JP2006063363A - Heat treatment facility - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To obtain a heat treatment facility which can arrange many treating chambers in the same kind or the different kinds, can simply correspond to the change of the production, and can simultaneously perform the heat treatments having different heat patterns and can flexibly correspond to the requests of many kinds and small production quantity. <P>SOLUTION: In the heat treatment facility, in which the plurality of treating chambers 10A, 10B, 12 in the same kind or the different kinds for managing a part in the one series of heat treatment processes, are arranged so as to complete one series of heat treatments by conveying an article W to be treated among the respective treating chambers 10A, 10B, 12, conveying units 14 are independently constituted by separating with the respective treating chambers 10A, 10B, 12 and the article W to be treated is conveyed among the respective treating chambers 10A, 10B, 12 by transporting the whole conveying units 14. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

  The present invention relates to a heat treatment facility, and more particularly to a heat treatment facility including a plurality of processing chambers and a transport unit for transporting an object to be processed.

  Conventionally, as a heat treatment facility such as a carburizing and quenching facility, a plurality of processing chambers are formed in one furnace, and the processing objects inserted from the inlet are successively passed through the processing chambers to perform processing continuously. A continuous furnace type heat treatment facility and a batch furnace type heat treatment facility in which a furnace for performing a part of the heat treatment process is provided as an independent batch furnace and the heat treatment process is performed for each batch furnace are used.

  Although the former continuous furnace type heat treatment equipment has good productivity, it has the same heat pattern and treatment pattern for temperature rise and fall, etc., and can respond flexibly to the recent demand for high-mix low-volume production. There is a problem that can not be.

On the other hand, the latter batch furnace type heat treatment equipment has problems such as low processing efficiency and poor productivity.
Under such circumstances, a plurality of processing chambers and a transfer unit are provided, and heat treatment steps are performed one after another while delivering an object to be processed between each processing chamber and the transfer unit. A heat treatment facility with such a structure has been proposed.

For example, Patent Document 1 and Patent Document 2 listed below disclose this type of heat treatment equipment.
In the case of this heat treatment equipment, it is possible to respond flexibly to fluctuations in production volume by stopping or operating some of the processing chambers, and select an appropriate one of the plurality of processing chambers. By performing a part of the heat treatment process, the product to be processed can be heat-treated with different heat patterns, and the advantage of being able to flexibly meet the demand for high-mix low-volume production can be obtained.

  Furthermore, in the conventional batch furnace type heat treatment equipment, there is a problem that the processed material is exposed to the atmosphere when the processed material is transported between the batch furnaces. By providing each processing chamber and the transfer unit with an airtight connection structure, it is possible to obtain an advantage that the article to be processed can be transferred without being exposed to the atmosphere during the transfer process.

  However, in the heat treatment facilities disclosed in these patent documents, the plurality of processing chambers and the transfer unit are simply separated by a door and are structurally integrated, and the transfer unit is fixed in relation to the processing chambers. Therefore, it is difficult to increase the number of processing chambers as necessary, and there is a problem that the expansion of equipment is limited.

  In addition, it takes a long time for the transfer unit to receive the processed product from one processing facility and deliver it to another processing chamber. During this time, the temperature of the processed product is greatly reduced or the temperature is decreased. There is a problem that the degree varies depending on conditions such as the temperature and shape of the product itself, and this causes a variation in heat treatment quality.

For example, when quenching a workpiece, if the workpiece is transported to the quenching chamber, the quenching defect such as insufficient hardness after quenching occurs when the quenching temperature is lower than the initially set quenching temperature. Occur and reduce the quality of quenching.
Therefore, the range of the temperature drop of the product to be processed varies depending on the transport time by the transport unit, the shape of the product to be processed, the temperature, etc., and its control is very difficult, and this is a variation in the quality of the heat treatment. It was the cause that gave birth.

JP 2002-294429 A JP-A-8-178535

The present invention is based on the above circumstances, and it is possible to provide a large number of processing chambers of the same type or different types, which can easily cope with an increase or decrease in production volume, and can perform heat treatment with different heat patterns. The purpose of the present invention is to provide a heat treatment facility that can proceed at the same time and can flexibly respond to the demand for small-lot production of various products.
Another object of the present invention is to reduce the temperature of the processed product while the processed product is transferred from the processing chamber to the processing chamber by the transfer unit. An object of the present invention is to provide a heat treatment facility capable of solving various problems depending on conditions and performing heat treatment with stable and good quality.

  Thus, according to the first aspect of the present invention, there are a plurality of processing chambers of the same type or different types that handle a part of a series of heat treatment steps, and the articles to be processed are transferred between all or some of the processing chambers by a transfer unit. In the heat treatment equipment adapted to complete the heat treatment of the above, the transfer unit is separated from the processing chamber and configured independently, and the entire transfer unit is run to move the workpiece to be processed with the processing chamber. It is designed to be handed over.

  According to a second aspect of the present invention, the transfer unit according to the first aspect, wherein the transfer unit is configured to keep a temperature of the article to be treated, and a delivery chamber for delivering the article to be treated between the treatment chamber and the heat insulation chamber. And at least a two-chamber structure.

  According to a third aspect of the present invention, in the second aspect of the present invention, the heat retaining chamber includes a heat insulating material and a heater for maintaining a temperature by heating the article to be processed in a space surrounded by the heat insulating material. The delivery chamber is provided with a delivery mechanism for delivering the article to be processed.

  According to a fourth aspect of the present invention, in any one of the second and third aspects, the transfer unit is directed toward the processing chamber at a position where the transfer chamber faces the processing chamber when the workpiece is transferred. And a forward / backward moving means for advancing a minute stroke to dock with the processing chamber, and for retracting and separating the delivery chamber from the processing chamber after delivery.

  According to a fifth aspect of the present invention, in any one of the first to fourth aspects, the plurality of processing chambers are configured such that an opening for delivering the article to be processed to the transfer unit is directed in the same direction. The transfer units are arranged in a direction perpendicular to the direction, and the transfer unit has an opening for delivery of the article to be processed so as to face the opening of the processing chamber. It is supposed to run along the road.

  According to a sixth aspect of the present invention, in any one of the first to fifth aspects, the whole or a part of the processing chamber and the transfer unit have a vacuum exhaust unit.

Effects and effects of the invention

  As described above, according to the present invention, in a heat treatment facility including a plurality of processing chambers and a transfer unit, the transfer unit is separated from the processing chamber and is configured independently. In the heat treatment equipment of the present invention, the transfer unit is not fixed in relation to the processing chamber as in the above-mentioned Patent Document 1 and Patent Document 2, but the whole is not Since they can be moved independently, it is possible to freely increase the number of processing chambers of the same type or of different types and transfer the workpieces by the transfer unit between the multiple processing chambers.

  Therefore, according to the heat treatment equipment of the present invention, it is possible to easily cope with an increase or decrease in production volume, and heat treatments having various heat patterns can be easily performed using the same heat treatment equipment. In addition to being able to easily respond to demands for small-volume production, the heat treatment equipment of the present invention can have a large number of processing chambers, and thus has the advantage of increasing the types of varieties that can be produced simultaneously.

Here, the transfer unit can have at least a two-room structure having a heat-retaining chamber for retaining the product to be processed and a delivery chamber.
In this way, it is possible to prevent the temperature of the processed product from decreasing while the processed product is transported from one processing chamber to the other processing chamber. Heat treatment can be performed.
In this case, the heat retaining chamber can be provided with a heat insulating material and a heater for heat retaining the object to be processed in a space surrounded by the heat insulating material.

  That is, in this kind of conventional heat treatment equipment provided with a transfer unit as disclosed in the above-mentioned patent document, the transfer unit simply has a heat insulating material, so that the article to be processed is actively heated and kept warm. However, the heat treatment equipment according to claim 3 is provided with a heater for keeping the article to be processed, because the heat treatment equipment according to claim 3 is provided with a heater. It is possible to improve the heat treatment quality by improving the above problems.

  According to the third aspect of the present invention, the delivery mechanism for delivering the article to be processed to the delivery chamber is provided, and this delivery mechanism is capable of delivering the article to be processed to and from the processing chamber as well as the heat retaining chamber. The product to be processed can be delivered even between the processing chambers, and the product to be processed received from the processing chamber can be easily inserted into the heat retaining chamber and kept warm.

In this case, the transfer unit is moved forward by a small stroke at a position facing the processing chamber with respect to the processing chamber and docked with the processing chamber, and after the delivery of the workpiece, the delivery chamber is moved backward from the processing chamber and separated. An advance / retreat means can be provided (claim 4).
In this way, even when the transport unit is moved as a whole, the product to be processed can be successfully delivered between the processing chamber and the transport unit without any trouble.

According to a fifth aspect of the present invention, the plurality of processing chambers are arranged in a straight line so that the openings for delivering the workpieces are directed in the same direction, and the transfer unit has an opening for delivering the processing unit. In this way, the travel pattern of the transport unit can be simplified, and the transport of the workpieces can be performed. Can be performed smoothly.
Further, the number of processing chambers can be increased more easily and freely.

In the present invention, all or a part of the processing chamber and the transfer unit can be provided with an evacuation means (claim 6).
This allows heat treatment under vacuum conditions.

Next, an embodiment when the present invention is applied to a vacuum carburizing treatment facility will be described in detail with reference to the drawings.
In FIG. 1, 10A is a carburizing chamber as a processing chamber, 10B is an additional carburizing chamber having the same structure, and 12 is a quenching chamber as a processing chamber.
These carburizing chambers 10A and 10B and quenching chamber 12 are arranged in a straight line in the left-right direction in FIG.
In this embodiment, the quenching treatment chamber 12 is for quenching by quenching the workpiece W after carburizing treatment, and contains cooling oil therein.

Reference numeral 14 denotes a transfer unit that is configured separately from the processing chambers such as the carburizing chambers 10A and 10B and the quenching chamber 12, and is entirely composed of the carburizing chambers 10A and 10B, the quenching chamber 12 and the like. It is possible to run on the rail 16 linearly along the arrangement direction of the processing chambers.
The transfer unit 14 has a two-chamber structure, and has a delivery chamber 18 at the front part on the processing chamber side and a heat insulation chamber 20 at the rear part.

In FIG. 1, reference numeral 22 denotes a receiving base for receiving the workpiece W supplied from the upstream process. Of the carburizing chambers 10A and 10B.
Here, a vacuum exhaust duct (vacuum exhaust means) 24 for evacuating the inside is connected to each of the carburizing chambers 10A and 10B, and a gas supply pipe 26 for supplying a carburizing gas into each chamber. Are connected to each other.

The carburizing chamber 10A has an opening for delivery of the workpiece W on the transport unit 14 side, and the opening is opened and closed by a sliding door 28 as shown in FIG. It is like that.
Here, the door 28 is driven to open and close by the upper drive cylinder 30.

The carburizing chamber 10B is also provided with openings on the transfer unit 14 side, that is, in the same direction as the vacuum processing chamber 10A, and these openings are opened and closed by a sliding door 28.
Similarly, the quenching chamber 12 is also provided with an opening for delivery of the workpiece W in the same direction, specifically, an opening for insertion of the workpiece W is provided here. The part is opened and closed by a door 28.

  The quenching treatment chamber 12 is provided with an opening and a sliding door 28 that opens and closes the opening on the opposite side, that is, the upper side in the drawing. However, the opening on the opposite side is for discharging the workpiece W after quenching.

As shown in FIG. 2, the carburizing treatment chamber 10 </ b> A has a furnace shell 32 and a heat insulating material 34 inside thereof, and a heater 36 and a stirrer are installed in a space surrounded by the heat insulating material 34. A fan 38 and a gantry 40 are provided. A workpiece W is set on the gantry 40, and the workpiece W is carburized in this state.
This also applies to the other carburizing chamber 10B.

As shown in FIG. 2, the transport unit 14 has a traveling carriage 42 so that the traveling carriage 42 travels linearly on the rail 16 along each processing chamber by the driving force of the motor 44. It has become.
On this traveling carriage 42, there is provided a connecting carriage 46 for advancing and retreating the delivery chamber 18 in the transport unit 14 together with the heat retaining chamber 20 so that the delivery chamber 18 and each processing equipment are docked and separated from each other. The connecting carriage 46 can be moved back and forth by a small stroke in the left-right direction in FIG. 2 by an advancing / retreating drive device 48 such as an air cylinder.

  The heat retaining chamber 20 in the transport unit 14 has a heat insulating material 34 inside the furnace shell 50, and further, a heater 52 is provided in the space surrounded by the heat insulating material 34 to keep the workpiece W warm. It has been. Here, the heater 52 is not for increasing the temperature of the article to be processed W, but for maintaining the temperature of the article to be processed W in a high temperature state by a heating action.

  An opening is provided between the heat retaining chamber 20 and the delivery chamber 18 so that the workpiece W is delivered through the opening, and the opening is a sliding door. The door is opened and closed at 54. Here, the door 54 is opened and closed by the upper drive cylinder 30.

Inside the delivery chamber 18, a delivery mechanism 56 is provided for delivering the workpiece W to / from each processing chamber or delivering it to the heat retaining chamber 20.
In this embodiment, the delivery mechanism 56 has slide members 58 and 60 as shown in FIG. 2B, and the slide members 58 and 60 slide in the left-right direction in the drawing, The article to be processed W is transferred to and from each processing chamber.
Here, the fork mechanism is disclosed as the delivery mechanism, but the delivery mechanism is not limited to such a fork mechanism, and may be a roller mechanism or the like.

Further, a flange and a sealing means (O-ring packing) are provided at the front end of the delivery chamber 18 for hermetic sealing when docking with the carburizing chamber 10A.
In FIG. 2, 62 is a flexible wiring / piping group including an electrical wiring cord connected to the transport unit 14 and a vacuum exhaust duct for evacuating the interior of the transport unit 14, each of which is housed and covered by a cable track. Yes.

Next, in the heat treatment facility of the present embodiment, the procedure for vacuum carburizing the workpiece W will be described below.
First, the transport unit 14 takes in the workpiece W supplied from the upstream process onto the receiving table 22 into the delivery chamber 18 by the delivery mechanism 56, and in this state, as shown by an arrow in FIG. The vehicle travels in the middle right direction, reaches a position facing the carburizing chamber 10A, and delivers the workpiece W to the carburizing chamber 10A. That is, as shown in FIG. 3 (II), the article to be processed W is inserted into the carburizing chamber 10A.

Specifically, this operation is performed according to the following procedure.
That is, the transport unit 14 first moves the connecting carriage 46 forward to the predetermined minute stroke carburizing chamber 10A side by the advance / retreat driving device 48, and docks the delivery chamber 18 to the carburizing chamber 10A.
Then, the interior of the delivery chamber 18 is evacuated, and the interior of the delivery chamber 18 is brought to a vacuum state similar to that of the carburizing chamber 10A that has been previously in a vacuum state (strictly, a reduced pressure state).

Thereafter, the door 28 of the carburizing chamber 10A is opened, and the article W to be processed in the delivery chamber 18 is inserted (delivered) into the carburizing chamber 10A by the delivery mechanism 56, and this is placed on the gantry 40 in the carburizing chamber 10A. Set to.
The workpiece W set in the carburizing chamber 10A is first heated and heated to a predetermined temperature by the heater 36, and then the carburizing gas is introduced into the carburizing chamber 10A through the gas supply pipe 26. The workpiece W is carburized by the gas in the carburizing chamber 10A.

When the carburizing process for a predetermined time is completed, the supply of the carburizing gas is stopped, and then the article to be processed W is diffused by being kept at a predetermined temperature.
When the above processing is completed, the delivery chamber 18 of the transfer unit 14 once separated from the vacuum processing chamber 10A moves forward again and docks with the carburizing treatment chamber 10A, and further, the delivery chamber 18 is evacuated. The door 28 of the carburizing chamber 10A is opened, and the article W to be processed in the carburizing chamber 10A is taken into the delivery chamber 18 (delivered).

The workpiece W taken into the delivery chamber 18 is subsequently placed in the heat retaining chamber 20 following the opening of the door 54, where it is kept at the quenching temperature by the heating action of the heater 52 (FIG. 4 ( III)).
In addition, the temperature at the time of carburizing and diffusion treatment in the carburizing chamber 10A is, for example, about 950 ° C., and the quenching temperature is about 850 ° C., which is a little lower than that.
Accordingly, when the workpiece W is taken out from the carburizing chamber 10A and kept warm in the heat retaining chamber 20, the temperature is lowered by the difference between them.
That is, in this embodiment, the temperature lowering process up to the quenching temperature is performed in the heat retaining chamber 20 of the transport unit 14.

The article to be processed W is transported to the front of the quenching chamber 12 by the transport unit 14 under the heat insulation state, and is inserted into the quenching chamber 12 from the heat retaining chamber 20 through the delivery chamber 18 by the delivery mechanism 56 there. Is done.
The article W to be processed inserted into the quenching chamber 12 is then put in oil, cooled, and quenched.
As shown in FIG. 4 (IV), the workpiece W subjected to the quenching process is discharged from the quenching process chamber 12 upward in the figure.

In the vacuum carburizing (and quenching) process described above, only a single carburizing process chamber 10A is used, but the quenching process in the quenching process chamber 12 is completed in a short time compared to the carburizing process performed by the carburizing process chamber 10A. Therefore, in the process using only the single carburizing chamber 10A, the quenching chamber 12 is idle for a long time.
Therefore, by using the other carburizing chamber 10B, that is, a plurality of carburizing chambers 10A and 10B, the quenching chamber 12 can be fully operated, thereby significantly increasing the efficiency of the carburizing and quenching processing. it can.

At that time, the transport unit 14 travels between the plurality of carburizing chambers 10A and 10B and the quenching chamber 12 to transport the workpiece W.
Accordingly, the workpiece W can be continuously carburized and quenched while using the plurality of carburizing chambers 10A and 10B, and the productivity can be significantly increased.
Alternatively, any one of the plurality of carburizing chambers 10A and 10B can be used as a tempering chamber, so that the tempering process can be continuously performed.

  As described above, in the heat treatment facility of the present embodiment, the transfer unit 14 is not fixed in relation to each processing chamber, and the entire unit can be moved independently. Therefore, the same or different processing chambers can be freely added. Thus, the workpiece W can be transported to and from these multiple processing chambers by the transport unit 14.

  Therefore, according to the heat treatment equipment of the present embodiment, it is possible to easily cope with the increase or decrease of the production amount, and it is possible to easily carry out heat treatment with various heat patterns using the same heat treatment equipment, It is possible to easily respond to demands for high-mix low-volume production, and the heat treatment equipment of this embodiment can have many carburizing chambers 10A, 10B and other processing chambers, so that simultaneous production is possible. There are many varieties of advantages.

  Further, since the transport unit 14 has a two-chamber structure including a heat retaining chamber 20 for retaining the product to be processed W and a delivery chamber 18, the product to be processed W is transported while being transported from one process chamber to another process chamber. It is possible to prevent the temperature of the processed product W from falling beyond the control range, and thus it is possible to heat-treat the processed product W with stable quality.

  Moreover, since the delivery mechanism 56 for delivering the workpiece W to the delivery chamber 18 is provided, the workpiece W can be easily delivered between each processing chamber and the heat retaining chamber 20.

  Furthermore, since the transport unit 14 is provided with an advance / retreat drive device 48, the transport unit 14 is separated from each processing chamber and moved independently and as a whole. The product W can be delivered between each processing chamber and the transfer unit 14.

  In addition, in this embodiment, the processing chambers are arranged in a straight line so that the transport unit 14 travels along the array direction of the processing chambers. Therefore, the travel pattern of the transport unit 14 can be simplified, The workpiece W can be transported smoothly, and the number of processing chambers can be increased more easily and freely.

Although the embodiment of the present invention has been described in detail above, this is merely an example.
For example, the present invention can be applied to equipment for sintering the article to be processed, or to equipment for performing other heat treatments. It can be configured in variously modified forms within a range that does not.

It is the figure which showed the heat processing equipment which is one Embodiment of this invention. It is the figure which showed the principal part of the heat processing equipment of FIG. It is explanatory drawing of the process of the vacuum carburizing process in the heat processing equipment of FIG. It is explanatory drawing of the process following FIG.

Explanation of symbols

10A, 10B Carburizing treatment chamber 12 Quenching treatment chamber 14 Transfer unit 18 Delivery chamber 20 Thermal insulation chamber 34 Heat insulation material 48 Advance / retreat drive device 52 Heater 56 Delivery mechanism
W Material to be treated

Claims (6)

Heat treatment in which a plurality of processing chambers of the same type or different types that handle a part of a series of heat treatment processes are provided, and the product to be processed is transferred between all or some of the processing chambers by a transfer unit to complete the series of heat treatment. In equipment,
The heat treatment characterized in that the transfer unit is separated from the processing chamber and is configured independently, and the entire transfer unit is run to deliver the workpiece to the processing chamber. Facility.   2. The at least two-room structure according to claim 1, wherein the transfer unit includes a heat retaining chamber that retains the article to be treated, and a delivery chamber that delivers the article to be treated between and between the treatment chamber. A heat treatment facility characterized by   In Claim 2, the said heat retention chamber is equipped with the heater for heat-retaining by heating the said to-be-processed goods in the space enclosed with the heat insulating material and this heat insulating material, and the said delivery chamber contains this A heat treatment facility comprising a delivery mechanism for delivering a product to be processed.   4. The transfer unit according to claim 2, wherein the transfer unit is moved forward by a minute stroke toward the processing chamber at a position facing the processing chamber when the workpiece is transferred. A heat treatment facility characterized by comprising advancing / retreating means for docking with a processing chamber and for retracting and separating the delivery chamber from the processing chamber after delivery.   5. The plurality of processing chambers according to claim 1, wherein the plurality of processing chambers are linear in a direction perpendicular to the delivery direction with an opening for delivering the workpiece to be transferred to and from the transfer unit in the same direction. The transfer unit is provided with an opening for delivering the article to be processed in a direction facing the opening of the processing chamber, and travels along the arrangement direction of the processing chamber. A heat treatment facility characterized by being made.   6. The heat treatment facility according to claim 1, wherein all or a part of the processing chamber and the transfer unit have vacuum evacuation means.

Images