JP2006017392A - Duct for cooling - Google Patents
Duct for cooling Download PDFInfo
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- JP2006017392A JP2006017392A JP2004196295A JP2004196295A JP2006017392A JP 2006017392 A JP2006017392 A JP 2006017392A JP 2004196295 A JP2004196295 A JP 2004196295A JP 2004196295 A JP2004196295 A JP 2004196295A JP 2006017392 A JP2006017392 A JP 2006017392A
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- duct
- outer peripheral
- wall part
- peripheral face
- cooling
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- Air-Conditioning For Vehicles (AREA)
Abstract
Description
本発明は、自動車、建設機械、農業機械等のキャビンを冷房するため、空調機械とキャビンの吹き出し口の間に使用される冷房用ダクトに関する。 The present invention relates to a cooling duct used between an air conditioner and a cabin outlet for cooling a cabin of an automobile, a construction machine, an agricultural machine, or the like.
空調機械を気温の高い時期に作動させると、冷房用ダクトの表面に結露水が付着し、この結露水が重力により冷房用ダクトの最も低い箇所に凝集し、滴下して冷房用ダクトの近傍の内装や装置類、あるいはキャビン内に漏れて足元を濡らすという問題がある。
そのため、従来は、結露水を吸収して凝集を抑え、かつ適度に蒸発させるために、冷房用ダクトの外表面にウレタンスポンジを貼り付けている。しかし、ウレタンスポンジ自体のコストと貼るためのコストが掛かり、また、湾曲したり分岐したりなど複雑な形状の冷房用ダクトの場合、その表面に同じ厚さになるように貼るのが難しい場合がある。さらに、表面にウレタンスポンジを貼った冷房用ダクトを、狭い通路に通して組み付けるとき、ウレタンスポンジが剥がれたり、ウレタンスポンジが潰れて効果がなくなることがある。
一方、下記特許文献1,2には、冷房用ダクトの表面にウレタンスポンジを貼り付けることなく、結露水の滴下を防止する手段が開示されている。
When the air conditioning machine is operated at a high temperature, condensed water adheres to the surface of the cooling duct, and this condensed water aggregates at the lowest point of the cooling duct due to gravity and drops and drops near the cooling duct. There is a problem in that it leaks into the interior, equipment, or cabin and wets the feet.
Therefore, conventionally, in order to absorb dew condensation water, suppress aggregation, and evaporate appropriately, urethane sponge is stuck on the outer surface of the cooling duct. However, the cost of the urethane sponge itself and the cost for application are high, and in the case of cooling ducts with complicated shapes such as curved or branched, it may be difficult to apply the same thickness on the surface. is there. Furthermore, when a cooling duct having a urethane sponge on the surface is assembled through a narrow passage, the urethane sponge may be peeled off or the urethane sponge may be crushed and the effect may be lost.
On the other hand, Patent Documents 1 and 2 below disclose means for preventing dripping of condensed water without adhering urethane sponge to the surface of the cooling duct.
前記特許文献1,2に開示された手段は、いずれも冷房用ダクトの表面を複数個に区分し、結露水を各区画に分散保持することにより凝集を抑え、結露水の滴下を防止するものである。しかし、特許文献1では、表面に設けた突条が水平面に対して傾斜していたり、車両に遠心力が作用した場合に保水効果が低下して、結露水の滴下を防止できない。また、特許文献2では、結露水は凹部の周囲の突起部に止められて保持されるが、その保持力が十分でなく、時間がたてば結露水がたまって滴下することは避けられない。
従って、本発明は、ウレタンスポンジを表面に貼り付けることなく、結露水をダクト外表面に保持し得るようにした冷房用ダクトにおいて、長時間にわたって滴下を防止できる冷房用ダクトを得ることを目的とする。
Each of the means disclosed in Patent Documents 1 and 2 divides the surface of the cooling duct into a plurality of parts, suppresses aggregation by dispersing and holding the condensed water in each compartment, and prevents dripping of the condensed water. It is. However, in patent document 1, when the protrusion provided in the surface inclines with respect to a horizontal surface, or a centrifugal force acts on a vehicle, a water retention effect falls and it cannot prevent dripping of dew condensation water. Further, in Patent Document 2, the dew condensation water is stopped and held by the protrusions around the recesses, but the holding power is not sufficient, and it is inevitable that the dew condensation water accumulates and drops over time. .
Accordingly, an object of the present invention is to obtain a cooling duct that can prevent dripping over a long period of time in a cooling duct that can hold condensed water on the outer surface of the duct without attaching urethane sponge to the surface. To do.
より長時間にわたり結露水の滴下を防止するには、冷房用ダクト表面の結露水の保持力を高めると同時に、結露自体を減らして、結露水がダクト表面に溜まるのを抑制することが有効である。
本発明に係る冷房用ダクトは、この考え方に基づくもので、プラスチックのブロー成形体からなり、外周面に断面V字形の溝が複数個形成され、かつ内周面に前記溝に対応する突条が形成され、結露水が前記溝の底部に保持されることを特徴とする。前記突条は、ダクト内の空気の流れ方向に対し交差していることが望ましい。また、この冷房用ダクトは、独立気泡を多数内包する発泡ブロー成形体からなることが望ましい。
In order to prevent the condensation from dripping for a longer time, it is effective to increase the retention of condensation on the surface of the cooling duct and at the same time reduce the condensation itself to prevent the condensation from accumulating on the duct surface. is there.
The cooling duct according to the present invention is based on this concept, and is made of a plastic blow molded body. A plurality of grooves having a V-shaped cross section are formed on the outer peripheral surface, and a protrusion corresponding to the groove on the inner peripheral surface. And the dew condensation water is held at the bottom of the groove. It is desirable that the protrusions intersect with the air flow direction in the duct. Moreover, it is desirable that the cooling duct is made of a foamed blow-molded body containing a large number of closed cells.
本発明に係る冷房用ダクトでは、ダクトの壁部の外周面に断面V字形の溝が複数個形成され、結露水は表面張力による毛管現象により、外周面の溝のV字形に狭くなった底部に集まり、保持される。
一方、本発明に係る冷房用ダクトはブロー成形体であるから、ダクト内部には前記溝に対応する突条が形成されている。その突条がダクトの壁部近傍において空気の流れをよどませ、ダクトの壁部近傍の空気の温度がダクト内部より高くなり、そのためダクトの壁部の温度とダクト周囲の気温の温度差(温度勾配)が大きくならず、その結果、結露が減り、同時に結露水の蒸発が促進される。これにより、結露水がダクト表面に溜まるのを抑制することができる。
これら両方の作用により、本発明に係る冷房用ダクトでは、長時間にわたって結露水の滴下を防止でき、さらに実用連続作動時間内において全く滴下を起こさせないことも可能となる。
In the cooling duct according to the present invention, a plurality of V-shaped grooves are formed on the outer peripheral surface of the duct wall portion, and the dew condensation water is narrowed into a V-shaped groove on the outer peripheral surface due to capillary action due to surface tension. Gathered and retained.
On the other hand, since the cooling duct according to the present invention is a blow-molded body, protrusions corresponding to the grooves are formed inside the duct. The ridge stagnates the air flow in the vicinity of the duct wall, and the temperature of the air in the vicinity of the duct wall becomes higher than the inside of the duct. Therefore, the temperature difference between the temperature of the duct wall and the temperature around the duct (temperature) (Gradient) does not increase, and as a result, condensation is reduced and at the same time evaporation of the condensed water is promoted. Thereby, it can suppress that dew condensation water accumulates on the duct surface.
Due to both of these actions, the cooling duct according to the present invention can prevent dripping of condensed water over a long period of time, and can also prevent dripping at all within a practical continuous operation time.
以下、図1〜図4を参照して、本発明に係る冷房用ダクトについて、具体的に説明する。
図1,2に示す冷房用ダクト1は、ポリエチレンやポリプロピレン等のプラスチックのブロー成形体からなり、壁部2の外周面に、断面V字形の連続する溝3が、ダクトの長さ方向(ダクト内の空気の流れ方向)に対して垂直に、ダクトのほぼ全長にわたって等間隔に多数形成されている。この冷房用ダクト1において、溝3が形成されているのはダクトの直線部分であり、各溝3は壁部2の外周面をリング状に取り巻いている。冷房用ダクト1はブロー成形体からなるから、図2に示すように、ダクト内部には前記溝3に対応する突条4が形成されている。
The cooling duct according to the present invention will be specifically described below with reference to FIGS.
The cooling duct 1 shown in FIGS. 1 and 2 is made of a blow molded body of plastic such as polyethylene or polypropylene, and a
空調機械を作動させ、冷房用ダクト1に冷却した空気を流通させると(図2の矢印5参照)、壁部2が冷えてその外周面に結露水が付着する。付着した結露水は溝3のV字形に狭くなった底部に凝集し、表面張力による毛管現象により保持される(溝に保持された結露水を番号6で示す)。
一方、冷房用ダクト1の内周面側をみると、壁部2の近傍では、突条4が内向きに突出しているため、空気の流れがよどみ、そこではダクト内部を流通する冷却した空気に比べて温度が高く、その結果、ダクト内部を流通する冷却した空気と壁部2の間に、余り冷たくない空気の層ができた形になっている。この空気層により壁部2の冷えが抑えられ、壁部2の温度とダクト周囲の気温の温度差(温度勾配)が余り大きくならず(特に壁部2の外周面は外気温に近くなる)、壁部2の外周面への結露自体が抑制され、同時に結露水の蒸発が促進され、両作用により結露水の付着量が増えるのが抑制される。
When the air-conditioning machine is operated and the cooled air is circulated through the cooling duct 1 (see
On the other hand, when the inner peripheral surface side of the cooling duct 1 is viewed, since the protrusion 4 protrudes inward in the vicinity of the wall portion 2, the air flow is stagnant, and in this case, the cooled air flowing through the duct is cooled. As a result, a temperature layer is formed between the cooled air flowing inside the duct and the wall 2 that is not so cool. The cooling of the wall 2 is suppressed by this air layer, and the temperature difference (temperature gradient) between the temperature of the wall 2 and the temperature around the duct is not so large (particularly, the outer peripheral surface of the wall 2 is close to the outside temperature). In addition, the condensation itself on the outer peripheral surface of the wall 2 is suppressed, and at the same time, the evaporation of the condensed water is promoted.
なお、この冷房用ダクト1では、突条4の方向がダクト内部の空気の流通方向と交差している。結露水をV字形の溝3の底部に保持する機能は突条4の方向と直接の関係がないが、結露水の付着量が増えるのを抑制する作用は、突条4の方向がダクト内部の空気の流通方向と交差している場合により強くなる。
V字形の溝3の角度θ、幅W、深さD及び相互の間隔P(図2参照)等は、一般的に、θ:45〜120°、W:1〜7mm、D:1〜5mm、P:3〜15mmの範囲から適宜選択すればよい。
In this cooling duct 1, the direction of the ridge 4 intersects the direction of air flow inside the duct. The function of holding the condensed water at the bottom of the V-
The angle θ, the width W, the depth D, and the mutual distance P (see FIG. 2) of the V-
図3に示す冷房用ダクト11は、同じくプラスチックのブロー成形体からなり、壁部12の外周面に、断面V字形の断続する溝13が、ダクトの長さ方向にほぼ沿って、ダクトのほぼ全長にわたり多数形成されている。溝13の断面は図示していないが、図2に示す溝3とほぼ同じ断面構造である。この冷房用ダクト11はダクトの曲線部分に配置されるもので、溝13はダクト内部の空気の流通方向と交差するものと平行なものが混在する。なお、この冷房用ダクト11においても、冷房用ダクト1と同じく、空気の流通方向に垂直に向くリング状に連続する溝を形成してもよい。
The cooling duct 11 shown in FIG. 3 is also made of a plastic blow-molded body, and an
図4に示す冷房用ダクト21(断面のみ)は、同じくプラスチックのブロー成形体からなるものだが、独立気泡26を多数内包する点で、冷房用ダクト1と異なる。ブロー成形体は製造時に外周面が金型に密着するため、壁部22の外周面は梨地状程度の凹凸であり、一方、内周面は独立気泡26による凹凸が比較的大きくなる。
壁部22が多数の独立気泡26を内包するため、冷房用ダクト21は断熱性に優れ、内周面の凹凸により壁部22の近傍における空気の流れのよどみがより強くなる。その結果、壁部22の温度とダクト周囲の気温の温度差(温度勾配)が大きくならず、壁部22の外周面はより外気温に近くなり、結露水の付着量が増えるのがいっそう抑制される。
The cooling duct 21 (only the cross section) shown in FIG. 4 is also made of a plastic blow molded body, but differs from the cooling duct 1 in that it contains a large number of closed
Since the
1,11,21 冷房用ダクト
2,22 壁部
3,13,23 V字形の溝
4,24 突条
6 結露水
26 独立気泡
1,11,21 Air conditioning duct
2,22
Claims (3)
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JP2004196295A JP4607502B2 (en) | 2004-07-02 | 2004-07-02 | Air conditioning duct |
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JP2004196295A JP4607502B2 (en) | 2004-07-02 | 2004-07-02 | Air conditioning duct |
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JP4607502B2 JP4607502B2 (en) | 2011-01-05 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009166533A (en) * | 2008-01-11 | 2009-07-30 | Furukawa Electric Co Ltd:The | Air duct for air-conditioning, and manufacturing method thereof |
CN102029678A (en) * | 2009-09-30 | 2011-04-27 | 京洛株式会社 | Air conditioner channel and manufacture method therefor |
US8770232B2 (en) | 2009-09-30 | 2014-07-08 | Kyoraku Co., Ltd. | Method for manufacturing climate control duct, and climate control duct |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105291762A (en) * | 2015-11-16 | 2016-02-03 | 芜湖豫新世通汽车空调有限公司 | Method for installing automotive air-conditioner evaporating fan |
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2004
- 2004-07-02 JP JP2004196295A patent/JP4607502B2/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009166533A (en) * | 2008-01-11 | 2009-07-30 | Furukawa Electric Co Ltd:The | Air duct for air-conditioning, and manufacturing method thereof |
CN102029678A (en) * | 2009-09-30 | 2011-04-27 | 京洛株式会社 | Air conditioner channel and manufacture method therefor |
CN102029678B (en) * | 2009-09-30 | 2014-06-04 | 京洛株式会社 | Air conditioner channel and manufacture method therefor |
US8770232B2 (en) | 2009-09-30 | 2014-07-08 | Kyoraku Co., Ltd. | Method for manufacturing climate control duct, and climate control duct |
US9174402B2 (en) | 2009-09-30 | 2015-11-03 | Kyoraku Co., Ltd. | Method for manufacturing climate control duct, and climate control duct |
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