed on the outer shell member 9.

  Further, according to the knee guard structure of the present embodiment, the cushion material 10 is arranged inside the outer shell member 9, so that if the energy absorption amount is insufficient only by the outer shell member 9, this can be compensated for, It is possible to easily and easily adjust the shock absorbing state such as the deformation mode of the absorbing member 6 and the relationship between the load and stroke at the knee.

  Further, according to the knee guard structure of the present embodiment, the vertical wall 4a is formed so thin that the vertical wall 4a of the glove box 4 is crushed when the knee of the occupant having a small physique interferes with the glove box 4 at the time of a vehicle collision. The energy absorption by the glove box 4 is not hindered.

  In the embodiment described above, the present invention is applied to the passenger seat side. However, it is a matter of course that the present invention can also be applied to the driver seat side if there is no problem in the layout of the vehicle interior.

  In the above embodiment, the shock absorbing shape of the outer shell member 9 is shown in a bellows shape. However, for example, beads extending in a predetermined direction may be formed side by side. Other shapes may be used as long as they are to be adjusted.

In the above embodiment, the left and right sides of the outer shell member 9 are shown. However, for example, as shown in FIG. May be sealed.
5 has a front surface 109a, a rear surface (not shown), an upper surface 109c, a lower surface (not shown), a right surface 109e, and a left surface (not shown), and an upper surface 109c, A bellows shape is formed on the lower surface, the right surface 109e, and the left surface. The front surface 109a of the outer shell member 109 is not cut out, and a recess 109a2 corresponding to the steering support beam 5 is formed.
A cavity is formed inside the outer shell member 109, and an air vent hole 109a1 is formed in the front surface 109a for releasing the air in the cavity to the outside when the outer shell member 109 is compressed. The air vent holes 109a1 are formed on the outside of the concave portion 109a2 so as to form a pair. In this knee guard structure, when the energy absorbing member 106 is compressed by the steering support beam 5 and the knee at the time of a vehicle collision, the cavity is contracted and the energy absorbing member 106 functions as a damper. Thereby, adjustment of the shock absorption state regarding the knee can be easily performed.
Note that a cushion material similar to that of the above-described embodiment may be disposed inside the energy absorbing member 106 so that the cushion function by the cushion material and the damper function by the cavity are combined.

  Further, for example, as shown in FIG. 6, the shock absorbing state may be adjusted by forming a partition 206 a inside the energy absorbing member 206. In this case, the partition 206a may be integrally formed at the time of manufacturing by blow molding of the resin energy absorbing member 206. In addition, the bellows shape is not formed in the outer shell member 209 in the energy absorbing member 206 of FIG.

  In addition, the shape of the first bracket 8 and the second bracket 11 in the embodiment is also arbitrary, and it is needless to say that other specific detailed structures can be appropriately changed.

It is an external appearance perspective view of the instrument panel which shows one Embodiment of this invention. It is AA sectional drawing of FIG. It is a partially exploded perspective view of a knee guard structure. It is a top view of a knee guard structure. It is an external appearance perspective view of the energy absorption member which shows a modification. It is sectional drawing of the energy absorption member which shows a modification.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Instrument panel 4 Glove box 5 Steering support beam 6 Energy absorption member 8 1st bracket 9 Outer shell member 9a Upper surface 10 Cushion material 11 2nd bracket 106 Energy absorption member 109 Outer shell member 109a1 Air vent hole 206 Energy absorption member 209 Outside Shell member

Claims (6)

In the knee guard structure in which an energy absorbing member is disposed between the steering support beam and the instrument panel to absorb the impact of the occupant's knee at the time of the vehicle collision,
While supporting the energy absorbing member on the steering support beam,
A knee guard structure comprising a bracket for connecting the energy absorbing member and the instrument panel.   2. The knee guard structure according to claim 1, wherein the bracket connects a rear end side of an upper surface of the energy absorbing member and the instrument panel. 3.   The knee guard structure according to claim 1, wherein the energy absorbing member has a hollow outer shell member.   The knee guard structure according to claim 3, wherein the outer shell member is formed with an impact absorbing shape for adjusting an impact absorbing state at the time of a vehicle collision.   5. The knee guard structure according to claim 3, wherein the energy absorbing member includes a cushion material disposed inside the outer shell member.   The knee guard structure according to claim 3 or 4, wherein a cavity is formed inside the outer shell member, and an air vent hole is formed to discharge the air of the cavity to the outside when the outer shell member is compressed.

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