JP2006070809A - Intake manifold and manufacturing method therefor - Google Patents

Intake manifold and manufacturing method therefor Download PDF

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JP2006070809A
JP2006070809A JP2004255271A JP2004255271A JP2006070809A JP 2006070809 A JP2006070809 A JP 2006070809A JP 2004255271 A JP2004255271 A JP 2004255271A JP 2004255271 A JP2004255271 A JP 2004255271A JP 2006070809 A JP2006070809 A JP 2006070809A
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branch pipe
pipe part
vibration
main pipe
communicating
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JP4346527B2 (en
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Tomoshi Enokida
智志 榎田
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Daikyo Nishikawa Corp
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GP Daikyo Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To improve the stiffness of an intake manifold without exacerbating the oscillation welding characteristics between the upper half body and the lower half body comprising the intake manifold. <P>SOLUTION: The extended upper part 37 and the extended lower part 29 are formed which are oscillation-welded to each other. The extended upper part is extended outside an intake air passage on the upper half body 25, and the extended lower part is extended outside the intake air passage on the lower half body 27. Then an annular connecting part 31 on the main pipe side is integrally molded to the lower half body 27. Then an upward protruding portion 31b, which is protruded upward and extended in the circumference, is provided on the outer peripheral surface of the connecting part 31 on the main pipe side. Then a reinforcing part 39, which is connected to the outer peripheral surface 31d of the upward protruding portion 31b, is integrally molded to the upper half body 25. Then a connecting surface of the reinforcing part 39 to the upward protruding portion 31b is formed so that it is extended in the oscillating direction at the time of oscillation welding. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、エンジンの気筒に吸気を供給するためのエンジン用の多岐吸気管及びその製造方法に関する。   The present invention relates to a manifold intake pipe for an engine for supplying intake air to a cylinder of the engine and a method for manufacturing the same.

従来より、例えば特許文献1に開示されているように、1本の主管部と、この主管部の一端から分岐して延びる複数本の分岐管部とを樹脂で構成したエンジン用の多岐吸気管が知られている。この特許文献1の多岐吸気管は、主管部の径方向一側及び分岐管部の径方向一側を一体に構成する一側半体と、主管部の径方向他側及び分岐管部の径方向他側を一体に構成する他側半体との2つの部材に分割されていて、これら一側半体及び他側半体の両接合面を振動溶着することにより一側半体及び他側半体を一体化している。このように2つの半体を振動溶着することで、両接合面を簡単にかつ気密に接合することができる。   Conventionally, as disclosed in, for example, Patent Document 1, a manifold intake pipe for an engine in which one main pipe portion and a plurality of branch pipe portions branched from one end of the main pipe portion are made of resin. It has been known. The manifold intake pipe of Patent Document 1 includes a one-side half that integrally forms one radial direction side of the main pipe part and one radial direction side of the branch pipe part, the other radial direction side of the main pipe part, and the diameter of the branch pipe part. It is divided into two members with the other half that integrally constitutes the other side in the direction, and the one side half and the other side are vibrated by welding both joint surfaces of these one side half and other side half The half is integrated. Thus, by joining the two halves by vibration welding, both joint surfaces can be joined easily and airtightly.

また、特許文献1では、スロットル弁が設けられている吸気管に上記主管部の他端を連通させるフランジ状の連通部が一側半体に一体成形され、この主管部の連通部が上記吸気管に固定されている。さらに、一側半体には、エンジンの吸気ポートに上記各分岐管部を連通させる連通部が一体成形され、各分岐管部の連通部はエンジンに固定されている。
特開平9−125970号公報(第3頁、第4頁、図2、図3、図4)
Further, in Patent Document 1, a flange-like communication portion that allows the other end of the main pipe portion to communicate with an intake pipe provided with a throttle valve is integrally formed on one side half, and the communication portion of the main pipe portion is the intake air. It is fixed to the tube. Further, the one side half is integrally formed with a communication portion for communicating each branch pipe portion with the intake port of the engine, and the communication portion of each branch pipe portion is fixed to the engine.
JP-A-9-125970 (3rd page, 4th page, FIG. 2, FIG. 3, FIG. 4)

ところが、特許文献1のエンジン用の多岐吸気管では、主管部の上記連通部が、スロットル弁が設けられている吸気管に固定されているので、エンジンの運転中、分岐管部は複数本ありそれぞれがエンジンに固定されているため、多岐吸気管全体の振動による力は各分岐管部の連通部に分散して作用することになるが、主管部は1本であるため、この主管部の連通部には多岐吸気管全体の振動による力が集中して作用することとなる。その結果、多岐吸気管全体の振動による力は、各分岐管部の連通部よりも主管部の連通部に大きく作用することとなるので、主管部の連通部は高剛性にする必要がある。   However, in the manifold intake pipe for an engine disclosed in Patent Document 1, since the communication part of the main pipe part is fixed to the intake pipe provided with the throttle valve, there are a plurality of branch pipe parts during the operation of the engine. Since each is fixed to the engine, the force due to vibration of the entire manifold intake pipe acts in a distributed manner in the communication part of each branch pipe part, but since there is only one main pipe part, this main pipe part The force due to the vibration of the whole manifold is concentrated and acts on the communicating part. As a result, the force due to the vibration of the entire manifold intake pipe acts more on the communicating part of the main pipe part than on the communicating part of each branch pipe part, so the communicating part of the main pipe part needs to be highly rigid.

また、上記一側半体と他側半体とを振動溶着させる際、その振動方向が吸気管の軸線と直交する方向であるため、上記フランジ状の連通部外面に他側半体を振動溶着させることが困難であり、該連通部近傍の剛性低下が避けられなかった。   In addition, when the one-side half and the other-side half are vibration welded, the vibration direction is a direction perpendicular to the axis of the intake pipe, so the other half is vibration-welded to the outer surface of the flange-like communication portion. It was difficult to reduce the rigidity, and a reduction in rigidity in the vicinity of the communicating portion was inevitable.

本発明は斯かる点に鑑みてなされたものであり、その目的とするところは、主管部の連通部に振動溶着される補強部を他側半体に設け、この補強部と連通部との溶着部分の構造に工夫を凝らすことで、一側半体と他側半体との振動溶着による一体化に支障をきたすことなく、吸気管の剛性を高くすることにある。   The present invention has been made in view of such a point, and an object of the present invention is to provide a reinforcing portion that is vibration welded to the communicating portion of the main pipe portion in the other half, and to connect the reinforcing portion and the communicating portion. By elaborating the structure of the welded portion, the rigidity of the intake pipe is increased without hindering the integration by vibration welding between the one half and the other half.

上記目的を達成するために、請求項1の発明では、主管部と、該主管部の一端から分岐して延びる複数の分岐管部とを備え、上記主管部及び分岐管部が、該主管部の径方向一側及び分岐管部の径方向一側を一体に構成する一側半体と、上記主管部の径方向他側及び分岐管部の径方向他側を一体に構成する他側半体とに分割され、これら一側半体及び他側半体が振動溶着されてなるエンジン用の樹脂製多岐吸気管であって、上記一側半体には、上記主管部の他端を外部に連通させる環状の連通部が一体成形され、上記他側半体には、上記連通部の外周面に接合されて該連通部を補強する補強部が一体成形され、上記補強部の連通部との接合面は、上記一側半体及び他側半体の振動溶着時における上記連通部の軸線方向の振動方向に沿うように形成され、補強部が連通部に振動溶着されている構成とする。   In order to achieve the above object, according to the first aspect of the present invention, a main pipe part and a plurality of branch pipe parts branched and extended from one end of the main pipe part are provided, and the main pipe part and the branch pipe part are the main pipe part. One side half that integrally configures one side in the radial direction and one side in the radial direction of the branch pipe part, and the other side half that integrally forms the other side in the radial direction of the main pipe part and the other side in the radial direction of the branch pipe part A manifold manifold made of resin for an engine which is divided into a body and these one half and the other half are vibration welded. The other half of the main pipe portion is externally connected to the one half An annular communication portion that communicates with the communication portion is integrally formed, and a reinforcing portion that is joined to the outer peripheral surface of the communication portion to reinforce the communication portion is integrally formed with the other half, and the communication portion of the reinforcement portion The joining surface is shaped so as to follow the vibration direction in the axial direction of the communication portion during vibration welding of the one half and the other half. Is, a structure in which the reinforcing part is vibration welded to the communicating portion.

請求項2の発明では、請求項1の発明において、複数の分岐管部のうち第1分岐管部及び第2分岐管部は互いに段差を有するように延び、一側半体の第1分岐管部及び他側半体の第1分岐管部の両接合面と、上記一側半体の第2分岐管部及び上記他側半体の第2分岐管部の両接合面とは、互いに段差を有するとともに上記一側半体及び他側半体の振動溶着時における上記連通部の軸線方向の振動方向に沿うように形成されている構成とする。   According to a second aspect of the invention, in the first aspect of the invention, the first branch pipe part and the second branch pipe part of the plurality of branch pipe parts extend so as to have a step, and the first branch pipe of one side half body. The joint surfaces of the first branch pipe portion of the second half and the other half body and the joint surfaces of the second branch pipe portion of the first half and the second branch pipe portion of the second half are mutually stepped. In addition, the first side half body and the other side half body are formed so as to be along the vibration direction in the axial direction of the communication portion during vibration welding.

請求項3の発明では、請求項1又は2の発明において、一側半体の連通部がエンジンに設けられた過給器に接続され、分岐管部の主管部と反対側の端部が上記過給器により圧縮された吸気を冷却するインタクーラに接続されている構成とする。   According to a third aspect of the present invention, in the first or second aspect of the present invention, the communicating portion of the one half is connected to a supercharger provided in the engine, and the end of the branch pipe opposite to the main pipe is the above The intake air compressed by the supercharger is connected to an intercooler that cools the intake air.

請求項4の発明では、請求項1に記載の多岐吸気管の製造方法において、一側半体の開放側に形成された接合面と他側半体の開放側に形成された接合面とを圧接するとともに、上記一側半体の連通部外周面に、上記他側半体の補強部の接合面を圧接し、上記一側半体と他側半体とを上記連通部の軸線方向に相対振動させることにより、上記一側半体及び他側半体の開放側に形成された接合面同士を振動溶着するとともに、上記補強部の接合面を上記連通部の外周面に振動溶着して、上記一側半体と他側半体とを一体化した多岐吸気管を得る構成とする。   According to a fourth aspect of the present invention, in the method of manufacturing a manifold intake pipe according to the first aspect, the joining surface formed on the open side of the one half and the joint surface formed on the open side of the other half While pressing, the joint surface of the reinforcing portion of the other half is pressed against the outer peripheral surface of the communicating portion of the one half, and the one half and the other half are placed in the axial direction of the communicating portion. By causing relative vibration, the welding surfaces formed on the open side of the one half and the other half are vibration welded, and the joint surface of the reinforcing portion is vibration welded to the outer peripheral surface of the communicating portion. The manifold is configured to obtain a manifold intake pipe in which the one half and the other half are integrated.

請求項5の発明では、請求項2に記載の多岐吸気管の製造方法において、一側半体の連通部外周面に他側半体の補強部の接合面を圧接し、上記一側半体の第1分岐管部と上記他側半体の第1分岐管部との両接合面を圧接し、上記一側半体の第2分岐管部と上記他側半体の第2分岐管部との両接合面を圧接し、上記一側半体と他側半体とを上記連通部の軸線方向に相対振動させることにより、上記連通部外周面に上記補強部の接合面を振動溶着し、上記一側半体の第1分岐管部と上記他側半体の第1分岐管部との両接合面を振動溶着し、上記一側半体の第2分岐管部と上記他側半体の第2分岐管部との両接合面を振動溶着して、上記一側半体と他側半体とを一体化した多岐吸気管を得る構成とする。   According to a fifth aspect of the present invention, in the method for manufacturing a manifold intake pipe according to the second aspect, the joining surface of the reinforcing portion of the other half is pressed against the outer peripheral surface of the communicating portion of the one half, and the one half The first branch pipe part of the other half body and the first branch pipe part of the other half body are in pressure contact with each other, the second branch pipe part of the one half body and the second branch pipe part of the other half body The joint surface of the reinforcing portion is vibrated and welded to the outer peripheral surface of the communication portion by pressure-welding the joint surfaces to each other and causing the one-side half and the other half to relatively vibrate in the axial direction of the communication portion. The welded surfaces of the first branch pipe part of the one half and the first branch pipe part of the other half are vibration welded, and the second branch pipe part of the one half and the other half Both joint surfaces with the second branch pipe part of the body are vibration welded to obtain a manifold intake pipe in which the one half and the other half are integrated.

請求項1の発明によれば、他側半体に設けた補強部の連通部との接合面が、一側半体及び他側半体の振動溶着時における上記連通部の軸線方向の振動方向に延びているので、振動溶着時に一側半体及び他側半体を円滑に相対振動させることができる。これにより、一側半体と他側半体との振動溶着に支障をきたすことなく、補強部の接合面を連通部の外周面に確実に振動溶着して連通部を補強部により補強することができて、連通部を高剛性にすることができる。   According to the first aspect of the present invention, the joint surface of the reinforcing portion provided in the other half is connected to the communicating portion in the axial direction of the communicating portion during vibration welding of the one half and the other half. Therefore, it is possible to smoothly vibrate the one-side half and the other-side half at the time of vibration welding. Thereby, without causing any trouble in vibration welding between the one-side half and the other-side half, the joint surface of the reinforcing portion is securely welded to the outer peripheral surface of the communicating portion, and the communicating portion is reinforced by the reinforcing portion. And the communication portion can be made highly rigid.

請求項2の発明によれば、第1分岐管部と第2分岐管部とを互いに段差を有するように形成して各分岐管部の形状設計の自由度を向上させた場合に、一側半体及び他側半体を振動溶着時に上記連通部の軸線方向に相対振動させるだけで、一側半体の各分岐管部と他側半体の各分岐管部との両接合面を容易にかつ確実に振動溶着することができる。   According to the invention of claim 2, when the first branch pipe part and the second branch pipe part are formed so as to have a step, the shape design of each branch pipe part is improved. By simply causing the half and other half to vibrate relative to each other in the axial direction of the communicating part at the time of vibration welding, both joint surfaces of each branch pipe of the one half and each branch pipe of the other half can be easily formed. Furthermore, vibration welding can be performed reliably.

請求項3の発明によれば、上記のように連通部が高剛性であるため、該連通部を過給器にしっかりと接続することができ、過給器により圧縮された吸気を主管部及び分岐管部を介してインタクーラ内の複数箇所に確実に導入させることができる。   According to the invention of claim 3, since the communicating portion is highly rigid as described above, the communicating portion can be firmly connected to the supercharger, and the intake air compressed by the supercharger is supplied to the main pipe portion and It can be reliably introduced into a plurality of locations in the intercooler via the branch pipe portion.

請求項4の発明によれば、一側半体と他側半体とを連通部の軸線方向に相対振動させることにより、両半体の接合面同士を振動溶着するとともに、他側半体に設けた補強部の接合面を上記連通部の外周面に振動溶着するようにしたので、振動溶着時に両半体を円滑に相対振動させて補強部の接合面を連通部の外周面に確実に振動溶着することができる。これにより、一側半体と他側半体との振動溶着に支障をきたすことなく連通部が高剛性な多岐吸気管を容易に得ることができる。   According to the invention of claim 4, the one side half and the other side half are relatively vibrated in the axial direction of the communicating portion, so that the joint surfaces of both half halves are vibration welded and the other half is Since the joint surface of the provided reinforcement part is vibration welded to the outer peripheral surface of the communication part, the two halves are smoothly and relatively vibrated during vibration welding so that the joint surface of the reinforcement part is securely attached to the outer peripheral surface of the communication part. Vibration welding can be performed. As a result, it is possible to easily obtain a manifold intake pipe having a highly rigid communication portion without hindering vibration welding between the one half and the other half.

請求項5の発明によれば、第1分岐管部と第2分岐管部とを互いに段差を有するように形成して各分岐管部の形状設計の自由度を向上させた場合に、一側半体と他側半体とを連通部の軸線方向に相対振動させることで、上記請求項4の効果に加えて一側半体の各分岐管部と他側半体の各分岐管部との両接合面が確実に振動溶着した多岐吸気管を容易に得ることができる。   According to invention of Claim 5, when the 1st branch pipe part and the 2nd branch pipe part are formed so that it may have a level | step difference mutually, when the freedom degree of the shape design of each branch pipe part is improved, one side In addition to the effect of the above-described fourth aspect, the half body and the other half are relatively vibrated in the axial direction of the communication portion, and in addition to the effects of the above-mentioned claim 4, each branch pipe portion of the one side half body and each branch pipe portion of the other side half body It is possible to easily obtain a manifold intake pipe in which both joint surfaces are reliably welded by vibration.

以下、本発明の実施形態を図面に基づいて詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図1は、本発明の実施形態に係るエンジン用の多岐吸気管1を示し、該多岐吸気管1は、主管部3と、該主管部3の一端から分岐して延びる第1分岐管部5及び第2分岐管部7とを一体に構成してなるものである。図2に示すように、主管部3の他端は過給器11の吐出口(図示せず)に接続される一方、第1分岐管部5及び第2分岐管部7の主管部3と反対側の端部はインタクーラ13にそれぞれ接続されている。そして、エアクリーナ15から吸入された吸気は過給器11により圧縮された後、多岐吸気管1の主管部3から第1分岐管部5及び第2分岐管部7を通ってインタクーラ13内に分散して導入され、該インタクーラ13で効率良く冷却される。このインタクーラ13内の吸気は、スロットルボディ17、サージタンク19及び吸気マニホールド21を介してエンジン23の吸気ポート(図示せず)に流入するようになっている。   FIG. 1 shows a manifold intake pipe 1 for an engine according to an embodiment of the present invention. The manifold intake pipe 1 includes a main pipe portion 3 and a first branch pipe portion 5 that branches off from one end of the main pipe portion 3. And the 2nd branch pipe part 7 is comprised integrally. As shown in FIG. 2, the other end of the main pipe part 3 is connected to a discharge port (not shown) of the supercharger 11, while the main pipe part 3 of the first branch pipe part 5 and the second branch pipe part 7 Opposite ends are connected to the intercooler 13, respectively. The intake air drawn from the air cleaner 15 is compressed by the supercharger 11 and then dispersed in the intercooler 13 from the main pipe portion 3 of the manifold intake pipe 1 through the first branch pipe portion 5 and the second branch pipe portion 7. And is efficiently cooled by the intercooler 13. The intake air in the intercooler 13 flows into the intake port (not shown) of the engine 23 through the throttle body 17, the surge tank 19, and the intake manifold 21.

上記多岐吸気管1の第1分岐管部5は上記主管部3の一端からインタクーラ13へ向かって湾曲状に延びており、図1、図3に示すように、この第1分岐管部5のインタクーラ13側の端部は下方へ向けて略直角に曲がっている。さらに、第2分岐管部7は、上記主管部3の一端からインタクーラ13へ向かって湾曲状に第1分岐管部5から離れて延びており、この第2分岐管部7のインタクーラ13側の端部は第1分岐管部5と同様に下方へ曲がっている。   The first branch pipe portion 5 of the manifold intake pipe 1 extends in a curved shape from one end of the main pipe portion 3 toward the intercooler 13, and as shown in FIGS. The end on the intercooler 13 side is bent at a substantially right angle downward. Further, the second branch pipe portion 7 extends away from the first branch pipe portion 5 in a curved shape from one end of the main pipe portion 3 toward the intercooler 13, and the second branch pipe portion 7 on the intercooler 13 side is extended. The end portion is bent downward similarly to the first branch pipe portion 5.

また、主管部3の中心線である軸線10(図1には点で示す)は、第1分岐管部5の軸線6(図5には点で示す)よりも下方に位置している。さらに、第1分岐管部5の軸線6は第2分岐管部7の軸線8(図5には点で示す)よりも上方に位置しており、これら第1分岐管部5及び第2分岐管部7は互いに段差を有している。この第1分岐管部5及び第2分岐管部7の段差は、該第1分岐管部5及び第2分岐管部7を過給器11及びインタクーラ13に取付け可能な形状に設計した結果生じたものである。   Further, the axis 10 (indicated by a dot in FIG. 1) that is the center line of the main pipe 3 is located below the axis 6 (indicated by a dot in FIG. 5) of the first branch pipe 5. Furthermore, the axis 6 of the first branch pipe part 5 is located above the axis 8 (shown by a dot in FIG. 5) of the second branch pipe part 7, and these first branch pipe part 5 and second branch pipe part 5 The pipe part 7 has a level | step difference mutually. The level difference between the first branch pipe part 5 and the second branch pipe part 7 is a result of designing the first branch pipe part 5 and the second branch pipe part 7 so that they can be attached to the supercharger 11 and the intercooler 13. It is a thing.

上記多岐吸気管1は、図3に示すように、樹脂を射出成形してなる上側半体25と下側半体27とに分割されている。下側半体27は、主管部3の径方向一側である下側約半分を構成する主管構成部3aと、第1分岐管部5の下側約半分を構成する第1分岐管構成部5aと、第2分岐管部7の下側約半分を構成する第2分岐管構成部7aとを一体に備えている。つまり、主管部3、第1分岐管部5及び第2分岐管部7の各々は、上下に2分割されている。そして、下側半体27の第1分岐管構成部5aが本発明における一側半体の第1分岐管部を構成しており、また、第2分岐管構成部7aが本発明における一側半体の第2分岐管部を構成している。   As shown in FIG. 3, the manifold intake pipe 1 is divided into an upper half 25 and a lower half 27 formed by injection molding resin. The lower half 27 includes a main pipe constituting part 3a constituting the lower half of the main pipe part 3 in the radial direction and a first branch pipe constituting part constituting the lower half of the first branch pipe part 5. 5a and a second branch pipe constituting part 7a constituting the lower half of the second branch pipe part 7 are integrally provided. That is, each of the main pipe part 3, the first branch pipe part 5, and the second branch pipe part 7 is divided into two vertically. And the 1st branch pipe structure part 5a of the lower half body 27 comprises the 1st branch pipe part of the 1 side half body in this invention, and the 2nd branch pipe structure part 7a is one side in this invention. The half branch pipe part 2 is constituted.

上記各構成部3a、5a、7aの断面は上方に開放する略円弧状をなし、その開放側縁部には、各構成部3a、5a、7aの外方へ略水平に延びる下側延出部29が形成されている。この下側延出部29の上面は上記上側半体25に振動溶着される接合面29aとされている。この接合面29aは上記振動溶着時における振動方向(後述の主管側連通部31の軸線4)に沿うように形成されている。   The cross section of each of the components 3a, 5a, 7a has a substantially arc shape that opens upward, and the open side edge extends downward from the components 3a, 5a, 7a substantially horizontally. A portion 29 is formed. The upper surface of the lower extension 29 is a joint surface 29 a that is vibration welded to the upper half 25. The joint surface 29a is formed along the vibration direction (axis 4 of the main pipe side communication portion 31 described later) during the vibration welding.

下側半体27の主管部3他端に対応する箇所には、該主管部3を外部としての過給器11に連通させるための環状の主管側連通部31が一体成形されている。該主管側連通部31は断面が略円形となるように形成されていて、この主管側連通部31の軸線4は略水平に延び、また、主管側連通部31の軸線4は平面視で主管部3の軸線10と交差するように延びている。従って、主管側連通部31と主管部3との境界部分の吸気通路は平面視で屈曲している。   An annular main pipe side communication portion 31 for connecting the main pipe portion 3 to the supercharger 11 as the outside is integrally formed at a position corresponding to the other end of the main pipe portion 3 of the lower half body 27. The main pipe side communication portion 31 is formed to have a substantially circular cross section, the axis 4 of the main pipe side communication portion 31 extends substantially horizontally, and the axis 4 of the main pipe side communication portion 31 is the main pipe in plan view. It extends so as to intersect the axis 10 of the part 3. Therefore, the intake passage at the boundary portion between the main pipe side communication portion 31 and the main pipe portion 3 is bent in a plan view.

上記主管側連通部31の過給器11側は、該過給器11の吐出口に差し込まれて固定される差し込み部31aとされている。主管側連通部31の外周面における差し込み部31aと反対側の上半部には、主管側連通部31の径方向外方へ突出して周方向に延びる上側突出部31bが形成され、また、下半部には、主管側連通部31の径方向外方へ突出しかつ上記上側突出部31bに連続して周方向に延びる下側突出部31cが形成されている。これら上側突出部31b及び下側突出部31cは、差し込み部31aを過給器11の吐出口に差し込んだ状態で該吐出口周縁に当接して主管側連通部31が吐出口に所定長さ以上入らないようにするためのものであり、上側突出部31b及び下側突出部31cによって主管部31の過給器11に対する位置が決定されるようになっている。また、上側突出部31bの外周面31dは、主管側連通部31の軸線4方向に延びかつ周方向に延びる円弧面状に形成されている。   The supercharger 11 side of the main pipe side communication part 31 is an insertion part 31 a that is inserted into and fixed to the discharge port of the supercharger 11. In the upper half of the outer peripheral surface of the main pipe side communication part 31 opposite to the insertion part 31a, an upper protrusion part 31b that protrudes radially outward of the main pipe side communication part 31 and extends in the circumferential direction is formed. In the half portion, there is formed a lower protruding portion 31c that protrudes radially outward of the main pipe side communication portion 31 and extends in the circumferential direction continuously to the upper protruding portion 31b. The upper protruding portion 31b and the lower protruding portion 31c are in contact with the periphery of the discharge port in a state where the insertion portion 31a is inserted into the discharge port of the supercharger 11, so that the main pipe side communication portion 31 has a predetermined length or more in the discharge port. The upper protrusion 31b and the lower protrusion 31c determine the position of the main pipe 31 relative to the supercharger 11. Further, the outer peripheral surface 31d of the upper protruding portion 31b is formed in an arcuate surface shape extending in the direction of the axis 4 of the main pipe side communication portion 31 and extending in the circumferential direction.

さらに、下側半体27には、第1分岐管部5を外部(インタクーラ13)に連通させるための第1分岐管側連通部33が一体成形されている。該第1分岐管側連通部33は略長円形の環状をなしていて、第1分岐管部5のインタクーラ13側端部の屈曲形状に対応して軸線が略鉛直に向くように形成されている。この第1分岐管側連通部33の外周面には、外方へ延出する2つの締結部33aが周方向に離れて形成され、これら締結部33aにそれぞれ設けられた孔部33bにボルト等(図示せず)を挿通することにより、第1分岐管側連通部33がインタクーラ13に締結固定されるようになっている。   Further, the lower half body 27 is integrally formed with a first branch pipe side communication portion 33 for communicating the first branch pipe portion 5 with the outside (intercooler 13). The first branch pipe side communication portion 33 has a substantially oval annular shape, and is formed so that the axis thereof is oriented substantially vertically corresponding to the bent shape of the end portion of the first branch pipe portion 5 on the intercooler 13 side. Yes. Two fastening portions 33a extending outward are formed on the outer peripheral surface of the first branch pipe side communication portion 33 so as to be separated from each other in the circumferential direction. Bolts or the like are provided in the holes 33b provided in the fastening portions 33a, respectively. By inserting (not shown), the first branch pipe side communication portion 33 is fastened and fixed to the intercooler 13.

さらに、下側半体27には、第2分岐管部7を外部(インタクーラ13)に連通させるための第2分岐管側連通部35が一体成形されている。該第2分岐管側連通部35は、上記第1分岐管側連通部33と同様に軸線が略鉛直に向く環状に形成されるとともに、2つの締結部35aと孔部35bが設けられていて、インタクーラ13に締結固定されるようになっている。   Further, the lower half body 27 is integrally formed with a second branch pipe side communication portion 35 for communicating the second branch pipe portion 7 with the outside (intercooler 13). The second branch pipe side communication portion 35 is formed in an annular shape in which the axis line is substantially vertical like the first branch pipe side communication portion 33, and is provided with two fastening portions 35a and a hole portion 35b. The intercooler 13 is fastened and fixed.

一方、上記上側半体25は、主管部3の径方向他側である上側約半分を構成する主管構成部3bと、第1分岐管部5の上側約半分を構成する第1分岐管構成部5bと、第2分岐管部7の上側約半分を構成する第2分岐管構成部7bとを一体に備えている。上側半体25の第1分岐管構成部5bが本発明における他側半体の第1分岐管部を構成しており、また、第2分岐管部7bが本発明における他側半体の第2分岐管部を構成している。   On the other hand, the upper half 25 includes a main pipe constituting part 3b constituting an upper half of the other side in the radial direction of the main pipe part 3 and a first branch pipe constituting part constituting an upper half of the first branch pipe part 5. 5b and a second branch pipe constituting part 7b constituting the upper half of the second branch pipe part 7 are integrally provided. The first branch pipe constituting part 5b of the upper half 25 constitutes the first branch pipe part of the other half of the present invention, and the second branch pipe part 7b is the second branch half of the other half of the present invention. A 2-branch pipe portion is configured.

上記各構成部3b、5b、7bの断面は下方に開放する略円弧状をなし、その開放側縁部には外方へ略水平に延びる上側延出部37が形成されている。この上側延出部37の下面が、上記下側半体27の接合面29aに振動溶着される接合面37aとされ、この接合面37aも略水平に延びている。これら接合面29a、37aを振動溶着する際に上側半体25及び下側半体27を相対振動させる方向は、主管側連通部31の軸線方向とされている。   Each of the constituent parts 3b, 5b, and 7b has a substantially arcuate cross section that opens downward, and an upper extending part 37 that extends substantially horizontally outward is formed at the open side edge part. The lower surface of the upper extending portion 37 is a bonding surface 37a that is vibration welded to the bonding surface 29a of the lower half 27, and the bonding surface 37a also extends substantially horizontally. The direction in which the upper half 25 and the lower half 27 are caused to relatively vibrate when the joint surfaces 29 a and 37 a are welded by vibration is the axial direction of the main pipe side communication portion 31.

また、上述の如く第1分岐管部5の軸線6と第2分岐管部7の軸線8との段差に対応して、図5(b)に示すように、第1分岐管構成部5a、5bの接合面29a、37aと第2分岐管構成部7a、7bの接合面29a、37aとは段差を有している。   Further, as described above, corresponding to the step between the axis 6 of the first branch pipe part 5 and the axis 8 of the second branch pipe part 7, as shown in FIG. 5B, the first branch pipe constituting part 5a, The joining surfaces 29a, 37a of 5b and the joining surfaces 29a, 37a of the second branch pipe constituting portions 7a, 7b have a step.

また、この実施形態では、図5に示すように、第1分岐管部5における第2分岐管部7側の接合面29a、37aとその反対側の接合面29a、37aとが段差を有しており、さらに、第2分岐管部7も同様に両側の接合面29a、37aに段差を有している。このようにすることで、各分岐管部5、7の形状設定の自由度が一層向上する。   Moreover, in this embodiment, as shown in FIG. 5, the joining surfaces 29a and 37a on the second branch pipe portion 7 side in the first branch pipe portion 5 and the joining surfaces 29a and 37a on the opposite side have a step. Furthermore, the second branch pipe portion 7 has steps on the joint surfaces 29a and 37a on both sides in the same manner. By doing in this way, the freedom degree of the shape setting of each branch pipe part 5 and 7 improves further.

上記上側半体25の主管部3他端に対応する箇所には、主管側連通部31を補強するための補強部39が一体成形されている。該補強部39は、図3にも示すように、上側突出部31bの外周面31dに沿って延びる円弧状をなしている。図4(a)に示すように、補強部39の下面が、上記上側突出部31bの外周面31dに振動溶着される接合面39aとされていて、この接合面39aは、上側半体25及び下側半体27を振動溶着する時の振動方向である主管側連通部31の軸線4方向に沿って延びている。   A reinforcing portion 39 for reinforcing the main pipe side communication portion 31 is integrally formed at a location corresponding to the other end of the main pipe portion 3 of the upper half 25. As shown in FIG. 3, the reinforcing portion 39 has an arc shape extending along the outer peripheral surface 31d of the upper protruding portion 31b. As shown in FIG. 4A, the lower surface of the reinforcing portion 39 is a bonding surface 39a that is vibration welded to the outer peripheral surface 31d of the upper protruding portion 31b. It extends along the direction of the axis 4 of the main pipe side communication portion 31 which is the vibration direction when the lower half body 27 is vibration welded.

また、上側半体25には、図3に示すように、上記第1分岐管連通部33及び第2分岐管連通部35の上面に振動溶着により接合される接合板部41が形成されている。   Further, as shown in FIG. 3, the upper half 25 is formed with a joining plate portion 41 that is joined to the upper surfaces of the first branch pipe communication portion 33 and the second branch pipe communication portion 35 by vibration welding. .

さらに、図4に示すように、下側半体27の主管側連通部31と上側半体25の主管構成部3bとの間には主管側連通部31の軸線4方向において隙間43が形成されている。この隙間43により、振動溶着時に上側半体25と下側半体27とを主管側連通部31の軸線4方向(図4(a)に矢印Fで示す)に相対振動させるときの振幅代が確保されるようになっている。   Further, as shown in FIG. 4, a gap 43 is formed in the direction of the axis 4 of the main pipe side communication portion 31 between the main pipe side communication portion 31 of the lower half body 27 and the main pipe constituting portion 3 b of the upper half body 25. ing. Due to the gap 43, the amplitude margin when the upper half 25 and the lower half 27 are relatively vibrated in the direction of the axis 4 of the main pipe side communication portion 31 (indicated by arrow F in FIG. 4A) during vibration welding. It is to be secured.

次に、上記のように構成された多岐吸気管1の製造要領について説明する。まず、図示しない振動溶着装置に上側半体25及び下側半体27をセットする。その後、上側半体25の接合面37aと下側半体27の接合面29aとを圧接するとともに、上側突出部31bの外周面31dに補強部39の接合面39aを圧接し、さらに、上側半体25の接合板部41を下側半体27の第1分岐管側連通部33及び第2分岐管側連通部35の上面に圧接する。しかる後、上側半体25と下側半体27とを主管側連通部31の軸線4方向に相対振動させる。これにより、上側半体25の接合面37aと下側半体27の接合面29aとが振動溶着されるとともに、補強部39が上側突出部31bの外周面31dに振動溶着されて、主管側連通部31が補強された多岐吸気管1を得る。   Next, a manufacturing procedure of the manifold intake pipe 1 configured as described above will be described. First, the upper half 25 and the lower half 27 are set in a vibration welding apparatus (not shown). Thereafter, the joint surface 37a of the upper half 25 and the joint surface 29a of the lower half 27 are pressed against each other, the joint surface 39a of the reinforcing portion 39 is pressed against the outer peripheral surface 31d of the upper protruding portion 31b, and the upper half The joining plate portion 41 of the body 25 is pressed against the upper surfaces of the first branch pipe side communication portion 33 and the second branch pipe side communication portion 35 of the lower half body 27. Thereafter, the upper half 25 and the lower half 27 are relatively vibrated in the direction of the axis 4 of the main pipe side communication portion 31. As a result, the joint surface 37a of the upper half 25 and the joint surface 29a of the lower half 27 are vibration welded, and the reinforcing portion 39 is vibration welded to the outer peripheral surface 31d of the upper protrusion 31b. The manifold intake pipe 1 in which the part 31 is reinforced is obtained.

したがって、この実施形態に係るエンジン用の多岐吸気管1によれば、補強部39の接合面39aと主管側連通部31の外周面31d(接合面)とを振動溶着時の振動方向(主管側連通部31の軸線4方向)に延びるように形成したので、これら上側半体25及び下側半体27の振動溶着時に、両半体25、27を円滑に相対振動させることができる。これにより、上側半体25と下側半体27との振動溶着に支障をきたすことなく、補強部39を上側突出部31bの外周面31dに確実に振動溶着して主管側連通部31を補強部39により補強することができて、主管側連通部31を高剛性にすることができる。   Therefore, according to the manifold intake pipe 1 for an engine according to this embodiment, the vibration direction (main pipe side) at the time of vibration welding between the joint surface 39a of the reinforcing portion 39 and the outer peripheral surface 31d (joint surface) of the main pipe side communication portion 31. Since the upper half 25 and the lower half 27 are welded to each other, both the halves 25 and 27 can be smoothly and relatively vibrated. Thus, the reinforcing portion 39 is reliably vibration welded to the outer peripheral surface 31d of the upper protruding portion 31b and the main pipe side communicating portion 31 is reinforced without hindering the vibration welding between the upper half 25 and the lower half 27. It can be reinforced by the part 39, and the main pipe side communication part 31 can be made highly rigid.

また、上記のように主管側連通部31が高剛性であるため、該主管側連通部31を過給器11にしっかりと接続することができ、過給器11により圧縮された吸気を主管部3、第1分岐管部5及び第2分岐管部7を介してインタクーラ13内の複数箇所に確実に導入させることができる。   Further, since the main pipe side communication portion 31 is highly rigid as described above, the main pipe side communication portion 31 can be firmly connected to the supercharger 11, and the intake air compressed by the supercharger 11 is supplied to the main pipe portion. 3. It can be reliably introduced into a plurality of locations in the intercooler 13 via the first branch pipe portion 5 and the second branch pipe portion 7.

また、第1分岐管5及び第2分岐管7を互いに段差を有して延びるように形成して第1分岐管5及び第2分岐管7の形状設計の自由度を向上させた場合に、第1分岐管構成部5a、5b及び第2分岐管構成部7a、7bの両接合面29a、37aを振動溶着時の振動方向となる主管側連通部31の軸線4方向に沿わせているので、上側半体25の各分岐管部5b、7b及び下側半体27の各分岐管部5a、7aの両接合面37a、29aを容易にかつ確実に振動溶着することができる。   In addition, when the first branch pipe 5 and the second branch pipe 7 are formed so as to extend with a step, and the degree of freedom in designing the shape of the first branch pipe 5 and the second branch pipe 7 is improved, Since both joint surfaces 29a, 37a of the first branch pipe constituent parts 5a, 5b and the second branch pipe constituent parts 7a, 7b are aligned with the four directions of the axis line of the main pipe side communication part 31 that is the vibration direction at the time of vibration welding. The joint surfaces 37a and 29a of the branch pipe portions 5b and 7b of the upper half body 25 and the branch pipe portions 5a and 7a of the lower half body 27 can be easily and reliably vibration welded.

尚、この実施形態では、分岐管部5、7が2本ある場合について説明したが、本発明は、分岐管部が3本以上ある場合についても適用することができる。   In addition, although this embodiment demonstrated the case where there are two branch pipe parts 5 and 7, this invention is applicable also when there are three or more branch pipe parts.

また、この実施形態では、多岐吸気管1を過給器11とインタクーラ13との間に配置しているが、多岐吸気管1はエンジン23の吸気系を構成する機器の間であれば任意の箇所に配置することができる。   Further, in this embodiment, the manifold intake pipe 1 is disposed between the supercharger 11 and the intercooler 13. However, the manifold intake pipe 1 can be arbitrarily arranged as long as it is between devices constituting the intake system of the engine 23. Can be placed in place.

以上説明したように、本発明に係る多岐吸気管は、例えばエンジンに設けられた過給器とインタクーラとの間に配設して過給器からの吸気をインタクーラに流入させるのに用いることができる。   As described above, the manifold intake pipe according to the present invention is used, for example, to be disposed between a supercharger provided in an engine and an intercooler and to allow intake air from the supercharger to flow into the intercooler. it can.

実施形態に係る多岐吸気管の斜視図である。It is a perspective view of the manifold intake pipe which concerns on embodiment. 多岐吸気管が装着されたエンジンの吸気系を示す概略図である。It is the schematic which shows the intake system of the engine with which the manifold intake pipe was mounted | worn. 多岐吸気管の分解斜視図である。It is a disassembled perspective view of a manifold intake pipe. (a)は図1のA−A線における断面図であり、(b)は図1のB−B線における断面図である。(A) is sectional drawing in the AA line of FIG. 1, (b) is sectional drawing in the BB line of FIG. (a)は図1のC−C線における断面図であり、(b)は図1のD−D線における断面図である。(A) is sectional drawing in CC line of FIG. 1, (b) is sectional drawing in the DD line of FIG.

符号の説明Explanation of symbols

1 多岐吸気管
3 主管部
4 連通部の軸線
5 第1分岐管部
7 第2分岐管部
11 過給器
13 インタクーラ
23 エンジン
25 上側半体(他側半体)
27 下側半体(一側半体)
29a 接合面
31 主管側連通部
37a 接合面
39 補強部
39a 補強部の接合面
DESCRIPTION OF SYMBOLS 1 Manifold intake pipe 3 Main pipe part 4 Axis 5 of communication part 1st branch pipe part 7 2nd branch pipe part 11 Supercharger 13 Intercooler 23 Engine 25 Upper half (other half)
27 Lower half (one half)
29a Joint surface 31 Main pipe side communication part 37a Joint surface 39 Reinforcement part 39a Joint surface of reinforcement part

Claims (5)

主管部と、該主管部の一端から分岐して延びる複数の分岐管部とを備え、上記主管部及び分岐管部が、該主管部の径方向一側及び分岐管部の径方向一側を一体に構成する一側半体と、上記主管部の径方向他側及び分岐管部の径方向他側を一体に構成する他側半体とに分割され、これら一側半体及び他側半体が振動溶着されてなるエンジン用の樹脂製多岐吸気管であって、
上記一側半体には、上記主管部の他端を外部に連通させる環状の連通部が一体成形され、
上記他側半体には、上記連通部の外周面に接合されて該連通部を補強する補強部が一体成形され、
上記補強部の連通部との接合面は、上記一側半体及び他側半体の振動溶着時における上記連通部の軸線方向の振動方向に沿うように形成され、補強部が連通部に振動溶着されていることを特徴とする多岐吸気管。
A main pipe part and a plurality of branch pipe parts branched from one end of the main pipe part, and the main pipe part and the branch pipe part are arranged on one side in the radial direction of the main pipe part and one side in the radial direction of the branch pipe part. The one-side half that is integrally formed and the other half that integrally forms the other side in the radial direction of the main pipe part and the other side in the radial direction of the branch pipe part are divided into one half and the other half. It is a plastic manifold intake pipe for engines with the body vibration welded,
The one side half is integrally formed with an annular communication part that communicates the other end of the main pipe part to the outside.
The other half is integrally formed with a reinforcing part that is joined to the outer peripheral surface of the communicating part and reinforces the communicating part,
The joint surface of the reinforcing part with the communicating part is formed along the vibration direction in the axial direction of the communicating part at the time of vibration welding of the one half and the other half, and the reinforcing part vibrates to the communicating part. A manifold intake pipe characterized by being welded.
請求項1に記載の多岐吸気管において、
複数の分岐管部のうち第1分岐管部及び第2分岐管部は互いに段差を有するように延び、
一側半体の第1分岐管部及び他側半体の第1分岐管部の両接合面と、上記一側半体の第2分岐管部及び上記他側半体の第2分岐管部の両接合面とは、互いに段差を有するとともに上記一側半体及び他側半体の振動溶着時における上記連通部の軸線方向の振動方向に沿うように形成されていることを特徴とする多岐吸気管。
In the manifold intake pipe according to claim 1,
The first branch pipe part and the second branch pipe part among the plurality of branch pipe parts extend so as to have a step,
Both joint surfaces of the first branch pipe part of the one side half and the first branch pipe part of the other side half, the second branch pipe part of the one side half and the second branch pipe part of the other side half The two joint surfaces have a step and are formed along the vibration direction in the axial direction of the communication portion at the time of vibration welding of the one half and the other half. Intake pipe.
請求項1又は2に記載の多岐吸気管において、
一側半体の連通部がエンジンに設けられた過給器に接続され、
分岐管部の主管部と反対側の端部が上記過給器により圧縮された吸気を冷却するインタクーラに接続されていることを特徴とする多岐吸気管。
In the manifold intake pipe according to claim 1 or 2,
The communication part of one side half is connected to the supercharger provided in the engine,
A manifold intake pipe characterized in that an end portion of the branch pipe portion opposite to the main pipe portion is connected to an intercooler that cools the intake air compressed by the supercharger.
請求項1に記載の多岐吸気管の製造方法において、
一側半体の開放側に形成された接合面と他側半体の開放側に形成された接合面とを圧接するとともに、上記一側半体の連通部外周面に、上記他側半体の補強部の接合面を圧接し、
上記一側半体と他側半体とを上記連通部の軸線方向に相対振動させることにより、上記一側半体及び他側半体の開放側に形成された接合面同士を振動溶着するとともに、上記補強部の接合面を上記連通部の外周面に振動溶着して、上記一側半体と他側半体とを一体化した多岐吸気管を得ることを特徴とする多岐吸気管の製造方法。
In the manufacturing method of the manifold intake pipe of Claim 1,
The joint surface formed on the open side of the one half and the joint surface formed on the open side of the other half are pressed together, and the other half is placed on the outer peripheral surface of the communication portion of the one half. Pressure contact the joint surface of the reinforcement
While causing the one-side half and the other-side half to vibrate relative to each other in the axial direction of the communicating portion, the welding surfaces formed on the open side of the one-side half and the other-side half are vibrated and welded together. Manufacturing a manifold intake pipe characterized in that the joint surface of the reinforcing part is vibration welded to the outer peripheral surface of the communication part to obtain a manifold intake pipe in which the one half and the other half are integrated. Method.
請求項2に記載の多岐吸気管の製造方法において、
一側半体の連通部外周面に他側半体の補強部の接合面を圧接し、上記一側半体の第1分岐管部と上記他側半体の第1分岐管部との両接合面を圧接し、上記一側半体の第2分岐管部と上記他側半体の第2分岐管部との両接合面を圧接し、
上記一側半体と他側半体とを上記連通部の軸線方向に相対振動させることにより、上記連通部外周面に上記補強部の接合面を振動溶着し、上記一側半体の第1分岐管部と上記他側半体の第1分岐管部との両接合面を振動溶着し、上記一側半体の第2分岐管部と上記他側半体の第2分岐管部との両接合面を振動溶着して、上記一側半体と他側半体とを一体化した多岐吸気管を得ることを特徴とする多岐吸気管の製造方法。
In the manufacturing method of the manifold intake pipe of Claim 2,
The joint surface of the reinforcement part of the other half is pressed against the outer peripheral surface of the communication part of the one half, and both the first branch pipe part of the one half and the first branch pipe part of the other half Pressure-welding the joining surface, and pressure-welding both joining surfaces of the second branch pipe part of the one half and the second branch pipe part of the other half,
By causing the one-side half and the other-side half to vibrate relative to each other in the axial direction of the communicating portion, the joint surface of the reinforcing portion is vibration welded to the outer peripheral surface of the communicating portion, and the first half of the one-side half Both joint surfaces of the branch pipe part and the first branch pipe part of the other half are vibration welded, and the second branch pipe part of the one half and the second branch pipe part of the other half A manufacturing method of a manifold intake pipe, characterized in that a manifold intake pipe is obtained by vibration welding of both joint surfaces to integrate the one-side half and the other-side half.
JP2004255271A 2004-09-02 2004-09-02 Manifold intake pipe and manufacturing method thereof Expired - Fee Related JP4346527B2 (en)

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* Cited by examiner, † Cited by third party
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US11946483B2 (en) 2022-05-24 2024-04-02 Acer Incorporated Fan

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11946483B2 (en) 2022-05-24 2024-04-02 Acer Incorporated Fan
TWI844023B (en) * 2022-05-24 2024-06-01 宏碁股份有限公司 Fan

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