JP2006011890A - Production support system - Google Patents
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- JP2006011890A JP2006011890A JP2004189111A JP2004189111A JP2006011890A JP 2006011890 A JP2006011890 A JP 2006011890A JP 2004189111 A JP2004189111 A JP 2004189111A JP 2004189111 A JP2004189111 A JP 2004189111A JP 2006011890 A JP2006011890 A JP 2006011890A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 32
- 238000005259 measurement Methods 0.000 claims abstract description 25
- 238000000034 method Methods 0.000 claims abstract description 12
- 238000012545 processing Methods 0.000 claims abstract description 3
- 238000007726 management method Methods 0.000 description 7
- 238000010438 heat treatment Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
Description
本発明は、ボンディングワイヤの製造工程のように、製造工程内で製品仕様に応じてその特性を調整して計測器を用いてそのデータで製品の保証を行うに当たり、仕様の取り違えや仕様とデータとの照合・確認作業で作業者の負担を低減させるための生産支援システムに関する。 The present invention adjusts the characteristics according to the product specifications within the manufacturing process and guarantees the product with the data using the measuring instrument as in the manufacturing process of the bonding wire. It is related with the production support system for reducing a worker's burden by collation and confirmation work.
上記のような多様な仕様を設備の条件設定によって製造している工程において、作業者はロット番号とともに指示される向け先・顧客・品種等の情報に基づいて、ファイル等にまとめて保管されている書類に記載されている製品仕様を検索し、それらの満足させるために作業者が装置の設定や製品の諸特性を仕様の管理基準内になるように調整していた。 In the process of manufacturing various specifications as described above by setting the equipment conditions, workers are stored together in files etc. based on information on destinations, customers, product types, etc. that are specified together with the lot number. In order to satisfy the product specifications described in the documents, the operator has adjusted the device settings and the product characteristics to be within the management standards of the specifications.
上記の仕組みでは、書類等に記載されている製品仕様を満足させるための装置の設定・調整や製品の諸特性の調整・確認は作業者に委ねられており、管理基準から外れた製品を製造してしまうことも起こりえた。これを回避するために別の作業者によるチェックを行っていたが、往々にして慣れによるチェック機能の低下も起こっていた。 In the above system, it is up to the operator to set up and adjust the equipment to meet the product specifications described in the documents, etc., and to adjust and check the product characteristics. It could have happened. In order to avoid this, a check by another worker was performed, but the check function often deteriorated due to the familiarity.
また製品の測定結果を成績書に記載する作業では、成績書に測定データを転記する際に誤ったデータを記載して、チェックを行っているにもかかわらず顧客に流出すれば、顧客に迷惑をかける事態を起きていた。 In addition, in the work to describe the measurement result of the product in the report, if incorrect data is entered when transferring the measurement data to the report, and the check is leaked to the customer even though it is checked, it will be annoying to the customer. Was happening.
従って本発明は、作業者が製品の仕様を満足させるために装置の設定や製品の諸特性を調整・確認を要求され、かつ確認された諸特性を顧客へ提出する成績書に記載することが必要とされる製造プロセスにおいて、作業者の負担や確認作業を低減させる支援システムを構築することを目的としている。 Therefore, according to the present invention, the operator is required to adjust and confirm the device settings and various characteristics of the product in order to satisfy the specifications of the product, and the confirmed various characteristics may be described in the report submitted to the customer. The purpose is to build a support system that reduces the burden on workers and confirmation work in the required manufacturing process.
なお、こうした作業向けの支援システムに関する先願調査の結果では、関連するものは見あたらなかった。 In addition, in the result of the prior application survey concerning the support system for such work, there was no related thing.
上記課題を解決するために本発明は、以下の構成としている。すなわち製品仕様が多様な品種を生産し、工程内で計測器を用いて製品の特性値を測定しかつ成績書にその測定結果を記載することで製品の保証を行っている製品を製造する工程において、計測器と測定結果とその測定結果に応じたメッセージが表示される表示手段とロット番号を入力する手段とがそれぞれ測定結果を処理・蓄積するためのサーバーに接続され、そのサーバーもしくはそれに接続された別のサーバーに製品仕様のデータとロット番号と製品仕様とを対応させる生産計画データとが収納されることで、計測器から転送された測定データと作業者が入力したロット番号により検索された製品仕様とが計測器に接続されたサーバー内で照合・比較され、仕様の管理範囲外ならば表示手段を介して作業者に管理範囲外であることを伝達する機能を有することに特徴がある。 In order to solve the above problems, the present invention has the following configuration. In other words, the process of producing products that produce products with various product specifications, measure the product's characteristic values using measuring instruments in the process, and describe the measurement results in the report. , A measuring instrument, a display means for displaying a measurement result and a message corresponding to the measurement result, and a means for inputting a lot number are connected to a server for processing / accumulating the measurement result, respectively. The product specification data, the lot number, and the production plan data that correlates the product specification are stored in another server that has been searched, and the search is performed using the measurement data transferred from the measuring instrument and the lot number entered by the operator. The product specifications are compared and compared in the server connected to the measuring instrument. It is characterized by having a function of.
また前記構成を前提として、計測器に接続されているサーバーもしくはそれに接続された別のサーバーに製品仕様毎の成績書フォームが収納され、さらに成績書を出力する手段とが互いに接続されることで、出荷する際にロット番号を入力すれば製品仕様に応じた成績書が自動的に出力されることにも特徴がある。 Also, based on the above configuration, a report form for each product specification is stored in a server connected to the measuring instrument or another server connected thereto, and a means for outputting the report is connected to each other. Another feature is that if a lot number is input at the time of shipment, a report corresponding to the product specification is automatically output.
さらに上記生産支援システムはボンディングワイヤの製造工程に適用されていることにも特徴がある。 Furthermore, the production support system is also characterized in that it is applied to the bonding wire manufacturing process.
以上説明したとおり、本発明の生産支援システムを用いれば、多様な品種を製造する製造工程においてサーバーに製品仕様データ等を収納しておくことで、作業者がロット番号をもとに製品仕様を抽出できるのでファイル等の書類から製品仕様を検索する必要がなくなり、負担を低減することが可能となる。また計測器とサーバーが接続されているので、測定データが仕様の管理範囲外ならば自動的に管理範囲外であることを作業者に知らせるので、管理範囲外の製品を作りこむ危険性は減少する。さらに製品の特性を測定したデータをサーバーに転送することで、顧客に提出する成績書が自動的に作成されるため、作業者によるデータの転記ミスを防止することも可能となる。 As described above, when the production support system of the present invention is used, the product specification data and the like are stored in the server in the manufacturing process for manufacturing various varieties, so that the worker can specify the product specification based on the lot number. Since it can be extracted, there is no need to search for product specifications from documents such as files, and the burden can be reduced. In addition, since the measuring instrument and server are connected, if the measurement data is outside the management range of the specification, the operator is automatically informed that it is out of the management range, thus reducing the risk of creating a product outside the management range. To do. Further, by transferring the data measuring the characteristics of the product to the server, a report to be submitted to the customer is automatically created, so that it is possible to prevent an operator from mistakenly transferring the data.
以下、実施例参照しながら、本発明の構成をさらに詳しく説明する。図１は本発明の生産支援システムの１実施形態を示す構成図であり、これ以降の説明は図１を参照しながら行うこととする。 Hereinafter, the configuration of the present invention will be described in more detail with reference to examples. FIG. 1 is a block diagram showing an embodiment of a production support system of the present invention, and the subsequent description will be made with reference to FIG.
製品の仕様を評価・確認するための計測器１はサーバー１１とデータがやり取りできるように接続されており、計測結果はデータとしてサーバー１１に転送され、サーバー内にそのデータは蓄積されることになる。さらにサーバー１１は表示装置２及び入力装置３と接続されている。またサーバー１１は製品仕様データや生産計画データが収納されているサーバー１２と接続されている。 The measuring instrument 1 for evaluating and confirming product specifications is connected so that data can be exchanged with the server 11, and the measurement result is transferred to the server 11 as data, and the data is stored in the server. Become. Further, the server 11 is connected to the display device 2 and the input device 3. The server 11 is connected to a server 12 that stores product specification data and production plan data.
作業者は前工程から送られてきた製品に添付されているロット番号を入力装置３を用いて入力してサーバー１１にデータを転送する。サーバー１１はロット番号を基にサーバー１２内の生産計画データを検索し、得られた生産計画データから製品仕様を抽出する。製品仕様は表示装置２を用いて作業者に伝達したり、特に図示しないがサーバー１１に接続された出力装置を用いて印刷される。作業者は、ファイル等に保管された書類から仕様を見つけ出す作業から解放されるので負担は低減されることになる。ロット番号の入力はキーボード等から直接入力でも、ロット番号をバーコードもしくは二次元コードとしてリーダーを介して行う方法でもよい。 The worker inputs the lot number attached to the product sent from the previous process using the input device 3 and transfers the data to the server 11. The server 11 searches the production plan data in the server 12 based on the lot number, and extracts product specifications from the obtained production plan data. The product specifications are transmitted to the worker using the display device 2 or printed using an output device connected to the server 11 (not shown). The operator is freed from the task of finding specifications from documents stored in a file or the like, so the burden is reduced. The lot number can be input directly from a keyboard or the like, or the lot number can be entered as a barcode or a two-dimensional code via a reader.
また生産計画データを介さず、ロット番号とともに製品仕様をコード化した番号を製品とともに流動させ、作業者がその製品仕様コードを入力装置３を用いてサーバー１１にデータを転送し、製品仕様を抽出する仕組みでもかまわない。 In addition, the production specification data and the product number coded with the lot number are flowed together with the product without using the production plan data, and the operator transfers the product specification code to the server 11 using the input device 3 to extract the product specification. It doesn't matter if it works.
作業者は抽出された仕様に基づき装置を設定し、製品の諸特性を調整することとなる。調整して得られた諸特性は計測器で測定され、得られた測定データは自動的にサーバーに転送され、そこに保存される。サーバー１１内で転送された測定データと、製品仕様データとを照合・比較して、管理範囲外のデータならば、表示設備２にサーバー１１から信号を送り作業者に測定データが仕様の管理範囲外であることを知らせることとなり、作業者の思い込みや勘違いによって仕様が管理範囲外である製品が流出する危険性は減少する。作業者は測定データが管理範囲外である知らせを受け、特性値の再調整やスクラップ化などの処置を取ることとなる。生産計画システム上で、このような処置が取られないと次工程にロットを送ることができない、もしくは次工程は作業開始ができないようにすれば、仕様が管理範囲外の製品が顧客に流出する可能性は一層低減される。 An operator sets an apparatus based on the extracted specifications and adjusts various characteristics of the product. Various characteristics obtained by the adjustment are measured by a measuring instrument, and the obtained measurement data is automatically transferred to a server and stored therein. The measurement data transferred in the server 11 and the product specification data are collated and compared. If the data is out of the management range, a signal is sent from the server 11 to the display facility 2 and the measurement data is in the management range of the specification to the operator. The risk of leaking a product whose specifications are out of the control range due to the operator's assumptions or misunderstandings is reduced. The operator is notified that the measurement data is out of the management range, and takes measures such as readjustment of characteristic values and scrapping. If such measures are not taken on the production planning system, lots cannot be sent to the next process, or if the next process cannot be started, products whose specifications are outside the control range will flow out to customers. The possibility is further reduced.
図２は本発明の別の実施形態を示す構成図であり、計測器により得られたデータを顧客に提出する成績書の発行に活用するための装置構成を図１の構成に付加したものである。サーバー１２に予め成績書の様式、生産計画データや計測器による測定データのうちどの情報が必要かを成績書フォームとして記憶させておく。作業者はロット番号１１を入力装置３ｂを介してサーバー１２に転送することにより、サーバーから成績書に必要なデータが抽出され自動的に外部出力装置４により成績書が発行されることを可能とする。従って作業者は測定データ等の転記作業から解放されるため負担は減り、かつ記載ミスの可能性も大幅に低減される。
ここに挙げた事例はボンディングワイヤの製造工程のうち、熱処理温度によって伸び・強度の機械的特性値を製品毎に調整している熱処理工程に活用すると効果的である。もちろんボンディングワイヤの熱処理工程に限定されるものではなく、多様な品種を製造している製造工程の生産支援システムにも適用できることは言うまでもない。
FIG. 2 is a block diagram showing another embodiment of the present invention, in which an apparatus configuration for utilizing data obtained by a measuring instrument for issuing a certificate to be submitted to a customer is added to the configuration of FIG. is there. The server 12 stores in advance, as a report form, which information is necessary among the form of the report, production plan data, and measurement data obtained by the measuring instrument. By transferring the lot number 11 to the server 12 via the input device 3b, the operator can extract data necessary for the certificate from the server and automatically issue the certificate by the external output device 4. To do. Accordingly, the operator is freed from the transfer work of the measurement data and the like, so the burden is reduced and the possibility of writing mistakes is greatly reduced.
The examples given here are effective when used in a heat treatment process in which the mechanical property values of elongation and strength are adjusted for each product in the bonding wire manufacturing process depending on the heat treatment temperature. Of course, the present invention is not limited to the heat treatment process of the bonding wire, and it goes without saying that the present invention can also be applied to a production support system for manufacturing processes in which various varieties are manufactured.
１ 計測器
２ 表示設備
３ 入力装置
４ 外部出力装置
１１ サーバーＡ
１２ サーバーＢ.
DESCRIPTION OF SYMBOLS 1 Measuring instrument 2 Display equipment 3 Input device 4 External output device 11 Server A
12 Server B.
Claims (3)
計測器と
測定結果とその測定結果に応じたメッセージが表示される表示手段と
ロット番号を入力する手段とが
それぞれ測定結果を処理・蓄積するためのサーバーに接続され、
そのサーバーもしくはそれに接続された別のサーバーに製品仕様のデータとロット番号と製品仕様とを対応させる生産計画データとが収納されることで、
計測器から転送された測定データと作業者が入力したロット番号により検索された製品仕様とが計測器に接続されたサーバー内で照合・比較され、仕様の管理範囲外ならば表示手段を介して作業者に管理範囲外であることを伝達する機能を有することを特徴とする生産支援システム。 In the process of manufacturing a product that guarantees the product by producing various types of product specifications, measuring the characteristic value of the product using a measuring instrument in the process, and writing the measurement result in the report ,
A measuring instrument, a display means for displaying a measurement result and a message corresponding to the measurement result, and a means for inputting a lot number are connected to a server for processing and storing the measurement result, respectively.
By storing the product specification data, the lot number and the production plan data corresponding to the product specification in that server or another server connected to it,
The measurement data transferred from the measuring instrument and the product specification retrieved by the lot number entered by the operator are collated and compared in the server connected to the measuring instrument. A production support system characterized by having a function of notifying the worker of being out of the management range.
計測器に接続されているサーバーもしくはそれに接続された別のサーバーに製品仕様毎の成績書フォームが収納され、
さらに成績書を出力する手段とが互いに接続されることで、
出荷する際にロット番号を入力すれば製品仕様に応じた成績書が自動的に出力されることを特徴とする請求項１記載の生産支援システム。 In the production support system,
A report form for each product specification is stored on the server connected to the measuring instrument or another server connected to it.
Furthermore, by connecting the means for outputting the transcripts to each other,
2. The production support system according to claim 1, wherein if a lot number is input at the time of shipment, a report corresponding to the product specification is automatically output.
The production support system according to claim 1, wherein the production support system is applied to a manufacturing process of a bonding wire.
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| JP2004189111A JP2006011890A (en) | 2004-06-28 | 2004-06-28 | Production support system |
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| JP2004189111A JP2006011890A (en) | 2004-06-28 | 2004-06-28 | Production support system |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156680A (en) * | 1997-12-01 | 1999-06-15 | Kawasaki Heavy Ind Ltd | Manufacturing process supporting system |
| JPH11175142A (en) * | 1997-12-10 | 1999-07-02 | Hitachi Ltd | Operation support system for manufacturing equipment |
| JP2001134662A (en) * | 1999-11-08 | 2001-05-18 | Nippon Chem Ind Co Ltd | System for product quality control information |
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- 2004-06-28 JP JP2004189111A patent/JP2006011890A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH11156680A (en) * | 1997-12-01 | 1999-06-15 | Kawasaki Heavy Ind Ltd | Manufacturing process supporting system |
| JPH11175142A (en) * | 1997-12-10 | 1999-07-02 | Hitachi Ltd | Operation support system for manufacturing equipment |
| JP2001134662A (en) * | 1999-11-08 | 2001-05-18 | Nippon Chem Ind Co Ltd | System for product quality control information |
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Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 20090623 |