JP2006075876A - Fume recovering device in welding or fusion-cutting apparatus - Google Patents

Fume recovering device in welding or fusion-cutting apparatus Download PDF

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JP2006075876A
JP2006075876A JP2004263287A JP2004263287A JP2006075876A JP 2006075876 A JP2006075876 A JP 2006075876A JP 2004263287 A JP2004263287 A JP 2004263287A JP 2004263287 A JP2004263287 A JP 2004263287A JP 2006075876 A JP2006075876 A JP 2006075876A
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hood
welding
push
pull
fusing
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Hironori Kawai
弘憲 河合
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Koken Co Ltd
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Koken Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fume recovering device having an excellent effect in improving a work environment in a welding or a fusion-cutting apparatus. <P>SOLUTION: There are provided: an enclosure booth enclosing a welding or a fusion-cutting apparatus; a push hood having an air stream blowing mechanism; a pull hood having a suction and exhaustion mechanism set in a position opposite to the push hood; and an expandable flexible exhaust duct conveying the exhaust, discharged from the pull hood, to a dust collector. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は溶接又は溶断の再に発生するヒュームを回収するための溶接又は溶断装置におけるヒューム回収装置に関する。   The present invention relates to a fume recovery device in a welding or fusing device for recovering fumes generated after welding or fusing.

金属板材を溶接又は溶断加工する際には必然的にヒューム(粉塵を包含する)が発生し、作業場周辺に広範囲に上昇拡散することにより作業環境を汚染する。この時のヒュームは人体に対して有害な物質で、特に空気中を浮遊することにより建屋内に対流しながら拡散する。また、広範囲に屋内作業環境を悪化させていることにより、ヒューム濃度が蓄積されながら上昇し、同一建屋内で働く別の作業者にまでも二次汚染してしまう。そのため、近年、これらヒュームの回収手段について種々の提案がなされている(特許文献1、特許文献2、特許文献3、特許文献4、特許文献5)。しかし、従来提案されている手段はいずれも十分な作業環境改善効果をもたらすとは言い難いものである。特にプラズマ溶断装置のように装置を移動させながら作業を行う場合の配慮が不充分であり、更なる作業環境の改善をもたらすヒューム回収装置の開発が望まれている。   When welding or fusing a metal plate material, fume (including dust) is inevitably generated, and the work environment is polluted by ascending and diffusing extensively around the work area. The fumes at this time are harmful to the human body, and in particular, they diffuse while convection in the building by floating in the air. In addition, since the indoor work environment has been deteriorated over a wide range, the fume concentration increases while accumulating, and even another worker working in the same building is secondarily contaminated. Therefore, in recent years, various proposals have been made for these fume recovery means (Patent Document 1, Patent Document 2, Patent Document 3, Patent Document 4, and Patent Document 5). However, it is difficult to say that any of the conventionally proposed means has a sufficient working environment improvement effect. In particular, there is insufficient consideration when working while moving the apparatus such as a plasma fusing apparatus, and development of a fume recovery apparatus that further improves the working environment is desired.

実開平5−13673号公報Japanese Utility Model Publication No. 5-13673 実開平8−10459号公報Japanese Utility Model Publication No. 8-10459 特開平7−266052号公報JP-A-7-266052 特開2000−141075号公報Japanese Unexamined Patent Publication No. 2000-141075 特開2000−254428号公報JP 2000-254428 A

本発明の目的は、上記した従来技術の問題点を解決することにあり、特に溶接又は溶断装置における作業環境改善効果の大きなヒューム回収装置を提供することにあり、より特には切断加工点を移動させながら作業する溶断装置における作業環境改善効果の大きなヒューム回収装置を提供することにある。   An object of the present invention is to solve the above-described problems of the prior art, and in particular to provide a fume recovery device having a large work environment improvement effect in a welding or fusing device, and more particularly to move a cutting processing point. An object of the present invention is to provide a fume recovery device that has a large working environment improvement effect in a fusing device that operates while making it work.

本発明は、第1に、溶接又は溶断装置を囲う囲いブース、空気流吹出し機構をもつプッシュフード、プッシュフードと対向する位置に設けた吸引排気機構をもつプルフード、プルフードからの排気を集塵機へ搬送する排気ダクトを有することを特徴とする溶接又は溶断装置におけるヒューム回収装置である。
本発明は、第2に、プッシュフードとプルフードが被溶接又は溶断金属板材より上部に位置する上記の装置である。
本発明は、第3に、溶接又は溶断装置が軌道上を移動しながら作業する方式の装置であり、囲いブース、プッシュフード及びプルフードもその移動に連動して移動する上記の装置である。
本発明は、第4に、排気ダクトが伸縮フレキシブル排気ダクトである上記の装置である。
本発明は、第5に、プッシュフードが空気の一様流吹出し機構をもつプッシュフードである上記の装置である。
The present invention includes, firstly, an enclosure booth surrounding a welding or fusing device, a push hood having an air flow blowing mechanism, a pull hood having a suction exhaust mechanism provided at a position facing the push hood, and conveying exhaust from the pull hood to a dust collector. It is a fume collection | recovery apparatus in the welding or fusing apparatus characterized by having the exhaust duct which carries out.
Secondly, the present invention is the above apparatus in which the push hood and the pull hood are positioned above the welded or blown metal plate.
Thirdly, the present invention is an apparatus in which the welding or fusing device operates while moving on the track, and the enclosure booth, the push hood, and the pull hood also move in conjunction with the movement.
Fourthly, the present invention is the above apparatus, wherein the exhaust duct is a telescopic flexible exhaust duct.
Fifth, the present invention is the above device, wherein the push hood is a push hood having a uniform air blowing mechanism.

本発明により、溶接又は溶断作業中に発生するヒュームを、作業に悪影響を与えることなく、極めて効率よく回収して作業環境を改善でき、特に軌道上を移動させながら作業する溶断装置においてその効果は一層顕著である。   According to the present invention, fumes generated during welding or fusing work can be recovered extremely efficiently without adversely affecting the work, and the work environment can be improved, particularly in a fusing device that works while moving on a track. Even more prominent.

以下、溶断装置を例に図面を用いて本発明を説明する。
図1は従来の溶断装置の一例を示す斜視図である。従来の溶断装置1は、床面に附設された軌道2上を移動させながら金属板材3を溶断加工するものが主流で、この時に発生するヒュームの回収装置としては、切断する金属板の下面に溶射されたヒュームを金属板材3の側方に設けた局排フード(吸引口)4を介して吸込ませ、溶断装置1本体に搭載された集塵機5で集塵している。この場合、金属板材3の下部に飛散したヒュームは側方に設けられた局排フード4で相当量吸引されるが、金属板材3の上面に発生する上昇ヒュームに対しては排気対策が施されていないのが実情である。
Hereinafter, the present invention will be described with reference to the drawings, taking a fusing device as an example.
FIG. 1 is a perspective view showing an example of a conventional fusing device. The conventional fusing device 1 is mainly used for fusing the metal plate material 3 while moving on the track 2 attached to the floor surface. A recovery device for the fumes generated at this time is provided on the lower surface of the metal plate to be cut. The sprayed fumes are sucked through a local exhaust hood (suction port) 4 provided on the side of the metal plate 3 and collected by a dust collector 5 mounted on the fusing device 1 main body. In this case, the fumes scattered in the lower part of the metal plate 3 are sucked in a considerable amount by the local exhaust hood 4 provided on the side, but the rising fumes generated on the upper surface of the metal plate 3 are provided with an exhaust countermeasure. The fact is not.

図2は、図1に示した溶断装置に対応させた本発明のヒューム回収装置の好ましい態様を示す斜視図である。溶断装置1に囲いブース7を附設し、この囲いブース内で発生するヒュームを円滑に排出処理させる気流を作りだすプッシュフード(空気吹出し装置)8とプルフード(空気の吸引部)9を付加し、さらに溶断装置1の軌道上を平行移動できる伸縮式フレキシブル排気ダクト10を設置する。   FIG. 2 is a perspective view showing a preferred embodiment of the fume recovery device of the present invention corresponding to the fusing device shown in FIG. An enclosure booth 7 is attached to the fusing device 1, and a push hood (air blowing device) 8 and a pull hood (air suction part) 9 for creating an air flow that smoothly discharges fumes generated in the enclosure booth are added. A telescopic flexible exhaust duct 10 that can move in parallel on the track of the fusing device 1 is installed.

本発明の装置では、従来の装置(図1)と同様、局排フード4で金属板材3の下部に飛散したヒュームを吸引する。
囲いブース7はヒュームを装置近傍外の建屋内への拡散を防止するように、支持骨組を少なくとも装置加工部が収容されるように装置に架設し、支持骨組表面を透明な透過性シート等で覆ってつくることが好ましい。
In the apparatus of the present invention, the fumes scattered to the lower part of the metal plate 3 are sucked by the local exhaust hood 4 as in the conventional apparatus (FIG. 1).
The enclosure booth 7 lays a supporting frame on the device so that at least the machined part of the device is accommodated so as to prevent the diffusion of fumes into the building outside the vicinity of the device. It is preferable to cover it.

プッシュフード8は、囲い式ブース内に発生したヒュームを、プルフード9へ搬送させるための空気流吹出し機構をもつ装置である。このプッシュフードは一様流を吹出す装置が好ましい。ここで一様流とは、流れに対し垂直な断面でみたとき、流れの速度の大きさと方向がその断面のいたるところで実質的に一定である状態の空気流をいう。1982年出版 社団法人 空気調和・衛生工学会発行の「工場換気」によれば、速度分布のバラツキを平均値に対して±20%以内にすればよいことが提示されている。プッシュフードから吹出す空気流の風速には特に制限はないが、通常秒速1m以上、特に2〜5mが好ましい。プッシュフード7は空気流を水平又は斜め上方に向けて吹出すよう配置することが好ましい。   The push hood 8 is a device having an air flow blowing mechanism for conveying fumes generated in the enclosed booth to the pull hood 9. The push hood is preferably a device that blows out a uniform flow. Here, the uniform flow refers to an air flow in which the magnitude and direction of the flow velocity are substantially constant throughout the cross section when viewed in a cross section perpendicular to the flow. According to “Factory ventilation” published by the Air Conditioning and Sanitary Engineering Society, published in 1982, it is suggested that the variation in velocity distribution should be within ± 20% of the average value. Although there is no restriction | limiting in particular in the wind speed of the airflow which blows off from a push hood, Usually 1 m or more per second, especially 2-5 m are preferable. The push hood 7 is preferably arranged so as to blow an air flow horizontally or obliquely upward.

プルフード9は、囲いブース7内のヒュームを含んだ空気を、プッシュフード8で吹き出す風量以上で吸引する装置であり、プッシュフード8の対向する位置即ち対向する側の水平位置または斜め上方位置にプッシュフード7に吸引口を向けて配置される。   The pull hood 9 is a device that sucks the air containing the fumes in the enclosure booth 7 at an air volume or more that is blown out by the push hood 8, and pushes the push hood 8 to a position opposite to the push hood 8, that is, a horizontal position on the opposite side or a diagonally upper position. The hood 7 is disposed with the suction port directed.

伸縮式フレキシブル排気ダクト10は、囲い式ブース7の上方部に架設したレールに懸架され、プルフード9から吸引したヒュームを含んだ空気を集塵機11へ搬送する伸縮式の排気ダクト配管である。
集塵機11は、プルフード9及び伸縮式フレキシブル排気ダクト10を経由して搬送された空気からヒュームをろ過捕集する装置である。
The telescopic flexible exhaust duct 10 is a telescopic exhaust duct pipe that is suspended on a rail installed above the enclosure booth 7 and conveys air containing fumes sucked from the pull hood 9 to the dust collector 11.
The dust collector 11 is a device that filters and collects fumes from the air conveyed via the pull hood 9 and the telescopic flexible exhaust duct 10.

本発明の好ましい態様である図2に示す装置を用いる操作の一例について説明する。   An example of operation using the apparatus shown in FIG. 2 which is a preferred embodiment of the present invention will be described.

軌道2上を毎秒1m前後で水平稼動するプラズマ溶断装置1の、切断加工部6から上昇するヒュームを建屋内に拡散せず、囲い式ブース7内に留め、プッシュフード8から秒速2m以上の吹き出し空気で搬送されたヒュームをプルフード9まで搬送する。搬送されたヒュームを含む空気は、このプルフード9を通り、建屋支柱から支持されたレールに懸架され、溶断装置1の移動量に相当して伸び縮みする伸縮式フレキシブル排気ダクト10(一例として直径0.3m)を介して別置きされた集塵機11で回収する。なお、プルフード9から吸引される排気風量は毎分約50mで、プッシュフード7から吹き出される空気量はこれを下回り、囲い式ブース7の隙間開口から漏出しないように囲い式ブースの外より陰圧に保つように空気バランスを保持する。 The fume rising from the cutting section 6 of the plasma fusing device 1 that operates horizontally on the track 2 at around 1 m / second is not diffused into the building but is kept in the enclosed booth 7 and blown out from the push hood 8 at a speed of 2 m / second or more. The fume transported by air is transported to the pull hood 9. The air containing the transported fume passes through the pull hood 9, is suspended on a rail supported from the building column, and expands and contracts corresponding to the amount of movement of the fusing device 1 (for example, a diameter of 0). .3m) to collect with a dust collector 11 placed separately. The amount of exhaust air sucked from the pull hood 9 is about 50 m 3 per minute, and the amount of air blown from the push hood 7 is less than this, so that it does not leak from the gap opening of the enclosure booth 7 from the outside of the enclosure booth. Maintain air balance to maintain negative pressure.

また溶断装置1の規模に応じて、伸縮式フレキシブルダクト10の直径をかえることもできる。上記の例において、伸縮式フレキシブルダクト10の直径を、たとえば0.2mとすれが約20m、0.4mとすれば約90m、0.5mとすれば約150mの毎分処理排気量を得ることが可能である。 Further, the diameter of the telescopic flexible duct 10 can be changed according to the scale of the fusing device 1. In the above example, if the diameter of the telescopic flexible duct 10 is, for example, 0.2 m and the clearance is about 20 m 3 , 0.4 m, the processing displacement is about 90 m 3 and 0.5 m is about 150 m 3 per minute. It is possible to obtain

かくして、溶断装置1が加工点をたどり軌道2上を前後移動しながらでも、切断加工時に発生する上昇ヒュームの大半が集塵機11内の回収容器に捕集され、従来建屋内の空間がヒュームで霞んで見える状態であったが、上記の操作後は作業空間が明瞭に見通せるようになり、作業場の空気環境が顕著に改善された。   Thus, even when the fusing device 1 traces the machining point and moves back and forth on the track 2, most of the rising fumes generated during the cutting process are collected in the collection container in the dust collector 11, and the space in the conventional building is fume. However, after the above operation, the work space can be clearly seen, and the air environment of the work place is remarkably improved.

以上、本発明を溶断装置を例に説明したが、本発明はアーク溶接装置等を用いる溶接装置やプラズマ溶断装置以外の溶断装置に対しても適用可能である。固定式装置を用いる場合には、排気ダクトとして必ずしも伸縮式フレキシブル排気ダクトを用いる必要はない等適宜の変更が可能である。   As mentioned above, although this invention was demonstrated to the example of the fusing apparatus, this invention is applicable also to fusing apparatuses other than the welding apparatus which uses an arc welding apparatus etc., and a plasma fusing apparatus. In the case of using a fixed device, it is possible to make appropriate changes such as not necessarily using an extendable flexible exhaust duct as the exhaust duct.

従来の溶断装置の一例を示す斜視図。The perspective view which shows an example of the conventional fusing device. 本発明のヒューム回収装置を備えた溶断装置を示す斜視図。The perspective view which shows the fusing apparatus provided with the fume collection | recovery apparatus of this invention.

符号の説明Explanation of symbols

1 溶断装置
2 軌道
3 金属板材
4 局排フード
5 集塵機
6 切断加工部
7 囲いブース
8 プッシュフード
9 プルフード
10 伸縮性フレキシブル排気ダクト
11 集塵機
DESCRIPTION OF SYMBOLS 1 Fusing apparatus 2 Track | truck 3 Metal plate material 4 Local waste hood 5 Dust collector 6 Cutting process part 7 Enclosure booth 8 Push hood 9 Pull hood 10 Elastic flexible exhaust duct 11 Dust collector

Claims (5)

溶接又は溶断装置を囲う囲いブース、空気流吹出し機構をもつプッシュフード、プッシュフードと対向する位置に設けた吸引排気機構をもつプルフード、プルフードからの排気を集塵機へ搬送する排気ダクトを有することを特徴とする溶接又は溶断装置におけるヒューム回収装置。   It has an enclosure booth that encloses a welding or fusing device, a push hood with an air flow blowing mechanism, a pull hood with a suction exhaust mechanism provided at a position facing the push hood, and an exhaust duct that conveys exhaust from the pull hood to a dust collector. A fume recovery device in a welding or fusing device. プッシュフードとプルフードが被溶接又は溶断金属板材より上部に位置する請求項1に記載の装置。   The apparatus according to claim 1, wherein the push hood and the pull hood are positioned above the welded or blown metal plate. 溶接又は溶断装置が軌道上を移動しながら作業する方式の装置であり、囲いブース、プッシュフード及びプルフードもその移動に連動して移動する請求項1又は2記載の装置。   The apparatus according to claim 1 or 2, wherein the welding or fusing device is a device that operates while moving on the track, and the enclosure booth, the push hood, and the pull hood move in conjunction with the movement. 排気ダクトが伸縮フレキシブル排気ダクトである請求項1〜3のいずれか1項記載の装置。   The apparatus according to any one of claims 1 to 3, wherein the exhaust duct is a telescopic flexible exhaust duct. プッシュフードが空気の一様流吹出し機構をもつプッシュフードである請求項1〜4のいずれか1項記載の装置。   The device according to any one of claims 1 to 4, wherein the push hood is a push hood having a uniform flow blowing mechanism for air.
JP2004263287A 2004-09-10 2004-09-10 Fume recovering device in welding or fusion-cutting apparatus Pending JP2006075876A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101230654B1 (en) * 2012-07-06 2013-02-06 삼진기업 (주) Cutting system for slab
JP2015164735A (en) * 2014-03-03 2015-09-17 株式会社アマダホールディングス Dust collector in welding room
WO2024209764A1 (en) * 2023-04-07 2024-10-10 三菱重工業株式会社 Protective layer formation apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101230654B1 (en) * 2012-07-06 2013-02-06 삼진기업 (주) Cutting system for slab
JP2015164735A (en) * 2014-03-03 2015-09-17 株式会社アマダホールディングス Dust collector in welding room
WO2024209764A1 (en) * 2023-04-07 2024-10-10 三菱重工業株式会社 Protective layer formation apparatus

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