JP2006008743A - Molding of aliphatic polyester-based resin composition - Google Patents
Molding of aliphatic polyester-based resin composition Download PDFInfo
- Publication number
- JP2006008743A JP2006008743A JP2004183822A JP2004183822A JP2006008743A JP 2006008743 A JP2006008743 A JP 2006008743A JP 2004183822 A JP2004183822 A JP 2004183822A JP 2004183822 A JP2004183822 A JP 2004183822A JP 2006008743 A JP2006008743 A JP 2006008743A
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- JP
- Japan
- Prior art keywords
- group
- component
- acid
- tan
- molded
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003232 aliphatic polyester Polymers 0.000 title claims abstract description 21
- 238000000465 moulding Methods 0.000 title claims abstract description 16
- 239000011342 resin composition Substances 0.000 title abstract description 5
- 229920000642 polymer Polymers 0.000 claims abstract description 97
- 239000000203 mixture Substances 0.000 claims abstract description 36
- 239000004645 polyester resin Substances 0.000 claims abstract description 5
- -1 vinyl aromatic compound Chemical class 0.000 claims description 60
- 150000001993 dienes Chemical class 0.000 claims description 56
- 229920002554 vinyl polymer Polymers 0.000 claims description 24
- 125000003277 amino group Chemical group 0.000 claims description 23
- 150000001875 compounds Chemical class 0.000 claims description 23
- 229920005989 resin Polymers 0.000 claims description 22
- 239000011347 resin Substances 0.000 claims description 22
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 21
- 229920001577 copolymer Polymers 0.000 claims description 20
- 125000001841 imino group Chemical group [H]N=* 0.000 claims description 19
- 125000003700 epoxy group Chemical group 0.000 claims description 18
- 239000003607 modifier Substances 0.000 claims description 18
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 17
- 125000004018 acid anhydride group Chemical group 0.000 claims description 16
- 239000003484 crystal nucleating agent Substances 0.000 claims description 16
- 125000000524 functional group Chemical group 0.000 claims description 15
- 229920001519 homopolymer Polymers 0.000 claims description 14
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- YAMHXTCMCPHKLN-UHFFFAOYSA-N imidazolidin-2-one Chemical group O=C1NCCN1 YAMHXTCMCPHKLN-UHFFFAOYSA-N 0.000 claims description 3
- 150000002900 organolithium compounds Chemical class 0.000 claims description 3
- 239000003505 polymerization initiator Substances 0.000 claims description 3
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 30
- 229920000747 poly(lactic acid) Polymers 0.000 description 29
- 239000004626 polylactic acid Substances 0.000 description 28
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 24
- 239000004014 plasticizer Substances 0.000 description 20
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 17
- 229920001400 block copolymer Polymers 0.000 description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 16
- 238000005984 hydrogenation reaction Methods 0.000 description 12
- 239000002253 acid Substances 0.000 description 10
- 125000001931 aliphatic group Chemical group 0.000 description 10
- 239000003054 catalyst Substances 0.000 description 9
- 150000002148 esters Chemical class 0.000 description 9
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 9
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 8
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 8
- 235000011187 glycerol Nutrition 0.000 description 8
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 8
- 238000002844 melting Methods 0.000 description 8
- 230000008018 melting Effects 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 7
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 7
- 229920000098 polyolefin Polymers 0.000 description 7
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 6
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 6
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 description 6
- MZRVEZGGRBJDDB-UHFFFAOYSA-N N-Butyllithium Chemical compound [Li]CCCC MZRVEZGGRBJDDB-UHFFFAOYSA-N 0.000 description 6
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 6
- 125000005372 silanol group Chemical group 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- JVTAAEKCZFNVCJ-UWTATZPHSA-N D-lactic acid Chemical compound C[C@@H](O)C(O)=O JVTAAEKCZFNVCJ-UWTATZPHSA-N 0.000 description 5
- 239000005977 Ethylene Substances 0.000 description 5
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 5
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 238000006243 chemical reaction Methods 0.000 description 5
- 239000013078 crystal Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 238000004898 kneading Methods 0.000 description 5
- UQDJGEHQDNVPGU-UHFFFAOYSA-N serine phosphoethanolamine Chemical compound [NH3+]CCOP([O-])(=O)OCC([NH3+])C([O-])=O UQDJGEHQDNVPGU-UHFFFAOYSA-N 0.000 description 5
- 239000000454 talc Substances 0.000 description 5
- 229910052623 talc Inorganic materials 0.000 description 5
- 239000004711 α-olefin Substances 0.000 description 5
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 229930185605 Bisphenol Natural products 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- 239000001361 adipic acid Substances 0.000 description 4
- 235000011037 adipic acid Nutrition 0.000 description 4
- 229920002988 biodegradable polymer Polymers 0.000 description 4
- 239000004621 biodegradable polymer Substances 0.000 description 4
- 238000005227 gel permeation chromatography Methods 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 238000001746 injection moulding Methods 0.000 description 4
- 239000004310 lactic acid Substances 0.000 description 4
- 235000014655 lactic acid Nutrition 0.000 description 4
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 4
- HQKMJHAJHXVSDF-UHFFFAOYSA-L magnesium stearate Chemical compound [Mg+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O HQKMJHAJHXVSDF-UHFFFAOYSA-L 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- LYRFLYHAGKPMFH-UHFFFAOYSA-N octadecanamide Chemical compound CCCCCCCCCCCCCCCCCC(N)=O LYRFLYHAGKPMFH-UHFFFAOYSA-N 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 229920001515 polyalkylene glycol Polymers 0.000 description 4
- 229920001610 polycaprolactone Polymers 0.000 description 4
- 239000004632 polycaprolactone Substances 0.000 description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 4
- WHBMMWSBFZVSSR-UHFFFAOYSA-N 3-hydroxybutyric acid Chemical compound CC(O)CC(O)=O WHBMMWSBFZVSSR-UHFFFAOYSA-N 0.000 description 3
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical class C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 3
- FMHKPLXYWVCLME-UHFFFAOYSA-N 4-hydroxy-valeric acid Chemical compound CC(O)CCC(O)=O FMHKPLXYWVCLME-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229920000089 Cyclic olefin copolymer Polymers 0.000 description 3
- 229920002943 EPDM rubber Polymers 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000004793 Polystyrene Substances 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910000019 calcium carbonate Inorganic materials 0.000 description 3
- 150000001735 carboxylic acids Chemical class 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 239000003086 colorant Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 238000004132 cross linking Methods 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 229940022769 d- lactic acid Drugs 0.000 description 3
- 238000000113 differential scanning calorimetry Methods 0.000 description 3
- 229920001971 elastomer Polymers 0.000 description 3
- 239000000806 elastomer Substances 0.000 description 3
- 230000009477 glass transition Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 239000003999 initiator Substances 0.000 description 3
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000000178 monomer Substances 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 238000004806 packaging method and process Methods 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 229920002223 polystyrene Polymers 0.000 description 3
- 239000010734 process oil Substances 0.000 description 3
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- 159000000000 sodium salts Chemical class 0.000 description 3
- 229920005992 thermoplastic resin Polymers 0.000 description 3
- 150000007934 α,β-unsaturated carboxylic acids Chemical class 0.000 description 3
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 2
- CYSGHNMQYZDMIA-UHFFFAOYSA-N 1,3-Dimethyl-2-imidazolidinon Chemical compound CN1CCN(C)C1=O CYSGHNMQYZDMIA-UHFFFAOYSA-N 0.000 description 2
- NYCCIHSMVNRABA-UHFFFAOYSA-N 1,3-diethylimidazolidin-2-one Chemical compound CCN1CCN(CC)C1=O NYCCIHSMVNRABA-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- LIKMAJRDDDTEIG-UHFFFAOYSA-N 1-hexene Chemical compound CCCCC=C LIKMAJRDDDTEIG-UHFFFAOYSA-N 0.000 description 2
- AKUNSTOMHUXJOZ-UHFFFAOYSA-N 1-hydroperoxybutane Chemical group CCCCOO AKUNSTOMHUXJOZ-UHFFFAOYSA-N 0.000 description 2
- KWKAKUADMBZCLK-UHFFFAOYSA-N 1-octene Chemical compound CCCCCCC=C KWKAKUADMBZCLK-UHFFFAOYSA-N 0.000 description 2
- SDJHPPZKZZWAKF-UHFFFAOYSA-N 2,3-dimethylbuta-1,3-diene Chemical compound CC(=C)C(C)=C SDJHPPZKZZWAKF-UHFFFAOYSA-N 0.000 description 2
- NXQMCAOPTPLPRL-UHFFFAOYSA-N 2-(2-benzoyloxyethoxy)ethyl benzoate Chemical compound C=1C=CC=CC=1C(=O)OCCOCCOC(=O)C1=CC=CC=C1 NXQMCAOPTPLPRL-UHFFFAOYSA-N 0.000 description 2
- SJZRECIVHVDYJC-UHFFFAOYSA-N 4-hydroxybutyric acid Chemical compound OCCCC(O)=O SJZRECIVHVDYJC-UHFFFAOYSA-N 0.000 description 2
- 229940006015 4-hydroxybutyric acid Drugs 0.000 description 2
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 2
- IRIAEXORFWYRCZ-UHFFFAOYSA-N Butylbenzyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCC1=CC=CC=C1 IRIAEXORFWYRCZ-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical group ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 2
- 229930182843 D-Lactic acid Natural products 0.000 description 2
- NIQCNGHVCWTJSM-UHFFFAOYSA-N Dimethyl phthalate Chemical compound COC(=O)C1=CC=CC=C1C(=O)OC NIQCNGHVCWTJSM-UHFFFAOYSA-N 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- 241000446313 Lamella Species 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 2
- 239000002202 Polyethylene glycol Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 description 2
- 125000000217 alkyl group Chemical group 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 150000001408 amides Chemical class 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 239000003963 antioxidant agent Substances 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical class [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000011324 bead Substances 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 2
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 2
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- CJZGTCYPCWQAJB-UHFFFAOYSA-L calcium stearate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O CJZGTCYPCWQAJB-UHFFFAOYSA-L 0.000 description 2
- 239000008116 calcium stearate Substances 0.000 description 2
- 235000013539 calcium stearate Nutrition 0.000 description 2
- FIASKJZPIYCESA-UHFFFAOYSA-L calcium;octacosanoate Chemical compound [Ca+2].CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCCCCCCCCCCCC([O-])=O FIASKJZPIYCESA-UHFFFAOYSA-L 0.000 description 2
- 239000006229 carbon black Substances 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 229910052570 clay Inorganic materials 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- QYQADNCHXSEGJT-UHFFFAOYSA-N cyclohexane-1,1-dicarboxylate;hydron Chemical compound OC(=O)C1(C(O)=O)CCCCC1 QYQADNCHXSEGJT-UHFFFAOYSA-N 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- FLKPEMZONWLCSK-UHFFFAOYSA-N diethyl phthalate Chemical compound CCOC(=O)C1=CC=CC=C1C(=O)OCC FLKPEMZONWLCSK-UHFFFAOYSA-N 0.000 description 2
- JQCXWCOOWVGKMT-UHFFFAOYSA-N diheptyl phthalate Chemical compound CCCCCCCOC(=O)C1=CC=CC=C1C(=O)OCCCCCCC JQCXWCOOWVGKMT-UHFFFAOYSA-N 0.000 description 2
- 150000002009 diols Chemical class 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- UKMSUNONTOPOIO-UHFFFAOYSA-N docosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCC(O)=O UKMSUNONTOPOIO-UHFFFAOYSA-N 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
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- VLKBRFNUOVSNJA-UHFFFAOYSA-N methyl-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]-dipropoxysilane Chemical compound C1C(CC[Si](C)(OCCC)OCCC)CCC2OC21 VLKBRFNUOVSNJA-UHFFFAOYSA-N 0.000 description 1
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- IEQIEDJGQAUEQZ-UHFFFAOYSA-N phthalocyanine Chemical compound N1C(N=C2C3=CC=CC=C3C(N=C3C4=CC=CC=C4C(=N4)N3)=N2)=C(C=CC=C2)C2=C1N=C1C2=CC=CC=C2C4=N1 IEQIEDJGQAUEQZ-UHFFFAOYSA-N 0.000 description 1
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- 229920000921 polyethylene adipate Polymers 0.000 description 1
- 239000004633 polyglycolic acid Substances 0.000 description 1
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- 239000004300 potassium benzoate Substances 0.000 description 1
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- FRMWBRPWYBNAFB-UHFFFAOYSA-M potassium salicylate Chemical compound [K+].OC1=CC=CC=C1C([O-])=O FRMWBRPWYBNAFB-UHFFFAOYSA-M 0.000 description 1
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- ANBFRLKBEIFNQU-UHFFFAOYSA-M potassium;octadecanoate Chemical compound [K+].CCCCCCCCCCCCCCCCCC([O-])=O ANBFRLKBEIFNQU-UHFFFAOYSA-M 0.000 description 1
- PYJBVGYZXWPIKK-UHFFFAOYSA-M potassium;tetradecanoate Chemical compound [K+].CCCCCCCCCCCCCC([O-])=O PYJBVGYZXWPIKK-UHFFFAOYSA-M 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000003141 primary amines Chemical class 0.000 description 1
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- BPJZKLBPJBMLQG-KWRJMZDGSA-N propanoyl (z,12r)-12-hydroxyoctadec-9-enoate Chemical compound CCCCCC[C@@H](O)C\C=C/CCCCCCCC(=O)OC(=O)CC BPJZKLBPJBMLQG-KWRJMZDGSA-N 0.000 description 1
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- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
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- 239000012744 reinforcing agent Substances 0.000 description 1
- 239000012779 reinforcing material Substances 0.000 description 1
- 229910052703 rhodium Inorganic materials 0.000 description 1
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- NGFMICBWJRZIBI-UJPOAAIJSA-N salicin Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)O[C@H]1OC1=CC=CC=C1CO NGFMICBWJRZIBI-UJPOAAIJSA-N 0.000 description 1
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- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
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- WXMKPNITSTVMEF-UHFFFAOYSA-M sodium benzoate Chemical compound [Na+].[O-]C(=O)C1=CC=CC=C1 WXMKPNITSTVMEF-UHFFFAOYSA-M 0.000 description 1
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- 229960003885 sodium benzoate Drugs 0.000 description 1
- BTURAGWYSMTVOW-UHFFFAOYSA-M sodium dodecanoate Chemical compound [Na+].CCCCCCCCCCCC([O-])=O BTURAGWYSMTVOW-UHFFFAOYSA-M 0.000 description 1
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- RYYKJJJTJZKILX-UHFFFAOYSA-M sodium octadecanoate Chemical compound [Na+].CCCCCCCCCCCCCCCCCC([O-])=O RYYKJJJTJZKILX-UHFFFAOYSA-M 0.000 description 1
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- KVCGISUBCHHTDD-UHFFFAOYSA-M sodium;4-methylbenzenesulfonate Chemical compound [Na+].CC1=CC=C(S([O-])(=O)=O)C=C1 KVCGISUBCHHTDD-UHFFFAOYSA-M 0.000 description 1
- XTIVBOWLUYDHKE-UHFFFAOYSA-M sodium;cyclohexanecarboxylate Chemical compound [Na+].[O-]C(=O)C1CCCCC1 XTIVBOWLUYDHKE-UHFFFAOYSA-M 0.000 description 1
- JUQGWKYSEXPRGL-UHFFFAOYSA-M sodium;tetradecanoate Chemical compound [Na+].CCCCCCCCCCCCCC([O-])=O JUQGWKYSEXPRGL-UHFFFAOYSA-M 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
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- 235000010356 sorbitol Nutrition 0.000 description 1
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- 239000000126 substance Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 1
- 239000001384 succinic acid Substances 0.000 description 1
- 150000003871 sulfonates Chemical class 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
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- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- OAVPBWLGJVKEGZ-UHFFFAOYSA-N tributoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OCCCC)(OCCCC)OCCCC)CCC2OC21 OAVPBWLGJVKEGZ-UHFFFAOYSA-N 0.000 description 1
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 description 1
- UDUKMRHNZZLJRB-UHFFFAOYSA-N triethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OCC)(OCC)OCC)CCC2OC21 UDUKMRHNZZLJRB-UHFFFAOYSA-N 0.000 description 1
- JXUKBNICSRJFAP-UHFFFAOYSA-N triethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](OCC)(OCC)CCCOCC1CO1 JXUKBNICSRJFAP-UHFFFAOYSA-N 0.000 description 1
- WEAPVABOECTMGR-UHFFFAOYSA-N triethyl 2-acetyloxypropane-1,2,3-tricarboxylate Chemical compound CCOC(=O)CC(C(=O)OCC)(OC(C)=O)CC(=O)OCC WEAPVABOECTMGR-UHFFFAOYSA-N 0.000 description 1
- ZQMPLYWXYJXIGG-UHFFFAOYSA-N triethyl-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethoxy]silane Chemical compound C1C(CCO[Si](CC)(CC)CC)CCC2OC21 ZQMPLYWXYJXIGG-UHFFFAOYSA-N 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
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- DQZNLOXENNXVAD-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)ethyl]silane Chemical compound C1C(CC[Si](OC)(OC)OC)CCC2OC21 DQZNLOXENNXVAD-UHFFFAOYSA-N 0.000 description 1
- LQZHZFUSFHLGHE-UHFFFAOYSA-N trimethoxy-[2-(7-oxabicyclo[4.1.0]heptan-4-yl)propyl]silane Chemical compound C1C(C(C)C[Si](OC)(OC)OC)CCC2OC21 LQZHZFUSFHLGHE-UHFFFAOYSA-N 0.000 description 1
- ZQPNGHDNBNMPON-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)butyl]silane Chemical compound CO[Si](OC)(OC)CCC(C)OCC1CO1 ZQPNGHDNBNMPON-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
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- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- XOOUIPVCVHRTMJ-UHFFFAOYSA-L zinc stearate Chemical compound [Zn+2].CCCCCCCCCCCCCCCCCC([O-])=O.CCCCCCCCCCCCCCCCCC([O-])=O XOOUIPVCVHRTMJ-UHFFFAOYSA-L 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Images
Abstract
Description
本発明は、耐衝撃性に優れた脂肪族ポリエステル系樹脂組成物成形体に関する。 The present invention relates to a molded article of an aliphatic polyester resin composition excellent in impact resistance.
最近、環境への問題意識の高まりから、自然界に存在する微生物の作用により自然環境下で分解される生分解性ポリマーが注目され、様々な生分解性ポリマーが開発されている。これらのうち溶融成形が可能な生分解性ポリマーとして、例えば、ポリヒドロキシブチレート、ポリカプロラクトン、コハク酸やアジピン酸などの脂肪族ジカルボン酸成分とエチレングリコールやブタンジオールなどのグリコール成分とからなるポリエチレンサクシネートやポリブチレンアジペート、ポリ乳酸などの脂肪族ポリエステルが知られている。
その中でもポリ乳酸は、実用化に向けて多くの検討がなされてきている。しかし、ポリ乳酸を含めて脂肪族ポリエステルは、一般的に脆く耐衝撃性が低い、結晶化が遅く実用的な成形方法で成形した場合に耐衝撃性を発現することが困難という問題点を有していた。生分解性ポリマーが普及、特に成型品としての利用が広がるためには、耐衝撃性の改良が重要な課題となっている。
Recently, due to the increasing awareness of environmental problems, biodegradable polymers that are degraded in the natural environment by the action of microorganisms that exist in nature have attracted attention, and various biodegradable polymers have been developed. Among these, as a biodegradable polymer that can be melt-molded, for example, polyethylene comprising an aliphatic dicarboxylic acid component such as polyhydroxybutyrate, polycaprolactone, succinic acid or adipic acid and a glycol component such as ethylene glycol or butanediol. Aliphatic polyesters such as succinate, polybutylene adipate and polylactic acid are known.
Among them, polylactic acid has been extensively studied for practical use. However, aliphatic polyesters including polylactic acid generally have brittleness and low impact resistance, and have problems that it is difficult to express impact resistance when molded by a practical molding method because of slow crystallization. Was. For the spread of biodegradable polymers, especially the expansion of use as molded products, improvement of impact resistance has become an important issue.
従来ポリ乳酸の耐衝撃性の発現には、低いガラス転移温度を有するポリカプロラクトンや、グリコールと脂肪族二塩基酸に由来する脂肪族ポリエステル等のブレンドが多く検討されてきた。これらのブレンド物はポリ乳酸の特徴の1つである生分解性の保つことと、柔軟性を付与することを目的としているが、耐衝撃性の改良は十分ではない。
一般に熱可塑性樹脂等の耐衝撃性の向上のために共役ジエン系重合体をブレンドすることが知られている。ポリ乳酸に対するこのような共役ジエン共重合体のブレンドは、例えばポリ乳酸とエポキシ化ジエン系ブロック共重合体の樹脂組成物が知られている(例えば、特許文献1参照)。しかし、これらの技術では耐衝撃性を上げるためにポリ乳酸系樹脂に多量の軟質成分をブレンドする必要があるため、更に有効な耐衝撃性を付与する技術の開発が求められている。また、ポリ乳酸に、エチレン−プロピレン−ジエンゴム(EPDM)を混合する系も開示されている(例えば、特許文献2参照)。この系は、ポリ乳酸にEPDMを単純に混合、またはラジカル反応開始剤で架橋反応を実施したものであるが、衝撃性の向上は不十分である。
In general, it is known to blend a conjugated diene polymer in order to improve impact resistance of a thermoplastic resin or the like. As a blend of such a conjugated diene copolymer with polylactic acid, for example, a resin composition of polylactic acid and an epoxidized diene block copolymer is known (for example, see Patent Document 1). However, in these techniques, in order to increase impact resistance, it is necessary to blend a large amount of soft components with the polylactic acid-based resin. Therefore, development of a technique for imparting more effective impact resistance is required. Also disclosed is a system in which polylactic acid is mixed with ethylene-propylene-diene rubber (EPDM) (for example, see Patent Document 2). In this system, EPDM is simply mixed with polylactic acid or a crosslinking reaction is performed with a radical reaction initiator, but the impact resistance is not improved sufficiently.
本発明は、脂肪族ポリエステル系樹脂に耐衝撃性が付与された新しい成形体を提供することを目的とする。 An object of this invention is to provide the new molded object to which the impact resistance was provided to aliphatic polyester-type resin.
本発明者らは、上記課題を解決するために、脂肪族ポリエステルと弾性重合体よりなる成形体の検討をすすめ、弾性重合体を含みかつ、脂肪族ポリエステルの非晶部分を形成する分子鎖の運動が拘束されている場合に、耐衝撃性が発現することを見出し本発明を完成するに至った。一般に知られているように、例えばポリ乳酸のような硬質樹脂は、それをマトリックスとして、例えば弾性重合体のような軟質成分が分散することにより、分散相への応力集中が起き、分散相間に発生するせん断降伏あるいはクレーズにより衝撃強度が発現される。また、クレーズが形成される応力がせん断降伏応力に比較して高い場合には、せん断降伏が優先的におこりより衝撃強度が発現されやすい。本発明者らは、分子鎖の絡み合いのみにより十分なクレーズ形成応力が得られない場合、分子鎖の結晶化を十分に行うと結晶ラメラが物理架橋点となり、よりクレーズ形成応力が向上し衝撃強度が発現されると考え、さらに、結晶ラメラ間をつなぐタイ分子を多く存在させることによって、物理架橋点としての結晶ラメラの機能が効率的に発揮され衝撃強度が向上すると考えた。結晶ラメラの量は、示差走査型熱量測定(DSC)における結晶融解熱量、広角X線解析等により決定することができ、タイ分子数は動的粘弾性測定により、非晶分子鎖の運動性を測定することにより判断することができる。すなわち、Tanδの測定によりTanδピークの高温側成分が多い場合に、タイ分子数が多いと判断することができる。本発明者らは、タイ分子数、つまりTanδピークの高温側成分が多い場合に成形体の耐衝撃性が改良されることを明らかにし本発明を完成させた。 In order to solve the above problems, the inventors of the present invention have studied a molded product composed of an aliphatic polyester and an elastic polymer, and the molecular chain containing the elastic polymer and forming the amorphous portion of the aliphatic polyester. It has been found that impact resistance is exhibited when the movement is restrained, and the present invention has been completed. As is generally known, for example, a hard resin such as polylactic acid is dispersed in a soft component such as an elastic polymer by using it as a matrix. The impact strength is expressed by the generated shear yield or craze. Further, when the stress at which craze is formed is higher than the shear yield stress, the shear yield occurs preferentially and the impact strength is more easily expressed. When the sufficient craze formation stress cannot be obtained only by the entanglement of the molecular chain, the inventors have made the crystal lamella a physical cross-linking point when the molecular chain is sufficiently crystallized, and the craze formation stress is further improved and the impact strength is improved. In addition, the presence of a large number of tie molecules that connect the crystal lamellae effectively considered the function of the crystal lamella as a physical crosslinking point and improved the impact strength. The amount of crystal lamellae can be determined by crystal melting calorimetry in differential scanning calorimetry (DSC), wide-angle X-ray analysis, etc. The number of tie molecules is determined by dynamic viscoelasticity, and the mobility of amorphous molecular chains. It can be determined by measuring. That is, it can be determined that the number of tie molecules is large when the Tanδ peak has a high temperature side component by the measurement of Tanδ. The inventors of the present invention have clarified that the impact resistance of the molded article is improved when the number of tie molecules, that is, the high temperature side component of the Tan δ peak is large, and completed the present invention.
すなわち本発明は、
1、 脂肪族ポリエステル(a)および弾性重合体(b)よりなる組成物の成形体であり、80℃におけるTanδと65℃におけるTanδの関係が以下の式を満たすことを特徴とする成形体、
Tanδ(80)/Tanδ(65)> 1.00
Tanδ(80):成形体の80℃におけるTanδ
Tanδ(65):成形体の65℃におけるTanδ
2、(b)成分が、アミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基および酸無水物基から選ばれる基の少なくとも1種以上の極性基を持つ化合物で変性されている弾性重合体であることを特徴とする上記1に記載の成形体、
3、(b)成分が、アミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基および酸無水物基から選ばれる基の少なくとも1種以上の極性基を持つ化合物で、その末端が変性されている弾性重合体であることを特徴とする上記1〜2のいずれかに記載の成形体、
4、極性基が、アミノ基および/又はイミノ基である上記1〜3のいずれかに記載の成形体、
5、(b)成分が、イミダゾリジノン骨格を有する変性剤で変性された変性重合体である上記1〜4のいずれかに記載の成形体、
6、(b)成分が、有機リチウム化合物を重合開始剤として重合した共役ジエン系重合体のリビング末端に、官能基を有する原子団が結合している変性剤、あるいは官能基を保護した原子団が結合している変性剤を反応させた弾性重合体であるか、更に他の官能基を有する二次変性剤で最初の官能基と反応させて変性した弾性重合体であることを特徴とする上記1〜5のいずれかに記載の成形体、
7、(b)成分が、共役ジエンの単独重合体および/または共役ジエンとビニル芳香族化合物の共重合体が変性されている弾性重合体である上記1〜6のいずれかに記載の成形体、
8、(b)成分が、少なくとも1個のビニル芳香族化合物を主とするブロックと少なくとも1個の共役ジエンを主とするブロックよりなる共重合体が変性されている弾性重合体であることを特徴とする上記1〜7のいずれかに記載の成形体、
9、(b)成分が、水素添加された重合体が変性されている弾性重合体であることを特徴とする上記1〜8のいずれかに記載の成形体、
10、該組成物が(a)成分60〜99.9重量部および(b)成分0.1〜40重量部よりなる組成であることを特徴とする上記1〜9のいずれかに記載の成形体、
11、該組成物が、更に結晶核剤(c)成分を含むことを特徴とする上記1〜10のいずれかに記載の成形体、
12、該組成物が、(a)成分と(b)成分併せて100重量部に対し、(c)成分を1〜50重量部含むことを特徴とする上記11に記載の成形体、
13、該成形体が、射出成形されたことを特徴とする上記1〜12のいずれかに記載の成形体、
14、(a)成分が、ポリ乳酸系樹脂であることを特徴とする上記1〜13のいずれかに記載の成形体、
である。
That is, the present invention
1. A molded product of a composition comprising an aliphatic polyester (a) and an elastic polymer (b), wherein the relationship between Tan δ at 80 ° C. and Tan δ at 65 ° C. satisfies the following formula:
Tan δ (80) / Tan δ (65)> 1.00
Tan δ (80): Tan δ of the molded body at 80 ° C.
Tan δ (65): Tan δ of the molded body at 65 ° C.
2. An elastic polymer in which component (b) is modified with a compound having at least one polar group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group and an acid anhydride group. The molded product according to 1 above, which is characterized by
3. Component (b) is a compound having at least one polar group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group, and the terminal thereof is modified. The molded article according to any one of the above items 1 and 2, which is an elastic polymer,
4. The molded product according to any one of 1 to 3, wherein the polar group is an amino group and / or an imino group,
5. The molded product according to any one of 1 to 4 above, wherein the component (b) is a modified polymer modified with a modifying agent having an imidazolidinone skeleton.
6. Component (b) is a modifier in which an atomic group having a functional group is bonded to the living terminal of a conjugated diene polymer obtained by polymerizing an organolithium compound as a polymerization initiator, or an atomic group in which the functional group is protected. It is an elastic polymer obtained by reacting a modifying agent to which is bonded, or an elastic polymer modified by reacting with the first functional group with a secondary modifying agent having another functional group. The molded product according to any one of 1 to 5,
7. The molded product according to any one of 1 to 6 above, wherein the component (b) is a homopolymer of a conjugated diene and / or an elastic polymer in which a copolymer of a conjugated diene and a vinyl aromatic compound is modified. ,
8. The component (b) is an elastic polymer in which a copolymer comprising at least one block mainly composed of a vinyl aromatic compound and at least one block mainly composed of a conjugated diene is modified. The molded product according to any one of 1 to 7 above,
9. The molded product according to any one of 1 to 8 above, wherein the component (b) is an elastic polymer in which a hydrogenated polymer is modified.
10. The molding according to any one of 1 to 9 above, wherein the composition is a composition comprising (a) 60 to 99.9 parts by weight and (b) 0.1 to 40 parts by weight of the component. body,
11. The molded article according to any one of 1 to 10 above, wherein the composition further comprises a crystal nucleating agent (c) component,
12. The molded product according to 11 above, wherein the composition contains 1 to 50 parts by weight of component (c) with respect to 100 parts by weight of both component (a) and component (b).
13. The molded product according to any one of 1 to 12, wherein the molded product is injection-molded,
14, the molded product according to any one of 1 to 13, wherein the component (a) is a polylactic acid resin,
It is.
本発明により、耐衝撃性に優れた脂肪族ポリエステル樹脂組成物成形体が得られ、種々の成型品への脂肪族ポリエステル系樹脂の利用範囲を拡大する。 By this invention, the aliphatic polyester resin composition molded object excellent in impact resistance is obtained, and the utilization range of the aliphatic polyester-type resin to various molded articles is expanded.
以下、本発明について具体的に説明する。
本発明の脂肪族ポリエステル(a)としては、特に限定されるものではなく、脂肪族ヒドロキシカルボン酸を主たる構成成分とする重合体、脂肪族多価カルボン酸と脂肪族多価アルコールを主たる構成成分とする重合体などが挙げられる。具体的には、脂肪族ヒドロキシカルボン酸を主たる構成成分とする重合体としては、ポリグリコール酸、ポリ乳酸、ポリ3−ヒドロキシ酪酸、ポリ4−ヒドロキシ酪酸、ポリ4−ヒドロキシ吉草酸、ポリ3−ヒドロキシヘキサン酸またはポリカプロラクトンなどが挙げられ、脂肪族多価カルボン酸と脂肪族多価アルコールを主たる構成成分とする重合体としては、ポリエチレンアジペート、ポリエチレンサクシネート、ポリブチレンアジペートまたはポリブチレンサクシネートなどが挙げられる。これらの脂肪族ポリエステルは、単独ないし2種以上を用いることができる。これらの脂肪族ポリエステルの中でもヒドロキシカルボン酸を主たる構成成分とする重合体が好ましく、特にポリ乳酸系樹脂が好ましく使用される。これらの(a)成分は1種以上を用いることができる。
Hereinafter, the present invention will be specifically described.
The aliphatic polyester (a) of the present invention is not particularly limited and is a polymer mainly composed of an aliphatic hydroxycarboxylic acid, and mainly composed of an aliphatic polycarboxylic acid and an aliphatic polyhydric alcohol. And the like. Specifically, polymers having aliphatic hydroxycarboxylic acid as a main component include polyglycolic acid, polylactic acid, poly-3-hydroxybutyric acid, poly-4-hydroxybutyric acid, poly-4-hydroxyvaleric acid, poly-3- Hydroxyhexanoic acid or polycaprolactone, etc., and examples of the polymer mainly composed of aliphatic polycarboxylic acid and aliphatic polyhydric alcohol include polyethylene adipate, polyethylene succinate, polybutylene adipate, or polybutylene succinate. Is mentioned. These aliphatic polyesters can be used alone or in combination of two or more. Among these aliphatic polyesters, a polymer containing hydroxycarboxylic acid as a main constituent is preferable, and a polylactic acid resin is particularly preferably used. These (a) components can use 1 or more types.
ポリ乳酸系樹脂(1)は、L−乳酸および/またはD−乳酸を主たる構成成分とする重合体であるが、本発明の目的を損なわない範囲で、乳酸以外の他の共重合成分を0.1〜99.9重量%含んでいてもよい。かかる他の共重合成分単位としては、例えば、多価カルボン酸、多価アルコール、ヒドロキシカルボン酸、ラクトンなどが挙げられ、具体的には、シュウ酸、マロン酸、コハク酸、グルタル酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジオン酸、フマル酸、シクロヘキサンジカルボン酸、テレフタル酸、イソフタル酸、フタル酸、2,6−ナフタレンジカルボン酸、5−ナトリウムスルホイソフタル酸、5−テトラブチルホスホニウムスルホイソフタル酸などの多価カルボン酸類、エチレングリコール、プロピレングリコール、ブタンジオール、ヘプタンジオール、ヘキサンジオール、オクタンジオール、ノナンジオ−ル、デカンジオール、1,4−シクロヘキサンジメタノ−ル、ネオペンチルグリコール、グリセリン、トリメチロールプロパン、ペンタエリスリトール、ビスフェノ−ルA、ビスフェノールにエチレンオキシドを付加反応させた芳香族多価アルコール、ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコールなどの多価アルコール類、グリコール酸、3−ヒドロキシ酪酸、4−ヒドロキシ酪酸、4−ヒドロキシ吉草酸、6−ヒドロキシカプロン酸、ヒドロキシ安息香酸などのヒドロキシカルボン酸類、グリコリド、ε−カプロラクトングリコリド、ε−カプロラクトン、β−プロピオラクトン、δ−ブチロラクトン、β−またはγ−ブチロラクトン、ピバロラクトン、δ−バレロラクトンなどのラクトン類などを使用することができる。これらの共重合成分は、単独ないし2種以上を用いることができる。 The polylactic acid-based resin (1) is a polymer containing L-lactic acid and / or D-lactic acid as a main constituent component, but other copolymer components other than lactic acid are used as long as the object of the present invention is not impaired. .1 to 99.9% by weight may be contained. Examples of such other copolymer component units include polyvalent carboxylic acids, polyhydric alcohols, hydroxycarboxylic acids, lactones, and the like. Specifically, oxalic acid, malonic acid, succinic acid, glutaric acid, adipic acid , Azelaic acid, sebacic acid, dodecanedioic acid, fumaric acid, cyclohexanedicarboxylic acid, terephthalic acid, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 5-sodium sulfoisophthalic acid, 5-tetrabutylphosphonium sulfoisophthalic acid Polyhydric carboxylic acids such as ethylene glycol, propylene glycol, butanediol, heptanediol, hexanediol, octanediol, nonanediol, decanediol, 1,4-cyclohexanedimethanol, neopentyl glycol, glycerin, trimethyl Propanediol, pentaerythritol, bisphenol A, aromatic polyhydric alcohols obtained by addition reaction of ethylene oxide with bisphenol, polyhydric alcohols such as diethylene glycol, triethylene glycol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, glycolic acid, Hydroxycarboxylic acids such as 3-hydroxybutyric acid, 4-hydroxybutyric acid, 4-hydroxyvaleric acid, 6-hydroxycaproic acid, hydroxybenzoic acid, glycolide, ε-caprolactone glycolide, ε-caprolactone, β-propiolactone, δ- Lactones such as butyrolactone, β- or γ-butyrolactone, pivalolactone, and δ-valerolactone can be used. These copolymer components can be used alone or in combination of two or more.
ポリ乳酸系樹脂の製造方法としては、既知の重合方法を用いることができ、特にポリ乳酸については、乳酸からの直接重合法、ラクチドを介する開環重合法などを採用することができる。本発明におけるポリ乳酸系樹脂は乳酸、すなわちL−乳酸、D−乳酸を主とする重合体である。ポリ乳酸系樹脂において、L−乳酸単位とD−乳酸単位の構成モル比は、L−体とD−体あわせて100%に対し、L体ないしD体いずれかが85%以上が好ましく、更に好ましくは一方が90%以上であり、更に好ましくは一方が94%以上の重合体である。結晶性を高め、耐熱性を必要とする場合には、光学純度を上げることが好ましく、一方が98%以上であることが好ましい。また、L−乳酸単位を主体とするポリL乳酸とD−乳酸単位を主体とするポリD乳酸より形成されるステレオコンプレックスも結晶性を高めるために好ましく用いることができる。 As a method for producing a polylactic acid resin, a known polymerization method can be used. In particular, for polylactic acid, a direct polymerization method from lactic acid, a ring-opening polymerization method via lactide, or the like can be employed. The polylactic acid resin in the present invention is a polymer mainly composed of lactic acid, that is, L-lactic acid or D-lactic acid. In the polylactic acid-based resin, the constituent molar ratio of the L-lactic acid unit to the D-lactic acid unit is preferably 85% or more for either the L-form or D-form relative to 100% of the L-form and D-form. One is preferably 90% or more, and more preferably one is 94% or more. When the crystallinity is increased and heat resistance is required, it is preferable to increase the optical purity, and one is preferably 98% or more. In addition, a stereocomplex formed from poly-L lactic acid mainly composed of L-lactic acid units and poly-D lactic acid mainly composed of D-lactic acid units can also be preferably used in order to enhance crystallinity.
ポリ乳酸系樹脂は、L体ないしD体以外の乳酸モノマーまたはラクチドと共重合可能な他成分を共重合していてもよく、このような成分としてはジカルボン酸、多価アルコール、ヒドロキシカルボン酸、ラクトン等が例示される。ポリ乳酸系樹脂は、直接脱水縮合、ラクチドの開環重合等公知の重合法で重合することが出来る。また必要に応じてポリイソシアネート等の結合剤を用いて、高分子量化することも出来る。
ポリ乳酸系樹脂(1)の好ましい重量平均分子量範囲は、30,000〜1,000,000、更に好ましくは50,000〜500,000、最も好ましくは100,000〜280,000である。重量平均分子量は組成物の機械的性質を考慮すると30,000以上が好ましく、また溶融粘度の上昇による加工性を考慮すると1,000,000以下が好ましい。
The polylactic acid-based resin may be copolymerized with other components copolymerizable with lactic acid monomer or lactide other than L-form or D-form, such as dicarboxylic acid, polyhydric alcohol, hydroxycarboxylic acid, Examples include lactones. The polylactic acid resin can be polymerized by a known polymerization method such as direct dehydration condensation or ring-opening polymerization of lactide. If necessary, the molecular weight can be increased by using a binder such as polyisocyanate.
The preferred weight average molecular weight range of the polylactic acid resin (1) is 30,000 to 1,000,000, more preferably 50,000 to 500,000, and most preferably 100,000 to 280,000. The weight average molecular weight is preferably 30,000 or more in consideration of the mechanical properties of the composition, and is preferably 1,000,000 or less in consideration of processability due to an increase in melt viscosity.
本発明の脂肪族ポリエステル系樹脂組成物における脂肪族ポリエステル(a)は好ましくは99.9〜60重量%、より好ましくは99.8〜70重量%、さらに好ましくは99〜80重量%、とりわけ好ましくは98〜85重量%、であり、弾性重合体(b)は好ましくは0.1〜40重量%、より好ましくは0.2〜30重量%、さらに好ましくは1〜20重量%、とりわけ好ましくは2〜15重量%である。(a)は、耐衝撃性の向上を考慮すると99.9重量%以下が好ましく99.8重量%以下がより好ましく、また成型品用途としての観点から弾性率、耐熱性を考慮すると60重量%以上であることが好ましく70重量%以上であることがより好ましい。 The aliphatic polyester (a) in the aliphatic polyester resin composition of the present invention is preferably 99.9 to 60% by weight, more preferably 99.8 to 70% by weight, still more preferably 99 to 80% by weight, particularly preferably. Is preferably 98 to 85% by weight, and the elastic polymer (b) is preferably 0.1 to 40% by weight, more preferably 0.2 to 30% by weight, still more preferably 1 to 20% by weight, and particularly preferably 2 to 15% by weight. (A) is preferably 99.9% by weight or less, more preferably 99.8% by weight or less in consideration of improvement in impact resistance, and 60% by weight in consideration of elastic modulus and heat resistance from the viewpoint of use as a molded product. The above is preferable, and 70% by weight or more is more preferable.
本発明で使用する弾性重合体(b)の一つの例は、オレフィン系重合体であり、LDPEやLLDPE等のエチレンの単独重合体や、エチレン・α−オレフィン共重合体が例示され、特にエチレン・α−オレフィン共重合体からなるポリオレフィン系エラストマーが好ましい。
エチレン・α−オレフィン共重合体は、エチレンと、炭素数が3〜20のα−オレフィン、例えばプロピレン、1−ブテン、1−ヘキセン、1−オクテンなどからなる共重合体である。これらのα−オレフィンは単独で用いても良いし、二種以上組み合わせても良い。また、1,3−ブタジエン、イソプレン等の共役ジエン、ジシクロペンタジエン、1,4−ヘキサジエン、シクロオクタジエン、メチレンノルボルネン、エチリデンノルボルネンなどの非共役ジエンを共重合しても良い。
One example of the elastic polymer (b) used in the present invention is an olefin polymer, and examples thereof include ethylene homopolymers such as LDPE and LLDPE, and ethylene / α-olefin copolymers. -A polyolefin-based elastomer comprising an α-olefin copolymer is preferred.
The ethylene / α-olefin copolymer is a copolymer composed of ethylene and an α-olefin having 3 to 20 carbon atoms such as propylene, 1-butene, 1-hexene, 1-octene and the like. These α-olefins may be used alone or in combination of two or more. Further, non-conjugated dienes such as conjugated dienes such as 1,3-butadiene and isoprene, dicyclopentadiene, 1,4-hexadiene, cyclooctadiene, methylene norbornene and ethylidene norbornene may be copolymerized.
これらのオレフィン系重合体は、アミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基、酸無水物基から選ばれる基の少なくとも1種以上の極性基持つ化合物で変性されているオレフィン系重合体であると耐衝撃性の点で好ましい。特に好ましい極性基はアミノ基、イミノ基である。このような極性を有する原子団を結合することにより、ポリ乳酸系樹脂の耐衝撃性改良の効果が顕著となる。これらのオレフィン系重合体にアミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基、酸無水物基から選ばれる基の少なくとも1種以上の極性基を持つ化合物で変性する方法としては、極性基を有する不飽和化合物をラジカル開始剤等を用いて重合体鎖に化合物を付加させる方法や、極性基を有する単量体をエチレン等と共重合させる等の公知の方法を用いることができる。 These olefin polymers are olefin polymers modified with a compound having at least one polar group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group. It is preferable in terms of impact resistance. Particularly preferred polar groups are amino groups and imino groups. By combining atomic groups having such a polarity, the effect of improving the impact resistance of the polylactic acid resin becomes remarkable. As a method of modifying these olefin polymers with a compound having at least one polar group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group, a polar group is used. A known method such as a method of adding a compound having a unsaturated group having a compound to a polymer chain using a radical initiator or the like, or a copolymerization of a monomer having a polar group with ethylene or the like can be used.
弾性重合体(b)の他の例である共役ジエン系重合体とは、共役ジエンの単独重合体または共役ジエンとビニル芳香族化合物の共重合体、またはそれらの水素添加物である。重合体の共役ジエンとしては1,3−ブタジエン、2−メチル−1,3−ブタジエン(イソプレン)、2,3−ジメチル−1,3−ブタジエン、1,3−ペンタジエン、1,3−ヘキサジエン等の中から1種又は2種以上が使用でき、一般的には1,3−ブタジエン、イソプレンまたはこれらの組み合わせが好ましい。 The conjugated diene polymer which is another example of the elastic polymer (b) is a homopolymer of a conjugated diene, a copolymer of a conjugated diene and a vinyl aromatic compound, or a hydrogenated product thereof. The polymer conjugated dienes include 1,3-butadiene, 2-methyl-1,3-butadiene (isoprene), 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 1,3-hexadiene, and the like. Among them, one or more kinds can be used, and 1,3-butadiene, isoprene or a combination thereof is generally preferred.
またビニル芳香族化合物としては、スチレン、o−メチルスチレン、p−メチルスチレン、p−tert−ブチルスチレン、1,3−ジメチルスチレン、α−メチルスチレン、ビニルナフタレン、ビニルアントラセン等の中から1種又は2種以上が使用でき、一般的にはスチレンが好ましい。共重合体中のビニル芳香族化合物の含量は50重量%以下、好ましくは40重量%以下、更に好ましくは30重量%以下であり、最も好ましくは25重量%以下である。耐衝撃性付与の効果を考慮すると50重量%以下であることが好ましい。両単位はランダム共重合していてもブロック状に共重合していても、更にランダム共重合したブロックを含む共重合体でも構わないが、好ましくは例えばビニル芳香族化合物を主体とする少なくとも1個の重合体ブロックAと、共役ジエンを主体とする少なくとも1個の重合体ブロックBからなるブロック共重合体、又はその水素添加物である。更に好ましくはビニル芳香族化合物を主体とする少なくとも1個の重合体ブロックAと、共役ジエンを主体とする1個の重合体ブロックBからなるブロック共重合体である。 As the vinyl aromatic compound, one of styrene, o-methylstyrene, p-methylstyrene, p-tert-butylstyrene, 1,3-dimethylstyrene, α-methylstyrene, vinylnaphthalene, vinylanthracene, etc. Alternatively, two or more types can be used, and styrene is generally preferable. The content of the vinyl aromatic compound in the copolymer is 50% by weight or less, preferably 40% by weight or less, more preferably 30% by weight or less, and most preferably 25% by weight or less. Considering the effect of imparting impact resistance, it is preferably 50% by weight or less. Both units may be randomly copolymerized, copolymerized in a block form, or a copolymer containing a block copolymerized by random copolymerization, but preferably at least one mainly composed of a vinyl aromatic compound, for example. A block copolymer comprising at least one polymer block A and at least one polymer block B mainly comprising a conjugated diene, or a hydrogenated product thereof. More preferably, it is a block copolymer comprising at least one polymer block A mainly composed of a vinyl aromatic compound and one polymer block B mainly composed of a conjugated diene.
本発明で使用するビニル芳香族化合物系エラストマー(2)の製造方法としては、例えば特公昭36−19286号公報、特公昭43−17979号公報、特公昭46−32415号公報、特公昭49−36957号公報、特公昭48−2423号公報、特公昭48−4106号公報、特公昭56−28925号公報、特公昭51−49567号公報、特開昭59−166518号公報、特開昭60−186577号公報などに記載された方法が挙げられる。これらの方法で得られるブロック共重合体は、例えば下記一般式で表されるような構造(水素添加物については、水素添加前のポリマー構造)を有する。
(A−B)n、(B−A)n、A−(B−A)n、 B−(A−B)n、
[(B−A)n]m−X、[(A−B)n]m−X、
[(B−A)n−B]m−X、[(A−B)n−A]m−X
(上式において、Aはビニル芳香族化合物を主体とする重合体ブロックであり、Bは共役ジエンを主体とする重合体ブロックである。Xはカップリング剤の残基または多官能有機リチウム化合物等の開始剤の残基を示す。また、nは1以上の整数、一般には1〜5の整数であり、mは2以上の整数、一般には2〜10の整数である。)
Examples of the method for producing the vinyl aromatic compound elastomer (2) used in the present invention include Japanese Patent Publication No. 36-19286, Japanese Patent Publication No. 43-171979, Japanese Patent Publication No. 46-32415, Japanese Patent Publication No. 49-36957. Gazette, JP-B 48-2423, JP-B 48-4106, JP-B 56-28925, JP-B 51-49567, JP-A 59-166518, JP-A 60-186777 The method described in the gazette gazette etc. is mentioned. The block copolymer obtained by these methods has, for example, a structure represented by the following general formula (for a hydrogenated product, a polymer structure before hydrogenation).
(AB) n, (BA) n, A- (BA) n, B- (AB) n,
[(BA) n] mX, [(AB) n] mX,
[(BA) n-B] m-X, [(AB) n-A] m-X
(In the above formula, A is a polymer block mainly composed of a vinyl aromatic compound, B is a polymer block mainly composed of a conjugated diene, and X is a residue of a coupling agent or a polyfunctional organolithium compound) In addition, n is an integer of 1 or more, generally an integer of 1 to 5, and m is an integer of 2 or more, generally an integer of 2 to 10.
なお、上記において、ビニル芳香族炭化水素を主体とする重合体ブロックAとは、ビニル芳香族化合物を好ましくは50重量%以上、より好ましくは70重量%以上含有するビニル芳香族化合物と共役ジエンの共重合体ブロック、又は/及びビニル芳香族化合物単独重合体ブロックを示し、また共役ジエンを主体とする重合体ブロックBとは、共役ジエンを好ましくは50重量%を超える量で、より好ましくは60重量%以上含有する共役ジエンとビニル芳香族化合物との共重合体ブロック、又は/及び共役ジエン単独重合体ブロックを示す。共重合体ブロック中のビニル芳香族化合物は均一に分布していても、またはテーパー状に分布していてもよい。また該共重合体ブロックには、ビニル芳香族化合物が均一に分布している部分及び/又はテーパー状に分布している部分がそれぞれ複数個共存していてもよい。 In the above, the polymer block A mainly composed of a vinyl aromatic hydrocarbon is preferably a vinyl aromatic compound containing 50% by weight or more, more preferably 70% by weight or more of a vinyl aromatic compound and a conjugated diene. A copolymer block or / and a vinyl aromatic compound homopolymer block are shown, and the polymer block B mainly composed of a conjugated diene is preferably an amount exceeding 50% by weight, more preferably 60%. A copolymer block of a conjugated diene and a vinyl aromatic compound or / and a conjugated diene homopolymer block containing at least% by weight is shown. The vinyl aromatic compound in the copolymer block may be distributed uniformly or in a tapered shape. In the copolymer block, a plurality of portions where the vinyl aromatic compound is uniformly distributed and / or a portion where the vinyl aromatic compound is distributed in a tapered shape may coexist.
本発明において、共役ジエン系重合体の水素添加物は、共役ジエン系重合体(ブロック共重合体においては、上記で得られたブロック共重合体)を水素添加することにより得られる。水素添加する場合に用いる水添触媒としては、特に制限されず、従来から公知である(1)Ni、Pt、Pd、Ru等の金属をカーボン、シリカ、アルミナ、ケイソウ土等に担持させた担持型不均一系触媒、(2)Ni、Co、Fe、Cr等の有機酸塩又はアセチルアセトン塩等の遷移金属塩と有機アルミニウム等の還元剤とを用いる、いわゆるチーグラー系水添触媒、(3)Ti、Ru、Rh、Zr等の有機金属化合物等の、いわゆる有機金属錯体等の、均一系水添触媒が用いられる。具体的な水添触媒としては、例えば特公昭42−8704号公報、特公昭43−6636号公報、特公昭63−4841号公報、特公平1−37970号公報、特公平1−53851号公報、特公平2−9041号公報に記載された水添触媒を用いることができる。好ましい水添触媒としては、チタノセン化合物、及び/又は還元性有機金属化合物との混合物が挙げられる。 In the present invention, a hydrogenated product of a conjugated diene polymer is obtained by hydrogenating a conjugated diene polymer (in the case of a block copolymer, the block copolymer obtained above). The hydrogenation catalyst used in the case of hydrogenation is not particularly limited, and is conventionally known (1) supported by supporting a metal such as Ni, Pt, Pd, Ru on carbon, silica, alumina, diatomaceous earth, or the like. Type heterogeneous catalyst, (2) so-called Ziegler-type hydrogenation catalyst using an organic acid salt such as Ni, Co, Fe, Cr, or a transition metal salt such as acetylacetone salt and a reducing agent such as organic aluminum, (3) A homogeneous hydrogenation catalyst such as a so-called organometallic complex such as an organometallic compound such as Ti, Ru, Rh, or Zr is used. Specific examples of the hydrogenation catalyst include Japanese Patent Publication No. 42-8704, Japanese Patent Publication No. 43-6636, Japanese Patent Publication No. 63-4841, Japanese Patent Publication No. 1-337970, Japanese Patent Publication No. 1-53851, The hydrogenation catalyst described in Japanese Patent Publication No. 2-9041 can be used. Preferable hydrogenation catalysts include a mixture with a titanocene compound and / or a reducing organometallic compound.
本発明に使用する共役ジエン系重合体の水素添加物において、共役ジエンに基づく不飽和二重結合の水素添加率は目的に合わせて任意に選択でき、特に限定されない。熱安定性及び耐候性の良好なビニル芳香族炭化水素系エラストマーの水素添加物を得る場合、重合体中の共役ジエン化合物に基づく不飽和二重結合の70%を超える、好ましくは75%以上、更に好ましくは85%以上、特に好ましくは90%以上が水素添加されていることが推奨される。なお、共重合体中のビニル芳香族炭化水素に基づく芳香族二重結合の水素添加率については特に制限はない。
本発明で用いる共役ジエン系重合体の重量平均分子量は、組成物の耐衝撃強度改良効果の点から3万以上、加工性の点から100万以下が好ましく、より好ましくは6万〜80万、更に好ましくは7万〜60万である。重量平均分子量は、ゲルパーミュエーションクロマトグラフィー(GPC)による測定を行い、クロマトグラムのピークの分子量を、市販の標準ポリスチレンの測定から求めた検量線(標準ポリスチレンのピーク分子量を使用して作成)を使用して求めることができる。
In the hydrogenated conjugated diene polymer used in the present invention, the hydrogenation rate of the unsaturated double bond based on the conjugated diene can be arbitrarily selected according to the purpose, and is not particularly limited. When obtaining a hydrogenated vinyl aromatic hydrocarbon elastomer having good thermal stability and weather resistance, more than 70%, preferably 75% or more of the unsaturated double bonds based on the conjugated diene compound in the polymer. It is recommended that 85% or more, particularly preferably 90% or more, be hydrogenated. In addition, there is no restriction | limiting in particular about the hydrogenation rate of the aromatic double bond based on the vinyl aromatic hydrocarbon in a copolymer.
The weight average molecular weight of the conjugated diene polymer used in the present invention is preferably 30,000 or more from the viewpoint of the impact resistance improvement effect of the composition, and preferably 1,000,000 or less from the viewpoint of workability, more preferably 60,000 to 800,000, More preferably, it is 70,000 to 600,000. The weight average molecular weight is measured by gel permeation chromatography (GPC), and a calibration curve obtained by measuring the molecular weight of the chromatogram peak from a commercially available standard polystyrene (created using the peak molecular weight of standard polystyrene) Can be determined using
共役ジエン系重合体がブロック共重合体の場合、ビニル芳香族化合物単独重合体ブロックの含有量は、四酸化オスミウムを触媒としてジターシャリーブチルハイドロパーオキサイドにより酸化分解する方法(I.M.KOLTHOFF,et al.,J.Polym.Sci.1,429(1946))により、水添前の変性ブロック共重合体を分解して得たビニル芳香族炭化水素単独重合体ブロック成分(ただし重合度30以下の成分は除去されている)の量を紫外分光光度計等を用いて求めることができる。
本発明で使用する共役ジエン系重合体は、アミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基、酸無水物基から選ばれる基の少なくとも1種以上の極性基持つ化合物で変性されている共役ジエン系重合体(以下、変性共役ジエン系重合体と呼ぶ)である。
When the conjugated diene polymer is a block copolymer, the content of the vinyl aromatic compound homopolymer block is determined by oxidative decomposition with ditertiary butyl hydroperoxide using osmium tetroxide as a catalyst (IM KOLTHOFF, et al., J. Polym. Sci. 1, 429 (1946)), a vinyl aromatic hydrocarbon homopolymer block component obtained by decomposing the modified block copolymer before hydrogenation (however, the degree of polymerization is 30 or less). The amount of the component is removed using an ultraviolet spectrophotometer or the like.
The conjugated diene polymer used in the present invention is a conjugate modified with a compound having at least one polar group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group. It is a diene polymer (hereinafter referred to as a modified conjugated diene polymer).
これらの中でも、アミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基、酸無水物基から選ばれる基の少なくとも1個または2種以上の極性基を持つ化合物でポリマー末端が変性されていることを特徴とする共役ジエン系重合体が耐衝撃性の点から好ましい。
本発明においては、アミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基、酸無水物基から選ばれる基の少なくとも1個または2種以上の極性基を持つ化合物でポリマー末端が変性されている共役ジエンの単独重合体、共役ジエンとビニル芳香族化合物の共重合体、またはそれらの水素添加物を好ましく用いることができ、併用しても構わない。
また特に好ましい極性基はアミノ基、イミノ基である。本発明において、アミノ基とは、1級アミンのみならず、2級アミン、3級アミンを特徴づけている各極性基を意味する。
Among these, the polymer terminal is modified with a compound having at least one or two or more polar groups selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group. The characteristic conjugated diene polymer is preferred from the viewpoint of impact resistance.
In the present invention, the polymer terminal is modified with a compound having at least one polar group or at least one group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group. Diene homopolymers, copolymers of conjugated dienes and vinyl aromatic compounds, or hydrogenated products thereof can be preferably used, and may be used in combination.
Particularly preferred polar groups are amino groups and imino groups. In the present invention, the amino group means each polar group characterizing not only a primary amine but also a secondary amine and a tertiary amine.
また、本発明においてイミノ基とは、窒素原子が同一の炭素原子と2重結合で結合している基、すなわち=NHを意味する。
このような極性を有する原子団を結合することにより、ポリ乳酸系樹脂の耐衝撃性改良の効果が顕著となる。
変性共役ジエン系重合体の製造方法としては、オレフィン系重合体と同様にして極性基を有する化合物をラジカル開始剤を用いて付加させる方法や、アニオン重合活性末端を、極性基を有する化合物で封止する等の公知の方法を用いて得ることができる。これらは、例えば特開平8−3250、特開平10−182925,特開2002−201333,特開2002−317024、特開2003−113202号公報等の記載、およびその引用文献に準じて製造が可能である。
In the present invention, the imino group means a group in which a nitrogen atom is bonded to the same carbon atom with a double bond, that is, = NH.
By combining atomic groups having such a polarity, the effect of improving the impact resistance of the polylactic acid resin becomes remarkable.
The modified conjugated diene polymer can be produced by adding a compound having a polar group using a radical initiator in the same manner as the olefin polymer, or sealing the anionic polymerization active terminal with a compound having a polar group. It can be obtained using a known method such as stopping. These can be produced according to, for example, the descriptions in JP-A-8-3250, JP-A-10-189255, JP-2002-201333, JP-A-2002-317024, JP-A-2003-113202, and the cited references. is there.
極性基を有する化合物で封止する方法には、共役ジエン系重合体のリビング末端に、官能基を有する原子団が結合している変性剤、あるいは官能基を公知の方法で保護した原子団が結合している変性剤を反応させる方法が挙げられる。また変性剤の種類によっては、変性剤を反応させた段階で水酸基やアミノ基が有機金属塩になっていることもあるが、その場合には水やアルコール等活性水素を有する化合物で処理することにより水酸基やアミノ基に変換することができる。
変性共役ジエン系重合体は、極性基を有する化合物が、少なくとも1個、重合体鎖1本中に結合していることが好ましい。例えば、重合体鎖1本中の末端に極性基を有する化合物が結合している変性共役ジエン系重合体などが挙げられる。変性共役ジエン系重合体には、未変性共役ジエン重合体が混在していても良い。
For the method of sealing with a compound having a polar group, there is a modifier in which an atomic group having a functional group is bonded to the living end of the conjugated diene polymer, or an atomic group in which the functional group is protected by a known method. The method of making the modifier | denaturant which has couple | bonded react is mentioned. Depending on the type of modifier, the hydroxyl group or amino group may be an organometallic salt at the stage of reaction of the modifier, but in that case, treatment with a compound having active hydrogen such as water or alcohol is required. Can be converted into a hydroxyl group or an amino group.
In the modified conjugated diene polymer, it is preferable that at least one compound having a polar group is bonded to one polymer chain. Examples thereof include a modified conjugated diene polymer in which a compound having a polar group is bonded to the terminal in one polymer chain. The modified conjugated diene polymer may contain an unmodified conjugated diene polymer.
本発明においては、共役ジエン重合体のリビング末端に変性剤を反応させた後、変性されていない共役ジエン系重合体が一部混在してもよい。変性共役ジエン系重合体に混在する未変性の共役ジエン系重合体の割合は、好ましくは70重量%以下、より好ましくは60重量%以下、更に好ましくは50重量%以下である。
本発明で使用するアミノ基、イミノ基、水酸基、エポキシ基、カルボキシル基、酸無水物基から選ばれる基の少なくとも1種以上の極性基を持つ化合物で変性されていることを特徴とする弾性重合体(b)における、極性基の量は0.00001重量%以上30重量%以下であることが好ましく、0.00001重量%以上5重量%未満であることがさらに好ましく、0.00001重量%以上1重量%以下であることがとりわけ好ましい。
In the present invention, after the modifier is reacted with the living terminal of the conjugated diene polymer, a part of the conjugated diene polymer which is not modified may be mixed. The proportion of the unmodified conjugated diene polymer mixed in the modified conjugated diene polymer is preferably 70% by weight or less, more preferably 60% by weight or less, and still more preferably 50% by weight or less.
Elastic weight characterized by being modified with a compound having at least one polar group selected from an amino group, an imino group, a hydroxyl group, an epoxy group, a carboxyl group, and an acid anhydride group used in the present invention. The amount of the polar group in the union (b) is preferably 0.00001% by weight or more and 30% by weight or less, more preferably 0.00001% by weight or more and less than 5% by weight, and 0.00001% by weight or more. It is particularly preferred that it is 1% by weight or less.
本発明において、アミノ基、イミノ基、水酸基、エポキシ基および後述するカルボキシル基、酸無水物基で変性されている共役ジエン共重合体を得るために用いることが可能な、水酸基、エポキシ基、アミノ基、シラノール基、アルコキシシランから選ばれる官能基を少なくとも1個有する原子団として、下記一般式から選ばれる原子団が挙げられる。 In the present invention, an amino group, an imino group, a hydroxyl group, an epoxy group and a conjugated diene copolymer modified with a carboxyl group and an acid anhydride group described later can be used to obtain a hydroxyl group, an epoxy group, an amino group. Examples of the atomic group having at least one functional group selected from a group, a silanol group, and an alkoxysilane include an atomic group selected from the following general formula.
(上式で、R9、及びR12〜R14は、水素又は炭素数1〜24の炭化水素基、あるいは水酸基、エポキシ基、シラノール基、アルコキシシランから選ばれる官能基を有する炭素数1〜24の炭化水素基。R10は炭素数1〜30の炭化水素鎖、あるいは水酸基、エポキシ基、シラノール基、アルコキシシランから選ばれる官能基を有する炭素数1〜30の炭化水素鎖。なおR9、及びR12〜R14の炭化水素基、及びR10の炭化水素鎖中には、水酸基、エポキシ基、シラノール基、アルコキシシラン以外の結合様式で、酸素、窒素、シリコン等の元素が結合していても良い。R11は水素又は炭素数1〜8のアルキル基。)
本発明において、アミノ基、イミノ基、水酸基、エポキシ基、および後述するカルボキシル基、酸無水物基で変性されている共役ジエン共重合体を得るために用いることが可能な、水酸基、エポキシ基、アミノ基、シラノール基、アルコキシシランから選ばれる官能基を少なくとも1個有する原子団が少なくとも1個結合している共役ジエン重合体を得るために使用する変性剤としては、例えば、下記のものが上げられる。
(In the above formula, R 9 and R 12 to R 14 are each a hydrogen atom or a hydrocarbon group having 1 to 24 carbon atoms, or a carbon group having a functional group selected from a hydroxyl group, an epoxy group, a silanol group, and an alkoxysilane. the hydrocarbon group .R 10 of 24 hydrocarbon chain having 1 to 30 carbon atoms or a hydroxyl group, a hydrocarbon chain having 1 to 30 carbon atoms having an epoxy group, a silanol group, a functional group selected from alkoxysilane. Note R 9 , And R 12 to R 14 and R 10 hydrocarbon chain are bonded with elements such as oxygen, nitrogen, silicon and the like in a bonding mode other than hydroxyl, epoxy, silanol, and alkoxysilane. R 11 is hydrogen or an alkyl group having 1 to 8 carbon atoms.)
In the present invention, an amino group, an imino group, a hydroxyl group, an epoxy group, and a hydroxyl group, an epoxy group, which can be used to obtain a conjugated diene copolymer modified with a carboxyl group and an acid anhydride group described later, Examples of the modifier used to obtain a conjugated diene polymer in which at least one atomic group having at least one functional group selected from an amino group, a silanol group, and an alkoxysilane is bonded include the following. It is done.
例えば、テトラグリシジルメタキシレンジアミン、テトラグリシジル−1,3−ビスアミノメチルシクロヘキサン、テトラグリシジル−p−フェニレンジアミン、テトラグリシジルジアミノジフェニルメタン、ジグリシジルアニリン、ジグリシジルオルソトルイジン、γ−グリシドキシエチルトリメトキシシラン、γ−グリシドキシプロピルトリメトキシシラン、γ−グリシドキシブチルトリメトキシシラン、γ−グリシドキシプロピルトリエトキシシラン、γ−グリシドキシプロピルトリプロポキシシラン、γ−グリシドキシプロピルトリブトキシシランが挙げられる。
また、γ−グリシドキシプロピルトリフェノキシシラン、γ−グリシドキシプロピルメチルジメトキシシラン、γ−グリシドキシプロピルエチルジメトキシシラン、γ−グリシドキシプロピルエチルジエトキシシラン、γ−グリシドキシプロピルメチルジエトキシシラン、γ−グリシドキシプロピルメチルジプロポキシシラン、γ−グリシドキシプロピルメチルジブトキシシラン、γ−グリシドキシプロピルメチルジフェノキシシラン、γ−グリシドキシプロピルジメチルメトキシシラン、γ−グリシドキシプロピルジエチルエトキシシラン、γ−グリシドキシプロピルジメチルエトキシシランが挙げられる。
For example, tetraglycidylmetaxylenediamine, tetraglycidyl-1,3-bisaminomethylcyclohexane, tetraglycidyl-p-phenylenediamine, tetraglycidyldiaminodiphenylmethane, diglycidylaniline, diglycidylorthotoluidine, γ-glycidoxyethyltrimethoxy Silane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxybutyltrimethoxysilane, γ-glycidoxypropyltriethoxysilane, γ-glycidoxypropyltripropoxysilane, γ-glycidoxypropyltributoxy Examples include silane.
Also, γ-glycidoxypropyltriphenoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-glycidoxypropylethyldimethoxysilane, γ-glycidoxypropylethyldiethoxysilane, γ-glycidoxypropylmethyl Diethoxysilane, γ-glycidoxypropylmethyldipropoxysilane, γ-glycidoxypropylmethyldibutoxysilane, γ-glycidoxypropylmethyldiphenoxysilane, γ-glycidoxypropyldimethylmethoxysilane, γ-glycyl Sidoxypropyldiethylethoxysilane and γ-glycidoxypropyldimethylethoxysilane are exemplified.
また、γ−グリシドキシプロピルジメチルフェノキシシラン、γ−グリシドキシプロピルジエチルメトキシシラン、γ−グリシドキシプロピルメチルジイソプロペンオキシシラン、ビス(γ−グリシドキシプロピル)ジメトキシシラン、ビス(γ−グリシドキシプロピル)ジエトキシシラン、ビス(γ−グリシドキシプロピル)ジプロポキシシラン、ビス(γ−グリシドキシプロピル)ジブトキシシラン、ビス(γ−グリシドキシプロピル)ジフェノキシシラン、ビス(γ−グリシドキシプロピル)メチルメシシラン、ビス(γ−グリシドキシプロピル)メチルエトキシシランが挙げられる。
また、ビス(γ−グリシドキシプロピル)メチルプロポキシシラン、ビス(γ−グリシドキシプロピル)メチルブトキシシラン、ビス(γ−グリシドキシプロピル)メチルフェノキシシラン、トリス(γ−グリシドキシプロピル)メトキシシラン、γ−メタクリロキシプロピルトリメトキシシラン、γ−メタクリロキシプロピルトリエトキシシラン、γ−メタクリロキシメチルトリメトキシシラン、γ−メタクリロキシエチルトリエトキシシラン、ビス(γ−メタクリロキシプロピル)ジメトキシシラン、トリス(γ−メタクリロキシプロピル)メトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリエトキシシランが挙げられる。
Further, γ-glycidoxypropyldimethylphenoxysilane, γ-glycidoxypropyldiethylmethoxysilane, γ-glycidoxypropylmethyldiisopropeneoxysilane, bis (γ-glycidoxypropyl) dimethoxysilane, bis (γ -Glycidoxypropyl) diethoxysilane, bis (γ-glycidoxypropyl) dipropoxysilane, bis (γ-glycidoxypropyl) dibutoxysilane, bis (γ-glycidoxypropyl) diphenoxysilane, bis (Γ-glycidoxypropyl) methylmesisilane and bis (γ-glycidoxypropyl) methylethoxysilane are mentioned.
Also, bis (γ-glycidoxypropyl) methylpropoxysilane, bis (γ-glycidoxypropyl) methylbutoxysilane, bis (γ-glycidoxypropyl) methylphenoxysilane, tris (γ-glycidoxypropyl) Methoxysilane, γ-methacryloxypropyltrimethoxysilane, γ-methacryloxypropyltriethoxysilane, γ-methacryloxymethyltrimethoxysilane, γ-methacryloxyethyltriethoxysilane, bis (γ-methacryloxypropyl) dimethoxysilane, Examples include tris (γ-methacryloxypropyl) methoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and β- (3,4-epoxycyclohexyl) ethyltriethoxysilane.
また、β−(3,4−エポキシシクロヘキシル)エチルトリプロポキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリブトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリフェノキシシラン、β−(3,4−エポキシシクロヘキシル)プロピルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルメチルジメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルエチルジメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルエチルジエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルメチルジエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルメチルジプロポキシシラン、β−(3,4−エポキシシクロヘキシル)エチルメチルジブトキシシランが挙げられる。 Β- (3,4-epoxycyclohexyl) ethyltripropoxysilane, β- (3,4-epoxycyclohexyl) ethyltributoxysilane, β- (3,4-epoxycyclohexyl) ethyltriphenoxysilane, β- ( 3,4-epoxycyclohexyl) propyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethylmethyldimethoxysilane, β- (3,4-epoxycyclohexyl) ethylethyldimethoxysilane, β- (3,4-epoxy Cyclohexyl) ethylethyldiethoxysilane, β- (3,4-epoxycyclohexyl) ethylmethyldiethoxysilane, β- (3,4-epoxycyclohexyl) ethylmethyldipropoxysilane, β- (3,4-epoxycyclohexyl) Ethyl methyl dibutoxy Emissions, and the like.
また、β−(3,4−エポキシシクロヘキシル)エチルメチルジフェノキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジメチルメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジエチルエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジメチルエトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジメチルプロポキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジメチルブトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジメチルフェノキシシラン、β−(3,4−エポキシシクロヘキシル)エチルジエチルメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルメチルジイソプロペンオキシシラン、1,3−ジメチル−2−イミダゾリジノン、1,3−ジエチル−2−イミダゾリジノン、N,N’−ジメチルプロピレンウレア、N−メチルピロリドン、N−(1,3−ジメチルブチリデン)−3−(トリエトキシシリル)−1−プロパンアミン等が上げられ、この中でも特に1,3−ジメチル−2−イミダゾリジノン、1,3−ジエチル−2−イミダゾリジノンのような、イミダゾリジノン骨格を有する変性剤が好ましい。 Β- (3,4-epoxycyclohexyl) ethylmethyldiphenoxysilane, β- (3,4-epoxycyclohexyl) ethyldimethylmethoxysilane, β- (3,4-epoxycyclohexyl) ethyldiethylethoxysilane, β- (3,4-epoxycyclohexyl) ethyldimethylethoxysilane, β- (3,4-epoxycyclohexyl) ethyldimethylpropoxysilane, β- (3,4-epoxycyclohexyl) ethyldimethylbutoxysilane, β- (3,4 Epoxycyclohexyl) ethyldimethylphenoxysilane, β- (3,4-epoxycyclohexyl) ethyldiethylmethoxysilane, β- (3,4-epoxycyclohexyl) ethylmethyldiisopropeneoxysilane, 1,3-dimethyl-2-imidazo Lydinon 1,3-diethyl-2-imidazolidinone, N, N′-dimethylpropyleneurea, N-methylpyrrolidone, N- (1,3-dimethylbutylidene) -3- (triethoxysilyl) -1-propanamine Among them, a modifier having an imidazolidinone skeleton such as 1,3-dimethyl-2-imidazolidinone and 1,3-diethyl-2-imidazolidinone is particularly preferable.
上記の変性剤を反応させることにより、共役ジエン系重合体(ブロック共重合体においては重合体ブロックA及び/又は重合体ブロックB)に水酸基、エポキシ基、アミノ基、イミノ基、シラノール基、アルコキシシランから選ばれる官能基を少なくとも1個有する原子団が結合している変性剤の残基が少なくとも1個結合している共役ジエン系重合体又はその水素添加物が得られる。変性ブロック共重合体に変性剤の残基が結合している位置は特に制限されないが、高温時における物性に優れた組成物を得るには重合体ブロックAに結合していることが好ましい。
本発明において、カルボキシル基、酸無水物基で修飾されている共役ジエン系重合体を得る方法は、前述の水酸基、アミノ基、イミノ基、エポキシ基、シラノール基、アルコキシシランから選ばれる極性基を少なくとも1個有する原子団が少なくとも1個結合している共役ジエン系重合体に、カルボキシル基を有する変性剤や酸無水物基を有する変性剤を反応させる方法が挙げられる。
By reacting the above modifier, a conjugated diene polymer (polymer block A and / or polymer block B in the case of a block copolymer) is added to a hydroxyl group, an epoxy group, an amino group, an imino group, a silanol group, an alkoxy group. A conjugated diene polymer having at least one residue of a modifying agent to which an atomic group having at least one functional group selected from silanes is bonded or a hydrogenated product thereof is obtained. The position where the residue of the modifier is bonded to the modified block copolymer is not particularly limited, but is preferably bonded to the polymer block A in order to obtain a composition having excellent physical properties at high temperatures.
In the present invention, the method for obtaining a conjugated diene polymer modified with a carboxyl group or an acid anhydride group is a method in which a polar group selected from the aforementioned hydroxyl group, amino group, imino group, epoxy group, silanol group, and alkoxysilane is used. Examples thereof include a method in which a conjugated diene polymer having at least one atomic group having at least one atomic group is reacted with a modifier having a carboxyl group or a modifier having an acid anhydride group.
カルボキシル基を有する変性剤の具体例としては、マレイン酸、シュウ酸、コハク酸、アジピン酸、アゼライン酸、セバシン酸、ドデカンジカルボン酸、カルバリル酸、シクロヘキサンジカルボン酸、シクロペンタンジカルボン酸等の脂肪族カルボン酸、テレフタル酸、イソフタル酸、オルトフタル酸、ナフタレンジカルボン酸、ビフェニルジカルボン酸、トリメシン酸、トリメリット酸、ピロメリット酸等の芳香族カルボン酸等が挙げられる。
酸無水物基を有する変性剤の具体例としては、無水マレイン酸、無水イタコン酸、無水ピロメリット酸、シス−4−シクロヘキサン−1,2−ジカルボン酸無水物、1,2,4,5−ベンゼンテトラカルボン酸二無水物、5−(2,5−ジオキシテトラヒドロキシフリル)−3−メチル−3−シクロヘキセン−1,2−ジカルボン酸無水物等が挙げられる。
Specific examples of the modifying agent having a carboxyl group include aliphatic carboxylic acids such as maleic acid, oxalic acid, succinic acid, adipic acid, azelaic acid, sebacic acid, dodecanedicarboxylic acid, carbaryl acid, cyclohexanedicarboxylic acid and cyclopentanedicarboxylic acid. And aromatic carboxylic acids such as acid, terephthalic acid, isophthalic acid, orthophthalic acid, naphthalenedicarboxylic acid, biphenyldicarboxylic acid, trimesic acid, trimellitic acid, and pyromellitic acid.
Specific examples of the modifier having an acid anhydride group include maleic anhydride, itaconic anhydride, pyromellitic anhydride, cis-4-cyclohexane-1,2-dicarboxylic anhydride, 1,2,4,5- Examples thereof include benzenetetracarboxylic dianhydride and 5- (2,5-dioxytetrahydroxyfuryl) -3-methyl-3-cyclohexene-1,2-dicarboxylic anhydride.
また、カルボキシル基、酸無水物基で変性されている共役ジエン系重合体を得る他の方法としては、共役ジエン重合体をα、β−不飽和カルボン酸又はその誘導体、例えばその無水物、エステル化物、アミド化物、イミド化物でグラフト変性する方法が挙げられる。α、β−不飽和カルボン酸又はその誘導体の具体例としては、無水マレイン酸、無水マレイン酸イミド、アクリル酸又はそのエステル、メタアクリル酸又はそのエステル、エンド−シス−ビシクロ〔2.2.1〕−5−ヘプテン−2,3−ジカルボン酸又はその無水物などが挙げられる。α,β−不飽和カルボン酸又はその誘導体の付加量は、共役ジエン系重合体100重量部当たり、一般に0.01〜20重量部、好ましくは0.1〜10重量部である。 In addition, as another method for obtaining a conjugated diene polymer modified with a carboxyl group or an acid anhydride group, a conjugated diene polymer may be an α, β-unsaturated carboxylic acid or a derivative thereof such as an anhydride or ester thereof. And a method of graft-modifying with an amide, an amid, and an imidate. Specific examples of the α, β-unsaturated carboxylic acid or derivative thereof include maleic anhydride, maleic anhydride imide, acrylic acid or ester thereof, methacrylic acid or ester thereof, endo-cis-bicyclo [2.2.1. ] -5-heptene-2,3-dicarboxylic acid or an anhydride thereof. The addition amount of the α, β-unsaturated carboxylic acid or derivative thereof is generally 0.01 to 20 parts by weight, preferably 0.1 to 10 parts by weight, per 100 parts by weight of the conjugated diene polymer.
本発明の成形体においては、80℃におけるTanδと65℃におけるTanδの関係が以下の式を満たさなければならない。
Tanδ(80)/Tanδ(65)> 1.00
Tanδ(80):成形体の80℃におけるTanδ
Tanδ(65):成形体の65℃におけるTanδ
Tanδ(80)/Tanδ(65)の値が1.00以上ではタイ分子の数が充分にあるために十分な耐衝撃性が得られる。好ましい範囲は、Tanδ(80)/Tanδ(65)の値が1.70以上、さらに好ましい範囲は1.80以上、とりわけ好ましい範囲は、2.00以上である。Tanδの値は動的粘弾性測定装置を用い測定することができる。Tanδ(80)/Tanδ(65)の値を本発明の範囲にするには、成形する際に速い速度で固化させることが重要である。速い速度で固化させないとタイ分子が多く形成されずらい。速い速度で固化させるためには、例えばポリ乳酸系樹脂の光学純度を向上させる、結晶核剤を導入する、ポリ乳酸ステレオコンプレックスの導入などの手法を用いることができる。また、金型温度を比較的低く設定し、固化速度を早めることも可能であるが、この場合は十分な結晶化度が金型内保持時間を長くする、後結晶化などの手法により達成されることが耐衝撃性の点で重要である。本発明においては、成形体における脂肪族ポリエステル(a)の結晶融解カーブにおいて、融解エンタルピーΔHの値は耐衝撃性の点から20J/gを越えることが望ましく、好ましい範囲は、ΔH≧25J/gであり、さらに好ましい範囲はΔH≧30J/gである。成形体のΔHの値は、示差走査型熱量測定(DSC)により決定することができる。
In the molded body of the present invention, the relationship between Tan δ at 80 ° C. and Tan δ at 65 ° C. must satisfy the following equation.
Tan δ (80) / Tan δ (65)> 1.00
Tan δ (80): Tan δ of the molded body at 80 ° C.
Tan δ (65): Tan δ of the molded body at 65 ° C.
When the value of Tan δ (80) / Tan δ (65) is 1.00 or more, the number of tie molecules is sufficient, so that sufficient impact resistance can be obtained. The preferred range is Tanδ (80) / Tanδ (65) value of 1.70 or more, more preferred range is 1.80 or more, and particularly preferred range is 2.00 or more. The value of Tan δ can be measured using a dynamic viscoelasticity measuring apparatus. In order to set the value of Tan δ (80) / Tan δ (65) within the range of the present invention, it is important to solidify at a high speed during molding. Many tie molecules are difficult to form unless solidified at high speed. In order to solidify at a high speed, for example, techniques such as improving the optical purity of the polylactic acid resin, introducing a crystal nucleating agent, or introducing a polylactic acid stereocomplex can be used. It is also possible to set the mold temperature relatively low and increase the solidification rate, but in this case, sufficient crystallinity is achieved by techniques such as post-crystallization, which increases the holding time in the mold. It is important in terms of impact resistance. In the present invention, in the crystalline melting curve of the aliphatic polyester (a) in the molded product, the value of the melting enthalpy ΔH is desirably more than 20 J / g from the viewpoint of impact resistance, and a preferable range is ΔH ≧ 25 J / g. A more preferable range is ΔH ≧ 30 J / g. The ΔH value of the molded body can be determined by differential scanning calorimetry (DSC).
本発明においては、更に結晶核剤(c)を加えることにより、(b)成分の耐衝撃性付与効果を更に高めることが可能となる。結晶核剤(c)の形状は、特に制限されず、粒子状、板状、ウィスカー形状いずれでも用いることが出来る。好ましい結晶核剤としては一般にポリマーの結晶核剤として用いられるものを特に制限なく用いることができ、無機系結晶核剤および有機系結晶核剤のいずれをも使用することができる。(a)成分と(b)成分併せて100重量部に対し、(c)成分を1〜50重量部含むことが耐衝撃性の点から好ましい。1重量部以上であると結晶化起こるために耐衝撃性が向上して好ましく、50重量部以下では耐衝撃性の低下がなく好ましい。 In the present invention, by adding the crystal nucleating agent (c), it is possible to further enhance the impact resistance imparting effect of the component (b). The shape of the crystal nucleating agent (c) is not particularly limited, and any particle shape, plate shape, or whisker shape can be used. As preferred crystal nucleating agents, those generally used as polymer crystal nucleating agents can be used without particular limitation, and both inorganic crystal nucleating agents and organic crystal nucleating agents can be used. From the viewpoint of impact resistance, it is preferable to contain 1 to 50 parts by weight of component (c) with respect to 100 parts by weight of both component (a) and component (b). When the amount is 1 part by weight or more, crystallization occurs, which is preferable because the impact resistance is improved.
無機系結晶核剤の具体例としては、タルク、カオリナイト、モンモリロナイト、合成マイカ、クレー、ゼオライト、シリカ、グラファイト、カーボンブラック、酸化亜鉛、酸化マグネシウム、酸化チタン、硫化カルシウム、窒化ホウ素、炭酸カルシウム、硫酸バリウム、酸化アルミニウム、酸化ネオジウムおよびフェニルホスホネートの金属塩などを挙げることができる。これらの無機系結晶核剤は、組成物中での分散性を高めるために有機物で修飾されていることが好ましい。 Specific examples of inorganic crystal nucleating agents include talc, kaolinite, montmorillonite, synthetic mica, clay, zeolite, silica, graphite, carbon black, zinc oxide, magnesium oxide, titanium oxide, calcium sulfide, boron nitride, calcium carbonate, Examples thereof include metal salts of barium sulfate, aluminum oxide, neodymium oxide and phenylphosphonate. These inorganic crystal nucleating agents are preferably modified with an organic substance in order to enhance dispersibility in the composition.
また、有機系結晶核剤の具体例としては、安息香酸ナトリウム、安息香酸カリウム、安息香酸リチウム、安息香酸カルシウム、安息香酸マグネシウム、安息香酸バリウム、テレフタル酸リチウム、テレフタル酸ナトリウム、テレフタル酸カリウム、シュウ酸カルシウム、ラウリン酸ナトリウム、ラウリン酸カリウム、ミリスチン酸ナトリウム、ミリスチン酸カリウム、ミリスチン酸カルシウム、オクタコサン酸ナトリウム、オクタコサン酸カルシウム、ステアリン酸ナトリウム、ステアリン酸カリウム、ステアリン酸リチウム、ステアリン酸カルシウム、ステアリン酸マグネシウム、ステアリン酸バリウム、モンタン酸ナトリウム、モンタン酸カルシウム、トルイル酸ナトリウム、サリチル酸ナトリウム、サリチル酸カリウム、サリチル酸亜鉛、アルミニウムジベンゾエート、カリウムジベンゾエート、リチウムジベンゾエート、ナトリウムβ−ナフタレート、ナトリウムシクロヘキサンカルボキシレートなどの有機カルボン酸金属塩、p−トルエンスルホン酸ナトリウム、スルホイソフタル酸ナトリウムなどの有機スルホン酸塩、ステアリン酸アミド、エチレンビスラウリン酸アミド、パルチミン酸アミド、ヒドロキシステアリン酸アミド、エルカ酸アミド、トリメシン酸トリス(t−ブチルアミド)などのカルボン酸アミドが挙げられる。 Specific examples of organic crystal nucleating agents include sodium benzoate, potassium benzoate, lithium benzoate, calcium benzoate, magnesium benzoate, barium benzoate, lithium terephthalate, sodium terephthalate, potassium terephthalate, Calcium oxide, sodium laurate, potassium laurate, sodium myristate, potassium myristate, calcium myristate, sodium octacosanoate, calcium octacosanoate, sodium stearate, potassium stearate, lithium stearate, calcium stearate, magnesium stearate, Barium stearate, sodium montanate, calcium montanate, sodium toluate, sodium salicylate, potassium salicylate, salicylic acid , Metal salts of organic carboxylic acids such as aluminum dibenzoate, potassium dibenzoate, lithium dibenzoate, sodium β-naphthalate, sodium cyclohexanecarboxylate, organic sulfonates such as sodium p-toluenesulfonate, sodium sulfoisophthalate, stearic acid Carboxylic acid amides such as amide, ethylenebislauric acid amide, palmitic acid amide, hydroxystearic acid amide, erucic acid amide, and trimesic acid tris (t-butylamide) can be mentioned.
また、低密度ポリエチレン、高密度ポリエチレン、ポリプロピレン、ポリイソプロピレン、ポリブテン、ポリ−4−メチルペンテン、ポリ−3−メチルブテン−1、ポリビニルシクロアルカン、ポリビニルトリアルキルシラン、高融点ポリ乳酸などのポリマー、エチレン−アクリル酸またはメタクリル酸コポリマーのナトリウム塩、スチレン−無水マレイン酸コポリマーのナトリウム塩などのカルボキシル基を有する重合体のナトリウム塩またはカリウム塩(いわゆるアイオノマー)、ベンジリデンソルビトールおよびその誘導体、ナトリウム2,2’−メチレンビス(4,6−ジ−t−ブチルフェニル)フォスフェートなどのリン化合物金属塩、および2,2−メチルビス(4,6−ジ−t−ブチルフェニル)ナトリウムなどを挙げることができる。 In addition, polymers such as low density polyethylene, high density polyethylene, polypropylene, polyisopropylene, polybutene, poly-4-methylpentene, poly-3-methylbutene-1, polyvinylcycloalkane, polyvinyltrialkylsilane, high melting point polylactic acid, Sodium salt or potassium salt of a polymer having a carboxyl group such as sodium salt of ethylene-acrylic acid or methacrylic acid copolymer, sodium salt of styrene-maleic anhydride copolymer (so-called ionomer), benzylidene sorbitol and its derivatives, sodium 2,2 Examples include phosphorus compound metal salts such as' -methylenebis (4,6-di-t-butylphenyl) phosphate, and 2,2-methylbis (4,6-di-t-butylphenyl) sodium. It can be.
本発明で使用する結晶核剤としては、上記に例示したもののなかでも、特にタルク、カオリンまたは炭酸カルシウム、および有機カルボン酸金属塩から選択された少なくとも1種が好ましい。本発明で使用する結晶核剤は、1種のみでもよくまた2種以上の併用を行ってもよい。
本発明で使用する可塑剤としては、一般によく知られているものを使用することができ、例えばポリエステル系可塑剤、グリセリン系可塑剤、多価カルボン酸エステル系可塑剤、リン酸エステル系可塑剤、ポリアルキレングリコール系可塑剤およびエポキシ系可塑剤などをあげることができる。ポリエステル系可塑剤の具体例としては、アジピン酸、セバシン酸、テレフタル酸、イソフタル酸、ナフタレンジカルボン酸、ジフェニルジカルボン酸などの酸成分と、プロピレングリコール、1,3−ブタンジオール、1,4−ブタンジオール、1,6−ヘキサンジオール、エチレングリコール、ジエチレングリコールなどのジオール成分からなるポリエステルや、ポリカプロラクトンなどのヒドロキシカルボン酸からなるポリエステルなどを挙げることができる。
As the crystal nucleating agent used in the present invention, among those exemplified above, at least one selected from talc, kaolin, calcium carbonate, and organic carboxylic acid metal salt is particularly preferable. The crystal nucleating agent used in the present invention may be used alone or in combination of two or more.
As the plasticizer used in the present invention, those generally known can be used. For example, polyester plasticizer, glycerin plasticizer, polyvalent carboxylic acid ester plasticizer, phosphate ester plasticizer. And polyalkylene glycol plasticizers and epoxy plasticizers. Specific examples of the polyester plasticizer include acid components such as adipic acid, sebacic acid, terephthalic acid, isophthalic acid, naphthalenedicarboxylic acid, diphenyldicarboxylic acid, propylene glycol, 1,3-butanediol, 1,4-butane. Examples thereof include polyesters composed of diol components such as diol, 1,6-hexanediol, ethylene glycol and diethylene glycol, and polyesters composed of hydroxycarboxylic acid such as polycaprolactone.
これらのポリエステルは単官能カルボン酸もしくは単官能アルコールで末端封鎖されていてもよく、またエポキシ化合物などで末端封鎖されていてもよい。グリセリン系可塑剤の具体例としては、グリセリンモノアセトモノラウレート、グリセリンジアセトモノラウレート、グリセリンモノアセトモノステアレート、グリセリンジアセトモノオレートおよびグリセリンモノアセトモノモンタネートなどを挙げることができる。多価カルボン酸エステル系可塑剤の具体例としては、フタル酸ジメチル、フタル酸ジエチル、フタル酸ジブチル、フタル酸ジオクチル、フタル酸ジヘプチル、フタル酸ジベンジル、フタル酸ブチルベンジルなどのフタル酸エステル、トリメリット酸トリブチル、トリメリット酸トリオクチル、トリメリット酸トリヘキシルなどのトリメリット酸エステル、アジピン酸ジイソデシル、アジピン酸n−オクチル−n−デシルなどのアジピン酸エステル、アセチルクエン酸トリエチル、アセチルクエン酸トリブチルなどのクエン酸エステル、アゼライン酸ジ−2−エチルヘキシルなどのアゼライン酸エステル、セバシン酸ジブチル、およびセバシン酸ジ−2−エチルヘキシルなどのセバシン酸エステルなどを挙げることができる。 These polyesters may be end-capped with a monofunctional carboxylic acid or monofunctional alcohol, or may be end-capped with an epoxy compound or the like. Specific examples of the glycerin plasticizer include glycerin monoacetomonolaurate, glycerin diacetomonolaurate, glycerin monoacetomonostearate, glycerin diacetomonooleate, and glycerin monoacetomonomontanate. Specific examples of polycarboxylic acid ester plasticizers include phthalates such as dimethyl phthalate, diethyl phthalate, dibutyl phthalate, dioctyl phthalate, diheptyl phthalate, dibenzyl phthalate, and butyl benzyl phthalate. Citric acid esters such as tributyl acid, trioctyl trimellitic acid, trihexyl trimellitic acid, trimellitic acid ester such as trihexyl trimellitic acid, diisodecyl adipate, n-octyl-n-decyl adipate, triethyl acetylcitrate, tributyl acetylcitrate Examples include acid esters, azelaic acid esters such as di-2-ethylhexyl azelate, sebacic acid esters such as dibutyl sebacate, and di-2-ethylhexyl sebacate.
リン酸エステル系可塑剤の具体例としては、リン酸トリブチル、リン酸トリ−2−エチルヘキシル、リン酸トリオクチル、リン酸トリフェニル、リン酸ジフェニル−2−エチルヘキシルおよびリン酸トリクレシルなどを挙げることができる。ポリアルキレングリコール系可塑剤の具体例としては、ポリエチレングリコール、ポリプロピレングリコール、ポリ(エチレンオキサイド・プロピレンオキサイド)ブロックおよび/又はランダム共重合体、ポリテトラメチレングリコール、ビスフェノール類のエチレンオキシド付加重合体、ビスフェノール類のプロピレンオキシド付加重合体、ビスフェノール類のテトラヒドロフラン付加重合体などのポリアルキレングリコールあるいはその末端エポキシ変性化合物、末端エステル変性化合物、および末端エーテル変性化合物などの末端封鎖化合物などを挙げることができる。 Specific examples of the phosphate ester plasticizer include tributyl phosphate, tri-2-ethylhexyl phosphate, trioctyl phosphate, triphenyl phosphate, diphenyl-2-ethylhexyl phosphate and tricresyl phosphate. . Specific examples of the polyalkylene glycol plasticizer include polyethylene glycol, polypropylene glycol, poly (ethylene oxide / propylene oxide) block and / or random copolymer, polytetramethylene glycol, ethylene oxide addition polymer of bisphenols, bisphenols Polyalkylene glycols such as propylene oxide addition polymers, tetrahydrofuran addition polymers of bisphenols, or terminal-capped compounds such as terminal epoxy-modified compounds, terminal ester-modified compounds, and terminal ether-modified compounds.
エポキシ系可塑剤とは、一般にはエポキシステアリン酸アルキルと大豆油とからなるエポキシトリグリセリドなどを指すが、その他にも、主にビスフェノールAとエピクロロヒドリンを原料とするような、いわゆるエポキシ樹脂も使用することができる。その他の可塑剤の具体例としては、ネオペンチルグリコールジベンゾエート、ジエチレングリコールジベンゾエート、トリエチレングリコールジ−2−エチルブチレートなどの脂肪族ポリオールの安息香酸エステル、ステアリン酸アミドなどの脂肪酸アミド、オレイン酸ブチルなどの脂肪族カルボン酸エステル、アセチルリシノール酸メチル、アセチルリシノール酸ブチルなどのオキシ酸エステル、ペンタエリスリトール、各種ソルビトール、ポリアクリル酸エステル、シリコーンオイル、およびパラフィン類などを挙げることができる。 The epoxy plasticizer generally refers to an epoxy triglyceride composed of an alkyl epoxy stearate and soybean oil, but there are also so-called epoxy resins mainly made of bisphenol A and epichlorohydrin. Can be used. Specific examples of other plasticizers include benzoic acid esters of aliphatic polyols such as neopentyl glycol dibenzoate, diethylene glycol dibenzoate, triethylene glycol di-2-ethylbutyrate, fatty acid amides such as stearamide, oleic acid Examples thereof include aliphatic carboxylic acid esters such as butyl, oxyacid esters such as methyl acetylricinoleate and butyl acetylricinoleate, pentaerythritol, various sorbitols, polyacrylic acid esters, silicone oils, and paraffins.
本発明で使用する可塑剤としては、上記に例示したもののなかでも、特にポリエステル系可塑剤およびポリアルキレングリコール系可塑剤から選択した少なくとも1種が好ましい。本発明に使用する可塑剤は、1種のみでもよくまた2種以上の併用を行ってもよい。また、可塑剤の配合量は、(a)成分、(b)成分の合計100重量部に対して、0.01〜30重量部の範囲が好ましく、0.1〜20重量部の範囲がより好ましく、0.5〜10重量部の範囲がさらに好ましい。 Among the plasticizers used in the present invention, at least one selected from polyester plasticizers and polyalkylene glycol plasticizers is preferable among those exemplified above. Only one type of plasticizer may be used in the present invention, or two or more types may be used in combination. Moreover, the compounding quantity of a plasticizer has the preferable range of 0.01-30 weight part with respect to a total of 100 weight part of (a) component and (b) component, and the range of 0.1-20 weight part is more. The range of 0.5 to 10 parts by weight is more preferable.
本発明の樹脂組成物に対して、本発明の目的を損なわない範囲で強化材(ガラス繊維、炭素繊維、金属繊維、天然繊維、有機繊維、ガラスフレーク、ガラスビーズ、セラミックスファイバー、セラミックビーズ、アスベスト、ワラストナイト、タルク、クレー、マイカ(天然、合成)、セリサイト、ゼオライト、ベントナイト、モンモリロナイト、ドロマイト、カオリン、微粉ケイ酸、長石粉、チタン酸カリウム、シラスバルーン、炭酸カルシウム、炭酸マグネシウム、硫酸バリウム、酸化カルシウム、酸化アルミニウム、酸化チタン、ケイ酸アルミニウム、酸化ケイ素、石膏、ノバキュライト、ドーソナイトまたは白土など)、安定剤(ヒンダードフェノール、ヒドロキノン、ホスファイト類およびこれらの置換体、レゾルシノール、サリシレート、ベンゾトリアゾール、ベンゾフェノンなど)、滑剤、離形剤(モンタン酸およびその塩、そのエステル、そのハーフエステル、ステアリルアルコール、ステアラミドおよびポリエチレンワックスなど)、染料(ニグロシンなど)および顔料(硫化カドミウム、フタロシアニンなど)を含む着色剤、着色防止剤(亜リン酸塩、次亜リン酸塩など)、難燃剤(赤燐、燐酸エステル、ブロム化ポリスチレン、臭素化ポリフェニレンエーテル、臭素化ポリカーボネート、水酸化マグネシウム、メラミンおよびシアヌール酸またはその塩など)、導電剤あるいは着色剤(カーボンブラックなど)、摺動性改良剤(グラファイト、フッ素樹脂など)、帯電防止剤などの1種または2種以上を添加することができる。 For the resin composition of the present invention, a reinforcing material (glass fiber, carbon fiber, metal fiber, natural fiber, organic fiber, glass flake, glass bead, ceramic fiber, ceramic bead, asbestos, as long as the object of the present invention is not impaired. , Wollastonite, talc, clay, mica (natural, synthetic), sericite, zeolite, bentonite, montmorillonite, dolomite, kaolin, finely divided silicic acid, feldspar powder, potassium titanate, shirasu balloon, calcium carbonate, magnesium carbonate, sulfuric acid Barium, calcium oxide, aluminum oxide, titanium oxide, aluminum silicate, silicon oxide, gypsum, novaculite, dosonite or clay, stabilizers (hindered phenol, hydroquinone, phosphites and their substitutes, resorcinol, salicin Rate, benzotriazole, benzophenone, etc.), lubricant, mold release agent (montanic acid and its salts, its ester, its half ester, stearyl alcohol, stearamide and polyethylene wax), dye (such as nigrosine) and pigment (cadmium sulfide, phthalocyanine) Etc.), anti-coloring agents (phosphites, hypophosphites, etc.), flame retardants (red phosphorus, phosphate esters, brominated polystyrene, brominated polyphenylene ether, brominated polycarbonate, magnesium hydroxide, 1 type or 2 or more types, such as a melamine and cyanuric acid or its salt), a electrically conductive agent or a coloring agent (carbon black etc.), a slidability improving agent (graphite, a fluororesin etc.), an antistatic agent, etc. it can.
また、本発明における組成物には(a)成分および(b)成分以外の重合体を、本発明の目的を損なわない範囲で混合することができる。(a)成分、(b)成分以外の重合体としては、ポリエチレン、ポリプロピレンなどのポリオレフィン、ポリアミド、アクリル樹脂、ポリフェニレンサルファイド樹脂、ポリエーテルエーテルケトン樹脂、ポリエステル、ポリスルホン、ポリフェニレンオキサイド、ポリイミド、ポリエーテルイミド、ポリアセタール等の熱可塑性樹脂、およびフェノール樹脂、メラミン樹脂、シリコーン樹脂、エポキシ樹脂等の熱硬化性樹脂などの少なくとも1種以上をさらに添加することができる。 Moreover, in the composition in this invention, polymers other than (a) component and (b) component can be mixed in the range which does not impair the objective of this invention. Polymers other than component (a) and component (b) include polyolefins such as polyethylene and polypropylene, polyamides, acrylic resins, polyphenylene sulfide resins, polyether ether ketone resins, polyesters, polysulfones, polyphenylene oxides, polyimides, polyetherimides. Further, at least one or more of thermoplastic resins such as polyacetal and thermosetting resins such as phenol resin, melamine resin, silicone resin, and epoxy resin can be further added.
さらに、本発明の効果を著しく損なわない範囲内で、各種目的に応じて任意の添加剤を配合することができる。添加剤の種類は,熱可塑性樹脂や弾性重合体の配合に一般的に用いられるものであれば特に制限はない。無機充填剤,酸化鉄等の顔料,ステアリン酸,ベヘニン酸,ステアリン酸亜鉛,ステアリン酸カルシウム,ステアリン酸マグネシウム,エチレンビスステアロアミド等の滑剤,離型剤,パラフィン系プロセスオイル、ナフテン系プロセスオイル、芳香族系プロセスオイル、パラフィン、有機ポリシロキサン,ミネラルオイル等の軟化剤・可塑剤,ヒンダードフェノール系酸化防止剤、りん系熱安定剤等の酸化防止剤,ヒンダードアミン系光安定剤、ベンゾトリアゾール系紫外線吸収剤,難燃剤,帯電防止剤,有機繊維,ガラス繊維,炭素繊維,金属ウィスカ等の補強剤,着色剤、その他添加剤或いはこれらの混合物等が挙げられる。 Furthermore, arbitrary additives can be mix | blended according to various objectives within the range which does not impair the effect of this invention remarkably. The type of additive is not particularly limited as long as it is generally used for blending thermoplastic resins and elastic polymers. Inorganic fillers, pigments such as iron oxide, stearic acid, behenic acid, zinc stearate, calcium stearate, magnesium stearate, ethylene bisstearamide, lubricants, mold release agents, paraffinic process oil, naphthenic process oil, Softeners and plasticizers such as aromatic process oil, paraffin, organic polysiloxane, mineral oil, hindered phenol antioxidants, antioxidants such as phosphorus heat stabilizers, hindered amine light stabilizers, benzotriazoles Examples include ultraviolet absorbers, flame retardants, antistatic agents, reinforcing agents such as organic fibers, glass fibers, carbon fibers, and metal whiskers, coloring agents, other additives, and mixtures thereof.
本発明における組成物の製造方法は、特に制限されるものではなく、公知の方法が利用できる。例えば単軸押出機、二軸押出機、バンバリーミキサー、ブラベンダー、各種ニーダー等の溶融混練機を用いて製造することができる。なお、脂肪族ポリエステル(a)と、弾性重合体(b)よりなる組成物とは、(a)、(b)成分の溶融を経ない混合物も含む。本発明においては、押出機による溶融混合法が生産性の点から好ましい。結晶核剤(c)を用いる場合には、(a)、(b)、(c)成分を一括して溶融混練しても良いし、例えば、(b)成分と(c)成分を予備混練してから(a)成分と溶融混練するような分割した混練方法も可能である。分割混練する場合も、(b)成分と(c)成分をまず混練し、(a)をサイドフィードするなど、連続的に混練することが生産性の観点より好ましいが、例えば(b)成分への(c)成分の分散性を高めるために両者を溶媒中での混合方法をとることも可能であり、また加熱ロール等で充分混練した後、(a)成分と押出機で混練することも可能である。また、成分(a)の一部と成分(b)とを予備混練した後、さらに成分(a)と必要に応じて成分(c)を加えて所望の組成物を得ることも可能である。
また本発明の成形体は、射出成形、シート成形、ブロー成形、インジェクションブロー成形、インフレーション成形、押し出し成形、発泡成形等、公知の方法で成形することが可能であり、圧空成形、真空成形等の二次加工成形法も用いることができる。
The production method of the composition in the present invention is not particularly limited, and a known method can be used. For example, it can be produced using a melt kneader such as a single screw extruder, a twin screw extruder, a Banbury mixer, a Brabender, or various kneaders. The composition comprising the aliphatic polyester (a) and the elastic polymer (b) includes a mixture that does not undergo melting of the components (a) and (b). In the present invention, a melt mixing method using an extruder is preferred from the viewpoint of productivity. When the crystal nucleating agent (c) is used, the components (a), (b), and (c) may be melt-kneaded all together, for example, the components (b) and (c) are pre-kneaded. Then, a divided kneading method in which the component (a) is melt kneaded is also possible. Also in the case of divided kneading, it is preferable to knead continuously from the viewpoint of productivity, such as kneading the components (b) and (c) first and then side feeding (a). In order to improve the dispersibility of the component (c), it is possible to adopt a mixing method in a solvent, and after sufficiently kneading with a heating roll or the like, the component (a) may be kneaded with an extruder. Is possible. Moreover, after pre-kneading a part of component (a) and component (b), it is also possible to add a component (a) and a component (c) as needed, and to obtain a desired composition.
Further, the molded product of the present invention can be molded by a known method such as injection molding, sheet molding, blow molding, injection blow molding, inflation molding, extrusion molding, foam molding, etc., such as compressed air molding, vacuum molding, etc. Secondary processing and molding methods can also be used.
本願発明および実施例で用いた評価法をまず説明する。
樹脂組成物成形品の特性評価は以下に従った。
(1)アイゾット衝撃強度(ノッチ付)
ASDM D256(ノッチ付き、1/8インチ厚)に従い試験を行った。
(2)分子量
GPC[東ソー製GPC−8020、検出RI,カラム昭和電工製Shodex K−805,801連結]を用い、溶媒はクロロホルム、測定温度40℃で、市販標準ポリスチレン換算で重量平均分子量を求めた。
(3)光学純度、L体/D体構成比
光学異性体分離カラム装着のHPLC[島津製作所製LC−10A−VP 紫外線(254nm)検出]を用いて、1N−NaOH水溶液で加水分解し、HClで中和した水溶液を試料にして、L体とD体の比を求めた。
First, the evaluation methods used in the present invention and examples will be described.
The characteristic evaluation of the resin composition molded article was as follows.
(1) Izod impact strength (with notch)
Testing was performed according to ASDM D256 (notched, 1/8 inch thick).
(2) Molecular weight Using GPC [GPC-8020, manufactured by Tosoh Corporation, detection RI, column Shodex K-805, 801 linked by Showa Denko], the solvent is chloroform, the measurement temperature is 40 ° C., and the weight average molecular weight is calculated in terms of commercially available standard polystyrene. It was.
(3) Optical purity, L-form / D-form composition ratio Hydrolysis with 1N-NaOH aqueous solution using HPLC [LC-10A-VP UV (254 nm) detection manufactured by Shimadzu Corporation] equipped with an optical isomer separation column, HCl Using the aqueous solution neutralized with the sample, the ratio of L-form and D-form was determined.
(4)Tanδ
動的粘弾性測定装置(レオスペクトラー社製DVE−V4)を用い、射出成形された試験片のTanδを周波数10Hz、昇温速度3℃/minの条件で測定した。
(5)融点、ガラス転移温度
DSC[パーキンエルマー製Pyris 1]を用い、窒素雰囲気下、20℃/分の温度変化で、融点およびガラス転移温度を求めた。
(4) Tanδ
Using a dynamic viscoelasticity measuring device (DVE-V4 manufactured by Rheo Spector), Tan δ of the injection-molded test piece was measured under the conditions of a frequency of 10 Hz and a heating rate of 3 ° C./min.
(5) Melting point and glass transition temperature Using DSC [Pyris 1 manufactured by Perkin Elmer], the melting point and glass transition temperature were determined by a temperature change of 20 ° C./min in a nitrogen atmosphere.
共役ジエン重合体として用いたブロック共重合体の特性は以下に従って評価した。
(6)スチレン含有量
紫外線分光光度計(日立UV200)を用いて、262nmの吸収強度より算出した。
The characteristics of the block copolymer used as the conjugated diene polymer were evaluated as follows.
(6) Styrene content It computed from the absorption intensity of 262 nm using the ultraviolet spectrophotometer (Hitachi UV200).
(7)1,2結合量、及び水素添加率
核磁気共鳴装置(BRUCKER社製DPX−400)を用いて測定した。
(8)スチレン単独重合体ブロックの数平均分子量
四酸化オスミウムを触媒としてジターシャリーブチルハイドロパーオキサイドによりブロック共重合体を酸化分解する方法(I.M.KOLTHOFF,et al.,J.Polym.Sci.1,429(1946))により、水添前のブロック共重合体からスチレン単独重合体ブロック成分を得(ただし重合度30以下の成分は除去されている)、その成分のGPC測定により求めた。
(7) 1,2 bond amount and hydrogenation rate Measured using a nuclear magnetic resonance apparatus (DPX-400 manufactured by BRUCKER).
(8) Number average molecular weight of styrene homopolymer block: Method of oxidatively decomposing a block copolymer with ditertiary butyl hydroperoxide using osmium tetroxide as a catalyst (IM KOLTHOFF, et al., J. Polym. Sci) 1.429 (1946)), a styrene homopolymer block component was obtained from the block copolymer before hydrogenation (however, the component having a polymerization degree of 30 or less was removed), and the component was determined by GPC measurement. .
(9)スチレン単独重合体ブロックの含有率(ブロック率)
上記の酸化分解により得たスチレン単独重合体ブロックの紫外線分光光度計による分析を行い、下記式を用いて算出した。
ブロック率(%)=(水添ブロック共重合体中のスチレン単独重合体ブロックの重量%)/(水添ブロック共重合体中の全スチレン重量%)×100
以下の実施例に使用したポリ乳酸系樹脂は、公知の例えば辻秀人著「Polylactide」in Biopolymers Vol.4 (Wiley−VCH 2002年刊)P129−178や、特表H05−504731号公報に従って錫系触媒を用いたラクチドの開環重合法によりポリ乳酸系樹脂(A−1)を準備した。
(A−1)の重量平均分子量、D体含有率、融点はそれぞれ、17万、1.6%、164℃であった。
(9) Styrene homopolymer block content (block rate)
The styrene homopolymer block obtained by the above oxidative decomposition was analyzed with an ultraviolet spectrophotometer and calculated using the following formula.
Block ratio (%) = (% by weight of styrene homopolymer block in hydrogenated block copolymer) / (% by weight of total styrene in hydrogenated block copolymer) × 100
Polylactic acid-based resins used in the following examples are known, for example, “Polylactide” written by Hidehito Tsuji in Biopolymers Vol. 4 (Wiley-VCH 2002 publication) P129-178 and the special table H05-504731 The polylactic acid-type resin (A-1) was prepared by the ring-opening polymerization method of the lactide using the tin-type catalyst.
The weight average molecular weight, D-form content, and melting point of (A-1) were 170,000, 1.6%, and 164 ° C., respectively.
更に以下の実施例に用いた共役ジエン系重合体の製造例を記す。
(製造例1)共役ジエン系重合体(B−1)
攪拌機及びジャケット付きのオ−トクレ−ブを洗浄,乾燥,窒素置換し,予め精製したブタジエン85重量部を含むシクロヘキサン溶液(濃度15重量%)を投入し、次いでテトラヒドロフランを使用するn−ブチルリチウム1モルに対して1.5モル添加した後反応器内温を50℃に保持した。重合開始剤としてn−ブチルリチウムを全使用モノマー100重量部に対して0.1重量部添加した。反応開始後、重合による発熱で反応器内温は徐々に上昇した。反応終了後、予め精製したスチレン15重量部を含むシクロヘキサン溶液(濃度15重量%)を投入して重合を継続し、最終的な反応器内温は約70℃に達した。
Furthermore, the manufacture example of the conjugated diene type polymer used for the following example is described.
(Production Example 1) Conjugated diene polymer (B-1)
The autoclave with a stirrer and jacket was washed, dried, purged with nitrogen, charged with a cyclohexane solution (concentration 15% by weight) containing 85 parts by weight of pre-purified butadiene, and then n-butyllithium 1 using tetrahydrofuran After adding 1.5 moles to moles, the reactor internal temperature was maintained at 50 ° C. As a polymerization initiator, 0.1 part by weight of n-butyllithium was added with respect to 100 parts by weight of all monomers used. After the start of the reaction, the internal temperature of the reactor gradually increased due to heat generated by polymerization. After completion of the reaction, a cyclohexane solution containing 15 parts by weight of pre-purified styrene (concentration 15% by weight) was added to continue the polymerization, and the final reactor internal temperature reached about 70 ° C.
次に、上記で得られたリビングポリマーに、変性剤として1,3−ジメチル−2−イミダゾリジノン(以後、変性剤M1と呼ぶ)を重合に使用したn−ブチルリチウムに対して当モル添加して反応を完結させた。その後メタノールを添加し、次に安定剤としてオクタデシル3−(3,5−ジ−t−ブチル−4−ヒドロキシフェニル)プロピオネートを重合体100重量部に対して0.3重量部添加した。
得られた変性ブロック共重合体(B−1)は、スチレン含有量が15重量%、ブロックスチレン量が14重量%、ビニル結合量が14%、重量平均分子量が12.9万であった。
実施例に用いた結晶核剤(C−1)を以下に示す。
C−1;日本タルク社製 微粉タルク P−3
Next, an equimolar amount of 1,3-dimethyl-2-imidazolidinone (hereinafter referred to as modifier M1) as a modifier is added to the living polymer obtained in the above with respect to n-butyllithium used for polymerization. To complete the reaction. Methanol was then added, and then 0.3 parts by weight of octadecyl 3- (3,5-di-t-butyl-4-hydroxyphenyl) propionate as a stabilizer was added to 100 parts by weight of the polymer.
The resulting modified block copolymer (B-1) had a styrene content of 15% by weight, a block styrene content of 14% by weight, a vinyl bond content of 14%, and a weight average molecular weight of 1290,000.
The crystal nucleating agent (C-1) used in the examples is shown below.
C-1: Fine talc P-3 manufactured by Nippon Talc
[実施例1]
表1に記載の配合の組成物を25mmの2軸押出機(Werner & Pfleiderer社製 ZSK25)を用いて190℃で溶融混練した。得られたペレットを射出成型機を用いて、シリンダー温度190℃、金型温度30℃、金型内保持時間30秒で試験片に成型した。得られた試験片を120℃の熱風下30分熱処理し、評価を実施した。結果を表1に記す。
[Example 1]
The composition having the composition shown in Table 1 was melt-kneaded at 190 ° C. using a 25 mm twin-screw extruder (ZSK25 manufactured by Werner & Pfleiderer). The obtained pellets were molded into test pieces using an injection molding machine at a cylinder temperature of 190 ° C., a mold temperature of 30 ° C., and a holding time in the mold of 30 seconds. The obtained test piece was heat-treated for 30 minutes under hot air at 120 ° C. and evaluated. The results are shown in Table 1.
[実施例2]
表1に記載の配合の組成物を25mmの2軸押出機(Werner & Pfleiderer社製 ZSK25)を用いて190℃で溶融混練した。得られたペレットを射出成型機を用いて、シリンダー温度190℃、金型温度100℃、金型内保持時間160秒で試験片に成型し、評価を実施した。結果を表1に記す。
[Example 2]
The composition having the composition shown in Table 1 was melt-kneaded at 190 ° C. using a 25 mm twin-screw extruder (ZSK25 manufactured by Werner & Pfleiderer). The obtained pellets were molded into test pieces using an injection molding machine at a cylinder temperature of 190 ° C., a mold temperature of 100 ° C., and a holding time in the mold of 160 seconds, and evaluated. The results are shown in Table 1.
[実施例3]
金型温度を110℃にする以外は実施例2と同様に評価を実施した。結果を表1に記す。
[Example 3]
Evaluation was performed in the same manner as in Example 2 except that the mold temperature was changed to 110 ° C. The results are shown in Table 1.
[実施例4]
金型温度を116℃にする以外は実施例2と同様に評価を実施した。結果を表1に記す。
[Example 4]
Evaluation was performed in the same manner as in Example 2 except that the mold temperature was set to 116 ° C. The results are shown in Table 1.
[比較例1]
表1に記載の配合の組成物を25mmの2軸押出機(Werner & Pfleiderer社製 ZSK25)を用いて190℃で溶融混練した。得られたペレットを射出成型機を用いて、シリンダー温度190℃、金型温度30℃、金型内保持時間30秒で試験片に成型し評価を実施した。結果を表1に記す。
[Comparative Example 1]
The composition having the composition shown in Table 1 was melt-kneaded at 190 ° C. using a 25 mm twin-screw extruder (ZSK25 manufactured by Werner & Pfleiderer). The obtained pellets were molded into a test piece by using an injection molding machine at a cylinder temperature of 190 ° C., a mold temperature of 30 ° C., and a holding time in the mold of 30 seconds for evaluation. The results are shown in Table 1.
本発明の成形体は、優れた耐衝撃性を備えた成形体である。本成形体は、各種方法により各種形状に成形することができ、フィルム、シート、射出成形体、ブロー成形体、押出成形体、真空圧空成形体、積層構造体、容器、発泡体、繊維、織物、不織布として、自動車分野、電気・電子分野、包装分野、農業分野、漁業分野、医療分野、その他一般雑貨等に利用できる。自動車分野では、バンパー、ラジエーターグリル、サイドモール、ガーニッシュ、ホイールカバー、エアロパーツ、インストルメントパネル、ドアトリム、シートファブリック、ドアハンドル、フロアマットなどの内外装部品に利用することができる。家電・電子用途では、携帯電話、パソコンなどの電子機器、家電機器の筐体、LCDフロントカバーに有用に用いることができ、包装分野では、フィルム、シートとして、各種包装が可能で、また、医療分野では、医療用材料として利用できる。 The molded body of the present invention is a molded body having excellent impact resistance. This molded body can be molded into various shapes by various methods, and is a film, sheet, injection molded body, blow molded body, extruded molded body, vacuum / pressure molded body, laminated structure, container, foam, fiber, textile As a non-woven fabric, it can be used in the automotive field, electrical / electronic field, packaging field, agricultural field, fishery field, medical field, and other general goods. In the automotive field, it can be used for interior and exterior parts such as bumpers, radiator grills, side moldings, garnishes, wheel covers, aero parts, instrument panels, door trims, seat fabrics, door handles, floor mats. In home appliances and electronic applications, it can be used effectively for electronic devices such as mobile phones and personal computers, housings for home appliances, and LCD front covers. In the packaging field, various types of packaging are possible as films and sheets. In the field, it can be used as a medical material.
Claims (14)
Tanδ(80)/Tanδ(65)> 1.00
Tanδ(80):成形体の80℃におけるTanδ
Tanδ(65):成形体の65℃におけるTanδ A molded article obtained by molding an aliphatic polyester resin composition comprising an aliphatic polyester (a) and an elastic polymer (b), and that the relationship between Tan δ at 80 ° C. and Tan δ at 65 ° C. satisfies the following formula: Characteristic molded product.
Tan δ (80) / Tan δ (65)> 1.00
Tan δ (80): Tan δ of the molded body at 80 ° C.
Tan δ (65): Tan δ of the molded body at 65 ° C.
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