JP2006000696A - Classifier of sand for aggregate and classification method - Google Patents

Classifier of sand for aggregate and classification method Download PDF

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JP2006000696A
JP2006000696A JP2004176775A JP2004176775A JP2006000696A JP 2006000696 A JP2006000696 A JP 2006000696A JP 2004176775 A JP2004176775 A JP 2004176775A JP 2004176775 A JP2004176775 A JP 2004176775A JP 2006000696 A JP2006000696 A JP 2006000696A
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sand
aggregate
water
fine
classifier
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Toshiki Yoshida
利樹 吉田
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HAMADA CORP
HAMADA KK
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HAMADA CORP
HAMADA KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a classifier that is capable of efficiently recovering fine sand with good quality usable as sand for aggregate from natural sand, crushed sand and recycled sand, and to provide a classification method. <P>SOLUTION: The classifier of the sand for aggregate has a conduit to supply the sand for aggregates towards into a wet type classifier 5 by a high pressure water jet and has a fine sand recovering device 20 immediately below the wet type classifier 5 to classify the sands for aggregates discharged from the conduit. The fine sand discharged from the fine sand recovering device 20 is returned to the wet type classifier 5 via a washing device 3 and a sending pipe 4 under pressure. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は骨材用砂の分級装置および分級方法に関し、特に、自然砂、砕砂およびリサイクル砂からコンクリート骨材として使用可能な良質の砂を効率よく分級して回収することが可能で、天然の骨材資源を有効利用することができる分級装置および分級方法に関する。   The present invention relates to an aggregate sand classification apparatus and classification method, and in particular, it is possible to efficiently classify and recover high-quality sand that can be used as concrete aggregate from natural sand, crushed sand, and recycled sand. The present invention relates to a classification device and a classification method that can effectively use aggregate resources.

従来、わが国においては骨材用の砂を河川や山、あるいは海から採取している。ところが、これらの砂が大量に採取され続けたことにより、近年では自然から良質な砂を採取することが困難になってきている。天然砂の品質を低下させている大きな原因は、砂の中に粘土塊、土塊等の軟石が混入していることがあり、これらの軟石が砂の中に混入していると、比重、吸水性等の性質が悪くなり、コンクリート骨材として使用することができなくなってしまう。また、軟石の他にも木屑や草根等が砂の中に混入していることも多く、コンクリート骨材として使用するにはこれらの不純物を確実に除去する必要がある(例えば、特許文献1参照)。   Traditionally, in Japan, aggregate sand is collected from rivers, mountains, or the sea. However, since these sands have been collected in large quantities, it has become difficult in recent years to collect good quality sand from nature. A major cause of the deterioration of the quality of natural sand is the presence of clay stones, clay blocks, and other soft stones in the sand. If these soft stones are mixed in the sand, the specific gravity and water absorption The properties such as properties are deteriorated, and it cannot be used as a concrete aggregate. Further, in addition to soft stone, wood chips, grass roots, and the like are often mixed in the sand, and it is necessary to reliably remove these impurities for use as a concrete aggregate (see, for example, Patent Document 1). ).

特許文献1には、図7に示すように、原料砂を投入するホッパー81と、ホッパー81から放出された原料砂をベルトフィーダ82とベルトコンベヤ83を経て水洗いして大径成分と中径成分と小径成分とに分別する分別設備84と、分別設備84によって分別された小径成分に含まれる粘土塊等を粉砕する粉砕設備85と、粉砕設備85によって処理された原料から木屑等の軽量不純物を除去する不純物除去設備86と、不純物除去設備86によって処理された原料を細目砂と粗目砂とに分ける分級設備87とから構成され、原料砂を細目砂88と粗目砂89に分級するコンクリート骨材用砂の製造装置が記載されている。
特開平11−276924号公報
In Patent Document 1, as shown in FIG. 7, a hopper 81 into which raw material sand is introduced, and raw material sand discharged from the hopper 81 is washed with water through a belt feeder 82 and a belt conveyor 83, and a large diameter component and a medium diameter component. Separating equipment 84 for separating into small diameter components, crushing equipment 85 for crushing clay lumps and the like contained in the small diameter components separated by the sorting equipment 84, and light impurities such as wood chips from the raw material processed by the crushing equipment 85 A concrete aggregate comprising an impurity removing facility 86 to be removed and a classifying facility 87 for dividing the raw material processed by the impurity removing facility 86 into fine sand and coarse sand, and classifying the raw material sand into fine sand 88 and coarse sand 89. An apparatus for producing sand is described.
JP-A-11-276924

しかし、特許文献1に記載されているコンクリート骨材用砂の製造装置では、砂の中に混入している軟石や不純物を確実に除去することが困難であって、自然砂から骨材として使用することが可能な良質の砂を効率よく得ることが難しい。   However, in the concrete aggregate sand manufacturing apparatus described in Patent Document 1, it is difficult to reliably remove soft stone and impurities mixed in the sand, and it is used as aggregate from natural sand. It is difficult to efficiently obtain good quality sand that can be used.

さらに、一定以下の大きさの微少な砂を効率よく回収することは困難である。   In addition, it is difficult to efficiently collect fine sand having a size below a certain level.

本発明は従来の技術の有するこのような問題点に鑑みてなされたものであって、その目的は、自然砂、砕砂およびリサイクル砂から骨材用砂として使用可能な微少な砂を含む良質の砂を効率よく回収することができる分級装置および分級方法を提供することにある。   The present invention has been made in view of such problems of the prior art, and its purpose is to provide a high-quality sand containing fine sand that can be used as aggregate sand from natural sand, crushed sand and recycled sand. An object of the present invention is to provide a classification device and a classification method capable of efficiently collecting sand.

上記目的を達成するために本発明は、湿式分級機内に向けて骨材用砂を高圧の水ジェットとともに吐出し、骨材用砂を湿式分級機で分級した後、その湿式分級機から水とともに排出される(篩い下の)微少径の骨材用砂を回収するための微砂回収装置として、微少径の骨材用砂を浮上させるための循環流を発生させるスプレー装置と、浮上した骨材用砂の循環流のスムーズな流れの抵抗となる邪魔板と、水面直下から側壁開口に達するように下方に傾斜する傾斜板を設置するという簡単な構造の巧みな組み合わせにより、微少径の骨材用砂を効率よく回収することができる。   In order to achieve the above object, the present invention discharges the aggregate sand together with a high-pressure water jet into the wet classifier, classifies the aggregate sand with the wet classifier, and then with the water from the wet classifier. As a fine sand collection device for collecting the small-diameter aggregate sand discharged (under the sieve), a spray device for generating a circulating flow for floating the fine-diameter aggregate sand and the floated bone A finely sized bone by a skillful combination of a baffle plate that resists the smooth flow of the material sand circulation flow and an inclined plate that slopes downward so as to reach the side wall opening from just below the water surface. The material sand can be efficiently recovered.

しかも、骨材用砂は高圧の水ジェットで吐出されるから、湿式分級機の篩装置に当接したときに、その衝撃力により砂の角部が取れて表面が平滑化するという効果が得られる。   Moreover, since the aggregate sand is discharged by a high-pressure water jet, when it comes into contact with the wet classifier sieve device, the impact of the impact can remove the corners of the sand and smooth the surface. It is done.

さらに、高圧水のジェット流により湿式分級機の篩装置の目詰まり防止効果が期待できる。   Furthermore, the effect of preventing clogging of the sieve device of the wet classifier can be expected by the jet flow of high-pressure water.

本発明は上記のとおり構成されているので、自然砂、砕砂およびリサイクル砂から骨材用砂として使用可能な微少な砂を含む良質の砂を効率よく回収することができる分級装置および分級方法を提供することができる。   Since the present invention is configured as described above, there is provided a classification device and a classification method capable of efficiently recovering high-quality sand including fine sand that can be used as aggregate sand from natural sand, crushed sand and recycled sand. Can be provided.

すなわち、本発明の骨材用砂の分級装置は、骨材用砂を分級するための湿式分級機と微砂回収装置を備えた骨材用砂の分級装置であって、骨材用砂を高圧の水ジェットによって搬送する管路と、該管路から高圧で吐出される骨材用砂を湿式分級するための湿式分級機を有し、該湿式分級機から水とともに排出される微少径の骨材用砂を回収するための微砂回収装置を上記湿式分級機の直下に配し、該微砂回収装置の水面直下から側壁の開口に達するように下方に傾斜する傾斜板を設置し、該傾斜板上の領域の上下方向に邪魔板を設置し、該邪魔板の近傍に上記微砂回収装置の側壁開口に向けて水を吐出するスプレー装置を設置し、上記湿式分級機から水とともに排出される微少径の骨材用砂を上記傾斜板上の領域に導入し、上記微砂回収装置の側壁に設けた開口を骨材用砂の搬送管路に接続したことを特徴としている。   That is, the aggregate sand classification device of the present invention is an aggregate sand classification device including a wet classifier and a fine sand collection device for classifying aggregate sand, A pipe having a high-pressure water jet, and a wet classifier for wet-classifying aggregate sand discharged from the pipe at high pressure, and having a small diameter discharged together with water from the wet classifier A fine sand collecting device for collecting the aggregate sand is arranged directly under the wet classifier, and an inclined plate that is inclined downward so as to reach the opening of the side wall from directly below the water surface of the fine sand collecting device is installed. A baffle plate is installed in the vertical direction of the area on the inclined plate, and a spray device that discharges water toward the side wall opening of the fine sand collecting device is installed in the vicinity of the baffle plate, together with water from the wet classifier The fine sand to be discharged is introduced into the region on the inclined plate, and the fine sand collecting device is introduced. The opening provided in the side wall is characterized in that connected to the conveying line of the sand for aggregate.

本発明によれば、湿式分級機から水とともに排出される(篩い下の)微少径の骨材用砂を湿式分級機の直下に配した微砂回収装置の傾斜板で仕切られた傾斜板上の領域に導入し、スプレー装置から吐出されるスプレー水により循環流を形成し、この循環流に伴われて浮上した微少径の骨材用砂は邪魔板が抵抗となって邪魔板に沿うように下降して傾斜板上に達し、スプレー水の圧力によって傾斜板上を滑動する微少径の骨材用砂は微砂回収装置の側壁に設けた開口を経て骨材用砂の搬送管路に供給され、再びこの搬送管路から高圧で吐出される微少径の砂を含む骨材用砂は湿式分級機で分級され、一部の微少径の骨材用砂は大径骨材用砂に伴われて製品として回収することができる。このように、微少径の骨材用砂は湿式分級機と微砂回収装置のあいだを循環する過程において、一部の微少径の骨材用砂は大径骨材用砂とともに製品として回収することができる。本明細書において、微少径の骨材用砂とは粒径が0.15mm未満の骨材用砂をいう。微少径の骨材用砂は、例えば、打ちっ放しのコンクリート建築物の外観の見栄えをよくするので、骨材用砂に対して一定量以上含有することが好ましい。しかし、多すぎると、コンクリートの強度不足を招くことがあるので、5重量%以下の範囲で微少径の骨材用砂を含有することが好ましい。   According to the present invention, on a slanted plate partitioned by a slanted plate of a fine sand recovery device in which fine-diameter aggregate sand (under the sieve) discharged together with water from a wet classifier is arranged directly under the wet classifier. In this region, a circulating flow is formed by the spray water discharged from the spray device, and the fine-diameter aggregate sand that floats up along with the circulating flow acts as a resistance against the baffle plate. The small-diameter aggregate sand that slides down on the inclined plate and slides on the inclined plate due to the pressure of spray water passes through the opening provided in the side wall of the fine sand collecting device to the aggregate sand conveying line. Aggregated sand containing fine-sized sand that is supplied and discharged again from this conveying pipe at high pressure is classified by a wet classifier, and some fine-sized aggregate sand is converted to large-sized aggregate sand. Accompanying it can be recovered as a product. In this way, in the process of circulating the fine-diameter aggregate sand between the wet classifier and the fine sand collecting device, some fine-diameter aggregate sand is recovered as a product together with the large-diameter aggregate sand. be able to. In the present specification, the fine aggregate sand is an aggregate sand having a particle size of less than 0.15 mm. For example, the fine-diameter sand for aggregates is preferably contained in a certain amount or more with respect to the sand for aggregates in order to improve the appearance of the exposed concrete building. However, if the amount is too large, the strength of the concrete may be insufficient. Therefore, it is preferable to contain fine aggregate sand within a range of 5% by weight or less.

また、より一層の砂の平滑化効果と篩装置の目詰まり防止効果を享受するためには、高圧水ジェットの圧力は、1.0kg/cm2 以上であるのが好ましい。しかし、洗浄水の圧力 が強すぎると、機器が破損する恐れがあり、また、篩いの摩耗を早めるという欠点があるので、50.0kg/cm2 以下とするのが好ましく、3.0kg/cm2〜10.0kg /cm2 で あるのがより好ましい。 Moreover, in order to enjoy the further smoothing effect of sand and the clogging prevention effect of the sieving device, the pressure of the high-pressure water jet is preferably 1.0 kg / cm 2 or more. However, if the pressure of the washing water is too strong, the equipment may be damaged, and there is a disadvantage that the wear of the sieve is accelerated. Therefore, it is preferably 50.0 kg / cm 2 or less, and 3.0 kg / cm. More preferably, it is 2 to 10.0 kg / cm 2 .

また、水と砂の混合比率は、水による砂の洗浄効果を高めるためには、水1容量に対して、砂は0.7〜1容量であるのが好ましい。   Further, the mixing ratio of water and sand is preferably 0.7 to 1 volume of sand with respect to 1 volume of water in order to enhance the cleaning effect of sand by water.

篩い効果を上げるためには、篩装置を振動させることが好ましい。例えば、1〜10ヘルツ程度の振動数で、高圧水のジェットの吐出方向と直交する方向に振動させるのが好ましい。   In order to increase the sieving effect, it is preferable to vibrate the sieving device. For example, it is preferable to vibrate in a direction perpendicular to the jet direction of the high-pressure water jet at a frequency of about 1 to 10 hertz.

又、本発明の骨材用砂の分級方法は、骨材用砂を分級するための湿式分級機と微砂回収装置を用いる骨材用砂の分級方法であって、骨材用砂を高圧の水ジェットによって搬送する管路から高圧で吐出される骨材用砂を湿式分級機で分級し、水面直下から側壁の開口に達するように下方に傾斜する傾斜板を微砂回収装置に設置して、上記湿式分級機から水とともに排出される微少径の骨材用砂を上記傾斜板上の領域に導入し、該傾斜板上の領域の上下方向に設置した邪魔板の近傍に設けたスプレー装置から水を吐出することによって循環流を起こして微少径の骨材用砂を水とともに水面近くまで浮上させ、浮上した微少径の骨材用砂を上記邪魔板に沿って傾斜板上に下降させ、上記スプレー装置から上記微砂回収装置の側壁開口に向けて吐出される水の圧力によって傾斜板上の微少径の骨材用砂を微砂回収装置の側壁に設けた開口から骨材用砂の搬送管路に供給することを特徴としている。   Further, the method for classifying aggregate sand according to the present invention is a method for classifying aggregate sand using a wet classifier and a fine sand collecting device for classifying aggregate sand. Aggregate sand discharged at high pressure from a pipeline transported by a water jet is classified with a wet classifier, and an inclined plate inclined downward so as to reach the opening of the side wall from directly below the water surface is installed in the fine sand recovery device. A fine diameter aggregate sand discharged together with water from the wet classifier is introduced into the region on the inclined plate, and a spray provided in the vicinity of the baffle plate installed in the vertical direction of the region on the inclined plate. By discharging water from the device, a circulatory flow is caused to float the small-diameter aggregate sand to the water surface together with the water, and the floated small-diameter aggregate sand descends onto the inclined plate along the baffle plate. Discharged from the spray device toward the side wall opening of the fine sand recovery device. It is characterized by supplying to the conveying pipe of the sand for aggregate sand aggregate for a minute diameter on the inclined plate through an opening provided in the side wall of the fine sand reclamation device by the pressure of that water.

スプレー装置から吐出される水圧は、微少径の骨材用砂を水とともに水面近くまで浮上させる循環流を起こす程度の圧力であればよく、0.01kg/cm2 以上であるのが好まし い。しかし、スプレー水の圧力が強すぎると、乱流が発生する恐れがあり、傾斜板が損傷することも懸念されるので、1.0kg/cm2 以下とするのが好ましく、0.02kg/cm2〜0.5kg /cm2 であるのがより好ましい。 The water pressure discharged from the spray device may be a pressure that causes a circulating flow that floats fine aggregate sand together with water to near the surface of the water, and is preferably 0.01 kg / cm 2 or more. . However, if the pressure of the spray water is too strong, turbulent flow may occur and the inclined plate may be damaged. Therefore, the pressure is preferably 1.0 kg / cm 2 or less, and 0.02 kg / cm. More preferably, it is 2 to 0.5 kg / cm 2 .

邪魔板の材質は特に限定されるものでなく、浮上した微少径の骨材用砂の流れの抵抗となる機能を有するものであれば、如何なる構造のものも採用することができる。   The material of the baffle plate is not particularly limited, and any material can be used as long as it has a function of resisting the flow of the floated fine-diameter aggregate sand.

以下に本発明の実施例を説明するが、本発明は下記実施例に限定されるものではなく、本発明の技術的範囲を逸脱しない範囲において適宜変更と修正が可能である。   Examples of the present invention will be described below. However, the present invention is not limited to the following examples, and can be appropriately changed and modified without departing from the technical scope of the present invention.

図1は、本発明の骨材用砂の分級装置を含む、砂の洗浄および分級システムの全体図である。1は山や河川で採取した砂、砂利、砕石または砕砂などを搬送するコンベヤである。2はコンベヤ1で搬送された砂等を投入するホッパーである。3は後記する骨材用砂の洗浄装置である。4は、砂と洗浄水の混合物を圧送する圧送管であり、湿式分級機5の入口に達している。   FIG. 1 is an overall view of a sand cleaning and classification system including the aggregate sand classification apparatus of the present invention. Reference numeral 1 denotes a conveyor for conveying sand, gravel, crushed stone, crushed sand or the like collected in a mountain or river. Reference numeral 2 denotes a hopper for feeding sand or the like conveyed by the conveyor 1. Reference numeral 3 denotes an aggregate sand cleaning apparatus described later. 4 is a pumping pipe for pumping a mixture of sand and washing water, and reaches the inlet of the wet classifier 5.

図2は湿式分級機5の入口付近を拡大して示す図である。図2において、6は砂を高圧の水ジェットで吐出するための投入管であり、圧送管4は投入管6に接続されている。7は篩い目の開きの大きい(本実施例では、5.00mm)の第一篩であり、8は篩い目の開きの小さい(本実施例では、0.15mm)の第二篩である。第一篩7と第二篩8の間にある砂(粒径が0.15mm〜5.00mmの範囲にあるもの)は搬送コンベヤ9上に落下する。なお、分級の目的に合わせて各種の目の開きの篩いを使用することが可能であって、9a、9b、9c、9d、9eに示すように、篩い目の開きの大きさの異なる複数の篩いを適宜交換して使用することができる(第一篩7と第二篩8が実際に使用されている場合、これらの篩い9a〜9eは機側に配置されて待機状態にある)。例えば、篩い9aの篩い目の開きが4.00mmであって、篩い9cの篩い目の開きが1.00mmであって、1.00mm〜4.00mmの範囲の粒径の砂を篩い分けたい場合、第一篩7と第二篩8に代えて、これらの2枚の篩い9aと9cが湿式分級機5に組み込まれる。   FIG. 2 is an enlarged view showing the vicinity of the inlet of the wet classifier 5. In FIG. 2, reference numeral 6 denotes a charging pipe for discharging sand with a high-pressure water jet, and the pressure feeding pipe 4 is connected to the charging pipe 6. 7 is a first sieve having a large sieve opening (5.00 mm in this embodiment), and 8 is a second sieve having a small sieve opening (0.15 mm in this embodiment). Sand between the first sieve 7 and the second sieve 8 (having a particle size in the range of 0.15 mm to 5.00 mm) falls on the conveyor 9. In addition, it is possible to use various sieves according to the purpose of classification, and as shown in 9a, 9b, 9c, 9d, and 9e, a plurality of sieve openings having different sizes are provided. The sieves can be used by appropriately replacing them (when the first sieve 7 and the second sieve 8 are actually used, these sieves 9a to 9e are arranged on the machine side and are in a standby state). For example, the sieve 9a has a sieve opening of 4.00 mm, the sieve 9c has a sieve opening of 1.00 mm, and sand having a particle size in the range of 1.00 mm to 4.00 mm is to be sieved. In this case, these two sieves 9 a and 9 c are incorporated in the wet classifier 5 in place of the first sieve 7 and the second sieve 8.

10はスクリューコンベヤであって、第一篩7上に滞留する骨材用砂(本実施例では、粒径5.00mmを超えるもの)を掻き揚げて、配管11を経て砂の自重により他の場所に移送する。なお、上記粒径の砂を掻き揚げることができる機能を有するものであれば、他の種類のコンベヤを使用することもできる。移送された砂は、必要な場合はさらに分級を施された後、所定の目的に供される。10aはスクリューコンベヤ10の駆動モータである。なお、第二篩8の篩い目の開きより小さいもの(粒径が0.15mm未満のもの)の大部分は、搬送コンベヤ9上に落下せず、矢示12で示すように(図1参照)、湿式分級機5の底部に向かって落下するが、粒径が0.15mm未満の微少径の砂の一部は粒径が0.15mm以上の砂に伴われて搬送コンベヤ9上に落下する。   Reference numeral 10 denotes a screw conveyor which scoops up the aggregate sand (in this embodiment, a particle size exceeding 5.00 mm) staying on the first sieve 7 and passes through the pipe 11 to the other weight by the weight of the sand. Transfer to place. Other types of conveyors can be used as long as they have a function capable of scooping up sand having the above particle diameter. The transferred sand is further classified if necessary, and then provided for a predetermined purpose. Reference numeral 10 a denotes a drive motor for the screw conveyor 10. In addition, most of the things smaller than the sieve opening of the second sieve 8 (having a particle diameter of less than 0.15 mm) do not fall on the conveyor 9 and are shown by arrows 12 (see FIG. 1). ), Drops toward the bottom of the wet classifier 5, but a part of the fine sand having a particle size of less than 0.15 mm falls on the transport conveyor 9 along with the sand having a particle size of 0.15 mm or more. To do.

図1に示すように、搬送コンベヤ9は、第一篩7および第二篩8の直下にある第一プーリ13(従動側)と第一プーリ13より上方に位置する第二プーリ14(駆動側)との間を循環駆動する。   As shown in FIG. 1, the conveyor 9 includes a first pulley 13 (driven side) immediately below the first sieve 7 and the second sieve 8 and a second pulley 14 (drive side) positioned above the first pulley 13. ) In a circulating manner.

15は空気ブロワーであり、空気ブロワー15から吐出された高圧空気(約0.01〜1.00kg/cm2 の圧力)は、湿式分級機5の壁面近傍に設けた複数のノズル16から、搬送コンベヤ9上の骨材用砂に向けて吹き付けられる。 Reference numeral 15 denotes an air blower, and high-pressure air (pressure of about 0.01 to 1.00 kg / cm 2 ) discharged from the air blower 15 is conveyed from a plurality of nozzles 16 provided in the vicinity of the wall surface of the wet classifier 5. Sprayed toward the aggregate sand on the conveyor 9.

17は湿式分級機5内の水位を指示するとともに、水位を調節する水位指示調節計である。   Reference numeral 17 denotes a water level indicating controller for instructing the water level in the wet classifier 5 and adjusting the water level.

第二プーリ14に沿って周回する搬送コンベヤ9から離脱する骨材用砂を湿式分級機外に排出するために、排出口18が湿式分級機5の下部に設けられている。排出口18から排出された砂はコンベヤ19により他の場所に搬送され、必要な処理が施された後、骨材成分として使用される。   A discharge port 18 is provided in the lower part of the wet classifier 5 in order to discharge the aggregate sand separated from the conveyor 9 that circulates along the second pulley 14 to the outside of the wet classifier. The sand discharged from the discharge port 18 is transported to another place by the conveyor 19, and after necessary processing is performed, it is used as an aggregate component.

湿式分級機5の下方に微砂回収装置20が配置されており、湿式分級機5の底部から微砂回収装置20に達するように湿式分級機5の底部に堆積した微少径の骨材用砂と水からなるスラリーを排出するためのスラリー排出管路21が形成され、微砂回収装置20の底部に滞留する泥分を掻き揚げるためのスクリューコンベヤ22が微砂回収装置20に付設されている。スクリューコンベヤ22で掻き揚げられた泥分は、コンベヤ23により他の場所に搬送され、乾燥等の処理を施された後、所定の目的に供される。なお、泥分を掻き揚げることができる機能を有するものであれば、他の種類のコンベヤを使用することもできる。22aはスクリューコンベヤ22の駆動モータである。   A fine sand collecting device 20 is disposed below the wet classifier 5, and the fine-diameter aggregate sand accumulated on the bottom of the wet classifier 5 so as to reach the fine sand collecting device 20 from the bottom of the wet classifier 5. A slurry discharge pipe 21 for discharging slurry consisting of water and water is formed, and a screw conveyor 22 for scraping mud staying at the bottom of the fine sand recovery device 20 is attached to the fine sand recovery device 20. . The mud scraped up by the screw conveyor 22 is transported to another place by the conveyor 23, subjected to a treatment such as drying, and then provided for a predetermined purpose. It should be noted that other types of conveyors can be used as long as they have a function capable of scraping mud. Reference numeral 22 a denotes a drive motor for the screw conveyor 22.

図3は、微砂回収装置20の要部の断面を含む側面の拡大図である。微砂回収装置20の側壁には開口24が設けられており、水面L直下から上記開口24に達するように下方に傾斜する傾斜板25が設置されている。傾斜板25上の微少径の骨材用砂と水からなるスラリーの領域の上下方向に邪魔板26a、26b、26cが設置されている。また、上記開口24に向けて水を吐出するスプレー装置27、28、29が設置されている。また、開口24はコンベヤ1で搬送された砂等を投入するホッパ2に至る管路30に接続されている。31はスラリーの水位を調整する水位調整板である。   FIG. 3 is an enlarged view of a side surface including a cross section of a main part of the fine sand collection device 20. An opening 24 is provided in the side wall of the fine sand collecting device 20, and an inclined plate 25 that is inclined downward so as to reach the opening 24 from directly below the water surface L is installed. Baffle plates 26a, 26b, and 26c are installed in the vertical direction of the slurry area composed of the fine-diameter aggregate sand and water on the inclined plate 25. Further, spray devices 27, 28 and 29 for discharging water toward the opening 24 are installed. The opening 24 is connected to a pipe line 30 that leads to the hopper 2 into which sand or the like conveyed by the conveyor 1 is introduced. A water level adjusting plate 31 adjusts the water level of the slurry.

図4は、図3の平面図である。図4に示すように、スプレー装置27はスプレーヘッダー27aと複数のスプレーノズル27bから構成され、スプレー装置28はスプレーヘッダー28aと複数のスプレーノズル28bから構成され、スプレー装置29はスプレーヘッダー29aと複数のスプレーノズル29bから構成されている。32と33は微砂回収装置20の底部に貯留した水34(図1参照)をスプレーヘッダー27a、28aおよび29aに送給する管路である。   FIG. 4 is a plan view of FIG. As shown in FIG. 4, the spray device 27 includes a spray header 27a and a plurality of spray nozzles 27b, the spray device 28 includes a spray header 28a and a plurality of spray nozzles 28b, and the spray device 29 includes a spray header 29a and a plurality of spray headers 29a. Spray nozzle 29b. 32 and 33 are pipes for supplying water 34 (see FIG. 1) stored at the bottom of the fine sand collecting apparatus 20 to the spray headers 27a, 28a and 29a.

図5(a)は水位調整板31の正面図、図5(b)はこの水位調整板31が当接しつつ昇降する端部板34の正面図である。水位調整板31には2個の長孔35が形成されており、端部板34に形成したボルト貫通孔36と水位調整板31に形成した長孔35に図示しないボルトを挿通して、そのボルトに沿って長孔35の長さ分だけ水位調整板31を上下して、所定の位置で図示しないナットでボルトを締め付けることにより水位調整板31を固定し、図1の矢示37に示すように、傾斜板25上のスラリーからオーバーフローして微砂回収装置20底部の貯留水34に向かって流出する水量を調整することができる。   FIG. 5A is a front view of the water level adjusting plate 31, and FIG. 5B is a front view of the end plate 34 that moves up and down while the water level adjusting plate 31 is in contact therewith. Two long holes 35 are formed in the water level adjusting plate 31. Bolts (not shown) are inserted into the bolt through holes 36 formed in the end plate 34 and the long holes 35 formed in the water level adjusting plate 31. The water level adjusting plate 31 is moved up and down by the length of the long hole 35 along the bolt, and the water level adjusting plate 31 is fixed by tightening the bolt with a nut (not shown) at a predetermined position, as shown by an arrow 37 in FIG. As described above, the amount of water that overflows from the slurry on the inclined plate 25 and flows out toward the stored water 34 at the bottom of the fine sand collecting device 20 can be adjusted.

図1に示すように、微砂回収装置20に近接して沈澱槽38が配置されている。微砂回収装置20の底部に貯留した水の上澄水は、ポンプ39により管路40を経て沈澱槽38に供給される。なお、沈澱槽38には適宜必要な補給水が供給される。沈澱槽38内の水は、ポンプ41により管路42を経て骨材用砂の洗浄装置3の洗浄水として圧送されている。   As shown in FIG. 1, a sedimentation tank 38 is disposed in the vicinity of the fine sand collection device 20. Supernatant water stored in the bottom of the fine sand collecting device 20 is supplied to the sedimentation tank 38 via the pipe 40 by the pump 39. The settling tank 38 is supplied with necessary makeup water as appropriate. The water in the sedimentation tank 38 is pumped by the pump 41 through the pipeline 42 as washing water for the aggregate sand washing apparatus 3.

図6は、骨材用砂の洗浄装置3の一例を示す断面図である。この洗浄装置3は、搬入管部51と直管部52と搬出管部53とを備えている。搬入管部51は直管部52より大径の大径部54を有し、大径部54の端部は略半円形の蓋体55で塞がれ、蓋体55には筒状の噴射口56が気密に挿通され、噴射口56は直管部52と同一方向で直管部52のほぼ中心に洗浄水Wを噴射する。噴射口56の先端より僅かに搬出側で、大径部54には直管部52と交差する方向に分岐管57と58が設けられ、上向きの分岐管57の先端が骨材用砂の投入口になっている。下向きの分岐管58は止水板59で塞がれている。大径部54はテーパ管60、直管部52と同径の短管部61、フランジ62、63を介して直管部52に接続されており、フランジ62と63をボルトナットなどの締結部材により連結して搬入管部51と直管部52とが着脱可能に連結されている。搬出管部53は、直管部51と同径の本管部64と、本管部64の途中で交差方向に分岐した分岐管65とを有するT字状をなし、フランジ66と67をボルトナットなどの締結部材により連結して搬出管部53と直管部52とが着脱可能に連結されている。また、本管部64の端部は止水板68で塞がれている。分岐管65の先端が排出口69である。   FIG. 6 is a cross-sectional view showing an example of the aggregate sand cleaning apparatus 3. The cleaning device 3 includes a carry-in pipe part 51, a straight pipe part 52, and a carry-out pipe part 53. The carry-in pipe part 51 has a large-diameter part 54 that is larger in diameter than the straight pipe part 52, and the end of the large-diameter part 54 is closed by a substantially semicircular lid body 55. The opening 56 is inserted in an airtight manner, and the injection port 56 injects the cleaning water W almost in the center of the straight pipe portion 52 in the same direction as the straight pipe portion 52. Branch pipes 57 and 58 are provided in the large diameter portion 54 in a direction intersecting the straight pipe portion 52 slightly on the carry-out side from the tip of the injection port 56, and the tip of the upward branch pipe 57 is put into the aggregate sand. Mouth. The downward branch pipe 58 is blocked by a water stop plate 59. The large-diameter portion 54 is connected to the straight pipe portion 52 via a tapered pipe 60, a short pipe portion 61 having the same diameter as the straight pipe portion 52, and flanges 62 and 63. The flanges 62 and 63 are connected to a fastening member such as a bolt and nut. The carrying-in pipe part 51 and the straight pipe part 52 are connected so that attachment or detachment is possible. The carry-out pipe part 53 has a T shape having a main pipe part 64 having the same diameter as the straight pipe part 51 and a branch pipe 65 branched in the crossing direction in the middle of the main pipe part 64, and flanges 66 and 67 are bolted. The unloading pipe part 53 and the straight pipe part 52 are detachably connected by being connected by a fastening member such as a nut. Further, the end portion of the main pipe portion 64 is closed with a water stop plate 68. The distal end of the branch pipe 65 is a discharge port 69.

次に、以上のように構成される本発明の骨材用砂の洗浄および分級システムの動作について説明する。   Next, the operation of the aggregate sand cleaning and classification system of the present invention configured as described above will be described.

図1において、コンベヤ1により砕砂等の骨材用砂をホッパー2に投入し、図6に示す投入口70から洗浄装置3の管路内に連続的に骨材用砂を導入する。同時に、図1のポンプ41を駆動し、図6において、洗浄水Wを噴射口56から高圧(約150kg/cm2) で噴射する。すると、骨材用砂は直管部52において砂同士が衝突するとともに直管部52の内面に衝突して骨材用砂の角取りがされるとともに、洗浄される。この場合、直管部52の入口側にはテーパ管60があるため、骨材用砂と洗浄水Wとの流れが混合されるとともに絞られ、後の洗浄及び角取りが良好に行われる。そして、骨材用砂と洗浄水Wとの混合物は止水板68に衝突した後、向きを変え、衝突によりやや運動エネルギーが減少した状態で排出口69から排出され、図1の圧送管4内を圧送されて湿式分級機5の入口に到達する。 In FIG. 1, aggregate sand such as crushed sand is introduced into the hopper 2 by the conveyor 1, and aggregate sand is continuously introduced into the conduit of the cleaning device 3 from the inlet 70 shown in FIG. 6. At the same time, the pump 41 of FIG. 1 is driven, and in FIG. 6, the cleaning water W is injected from the injection port 56 at a high pressure (about 150 kg / cm 2 ). Then, the sand for aggregate collides with each other in the straight pipe portion 52 and collides with the inner surface of the straight pipe portion 52 to chamfer the aggregate sand and is washed. In this case, since there is a taper pipe 60 on the inlet side of the straight pipe portion 52, the flow of the aggregate sand and the washing water W is mixed and squeezed, and the subsequent washing and chamfering are performed well. Then, the mixture of the aggregate sand and the washing water W collides with the water stop plate 68, then changes its direction, and is discharged from the discharge port 69 in a state where the kinetic energy is slightly reduced by the collision, and the pressure feed pipe 4 of FIG. The inside is pumped and reaches the inlet of the wet classifier 5.

圧送管4は図2に示す投入管6に接続されているので、骨材用砂は投入管6により高圧水のジェットとともに湿式分級機5内に吐出される。投入時の水ジェットの圧力は、約3〜10kg/cm2 程度である。投入された砂の中で、粒径が5mmを超えるものは第一篩7を通過しないので、第一篩7上に滞留する。この大径の砂はスクリューコンベヤ10で掻き揚げられて、配管11を経て砂の自重により他の場所に移送される。その大径の砂は、必要な場合はさらに分級を施された後、所定の目的に供される。粒径が0.15mmと5.00mmの範囲にある砂および粒径0.15mm未満の微少径の砂の一部は、第一篩7と第二篩8の間から搬送コンベヤ9上に落下し、粒径が0.15mm未満の残部の砂は第二篩8を通過して湿式分級機5の底部に達する。 Since the pressure feeding pipe 4 is connected to the charging pipe 6 shown in FIG. 2, the aggregate sand is discharged into the wet classifier 5 along with the high-pressure water jet through the charging pipe 6. The pressure of the water jet at the time of charging is about 3 to 10 kg / cm 2 . Among the thrown-in sand, those having a particle size exceeding 5 mm do not pass through the first sieve 7 and therefore stay on the first sieve 7. The large-diameter sand is lifted up by the screw conveyor 10 and transferred to another place through the pipe 11 due to its own weight. If necessary, the large-diameter sand is further classified and then provided for a predetermined purpose. Part of the sand having a particle diameter of 0.15 mm and 5.00 mm and a small diameter of less than 0.15 mm falls on the conveyor 9 from between the first sieve 7 and the second sieve 8. The remaining sand having a particle size of less than 0.15 mm passes through the second sieve 8 and reaches the bottom of the wet classifier 5.

図1に示すように、搬送コンベヤ9上に落下した砂はノズル16から噴射される高圧空気により水切りをされながら、搬送コンベヤ9とともに第二プーリ14に向かってゆっくりと上昇し、搬送コンベヤ9が第二プーリ14に沿って周回すると第二プーリ14の頂部付近で搬送コンベヤ9から離脱して排出口18から排出される。排出された砂はコンベヤ19により他の場所に搬送され、必要な処理がほどこされた後、骨材用砂として使用される。   As shown in FIG. 1, the sand that has fallen on the transport conveyor 9 is slowly drained together with the transport conveyor 9 toward the second pulley 14 while being drained by the high-pressure air jetted from the nozzles 16. When it circulates along the second pulley 14, it is separated from the conveyor 9 near the top of the second pulley 14 and discharged from the discharge port 18. The discharged sand is conveyed to another place by the conveyor 19, and after necessary processing is performed, it is used as aggregate sand.

第二篩8を通過した、粒径が0.15mm未満の微少径の砂は湿式分級機5の底部に達する。湿式分級機5内の水位は水位指示調節計17で調節されているが、一定以上の水位に達すると、水位指示調節計17の信号を受けて電動バルブ71が開かれ、湿式分級機5の底部に堆積した微少径の骨材用砂と水からなるスラリーはスラリー排出管路21を経て、微砂回収装置20に供給される。   The fine sand having a particle diameter of less than 0.15 mm that has passed through the second sieve 8 reaches the bottom of the wet classifier 5. The water level in the wet classifier 5 is adjusted by the water level indicating controller 17. When the water level reaches a certain level or more, the electric valve 71 is opened in response to a signal from the water level indicating controller 17, and the wet classifier 5 Slurry composed of small-diameter aggregate sand and water deposited on the bottom is supplied to the fine sand recovery device 20 via the slurry discharge pipe 21.

図3に示すように、微砂回収装置20には水面L直下から上記開口24に達するように下方に傾斜する傾斜板25が設置されており、スラリー排出管路21から排出される微少径の骨材用砂と水からなるスラリーは傾斜板25上の領域に導入される。この傾斜板25上の領域の上下方向に邪魔板26a、26b、26cが設置されており、側壁の開口24に向けて水を吐出するスプレー装置27、28、29が設置されているので、次ぎに説明するように、微少径の骨材用砂を回収することができる。   As shown in FIG. 3, the fine sand collecting device 20 is provided with an inclined plate 25 that is inclined downward so as to reach the opening 24 from just below the water surface L, and has a small diameter discharged from the slurry discharge pipe 21. Slurry composed of aggregate sand and water is introduced into a region on the inclined plate 25. Since baffle plates 26a, 26b, 26c are installed in the vertical direction of the area on the inclined plate 25, and spray devices 27, 28, 29 for discharging water toward the opening 24 on the side wall are installed, As described in the above, it is possible to collect the fine aggregate sand.

すなわち、図4に示すように、各スプレー装置27、28および29のそれぞれのスプレーノズル27b、28bおよび29bから吐出される水により上下方向の循環流が形成される。微少径の骨材用砂はその循環流に沿って上昇するが、本発明は循環流のスムーズな流れの抵抗となる邪魔板26a、26b、26cを備えているので、水面付近まで上昇した微少径の骨材用砂はその邪魔板が抵抗となって循環流を持続できずに、邪魔板に沿って下降して傾斜板25上に至る。傾斜板25上の微少径の骨材用砂は、スプレーノズル27b、28bおよび29bから吐出される水の圧力により開口24に達し、管路30を経てホッパー2に供給される。そして、その微少径の骨材用砂には洗浄装置3において同上処理が施された後、圧送管4を経て湿式分級機5に供給され、第一篩7と第二篩8により分級される。第一篩7の篩い目は5.00mmであり、第二篩8の篩い目は0.15mmであるから、粒径が0.15〜5.00mmの砂のみが搬送コンベヤ9上に落下するはずであるが、実際には粒径が0.15mm未満の微少径の砂の一部は0.15mm以上の粒径の砂に同伴されて搬送コンベヤ9上に落下して排出口18から排出される砂の中に含まれる。排出口18から排出された砂はコンベヤ19により他の場所に搬送され、必要な処理が施された後、骨材用砂として使用することができる。   That is, as shown in FIG. 4, a vertical circulation flow is formed by water discharged from the spray nozzles 27b, 28b and 29b of the spray devices 27, 28 and 29, respectively. Although the minute diameter aggregate sand rises along the circulation flow, the present invention includes baffle plates 26a, 26b, and 26c that resist the smooth flow of the circulation flow. The aggregate sand having a diameter falls on the baffle plate and reaches the inclined plate 25 without being able to maintain the circulation flow because the baffle plate becomes a resistance. The small-diameter aggregate sand on the inclined plate 25 reaches the opening 24 by the pressure of water discharged from the spray nozzles 27 b, 28 b and 29 b, and is supplied to the hopper 2 through the pipe line 30. The fine sand is subjected to the same treatment in the cleaning device 3 and then supplied to the wet classifier 5 through the pressure feed pipe 4 and classified by the first sieve 7 and the second sieve 8. . Since the sieve of the first sieve 7 is 5.00 mm and the sieve of the second sieve 8 is 0.15 mm, only sand having a particle size of 0.15 to 5.00 mm falls on the conveyor 9. Actually, however, a part of the small-diameter sand having a particle diameter of less than 0.15 mm is accompanied by the sand having a particle diameter of 0.15 mm or more and falls onto the conveyor 9 and is discharged from the discharge port 18. Contained in the sand. The sand discharged from the discharge port 18 is conveyed to another place by the conveyor 19, and after necessary processing is performed, it can be used as aggregate sand.

第二篩8を通過して湿式分級機5の底部に達した粒径0.15mm未満の微少径の骨材用砂は、微砂回収装置20において上記作用を受けて、再び管路30を経てホッパー2に供給され、その微少径の骨材用砂には洗浄装置3において同上処理が施された後、圧送管4を経て湿式分級機5に供給され、粒径0.15mm未満の微少径の砂の一部は上記のようにして骨材用砂として回収される。   The fine aggregate sand having a particle diameter of less than 0.15 mm that has passed through the second sieve 8 and reached the bottom of the wet classifier 5 is subjected to the above-described action in the fine sand collecting device 20 and is again routed through the pipe line 30. After that, the fine sand having the small diameter is subjected to the same treatment in the cleaning device 3 and then supplied to the wet classifier 5 through the pressure feed pipe 4 and the fine particle having a particle diameter of less than 0.15 mm. Part of the diameter sand is recovered as aggregate sand as described above.

このような分級サイクルを繰り返すことにより、粒径0.15mm未満の微少径の砂の回収率を向上することができる。微少径の砂の回収率をより向上するためには分級サイクル数を増加すればよいが、単に分級サイクルを繰り返すだけでは、微少径の砂の回収率を向上することができない場合がある。また、上記したように、微少径の砂を過剰に含有する骨材用砂はコンクリートとして所定の強度を発現することができないという不都合があるので、微少径の砂の回収率を適宜調整することが好ましい。そこで、図1に示すように、傾斜板25上の微少径の砂と水からなるスラリーの一部をオーバーフロー水として、矢示37に示すように、微砂回収装置20の底部の貯留水34に向けて排出することにより、粒径0.15mm未満の微少径の砂の回収率を調整することができる。というのは、粒径0.15mm未満の微少径の砂は、基本的に自重が小さく、表面抵抗も小さいので、循環流の流れに乗りやすいという特性があり、微少径の砂の一部は邪魔板に当接せず、仮に、邪魔板に当接しても落下することなく、スラリー中を循環するので、オーバーフロー水量を調整することにより一部の微少径の砂を系外に排出することができるのである。   By repeating such a classification cycle, the recovery rate of fine sand having a particle diameter of less than 0.15 mm can be improved. In order to further improve the recovery rate of the fine-diameter sand, the number of classification cycles may be increased. However, the recovery rate of the fine-diameter sand may not be improved by simply repeating the classification cycle. In addition, as described above, aggregate sand containing excessively small-diameter sand has the disadvantage that it cannot exhibit a predetermined strength as concrete, so the collection rate of fine-diameter sand should be adjusted appropriately. Is preferred. Therefore, as shown in FIG. 1, as shown by an arrow 37, a part of the slurry composed of the fine diameter sand and water on the inclined plate 25 is overflow water, and the stored water 34 at the bottom of the fine sand recovery device 20 is shown. By discharging toward the bottom, the recovery rate of fine sand having a particle diameter of less than 0.15 mm can be adjusted. This is because fine sand with a particle size of less than 0.15mm is basically low in weight and has low surface resistance, so it is easy to ride the flow of the circulation flow. Even if it abuts against the baffle plate, it will circulate in the slurry without falling even if it abuts against the baffle plate. Can do it.

このオーバーフロー水の流量の調整するのが水位調整板である。図5に示すように、水位調整板31は端部板34に形成したボルト貫通孔36と水位調整板31に形成した長孔35に図示しないボルトを挿通して、そのボルトに沿って長孔35の長さ分だけ水位調整板31を上下して、所定の位置で図示しないナットでボルトを締め付けることにより水位調整板31を固定し、図1の矢示37に示すように、スラリー領域から微砂回収装置20底部の貯留水34に流出する水量を調整することができる。   The water level adjusting plate adjusts the flow rate of the overflow water. As shown in FIG. 5, the water level adjusting plate 31 is inserted into a bolt through hole 36 formed in the end plate 34 and a long hole 35 formed in the water level adjusting plate 31, and a bolt (not shown) is inserted along the bolt. The water level adjusting plate 31 is moved up and down by the length of 35, and the water level adjusting plate 31 is fixed by tightening a bolt with a nut (not shown) at a predetermined position. As shown by an arrow 37 in FIG. The amount of water flowing out to the stored water 34 at the bottom of the fine sand collecting device 20 can be adjusted.

微砂回収装置20の底部には微少径の骨材用砂が濃縮された泥分層72が形成される。この泥分はスクリューコンベヤ22により掻き揚げられて、図1に示すコンベヤ23上に落下され、他の場所に搬送されて乾燥等の処理が施された後、所定の目的に使用される。   At the bottom of the fine sand collecting device 20, a mud layer 72 is formed in which fine aggregate sand is concentrated. The mud is scraped up by the screw conveyor 22, dropped onto the conveyor 23 shown in FIG. 1, transported to another place, subjected to a treatment such as drying, and then used for a predetermined purpose.

図1に示すように、微砂回収装置20に近接して沈澱槽38が配置されており、微砂回収装置20の底部の貯留水34の上澄水は、ポンプ39により管路40を経て沈澱槽38に供給される。なお、沈澱槽38には適宜必要な補給水が供給される。沈澱槽38内の水は、ポンプ41により管路42を経て骨材用砂の洗浄装置3の洗浄水として圧送されている。   As shown in FIG. 1, a sedimentation tank 38 is disposed in the vicinity of the fine sand collection device 20, and the supernatant water 34 stored at the bottom of the fine sand collection device 20 is settled through a pipeline 40 by a pump 39. It is supplied to the tank 38. The settling tank 38 is supplied with necessary makeup water as appropriate. The water in the sedimentation tank 38 is pumped by the pump 41 through the pipeline 42 as washing water for the aggregate sand washing apparatus 3.

このように、本発明によれば、骨材用砂の洗浄装置3から湿式分級機5、微砂回収装置20および沈澱槽38を経て骨材用砂の洗浄装置3に至る水のクローズドシステムを形成することができる。このシステムの使用に伴い砂とともに外部に持ち出されたり、蒸発するなどして、洗浄水の量が徐々に少なくなるので、必要に応じて沈澱槽38には図示しない管路から清澄な水が供給される。   Thus, according to the present invention, the closed system of water from the aggregate sand cleaning device 3 to the aggregate sand cleaning device 3 via the wet classifier 5, the fine sand collecting device 20, and the settling tank 38 is provided. Can be formed. With this system, the amount of washing water is gradually reduced by taking it out with sand or evaporating, so that clear water is supplied to the sedimentation tank 38 from a pipe (not shown) as needed. Is done.

《微少径の砂の回収の実施例》
次に、表1または表2に示すような粒径分布を有する骨材原材料を、図1に示す分級装置で1時間分級した後に排出口18から排出された製品砂の粒径分布を、それぞれ表3と表4に示す。また、表1と表2に示すような粒径分布を有する骨材原材料を、図1に示す分級装置において、微砂回収装置20に導入しなかった場合において排出口18から排出された製品砂の粒径分布を、それぞれ表5と表6に示す。
<Example of collecting fine sand>
Next, the aggregated raw materials having the particle size distribution as shown in Table 1 or Table 2 are classified by the classifying device shown in FIG. Tables 3 and 4 show. Further, the product sand discharged from the discharge port 18 when the aggregate raw material having the particle size distribution as shown in Table 1 and Table 2 is not introduced into the fine sand collecting device 20 in the classification device shown in FIG. The particle size distributions are shown in Tables 5 and 6, respectively.

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骨材原材料における粒径0.15mm未満のものの比率は、表1においては12.9%、表2においては5.6%である。本発明の微砂回収装置20がなければ、これらの微少径の砂のほとんどは系外に排出されて回収することができない。表5と表6に示すように、微砂回収装置がない場合の製品砂に含まれる粒径0.15mm未満の微少径の砂の比率は。0.2〜0.3%に過ぎない。しかし、本発明のような微砂回収装置を備えることによって、表3と表4に示すように、製品砂に含まれる粒径0.15mm未満の微少径の砂の比率は、2.5%と3.3%に増加しており、微砂の回収率を向上することができる。   The ratio of the aggregate raw material having a particle size of less than 0.15 mm is 12.9% in Table 1 and 5.6% in Table 2. Without the fine sand recovery device 20 of the present invention, most of these fine sands are discharged out of the system and cannot be recovered. As shown in Table 5 and Table 6, what is the ratio of fine sand with a particle size of less than 0.15 mm contained in the product sand when there is no fine sand recovery device? It is only 0.2 to 0.3%. However, by providing the fine sand collecting device as in the present invention, as shown in Tables 3 and 4, the ratio of the fine sand having a particle diameter of less than 0.15 mm contained in the product sand is 2.5%. 3.3%, and the recovery rate of fine sand can be improved.

本発明の骨材用砂の分級装置を含む、砂の洗浄および分級システムの全体図である。1 is an overall view of a sand cleaning and classification system including an aggregate sand classification apparatus of the present invention. 湿式分級機の入口付近の断面を含む側面の拡大図である。It is an enlarged view of the side including the cross section near the entrance of the wet classifier. 微砂回収装置の要部の断面を含む側面の拡大図である。It is an enlarged view of the side surface including the cross section of the principal part of a fine sand collection | recovery apparatus. 図3の平面図である。FIG. 4 is a plan view of FIG. 3. 図5(a)は水位調整板の正面図、図5(b)はその水位調整板が当接して昇降する相手となる端部板の正面図である。FIG. 5A is a front view of a water level adjusting plate, and FIG. 5B is a front view of an end plate which is a counterpart to which the water level adjusting plate comes into contact and goes up and down. 洗浄装置の断面図である。It is sectional drawing of a washing | cleaning apparatus. 従来の骨材用砂の製造装置の概略構成図である。It is a schematic block diagram of the manufacturing apparatus of the conventional aggregate sand.

符号の説明Explanation of symbols

1…コンベヤ
2…ホッパー
3…骨材用砂の洗浄装置
4…圧送管
5…湿式分級機
6…投入管
7…篩い目の開きの大きい第一篩
8…篩い目の開きの小さい第二篩
9…搬送コンベヤ
10…スクリューコンベヤ
13…第一プーリ
14…第二プーリ
15…空気ブロワー
16…ノズル
17…水位指示調節計
18…排出口
19…コンベヤ
20…泥分貯留槽
21…スラリー排出管路
22…スクリューコンベヤ
23…コンベヤ
24…開口
25…傾斜板
26a、26b、26c…邪魔板
27、28、29…スプレー装置
27a、28a、29a…スプレーヘッダー
27b、28b、29b…スプレーノズル
31…水位調整板
34…端部板
35…長孔
36…ボルト貫通孔
38…沈澱槽
39…ポンプ
41…ポンプ
51…搬入管部
52…直管部
53…搬出管部
54…大径部
55…蓋体
56…噴射口
57…分岐管
58…分岐管
59…止水板
60…テーパ管
61…短管部
62…フランジ
63…フランジ
64…本管部
65…分岐管
66…フランジ
67…フランジ
68…止水板
69…排出口
70…投入口
71…電動バルブ
72…泥分層






















DESCRIPTION OF SYMBOLS 1 ... Conveyor 2 ... Hopper 3 ... Aggregate sand washing apparatus 4 ... Pressure feeding pipe 5 ... Wet classifier 6 ... Input pipe 7 ... First sieve with large sieve opening 8 ... Second sieve with small sieve opening DESCRIPTION OF SYMBOLS 9 ... Conveyance conveyor 10 ... Screw conveyor 13 ... 1st pulley 14 ... 2nd pulley 15 ... Air blower 16 ... Nozzle 17 ... Water level indicator controller 18 ... Discharge port 19 ... Conveyor 20 ... Mud storage tank 21 ... Slurry discharge pipe 22 ... Screw conveyor 23 ... Conveyor 24 ... Opening 25 ... Inclined plate 26a, 26b, 26c ... Baffle plate 27, 28, 29 ... Spray device 27a, 28a, 29a ... Spray header 27b, 28b, 29b ... Spray nozzle 31 ... Water level adjustment Plate 34 ... End plate 35 ... Long hole 36 ... Bolt through hole 38 ... Precipitation tank 39 ... Pump 41 ... Pump 51 ... Carry-in pipe part 52 ... Straight pipe part DESCRIPTION OF SYMBOLS 3 ... Unloading pipe part 54 ... Large diameter part 55 ... Lid 56 ... Injection port 57 ... Branch pipe 58 ... Branch pipe 59 ... Water stop plate 60 ... Tapered pipe 61 ... Short pipe part 62 ... Flange 63 ... Flange 64 ... Main pipe Portion 65 ... Branch pipe 66 ... Flange 67 ... Flange 68 ... Water stop plate 69 ... Discharge port 70 ... Input port 71 ... Electric valve 72 ... Mud layer






















Claims (4)

骨材用砂を分級するための湿式分級機と微砂回収装置を備えた骨材用砂の分級装置であって、骨材用砂を高圧の水ジェットによって搬送する管路と、該管路から高圧で吐出される骨材用砂を湿式分級するための湿式分級機を有し、該湿式分級機から水とともに排出される微少径の骨材用砂を回収するための微砂回収装置を上記湿式分級機の直下に配し、該微砂回収装置の水面直下から側壁の開口に達するように下方に傾斜する傾斜板を設置し、該傾斜板上の領域の上下方向に邪魔板を設置し、該邪魔板の近傍に上記微砂回収装置の側壁開口に向けて水を吐出するスプレー装置を設置し、上記湿式分級機から水とともに排出される微少径の骨材用砂を上記傾斜板上の領域に導入し、上記微砂回収装置の側壁に設けた開口を骨材用砂の搬送管路に接続したことを特徴とする骨材用砂の分級装置。   A classifier for aggregate sand comprising a wet classifier for classifying aggregate sand and a fine sand collecting device, a pipeline for conveying aggregate sand by a high-pressure water jet, and the pipeline There is a wet classifier for wet-classifying aggregate sand discharged at a high pressure from a wet-type classifier, and a fine sand recovery device for recovering a small-diameter aggregate sand discharged together with water from the wet classifier An inclined plate that is placed directly under the wet classifier and tilts downward so as to reach the opening of the side wall from directly below the water surface of the fine sand recovery device, and a baffle plate is installed in the vertical direction of the area on the inclined plate A spray device for discharging water toward the side wall opening of the fine sand collecting device is installed in the vicinity of the baffle plate, and the fine-diameter aggregate sand discharged together with water from the wet classifier is used for the inclined plate. Introduced into the upper area, the opening provided in the side wall of the fine sand recovery device to the aggregate sand transport line Classifier sand for aggregate, characterized in that connection was. 傾斜板上の領域の端部にオーバーフロー水の流量を調整するための水位調整板を設置したことを特徴とする請求項1記載の骨材用砂の分級装置。   2. The aggregate sand classification apparatus according to claim 1, wherein a water level adjusting plate for adjusting a flow rate of overflow water is installed at an end of a region on the inclined plate. 骨材用砂を分級するための湿式分級機と微砂回収装置を用いる骨材用砂の分級方法であって、骨材用砂を高圧の水ジェットによって搬送する管路から高圧で吐出される骨材用砂を湿式分級機で分級し、水面直下から側壁の開口に達するように下方に傾斜する傾斜板を微砂回収装置に設置して、上記湿式分級機から水とともに排出される微少径の骨材用砂を上記傾斜板上の領域に導入し、該傾斜板上の領域の上下方向に設置した邪魔板の近傍に設けたスプレー装置から水を吐出することによって循環流を起こして微少径の骨材用砂を水とともに水面近くまで浮上させ、浮上した微少径の骨材用砂を上記邪魔板に沿って傾斜板上に下降させ、上記スプレー装置から上記微砂回収装置の側壁開口に向けて吐出される水の圧力によって傾斜板上の微少径の骨材用砂を微砂回収装置の側壁に設けた開口から骨材用砂の搬送管路に供給することを特徴とする骨材用砂の分級方法。   A method for classifying aggregate sand using a wet classifier and a fine sand collecting device for classifying aggregate sand, wherein the aggregate sand is discharged at high pressure from a pipeline carrying the high pressure water jet. Aggregate sand is classified with a wet classifier, and an inclined plate that is inclined downward so as to reach the opening of the side wall from directly below the water surface is installed in the fine sand collection device, and the fine diameter discharged from the wet classifier together with water The aggregate sand is introduced into the region on the inclined plate, and water is discharged from a spray device provided in the vicinity of the baffle plate installed in the vertical direction of the region on the inclined plate, thereby causing a circulatory flow and causing a minute flow. The aggregate sand with a diameter is floated with water to near the surface of the water, and the fine aggregate sand that has floated is lowered onto the inclined plate along the baffle plate, and the side wall opening of the fine sand collection device from the spray device Due to the pressure of water discharged toward Method for classifying the sand for aggregate, characterized in that the sand for aggregate from an opening provided in the side wall of the fine sand reclamation device for supplying the transport line of the sand for aggregate. 傾斜板上の領域の端部に設置した水位調整板により、オーバーフロー水の流量を調整することを特徴とする請求項3記載の骨材用砂の分級方法。   The method for classifying aggregate sand according to claim 3, wherein the flow rate of the overflow water is adjusted by a water level adjusting plate installed at an end of the region on the inclined plate.
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007268522A (en) * 2006-03-10 2007-10-18 Hamada:Kk Washing apparatus
CN110681472A (en) * 2019-10-09 2020-01-14 广西大化汇邦石材有限公司 Quartz sand pickling-free wampee removing process

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JPS5134464A (en) * 1974-09-18 1976-03-24 Mitsui Mining & Smelting Co FUCHINSENBETSUHONIOKERU JOKENTSUKEHOHO
JPS5522233A (en) * 1978-07-31 1980-02-16 Nippon Kokan Kk <Nkk> Flutter eliminating method at multiple magnetic record data reproduction time via frequency modulation of in strumentation signal
JPH06506509A (en) * 1992-01-28 1994-07-21 セレコ−ヘデモーラ アーベー Method and apparatus for separating suspensions, especially suspensions of fibrous particles

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5134464A (en) * 1974-09-18 1976-03-24 Mitsui Mining & Smelting Co FUCHINSENBETSUHONIOKERU JOKENTSUKEHOHO
JPS5522233A (en) * 1978-07-31 1980-02-16 Nippon Kokan Kk <Nkk> Flutter eliminating method at multiple magnetic record data reproduction time via frequency modulation of in strumentation signal
JPH06506509A (en) * 1992-01-28 1994-07-21 セレコ−ヘデモーラ アーベー Method and apparatus for separating suspensions, especially suspensions of fibrous particles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007268522A (en) * 2006-03-10 2007-10-18 Hamada:Kk Washing apparatus
CN110681472A (en) * 2019-10-09 2020-01-14 广西大化汇邦石材有限公司 Quartz sand pickling-free wampee removing process

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