JP2006008083A - Air bag for front passenger seat - Google Patents

Air bag for front passenger seat Download PDF

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JP2006008083A
JP2006008083A JP2004192174A JP2004192174A JP2006008083A JP 2006008083 A JP2006008083 A JP 2006008083A JP 2004192174 A JP2004192174 A JP 2004192174A JP 2004192174 A JP2004192174 A JP 2004192174A JP 2006008083 A JP2006008083 A JP 2006008083A
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airbag
folding
folded
peripheral wall
gas inlet
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Tsutomu Ishii
力 石井
Kazuaki Bito
和彰 尾藤
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Toyoda Gosei Co Ltd
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Toyoda Gosei Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an air bag for a front passenger seat which enables an occupant side wall part to be vertically widely deployed in an early stage of expansion. <P>SOLUTION: An almost cylindrical straightening fabric 36 with both opened ends in front and rear directions is arranged in an air bag main body 15 to cover an upper side of a gas inflow port 21 and straighten expansion gas flowed from the gas inflow port 21 in the air bag 14 for the front passenger seat. Preliminarily folded shape is a shape in which a peripheral wall part 18 is folded and flatly superposed from an upper side to a lower side of a peripheral wall part 18 while an almost all area of the occupant side wall part 16 being flatly deployed. A part in the vicinity of a connecting position with an upper edge of the occupant side wall part 16 in a peripheral wall part 18 is folded in with a valley folding line CH along left and right directions. The folding line CH is arranged rearwardly of a rear edge 20b of the gas inflow port 21. The straightening fabric 36 is arranged to locate a rear end 36a near the folding line CH and forwardly thereof at completion of preliminary folding. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、助手席前方のインストルメントパネル(以下、「インパネ」と略す)の上面側に配置されるトップマウントタイプの助手席用エアバッグ装置のエアバッグに関する。   The present invention relates to an airbag for a top mount type airbag device for a passenger seat that is disposed on the upper surface side of an instrument panel (hereinafter referred to as “instrument panel”) in front of the passenger seat.

従来、助手席用エアバッグでは、エアバッグは、エアバッグ本体と、エアバッグ本体に形成されるガス流入口の上方側を覆うようにエアバッグ本体内に配設される整流布と、を備える構成であった(例えば、特許文献1参照)。エアバッグ本体は、展開膨張完了時の形状として、乗員側で略鉛直方向に沿って配置される乗員側壁部と、乗員側壁部の外周縁から車両前方側に略円錐状に狭まる周壁部と、を備える形状とされ、展開膨張完了時の周壁部の下部側における前部側に、略水平方向に沿う開口面として、ガス流入口を配置させる構成であった。そして、従来の助手席用エアバッグでは、エアバッグの展開膨張時に、乗員側壁部を迅速に略鉛直方向に沿うように配置させることが可能なように、折り畳まれた周壁部の下部側に乗員側壁部を上方側から重ねて平らな形状となるように予備折りした後、横折りと縦折りとを行なって折り畳んだエアバッグを収納させていた。
特開2002−255004公報
Conventionally, in an airbag for a passenger seat, the airbag includes an airbag body and a rectifying cloth disposed in the airbag body so as to cover an upper side of a gas inlet formed in the airbag body. It was a structure (for example, refer patent document 1). The airbag body has, as a shape at the time of completion of deployment, an occupant side wall portion arranged along the substantially vertical direction on the occupant side, a peripheral wall portion narrowed in a substantially conical shape from the outer peripheral edge of the occupant side wall portion to the vehicle front side, The gas inflow port is arranged as an opening surface along the substantially horizontal direction on the front side on the lower side of the peripheral wall portion when the expansion and expansion are completed. In the conventional passenger seat airbag, when the airbag is deployed and inflated, the occupant side wall portion can be quickly disposed along the substantially vertical direction so that the occupant is placed on the lower side of the folded peripheral wall portion. After the side wall portion is overlapped from above and preliminarily folded so as to have a flat shape, the folded airbag is stored by performing horizontal folding and vertical folding.
JP 2002-255004 A

通常、助手席用エアバッグ装置では、乗員を的確に保護する見地から、エアバッグの膨張初期において、乗員側壁部を上下に広く展開させた状態で、エアバッグ本体を膨張させることが望ましい。そして、通常、エアバッグの膨張初期におけるエアバッグの突出方向は、エアバッグ内への膨張用ガスの流入方向の影響を大きく受けることとなるが、従来の助手席用エアバッグでは、エアバッグの展開膨張時に、乗員側壁部を迅速に略鉛直方向に沿うように配置させることが可能なように、エアバッグが予備折りされているものの、エアバッグの膨張初期におけるエアバッグ本体内への膨張用ガスの流入方向の制御に関し、整流布と乗員側壁部との関連については、考慮されていなかった。   In general, in the airbag device for the passenger seat, it is desirable to inflate the airbag body with the occupant side wall portion being widely deployed up and down at the initial stage of inflation of the airbag from the viewpoint of accurately protecting the occupant. In general, the protruding direction of the airbag at the initial stage of inflation of the airbag is greatly affected by the inflow direction of the inflation gas into the airbag. However, in the conventional passenger airbag, Although the airbag is pre-folded so that the occupant side wall can be quickly arranged along the substantially vertical direction during deployment and inflation, the airbag is inflated into the airbag body at the initial stage of inflation. Regarding the control of the gas inflow direction, the relation between the rectifying cloth and the occupant side wall has not been considered.

本発明は、上述の課題を解決するものであり、膨張初期において、乗員側壁部を上下に広く展開させることが可能な助手席用エアバッグを提供することを目的とする。   The present invention solves the above-described problems, and an object of the present invention is to provide a passenger-seat airbag capable of widely deploying the occupant side wall portion vertically in the initial stage of inflation.

本発明に係る助手席用エアバッグは、車両の助手席前方におけるインパネの上面側に折り畳まれて収納され、膨張用ガスの流入時に、上方へ突出するとともに、インパネ上面とインパネ上方のウィンドシールドとの間を塞ぐように、車両の後方側へ展開膨張する構成とされ、
展開膨張完了時の形状として、乗員側で略鉛直方向に沿って配置される乗員側壁部と、乗員側壁部の外周縁から車両前方側に略円錐状に狭まる周壁部と、を備える形状とするとともに、展開膨張完了時の周壁部の下部側における前部側に、略水平方向に沿う開口面としてガス流入口を配置させて構成されるエアバッグ本体と、
エアバッグ本体内において、ガス流入口の上方側を覆うように配設されるとともに、ガス流入口から流入した膨張用ガスを整流可能に、前後方向の両端を開口させた略筒状の整流布と、
を備える構成とされ、
予備折りした後に、左右方向に沿う折目を付ける横折りと、前後方向に沿う折目を付ける縦折りと、を行なって、折り畳まれて収納される構成とされ、
予備折り完了時の予備折り形状が、
周壁部を折り畳んで、乗員側壁部の略全域が平らに展開された状態で、上方側から周壁部の下部側に重ねて平らにした形状とされるとともに、
周壁部における乗員側壁部の上縁との連結部位の近傍部位が、左右方向に沿う谷折りの折目を付けて折り込まれ、
折目を、ガス流入口の後縁より、後方側に位置させた形状とされている助手席用エアバッグであって、
整流布が、
エアバッグの展開膨張時に、エアバッグ本体内において、前後両端の開口の少なくとも上部側を、インパネ上面よりも上方に突出させるように、配設されるとともに、
予備折り完了時において、後端を、前記折目近傍の前方側に位置させるように、配設され、
エアバッグが、予備折り完了後における横折り時に、予備折りエアバッグにおけるガス流入口の後方側となる部位を、後端側をガス流入口側に接近させるように、左右方向に沿う折目を付けて、周壁部側に巻くロール折りにより、折り畳まれていることを特徴とする。
An airbag for a passenger seat according to the present invention is folded and housed on the upper surface side of an instrument panel in front of a passenger seat of a vehicle, and protrudes upward when an inflating gas flows in, and includes an upper surface of the instrument panel and a windshield above the instrument panel. It is configured to expand and expand to the rear side of the vehicle so as to block between
As a shape at the time of completion of deployment and expansion, a shape including an occupant side wall portion arranged along a substantially vertical direction on the occupant side and a peripheral wall portion narrowed in a substantially conical shape from the outer peripheral edge of the occupant side wall portion to the vehicle front side. In addition, an airbag main body configured by disposing a gas inlet as an opening surface along a substantially horizontal direction on the front side on the lower side of the peripheral wall portion at the time of completion of deployment,
In the airbag main body, a substantially cylindrical rectifying cloth that is disposed so as to cover the upper side of the gas inlet and that opens both ends in the front-rear direction so as to rectify the inflation gas flowing in from the gas inlet. When,
And is configured to include
After pre-folding, it is configured to be folded and stored by performing horizontal folding to fold along the left-right direction and vertical folding to fold along the front-rear direction,
The pre-folding shape at the time of pre-folding is
Folding the peripheral wall part, with the substantially entire area of the occupant side wall part being flattened, and being flattened from the upper side to the lower side of the peripheral wall part,
The vicinity part of the connecting part with the upper edge of the passenger side wall part in the peripheral wall part is folded with a valley fold along the left-right direction,
An airbag for a passenger seat, the fold being shaped to be located rearward from the rear edge of the gas inlet,
The rectifying cloth is
When the airbag is deployed and inflated, it is disposed in the airbag body so that at least the upper side of the opening at the front and rear ends protrudes upward from the upper surface of the instrument panel,
When the preliminary folding is completed, the rear end is disposed so as to be positioned on the front side in the vicinity of the fold,
When the airbag is folded laterally after completion of the preliminary folding, a fold along the left-right direction is set so that the rear end side of the preliminary folded airbag is close to the gas inlet side. In addition, it is folded by roll folds wound around the peripheral wall portion side.

本発明の助手席用エアバッグでは、ガス流入口から膨張用ガスが流入されると、インパネ上面より上方に突出させるように、整流布が膨らみ、そして、整流布の前後両端に設けられた開口から、エアバッグ本体内に、膨張用ガスが流入され、エアバッグ本体が膨張を完了させることとなる。   In the passenger seat airbag according to the present invention, when inflation gas flows in from the gas inlet, the rectifying cloth is inflated so as to protrude upward from the upper surface of the instrument panel, and the openings provided at both front and rear ends of the rectifying cloth Therefore, the inflation gas flows into the airbag body, and the airbag body completes the inflation.

そして、整流布が膨らんで整流布の後端開口から膨張用ガスがエアバッグ本体内に流入される際には、膨張用ガスが、ガス流入口の後方側部位のロール折りの巻きを解消して、周壁部における乗員側壁部の上縁との連結部位の近傍部位を折り込んで形成される谷折りの折目近傍の前方側から、インパネ上面に沿う後方側に向けて、エアバッグ本体内に流入する。この時、予備折り時の折目より前方側に位置した乗員側壁部の上縁側の部位(これを上縁側部位とする)が、ガス流入口の後方側部位のロール折りの巻きの解消に伴って、折目の後方側で、膨張用ガスを流入可能に開口させる。また、予備折り時の折目より後方側に位置したエアバッグ本体における乗員側壁部の下縁側の部位(これを下縁側部位とする)は、ロール折りを解消していないことから、膨張用ガスは、この下縁側部位に流入し難く、上縁側部位に流入し、さらに、上縁側部位には、整流布の前端開口側からエアバッグ本体側に流入する膨張用ガスも合流することから、上縁側部位側の乗員側壁部を略鉛直面に沿わせて立たせるように、上縁側部位が膨張することとなる。   Then, when the rectifying cloth is inflated and the inflating gas flows into the airbag body from the rear end opening of the rectifying cloth, the inflating gas eliminates the roll folding around the rear portion of the gas inlet. In the airbag body from the front side near the fold of the valley fold formed by folding the vicinity of the connection portion with the upper edge of the occupant side wall portion in the peripheral wall portion toward the rear side along the instrument panel upper surface. Inflow. At this time, the portion on the upper edge side of the occupant side wall portion positioned on the front side from the fold at the time of the pre-folding (this is referred to as the upper edge side portion) is accompanied by the elimination of the roll folding at the rear side portion of the gas inlet. Thus, the inflation gas is opened at the rear side of the fold so as to be able to flow in. In addition, the lower side of the occupant side wall portion of the airbag body located at the rear side of the fold at the time of the pre-folding (this is referred to as the lower edge side) does not eliminate the roll fold. Is difficult to flow into the lower edge side portion, flows into the upper edge side portion, and further, the upper edge side portion is joined with the inflation gas flowing from the front end opening side of the rectifying cloth to the airbag body side, The upper edge side portion expands so that the passenger side wall portion on the edge side portion side stands along the substantially vertical plane.

そしてさらに、整流布の後端開口からエアバッグ本体内に膨張用ガスが流入すれば、上縁側部位側の乗員側壁部を、略鉛直面に沿うように立たせる状態で、後方移動させつつ、ロール折りされていた下縁側部位を、巻きを順次解きつつ、膨張させる。   And, further, if the inflation gas flows into the airbag body from the rear end opening of the rectifying cloth, the occupant side wall portion on the upper edge side portion side is moved rearward in a state of standing substantially along the vertical plane, The lower edge side portion that has been rolled is expanded while sequentially unwinding.

そして、整流布の前端開口からも膨張用ガスがエアバッグ本体内に流入することから、上縁側部位もさらに膨張し、上縁側部位側の乗員側壁部が、下縁側部位側の乗員側壁部と連なって、後方移動することとなり、その結果、本発明の助手席用エアバッグでは、エアバッグの膨張初期において、乗員側壁部が、略鉛直方向に沿って、上下に広く展開して、後方移動することとなる。   And since the inflation gas flows into the airbag body also from the front end opening of the rectifying cloth, the upper edge side portion is further inflated, and the passenger side wall portion on the upper edge side portion side and the passenger side wall portion on the lower edge side portion side are As a result, in the passenger seat airbag according to the present invention, in the early stage of inflation of the airbag, the occupant side wall is widely expanded vertically along the substantially vertical direction to move backward. Will be.

従って、本発明の助手席用エアバッグでは、膨張初期において、乗員側壁部を上下に広く展開させることができて、接近している乗員が前進してきても、上下に広く展開している乗員側壁部によって、的確に保護することができる。   Therefore, in the passenger seat airbag of the present invention, the occupant side wall portion can be widely deployed vertically in the initial stage of inflation, and even if the approaching occupant advances, the occupant sidewall that is widely deployed vertically By the part, it can protect exactly.

なお、整流布の前後方向の長さを短くして、整流布の後端が、折目の前方側であって、ガス流入口の後縁と折目との中間に配設される構成のエアバッグでは、ロール折りを解消して、整流布の後端開口から膨張用ガスがエアバッグ本体内に流入する際、ロール折りの折りの解消が既述の折目の部位に到達する前に、エアバッグ本体の周壁部における折目の前方側部位が膨張し、さらに、ロール折りの折りの解消が、既述の折目の部位に到達すれば、上縁側部位が膨張することとなって、乗員側部位の上縁側部位ばかりが大きく膨張し、すなわち、エアバッグが上方に向かって大きく展開することとなって、エアバッグの膨張初期において、乗員側壁部を上下に広く展開させにくかった。   The length of the rectifying cloth in the front-rear direction is shortened, and the rear end of the rectifying cloth is on the front side of the fold and is arranged between the rear edge of the gas inlet and the fold. In the airbag, when the roll fold is canceled and the inflation gas flows into the airbag body from the rear end opening of the rectifying cloth, the cancellation of the roll fold is reached before reaching the fold portion described above. The front side portion of the fold in the peripheral wall portion of the airbag body is inflated, and further, if the cancellation of the folding of the roll fold reaches the above-described fold portion, the upper edge side portion is inflated. Only the upper edge portion of the occupant side portion is greatly inflated, that is, the airbag is greatly expanded upward, and it is difficult to expand the occupant side wall portion vertically in the initial stage of inflation of the airbag.

また、逆に、整流布の前後方向の長さ寸法を長くして、整流布の後端が折目の後方側に配設される構成のエアバッグでは、エアバッグの膨張初期において、整流布の後端側の開口から流出された膨張用ガスが、下方ではなく、水平方向に沿ってエアバッグ本体内に流入することとなり、エアバッグの膨張初期において、乗員側壁部を上下に広く展開させにくかった。   Conversely, in an airbag having a configuration in which the length dimension of the rectifying cloth in the front-rear direction is increased and the rear end of the rectifying cloth is disposed on the rear side of the fold, the rectifying cloth is in the initial stage of inflation of the airbag. The inflation gas that has flowed out from the opening on the rear end side flows into the airbag body along the horizontal direction, not downward, so that the occupant side wall portion is widely deployed vertically in the early stage of inflation of the airbag. It was difficult.

さらに、本発明の助手席用エアバッグでは、予備折り時の周壁部における乗員側壁部の上縁近傍の谷折りの折目を、ガス流入口より後方側に配置させ、かつ、ガス流入口を覆った整流布の後端を、予備折り時の周壁部における乗員側壁部の上縁近傍の谷折りの折目近傍の前方側に位置させて、エアバッグの膨張初期に乗員側壁部を上下に広く展開させる構成であり、このような予備折りの構成は、ガス流入口から、周壁部の下部側に上方から重ねる乗員側壁部の上縁側の位置が、長い場合に、容易に達成できる構成である。すなわち、膨張完了時の略円錐状の周壁部が前後方向に長ければ、ガス流入口から、後方側に離れた位置に、周壁部の下部側に上方から重ねる乗員側壁部の上縁を、配置させることができ、このような膨張完了時の略円錐状の周壁部が前後方向に長いエアバッグは、ガス流入口から乗員側壁部までの距離が長いエアバッグであって、ガス流入口付近に折り畳んで収納して、展開膨張完了時、収納部位から後方に離れた位置に乗員側壁部を配置させるようなエアバッグ、換言すれば、収納位置から後方に離れた位置に助手席の乗員が位置するような車両に搭載する助手席用エアバッグに、本発明は好適となる。   Further, in the passenger seat airbag according to the present invention, a valley fold in the vicinity of the upper edge of the passenger side wall portion in the peripheral wall portion at the time of preliminary folding is disposed on the rear side from the gas inlet, and the gas inlet is provided. The rear end of the covered rectifying cloth is positioned in front of the fold of the valley fold in the vicinity of the upper edge of the occupant side wall in the peripheral wall during preliminary folding, and the occupant side wall is moved up and down at the initial stage of inflation of the airbag. Such a pre-folding configuration is a configuration that can be easily achieved when the position of the upper edge side of the occupant side wall portion that overlaps from the upper side to the lower side of the peripheral wall portion from the gas inlet is long. is there. In other words, if the substantially conical peripheral wall at the time of expansion is long in the front-rear direction, the upper edge of the occupant side wall overlapped from the upper side on the lower side of the peripheral wall is disposed at a position away from the gas inlet to the rear side. An airbag having a substantially conical peripheral wall portion that is long in the front-rear direction when the inflation is completed is an airbag having a long distance from the gas inlet to the occupant side wall, and is located near the gas inlet. When the airbag is folded and stored and deployed and inflated, the airbag is arranged so that the side wall of the occupant is located rearward from the storage part.In other words, the passenger in the passenger seat is positioned away from the storage position. The present invention is suitable for a passenger seat airbag mounted on such a vehicle.

以下、本発明の一実施形態を図面に基づいて説明すると、実施形態の助手席用エアバッグ20は、図1に示すように、インパネ1の上面2側の内部に配置されるトップマウントタイプの助手席用エアバッグ装置Mに使用されるものである。この助手席用エアバッグ装置Mは、折り畳まれたエアバッグ14と、エアバッグ14に膨張用ガスを供給するインフレーター7と、エアバッグ14及びインフレーター7を収納保持するケース6と、エアバッグ14をケース6に取り付けるためのリテーナ10と、折り畳まれたエアバッグ14を覆うエアバッグカバー9と、を備えて構成されている。   DESCRIPTION OF EMBODIMENTS Hereinafter, an embodiment of the present invention will be described with reference to the drawings. As shown in FIG. 1, an airbag 20 for a passenger seat is a top mount type that is disposed inside an upper panel 2 side of an instrument panel 1. It is used for the passenger seat airbag apparatus M. The passenger seat airbag apparatus M includes a folded airbag 14, an inflator 7 that supplies inflation gas to the airbag 14, a case 6 that stores and holds the airbag 14 and the inflator 7, and the airbag 14. A retainer 10 for attaching to the case 6 and an airbag cover 9 covering the folded airbag 14 are provided.

なお、本明細書での上下、前後、及び、左右の方向は、特に断らない限り、車両の直進状態における上下、前後、及び、左右の方向に、一致するものである。   In the present specification, the up / down, front / rear, and left / right directions correspond to the up / down, front / rear, and left / right directions in a straight traveling state of the vehicle unless otherwise specified.

エアバッグカバー9は、合成樹脂製のインパネ1と一体的に形成されて、エアバッグ14の展開膨張時に、前後2枚の扉部9a・9bをエアバッグ14に押されて開くように構成されている。また、エアバッグカバー9の扉部9a・9bの周囲には、ケース6に連結される連結壁部9cが、形成されている。   The airbag cover 9 is formed integrally with the instrument panel 1 made of synthetic resin, and is configured such that when the airbag 14 is deployed and inflated, the front and rear doors 9a and 9b are pushed by the airbag 14 and opened. ing. Further, a connecting wall portion 9 c connected to the case 6 is formed around the door portions 9 a and 9 b of the airbag cover 9.

インフレーター7は、複数のガス吐出口7bを有した略円柱状の本体部7aと、インフレーター7をケース6に取り付けるためのフランジ部7cと、を備えて構成されている。   The inflator 7 includes a substantially cylindrical main body portion 7 a having a plurality of gas discharge ports 7 b and a flange portion 7 c for attaching the inflator 7 to the case 6.

ケース6は、上端側に長方形状の開口を有した板金製の略直方体形状に形成され、インフレーター7を下方から挿入させて取り付ける略長方形板状の底壁部6aと、底壁部6aの外周縁から上方に延びてエアバッグカバー9の連結壁部9cを係止する周壁部6bと、を備えて構成されている。ケース6には、底壁部6aの部位に、車両のボディ側に連結される図示しないブラケットが、配設されている。   The case 6 is formed in a substantially rectangular parallelepiped shape made of a sheet metal having a rectangular opening on the upper end side, a substantially rectangular plate-shaped bottom wall portion 6a to which the inflator 7 is inserted from below and attached to the outside of the bottom wall portion 6a. A peripheral wall portion 6b extending upward from the peripheral edge and locking the connecting wall portion 9c of the airbag cover 9. The case 6 is provided with a bracket (not shown) connected to the vehicle body side at the bottom wall 6a.

なお、エアバッグ14とインフレーター7とは、エアバッグ14内に配設される円環状のリテーナ10の複数のボルト10aが、エアバッグ14、インフレーター7のフランジ部7c、及び、ケース底壁部6a、を貫通して、ナット11止めされることにより、ケース6に取り付けられている。   Note that the airbag 14 and the inflator 7 include a plurality of bolts 10a of an annular retainer 10 disposed in the airbag 14, and the airbag 14, the flange portion 7c of the inflator 7, and the case bottom wall portion 6a. , And the nut 11 is fixed to the case 6.

エアバッグ14は、エアバッグ本体15と、エアバッグ本体15内に配設される整流布36と、から構成されている。エアバッグ本体15は、図2・3に示すように、展開膨張完了時の形状として、乗員側で略鉛直方向に沿って配設される乗員側壁部16と、乗員側壁部16の外周縁から車両前方側に略円錐状に狭まる周壁部18と、を備える形状としている。展開膨張完了時の周壁部18における下部側となる下部側周壁19の前部側には、膨張用ガスGを流入させるように、円形に開口されて、周縁をケース6に取り付けるガス流入口21が、配設されている。ガス流入口21の周縁20には、リテーナ10のボルト10aを挿通させて、流入口周縁20を、ケース6の底壁部6aに取り付けるための複数の取付孔22が、形成されている。また、流入口周縁20には、略長方形状とされるとともに流入口に対応した開口(図符号省略)を備えた補強布44が、配設されている。さらに、周壁部18の左右の側面部位には、それぞれ、余剰の膨張用ガスを排気するベントホール34が、配設されている。なお、エアバッグ本体15は、膨張完了時におけるガス流入口21から乗員側壁部16までの距離が、長く設定されている。   The airbag 14 includes an airbag body 15 and a rectifying cloth 36 disposed in the airbag body 15. As shown in FIGS. 2 and 3, the airbag main body 15 is formed from the occupant side wall portion 16 disposed along the substantially vertical direction on the occupant side, and the outer peripheral edge of the occupant side wall portion 16, as the shape when the deployment and inflation are completed. It is set as the shape provided with the surrounding wall part 18 narrowed in a substantially conical shape at the vehicle front side. A gas inlet 21 that is circularly opened and has a peripheral edge attached to the case 6 so as to allow the expansion gas G to flow into the front side of the lower peripheral wall 19 that is the lower side of the peripheral wall 18 when the expansion and expansion are completed. Is disposed. A plurality of attachment holes 22 for attaching the inlet periphery 20 to the bottom wall 6 a of the case 6 by inserting the bolt 10 a of the retainer 10 are formed in the periphery 20 of the gas inlet 21. In addition, a reinforcing cloth 44 having an approximately rectangular shape and an opening corresponding to the inlet (not shown) is disposed on the inlet periphery 20. Further, vent holes 34 for exhausting excess inflation gas are provided in the left and right side portions of the peripheral wall portion 18, respectively. Note that the airbag body 15 has a long distance from the gas inlet 21 to the occupant side wall 16 when the inflation is completed.

エアバッグ14が、リテーナ10によってケース底壁部6aに保持され、ケース6が車両のボディ側に取り付けられて、エアバッグ装置Mが車両に搭載された際には、ガス流入口21の開口面は、周縁20の前縁20a側が後縁20b側より若干高くなって、流入口周縁20とともに、略水平方向に沿うように、配置されることとなる(図1参照)。   When the airbag 14 is held on the case bottom wall 6 a by the retainer 10, the case 6 is attached to the body side of the vehicle, and the airbag device M is mounted on the vehicle, the opening surface of the gas inlet 21. Are arranged so that the front edge 20a side of the peripheral edge 20 is slightly higher than the rear edge 20b side and along the inflow edge peripheral edge 20 along the substantially horizontal direction (see FIG. 1).

整流布36は、図2・3に示すように、エアバッグ本体15内において、ガス流入口21の上方側を覆うように配設されるとともに、ガス流入口21から流入した膨張用ガスGを前後方向に整流可能に、前後方向の両端を開口させた略筒状とされている。すなわち、実施形態のエアバッグ14では、ガス流入口21から流入した膨張用ガスGは、整流布36の前後の開口37A・37Bから、エアバッグ本体15内に流入することとなる。整流布36は、図1・14・15に示すように、エアバッグ14の展開膨張時において、前後両端の開口37A・37Bを、インパネ1の上面2よりも上方に突出させるように、配設されている。実施形態の場合、整流布36は、ガス流入口21の前後左右の寸法より大きな形状として、かつ、エアバッグ本体15の展開膨張時に、ガス流入口21の中央付近と対向する前後方向の断面形状を、ガス流入口21から離れる上方へ膨らむ円弧状の曲線状としている。また、整流布36は、前後方向の長さ寸法L1(図4参照)を、エアバッグ本体15を予備折りした際に、図7・11に示すごとく、後端36aを後述する折目CH近傍の前方側に位置させるように、設定されている。   As shown in FIGS. 2 and 3, the rectifying cloth 36 is disposed so as to cover the upper side of the gas inlet 21 in the airbag main body 15, and the inflation gas G that has flowed in from the gas inlet 21. It is made into the substantially cylindrical shape which opened both ends of the front-back direction so that rectification | straightening was possible in the front-back direction. That is, in the airbag 14 of the embodiment, the inflation gas G that has flowed from the gas inlet 21 flows into the airbag body 15 through the openings 37A and 37B before and after the rectifying cloth 36. As shown in FIGS. 1, 14, and 15, the rectifying cloth 36 is disposed so that the front and rear openings 37 </ b> A and 37 </ b> B protrude above the top surface 2 of the instrument panel 1 when the airbag 14 is deployed and inflated. Has been. In the case of the embodiment, the rectifying cloth 36 has a shape larger than the front / rear / left / right dimensions of the gas inlet 21 and a cross-sectional shape in the front / rear direction facing the vicinity of the center of the gas inlet 21 when the airbag body 15 is deployed and inflated. Is an arcuate curved shape that swells upward away from the gas inlet 21. Further, when the airbag body 15 is preliminarily folded, the rectifying cloth 36 has a rear end 36a in the vicinity of a crease CH, which will be described later, as shown in FIGS. It is set to be located on the front side.

エアバッグ14は、図4に示すように、ポリエステルやポリアミド等の糸から織成された第1・2基布39・40・整流布素材41・補強布44から、構成されている。エアバッグ本体15は、第1・2基布39・40の周縁を縫合して製造されており、第1基布39は、略正六角形状の布材を二つ(上側部39aと下側部39e)連結させた形状として、中央付近の左右両縁を凹ませた略瓢箪形に形成され、第2基布40は、略正六角形状に近似した略円形状に形成されている。これらの基布39・40は、平面的な縫合作業によって立体的なエアバッグ本体15を縫製できるように、設定されている。   As shown in FIG. 4, the airbag 14 includes first and second base fabrics 39, 40, a rectifying cloth material 41, and a reinforcing cloth 44 woven from yarns such as polyester and polyamide. The airbag body 15 is manufactured by stitching the peripheral edges of the first and second base fabrics 39 and 40. The first base fabric 39 includes two substantially hexagonal cloth materials (an upper portion 39a and a lower portion). Part 39e) As a connected shape, it is formed in a substantially bowl shape with both left and right edges near the center being recessed, and the second base fabric 40 is formed in a substantially circular shape approximating a substantially regular hexagonal shape. These base fabrics 39 and 40 are set so that the three-dimensional airbag body 15 can be sewn by a flat stitching operation.

なお、第2基布40は、エアバッグ本体15における乗員側壁部16の略全域を構成し、第1基布39は、エアバッグ本体15における周壁部18の略全域を構成することとなる。さらに、第1基布39の上側部39aは、周壁部18の上部側となる上部側周壁29の略全域を構成し、第1基布39の下側部39eは、周壁部18の下部側となる下部側周壁19の略全域を構成することとなる。また、第1基布39の所定位置には、ガス流入口21、取付孔22、及び、ベントホール34、が、それぞれ、形成されている。   The second base fabric 40 constitutes substantially the entire region of the occupant side wall portion 16 in the airbag main body 15, and the first base fabric 39 constitutes the substantially entire region of the peripheral wall portion 18 in the airbag main body 15. Furthermore, the upper side portion 39 a of the first base fabric 39 constitutes substantially the entire area of the upper side peripheral wall 29 that is the upper side of the peripheral wall portion 18, and the lower side portion 39 e of the first base fabric 39 is the lower side of the peripheral wall portion 18. Thus, substantially the entire lower side peripheral wall 19 is formed. In addition, a gas inlet 21, a mounting hole 22, and a vent hole 34 are formed at predetermined positions of the first base fabric 39.

整流布36を構成する整流布素材41は、周縁を第1基布39に縫着されるとともに、ガス流入口21に対応した開口42aと取付孔22に対応した孔42bとを備える略長方形状の連結部42と、連結部42の左右両側から延びて、連結部42から離れた側の縁部43a・43a相互を縫着される延設部43・43と、を備えて構成されている。   The rectifying cloth material 41 constituting the rectifying cloth 36 has a substantially rectangular shape including an opening 42 a corresponding to the gas inlet 21 and a hole 42 b corresponding to the mounting hole 22 while the periphery is sewn to the first base cloth 39. The connecting portion 42 and extending portions 43 and 43 that extend from both the left and right sides of the connecting portion 42 and are sewn to the edges 43a and 43a on the side away from the connecting portion 42 are configured. .

次に、実施形態のエアバッグ14の製造について述べると、まず、図5のAに示すように、第1基布39におけるエアバッグ本体15の内周面側となるガス流入口21の周縁20に、縫合糸Sを利用して、補強布44と整流布素材41の連結部42とを縫合する。次いで、図5のBに示すように、整流布素材41における延設部43・43の縁部43a・43a相互を、縫合糸Sを利用して円弧状に縫合し、整流布36を所定形状に形成する。   Next, manufacturing of the airbag 14 of the embodiment will be described. First, as shown in FIG. 5A, the peripheral edge 20 of the gas inlet 21 on the inner peripheral surface side of the airbag body 15 in the first base fabric 39. In addition, the reinforcing cloth 44 and the connecting portion 42 of the rectifying cloth material 41 are sutured using the suture S. Next, as shown in FIG. 5B, the edges 43a and 43a of the extending portions 43 and 43 of the flow regulating cloth material 41 are sewn into an arc shape by using the suture S, and the flow regulating cloth 36 is shaped into a predetermined shape. To form.

その後、第1基布39におけるガス流入口21の近傍の左右両縁において、図5のB・Cに示すように、上側部39aと下側部39eとの間で左右に延びる第1基準線X1で折り返し、縫合糸Sを利用して、基準線X1近傍の上側・下側部39a・39eの一方の直線状の片縁部39b・39f相互を縫合するとともに、他方の直線状の片縁部39c・39g相互を縫合する。   Thereafter, at both the left and right edges of the first base fabric 39 in the vicinity of the gas inlet 21, as shown in FIGS. 5B and 5C, the first reference line extending left and right between the upper portion 39a and the lower portion 39e. Fold at X1 and use the suture S to sew one straight side edge 39b and 39f of the upper and lower side portions 39a and 39e near the reference line X1 and the other straight side edge The parts 39c and 39g are sewn together.

次いで、図5のC・Dに示すように、上側部39aの左右方向に膨出した位置の左右方向に延びる第2基準線X2で折り曲げて、上側・下側部39a・39eの縫合していない残部周縁39d・39hを相互に離隔するように広げる。これらの残部周縁39d・39hを広げた外形形状は、第2基布40の外形形状と同形状としている。   Next, as shown in FIGS. 5C and 5D, the upper and lower side portions 39a and 39e are stitched together by bending at the second reference line X2 extending in the left and right direction at the position where the upper portion 39a bulges in the left and right direction. The remaining peripheral edges 39d and 39h are spread apart from each other. The outer shape obtained by expanding the remaining peripheral edges 39d and 39h is the same as the outer shape of the second base fabric 40.

そして、第2基布40を第1基布39に重ね、図5のEに示すように、縫合糸Sを利用して、重ねた周縁相互を縫合すれば、エアバッグ14を袋状に形成することができる。さらに、各部位を縫合した縫い代が、エアバッグ14の外周面側に露出しないように、エアバッグ14を袋状に形成した後には、ガス流入口21を利用して、エアバッグ14を裏返す。なお、ガス流入口21を利用して裏返す作業が困難な場合には、整流布素材41の各延設部43・43の縁部43a・43a相互を縫合する作業を、エアバッグ14を裏返した後に、延設部43をガス流入口21から引き出して、行なうようにしてもよい。   Then, the second base fabric 40 is overlaid on the first base fabric 39, and as shown in FIG. 5E, if the overlapped peripheral edges are sewn together using the suture S, the airbag 14 is formed in a bag shape. can do. Furthermore, after the airbag 14 is formed in a bag shape so that the seam allowance for stitching each part is not exposed on the outer peripheral surface side of the airbag 14, the airbag 14 is turned over using the gas inlet 21. In addition, when the work to turn over using the gas inflow port 21 is difficult, the work of stitching the edges 43a and 43a of the extended portions 43 and 43 of the rectifying cloth material 41 is turned over. Later, the extended portion 43 may be pulled out from the gas inflow port 21 and performed.

上記のようにして製造したエアバッグ14の車両への搭載を説明すると、まず、各取付孔33からボルト10aを突出させるように、内部にリテーナ10を配設させた状態で、エアバッグ14を折り畳み、さらに、折り崩れしないように、折り畳んだエアバッグ14を破断可能なラッピングシート13(図1参照)でくるんでおく。具体的には、エアバッグ14は、予備折り工程を経た後、横折り工程と縦折り工程とを経て、折り畳む。   The mounting of the air bag 14 manufactured as described above on the vehicle will be described. First, the air bag 14 is disposed in a state where the retainer 10 is disposed inside the mounting hole 33 so that the bolt 10a protrudes from the mounting hole 33. The folded airbag 14 is wrapped with a breakable wrapping sheet 13 (see FIG. 1) so as not to be folded. Specifically, the airbag 14 is folded through a horizontal folding process and a vertical folding process after the preliminary folding process.

予備折り工程では、図6〜8に示すような予備折りエアバッグ46を形成することとなる。この予備折りでは、乗員側壁部16を、ガス流入口21の後方側に位置させるとともに、周壁部18における下部側周壁部19に、上方側から重ねて平らにした形状としている。さらに、実施形態の場合には、周壁部18側を折り畳んで、乗員側壁部16の左縁16c付近と右縁16d付近との一部を除いて、乗員側壁部16の略全域が、平らに展開されるように、予備折りしている。   In the preliminary folding step, a preliminary folded airbag 46 as shown in FIGS. 6 to 8 is formed. In this preliminary folding, the occupant side wall 16 is positioned on the rear side of the gas inlet 21 and is flattened on the lower peripheral wall 19 of the peripheral wall 18 from above. Further, in the case of the embodiment, the peripheral wall portion 18 side is folded so that the substantially entire area of the occupant side wall portion 16 is flat except for a portion of the occupant side wall portion 16 near the left edge 16c and the right edge 16d. Pre-folded so that it can be unfolded.

周壁部18の予備折りは、実施形態の場合、図6〜11に示すように、周壁部18におけるガス流入口21の左右の部位23・24と、周壁部18における乗員側壁部上縁11aとの連結部位の近傍部位30と、が、谷折りの折目CL・CR・CHを付けて、折り畳まれている。すなわち、ガス流入口21の左方側部位23と右方側部位24との折り畳みは、それぞれ、平らに展開された乗員側壁部16の左右の縁16c・16dまでの略中間部位23a・24aを、ガス流入口21に接近させる(折目CL・CR相互を接近させる)とともにガス流入口21周縁の乗員側壁部16側に配置させて、左方側・右方側部位23・24が、前後方向に沿う谷折りの折目CL・CRを付けて、折り込まれるようにして、行なっている。また、周壁部18における乗員側壁部上縁16a側の近傍部位30の折り畳みは、上部側周壁29における前後方向の谷折りの折目CL・CRの前端側の突出頂部31から乗員側壁部上縁16aにかけての略中間部位29aを、ガス流入口21に接近させるとともに、ガス流入口21周縁の乗員側壁部16側に配置させて、上縁近傍部位30が、左右方向に沿う谷折りの折目CHを付けて、折り込まれるようにして、行なっている。この折目CHは、図7・8・11に示すように、ガス流入口21の後縁20bより、後方側に配置されている。   In the embodiment, as shown in FIGS. 6 to 11, the preliminary folding of the peripheral wall portion 18 includes the left and right portions 23 and 24 of the gas inlet 21 in the peripheral wall portion 18, and the occupant side wall upper edge 11 a in the peripheral wall portion 18. The vicinity part 30 of the connecting part is folded with valley folds CL, CR, and CH. That is, the folding of the left side portion 23 and the right side portion 24 of the gas inflow port 21 is performed on the substantially intermediate portions 23a and 24a up to the left and right edges 16c and 16d of the occupant side wall portion 16 that are flattened. The gas inlet 21 is moved closer (the creases CL and CR are moved closer to each other) and disposed on the occupant side wall 16 side at the periphery of the gas inlet 21 so that the left and right side parts 23 and 24 are This is done by attaching the folds CL / CR of the valley fold along the direction. In addition, folding of the vicinity 30 on the side of the occupant side wall portion upper edge 16a in the peripheral wall portion 18 is performed from the protruding top portion 31 on the front end side of the fold CL / CR in the front-rear direction in the upper side peripheral wall 29. A substantially intermediate portion 29a extending to 16a is made to approach the gas inlet 21 and arranged on the passenger side wall 16 side of the periphery of the gas inlet 21, so that the upper edge vicinity portion 30 is a valley fold along the left-right direction. It is done by adding CH and folding. As shown in FIGS. 7, 8, and 11, the fold CH is disposed on the rear side from the rear edge 20 b of the gas inlet 21.

このような予備折りは、周壁部18におけるガス流入口21の前縁20a側における左右方向の中央付近から乗員側壁部上縁16aにおける左右方向の中央付近までの中間部位であって、ガス流入口21側となる部位(突出頂部31となる)と、乗員側壁部下縁16b近傍における左右方向の中央付近の部位16eと、を把持して、把持箇所31・16e相互を離すように、前後方向に引っ張ることにより、行なえる。   Such preliminary folding is an intermediate portion from the vicinity of the center in the left-right direction on the front edge 20a side of the gas inlet 21 in the peripheral wall 18 to the vicinity of the center in the left-right direction on the upper edge 16a of the occupant side wall. 21 in the front-rear direction so as to grip the part (becomes the protruding top part 31) and the part 16e near the center in the left-right direction in the vicinity of the occupant side wall lower edge 16b and to separate the gripping parts 31 and 16e from each other This can be done by pulling.

なお、周壁部18におけるガス流入口21の前方側部位25から突出頂部31までの部位32では、実施形態の場合、ガス流入口21の周縁20を、乗員側壁部16と平行として平らにするために、ガス流入口21側に接近させるように、谷折りしている。   In the case of the embodiment, in the portion 32 from the front side portion 25 of the gas inlet 21 to the protruding top portion 31 in the peripheral wall portion 18, in order to make the peripheral edge 20 of the gas inlet 21 parallel to the passenger side wall portion 16. In addition, the valley is folded so as to approach the gas inlet 21 side.

また、実施形態の予備折りエアバッグ46では、エアバッグ本体15内に配設される整流布36が、後端36aを、折目CH近傍の前方側に位置させるように、配設されている(図7・11参照)。   Further, in the preliminary folding airbag 46 of the embodiment, the rectifying cloth 36 disposed in the airbag main body 15 is disposed so that the rear end 36a is positioned on the front side in the vicinity of the fold CH. (See FIGS. 7 and 11).

そして、このように予備折りした後には、図12・13に示すように、予備折りエアバッグ46におけるガス流入口21の後方側部位50と前方側部位51とについて、左右方向に沿う折目を付けて、端部50a・51aをガス流入口21に接近させるように、横折りを行なう。実施形態の場合、後方側部位50は、図12・13のAに示すごとく、後端50aを下部側周壁19側に巻いて、乗員側壁部16側の上に載せるように、ロール折りして、折り畳まれている。そして、前方側部位51は、図13のA・Bに示すごとく、前端51aをガス流入口21に接近させて、後方側部位50を折り畳んだロール折り部位54の上に載せるように折り返して、折り畳まれている。   After the preliminary folding in this way, as shown in FIGS. 12 and 13, the folds along the left-right direction of the rear-side portion 50 and the front-side portion 51 of the gas inlet 21 in the preliminary-folded airbag 46 are arranged. In addition, lateral folding is performed so that the end portions 50 a and 51 a are brought close to the gas inlet 21. In the case of the embodiment, as shown in A of FIGS. 12 and 13, the rear side portion 50 is rolled so that the rear end 50 a is wound around the lower peripheral wall 19 side and placed on the passenger side wall portion 16 side. Folded. Then, as shown in FIGS. 13A and 13B, the front side portion 51 is folded back so that the front end 51a approaches the gas inlet 21 and the rear side portion 50 is placed on the folded folding portion 54, It is folded.

横折りを行なった後には、横折り工程後のエアバッグ14におけるガス流入口21の左方側部位52と右方側部位53とについて、図13のB・Cに示すように、前後方向に沿う折目を付けて、端部52a・53aをガス流入口21に接近させるように、縦折りを行なう。実施形態の場合、左方側・右方側部位52・53は、端部52a・53a側を下部側周壁19側に巻いて、乗員側壁部16の側に載せるロール折りして、折り畳まれている。   After the lateral folding, the left side portion 52 and the right side portion 53 of the gas inlet 21 in the airbag 14 after the lateral folding step are arranged in the front-rear direction as shown in FIGS. 13B and 13C. A longitudinal fold is performed so that the ends 52a and 53a are brought close to the gas inlet 21 with a fold along the line. In the case of the embodiment, the left and right side portions 52 and 53 are folded by folding the end portions 52a and 53a around the lower side peripheral wall 19 and folding them on the occupant side wall 16 side. Yes.

横折り工程を経てエアバッグ14の折り畳みが完了したならば、既述したごとく、折り崩れしないように、折り畳んだエアバッグ14を、破断可能なラッピングシート13でくるんでおく。ちなみに、このラッピングシート13は、適宜省略してもよい。   When the folding of the airbag 14 is completed through the lateral folding process, the folded airbag 14 is wrapped with a ruptureable wrapping sheet 13 so as not to collapse as described above. Incidentally, this wrapping sheet 13 may be omitted as appropriate.

そして、各ボルト10aをケース底壁部6aに挿通させつつ、折り畳んだエアバッグ14を、ケース6の底壁部6aに載置させる。次いで、インフレーター7の本体部7aを、底壁部6aの下方から、ケース6内に挿入させるとともに、底壁部6aから下方に突出している各ボルト10aを、インフレーター7のフランジ部7cに挿通させる。その後、インフレーター7のフランジ部7cから突出した各ボルト10aに、ナット11を締結させれば、ケース6の底壁部6aに対して、折り畳んだエアバッグ14とインフレーター7とを取り付けることができる。   Then, the folded airbag 14 is placed on the bottom wall 6 a of the case 6 while each bolt 10 a is inserted through the case bottom wall 6 a. Next, the main body portion 7a of the inflator 7 is inserted into the case 6 from below the bottom wall portion 6a, and each bolt 10a protruding downward from the bottom wall portion 6a is inserted into the flange portion 7c of the inflator 7. . Then, if the nut 11 is fastened to each bolt 10a protruding from the flange portion 7c of the inflator 7, the folded airbag 14 and the inflator 7 can be attached to the bottom wall portion 6a of the case 6.

その後、車両に搭載されたインパネ1におけるエアバッグカバー9の連結壁部9cに、ケース6の周壁部6bを係止させ、ケース6の図示しない所定のブラケットをボディ側の部位に固定させれば、助手席用エアバッグ装置Mを車両に搭載することができる。   After that, the peripheral wall 6b of the case 6 is locked to the connecting wall 9c of the airbag cover 9 in the instrument panel 1 mounted on the vehicle, and a predetermined bracket (not shown) of the case 6 is fixed to the body side portion. The passenger seat airbag device M can be mounted on a vehicle.

エアバッグ装置Mの車両への搭載後、車両の前面衝突時、インフレーター7の各ガス吐出口7bから膨張用ガスGが吐出されれば、エアバッグ14が、膨張して、ラッピングシート13を破断するとともに、エアバッグカバー9の扉部9a・9bを図1の二点鎖線に示すように押して開かせることとなる。そして、エアバッグ14は、エアバッグカバー9における扉部9a・9bの開いた開口から、上方へ突出するとともに、車両の後方側へ展開膨張して、図1の二点鎖線、及び、図15のBに示すごとく、膨張を完了させることとなる。   After the airbag device M is mounted on the vehicle, if the inflation gas G is discharged from each gas discharge port 7b of the inflator 7 at the time of a frontal collision of the vehicle, the airbag 14 is expanded and the wrapping sheet 13 is broken. At the same time, the door portions 9a and 9b of the airbag cover 9 are pushed and opened as shown by the two-dot chain line in FIG. The airbag 14 protrudes upward from the opening of the door portions 9a and 9b in the airbag cover 9 and expands and inflates toward the rear side of the vehicle. The two-dot chain line in FIG. As shown in B, the expansion is completed.

そして、実施形態の助手席用エアバッグ14では、ガス流入口21から膨張用ガスGが流入されると、インパネ上面2より上方に突出させるように、整流布36が膨らみ、そして、整流布36の前後両端に設けられた開口37A・37Bから、エアバッグ本体15内に、膨張用ガスGF・GBが流入され、エアバッグ本体15が膨張を完了させることとなる。   In the passenger seat airbag 14 of the embodiment, when the inflation gas G flows from the gas inlet 21, the rectifying cloth 36 is inflated so as to protrude upward from the instrument panel upper surface 2, and the rectifying cloth 36 The inflation gas GF / GB flows into the airbag body 15 from the openings 37A and 37B provided at both front and rear ends of the airbag, and the airbag body 15 completes the inflation.

実施形態のエアバッグ14では、整流布36が膨らんで整流布36の後端開口37Bから膨張用ガスGBがエアバッグ本体15内に流入される際には、図14のAに示すごとく、膨張用ガスGBが、ガス流入口21の後方側部位50のロール折り部位54の巻きを解消して、周壁部18に形成される折目CH近傍の前方側から、インパネ上面2に沿う後方側に向けて、エアバッグ本体15内に流入する。この時、予備折り時の折目CHより前方側に位置した乗員側壁部16の上縁側の部位47が、ロール折り部位54の巻きの解消に伴って、折目CHの後方側で、膨張用ガスGBを流入可能に開口させる(図14のA参照)。また、予備折り時の折目CHより後方側に位置したエアバッグ本体15における乗員側壁部16の下縁側の部位48は、ロール折りを解消していないことから、膨張用ガスGBは、この下縁側部位48に流入し難く、上縁側部位47に流入し、さらに、上縁側部位47には、整流布36の前端開口37A側からエアバッグ本体15側に流入する膨張用ガスGFも合流することから、図14のBに示すごとく、上縁側部位47側の乗員側壁部16fを略鉛直面に沿わせて立たせるように、上縁側部位47が膨張することとなる。   In the airbag 14 of the embodiment, when the rectifying cloth 36 is inflated and the inflation gas GB flows into the airbag main body 15 from the rear end opening 37B of the rectifying cloth 36, as shown in FIG. The working gas GB cancels the winding of the roll folding part 54 of the rear part 50 of the gas inlet 21, from the front side in the vicinity of the fold CH formed in the peripheral wall 18 to the rear side along the instrument panel upper surface 2. Toward the airbag main body 15. At this time, the portion 47 on the upper edge side of the occupant side wall 16 positioned on the front side of the fold CH at the time of preliminary folding is expanded on the rear side of the fold CH as the roll folding portion 54 is unwound. The gas GB is opened to allow inflow (see A in FIG. 14). Further, since the portion 48 on the lower edge side of the occupant side wall portion 16 in the airbag main body 15 located on the rear side from the fold CH at the time of preliminary folding does not cancel the roll folding, the inflation gas GB is below this It is difficult to flow into the edge part 48 and flows into the upper edge part 47, and further, the inflation gas GF flowing from the front end opening 37 </ b> A side of the rectifying cloth 36 to the airbag body 15 side also joins the upper edge part 47. Accordingly, as shown in FIG. 14B, the upper edge side portion 47 expands so that the occupant side wall portion 16f on the upper edge side portion 47 side stands along a substantially vertical plane.

そしてさらに、整流布36の後端開口37Bからエアバッグ本体15内に膨張用ガスGBが流入すれば、上縁側部位47側の乗員側壁部16fを、略鉛直面に沿うように立たせる状態で、後方移動させつつ、ロール折りされていた下縁側部位48を、巻きを順次解きつつ、膨張させる。   Further, when the inflation gas GB flows into the airbag body 15 from the rear end opening 37B of the rectifying cloth 36, the occupant side wall portion 16f on the upper edge side portion 47 side stands in a substantially vertical plane. The lower edge side portion 48 that has been roll-folded is expanded while being sequentially unwound while being moved backward.

そして、整流布36の前端開口37Aからも膨張用ガスGFがエアバッグ本体15内に流入することから、上縁側部位47もさらに膨張し、図15のAに示すごとく、上縁側部位47側の乗員側壁部16fが、下縁側部位48側の乗員側壁部16gと連なって、後方移動することとなり、その結果、実施形態の助手席用エアバッグ14では、エアバッグ14の膨張初期において、乗員側壁部16が、略鉛直方向に沿って、上下に広く展開して、後方移動することとなる。   Since the inflation gas GF also flows into the airbag body 15 from the front end opening 37A of the rectifying cloth 36, the upper edge side portion 47 is further expanded, and as shown in FIG. The occupant side wall portion 16f is connected to the occupant side wall portion 16g on the lower edge side portion 48 side and moves rearward. As a result, in the passenger seat airbag 14 of the embodiment, the occupant side wall portion is in the initial stage of inflation. The part 16 will expand | deploy widely up and down along a substantially vertical direction, and will move back.

従って、実施形態の助手席用エアバッグでは、膨張初期において、乗員側壁部16を上下に広く展開させることができて、接近している乗員が前進してきても、上下に広く展開している乗員側壁部16によって、的確に保護することができる。   Therefore, in the passenger seat airbag according to the embodiment, the occupant side wall portion 16 can be widely deployed vertically in the initial stage of inflation, and even if the approaching occupant moves forward, the occupant is widely deployed vertically. By the side wall part 16, it can protect exactly.

本発明の一実施形態である助手席用エアバッグが使用された助手席用エアバッグ装置の車両搭載状態を示す概略縦断面図である。It is a schematic longitudinal cross-sectional view which shows the vehicle mounting state of the airbag apparatus for passenger seats where the airbag for passenger seats which is one Embodiment of this invention was used. 実施形態のエアバッグを単体で膨張させた状態の車両前方側から見た斜視図である。It is the perspective view seen from the vehicles front side of the state where the air bag of an embodiment was inflated alone. 実施形態のエアバッグを単体で膨張させた状態の車両前後方向の断面図である。It is sectional drawing of the vehicle front-back direction of the state which expanded the airbag of embodiment alone. 実施形態のエアバッグを構成する部材を示す平面図である。It is a top view which shows the member which comprises the airbag of embodiment. 実施形態のエアバッグの製造工程を示す図である。It is a figure which shows the manufacturing process of the airbag of embodiment. 実施形態のエアバッグを予備折りする際の折目を示す斜視図である。It is a perspective view which shows the fold at the time of carrying out preliminary folding of the airbag of embodiment. 実施形態のエアバッグの予備折りした後を示すもので、ガス流入口側から見た図である。FIG. 2 is a view of the airbag according to the embodiment after being pre-folded and viewed from the gas inlet side. 実施形態のエアバッグを予備折りした後を示すもので、乗員側壁部側から見た図である。FIG. 2 is a view of the airbag according to the embodiment after being pre-folded and viewed from the side of the occupant side wall. 図7のIX−IX部位の端面図である。It is an end view of the IX-IX part of FIG. 図7のX−X部位の端面図である。It is an end view of the XX site | part of FIG. 図7のXI−XI部位の端面図である。It is an end view of the XI-XI site | part of FIG. 実施形態のエアバッグの予備折り後の折り畳み工程を示す図である。It is a figure which shows the folding process after the preliminary folding of the airbag of embodiment. 実施形態のエアバッグの折り畳み工程を示す図であり、図12の後の工程を示す。It is a figure which shows the folding process of the airbag of embodiment, and shows the process after FIG. 実施形態のエアバッグの使用状態を説明する図であり、エアバッグの展開膨張を車両の側方から見た状態を示す。It is a figure explaining the use condition of the air bag of an embodiment, and shows the state which looked at the expansion and inflation of an air bag from the side of vehicles. 実施形態のエアバッグの展開膨張を車両の側方から見た状態の図であり、図14の後の状態を示す。It is a figure of the state which looked at the expansion | swelling expansion | deployment of the airbag of embodiment from the side of a vehicle, and shows the state after FIG.

符号の説明Explanation of symbols

1…インストルメントパネル(インパネ)、
2…上面、
14…助手席用エアバッグ、
15…エアバッグ本体、
16…乗員側壁部、
18…周壁部、
19…下部側周壁、
21…ガス流入口、
36…整流布、
36a…後端、
37(37A・37B)…開口、
46…予備折りエアバッグ、
47…上縁側部位、
48…後縁側部位、
50…後方側部位、
54…ロール折り部位、
CH…折目、
G(GF・GB)…膨張用ガス、
M…助手席用エアバッグ装置。
1 ... Instrument panel (instrument panel),
2… Top surface,
14 ... Airbag for passenger seat,
15 ... Airbag body,
16 ... occupant side wall,
18 ... peripheral wall,
19 ... Lower side wall,
21 ... Gas inlet,
36 ... Rectifying cloth,
36a ... rear end,
37 (37A, 37B) ... opening,
46 ... Pre-folded airbag,
47 ... upper edge side part,
48 ... rear edge side part,
50 ... rear part,
54 ... Roll folding part,
CH ... fold,
G (GF · GB) ... expansion gas,
M ... Airbag device for passenger seat.

Claims (1)

車両の助手席前方におけるインストルメントパネルの上面側に折り畳まれて収納され、膨張用ガスの流入時に、上方へ突出するとともに、前記インストルメントパネル上面と前記インストルメントパネル上方のウィンドシールドとの間を塞ぐように、車両の後方側へ展開膨張する構成とされ、
展開膨張完了時の形状として、乗員側で略鉛直方向に沿って配置される乗員側壁部と、該乗員側壁部の外周縁から車両前方側に略円錐状に狭まる周壁部と、を備える形状とするとともに、展開膨張完了時の前記周壁部の下部側における前部側に、略水平方向に沿う開口面としてガス流入口を配置させて構成されるエアバッグ本体と、
該エアバッグ本体内において、前記ガス流入口の上方側を覆うように配設されるとともに、前記ガス流入口から流入した膨張用ガスを整流可能に、前後方向の両端を開口させた略筒状の整流布と、
を備える構成とされ、
予備折りした後に、左右方向に沿う折目を付ける横折りと、前後方向に沿う折目を付ける縦折りと、を行なって、折り畳まれて収納される構成とされ、
予備折り完了時の予備折り形状が、
前記周壁部を折り畳んで、前記乗員側壁部の略全域が平らに展開された状態で、上方側から前記周壁部の下部側に重ねて平らにした形状とされるとともに、
前記周壁部における前記乗員側壁部の上縁との連結部位の近傍部位が、左右方向に沿う谷折りの折目を付けて折り込まれ、
該折目を、前記ガス流入口の後縁より、後方側に位置させた形状とされている助手席用エアバッグであって、
前記整流布が、
前記エアバッグの展開膨張時に、前記エアバッグ本体内において、前後両端の開口の少なくとも上部側を、前記インストルメントパネル上面よりも上方に突出させるように、配設されるとともに、
予備折り完了時において、後端を、前記折目近傍の前方側に位置させるように、配設され、
前記エアバッグが、予備折り完了後における横折り時に、予備折りエアバッグにおける前記ガス流入口の後方側となる部位を、後端側を前記ガス流入口側に接近させるように、左右方向に沿う折目を付けて、前記周壁部側に巻くロール折りにより、折り畳まれていることを特徴とする助手席用エアバッグ。
Folded to the top side of the instrument panel in front of the passenger seat of the vehicle and protrudes upward when the inflation gas flows in, and between the top surface of the instrument panel and the windshield above the instrument panel It is configured to expand and expand to the rear side of the vehicle so as to close it,
As a shape at the time of completion of expansion and expansion, a shape including an occupant side wall portion arranged along a substantially vertical direction on the occupant side, and a peripheral wall portion narrowed in a substantially conical shape from the outer peripheral edge of the occupant side wall portion to the vehicle front side. And an airbag body configured by disposing a gas inflow port as an opening surface along a substantially horizontal direction on the front side on the lower side of the peripheral wall portion at the time of completion of deployment,
In the airbag main body, a substantially cylindrical shape that is disposed so as to cover the upper side of the gas inlet and opens both ends in the front-rear direction so as to rectify the inflation gas flowing in from the gas inlet. Rectifying cloth
And is configured to include
After pre-folding, it is configured to be folded and stored by performing horizontal folding to fold along the left-right direction and vertical folding to fold along the front-rear direction,
The pre-folding shape at the time of pre-folding is
Folding the peripheral wall part, in a state where substantially the entire area of the occupant side wall part is flattened, and is shaped to overlap and flatten from the upper side to the lower side of the peripheral wall part,
The vicinity part of the connection part with the upper edge of the occupant side wall part in the peripheral wall part is folded with a valley fold along the left-right direction,
The passenger seat airbag has a shape that is located on the rear side from the rear edge of the gas inlet,
The rectifying cloth is
When the airbag is deployed and inflated, in the airbag body, at least the upper side of the front and rear ends is disposed so as to protrude above the upper surface of the instrument panel, and
When the preliminary folding is completed, the rear end is disposed so as to be positioned on the front side in the vicinity of the fold,
When the airbag is folded sideways after completion of preliminary folding, the portion of the preliminary folded airbag that is on the rear side of the gas inlet is aligned in the left-right direction so that the rear end side approaches the gas inlet. An airbag for a passenger seat, wherein the airbag is folded by a roll fold that is folded and wound around the peripheral wall.
JP2004192174A 2004-06-29 2004-06-29 Air bag for front passenger seat Withdrawn JP2006008083A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009073257A (en) * 2007-09-19 2009-04-09 Seiren Co Ltd Manufacturing method for airbag
EP2537717A1 (en) * 2011-06-24 2012-12-26 Takata Corporation Airbag device and airbag folding method
CN102837661A (en) * 2011-06-24 2012-12-26 高田株式会社 Airbag device and airbag folding method
JP2017030631A (en) * 2015-08-04 2017-02-09 タカタ株式会社 Air back device and vehicle structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009073257A (en) * 2007-09-19 2009-04-09 Seiren Co Ltd Manufacturing method for airbag
EP2537717A1 (en) * 2011-06-24 2012-12-26 Takata Corporation Airbag device and airbag folding method
CN102837661A (en) * 2011-06-24 2012-12-26 高田株式会社 Airbag device and airbag folding method
JP2013006537A (en) * 2011-06-24 2013-01-10 Takata Corp Airbag device
US8678430B2 (en) 2011-06-24 2014-03-25 Takata Corporation Airbag device and airbag folding method
CN102837661B (en) * 2011-06-24 2016-08-10 高田株式会社 Airbag apparatus and the method for folding of air bag
JP2017030631A (en) * 2015-08-04 2017-02-09 タカタ株式会社 Air back device and vehicle structure

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