JP2006035758A - Folding apparatus of corrugated cardboard sheet - Google Patents

Folding apparatus of corrugated cardboard sheet Download PDF

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JP2006035758A
JP2006035758A JP2004222033A JP2004222033A JP2006035758A JP 2006035758 A JP2006035758 A JP 2006035758A JP 2004222033 A JP2004222033 A JP 2004222033A JP 2004222033 A JP2004222033 A JP 2004222033A JP 2006035758 A JP2006035758 A JP 2006035758A
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panel
folding
belt
ruled line
cardboard sheet
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JP4496032B2 (en
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Toshihiro Yoneda
利博 米田
Junjiro Watanabe
潤二郎 渡辺
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Rengo Co Ltd
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Rengo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a folding apparatus of a corrugated cardboard sheet capable of obtaining a corrugated cardboard box enhanced in dimensional precision. <P>SOLUTION: The corrugated cardboard sheet S<SB>1</SB>, which has first-fourth panels P<SB>1</SB>-P<SB>4</SB>divided by first-fourth longitudinal rules a<SB>1</SB>-a<SB>4</SB>and the joining flap P<SB>5</SB>connected to the side edge of the fourth panel P<SB>4</SB>and has the first and third longitudinal rules a<SB>1</SB>and a<SB>3</SB>formed thereto as two parallel rules, is fed to a folding part 30. The first and fourth panels P<SB>1</SB>and P<SB>4</SB>on both sides divided by the longitudinal rules are folded by 90° along the outside rules 1<SB>1</SB>of the first and third longitudinal rules a<SB>1</SB>and a<SB>3</SB>provided to their insides during the feed of the corrugated cardboard sheet through the folding part 30 and the part between the parallel rules 1<SB>1</SB>and 1<SB>2</SB>is folded by 90° along the inside rule 1<SB>2</SB>after the first and fourth panels P<SB>1</SB>and P<SB>4</SB>are folded by 90° and the overlapped part of the first panel P<SB>1</SB>and the joining flap P<SB>5</SB>is bonded to form a flat box body A<SB>1</SB>. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、接合代を一側に有する扁平な段ボールシートの両側部の折曲げと接着とを行なって扁平な箱体を形成する段ボールシートの折畳み装置に関するものである。   The present invention relates to a cardboard sheet folding apparatus for forming a flat box body by bending and bonding both sides of a flat cardboard sheet having a joining margin on one side.

扁平な箱体の形成用素材として、図23に示した段ボールシートS11が従来から知られている。この段ボールシートS11は、第1縦罫線a11乃至第4縦罫線a14により区分された第1パネルP11乃至第4パネルP14と接合代P15とを有し、第1パネルP11乃至第4パネルP14の一方の端縁に横罫線b11を介して蓋フラップF11が連設され、かつ、他方の端縁に横罫線b12を介して底フラップF12が連設される。 As forming material for flat box body, the corrugated sheet S 11 shown in FIG. 23 has been known. The cardboard sheet S 11 has a bonding margins P 15 and the first vertical line a 11 to the first panel P 11 to fourth panels P 14 which is partitioned by the fourth vertical line a 14, the first panel P 11 or lid flaps F 11 via the horizontal lines b 11 is continuously provided on one edge of the fourth panel P 14, and bottom flaps F 12 via a horizontal ruled line b 12 is continuously provided at the other edge The

上記のような段ボールシートS11から扁平な箱体を形成するフォルダグルアとして、特許文献1に記載されたものが従来から知られている。 As a folder gluer that forms a flat box from the corrugated cardboard sheet S 11 as described above, the one described in Patent Document 1 is conventionally known.

上記フォルダグルアは、上記段ボールシートS11を一方向に搬送させつつ両側の第1パネルP11と第4パネルP14とを第1縦罫線a11と第3縦罫線a13に沿ってそれぞれ対向する方向に180°折曲げ、接合代P15と第1パネルP11の重なり部を互に接着して、図24に示すような扁平な箱体A11を形成するようにしている。 The folder gluer faces the first panel P 11 and the fourth panel P 14 on both sides along the first vertical ruled line a 11 and the third vertical ruled line a 13 while conveying the cardboard sheet S 11 in one direction. The flat box A 11 as shown in FIG. 24 is formed by bending 180 ° in the direction to be bonded and bonding the overlapping portion of the joint allowance P 15 and the first panel P 11 to each other.

また、特許文献2に記載された段ボールシートの折り畳み装置においては、図23に示される段ボールシートS11の第1パネルP11の内側の第1縦罫線a11および第4パネルP14の内側の第3縦罫線a13を2条の平行罫線とし、折曲げガイドで案内されるこの2条の平行罫線に沿って第1パネルP11と第4パネルP14をそれぞれ対向する方向に折り曲げて、第1パネルP11と接合代P15の重なり部を互に接着するようにしている。
実開平6−21926号公報 特開平10−296885号公報
Further, in the cardboard sheet folding apparatus described in Patent Document 2, the first vertical ruled line a 11 inside the first panel P 11 and the inside of the fourth panel P 14 of the cardboard sheet S 11 shown in FIG. The third vertical ruled line a 13 is made into two parallel ruled lines, and the first panel P 11 and the fourth panel P 14 are bent in opposite directions along the two parallel ruled lines guided by the bending guide, The overlapping portion of the first panel P 11 and the joint allowance P 15 is adhered to each other.
Japanese Utility Model Publication No. 6-21926 JP-A-10-296885

ところで、特許文献1に記載されたフォルダグルアによって図23に示す段ボールシートS11を搬送させつつ両側の第1パネルP11および第4パネルP14をその内側の第1縦罫線a11および第3縦罫線a13に沿って折曲げていくと、第1縦罫線a11および第3縦罫線a13はそれぞれ1条の罫線であるため、第1パネルP11および第4パネルP14の折曲げ途中において、図25に示すように、第3縦罫線a13の両側部イが当接して干渉し合うことになり、第1縦罫線a11部においても同様の状態になる。 Incidentally, the cardboard sheet S 11 first vertical borders inside a first panel P 11 and the fourth panel P 14 on both sides while conveying the a 11 and a 3 shown in FIG. 23 by the folder gluer described in Patent Document 1 as you bent along the vertical ruled a 13, because the first vertical line a 11 and the third vertical line a 13 is the border of the respective one article, folding the first panel P 11 and the fourth panel P 14 in the middle, as shown in FIG. 25, both side portions b of the third vertical line a 13 is to interfere in contact, also in the same state in the first vertical line a 11 parts.

段ボールシートS11は波形に形成された中芯紙を有しているために、上記両側部イの強度は不均一である場合が多い。したがって、図25に示すように折曲げる際に、強度の強い側部が強度の弱い側部を押し潰すことになり、第1パネルP11および第4パネルP14を180°折曲げて扁平な箱体A11を形成した場合に、図26(I)、(II)に示すように、外側の折曲線L11が第1パネルP11と第2パネルP12および第3パネルP13と第4パネルP14の衝合面(パネル衝合面)より上下方向のいずれかに片寄りが生じることになる。 For corrugated sheet S 11 is to have a core paper in which is corrugated, the strength of the side portions b is often heterogeneous. Therefore, when bending as shown in FIG. 25, the strong side part crushes the weak side part, and the first panel P 11 and the fourth panel P 14 are bent 180 ° and flattened. When the box A 11 is formed, as shown in FIGS. 26 (I) and (II), the outer fold line L 11 has the first panel P 11 , the second panel P 12, the third panel P 13 and the second panel P 11 . abutment surface of 4 panels P 14 from (panel abutment surface) offset in either the vertical direction so that occurs.

図26(I)に示すように、上記折曲線L11が正規の位置であるパネル衝合面より上方に片寄った場合には、接合代P15と第1パネルP11の重なり幅W11が適正な幅寸法より大きくなり、また、図26(II)に示すように、上記折曲線L11が正規の位置であるパネル衝合面より下方に片寄った場合には、接合代P15と第1パネルP11の重なり幅W12が適正な幅寸法より小さくなるため、形成された扁平な箱体A11を4角筒状に開箱して段ボール箱を形成した場合に、真四角の箱とならず、寸法精度の高い段ボール箱を得ることができないという問題が生じる。 As shown in FIG. 26 (I), when the folding line L 11 is offset upward from the panel abutting surface which is the normal position, the overlapping width W 11 between the joining margin P 15 and the first panel P 11 is as follows. larger than the appropriate width, and as shown in FIG. 26 (II), when the folding line L 11 is biased downwardly from the panel abutment surface which is the proper position, the bonding margins P 15 second since the overlapping width W 12 of the first panel P 11 is smaller than the proper width, and Hirakibako formed a flat box a 11 at the four corners tubular in the case of forming a cardboard box, a box of square Therefore, there arises a problem that a corrugated cardboard box with high dimensional accuracy cannot be obtained.

一方、特許文献2に記載された段ボールシートの折り畳み装置においては、第1パネルP11および第4パネルP14のそれぞれ内側の縦罫線a11、a13が2条の平行罫線とされ、その平行罫線の折曲げを折曲げガイドにより案内するようにしているが、第1パネルP11および第4パネルP14の折曲げ時に折曲げガイドが平行罫線の外側罫線と内側罫線のいずれの罫線の折曲げを案内するのか何も記載されていない。このため、単に平行罫線からの折曲げであると、第1パネルP11および第4パネルP14は平行罫線の外側罫線に沿って折曲げられたり、あるいは内側罫線に沿って折曲げられることになり、特許文献1に記載されたフォルダグルアと同様に寸法精度の高い段ボール箱を得ることができない。 On the other hand, in the folding apparatus of the cardboard sheet described in Patent Document 2, vertical lines a 11, a 13, respectively inside of the first panel P 11 and the fourth panel P 14 is parallel borders Article 2, the parallel The folding of the ruled line is guided by the folding guide, but when the first panel P 11 and the fourth panel P 14 are folded, the folding guide folds either the outer ruled line of the parallel ruled line or the inner ruled line. Nothing is described about guiding the bending. For this reason, if the folding is simply performed from the parallel ruled lines, the first panel P 11 and the fourth panel P 14 are folded along the outer ruled lines of the parallel ruled lines, or folded along the inner ruled lines. Thus, as with the folder gluer described in Patent Document 1, it is impossible to obtain a cardboard box with high dimensional accuracy.

この発明の課題は、寸法精度の高い段ボール箱を得ることができるようにした段ボールシートの折畳み装置を提供することである。   An object of the present invention is to provide a corrugated sheet folding apparatus that can obtain a corrugated box with high dimensional accuracy.

上記の課題を解決するために、この発明においては、縦罫線により区分された4枚のパネルおよび一側のパネルの側縁に連設された接合代を有し、両側のパネルの内側に設けられた縦罫線が2条の平行罫線とされた段ボールシートをシート搬送装置によって一方向に搬送し、その搬送中においてパネル折曲げ手段により段ボールシートの両側のパネルを折曲げガイドにより案内される平行罫線に沿って対向する方向に180°折曲げて一側のパネルの側縁に連設された接合代と他側のパネルの重なり部を接着剤を介して接着させるようにした段ボールシートの折畳み装置において、前記折曲げガイドが、平行罫線の外側罫線の折曲げを案内する第1折曲げガイドと、内側罫線の折曲げを案内する第2折曲げガイドとを備え、前記パネル折曲げ手段が、前記第1折曲げガイドに沿って前記外側罫線を折曲げる第1折曲げ手段と、前記第2折曲げガイドに沿って前記内側罫線を折曲げる第2折曲げ手段とを備え、前記第1折曲げ手段が両側のパネルを第1折曲げガイドに案内される外側罫線に沿ってほぼ90°折曲げたのちに、前記第2折曲げ手段が平行罫線間の部分を第2折曲げガイドに案内される内側罫線に沿って90°折曲げるようにした構成を採用したのである。   In order to solve the above-mentioned problem, in the present invention, there are four panels divided by vertical ruled lines and a joining margin continuously provided on the side edge of one panel, and provided inside the panels on both sides. The corrugated cardboard sheet in which the vertical ruled lines formed into two parallel ruled lines are conveyed in one direction by the sheet conveying device, and the panels on both sides of the cardboard sheet are guided by the folding guides by the panel folding means during the conveyance. Folding corrugated cardboard sheets that are bent 180 ° in the opposite direction along the ruled line, and the overlap between the side margin of the panel on one side and the panel on the other side are bonded via an adhesive In the apparatus, the folding guide includes a first folding guide for guiding the folding of the outer ruled line of the parallel ruled lines, and a second folding guide for guiding the folding of the inner ruled line, and the panel folding is provided. The step comprises first folding means for folding the outer ruled line along the first folding guide, and second folding means for folding the inner ruled line along the second folding guide, After the first folding means bends the panels on both sides approximately 90 ° along the outer ruled line guided by the first folding guide, the second folding means bends the second portion between the parallel ruled lines. A configuration was adopted in which it was bent 90 ° along the inner ruled line guided by the guide.

上記の構成から成る段ボールシートの折畳み装置においては、第1折曲げ手段によって段ボールシートの両側のパネルを平行罫線の外側罫線に沿って90°折曲げたのちさらに90°を折曲げると共に、その両側のパネルが90°折曲げられた状態で第2折曲げ手段により平行罫線間の部分を平行罫線の内側罫線に沿って90°折曲げるため、段ボールシート折曲げ部位での干渉による押し潰し合いはなく、しかも、外側罫線および内側罫線に沿う折曲げに際して、その外側罫線を第1折曲げガイドで案内し、かつ内側罫線を第2折曲げガイドで案内するため、段ボールシートを外側罫線および内側罫線に沿ってきわめて精度よく折曲げることができる。   In the corrugated sheet folding apparatus having the above structure, the first folding means folds the panels on both sides of the corrugated sheet along the outer ruled lines of the parallel ruled lines by 90 °, and further folds 90 °, and both sides thereof. In the state where the panel is folded 90 °, the portion between the parallel ruled lines is folded 90 ° along the inner ruled line of the parallel ruled lines by the second folding means. In addition, when folding along the outer and inner ruled lines, the outer ruled line is guided by the first folding guide and the inner ruled line is guided by the second folding guide. Can be bent along the line with extremely high accuracy.

このため、一側のパネルの側縁に連設された接合代と他側のパネルの重なり幅が一定となる扁平な箱体を形成することができ、その箱体を4角筒状に開箱したとき、真四角となるきわめて寸法精度の高い段ボール箱を得ることができる。   Therefore, it is possible to form a flat box body in which the overlapping width between the joining margin provided on the side edge of the panel on one side and the panel on the other side is constant, and the box body is opened in a rectangular tube shape. When boxed, a cardboard box with a very high dimensional accuracy can be obtained.

以下、この発明の実施の形態を図1乃至図22に基づいて説明する。図1(I)、(II)に示すように、段ボールシートの折畳み装置は、給紙部1、整列搬送部10、罫入れ加工部20、折曲げ部30、矯正部50および成形部60をタンデムに配置した構成とされている。   Embodiments of the present invention will be described below with reference to FIGS. As shown in FIGS. 1 (I) and (II), the corrugated sheet folding apparatus includes a sheet feeding unit 1, an aligning and conveying unit 10, a crease forming unit 20, a folding unit 30, a correcting unit 50, and a forming unit 60. The configuration is arranged in tandem.

図2に示すように、給紙部1は、ホッパ2と、そのホッパ2内に収容された積み重ね状態の段ボールシートS0 を最下位の段ボールシートS0 から順に一枚ずつ連続して下流側の整列搬送部10に送り出すシート送り装置3とから成る。 As shown in FIG. 2, the sheet feeding unit 1 includes a hopper 2 and a stack of corrugated cardboard sheets S 0 accommodated in the hopper 2, one by one in order from the lowest cardboard sheet S 0. And a sheet feeding device 3 for feeding to the aligning and conveying unit 10.

ホッパ2は、積み重ね状態の段ボールシートS0 を支持するテーブル4と、そのテーブル4上に載置された段ボールシートS0 の前端縁を位置決めするフロントガイド5と、上記段ボールシートS0 の後端縁を位置決めするバックガイド6および段ボールシートS0 の両側縁を位置決めするサイドガイド7を有している。 The hopper 2 includes a table 4 that supports the stacked cardboard sheets S 0 , a front guide 5 that positions a front edge of the cardboard sheets S 0 placed on the table 4, and a rear end of the cardboard sheets S 0 . has side guides 7 for positioning the opposite side edges of the back guide 6 and the corrugated sheet S 0 to position the edges.

ここで、段ボールシートS0 は、図5(I)に示すように、矩形状をなし、その一側には接合代P5 が形成されている。また、段ボールシートS0 の前端縁には横罫線b1 を介して4枚の蓋フラップF1 が連設され、後端縁には横罫線b2 を介して底フラップF2 が連設されている。 Here, the corrugated sheet S 0, as shown in FIG. 5 (I), a rectangular shape, bonding margins P 5 is formed on one side thereof. Further, four lid flaps F 1 are connected to the front end edge of the corrugated cardboard sheet S 0 via a horizontal ruled line b 1, and a bottom flap F 2 is connected to the rear end edge of the cardboard sheet S 0 via a horizontal ruled line b 2. ing.

図2に示すように、シート送り装置3は複数の送りローラ8から成る。各送りローラ8は同図の矢印方向に回転され、各送りローラ8との接触によってホッパ2内に収容された段ボールシートS0 は下部から一枚ずつ連続して整列搬送部10に搬送される。 As shown in FIG. 2, the sheet feeding device 3 includes a plurality of feeding rollers 8. Each feed roller 8 is rotated in the direction of the arrow in the figure, and the cardboard sheets S 0 accommodated in the hopper 2 by contact with each feed roller 8 are successively conveyed one by one from the lower part to the alignment conveyance unit 10. .

図2および図3に示すように、整列搬送部10は、段ボールシートS0 を下流側に搬送する複列のシート搬送ベルト11と、そのシート搬送ベルト11の下方に設けられた複数のエア噴射ダクト12と、上記シート搬送ベルト11によって搬送される段ボールシートS0 の搬送路一側に装置のセンターラインに平行に設けられた基準ガイド13とから成る。 As shown in FIGS. 2 and 3, the aligning and conveying unit 10 includes a double row sheet conveying belt 11 that conveys the corrugated cardboard sheet S 0 to the downstream side, and a plurality of air jets provided below the sheet conveying belt 11. It comprises a duct 12 and a reference guide 13 provided in parallel with the center line of the apparatus on one side of the conveyance path of the cardboard sheet S 0 conveyed by the sheet conveyance belt 11.

エア噴射ダクト12は、多数のエア噴射孔14を有し、そのエア噴射孔14から上向きにエアを噴射するようになっており、給紙部1から整列搬送部10に送り込まれる段ボールシートS0 は上記エア噴射孔14から噴射されるエアによってシート搬送ベルト11の下側のキャリア側ベルト11aに押し付けられ、そのキャリア側ベルト11aによって下流側に搬送される。 The air injection duct 12 has a large number of air injection holes 14, and air is injected upward from the air injection holes 14, and the cardboard sheet S 0 sent from the paper supply unit 1 to the alignment conveyance unit 10. Is pressed against the carrier side belt 11a on the lower side of the sheet conveying belt 11 by the air ejected from the air ejection holes 14, and is conveyed downstream by the carrier side belt 11a.

複列のシート搬送ベルト11は、搬出端が搬入端より基準ガイド13側に片寄せられて傾斜状の配置とされている。このため、シート搬送ベルト11のキャリア側ベルト11aとの接触によって下流側に搬送される段ボールシートS0 は、下流側に搬送されつつ基準ガイド13側に幅寄せさせられて、その他側縁が基準ガイド13に当接され、上記基準ガイド13に沿って下流側の罫入れ加工部20に送り込まれる。すなわち、段ボールシートS0 は他側縁を基準にして罫入れ加工部20に送り込まれる。 The double-row sheet conveying belts 11 are inclined so that the carry-out end is shifted toward the reference guide 13 from the carry-in end. For this reason, the corrugated cardboard sheet S 0 conveyed downstream by the contact of the sheet conveying belt 11 with the carrier side belt 11 a is caused to be brought closer to the reference guide 13 side while being conveyed downstream, and the other side edge is the reference edge. It is brought into contact with the guide 13 and fed along the reference guide 13 to the downstream crease forming section 20. That is, the corrugated cardboard sheet S 0 is fed into the crease forming unit 20 with the other side edge as a reference.

上記整列搬送部10には段ボールシートS0 の一側縁部の接合代P5 に接着剤を噴射する接着剤噴射ノズル15が設けられている。 The aligning / conveying unit 10 is provided with an adhesive injection nozzle 15 for injecting an adhesive to a joining margin P 5 at one side edge of the corrugated cardboard sheet S 0 .

罫入れ加工部20は、4つのアンビルロール21と、各アンビルロール21の下方に設けられた罫入れロール22とから成り、各罫入れロール22の外周には環状の罫入れ突条23が設けられている。   The crease forming unit 20 includes four anvil rolls 21 and a crease roll 22 provided below each anvil roll 21, and an annular crease ridge 23 is provided on the outer periphery of each crease roll 22. It has been.

アンビルロール21および罫入れロール22は図2の矢印方向に回転され、前記整列搬送部10から罫入れ加工部20に送り込まれる段ボールシートS0 の下面に、図5に示すように、折曲げ用の第1縦罫線a1 乃至第4縦罫線a4 を形成するようになっている。S1 は罫入れ後の段ボールシートを示し、その段ボールシートS1 は上記第1縦罫線a1 乃至第4縦罫線a4 によって第1パネルP1 乃至第4パネルP4 に区分されている。 As shown in FIG. 5, the anvil roll 21 and the crease roll 22 are rotated in the direction of the arrow in FIG. 2 and are folded on the lower surface of the corrugated cardboard sheet S 0 fed from the aligning / conveying section 10 to the crease forming section 20. The first vertical ruled line a 1 to the fourth vertical ruled line a 4 are formed. S 1 represents a cardboard sheet after ruling insertion, the corrugated board sheet S 1 is divided into a first panel P 1 to fourth panels P 4 by the first vertical line a 1 to fourth vertical line a 4.

ここで、第1パネルP1 の内側の第1縦罫線a1 および第4パネルP4 の内側の第3縦罫線a3 は図4に示す罫入れロール22で罫入れされる。この罫入れロール22は外周に2条の罫入れ突条23を有し、各罫入れ突条23によって段ボールシートS0 を押し潰して罫線を罫入れするようになっている。 Here, the first vertical ruled line a 1 inside the first panel P 1 and the third vertical ruled line a 3 inside the fourth panel P 4 are ruled by the ruled roll 22 shown in FIG. The crease roll 22 has two crease ridges 23 on the outer periphery, and the crease lines are creased by crushing the cardboard sheet S 0 by each crease ridge 23.

このため、第1縦罫線a1 および第3縦罫線a3 は2条の平行罫線l1 、l2 によって形成され、その2条の平行罫線l1 、l2 の間隔は段ボールシートS0 の厚みにほぼ等しくされている。 Therefore, the first vertical line a 1 and the third vertical line a 3 is formed by a parallel borders l 1, l 2 of Article 2, the interval of the parallel borders l 1, l 2 of 2 Article of the cardboard sheet S 0 It is almost equal to the thickness.

第2罫線a2 と第4縦罫線a4 は折曲げ部30で折曲げられることはないので、1条の罫入れ突条23を有する罫入れロール22で形成される。 Since the second ruled line a 2 and the fourth vertical ruled line a 4 are not bent at the bending part 30, they are formed by the ruled roll 22 having one ruled protrusion 23.

ここで、段ボールシートS0 は、整列搬送部10によりその他側縁を基準位置として罫入れ加工部20に送り込まれるため、その罫入れ加工部20によって段ボールシートS0 の適正な位置に第1縦罫線a1 乃至第4縦罫線a4 をきわめて高精度に罫入れすることができる。 Here, since the corrugated board sheet S 0 is sent to the crease forming section 20 by using the other side edge as a reference position by the aligning / conveying section 10, the crease forming section 20 sets the first vertical position at an appropriate position of the corrugated board sheet S 0. The ruled line a 1 to the fourth vertical ruled line a 4 can be marked with extremely high accuracy.

実施の形態では、罫入れロール22の外周の2条の罫入れ突条23の間隔を一定としたが、2条の罫入れ突条23の間隔を調整自在として、段ボールシートS0 の厚みに応じて2条の罫入れ突条23の間隔を調整するようにしてもよい。 In the embodiment, the interval between the two ruled ridges 23 on the outer periphery of the crease roll 22 is constant, but the interval between the two ruled ridges 23 is adjustable so that the thickness of the corrugated cardboard sheet S 0 can be adjusted. Accordingly, the interval between the two ruled ridges 23 may be adjusted.

また、実施の形態では、罫入れ加工部20で段ボールシートS0 に第1縦罫線a1 乃至第4縦罫線a4 の4本の縦罫線を罫入れするようにしたが、段ボールシートS0 に1条の第2縦罫線a2 および第4縦罫線a4 を予め形成しておき、上記罫入れ加工部で2条の第1縦罫線a1 および第3縦罫線a3 を罫入れするようにしてもよい。 Further, in the embodiments, and so as to put crease four vertical ruled lines of the corrugated board sheet S 0 by ruling insertion processing portion 20 first vertical lines a 1 to fourth vertical lines a 4, the corrugated sheet S 0 A second vertical ruled line a 2 and a fourth vertical ruled line a 4 are formed in advance, and the first vertical ruled line a 1 and the third vertical ruled line a 3 are ruled by the crease forming section. You may do it.

罫入れ後の段ボールシートS1 は折曲げ部30に送り込まれる。図6乃至図13は折曲げ部30の詳細を示す。 The corrugated cardboard sheet S 1 after the crease is fed into the bent portion 30. 6 to 13 show details of the bent portion 30.

図6および図7に示すように、折曲げ部30は罫入れ後の段ボールシートS1 を下流側に搬送するシート搬送装置としての一対の上部搬送ベルト31と一対の下部搬送ベルト32を有している。 As shown in FIGS. 6 and 7, the folding unit 30 includes a pair of upper transport belts 31 and a pair of lower transport belts 32 as a sheet transport device that transports the corrugated cardboard sheet S 1 to the downstream side. ing.

一対の上部搬送ベルト31の一方は、段ボールシートS1 の第2パネルP2 の第1縦罫線a1 側の側部と対応する位置に設けられ、他方は、段ボールシートS1 の第3パネルP3 の第3縦罫線a3 側の側部と対応する位置に設けられている。 One of the pair of upper transport belts 31 is provided at a position corresponding to the side of the second panel P 2 of the cardboard sheet S 1 on the first vertical ruled line a 1 side, and the other is the third panel of the cardboard sheet S 1 . It is provided at a position corresponding to the side portion of P 3 on the third vertical ruled line a 3 side.

上部搬送ベルト31のそれぞれには、図10乃至図12に示すように、全体にわたって吸着孔33が形成されている。また、上部搬送ベルト31の下側のキャリア側ベルト31a上にはサクションボックス34が設けられ、そのサクションボックス34の下側のベルト案内板34aにキャリア側ベルト31aの移動方向に長く延びるスリット35が形成されている。   As shown in FIGS. 10 to 12, suction holes 33 are formed in each of the upper conveyance belts 31 as a whole. A suction box 34 is provided on the carrier side belt 31a below the upper transport belt 31, and a slit 35 extending in the moving direction of the carrier side belt 31a is formed in the belt guide plate 34a below the suction box 34. Is formed.

このため、サクションボックス34の内部エアを吸引すると、キャリア側ベルト31aの吸着孔33に吸引力が付与され、段ボールシートS1 はキャリア側ベルト31aにより吸着されて、搬送される。 Thus, when sucking the internal air of the suction box 34, suction to the suction holes 33 of the carrier belt 31a is applied, corrugated board sheet S 1 is adsorbed by the carrier side belt 31a, it is conveyed.

図7に示すように、下部搬送ベルト32は上部搬送ベルト31より長さが短く、その搬入端が上部搬送ベルト31の搬入端とほぼ一致するようにして各上部搬送ベルト31の下方に設けられている。   As shown in FIG. 7, the lower conveyor belt 32 is shorter than the upper conveyor belt 31, and is provided below each upper conveyor belt 31 so that the carry-in end thereof substantially coincides with the carry-in end of the upper carry belt 31. ing.

下部搬送ベルト32の上側のキャリア側ベルト32aは上部搬送ベルト31のキャリア側ベルト31aとで段ボールシートS1 を上下から挟持するようになっており、段ボールシートS1 は上部搬送ベルト31のキャリア側ベルト31aによる吸着と、上部搬送ベルト31のキャリア側ベルト31aと下部搬送ベルト32のキャリア側ベルト32aの挟持とによって下流側に搬送される。 Upper carrier side belt 32a of the lower conveying belt 32 has become the corrugated fiberboard sheet S 1 at the carrier side belt 31a of the upper transport belt 31 from above and below so as to sandwich, corrugated board sheet S 1 is the carrier side of the upper conveyor belt 31 The belt is transported downstream by suction by the belt 31a and the carrier-side belt 31a of the upper transport belt 31 and the carrier-side belt 32a of the lower transport belt 32.

図13に示すように、段ボールシートS1 の搬送路の下には、段ボールシートS1 の搬送方向に長く延びる、一対の第1折曲げガイド36と一対の第2折曲げガイド37とが段ボールシートS1 の搬送方向に位置をずらして設けられている。 As shown in FIG. 13, a pair of first folding guides 36 and a pair of second folding guides 37 that extend long in the conveyance direction of the cardboard sheet S 1 are provided below the cardboard sheet S 1 conveyance path. is provided by shifting the position in the conveying direction of the sheet S 1.

一対の第1折曲げガイド36の一方は、図8に示すように、段ボールシートS1 に形成された第3縦罫線a3 の外側罫線l1 と対応する位置に設けられていると共に、他方は図8に示すものと同様に、第1縦罫線a1 の外側罫線l1 と対応する位置に設けられている。 One of the pair of first folding guides 36 is provided at a position corresponding to the outer ruled line l 1 of the third vertical ruled line a 3 formed on the cardboard sheet S 1 as shown in FIG. Is provided at a position corresponding to the outer ruled line l 1 of the first vertical ruled line a 1 in the same manner as shown in FIG.

また、一対の第2折曲げガイド37の一方は、図10に示すように、第3縦罫線a3 の内側罫線l2 と対応する位置に設けられていると共に、他方は図10に示すものと同様に、第1縦罫線a1 の内側罫線l2 と対応する位置に設けられている。 Further, as shown in FIG. 10, one of the pair of second bending guides 37 is provided at a position corresponding to the inner ruled line l 2 of the third vertical ruled line a 3 and the other is shown in FIG. Similarly to the above, the first vertical ruled line a 1 is provided at a position corresponding to the inner ruled line l 2 .

図6に示すように、一対の上部搬送ベルト31のそれぞれ外側方には、段ボールシートS1 の第1パネルP1 および第4パネルP4 のそれぞれを第1縦罫線a1 の外側罫線l1 および第3縦罫線a3 の外側罫線l1 に沿って下向きに180°折曲げるパネル折曲げ手段としての一対のパネル折曲げベルト38(第1折曲げ手段)が設けられている。 As shown in FIG. 6, each outer side of the pair of upper transport belt 31, the outer borders l 1 of each first vertical lines a 1 of the first panel P 1 and the fourth panel P 4 of the cardboard sheet S 1 A pair of panel bending belts 38 (first bending means) are provided as panel bending means for bending 180 ° downward along the outer ruled line l 1 of the third vertical ruled line a 3 .

パネル折曲げベルト38の段ボールシートS1 と対向する下側のキャリア側ベルト38aは複数のベルト案内ローラ39により案内されて捩りが付与され、そのキャリア側ベルト38aの搬出端部は上部搬送ベルト31のキャリア側ベルト31aと上下で対向する配置とされている。 Corrugated sheet S 1 and the opposite lower the carrier side belt 38a of the panel folding belt 38 twisting is applied is guided by a plurality of belt guide rollers 39, delivery tip of the carrier-side belt 38a is an upper conveyor belt 31 The carrier side belt 31a is arranged to face the upper and lower sides.

一対のパネル折曲げベルト38におけるキャリア側ベルト38aは、段ボールシートS1 の第1パネルP1 および第4パネルP4 を押し下げて、その第1パネルP1 および第4パネルP4 をそれぞれ第1縦罫線a1 および第3縦罫線a3 の外側罫線l1 に沿って90°折曲げたのちさらに90°折曲げるようになっている。このとき、一対の第1折曲げガイド36は、第1パネルP1 および第4パネルP4 が下向きに90°折曲げられるまでそれぞれ外側罫線l1 の移動を案内するようになっている。 Carrier-side belt 38a of the pair of panel folding belt 38 is pushed down the first panel P 1 and the fourth panel P 4 of the cardboard sheet S 1, the the first panel P 1 and the fourth panel P 4 respectively 1 The sheet is bent by 90 ° along the outer ruled line l 1 of the vertical ruled line a 1 and the third vertical ruled line a 3 and then bent by 90 °. At this time, the pair of first folding guides 36 guide the movement of the outer ruled line l 1 until the first panel P 1 and the fourth panel P 4 are bent 90 ° downward.

第1パネルP1 および第4パネルP4 が外側罫線l1 に沿って90°折曲げられてからさらに90°完全に折曲げられるようにするため、第1パネルP1 および第4パネルP4 が90°折曲げられた位置の外側方に搬送方向に延びる折畳み棒40の一端部を配置し、その他端部を段ボールシートS1 の第2パネルP2 および第3パネルP3 の搬送路の下方に配置して、90°折曲げられた第1パネルP1 および第4パネルP4 を上記折畳み棒40との接触によりさらに同方向に90°折曲げるようにしている。 In order to make the first panel P 1 and the fourth panel P 4 bend 90 ° along the outer ruled line l 1 and then bend completely 90 °, the first panel P 1 and the fourth panel P 4 One end portion of the folding rod 40 extending in the transport direction is disposed on the outer side of the position bent 90 °, and the other end portion of the transport path for the second panel P 2 and the third panel P 3 of the cardboard sheet S 1 is disposed. The first panel P 1 and the fourth panel P 4 which are disposed below and bent by 90 ° are further bent by 90 ° in the same direction by contact with the folding bar 40.

図6に示すように、一対の上部搬送ベルト31とその外側にそれぞれ設けられたパネル折曲げベルト38間には図5に示す段ボールシートS1 の第1縦罫線a1 および第3縦罫線a3 の外側罫線l1 と内側罫線l2 間の部分P6 を内側罫線l2 に沿って90°折曲げる第2折曲げ手段としての折曲げ成形ベルト41がそれぞれ設けられている。 As shown in FIG. 6, the first vertical ruled line a 1 and the third vertical ruled line a of the corrugated cardboard sheet S 1 shown in FIG. 5 are interposed between the pair of upper conveying belts 31 and the panel folding belts 38 provided on the outer sides thereof. bending forming belt 41 of the portion P 6 between the outer borders l 1 and the inner borders l 2 as a second bending means for bending 90 ° folding along the inside border l 2 of 3 are provided, respectively.

折曲げ成形ベルト41は、その一端部が上部搬送ベルト31の搬入端から下流側に少し片寄った位置に臨み、他端部はパネル折曲げベルト38の搬出端とほぼ対応する位置に配置されている。   One end of the folding belt 41 faces a position slightly offset downstream from the carry-in end of the upper conveyance belt 31, and the other end is arranged at a position substantially corresponding to the carry-out end of the panel folding belt 38. Yes.

折曲げ成形ベルト41の下側のキャリア側ベルト41aは、第1折曲げガイド36の下流側端より下流側に少し片寄った位置から搬出端部に至る範囲において複数のベルト案内ローラ42で案内されて捩りが付与され、その捩りベルト部で段ボールシートS1 の外側罫線l1 と内側罫線l2 間の部分P6 を第2折曲げガイド37で案内される内側罫線l2 に沿って下向きに90°折曲げるようになっている。 The carrier side belt 41a below the folding belt 41 is guided by a plurality of belt guide rollers 42 in a range from a position slightly offset to the downstream side from the downstream end of the first folding guide 36 to the carry-out end portion. The torsion is applied, and the portion P 6 between the outer ruled line l 1 and the inner ruled line l 2 of the corrugated cardboard sheet S 1 is lowered downward along the inner ruled line l 2 guided by the second folding guide 37. It is designed to bend 90 °.

図6に示すように、一対の上部搬送ベルト31のそれぞれ内側には、段ボールシートS1 を下流側に向けて押圧移動させる爪付き搬送ベルト43が設けられている。爪付き搬送ベルト43には段ボールシートS1 の搬送方向後端縁に当接可能な複数の押し爪44が等間隔に設けられている。 As shown in FIG. 6, a claw-conveying belt 43 that presses and moves the corrugated cardboard sheet S 1 toward the downstream side is provided inside each of the pair of upper conveying belts 31. A plurality of push claws 44 that can come into contact with the trailing edge of the corrugated cardboard sheet S 1 in the conveyance direction are provided at equal intervals on the conveyance belt 43 with the claws.

上記爪付き搬送ベルト43の搬入端は、下部搬送ベルト32の搬出端とパネル折曲げベルト38の搬入端間に位置すると共に、搬出端はパネル折曲げベルト38の搬出端から下流側に位置している。この爪付き搬送ベルト43は、上部搬送ベルト31と下部搬送ベルト32とで搬送される段ボールシートS1 の搬送方向後端縁に押し爪44が係合するよう上記段ボールシートS1 の搬送にタイミングをとって搬送されるようになっており、その爪付き搬送ベルト43の搬送速度と上部搬送ベルト31および下部搬送ベルト32による段ボールシートS1 の搬送速度は同一とされている。 The carry-in end of the claw-conveying belt 43 is located between the carry-out end of the lower carrying belt 32 and the carry-in end of the panel folding belt 38, and the carry-out end is located downstream from the carry-out end of the panel folding belt 38. ing. This claw-conveying belt 43 is timed to convey the cardboard sheet S 1 so that the pushing claw 44 engages with the trailing edge of the cardboard sheet S 1 conveyed by the upper conveyance belt 31 and the lower conveyance belt 32. The conveyance speed of the claw-conveying belt 43 and the conveyance speed of the cardboard sheet S 1 by the upper conveyance belt 31 and the lower conveyance belt 32 are the same.

上記の構成から成る折曲げ部30において、罫入れ加工部20から罫入れ後の段ボールシートS1 が送り込まれてくると、その段ボールシートS1 は第1折曲げガイド36に支持され、上部搬送ベルト31と下部搬送ベルト32とで上下から挟持されて、上記第1折曲げガイド36に沿って下流側に搬送される。その搬送途中において、パネル折曲げベルト38のキャリア側ベルト38aが第1パネルP1 および第4パネルP4 に接触して各パネルP1 、P4 を下向きに押圧し、上記キャリア側ベルト38aによって第1パネルP1 および第4パネルP4 が90°折曲げられる。 In the folding unit 30 having the above-described configuration, when the corrugated cardboard sheet S 1 is fed from the creasing processing unit 20, the corrugated cardboard sheet S 1 is supported by the first folding guide 36 and is conveyed upward. It is sandwiched from above and below by the belt 31 and the lower conveyance belt 32 and is conveyed downstream along the first bending guide 36. In its transport course, the carrier side belt 38a of the panel folding belt 38 presses down each panel P 1, P 4 in contact with the first panel P 1 and the fourth panel P 4, by the carrier-side belt 38a The first panel P 1 and the fourth panel P 4 are bent 90 °.

このとき、第1パネルP1 および第4パネルP4 は第1折曲げガイド36に案内される外側罫線l1 に沿って折曲げられる。 At this time, the first panel P 1 and the fourth panel P 4 are bent along the outer ruled line l 1 guided by the first folding guide 36.

図9は第4パネルP4 の折曲げ状態のみを示しているが、第1パネルP1 も同様に折曲げられる。 Although FIG. 9 shows only the bent state of the fourth panel P 4 , the first panel P 1 is bent in the same manner.

その後、第1パネルP1 および第4パネルP4 が所定角度折曲げられて段ボールシートS1 の搬送方向後端が爪付き搬送ベルト43の搬入端に至ると、その爪付き搬送ベルト43の押し爪44が段ボールシートS1 の後端縁に係合して段ボールシートS1 を強制的に搬送する。 Thereafter, when the first panel P 1 and the fourth panel P 4 are bent at a predetermined angle and the rear end of the corrugated board sheet S 1 in the conveyance direction reaches the carry-in end of the conveyance belt 43 with the claw, the conveyance belt 43 with the claw is pushed. pawl 44 is forcibly convey the corrugated board sheet S 1 engages the rear edge of the cardboard sheet S 1.

第1パネルP1 および第4パネルP4 が下向きにほぼ90°折曲げられると、段ボールシートS1 は第1折曲げガイド36から第2折曲げガイド37に乗り移り、その第2折曲げガイド37によって第1縦罫線a1 および第3縦罫線a3 の内側罫線l2 が支持される。 When the first panel P 1 and the fourth panel P 4 are bent downward by approximately 90 °, the corrugated cardboard sheet S 1 is transferred from the first folding guide 36 to the second folding guide 37, and the second folding guide 37. Thus, the inner ruled line l 2 of the first vertical ruled line a 1 and the third vertical ruled line a 3 is supported.

このとき、折曲げ成形ベルト41におけるキャリア側ベルト41aの捩り開始部が段ボールシートS1 の外側罫線l1 と内側罫線l2 間の部分P6 を押圧し始め、その押圧により上記部分P6 が下向きに折り曲げられる。 At this time, twisting beginning of the carrier belt 41a in bending forming belt 41 begins to press the portion P 6 between the outer borders l 1 and the inner borders l 2 of the cardboard sheet S 1, is the portion P 6 by the pressing It can be bent downward.

この場合、上記部分P6 は図11に示すように、第2折曲げガイド37で案内される第3縦罫線a3 の内側罫線l2 に沿って折曲げられる。第1縦罫線a1 部も同様である。 In this case, the portion P 6 is bent along the inner ruled line l 2 of the third vertical ruled line a 3 guided by the second folding guide 37 as shown in FIG. The first vertical line a 1 parts is similar.

また、第1パネルP1 および第4パネルP4 が下向きにほぼ90°折曲げられると、これらの第1パネルP1 および第4パネルP4 は折畳み棒40と接触し始め、その折畳み棒40との接触およびパネル折曲げベルト38のキャリア側ベルト38aの押圧によって上記各パネルP1 、P4 はさらに同方向に折曲げられる。 Further, when the first panel P 1 and the fourth panel P 4 are bent downward by approximately 90 °, the first panel P 1 and the fourth panel P 4 start to come into contact with the folding rod 40, and the folding rod 40 The panels P 1 and P 4 are further bent in the same direction by the contact with the belt and the pressing of the carrier side belt 38 a of the panel bending belt 38.

段ボールシートS1 がパネル折曲げベルト38の搬出端部に至ると、図12に示すように、外側罫線l1 と内側罫線l2 間の部分P6 は90°折曲げ状態とされると共に、第1パネルP1 および第4パネルP4 は180°の折曲げ状態とされて、第4パネルP4 の側縁に連設された接合代P5 と第1パネルP1 とが互に重なり合い、接合代P5 に予め塗布された接着剤を介して、接合代P5 が第1パネルP1 に接着され、図22に示す扁平な箱体A1 が形成される。 When the cardboard sheet S 1 reaches the carry-out end portion of the panel folding belt 38, as shown in FIG. 12, the portion P 6 between the outer ruled line l 1 and the inner ruled line l 2 is bent by 90 °, The first panel P 1 and the fourth panel P 4 are bent by 180 °, and the joining margin P 5 and the first panel P 1 connected to the side edge of the fourth panel P 4 overlap each other. The joining margin P 5 is bonded to the first panel P 1 through an adhesive previously applied to the joining margin P 5 , and a flat box A 1 shown in FIG. 22 is formed.

上記のように、折曲げ部30では、第1折曲げ手段としてのパネル折曲げベルト38によって第1パネルP1 と第4パネルP4 とを第1折曲げガイド36で案内される外側罫線l1 に沿ってほぼ90°折曲げたのちさらに90°折曲げると共に、第2折曲げ手段としての折曲げ成形ベルト41によって外側罫線l1 と内側罫線l2 間の部分P6 を第2折曲げガイド37で案内される内側罫線l2 に沿って90°折曲げるようにしており、その外側罫線l1 と内側罫線l2 の間隔は段ボールシートS1 の厚みにほぼ等しいため、段ボールシートS1 の折曲げ部で干渉による押し潰し合いが発生することはなく、上記段ボールシートS1 を外側罫線l1 および内側罫線l2 に沿ってきわめて高精度に折曲げることができる。 As described above, the bent portion 30, the outer border is guided by the panel folding belt 38 as a first bending means and the first panel P 1 and the fourth panel P 4 in the first folding guide 36 l 1 is bent by 90 ° and then 90 °, and the portion P 6 between the outer ruled line l 1 and the inner ruled line l 2 is second bent by the folding belt 41 as the second folding means. The cardboard sheet S 1 is bent by 90 ° along the inner ruled line l 2 guided by the guide 37 and the distance between the outer ruled line l 1 and the inner ruled line l 2 is substantially equal to the thickness of the cardboard sheet S 1. Thus, the cardboard sheet S 1 can be folded along the outer ruled line l 1 and the inner ruled line l 2 with extremely high accuracy.

このため、第1パネルP1 と接合代P5 の重なり幅が一定となる折曲げ精度の高い扁平な箱体A1 を得ることができ、その箱体A1 を開箱することによって真四角となる寸法精度の高い段ボール箱を得ることができる。 For this reason, it is possible to obtain a flat box A 1 with high bending accuracy in which the overlapping width of the first panel P 1 and the joint allowance P 5 is constant, and by opening the box A 1 , a true square is obtained. Corrugated cardboard boxes with high dimensional accuracy can be obtained.

ここで、段ボールシートS1 の搬送に際し、その段ボールシートS1 の搬送方向後端縁に爪つき搬送ベルト43の押し爪44を係合させ、その押し爪44によって段ボールシートS1 を押圧移動させることによって、段ボールシートS1 を確実に搬送させることができ、パネル折曲げベルト38と折畳み棒40とによって第1パネルP1 および第4パネルP4 を第1縦罫線a1 および第3縦罫線a3 に沿って確実に精度よく折曲げることができる。 Here, when the cardboard sheet S 1 is transported, the pressing claw 44 of the claw-conveying belt 43 is engaged with the trailing edge of the cardboard sheet S 1 in the transport direction, and the cardboard sheet S 1 is pressed and moved by the pressing claw 44. Thus, the corrugated cardboard sheet S 1 can be reliably conveyed, and the first panel P 1 and the fourth panel P 4 are connected to the first vertical ruled line a 1 and the third vertical ruled line by the panel folding belt 38 and the folding bar 40. It can be reliably bent along a 3 with high accuracy.

上記のような折曲げ部30においては、第1パネルP1 および第4パネルP4 が固定の折畳み棒40と接触して折曲げられるため、折畳み棒40との接触部に作用する摩擦抵抗により第1パネルP1 と第4パネルP4 とが図16(I)に示すように、相対的に傾斜する状態で第1パネルP1 と接合代P5 とが接着されて不良な扁平な箱体A1 が形成されるおそれがある。 In the folding part 30 as described above, the first panel P 1 and the fourth panel P 4 are bent in contact with the fixed folding bar 40, so that the frictional resistance acting on the contact part with the folding bar 40 is affected. As shown in FIG. 16 (I), the first panel P 1 and the fourth panel P 4 are relatively flat, and the first panel P 1 and the bonding allowance P 5 are bonded to each other so that the flat box is defective. there is a possibility that the body A 1 is formed.

そのような不良箱体A1 を矯正して良品の箱体A1 を得るようにするために、図1(I)、(II)に示すように、折曲げ部30の下流側に矯正部50および成形部60を順に設けている。 To obtain a box body A 1 of the non-defective by correcting such defects box body A 1, FIG. 1 (I), as shown in (II), correction portion on the downstream side of the bent portion 30 50 and the shaping | molding part 60 are provided in order.

図14および図15に示すように、矯正部50は、爪つき搬送ベルト43の搬出端部の下方に複列の矯正ベルト51と箱体A1 を支持するガイド板52とを設け、上記複列の矯正ベルト51間に箱体A1 の搬送方向前端縁を支持する支持バー53をかけ渡し、その支持バー53を爪つき搬送ベルト43で搬送される箱体A1 の搬送方向前縁と係合させるよう箱体A1 の搬送速度にタイミング合わせて複列の矯正ベルト51を図14の矢印方向に移動させると共に、その移動速度を箱体A1 の搬送速度より遅くするような構成になっている。 As shown in FIGS. 14 and 15, the correction unit 50 is provided with a double-row correction belt 51 and a guide plate 52 that supports the box A 1 below the carry-out end of the claw-conveying belt 43. A support bar 53 that supports the front end edge of the box A 1 in the conveyance direction is passed between the straightening belts 51 of the row, and the support bar 53 is conveyed to the front edge in the conveyance direction of the box A 1 that is conveyed by the conveyance belt 43 with a claw. The double-row correction belt 51 is moved in the direction of the arrow in FIG. 14 in synchronization with the conveyance speed of the box A 1 so as to be engaged, and the movement speed is made slower than the conveyance speed of the box A 1. It has become.

いま、折曲げ部30から扁平な箱体A1 が矯正部50に送り込まれると、箱体A1 の搬送方向前縁は複列の矯正ベルト51の上側のキャリア側ベルト51aとガイド板52で支持される。このとき、箱体A1 の前縁側に支持バー53が臨み、その支持バー53の移動速度は箱体A1 を搬送する押し爪44の移動速度より遅いため、押し爪44と支持バー53の相対的な速度差により、押し爪44は箱体A1 を搬送させつつ支持バー53に押し付けて、上記支持バー53とで箱体A1 を前後から挟持することになる。 Now, when the flat box A 1 is sent from the bent part 30 to the correction part 50, the front edge in the transport direction of the box A 1 is formed by the carrier side belt 51 a on the upper side of the double-row correction belt 51 and the guide plate 52. Supported. At this time, the support bar 53 faces the front edge of the box A 1, since the moving speed of the support bar 53 is slower than the moving speed of the pushing pawl 44 for conveying the box A 1, the push pawl 44 of the support bar 53 Due to the relative speed difference, the push pawl 44 is pressed against the support bar 53 while transporting the box A 1 , and the box A 1 is sandwiched from the front and rear by the support bar 53.

このため、図16(I)に示すように、第1パネルP1 と第4パネルP4 とが相対的に傾斜する不良な箱体A1 の場合、その箱体A1 は支持バー53と押し爪44によって前後から挟持されることにより、第1パネルP1 および第4パネルP4 の傾きが修正されて図16(II)に示すように良品の箱体A1 が形成される。この箱体A1 は下流側に設けられた成形部60に搬送される。 Therefore, as shown in FIG. 16I, in the case of a defective box A 1 in which the first panel P 1 and the fourth panel P 4 are relatively inclined, the box A 1 is connected to the support bar 53. By being sandwiched by the push claws 44 from the front and rear, the inclination of the first panel P 1 and the fourth panel P 4 is corrected, and a non-defective box A 1 is formed as shown in FIG. This box A 1 is transported to the forming section 60 provided on the downstream side.

ここで、矯正部50から成形部60に送り込まれる箱体A1 には、図20(I)に示すように、下側パネル(第1パネルP1 と第4パネルP4 )が上側パネル(第2パネルP2 と第3パネルP3 )に対して搬送方向左側にずれているものや、図21(I)に示すように、下側パネルが上側パネルに対して搬送方向右側にずれているのものとがあり、成形部60ではそのずれを矯正して良品の箱体A1 を形成するようにしている。 Here, the box A 1 which is fed into the forming section 60 from the straightening unit 50, FIG. 20 as shown in (I), the lower panel (first panel P 1 and the fourth panel P 4) is the upper panel ( The second panel P 2 and the third panel P 3 ) are shifted to the left in the transport direction, and as shown in FIG. 21I, the lower panel is shifted to the right in the transport direction with respect to the upper panel. The molding part 60 corrects the deviation and forms a good box A 1 .

図17乃至図21は成形部60を示す。この成形部60は、一対の上部搬送ベルト31のそれぞれ外側に設けられた一対の成形ベルト61と、箱体A1 の搬送路上に設けられた押えベルト62と、箱体A1 の下面を支持する一対の受けベルト63と、上記押えベルト62とで箱体A1 を上下から挟持する挟持ベルト64とから成っている。 17 to 21 show the molding part 60. The molding unit 60, and support a pair of forming belt 61 provided outside each of the pair of upper transport belt 31, a pressing belt 62 provided on the transport path of the box A 1, the lower surface of the box A 1 And a holding belt 64 for holding the box A 1 from above and below by the presser belt 62.

一対の成形ベルト61はキャリア側ベルト61aが対向するよう設けられ、そのキャリア側ベルト61aの間隔は図22に示す箱体A1 の幅寸法Wと等しくされている。成形ベルト61は、そのキャリア側ベルト61aが箱体A1 の移動方向と同方向(図18の矢印で示す方向)に移動するよう駆動される。 A pair of forming belt 61 is provided so that the carrier side belt 61a are opposed, the distance of the carrier side belt 61a is equal to the width dimension W of the box A 1 shown in FIG. 22. Forming belt 61, the carrier-side belt 61a is driven to move in the same direction as the moving direction of the box A 1 (the direction indicated by the arrow in FIG. 18).

一対の受けベルト63は、搬入端部に設けられた軸65を中心として揺動可能に支持され、モータ66を駆動源とするクランク機構67により軸65を中心としてそれぞれ単独に揺動される。箱体A1 の上下のパネルのずれ矯正に際して、一対の受けベルト63は図18の鎖線で示すように搬出端が搬入端より外側方に位置する傾斜状の配置とされる。その傾斜角は、扁平な箱体の上下のパネルのずれ量に応じてクランク機構67の作動により調整される。 The pair of receiving belts 63 are supported so as to be swingable about a shaft 65 provided at the carry-in end, and are individually swinged about the shaft 65 by a crank mechanism 67 using a motor 66 as a drive source. When correcting the deviation of the upper and lower panels of the box A 1 , the pair of receiving belts 63 has an inclined arrangement in which the carry-out end is located outward from the carry-in end as indicated by a chain line in FIG. The inclination angle is adjusted by the operation of the crank mechanism 67 in accordance with the amount of displacement between the upper and lower panels of the flat box.

押えベルト62および挟持ベルト64は、箱体A1 の接合部を上下から挟持する配置とされ、上記箱体A1 を下流側に搬送するようになっている。 The presser belt 62 and the clamping belt 64 are arranged so as to clamp the joint portion of the box A 1 from above and below, and convey the box A 1 downstream.

上記の構成から成る成形部60においては、矯正部50から箱体A1 が送り込まれてくると、その箱体A1 は押えベルト62と挟持ベルト64とで上下から挟持されて下流側に搬送される。 In the molding unit 60 having the above-described configuration is the transport, when the box body A 1 from correcting unit 50 comes sent, the box body A 1 is sandwiched from above and below the presser belt 62 and the clamping belt 64 to the downstream side Is done.

ここで、図20(I)で示すように、下側パネル(第1パネルP1 および第4パネルP4 )が上側パネル(第2パネルP2 および第3パネルP3 )に対して搬送方向左側にずれる箱体A1 の場合、第1パネルP1 は成形ベルト61のキャリア側ベルト61aにより内方に押し込まれると共に、第4パネルP4 は傾斜状に保持された搬送方向右側の受けベルト63との接触により外側方に向けて移動して成形ベルト61のキャリア側ベルト61aに押し付けられ、図20(II)に示すように、上側パネルと下側パネルにずれがない状態とされる。 Here, as shown in FIG. 20I, the lower panel (the first panel P 1 and the fourth panel P 4 ) is transported with respect to the upper panel (the second panel P 2 and the third panel P 3 ). In the case of the box A 1 shifted to the left side, the first panel P 1 is pushed inward by the carrier side belt 61a of the forming belt 61, and the fourth panel P 4 is held on the right side in the conveying direction held in an inclined manner. As a result of the contact with 63, it moves outward and is pressed against the carrier side belt 61a of the forming belt 61, so that the upper panel and the lower panel are not displaced as shown in FIG.

また、図21(I)で示すように、下側パネル(第1パネルP1 および第4パネルP4 )が上側パネル(第2パネルP2 および第3パネルP3 )に対して搬送方向右側にずれる箱体A1 の場合、第4パネルP4 は成形ベルト61のキャリア側ベルト61aにより内方に押し込まれると共に、第1パネルP1 は傾斜状に保持された搬送方向左側の受けベルト63との接触により外側方に向けて移動して成形ベルト61のキャリア側ベルト61aに押し付けられ、図21(II)に示すように、上側パネルと下側パネルにずれがない状態とされる。 Further, as shown in FIG. 21I, the lower panel (first panel P 1 and fourth panel P 4 ) is on the right side in the transport direction with respect to the upper panel (second panel P 2 and third panel P 3 ). In the case of the slipping box A 1 , the fourth panel P 4 is pushed inward by the carrier side belt 61 a of the forming belt 61, and the first panel P 1 is held in an inclined shape on the left side in the conveying direction with the receiving belt 63. Is moved toward the outer side by being pressed against the carrier side belt 61a of the forming belt 61, and as shown in FIG. 21 (II), there is no deviation between the upper panel and the lower panel.

このように、成形部60において、箱体A1 の上側パネルと下側パネルの左右方向のずれを矯正することができるため、きわめて良好な扁平な箱体A1 を形成することができる。 Thus, in the molding unit 60, it is possible to correct the lateral direction of the displacement of the upper panel and the lower panel of the box A 1, it is possible to form a very good flat box A 1.

実施の形態では、罫入れ加工部20において段ボールシートS0 に縦罫線a1 乃至a4 の罫入れを行なって図5(II)に示すような段ボールシートS1 を形成したのち、この段ボールシートS1 を折曲げ部30に送り込むようにしたが、罫入れ加工部を省略して、図5(II)で示す段ボールシートS1 をダイカッタにより形成し、その段ボールシートS1 をホッパ2内に積み重ね、そのホッパから折曲げ部30に直接送り込んで段ボールシートS1 の折曲げを行なうようにしてもよい。 In the embodiment, after forming the corrugated board sheet S 1 as shown in FIG. 5 (II) by performing ruling in of vertical ruled lines a 1 to a 4 to corrugated sheet S 0 in ruling insertion processing portion 20, the cardboard sheet was to send the S 1 to the bent portion 30, to omit the ruling insertion processing unit, the corrugated board sheet S 1 shown in FIG. 5 (II) is formed by the die cutter, the corrugated board sheet S 1 in the hopper 2 to the stacking, may be performed folded cardboard sheet S 1 is fed directly to the bent portion 30 from the hopper.

(I)はこの発明に係る段ボールシートの折畳み装置の平面図、(II)は正面図(I) is a plan view of a cardboard sheet folding device according to the present invention, and (II) is a front view. 図1に示す段ボールシートの折畳み装置の給紙部、整列搬送部および罫入れ加工部を拡大して示す正面図The front view which expands and shows the paper feeding part of the corrugated cardboard sheet folding apparatus shown in FIG. 整列搬送部の平面図Plan view of the alignment transport unit 罫入れ加工部のアンビルロールと罫入れロールの一部分を示す側面図Side view showing a part of an anvil roll and a crease roll in the crease processing section (I)は段ボールシートを示す平面図、(II)は罫入れ後の段ボールシートを示す平面図(I) is a plan view showing a cardboard sheet, (II) is a plan view showing the cardboard sheet after ruled 図1に示す段ボールシートの折畳み装置の折曲げ部を示す斜視図The perspective view which shows the bending part of the folding apparatus of the cardboard sheet | seat shown in FIG. 図6の平面図Plan view of FIG. 図7のVIII−VIIIに沿った断面図Sectional view along VIII-VIII in FIG. 図7のIX−IX線に沿った断面図Sectional view along line IX-IX in FIG. 図7のX−X線に沿った断面図Sectional drawing along the XX line of FIG. 図7のXI−XI線に沿った断面図Sectional view along line XI-XI in FIG. 図7のXII−XII線に沿った断面図Sectional view along line XII-XII in FIG. 第1折曲げガイドと第2折曲げガイドを示す斜視図The perspective view which shows a 1st bending guide and a 2nd bending guide 図1に示す段ボールシートの折畳み装置の矯正部を示す正面図The front view which shows the correction | amendment part of the folding apparatus of the cardboard sheet | seat shown in FIG. 図14の平面図Plan view of FIG. (I)は箱体の矯正前の状態を示す平面図、(II)は矯正後の状態を示す平面図(I) is a plan view showing the state of the box before correction, (II) is a plan view showing the state after correction 図1に示す段ボールシートの折畳み装置の成形部を示す正面図The front view which shows the shaping | molding part of the folding apparatus of the cardboard sheet | seat shown in FIG. 図17の平面図Plan view of FIG. 図17の縦断側面図Vertical side view of FIG. (I)は箱体の成形前の状態を示す縦断側面図、(II)は成形後の状態を示す縦断側面図(I) is a longitudinal side view showing the state of the box before molding, and (II) is a longitudinal side view showing the state after molding. (I)は箱体の成形前の状態を示す縦断側面図、(II)は成形後の状態を示す縦断側面図(I) is a longitudinal side view showing the state of the box before molding, and (II) is a longitudinal side view showing the state after molding. 段ボールシートの折畳み装置によって形成された箱体の斜視図Perspective view of a box formed by a cardboard sheet folding device 従来の段ボールシートを示す斜視図A perspective view showing a conventional cardboard sheet 図23の段ボールシートによって形成された扁平な箱体の斜視図The perspective view of the flat box formed of the corrugated cardboard sheet of FIG. 図23に示す段ボールシートの第4パネルの折曲げ途中の状態を示す側面図The side view which shows the state in the middle of bending of the 4th panel of the cardboard sheet | seat shown in FIG. (I)、(II)は不良の箱体を示す側面図(I) and (II) are side views showing a defective box

符号の説明Explanation of symbols

1 段ボールシート
5 接合代
1 第1縦罫線
2 第2縦罫線
3 第3縦罫線
4 第4縦罫線
1 外側罫線
2 内側罫線
31 上部搬送ベルト(シート搬送装置)
32 下部搬送ベルト(シート搬送装置)
36 第1折曲げガイド
37 第2折曲げガイド
38 パネル折曲げベルト(第1折曲げ手段)
41 折曲げ成形ベルト(第2折曲げ手段)
S 1 corrugated sheet P 5 joining allowance a 1 1st vertical ruled line a 2 2nd vertical ruled line a 3 3rd vertical ruled line a 4 4th vertical ruled line l 1 outer ruled line l 2 inner ruled line 31 Upper conveying belt (sheet conveying device)
32 Lower conveyor belt (sheet conveyor)
36 First folding guide 37 Second folding guide 38 Panel folding belt (first folding means)
41 Folding belt (second folding means)

Claims (1)

縦罫線により区分された4枚のパネルおよび一側のパネルの側縁に連設された接合代を有し、両側のパネルの内側に設けられた縦罫線が2条の平行罫線とされた段ボールシートをシート搬送装置によって一方向に搬送し、その搬送中においてパネル折曲げ手段により段ボールシートの両側のパネルを折曲げガイドにより案内される平行罫線に沿って対向する方向に180°折曲げて一側のパネルの側縁に連設された接合代と他側のパネルの重なり部を接着剤を介して接着させるようにした段ボールシートの折畳み装置において、前記折曲げガイドが、平行罫線の外側罫線の折曲げを案内する第1折曲げガイドと、内側罫線の折曲げを案内する第2折曲げガイドとを備え、前記パネル折曲げ手段が、前記第1折曲げガイドに沿って前記外側罫線を折曲げる第1折曲げ手段と、前記第2折曲げガイドに沿って前記内側罫線を折曲げる第2折曲げ手段とを備え、前記第1折曲げ手段が両側のパネルを第1折曲げガイドに案内される外側罫線に沿ってほぼ90°折曲げたのちに、前記第2折曲げ手段が平行罫線間の部分を第2折曲げガイドに案内される内側罫線に沿って90°折曲げることを特徴とする段ボールシートの折畳み装置。   Corrugated cardboard with four panels divided by vertical ruled lines and a joint margin connected to the side edge of one panel, and the vertical ruled lines provided inside the panels on both sides being two parallel ruled lines The sheet is conveyed in one direction by the sheet conveying apparatus, and during the conveyance, the panels on both sides of the corrugated cardboard sheet are folded 180 ° in the opposite direction along the parallel ruled lines guided by the folding guide. In a cardboard sheet folding apparatus in which an overlapping portion of a joining margin provided on a side edge of a side panel and an overlap portion of the other side panel are bonded via an adhesive, the folding guide includes an outer ruled line of parallel ruled lines. A first folding guide that guides the folding of the inner ruled line and a second folding guide that guides the folding of the inner ruled line, and the panel folding means includes the outer ruled line along the first folding guide. First bending means for bending and second bending means for bending the inner ruled line along the second bending guide, wherein the first bending means uses the panels on both sides as the first bending guide. After bending approximately 90 ° along the outer ruled line to be guided, the second folding means bends 90 ° along the inner ruled line guided by the second folding guide at the portion between the parallel ruled lines. A cardboard sheet folding device.
JP2004222033A 2004-07-29 2004-07-29 Cardboard sheet folding device Expired - Fee Related JP4496032B2 (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011098543A (en) * 2009-11-09 2011-05-19 Mitsubishi Heavy Industries Printing & Packaging Machinery Ltd Method and apparatus for bending corrugated cardboard sheet
KR101045213B1 (en) 2010-11-25 2011-06-30 에이스기계 주식회사 Apparatus for folding faces of box
KR101570395B1 (en) * 2014-12-11 2015-11-19 (주)선우판지 Apparatus of manufacturing package formed by corrugated cardboard having reinforcing part of creasing
CN108501445A (en) * 2018-06-05 2018-09-07 昆山英立德机械有限公司 A kind of full-automatic nailing punch-out equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2931277A (en) * 1958-11-25 1960-04-05 Int Paper Box Machine Co Folder belt apparatus
JPS50144572A (en) * 1974-05-10 1975-11-20
JPS53133182A (en) * 1977-04-19 1978-11-20 Simon Container Mach Ltd Device for bending semiiworked material
JPH10296885A (en) * 1997-04-22 1998-11-10 Mitsubishi Heavy Ind Ltd Corrugated board folding device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2931277A (en) * 1958-11-25 1960-04-05 Int Paper Box Machine Co Folder belt apparatus
JPS50144572A (en) * 1974-05-10 1975-11-20
JPS53133182A (en) * 1977-04-19 1978-11-20 Simon Container Mach Ltd Device for bending semiiworked material
JPH10296885A (en) * 1997-04-22 1998-11-10 Mitsubishi Heavy Ind Ltd Corrugated board folding device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011098543A (en) * 2009-11-09 2011-05-19 Mitsubishi Heavy Industries Printing & Packaging Machinery Ltd Method and apparatus for bending corrugated cardboard sheet
KR101045213B1 (en) 2010-11-25 2011-06-30 에이스기계 주식회사 Apparatus for folding faces of box
KR101570395B1 (en) * 2014-12-11 2015-11-19 (주)선우판지 Apparatus of manufacturing package formed by corrugated cardboard having reinforcing part of creasing
WO2016093437A1 (en) * 2014-12-11 2016-06-16 (주)선우판지 Production device for packaging container comprising corrugated cardboard having crease reinforcing part
CN108501445A (en) * 2018-06-05 2018-09-07 昆山英立德机械有限公司 A kind of full-automatic nailing punch-out equipment

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