JP2006001381A - Fixing member - Google Patents

Fixing member Download PDF

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Publication number
JP2006001381A
JP2006001381A JP2004178772A JP2004178772A JP2006001381A JP 2006001381 A JP2006001381 A JP 2006001381A JP 2004178772 A JP2004178772 A JP 2004178772A JP 2004178772 A JP2004178772 A JP 2004178772A JP 2006001381 A JP2006001381 A JP 2006001381A
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Japan
Prior art keywords
resin
fuel tank
welding
fixing member
welded
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JP2004178772A
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Japanese (ja)
Inventor
Ryutaro Shinohara
龍太郎 篠原
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP2004178772A priority Critical patent/JP2006001381A/en
Publication of JP2006001381A publication Critical patent/JP2006001381A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a fixing member low in cost and high in versatility capable of firmly fixing a resin fuel tank on a car body. <P>SOLUTION: The fixing member 22 burying a metallic nut 28 in a resin member 27 integrally molded in two layers of penetration resistant resin 25 and welded/adhesive resin 26 is welded 29 on the resin fuel tank 12 at a point of the welding/adhesive resin 26. It is possible not only to firmly fix the fuel tank 12 by sufficiently securing depositing strength as the welded/adhesive resin 26 is welded but also to prevent penetration of evaporated fuel from the circumference of the nut 28 by the penetration resistant resin 25 laminated on the welding/adhesive resin 26. It is possible to improve generality and contribute to cost reduction as the fixing member 22 can be fixed on an optional portion of various fuel tanks 12. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、樹脂製の部材に溶着あるいは接着により取り付けられ、その部材を他部材に固定する場合や、その部材に他部材を固定する場合に使用することが可能な固定部材に関する。   The present invention relates to a fixing member that is attached to a resin member by welding or adhesion and can be used when the member is fixed to another member or when the other member is fixed to the member.

自動車の燃料タンクを車体に取り付けるために、燃料タンクの表面に形成した溝に掛け渡したバンドの両端を車体にボルト止めし、燃料タンクの表面をクッションゴムを介して車体に押し付けて固定するものが、下記特許文献1により公知である。   In order to attach the fuel tank of an automobile to the vehicle body, both ends of a band spanned in a groove formed on the surface of the fuel tank are bolted to the vehicle body, and the surface of the fuel tank is pressed against the vehicle body via cushion rubber and fixed. Is known from Patent Document 1 below.

また燃料タンクの上部タンクシェルに形成した開口を閉塞する蓋体を固定すべく、予めボルトを植設した環状のセットプレートを上部タンクシェルの開口の周囲に溶接し、このセットプレートに蓋体を重ね合わせて前記ボルトに螺合するナットで締結するものが、下記特許文献2により公知である。
特開平5−294150号公報 特開2000−127771号公報
In addition, in order to fix the lid that closes the opening formed in the upper tank shell of the fuel tank, an annular set plate in which bolts are pre-installed is welded around the opening of the upper tank shell, and the lid is attached to the set plate. Patent Document 2 below discloses that a nut that is overlapped and screwed to the bolt is fastened.
JP-A-5-294150 JP 2000-127771 A

ところで、上記特許文献1に記載されたものは、燃料タンクをバンドで押さえて固定しているため、燃料タンクの位置決めが不完全になって外力や振動により位置ずれが発生する可能性があった。   By the way, since what was described in the said patent document 1 hold | suppressed and fixed the fuel tank with the band, there existed a possibility that the position shift of a fuel tank might become incomplete and a position shift might generate | occur | produce by external force or a vibration. .

また上記特許文献2に記載されたものは、ボルトを植設したセットプレートを燃料タンクに固定する部分の構造が複雑で加工コストが嵩むだけでなく、そのセットプレートを他機種に転用することが困難なために汎用性が乏しいという問題があった。   Further, in the above-mentioned Patent Document 2, the structure of the portion for fixing the set plate in which the bolt is implanted to the fuel tank is complicated and the processing cost increases, and the set plate can be diverted to another model. There was a problem that versatility was poor due to difficulty.

本発明は前述の事情に鑑みてなされたもので、樹脂製の部材を他部材に固定する場合や、樹脂製の部材に他部材を固定する場合に使用可能な、低コストで汎用性の高い固定部材を提供することを目的とする。   The present invention has been made in view of the above-described circumstances, and can be used when fixing a resin member to another member or fixing another member to a resin member, and is low-cost and highly versatile. An object is to provide a fixing member.

上記目的を達成するために、請求項1に記載された発明によれば、少なくとも耐透過性樹脂および溶着・接着性樹脂で多層に一体成形した樹脂部材に金属製のねじ部材を埋設したことを特徴とする固定部材が提案される。   In order to achieve the above object, according to the invention described in claim 1, a metal screw member is embedded in a resin member integrally formed in a multilayer with at least a permeation-resistant resin and a welding / adhesive resin. A featured fixing member is proposed.

また請求項2に記載された発明によれば、請求項1の構成に加えて、前記溶着・接着性樹脂は樹脂製の燃料タンクに溶着あるいは接着され、前記耐透過性樹脂はねじ部材を介して支持部材に固定されることを特徴とする固定部材が提案される。   According to the second aspect of the present invention, in addition to the structure of the first aspect, the welding / adhesive resin is welded or bonded to a resin fuel tank, and the permeation-resistant resin is interposed via a screw member. A fixing member is proposed which is fixed to the support member.

尚、実施例の取付ブラケット23は本発明の支持部材に対応し、実施例のナット28は本発明のねじ部材に対応する。   The mounting bracket 23 of the embodiment corresponds to the support member of the present invention, and the nut 28 of the embodiment corresponds to the screw member of the present invention.

請求項1の構成によれば、少なくとも耐透過性樹脂および溶着・接着性樹脂で多層に一体成形した樹脂部材に金属製のねじ部材を埋設したので、その溶着・接着性樹脂を樹脂製の物品に溶着あるいは接着で固定することにより、ねじ部材を介して前記樹脂製の物品を他部材に固定したり、あるいは前記樹脂製の物品に他部材を固定したりすることができる。しかも樹脂製の物品に固定される部分が溶着・接着性樹脂で構成されているので、溶着強度や接着強度を充分に確保して強固な固定が可能になるだけでなく、溶着・接着性樹脂に積層した耐透過性樹脂によってねじ部材の周囲からの揮発性物質の透過を防止することができる。また固定部材は種々の物品の任意の部位に固定することができるので汎用性が高く、コストダウンに寄与することができる。   According to the configuration of the first aspect, since the metal screw member is embedded in the resin member integrally formed in a multilayer with at least the permeation resistant resin and the welding / adhesive resin, the welding / adhesive resin is used as the resin article. By fixing by welding or bonding, the resin article can be fixed to another member via a screw member, or the other member can be fixed to the resin article. In addition, since the portion fixed to the resin article is made of a welded / adhesive resin, not only can the welded strength and adhesive strength be sufficiently secured to enable strong fixing, but also the welded / adhesive resin. Permeation of volatile substances from the periphery of the screw member can be prevented by the permeation-resistant resin laminated on the screw member. Further, since the fixing member can be fixed to any part of various articles, it is highly versatile and can contribute to cost reduction.

請求項2の構成によれば、溶着・接着性樹脂を樹脂製の燃料タンクに溶着あるいは接着し、耐透過性樹脂をねじ部材を介して支持部材に固定するので、燃料タンクを支持部材に強固に取り付けることができ、しかも燃料タンクからの蒸発燃料の放散を耐透過性樹脂で抑制することができる。   According to the configuration of the second aspect, since the welding / adhesive resin is welded or bonded to the resin fuel tank and the permeation resistant resin is fixed to the support member via the screw member, the fuel tank is firmly attached to the support member. Moreover, the diffusion of the evaporated fuel from the fuel tank can be suppressed by the permeation resistant resin.

以下、本発明の実施の形態を、添付の図面に示した本発明の実施例に基づいて説明する。   DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below based on examples of the present invention shown in the accompanying drawings.

図1〜図3は本発明の第1実施例を示すもので、図1は車両用燃料タンクの斜視図、図2は図1の2−2線断面図、図3は図2の3−3線拡大断面図である。   1 to 3 show a first embodiment of the present invention. FIG. 1 is a perspective view of a vehicle fuel tank, FIG. 2 is a sectional view taken along line 2-2 of FIG. 1, and FIG. It is a 3 line expanded sectional view.

図1および図2に示すように、車両用の燃料タンクTのタンク本体11は、上部半体12および下部半体13を有して合成樹脂で成形される。タンク本体11の上部半体12に形成した開口14を着脱自在に覆う取付フランジ15の下面にステー16を介して燃料ポンプユニット17が支持されており、燃料ポンプユニット17から延びるフィードパイプ18が取付フランジ15を貫通してエンジン(図示せず)に接続されるとともに、エンジンからのリターンパイプ19が取付フランジ15を貫通して燃料タンクT内に延びている。また取付フランジ15の下面にフロート20を備えた液面センサ21が設けられる。   As shown in FIGS. 1 and 2, a tank body 11 of a vehicle fuel tank T has an upper half 12 and a lower half 13 and is formed of a synthetic resin. A fuel pump unit 17 is supported via a stay 16 on the lower surface of a mounting flange 15 that detachably covers the opening 14 formed in the upper half 12 of the tank body 11, and a feed pipe 18 extending from the fuel pump unit 17 is mounted. A return pipe 19 from the engine extends through the mounting flange 15 and into the fuel tank T while passing through the flange 15 and connected to the engine (not shown). A liquid level sensor 21 having a float 20 is provided on the lower surface of the mounting flange 15.

図3を併せて参照すると明らかなように、燃料タンクTはタンク本体11の上部半体12に固定した複数個(実施例では6個)の固定部材22…と、同数の取付ブラケット23…とを介してフロアパネル24の下面に固定される。   As is clear from FIG. 3, the fuel tank T has a plurality (six in the embodiment) of fixing members 22 fixed to the upper half 12 of the tank body 11 and the same number of mounting brackets 23. It is fixed to the lower surface of the floor panel 24 via.

固定部材22は概略円筒状の部材であって、燃料蒸気のような揮発性物質が透過し難い耐透過製樹脂25と、溶着性あるいは接着性に優れた溶着・接着性樹脂26とで二層に一体成形された樹脂部材27を備える。このとき、外周に抜け止め用のフランジ28aが突出するナット28が耐透過製樹脂25の内部にインサート成形されており、ナット28の上面は耐透過製樹脂25の上面と面一になっている。耐透過製樹脂25としては、例えばポリアミドが使用可能であり、溶着・接着性樹脂26としては、タンク本体11の表面と同じ材質、例えばポリエチレンが使用可能である。   The fixing member 22 is a substantially cylindrical member, and consists of a permeation-resistant resin 25 that is less permeable to volatile substances such as fuel vapor, and a welding / adhesive resin 26 that is excellent in weldability or adhesion. Is provided with a resin member 27 integrally formed therewith. At this time, a nut 28 with a flange 28a for retaining the protrusion protruding on the outer periphery is insert-molded inside the permeation resistant resin 25, and the upper surface of the nut 28 is flush with the upper surface of the permeation resistant resin 25. . As the permeation resistant resin 25, for example, polyamide can be used, and as the welding / adhesive resin 26, the same material as the surface of the tank body 11, for example, polyethylene can be used.

しかして、固定部材22の溶着・接着性樹脂26を予めタンク本体11の上部半体12に溶着(あるいは接着)29により固定しておき、固定部材22にインサートしたナット28をボルト30で取付ブラケット23に締結することで、燃料タンクTをフロアパネル24の下面に支持することができる。そして溶着・接着性樹脂26はタンク本体11の上部半体12に強固に溶着(あるいは接着)29されるので、燃料タンクTの支持剛性を高めることができる。また耐透過製樹脂25は燃料蒸気の透過を阻止するので、タンク本体11の上部半体12および溶着・接着性樹脂26を透過した燃料蒸気がナット28の周囲から大気に放散するのを阻止することができる。   Therefore, the welding / adhesive resin 26 of the fixing member 22 is fixed in advance to the upper half 12 of the tank body 11 by welding (or bonding) 29, and the nut 28 inserted into the fixing member 22 is attached to the mounting bracket with the bolt 30. By fastening to 23, the fuel tank T can be supported on the lower surface of the floor panel 24. Since the welding / adhesive resin 26 is firmly welded (or adhered) 29 to the upper half 12 of the tank body 11, the support rigidity of the fuel tank T can be increased. Further, the permeation-resistant resin 25 prevents the fuel vapor from permeating, so that the fuel vapor that has permeated through the upper half 12 of the tank body 11 and the welding / adhesive resin 26 is prevented from being diffused from the periphery of the nut 28 to the atmosphere. be able to.

以上のように、予め別部材として製造した固定部材22…をタンク本体11に溶着(あるいは接着)29するので、ナットをインサートした固定部をタンク本体11に一体に成形する場合に比べて、タンク本体11の製造が容易になってコストダウンが可能になり、しかも共通の固定部材22…を仕様の異なる燃料タンクTに共用することができるため、更なるコストダウンが可能になる。   As described above, since the fixing members 22... Manufactured in advance as separate members are welded (or bonded) 29 to the tank main body 11, the tank is compared with the case where the fixing portion into which the nut is inserted is formed integrally with the tank main body 11. Manufacturing of the main body 11 is facilitated and the cost can be reduced. Further, since the common fixing member 22 can be shared by the fuel tanks T having different specifications, the cost can be further reduced.

次に、図4に基づいて本発明の第2実施例を説明する。   Next, a second embodiment of the present invention will be described with reference to FIG.

上述した第1実施例ではナット28の上面が耐透過製樹脂25の上面に露出しているが、この第2実施例はナット28が耐透過製樹脂25の内部に完全に埋め込まれている。このようにすることで、ナット28にフランジ28aを形成することなく、耐透過製樹脂25からのナット28の脱落を防止することができる。   In the first embodiment described above, the upper surface of the nut 28 is exposed on the upper surface of the permeation-resistant resin 25, but in this second embodiment, the nut 28 is completely embedded in the permeation-resistant resin 25. By doing so, it is possible to prevent the nut 28 from falling off from the permeation-resistant resin 25 without forming the flange 28 a on the nut 28.

第2実施例のその他の構成および効果は、上述した第1実施例と同じである。   Other configurations and effects of the second embodiment are the same as those of the first embodiment described above.

次に、図5に基づいて本発明の第3実施例を説明する。   Next, a third embodiment of the present invention will be described with reference to FIG.

第3実施例は第1実施例の変形であって、全体としてアーチ状に形成された固定部材22は、その主体部分が耐透過製樹脂25で構成され、タンク本体11に溶着あるいは接着される部分が溶着・接着性樹脂26で構成されている。そして耐透過製樹脂25の頂点に対応する部分に金属製のナット28が埋め込まれる。このように固定部材22を2か所でタンク本体11に溶着あるいは接着することで、その固定強度を高めることができる。   The third embodiment is a modification of the first embodiment, and the fixing member 22 formed in an arch shape as a whole is composed of a permeation-resistant resin 25 and is welded or bonded to the tank body 11. The portion is formed of a welding / adhesive resin 26. A metal nut 28 is embedded in a portion corresponding to the apex of the permeation resistant resin 25. Thus, the fixing strength can be increased by welding or bonding the fixing member 22 to the tank body 11 at two locations.

第3実施例のその他の構成および効果は、上述した第1実施例と同じである。   Other configurations and effects of the third embodiment are the same as those of the first embodiment described above.

以上、本発明の実施例を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。   Although the embodiments of the present invention have been described above, various design changes can be made without departing from the scope of the present invention.

例えば、実施例では固定部材22をタンク本体11の上部半体12に固定しているが、それを下部半体13に固定しても良いし、上部半体12および下部半体13を結合するフランジに固定しても良い。   For example, in the embodiment, the fixing member 22 is fixed to the upper half 12 of the tank body 11, but it may be fixed to the lower half 13, or the upper half 12 and the lower half 13 are coupled. It may be fixed to the flange.

また実施例では燃料タンクTを他部材に取り付けるために固定部材22を用いているが、燃料タンクTに他部材を取り付けるためや、その他の任意の用途に用いることができる。   In the embodiment, the fixing member 22 is used to attach the fuel tank T to another member. However, the fixing member 22 can be used to attach the other member to the fuel tank T or for any other purpose.

また実施例では固定部材22にナット28をインサートしているが、ボルトをインサ1トしても良い。   In the embodiment, the nut 28 is inserted into the fixing member 22, but a bolt may be inserted.

また実施例では耐透過製樹脂25および溶着・接着性樹脂26を二層に一体成形しているが、耐透過製樹脂25および溶着・接着性樹脂26の少なくとも二層を含むものであれば、三層以上に一体成形しても良い。   In the embodiment, the permeation-resistant resin 25 and the welding / adhesive resin 26 are integrally formed in two layers. However, as long as at least two layers of the permeation-resistant resin 25 and the welding / adhesive resin 26 are included, It may be formed integrally with three or more layers.

第1実施例に係る車両用燃料タンクの斜視図1 is a perspective view of a vehicle fuel tank according to a first embodiment. 図1の2−2線断面図2-2 sectional view of FIG. 図1の3−3線拡大断面図3-3 enlarged sectional view of FIG. 第2実施例に係る、前記図3に対応する図The figure corresponding to the said FIG. 3 based on 2nd Example. 第3実施例に係る、前記図3に対応する図The figure corresponding to the said FIG. 3 based on 3rd Example.

符号の説明Explanation of symbols

23 取付ブラケット(支持部材)
25 耐透過性樹脂
26 溶着・接着性樹脂
27 樹脂部材
28 ナット(ねじ部材)
29 溶着あるいは接着
T 燃料タンク
23 Mounting bracket (supporting member)
25 Permeation Resistant Resin 26 Welding / Adhesive Resin 27 Resin Member 28 Nut (Screw Member)
29 Welding or bonding T Fuel tank

Claims (2)

少なくとも耐透過性樹脂(25)および溶着・接着性樹脂(26)で多層に一体成形した樹脂部材(27)に金属製のねじ部材(28)を埋設したことを特徴とする固定部材。   A fixing member characterized in that a metal screw member (28) is embedded in a resin member (27) integrally formed in multiple layers with at least a permeation-resistant resin (25) and a welding / adhesive resin (26). 前記溶着・接着性樹脂(26)は樹脂製の燃料タンク(T)に溶着あるいは接着(29)され、前記耐透過性樹脂(25)はねじ部材(28)を介して支持部材(23)に固定されることを特徴とする、請求項1に記載の固定部材。
The welding / adhesive resin (26) is welded or bonded (29) to a resin fuel tank (T), and the permeation-resistant resin (25) is attached to a support member (23) via a screw member (28). The fixing member according to claim 1, wherein the fixing member is fixed.
JP2004178772A 2004-06-16 2004-06-16 Fixing member Pending JP2006001381A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010145976A1 (en) * 2009-06-15 2010-12-23 Inergy Automotive Systems Research (Société Anonyme) Process for reinforcing a rigid plastic fuel tank
JP2013209994A (en) * 2012-03-30 2013-10-10 Isuzu Motors Ltd Nut member for insert, joining member, joining structure, and automobile component
US9579972B2 (en) 2013-01-31 2017-02-28 Yachiyo Industry, Co., Ltd. Structure for mounting fuel tank on vehicle body and device for preventing deformation of fuel tank
JP2019064321A (en) * 2017-09-28 2019-04-25 本田技研工業株式会社 Resin fuel tank
US10737569B2 (en) 2017-09-28 2020-08-11 Honda Motor Co., Ltd. Resin-made fuel tank

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010145976A1 (en) * 2009-06-15 2010-12-23 Inergy Automotive Systems Research (Société Anonyme) Process for reinforcing a rigid plastic fuel tank
CN102802992A (en) * 2009-06-15 2012-11-28 因勒纪汽车系统研究公司 Process for reinforcing a rigid plastic fuel tank
RU2535360C2 (en) * 2009-06-15 2014-12-10 Инержи Отомоутив Системз Рисерч (Сосьете Аноним) Reinforcement of stiff plastic fuel tank
US9242550B2 (en) 2009-06-15 2016-01-26 Inergy Automotive Systems Research (Société Anonyme) Process for reinforcing a rigid plastic fuel tank
EP2272704A1 (en) * 2009-07-06 2011-01-12 Inergy Automotive Systems Research (SA) Process for reinforcing a plastic fuel tank
JP2013209994A (en) * 2012-03-30 2013-10-10 Isuzu Motors Ltd Nut member for insert, joining member, joining structure, and automobile component
US9579972B2 (en) 2013-01-31 2017-02-28 Yachiyo Industry, Co., Ltd. Structure for mounting fuel tank on vehicle body and device for preventing deformation of fuel tank
JP2019064321A (en) * 2017-09-28 2019-04-25 本田技研工業株式会社 Resin fuel tank
US10737569B2 (en) 2017-09-28 2020-08-11 Honda Motor Co., Ltd. Resin-made fuel tank

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