JP2006046837A - Refrigerator, and method for manufacturing refrigerator door - Google Patents

Refrigerator, and method for manufacturing refrigerator door Download PDF

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JP2006046837A
JP2006046837A JP2004230219A JP2004230219A JP2006046837A JP 2006046837 A JP2006046837 A JP 2006046837A JP 2004230219 A JP2004230219 A JP 2004230219A JP 2004230219 A JP2004230219 A JP 2004230219A JP 2006046837 A JP2006046837 A JP 2006046837A
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door
handle
refrigerator
outer plate
cap
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JP4179244B2 (en
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Hisashi Matsui
永 松井
Takashi Ueno
貴史 上野
Toshie Hiraoka
利枝 平岡
Takenori Adachi
威則 足達
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2004230219A priority Critical patent/JP4179244B2/en
Priority to TW94125109A priority patent/TWI287611B/en
Priority to CNB2005100894077A priority patent/CN100375878C/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a refrigerator door capable of ensuring design property and strength and preventing dew condensation in a hand grip part with a minimized number of part items. <P>SOLUTION: The refrigerator comprises the refrigerator door covering an opening of a storage chamber, the door being opened and closed, thereby storing a storage matter in the storage chamber; a door outer plate made of a steel plate, which is arranged on the outer surface of the refrigerator door, and has a heat insulating material arranged in a space with a door inner plate combined to the inside thereof; a handle fixed to one side end of the door outer plate, and having a hand grip part formed of a recessed part for inserting a hand from the outside and a protruding part to be gripped at the time of opening and closing the refrigerator door; and a door cap fitted to the upper edges and lower edges of both the handle and the door outer plates to integrally form the refrigerator door. The handle is formed of a metal extrusion molded product of aluminum or the like. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、冷蔵庫の構造およびその扉の製造方法に関するものである。   The present invention relates to a structure of a refrigerator and a method for manufacturing the door.

従来の冷蔵庫の扉は、射出成形により成形された樹脂製のハンドル部品をネジ等の固定具によって扉部材に固定されていた。このため、部品点数が多く金型も複雑であるという問題があった。この問題を解決するための従来の冷蔵庫の扉としては、押し出し成形により成形された合成樹脂製のハンドル本体とこのハンドルの端部に取り付けたハンドルキャップとからなる冷蔵庫の扉についての技術が知られている。(例えば特許文献1参照)。また、鋼板製の扉外板を折曲することにより把手形状を設けている扉がある。(例えば特許文献2参照)。   In a conventional refrigerator door, a resin handle part molded by injection molding is fixed to a door member by a fixing tool such as a screw. Therefore, there is a problem that the number of parts is large and the mold is complicated. As a conventional refrigerator door for solving this problem, a technique for a refrigerator door comprising a synthetic resin handle body formed by extrusion molding and a handle cap attached to an end of the handle is known. ing. (For example, refer to Patent Document 1). In addition, there is a door provided with a handle shape by bending a steel door outer plate. (For example, refer to Patent Document 2).

特開平4−313674号公報(第5頁、図1)Japanese Patent Laid-Open No. 4-313694 (5th page, FIG. 1) 特開2000−97550号公報(第5頁、図2)JP 2000-97550 A (page 5, FIG. 2)

従来の冷蔵庫の扉は、ハンドルは手掛し易くその手掛け部が、順手方向にあった。しかし、製品全体の奥行き寸法をより小さくするため、また、手掛け部の寸法を確保するため、扉外板をプレスすることで、手掛け部の寸法を確保していた。また、ハンドル部は手掛け部の凹形状があるため、扉の断熱厚さが薄くなるが、合成樹脂は熱伝導性が悪く、高湿度での使用において手掛け部に露付きが発生する場合があるため、扉外板から熱を伝えるためのアルミテープ等を追加する必要があり、作業性が悪いという問題があった。そのため、扉内板との断熱厚さを確保するため、食品収納部を犠牲にしなければならなかった。   The door of the conventional refrigerator has a handle that is easy to handle, and the handle is in the forward direction. However, in order to make the depth dimension of the entire product smaller and to secure the dimension of the handle, the dimension of the handle is secured by pressing the door outer plate. In addition, because the handle has a concave shape on the handle, the heat insulation thickness of the door is reduced, but the synthetic resin has poor thermal conductivity, and the handle may be dewed when used at high humidity. Therefore, it is necessary to add an aluminum tape or the like for transferring heat from the door outer plate, and there is a problem that workability is poor. Therefore, in order to ensure the heat insulation thickness with a door inner board, the food storage part had to be sacrificed.

また、合成樹脂によりハンドルが作られており、扉の意匠性を上げるために塗装やメッキといった二次加工を必要とするため、製造コストが上がるという問題点があった。また、強度が弱く扉が大きくなると部品のソリやヒネレによって、組立が困難になるという問題があった。また扉組立後においても扉の強度が弱いため、補強部材を追加しなければならないという問題があった。   In addition, since the handle is made of synthetic resin and secondary processing such as painting and plating is required to improve the design of the door, there is a problem that the manufacturing cost increases. Further, when the strength is weak and the door is large, there is a problem that it becomes difficult to assemble due to warping or fining of parts. Further, since the strength of the door is weak even after the door is assembled, there is a problem that a reinforcing member has to be added.

また、従来の冷蔵庫の扉は、鋼鈑製の扉外板を折曲げることでハンドル部が作られているので、手掛け部の形状を作るために、扉外板のプレス工程が多くなり大きな扉全体を取り扱うという問題があった。また、鋼板のスプリングバックにより形状が変化するため、上下の扉キャップとの組立作業が困難になるという問題があった。また、鋼鈑製の扉外板で扉全体が構成されているので、変化に乏しく意匠が単調になるという問題があった。   In addition, since the handle part is made by bending the steel outer door plate, the door of the conventional refrigerator increases the door outer plate pressing process in order to make the handle part shape. There was a problem of handling the whole. Moreover, since the shape is changed by the spring back of the steel plate, there is a problem that the assembling work with the upper and lower door caps becomes difficult. Moreover, since the whole door is comprised with the steel-plated door outer plate, there existed a problem that a design became monotonous with few changes.

また、扉キャップも扉外板のオフセット形状で意匠面を構成しているため、手掛け部が明確でなく、ハンドル部上端部または下端部を握り扉開閉した際に、上側もしくは下側の扉との隙間に指を挟むという安全性の問題があった。   Also, because the door cap also has a design surface with the offset shape of the door outer plate, the handle is not clear, and when the upper or lower handle is opened and closed, the upper or lower door There was a safety problem of putting a finger in the gap.

また、従来の扉で扉キャップ、鋼板とハンドル部において、それぞれの材質の収縮率が異なるため、ヒートサイクル試験においてひずみが発生し、扉キャップにクラックが発生することがあった。   Moreover, since the shrinkage | contraction rate of each material differs in a door cap, a steel plate, and a handle part with the conventional door, distortion generate | occur | produced in the heat cycle test and the door cap might generate | occur | produce the crack.

また、従来の冷蔵庫の扉の扉内板は、扉外板の後面とハンドル後面に位置決めするが、それぞれの部品のソリ、ヒネレにより扉内板が扉外板やハンドルの後面に乗り上げてしまうという問題があった。   In addition, although the door inner plate of the door of the conventional refrigerator is positioned on the rear surface of the door outer plate and the rear surface of the handle, the door inner plate rides on the door outer plate or the rear surface of the handle due to the warpage or fin of each part. There was a problem.

この発明の目的は、上記のよう課題を解決するためになされたもので、手掛け部の露付きを容易に防止できる信頼性の高い冷蔵庫や、また、部品数が少ない強度が強く扉が大きくなっても組立が容易な冷蔵庫の製造方法を得ることである。   The object of the present invention is to solve the above-described problems, and is a highly reliable refrigerator that can easily prevent dew on the handle, and a strong door with a large number of parts and a large door. However, the manufacturing method of the refrigerator which is easy to assemble is obtained.

この発明に係る冷蔵庫は、庫室開口を覆い開閉により収納物を庫室に収納する冷蔵庫扉と、冷蔵庫扉の外表面に配置され内側に組み合わされる扉内板との間に断熱材を有する鋼鈑で形成された扉外板と、この扉外板の1側端に固定され冷蔵庫扉開閉時に外部から手を差し込む凹部と手掛けする凸部からなる手掛け部を有するハンドルと、ハンドルと扉外板の上縁および下縁に嵌合され冷蔵庫扉を一体に形成する扉キャップと、を備え、ハンドルをアルミ等金属の押し出し成形品で構成したものである。   The refrigerator according to the present invention is a steel that has a heat insulating material between a refrigerator door that covers the opening of the storage room and stores the stored items in the storage room by opening and closing, and a door inner plate that is disposed on the outer surface of the refrigerator door and combined inside. A door outer plate formed with a scissors, a handle having a handle portion that is fixed to one end of the door outer plate and includes a concave portion into which a hand is inserted from the outside when the refrigerator door is opened and closed, and a convex portion to be hooked, and the handle and the door outer plate And a door cap that is integrally fitted to the upper and lower edges of the refrigerator door, and the handle is made of an extruded product of metal such as aluminum.

この発明に係る冷蔵庫は、手掛部の金属の熱伝導により外板からの外気温度を伝導するため、ハンドル部の断熱厚さが薄くても露付きを防止できる。また、アルミ等金属の押し出し成形によりハンドルを構成しているので、強度が強く扉を長くした場合でも、ソリやヒネレを防ぐことができる。また、押し出しによりハンドルを成形しているので簡単な金型で安定した形状のハンドルを成形することができる。また、扉外板部とハンドル部を別の色にすることができるため意匠性の良い冷蔵庫が得られる。   Since the refrigerator according to the present invention conducts the outside air temperature from the outer plate by the heat conduction of the metal of the handle portion, dew can be prevented even if the heat insulation thickness of the handle portion is thin. Moreover, since the handle is formed by extrusion molding of a metal such as aluminum, warping and fining can be prevented even when the strength is strong and the door is lengthened. Further, since the handle is formed by extrusion, a handle having a stable shape can be formed with a simple mold. Moreover, since the door outer plate portion and the handle portion can be made different colors, a refrigerator with good design can be obtained.

発明の実施の形態1
図1はこの発明を適用した冷蔵庫の斜視図である。本冷蔵庫は、前方に開口する鋼板製の外箱1と図示しない樹脂製の内箱の間に断熱材を設けた断熱箱体2により構成されており、この断熱箱体の庫内は、図示しない仕切り部材によって複数の室に区画されている。この区画された各室の前面開口は、回転式の扉3、4、5、6、7によって開閉自在に閉塞されている。本実施例では、3、4は冷蔵室扉であり、5は氷室扉、6は冷凍室扉、7は野菜室である。8は庫内から霜取り時に発生する水をためる蒸発皿カバーである。いずれの庫室の扉も中央に開閉用の同一断面形状のハンドルを設け両側に開く扉構造を示している。このため冷蔵庫本体中央の上から下まで即ち上下方向に配置された複数の扉全体に対し一直線に配置されたハンドルがアクセントとなる意匠を有する構造である。両側に開閉する左と右のそれぞれの扉の幅寸法を同一にするとともに、扉3、4、7の扉高さ寸法を略合わせているが、正面から見て左側で下部扉5、6は高さの小さな扉としている。
Embodiment 1 of the Invention
FIG. 1 is a perspective view of a refrigerator to which the present invention is applied. The refrigerator is composed of a heat insulating box 2 in which a heat insulating material is provided between an outer box 1 made of a steel plate that opens forward and an inner box made of resin (not shown). It is divided into a plurality of chambers by a partition member that does not. The front opening of each partitioned chamber is closed by a rotary door 3, 4, 5, 6, 7 so that it can be opened and closed. In this embodiment, 3 and 4 are refrigerator compartment doors, 5 is an ice compartment door, 6 is a freezer compartment door, and 7 is a vegetable compartment. Reference numeral 8 denotes an evaporating dish cover for accumulating water generated during defrosting from the interior. Each of the doors of the storage room has a door structure in which a handle having the same cross-sectional shape for opening and closing is provided at the center and opened on both sides. For this reason, it is the structure which has the design which the handle arrange | positioned in a straight line becomes the accent with respect to the whole some door arrange | positioned from the upper part of the refrigerator main body to the bottom, ie, an up-down direction. The left and right doors that open and close on both sides have the same width dimension, and the door heights of the doors 3, 4, and 7 are substantially the same. It is a small door.

図2は本発明の扉4の斜視図である。正面意匠面を構成する鋼板製の扉外板11と、この扉外板の1辺に嵌合するハンドル13と、扉内面を構成する図示しない樹脂製の扉内板と、これらの上下端に嵌合する扉上キャップ14、扉下キャップ15によって構成され、内部に断熱材を充填したりもしくは注入したりもしくは挿入したりしている。また、扉4の内板側周囲には、冷蔵庫内の冷気の流出を防止するための図示しないマグネットガスケットが嵌合されている。   FIG. 2 is a perspective view of the door 4 of the present invention. A steel plate door outer plate 11 constituting the front design surface, a handle 13 fitted to one side of the door outer plate, a resin door inner plate (not shown) constituting the door inner surface, and upper and lower ends thereof The upper door cap 14 and the lower door cap 15 are fitted, and the inside is filled with a heat insulating material, injected, or inserted. In addition, a magnet gasket (not shown) is fitted around the inner plate side of the door 4 to prevent outflow of cool air in the refrigerator.

図3は図2のZ-Z断面で、図4はハンドル構造の拡大説明図である。扉外板は、扉前面意匠を構成する前面20と、この扉のヒンジ側端部を後方に屈曲した側面21と、側面21の後端部からさらに内方に屈曲することにより構成された後面22により構成されている。また、前面20と側面21の角部は扉意匠に変化をもたせるため、任意の曲げRで構成しても良いし、図のような面取りを有するC面で構成しても良い。   3 is a ZZ cross-section of FIG. 2, and FIG. 4 is an enlarged explanatory view of the handle structure. The door skin is composed of a front surface 20 constituting a door front design, a side surface 21 bent backward at the hinge side end portion of the door, and a rear surface further bent inward from the rear end portion of the side surface 21. 22. Further, the corner portions of the front surface 20 and the side surface 21 may be configured with an arbitrary bend R in order to change the door design, or may be configured with a C surface having a chamfer as illustrated.

ハンドル13は、扉の上端から下端まで同一断面形状であり、アルミ等金属の押し出しにより薄肉にて成形されている。その断面は、扉後面を構成し内板の前後方向の位置決めをする後面30、扉側面を構成する側面31、把手を構成する凹面32と握り部及び扉前面を構成する凸面33とから構成される。凹面32と凸面33を一体成形することにより、繋ぎ目の無い清掃性に優れたハンドルを得られる。ここで凸面33は、側面31より10〜50ミリずれており、これにより前方から即ち冷蔵庫の外側から手を挿入でき、凸面33に手が掛られるようにしている。正面付近からこの発明の冷蔵庫を目視するとハンドル側面とハンドル凸面との間の水平方向隙間から中央の凹面32が見えるが色調や金属感覚等の意匠性が凸面33と同じでこのハンドル部分は一体のアクセントとして感じられる。又扉ハンドル13の手掛け部が両側の扉に対し真中から手をさしこんで開閉するのでハンドル凸面33の扉外表面からの突出量を手掛け部程度に抑えることが出来る。   The handle 13 has the same cross-sectional shape from the upper end to the lower end of the door, and is formed thin by extrusion of a metal such as aluminum. The cross section is composed of a rear surface 30 that constitutes the rear surface of the door and positions the inner plate in the front-rear direction, a side surface 31 that constitutes the side surface of the door, a concave surface 32 that constitutes the handle, and a convex surface 33 that constitutes the grip portion and the front surface of the door. The By integrally molding the concave surface 32 and the convex surface 33, it is possible to obtain a handle excellent in cleanability without joints. Here, the convex surface 33 is displaced by 10 to 50 mm from the side surface 31, so that a hand can be inserted from the front, that is, from the outside of the refrigerator, and the convex surface 33 can be put on the hand. When the refrigerator according to the present invention is visually observed from the front side, the central concave surface 32 can be seen from the horizontal gap between the handle side surface and the convex surface of the handle, but the design such as the color tone and metal feel is the same as the convex surface 33, and this handle portion is integrated. It feels as an accent. Further, since the handle portion of the door handle 13 is opened and closed by inserting the hand from the center with respect to the doors on both sides, the protruding amount of the handle convex surface 33 from the door outer surface can be suppressed to the extent of the handle portion.

また、手掛け部である凸部33には先端を太くする様に円形状にした中空部34が設けられ、この中空部により外形寸法を太くすることで握りやすくするとともに、手掛け部の強度を確保している。冷蔵庫扉の外側表面から略この凸部に相当する寸法が突出している。言いかえると凸部の内部に設けた中空部程度を外方向に飛び出させる程度の平面性を確保した冷蔵庫扉が得られる。更にハンドル側面31にも中空部を設けてありアルミなどの薄肉の金属成形品で構成するハンドルの強度を凹面32の両側で且つハンドルの先端部である凸面と側面の強度を強化し薄肉成形部の変形対策としている。   Further, the convex portion 33 which is a handle portion is provided with a hollow portion 34 which is circular so that the tip is thickened, and by making the outer dimensions thick by this hollow portion, it is easy to grip and the strength of the handle portion is ensured. is doing. A dimension substantially corresponding to the convex portion protrudes from the outer surface of the refrigerator door. In other words, it is possible to obtain a refrigerator door that secures flatness to the extent that the hollow portion provided inside the convex portion protrudes outward. Furthermore, a hollow portion is also provided on the side surface 31 of the handle, and the strength of the handle made of a thin metal molded product such as aluminum is increased on both sides of the concave surface 32 and the strength of the convex surface and the side surface that is the tip of the handle is reduced. As a countermeasure against deformation.

また、ハンドルをアルミ等金属の押し出しで構成しているため、扉外板から熱を伝えることで、凹面32に露付きが発生しないため、断熱厚さを薄くすることが可能となり、手掛け部の凹部を大きくしたり、反対に扉を薄くして食品収納部を大きくしたりすることが可能となる。アルミの場合はアルマイト処理やエッチング処理を施し意匠性を向上している。金属としてはアルミ以外には例えばステンレス、マグネシウムなどが使用される。又このハンドルの構造を両開き扉で説明してきたが、これに限られること無く冷蔵庫本体の端に設けても同様な構造と効果が得られる。   In addition, because the handle is made of extruded metal such as aluminum, heat is transmitted from the door outer plate, so that the concave surface 32 is not dewed, so that the heat insulation thickness can be reduced. It becomes possible to enlarge the concave portion, or conversely, to make the food storage portion larger by thinning the door. In the case of aluminum, an alumite treatment or an etching treatment is applied to improve the design. As the metal, for example, stainless steel or magnesium is used in addition to aluminum. Although the structure of this handle has been described with a double door, the present invention is not limited to this, and the same structure and effect can be obtained even if it is provided at the end of the refrigerator body.

また、ハンドルに強度対策として設けられたリブ36は、断熱材もしくはこの断熱材と併用する接着剤にて扉全体を接着させて一体にしているが、扉内部に充填もしくは注入される断熱材とハンドルとの接着を強固にするためのアンカー形状である。この場合のアンカー形状は、L字型、Z字型やコの字型としてもよい。扉内部に断熱材を挿入する場合でもこのアンカーを断熱材の固定に使用することが出来る。   In addition, the rib 36 provided as a measure against the strength of the handle is integrated by bonding the entire door with a heat insulating material or an adhesive used in combination with this heat insulating material. It is an anchor shape for strengthening the adhesion with the handle. The anchor shape in this case may be L-shaped, Z-shaped or U-shaped. Even when a heat insulating material is inserted into the door, this anchor can be used for fixing the heat insulating material.

断熱対策として樹脂で製造される扉内板12は、扉外板11の後面22とハンドルの後面30に位置決めされるフランジが設けられている。またその内側には、冷蔵庫本体と扉の気密性を保持するためのマグネットガスケットを取り付けるための、溝形状が設けられている。   As a heat insulation measure, the door inner plate 12 made of resin is provided with a flange positioned on the rear surface 22 of the door outer plate 11 and the rear surface 30 of the handle. Moreover, the groove shape for attaching the magnet gasket for maintaining the airtightness of a refrigerator main body and a door is provided in the inner side.

ハンドル後面30は、庫内への熱進入を防止するため庫室の仕切りと接触する扉に設けるガスケットが挿入される内板のガスケット挿入形状より内側に長くしない方が好ましい。なおマグネットガスケットが着磁する冷蔵庫本体の部分には防露パイプが埋設されているのでこの部分は外気より高温になりやすく後面30、側面31はこの部分より外側に位置するのでこの部分より外部から内部への熱侵入は限られることになる。   The handle rear surface 30 is preferably not longer inward than the gasket insertion shape of the inner plate into which the gasket provided on the door in contact with the partition of the storage chamber is inserted in order to prevent heat from entering the storage chamber. In addition, since a dew-proof pipe is embedded in the part of the refrigerator main body where the magnet gasket is magnetized, this part is likely to be hotter than the outside air, and the rear surface 30 and the side surface 31 are located outside this part. Thermal penetration into the interior will be limited.

次にハンドルと扉外板を固定する構造や、扉内板との組立て構造について説明する。図3、図4のように扉外板の端部はハンドル13の凸面33側に重なるように取り付けられ、断熱材が充填される等内部に設けられた弾性体であるウェッジ16によってハンドルに押し付けられている。ウェッジは樹脂の射出成形や押し出し成形により成形されており、ハンドルに設けられたリブ37と外板の間の空間に嵌め込まれ、リブ38の爪形状と嵌合して固定されている。更に扉外板11の前面鉄板のハンドル側端部はハンドル13とハンドルに固定されたウェッジ16の弾性構造に挟まれてハンドル13と一体に保持される。このウェッジ16は扉高さ方向全長に渡り複数配置されるか、あるいは1枚もので扉上下方向全長もしくはこれより若干短い状態で設けられても良い。ウェッジ16をハンドルに嵌めこみ固定する構造を示したが、ハンドルと一体のものなど弾性を外板に加えるものであれば良い。   Next, a structure for fixing the handle and the door outer plate and an assembly structure of the door inner plate will be described. As shown in FIGS. 3 and 4, the end of the door skin is attached so as to overlap the convex surface 33 side of the handle 13, and is pressed against the handle by a wedge 16 that is an elastic body provided inside such as filled with a heat insulating material. It has been. The wedge is formed by resin injection molding or extrusion molding, and is fitted into a space between the rib 37 provided on the handle and the outer plate, and is fitted and fixed to the claw shape of the rib 38. Furthermore, the handle side end of the front iron plate of the door outer plate 11 is sandwiched between the handle 13 and the elastic structure of the wedge 16 fixed to the handle, and is held integrally with the handle 13. A plurality of the wedges 16 may be arranged over the entire length in the door height direction, or a single wedge 16 may be provided in a state where the door is vertically full length or slightly shorter. Although the structure in which the wedge 16 is fitted and fixed to the handle has been shown, any structure that adds elasticity to the outer plate, such as a unit integrated with the handle, may be used.

図5は、下キャップ15の斜視図である。下キャップ15は、合成樹脂を射出成形することにより、扉外板11とハンドル13を嵌合させた下縁形状に合致した形状に成形され、その周縁には扉外板とハンドルの下縁に被さる形状のフランジ40が設けられており、その内側に設けられたリブ42との間の溝に扉外板11が嵌合する。また、ハンドルの中空部34、35に嵌合するリブ43、44が設けられている。図5に示す様に当然ながら扉内板12に対してもフランジもしくはリブにてキャップが位置設定される構造である。   FIG. 5 is a perspective view of the lower cap 15. The lower cap 15 is formed by injection molding of synthetic resin into a shape that matches the shape of the lower edge in which the door outer plate 11 and the handle 13 are fitted, and the periphery of the lower cap 15 is formed on the lower edge of the door outer plate and the handle. The flange 40 of the shape to cover is provided, and the door outer plate | plate 11 fits into the groove | channel between the ribs 42 provided in the inner side. In addition, ribs 43 and 44 that fit into the hollow portions 34 and 35 of the handle are provided. Of course, as shown in FIG. 5, the cap is positioned with respect to the door inner plate 12 by a flange or a rib.

また、上のキャップ14については、図5の下キャップ15と対称の形状をしており、その周縁にはハンドル、扉外板、扉内板の上縁に被さる形状のフランジと、その内側に設けられたリブと、ハンドルの中空部34、35に嵌合するリブが設けられている。   Further, the upper cap 14 has a symmetric shape with the lower cap 15 in FIG. 5, and the periphery thereof has a handle, a door outer plate, a flange covering the upper edge of the door inner plate, and an inner side thereof. The provided rib and the rib which fits into the hollow parts 34 and 35 of a handle | steering-wheel are provided.

また、上キャップ14と下キャップ15のハンドル把手部との嵌合部には、塞ぎ面45を設けることで、手掛けスペースであることを示す区切りを明確にしている。また、この塞ぎ面45により端部のハンドル手掛け部を握りにくくすることで、扉を閉めた時に他の扉との間に指を挟むことを防止している。   In addition, a closing surface 45 is provided at the fitting portion between the upper cap 14 and the handle grip portion of the lower cap 15, thereby clarifying the delimitation indicating that it is a hand-held space. Further, by making it difficult to grip the handle handle portion at the end by the closing surface 45, it is possible to prevent a finger from being caught between other doors when the door is closed.

また、合成樹脂の扉キャップ、鋼鈑による扉外板およびアルミ等金属の押し出しハンドルにより一体に構成される扉において、ヒートサイクル試験で繰り返し発生する伸びの違いによる歪みは強度的に最も弱い扉キャップにクラックが発生する可能性があるが、図6に示すよう、上キャップまたは、下キャップを2部品化し、キャップ大50、キャップ小51とすることでクリアランスを設け、クラックの発生を抑えることができる。キャップ大50により扉内部は上下より密閉される。このキャップ大50の外側からキャップ小51がかぶさる様に嵌められる構造で、更にキャップ小51には固定を確実にするようにハンドルの中空部34、35等に嵌合するリブが設けられている。   In addition, the door cap made of synthetic resin, a door shell made of steel, and an extruded handle made of metal such as aluminum, the door cap is the weakest in terms of strength due to repeated elongation differences in the heat cycle test. As shown in FIG. 6, the upper cap or the lower cap is divided into two parts, and a large cap 50 and a small cap 51 provide clearance to suppress the occurrence of cracks. it can. The inside of the door is sealed from above and below by the large cap 50. The small cap 51 is fitted from the outside of the large cap 50, and the small cap 51 is further provided with ribs that fit into the hollow portions 34, 35, etc. of the handle so as to ensure fixation. .

また、上キャップまたは、下キャップを2部品化することで、キャップ小51のフランジ41の高さをキャップ大50のフランジ40より高くしたり、低くしたりすることで、意匠的にアルミ等金属の押し出し部品であるハンドル部の露出面積を縮小または拡大させることができ、意匠的に豊富なバリエーションを持つことが可能である。   Further, by making the upper cap or the lower cap into two parts, the height of the flange 41 of the small cap 51 is made higher or lower than the flange 40 of the large cap 50, so that the metal such as aluminum can be designed. It is possible to reduce or enlarge the exposed area of the handle portion, which is an extruded part, and to have abundant variations in design.

また、図4に示す様にハンドル後面30に内板を挿入する際の案内を行えるような斜面案内部39を設けることで、発泡断熱材注入時の扉内板をかぶせる際、扉内板フランジが、ハンドル後面に乗り上げることなく滑り落ちることで、扉の発泡不良を無くすことができる。   Further, as shown in FIG. 4, by providing a slope guide portion 39 that can guide the inner plate when inserting the inner plate into the handle rear surface 30, when covering the door inner plate at the time of injecting the foam insulation, the door inner plate flange However, it is possible to eliminate the foaming failure of the door by sliding down without riding on the rear surface of the handle.

次に組立手順について説明する。ハンドル13の所定の位置に扉外板11を合わせ、ウェッジ16をハンドル13のリブ36に嵌合させて、ウェッジ16で扉外板11をハンドル13に密着させる。その後、この嵌合させたハンドル13と扉外板11の下方から扉下キャップ15を取り付ける。この際下キャップ15のフランジ40とリブ42の間に扉外板11を挿入し、フランジ40は扉外板11とハンドル13の外面に重合する。また、下キャップ15に設けたリブ43、44はハンドルの中空部34、35に挿入される。なおキャップ大50とキャップ小51はあらかじめ一体に嵌め合い煮より組立てられている。次に、上キャップ14をこの嵌合させたハンドル13と扉外板11の上方から取り付ける。この際上キャップの外周フランジとリブの間に扉外板の端面を挿入し、外周フランジは扉外板11とハンドル13の外面に重合する。また、上キャップ14に設けたリブはハンドルの中空部34、35に挿入される。   Next, the assembly procedure will be described. The door outer plate 11 is aligned with a predetermined position of the handle 13, the wedge 16 is fitted to the rib 36 of the handle 13, and the door outer plate 11 is brought into close contact with the handle 13 with the wedge 16. Thereafter, a door lower cap 15 is attached from below the fitted handle 13 and door outer plate 11. At this time, the door outer plate 11 is inserted between the flange 40 and the rib 42 of the lower cap 15, and the flange 40 overlaps the door outer plate 11 and the outer surface of the handle 13. The ribs 43 and 44 provided on the lower cap 15 are inserted into the hollow portions 34 and 35 of the handle. The large cap 50 and the small cap 51 are assembled in advance by being fitted together. Next, the upper cap 14 is attached from above the handle 13 and the door outer plate 11 fitted. At this time, the end face of the door outer plate is inserted between the outer peripheral flange and the rib of the upper cap, and the outer peripheral flange overlaps with the outer surface of the door outer plate 11 and the handle 13. The rib provided on the upper cap 14 is inserted into the hollow portions 34 and 35 of the handle.

そして、扉内板12を扉外板11の後面22とハンドル13の後面30間に渡って仮固定し、発泡断熱材注入設備へ移動し、扉内板12を持ち上げ発泡断熱材を注入後、扉内板12をかぶせることで、扉外板11、ハンドル13、上下キャップ14、15、扉内板12に囲まれた空間内部に発泡断熱材を充填して接着固化させ一体の扉を形成させる。なお断熱材を挿入する構造でも同様な手順で行われる。   Then, the door inner plate 12 is temporarily fixed between the rear surface 22 of the door outer plate 11 and the rear surface 30 of the handle 13, moved to the foam heat insulating material injection facility, the door inner plate 12 is lifted and the foam heat insulating material is injected, By covering the door inner plate 12, the space surrounded by the door outer plate 11, the handle 13, the upper and lower caps 14, 15 and the door inner plate 12 is filled with a foam heat insulating material and solidified to form an integrated door. . The same procedure is used for a structure in which a heat insulating material is inserted.

また、ここでは、扉4を例に扉本体の構造について説明したが、他の扉3、5、6、7についても、同一の構造である。また、本実施の形態の例において冷蔵室左扉3、冷蔵室右扉4、氷室扉5、冷凍室扉6、野菜室扉7の幅寸法は同一であり、各扉のハンドル、扉外板については、同一の断面形状である。又発泡断熱材を使用せず真空断熱材を使用する際は真空断熱材を外板などに接着する構造でも一体の扉構造とすることが出来る。但しこの幅寸法をそれぞれの扉で変えても良いことは当然である。   Here, the structure of the door main body has been described by taking the door 4 as an example, but the other doors 3, 5, 6, and 7 have the same structure. Moreover, in the example of this embodiment, the width dimensions of the refrigerator compartment left door 3, the refrigerator compartment right door 4, the ice compartment door 5, the freezer compartment door 6, and the vegetable compartment door 7 are the same. Is the same cross-sectional shape. When a vacuum heat insulating material is used without using a foam heat insulating material, a structure in which the vacuum heat insulating material is bonded to an outer plate or the like can be made into an integrated door structure. However, it is natural that the width dimension may be changed for each door.

ハンドルをアルミ等金属の押し出し部品により構成したので、扉の強度が増し、補強の目的で追加していた補強部材を廃止することが可能となる。また、部品のソリ、ヒネレが少ないので扉の組立作業も容易である。金属として軽量合金を使用することで重量の増加を抑えられ、且つ、冷蔵庫全体は強度アップにより製造途中や据付け運搬、あるいは引越しなどの移動中に発生する変形や歪みも抑えられて冷蔵庫内部に配置される冷凍サイクルに充填される炭化水素やフロンなどの冷媒漏れの可能性が減少し一層信頼性の高い冷蔵庫が得られる。   Since the handle is made of an extruded part made of metal such as aluminum, the strength of the door is increased and the reinforcing member added for the purpose of reinforcement can be eliminated. Also, since there are few warps and fins of the parts, the door can be assembled easily. By using a lightweight alloy as the metal, the increase in weight can be suppressed, and the entire refrigerator can be deformed and distorted during manufacturing, installation, transportation, moving, etc. due to increased strength, and placed inside the refrigerator The possibility of leakage of refrigerant such as hydrocarbons and chlorofluorocarbons filled in the refrigeration cycle is reduced, and a more reliable refrigerator can be obtained.

ハンドル、扉外板の断面形状を上下に渡って配置された各扉で同一としたので、特別に金型を追加することなく冷蔵庫扉の高さを変更が可能であり、上キャップ、下キャップの形状も対称の形状となり設計が容易である。また図1のように冷蔵庫全体の扉形状を統一することにより冷蔵庫本体前面の中央部の上下全長に渡るハンドル部のアクセントが協調されるとともに部品の統一や部品数低減が図られ製造が簡単になる。   The cross-sectional shape of the handle and the door outer plate is the same for each door placed up and down, so the height of the refrigerator door can be changed without adding a special mold, upper cap, lower cap The shape is also symmetric and easy to design. In addition, by unifying the door shape of the entire refrigerator as shown in FIG. 1, the accents of the handle part over the entire vertical length of the center of the front of the refrigerator body are coordinated, and the parts are unified and the number of parts is reduced, making manufacture easy. Become.

ハンドルにアンカーとなるリブを設け発泡断熱材を充填して固着させたり断熱材の固定に使用できるので、ネジによる締結等の後加工をすることなく、嵌合による組立て構造を採用したので安価に製造することが可能である。   Since the handle is provided with an anchor rib, it can be fixed by filling with foam insulation, and it can be used to fix the insulation. It is possible to manufacture.

ハンドルをアルミ等金属により構成したので、塗装等の2次加工を行うことなく、扉外板と色、質感の違いが表現でき意匠性の良いハンドルを得ることができる。   Since the handle is made of a metal such as aluminum, a handle having a good design can be obtained by expressing the difference in color and texture from the door outer plate without performing secondary processing such as painting.

ハンドルの握り部等端部を中空にしたので、握りやすく、強度の高いハンドルが得られる。   Since the handle has a hollow end such as a grip, it is easy to grip and a handle with high strength can be obtained.

キャップにハンドル、扉外板とラップする側面を設けたので、扉外板とハンドルの縦寸法に誤差が生じても、隙間のない意匠性のよい扉が得られ、また発泡断熱材の漏れも防止できる。   The cap has a handle and a side surface that wraps with the door skin, so even if there is an error in the vertical dimensions of the door skin and the handle, a well-designed door without gaps can be obtained, and foam insulation can leak. Can be prevented.

キャップにハンドルの中空部に挿入されるリブを設けたので、キャップをハンドルに嵌合させたときの位置決めが容易である。   Since the rib provided in the hollow portion of the handle is provided on the cap, positioning when the cap is fitted to the handle is easy.

ウェッジの弾性により扉外板をハンドルに押し付ける構造としたので、扉外板とハンドルの隙間を防止し、隙間のない意匠性のよい扉が得られ、また発泡断熱材の漏れも防止できる。また、大きく重い外板のプレス作業などを無くしたので取り扱いが嵌め合いと断熱材挿入の作業になり組立てやすく製造が簡単になる。   Since the door outer plate is pressed against the handle by the elasticity of the wedge, a gap between the door outer plate and the handle can be prevented, a door with good design without a gap can be obtained, and leakage of the foam insulation can be prevented. In addition, since the press work of the large and heavy outer plate is eliminated, the handling becomes the work of fitting and inserting the heat insulating material, so that it is easy to assemble and manufacture is easy.

また、ハンドル部は手掛け部の凹形状があるため、扉の断熱厚さが薄くなり、高湿度での使用において手掛け部に露付きが発生する場合があるが、庫内の熱伝導を受けないように、マグネットガスケットより庫外側でハンドルを構成し、また伝導性のよいアルミ等の金属を用いているので、扉外板の熱を伝えることでハンドル部の露付きを防止できる。   In addition, because the handle has a concave shape on the handle, the insulation thickness of the door is reduced, and dew may occur on the handle when used at high humidity, but it does not receive heat conduction in the cabinet. As described above, the handle is configured on the outer side of the magnet gasket, and a metal such as aluminum having good conductivity is used. Therefore, it is possible to prevent the handle from being dewed by transferring heat of the door outer plate.

冷蔵庫の左右扉の幅を同じにしたので、扉やハンドルの部品、例えば上下のキャップを左の上と右の下が同一形状となり、扉外板、扉内板などのパネルを上下反転させることで、部品の共通化がはかれ、複数の扉のある冷蔵庫においても必要な金型数を減らすことが可能となる。また、冷蔵庫廃却におけるリサイクル時もネジなどの取り付けが無く分解が容易であるだけでなく、部品や構造が共通で同じのため分解作業も簡単に行える。   The width of the left and right doors of the refrigerator is the same, so the door and handle parts, for example, the upper and lower caps have the same shape on the upper left and lower right, and the panels such as the door outer plate and door inner plate are turned upside down. Thus, parts can be shared, and the number of molds required can be reduced even in a refrigerator having a plurality of doors. In addition, when recycling in refrigerator disposal, not only screws are not attached and disassembly is easy, but because the parts and structure are the same, disassembly can be performed easily.

本発明の冷蔵庫は、食品などを収納する庫室表面を覆い開閉によりこの収納物を庫室に収納する冷蔵庫扉と、冷蔵庫扉の外表面を形成する扉外板とこの扉外板に対向して組み合わされる扉内板との間に設けられ断熱を行う断熱材と、この扉外板の1側端に固定され冷蔵庫扉開閉時に外部から手を差し込む凹部と手掛けする凸部からなる手掛け部を有するハンドルと、ハンドルと扉外板の上下縁に嵌合され冷蔵庫扉を一体に形成する扉キャップと、を備え、ハンドルをアルミ等金属の押し出し成形品で構成したので、少ない部品点数と共通な部品構造のため製造が簡単で信頼性の高い冷蔵庫が得られる。   The refrigerator of the present invention covers the surface of the storage room for storing food and the like, and stores the storage in the storage room by opening and closing, the door skin that forms the outer surface of the refrigerator door, and the door skin. A heat insulating material that is provided between the door inner plate and the heat insulating material to be insulated, and a hook portion that is fixed to one side end of the door outer plate and that has a concave portion into which a hand is inserted from the outside when the refrigerator door is opened and closed and a convex portion to be hooked. And a door cap that is fitted to the upper and lower edges of the handle and the door outer plate to integrally form the refrigerator door, and the handle is made of an extruded product made of metal such as aluminum. Due to the component structure, a refrigerator that is easy to manufacture and highly reliable can be obtained.

この発明の冷蔵庫の扉はハンドルの上下縁に嵌合される扉キャップの凹部に塞ぎ面を設け、扉開閉動作時、手掛けスペースを明確化、即ち手の入る領域に区切りを設けたので安全で使い易い冷蔵庫が得られる。   The refrigerator door of the present invention is provided with a closed surface in the recessed portion of the door cap that is fitted to the upper and lower edges of the handle to clarify the handle space when the door is opened and closed, that is, a partition is provided in the area where the hand can be inserted. An easy-to-use refrigerator is obtained.

この発明の冷蔵庫の扉は、ハンドルの上下縁に嵌合される扉キャップを2部品化することで、鋼板、アルミ等の金属部品、キャップの合わせ部において、ヒートサイクル試験でのクラックを防止することが出来信頼性が高く性能の良い冷蔵庫が得られる。   The door of the refrigerator of the present invention prevents cracks in the heat cycle test at the mating part of the metal parts such as steel plate and aluminum and the cap by making the door cap fitted into the upper and lower edges of the handle into two parts. It is possible to obtain a refrigerator with high reliability and high performance.

この発明の冷蔵庫は、ハンドルの上下縁に嵌合される扉キャップを2部品化し、意匠的にハンドル部の露出面積を拡大または縮小することができ、バリエーションの広い意匠のものを製造することが出来る。   In the refrigerator of the present invention, the door cap fitted to the upper and lower edges of the handle can be made into two parts, the exposed area of the handle portion can be increased or reduced in design, and a wide variety of designs can be manufactured. I can do it.

この発明の冷蔵庫は、ハンドルの後面に内板を載せる際、内板の案内形状を設けたので製造不良起す可能性が少ない。   In the refrigerator of the present invention, when the inner plate is placed on the rear surface of the handle, since the guide shape of the inner plate is provided, the possibility of manufacturing failure is low.

本発明は、金属製のハンドル構造でかつ上キャップ下キャップで簡単に一体に形成できる扉構造としたので、手掛け部の露付きを容易に防止でき、かつ、食品収納部を大きくでき、また、強度が強く扉が大きくなっても、組立が容易で、補強部材を追加することの無い冷蔵庫の扉を得ることができる。   The present invention has a metal handle structure and a door structure that can be easily formed integrally with an upper cap and a lower cap, so that the dew of the handle portion can be easily prevented and the food storage portion can be enlarged, Even if the door is large and strong, it is easy to assemble and a refrigerator door can be obtained without adding a reinforcing member.

また、本発明は、簡易な金型構造で、プレス等の加工工程が少なく、安定した組立が行え、また、意匠性のよい冷蔵庫の扉を得ることが出来る。   In addition, the present invention has a simple mold structure, requires few processing steps such as pressing, can be stably assembled, and can provide a refrigerator door with good design.

この発明に係る冷蔵庫の扉は、扉外板と、この扉外板の1側端に嵌着され、手掛け部を有するハンドルと、この外板に対向して組み合わされる扉内板と、これらの上下縁に嵌合される扉キャップを備え、内部に発泡断熱材を充填してなる冷蔵庫の扉において、ハンドルをアルミ等金属の押し出し成形品で構成したので、簡単な構造で信頼性の高い冷蔵庫を得ることが出来る。   The refrigerator door according to the present invention includes a door outer plate, a handle fitted on one side end of the door outer plate, having a handle portion, a door inner plate combined to face the outer plate, and these A refrigerator door with a door cap fitted to the top and bottom edges and filled with foam insulation inside. The handle is made of extruded metal such as aluminum, so it has a simple structure and high reliability. Can be obtained.

この発明に係る冷蔵庫の両開き扉は、ハンドルの開口部を逆手方向にすることで、手掛け部の寸法と、手掛け部の凹形状の断熱厚さを確保することができる。また、金属の熱伝導により外板からの外気温度を伝導するため、ハンドル部の断熱厚さが薄くても露付きを防止できる。また、アルミ等金属の押し出し成形によりハンドルを構成しているので、強度が強く扉を長くした場合でも、ソリやヒネレを防ぐことができる。また、押し出しによりハンドルを成形しているので簡単な金型で安定した形状のハンドルを成形することができる。また、扉外板部とハンドル部を別の色にすることができるため意匠性の良い冷蔵庫の扉が得られる。   The double door of the refrigerator according to the present invention can secure the dimensions of the handle and the concave heat insulating thickness of the handle by setting the opening of the handle in the reverse direction. Moreover, since the outside temperature from the outer plate is conducted by heat conduction of the metal, dew can be prevented even if the heat insulating thickness of the handle portion is thin. Moreover, since the handle is formed by extrusion molding of a metal such as aluminum, warping and fining can be prevented even when the strength is strong and the door is lengthened. Further, since the handle is formed by extrusion, a handle having a stable shape can be formed with a simple mold. Moreover, since the door outer plate portion and the handle portion can be made different colors, a refrigerator door with good design can be obtained.

またこの発明の冷蔵庫扉の製造方法は、冷蔵庫扉の外表面を形成する扉外板の1側端と冷蔵庫扉開閉時に外部から手を差し込む凹部と手掛けする凸部からなる手掛け部を有するハンドルとを組立てる際に、ハンドルに固定するウェッジにて扉外板をハンドルに挟みこんで保持する外板組立てステップと、外板組立てステップにて組立てられたハンドルと扉外板の上下縁に扉キャップを嵌合させて冷蔵庫扉を一体に形成する扉形成ステップと、を備え、扉キャップは扉外板の上下縁の外側および内側から嵌合するので、信頼性の高い冷蔵庫を簡単に製造出来る。   Further, the manufacturing method of the refrigerator door according to the present invention includes a handle having a handle portion including one side end of a door outer plate that forms an outer surface of the refrigerator door, a concave portion into which a hand is inserted from the outside when the refrigerator door is opened and closed, and a convex portion to be hooked. When assembling the door, the door outer plate is sandwiched and held by a wedge fixed to the handle, and the door cap is attached to the upper and lower edges of the handle and door outer plate assembled in the outer plate assembling step. And a door forming step for integrally forming a refrigerator door, and the door cap is fitted from the outside and the inside of the upper and lower edges of the door outer plate, so that a highly reliable refrigerator can be easily manufactured.

この発明の実施の形態1における冷蔵庫の斜視図である。It is a perspective view of the refrigerator in Embodiment 1 of this invention. この発明の実施の形態1における扉の斜視図である。It is a perspective view of the door in Embodiment 1 of this invention. この発明の実施の形態1における扉の図2のZ−Z断面図である。It is ZZ sectional drawing of the door in FIG. 2 of Embodiment 1 of this invention. この発明の実施の形態1における図3の部分拡大図である。It is the elements on larger scale of FIG. 3 in Embodiment 1 of this invention. この発明の実施の形態1におけるキャップの斜視図である。It is a perspective view of the cap in Embodiment 1 of this invention. この発明の実施の形態1における2部品化したキャップの組立図である。It is an assembly drawing of the cap divided into two parts in Embodiment 1 of this invention.

符号の説明Explanation of symbols

1 外箱、 2 断熱箱体、 3 冷蔵室左扉、 4 冷蔵室右扉、 5 氷室扉、 6 冷凍室扉、 7 野菜室扉、 8 蒸発皿カバー、 10 扉本体、 11 扉外板、 12 扉内板、 13 扉ハンドル、 14 扉上キャップ、 15 扉下キャップ、 16 ウェッジ、 17 マグネットガスケット、 20 扉外板前面、 21 扉外板側面、 22 扉外板後面、 30 ハンドル後面、 31 ハンドル側面、 32 ハンドル凹面、 33 ハンドル凸面、 34 ハンドル中空部、 35 ハンドル中空部、 36 ハンドルリブ、 37 ハンドルリブ、 38 ハンドルリブ、 39 案内部、 40 キャップ外周フランジ、 41 キャップ外周フランジ、 42 キャップリブ、 43 キャップリブ、44 キャップリブ、 45 塞ぎ面、 50 キャップ大、 51 キャップ小。   DESCRIPTION OF SYMBOLS 1 Outer box, 2 Heat insulation box, 3 Refrigerating room left door, 4 Refrigerating room right door, 5 Ice room door, 6 Freezing room door, 7 Vegetable room door, 8 Evaporating dish cover, 10 Door body, 11 Door outer plate, 12 Door inner plate, 13 Door handle, 14 Door upper cap, 15 Door lower cap, 16 Wedge, 17 Magnet gasket, 20 Door outer plate front surface, 21 Door outer plate side surface, 22 Door outer plate rear surface, 30 Handle rear surface, 31 Handle side surface 32 Handle concave surface, 33 Handle convex surface, 34 Handle hollow portion, 35 Handle hollow portion, 36 Handle rib, 37 Handle rib, 38 Handle rib, 39 Guide portion, 40 Cap outer flange, 41 Cap outer flange, 42 Cap rib, 43 Cap rib, 44 Cap rib, 45 Closing surface, 50 Large cap, 51 small cap.

Claims (11)

庫室開口を覆い開閉により収納物を前記庫室に収納する冷蔵庫扉と、前記冷蔵庫扉の外表面に配置され内側に組み合わされる扉内板との間に断熱材を有する鋼鈑で形成された扉外板と、この扉外板の1側端に固定され前記冷蔵庫扉開閉時に外部から手を差し込む凹部と手掛けする凸部からなる手掛け部を有するハンドルと、前記ハンドルと前記扉外板の両方の上縁および下縁に嵌合され前記冷蔵庫扉を一体に形成する扉キャップと、を備え、前記ハンドルをアルミ等の金属押し出し成形品で構成したことを特徴とする冷蔵庫。 It was formed of a steel plate having a heat insulating material between a refrigerator door that covers the opening of the storage room and stores the stored items in the storage room by opening and closing and a door inner plate that is arranged on the outer surface of the refrigerator door and combined inside. Both a door outer plate, a handle that is fixed to one side end of the door outer plate and has a handle portion including a concave portion into which a hand is inserted from the outside when the refrigerator door is opened and closed, and a convex portion to be hooked, and both the handle and the door outer plate And a door cap that is integrally formed with the upper and lower edges of the refrigerator door, and the handle is made of a metal extruded product such as aluminum. 前記ハンドルの凹部を挟む両端に中空部を設けたことを特徴とする請求項1記載の冷蔵庫。 The refrigerator according to claim 1, wherein hollow portions are provided at both ends sandwiching the concave portion of the handle. 前記ハンドルの断熱材側に前記断熱材に係合するリブを設けたことを特徴とする請求項1記載の冷蔵庫。 The refrigerator according to claim 1, wherein a rib that engages with the heat insulating material is provided on the heat insulating material side of the handle. 前記ハンドルの断熱材側に、前記ハンドルに嵌合する弾性体を設け、この弾性体と前記ハンドルとの間に前記扉外板を挟み込んで保持する構造としたことを特徴とする請求項1記載の冷蔵庫。 2. The structure according to claim 1, wherein an elastic body fitted to the handle is provided on a heat insulating material side of the handle, and the door outer plate is sandwiched and held between the elastic body and the handle. Refrigerator. 前記ハンドルと前記扉外板の両方の上縁および下縁とそれぞれ嵌合されるフランジもしくはリブを前記扉キャップに設けたことを特徴とする請求項1記載の冷蔵庫。 2. The refrigerator according to claim 1, wherein flanges or ribs respectively fitted to upper and lower edges of both the handle and the door outer plate are provided on the door cap. 前記ハンドルの上縁および下縁に嵌合される扉キャップの前記ハンドルの凹部に相当する面に塞ぎ面を設け、手掛けスペースを区切ることを特徴とする請求項1記載の冷蔵庫。 The refrigerator according to claim 1, wherein a closing surface is provided on a surface corresponding to a concave portion of the handle of the door cap fitted to an upper edge and a lower edge of the handle to divide a handle space. 前記ハンドルの後面に内板を載せる際に前記内板の案内となる案内部を設けたことを特徴とする請求項1記載の冷蔵庫の扉 The refrigerator door according to claim 1, further comprising a guide portion that serves as a guide for the inner plate when the inner plate is placed on a rear surface of the handle. 冷蔵庫本体上下方向に設けた複数の庫室開口をそれぞれ覆い開閉により収納物を前記庫室に出し入れする冷蔵庫扉と、前記冷蔵庫扉の外表面に配置され内側に組み合わされる扉内板との間に断熱材を有する鋼鈑で形成された扉外板と、この扉外板の1側端に固定され前記冷蔵庫扉開閉時に外部から手を差し込む凹部と手掛けする凸部からなる手掛け部を有するハンドルと、前記ハンドルと前記扉外板の両方の上縁および下縁に嵌合され前記冷蔵庫扉を一体に形成する扉キャップと、を備え、前記冷蔵庫扉を前記庫室開口の両側に上下に渡って配置することにより前記両側扉の手掛け部の水平方向隙間が前記冷蔵庫扉の上下間を一直線に見える様にしたことを特徴とする冷蔵庫。 Between a refrigerator door that covers a plurality of compartment openings provided in the vertical direction of the refrigerator main body and opens and closes the stored items into and out of the compartment, and a door inner plate that is arranged on the outer surface of the refrigerator door and combined inside A door outer plate formed of a steel plate having a heat insulating material, and a handle having a handle portion including a concave portion that is fixed to one end of the door outer plate and a hand is inserted from the outside when the refrigerator door is opened and closed, and a convex portion that is hooked. A door cap that is fitted to the upper and lower edges of both the handle and the door skin, and integrally forms the refrigerator door, and the refrigerator door extends vertically on both sides of the warehouse opening. The refrigerator is characterized in that the horizontal gap between the handle portions of the doors on both sides can be seen in a straight line between the upper and lower sides of the refrigerator door. 前記ハンドルの外周側上下縁を覆う扉キャップのフランジ高さを変更して前記ハンドル部の露出面積を拡大または縮小することができることを特徴とする請求項1乃至8のいずれかに記載の冷蔵庫。 The refrigerator according to any one of claims 1 to 8, wherein an exposed area of the handle portion can be enlarged or reduced by changing a flange height of a door cap that covers an upper and lower edge on an outer peripheral side of the handle. 前記ハンドルの側面と前記凸部との間の水平方向隙間が前記冷蔵庫本体全体の上下間を一直線になるように配置したことを特徴とする請求項1乃至8のいずれかに記載の冷蔵庫。 The refrigerator according to any one of claims 1 to 8, wherein a horizontal gap between a side surface of the handle and the convex portion is arranged so that the upper and lower sides of the entire refrigerator main body are in a straight line. 冷蔵庫扉の外表面を形成する扉外板の1側端と前記冷蔵庫扉開閉時に外部から手を差し込む凹部と手掛けする凸部からなる手掛け部を有するハンドルとを組立てる際に、前記ハンドルに固定する弾性体にて前記扉外板を前記ハンドルに挟みこんで保持する外板組立てステップと、前記外板組立てステップにて組立てられた前記ハンドルと前記扉外板の上下縁に扉キャップを嵌合させて前記冷蔵庫扉を一体に形成する扉形成ステップと、を備え、前記扉キャップは前記ハンドルもしくは前記扉外板の上下縁の外側および内側から嵌合することを特徴とする冷蔵庫扉の製造方法。 When assembling a side edge of the door outer plate that forms the outer surface of the refrigerator door, and a handle having a handle portion made up of a concave portion into which a hand is inserted from the outside when the refrigerator door is opened and closed and a convex portion to be hooked, are fixed to the handle. An outer plate assembling step for holding the door outer plate between the handle by an elastic body and holding the door cap on the upper and lower edges of the handle and the door outer plate assembled in the outer plate assembling step. And a door forming step for integrally forming the refrigerator door, wherein the door cap is fitted from outside and inside the upper and lower edges of the handle or the door outer plate.
JP2004230219A 2004-08-06 2004-08-06 refrigerator Expired - Fee Related JP4179244B2 (en)

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