JP2005342224A - Container for electromagnetic cooker - Google Patents

Container for electromagnetic cooker Download PDF

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JP2005342224A
JP2005342224A JP2004165641A JP2004165641A JP2005342224A JP 2005342224 A JP2005342224 A JP 2005342224A JP 2004165641 A JP2004165641 A JP 2004165641A JP 2004165641 A JP2004165641 A JP 2004165641A JP 2005342224 A JP2005342224 A JP 2005342224A
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container
electromagnetic cooker
bottom wall
aluminum foil
stainless steel
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JP2004165641A
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Japanese (ja)
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Satoshi Hata
諭 畑
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Toyo Ekco Co Ltd
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Toyo Ekco Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a disposable container which can be used efficiently for an electromagnetic cooker and whose strength and heat resistance are sufficient. <P>SOLUTION: An outer container consisting of a non-magnetic stainless foil and having a bottom wall 2 and a peripheral wall 3 standing from the periphery of the bottom wall 2 and an inner container consisting of an aluminum foil and having a bottom wall 2 and a peripheral wall 3 standing from the periphery of the bottom wall 2 are formed integrally by drawing process to constitute the container 1 for the electromagnetic cooker. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

この発明は、電磁調理器を用いた加熱調理に用いる使い捨ての容器に関する。   The present invention relates to a disposable container used for cooking using an electromagnetic cooker.

ガスコンロなどの直火を用いることなく加熱調理を可能とする電磁調理器は、火災等に対する安全性から次第に普及しつつある。電磁調理器の加熱の原理は以下のようなものである。すなわちコイルに交流電流を流し、その上に金属製の容器を置くと磁力線の変化により、電磁誘導が起こり磁力線の変化を妨げる向きに容器の底面に渦電流が発生する。この渦電流が流れると金属の抵抗によってジュール熱が発生し容器が加熱されるという仕組みである。   Electromagnetic cookers that can be cooked without using an open flame such as a gas stove are becoming increasingly popular due to safety against fires and the like. The principle of heating of the electromagnetic cooker is as follows. That is, when an alternating current is passed through the coil and a metal container is placed on the coil, electromagnetic induction occurs due to changes in the lines of magnetic force, and eddy currents are generated on the bottom surface of the container in a direction that prevents changes in the lines of magnetic force. When this eddy current flows, Joule heat is generated by the resistance of the metal, and the container is heated.

電磁調理器により加熱調理する際に、電磁誘導を起こしやすいなどの理由により、使い捨て容器として、例えば磁性ステンレス箔単体を成形したものが従来用いられている。しかしこれらは、重量が大きくまた値段も比較的高価であるため使い捨てに適していない問題がある。   For the reason that electromagnetic induction is likely to occur when cooking with an electromagnetic cooker, for example, a single-use container made of a magnetic stainless steel foil has been conventionally used. However, these have a problem that they are not suitable for disposable because of their large weight and relatively high price.

そこで特許文献1に示されるように、アルミニウム箔単体を成形した容器が提案されている。しかしこの場合容器の強度を保つためにはアルミニウム箔の厚さをある程度厚くしなければならず、そうすると抵抗が小さくなりジュール熱の発生が抑えられるため、調理に必要な熱量を得ることができない。   Therefore, as shown in Patent Document 1, a container in which an aluminum foil is molded is proposed. However, in this case, in order to maintain the strength of the container, it is necessary to increase the thickness of the aluminum foil to some extent. Then, since the resistance is reduced and the generation of Joule heat is suppressed, the amount of heat necessary for cooking cannot be obtained.

一方、特許文献2に示されているように、プラスチック、紙、耐熱ガラスなどの非磁性材料からなる容器の底面にアルミニウム箔を備え、アルミニウム箔により容器を加熱するものが提案されている。しかしこの場合、非磁性材料からなる容器とアルミニウム箔とを一体として成形することができず、接着剤、アルミニウム蒸着、突起による掛止などの手段で付着しなければならないため、製作工程が複雑となりコストが高くなるばかりでなく、食品衛生上の問題も生じる。
特開2003−153802号公報 特開2003−325327号公報(段落0019、0035、図2、図4、図5乃至図8)
On the other hand, as shown in Patent Document 2, there has been proposed a device in which an aluminum foil is provided on the bottom surface of a container made of a nonmagnetic material such as plastic, paper, heat-resistant glass, and the container is heated with the aluminum foil. In this case, however, the container made of a non-magnetic material and the aluminum foil cannot be molded as one piece, and must be adhered by means such as adhesive, aluminum vapor deposition, or hooking by a protrusion, which complicates the manufacturing process. Not only is the cost high, but there are also food hygiene problems.
JP 2003-153802 A JP 2003-325327 A (paragraphs 0019, 0035, FIG. 2, FIG. 4, FIG. 5 to FIG. 8)

そこでこの発明の課題は、容器の強度は維持しつつ、アルミニウム箔単体製の容器では得られなかった高出力を可能とし、簡易かつ低コストで製作できる使い捨てに好適な電磁調理器用容器を提供することにある。   Accordingly, an object of the present invention is to provide a container for an electromagnetic cooker suitable for disposable use that enables high output that cannot be obtained with a container made of a single aluminum foil while maintaining the strength of the container, and can be manufactured easily and at low cost. There is.

上記した課題を解決するために、この発明においては、底壁と底壁の周縁から立ち上がる周壁とを有する非磁性ステンレス箔製の外側容器と、前記外側容器の内面に当接して、底壁と底壁の周縁から立ち上がる周壁とを有するアルミニウム箔製の内側容器とを一体的に成形して電磁調理器用容器を構成したのである。この非磁性ステンレス箔製の外側容器とアルミニウム箔製の内側容器とを絞り加工により一体成形するのが好ましい。   In order to solve the above-described problems, in the present invention, a nonmagnetic stainless steel foil outer container having a bottom wall and a peripheral wall rising from the periphery of the bottom wall, and a bottom wall in contact with the inner surface of the outer container, A container for an electromagnetic cooker is formed by integrally forming an inner container made of aluminum foil having a peripheral wall rising from the peripheral edge of the bottom wall. The outer container made of nonmagnetic stainless steel foil and the inner container made of aluminum foil are preferably integrally formed by drawing.

内側容器のアルミニウム箔の厚みは7〜60μmにするのが好ましく、外側容器の非磁性ステンレス箔の厚みは30〜60μmが好ましい。さらに、電磁調理器用容器の底壁の平面視面積が38〜314cm2が好ましい。 The thickness of the aluminum foil of the inner container is preferably 7 to 60 μm, and the thickness of the nonmagnetic stainless steel foil of the outer container is preferably 30 to 60 μm. Furthermore, the plane view area of the bottom wall of the container for an electromagnetic cooker is preferably 38 to 314 cm 2 .

この発明によれば、以上のようにアルミニウム箔と非磁性ステンレス箔とを複合することにより、内側容器のアルミニウム箔を薄く形成することができるため、ジュール熱の発生を促進し、調理に必要十分な熱量を得ることができる。また、その外面に非磁性ステンレス箔からなる外側容器を備えることにより、容器の強度を高め耐熱を十分なものとしている。つまり電磁調理器に高効率で使用できるようにし、また強度及び耐熱性を維持しつつ軽量化を可能としたものである。   According to the present invention, the aluminum foil of the inner container can be formed thin by combining the aluminum foil and the non-magnetic stainless steel foil as described above. Therefore, the generation of Joule heat is promoted and necessary and sufficient for cooking. Can be obtained. Further, by providing an outer container made of a nonmagnetic stainless steel foil on the outer surface, the strength of the container is increased and the heat resistance is sufficient. That is, it can be used with high efficiency in an electromagnetic cooker, and can be reduced in weight while maintaining strength and heat resistance.

また、絞り加工により一体的に形成することにより、簡易かつ低コストで使い捨ての電磁調理器用容器を製作することができる。さらに、アルミニウム箔の厚みを7〜60μmにすることにより、容器として成形しやすい厚さで、かつ調理に必要な電気抵抗による発熱量を得るのに十分な薄さにしたものである。そして、非磁性ステンレス箔の厚みを30〜60μmにすることにより、容器として十分な強度と耐熱性を得られる厚さで、軽量化実現のために十分な薄さにしたものである。なお、容器の底壁の平面視面積を38〜314cm2にしておくと、電磁調理器の小物検知器にかかることがない大きさで、容器としても強度が十分なものとすることができる。 Moreover, by forming integrally by drawing, a disposable electromagnetic cooker container can be manufactured easily and at low cost. Furthermore, by setting the thickness of the aluminum foil to 7 to 60 μm, the aluminum foil has a thickness that can be easily formed as a container, and is thin enough to obtain a calorific value due to electrical resistance necessary for cooking. And by making the thickness of nonmagnetic stainless steel foil 30-60 micrometers, it is the thickness which can obtain sufficient intensity | strength and heat resistance as a container, and was made thin enough for weight reduction realization. In addition, when the planar view area of the bottom wall of the container is set to 38 to 314 cm 2 , the container does not cover the small object detector of the electromagnetic cooker, and the container can have sufficient strength.

以下図面を参照しながら、この発明の実施の形態について説明する。図1に示すように、電磁調理器用容器1は、底壁2及びその周縁から立ち上がる周壁3を有し、開口部周縁には、フランジ4及びフランジ4と一体の把手5が設けられ、フランジ4及び把手5の周縁は縁巻き6が形成されている。なお、フランジ4及び把手5は省略することができる。   Embodiments of the present invention will be described below with reference to the drawings. As shown in FIG. 1, the container 1 for an electromagnetic cooker has a bottom wall 2 and a peripheral wall 3 rising from its peripheral edge, and a flange 4 and a handle 5 integral with the flange 4 are provided on the peripheral edge of the opening. And the edge winding 6 is formed in the periphery of the handle 5. The flange 4 and the handle 5 can be omitted.

上記のような容器1は、図2のように、非磁性ステンレス箔Sを外側に、アルミニウム箔Aを内側にして重ね合わせた状態で絞り加工により成形される。この際に両箔の周壁3の皺同士が重なり合うことにより、両者は一体的に成形され容易に離れがたくなる。またこの皺により、容器1の強度が増すとともに、熱伝導性が向上する。なお、成形加工の方法としては、周知の方法が採用される。この場合、アルミニウム箔Aとステンレス箔Sは、クラッドされている必要はなく両者の間に隙間がないように密着しているだけでよい。   As shown in FIG. 2, the container 1 as described above is formed by drawing in a state where the nonmagnetic stainless steel foil S is placed outside and the aluminum foil A is placed inside. At this time, since the ridges of the peripheral walls 3 of the two foils overlap with each other, they are formed integrally and are not easily separated. In addition, the strength of the container 1 is increased and the thermal conductivity is improved by this bag. In addition, a well-known method is employ | adopted as a method of a shaping | molding process. In this case, the aluminum foil A and the stainless steel foil S do not need to be clad, and need only adhere closely so that there is no gap between them.

ステンレス箔Sとアルミニウム箔Aとを一体成形したことにより、アルミニウム箔単体の容器では実現できなかった薄さにアルミニウム箔を形成でき、アルミニウムの抵抗が増し渦電流が流れることによるジュール熱の発生量が増大する。又ステンレス箔を使用することにより容器としての耐久性を格段に向上することができる。なおステンレス箔を非磁性としたのは、アルミニウム箔と複合した場合、電磁調理器から出る磁力線の一部が磁性ステンレスでシールドされ、アルミニウム箔に到達せず電磁誘導によるアルミニウム箔に流れる渦電流が小さくなり、発熱量が少なくなるのを防止するためである。   By integrally forming the stainless steel foil S and the aluminum foil A, the aluminum foil can be formed in a thickness that could not be realized by the container of the aluminum foil alone, and the amount of Joule heat generated due to increased resistance of the aluminum and eddy current flow. Increase. Moreover, the durability as a container can be remarkably improved by using a stainless steel foil. Stainless steel foil is made non-magnetic because when it is combined with aluminum foil, part of the lines of magnetic force coming out of the electromagnetic cooker is shielded by magnetic stainless steel, and the eddy current flowing in the aluminum foil due to electromagnetic induction does not reach the aluminum foil. This is to prevent a decrease in the amount of heat generated.

アルミニウム箔の厚さは7〜60μmとするのが好ましい。7μmより薄いと、ステンレスと複合しても容器として成形しにくいからである。又、60μmを超えると、電気抵抗が小さくなり、電磁調理器では十分な出力が得られないからである。   The thickness of the aluminum foil is preferably 7 to 60 μm. If it is thinner than 7 μm, it is difficult to form a container even if it is combined with stainless steel. On the other hand, when the thickness exceeds 60 μm, the electric resistance decreases, and a sufficient output cannot be obtained with an electromagnetic cooker.

非磁性ステンレス箔の厚さは30〜60μmとするのが好ましい。30μmより薄いと、容器として十分な強度が得られないからである。60μmを超えると、容器が重くなりすぎるため、軽量化できず、また絞り加工が難しくなるからである。   The thickness of the nonmagnetic stainless foil is preferably 30 to 60 μm. This is because if it is thinner than 30 μm, sufficient strength as a container cannot be obtained. This is because if the thickness exceeds 60 μm, the container becomes too heavy, making it impossible to reduce the weight and making drawing difficult.

容器の底面サイズは38〜314cm2とするのが好ましい。38cm2より小さいと、電磁調理器の小物検知器が働き電磁調理器にはかからないからである。また314cm2を超えると、容器としての必要な強度が得られないからである。なお容器の底面の形状は丸、角、楕円などが考えられる。 The bottom size of the container is preferably 38 to 314 cm 2 . This is because when the size is smaller than 38 cm 2 , the accessory detector of the electromagnetic cooking device works and does not work on the electromagnetic cooking device. Moreover, it is because the intensity | strength required as a container will not be obtained when it exceeds 314 cm < 2 >. Note that the shape of the bottom surface of the container may be a circle, a corner, an ellipse, or the like.

また、アルミニウム箔を中間にして、内側外側に非磁性ステンレス箔の3層構成にしてもよい。なお、この発明において、非磁性ステンレス箔とは、オーステナイト系ステンレスの箔およびその他の常磁性不錆鋼の箔のことをいう。   Alternatively, a three-layer structure of nonmagnetic stainless steel foil on the inside and outside may be used with an aluminum foil in the middle. In the present invention, the nonmagnetic stainless steel foil refers to an austenitic stainless steel foil and other paramagnetic non-rust steel foil.

以下さらに詳細な実施例及び比較例について述べる。以下のような各容器に、25℃、300mlの水を収納し、80℃になるまでの時間を測定した。電磁調理器はそれぞれ図3に示すものを用いた。
〔実施例1〕
外側が厚み30μmの非磁性ステンレス箔(SUS304)と、内側が厚み45μmのアルミニウム箔(3004)の全面2層構成
〔実施例2〕
外側が厚み30μmのSUS304と、中間が厚み45μmのアルミニウム箔及び内側が厚み30μmのSUS304の全面3層構成
〔比較例1〕
厚み80μmのアルミニウム箔単層
〔比較例2〕
厚み60μmの非磁性ステンレス箔単層
〔比較例3〕
厚み60μmの磁性ステンレス箔単層
Hereinafter, more detailed examples and comparative examples will be described. Each container as described below accommodated 300 ml of water at 25 ° C., and the time until it reached 80 ° C. was measured. As the electromagnetic cooker, the one shown in FIG. 3 was used.
[Example 1]
Two-layer structure of the entire surface of a non-magnetic stainless steel foil (SUS304) with a thickness of 30 μm on the outside and an aluminum foil (3004) with a thickness of 45 μm on the inside [Example 2]
Three-layer construction of the entire surface of SUS304 having a thickness of 30 μm on the outside, an aluminum foil having a thickness of 45 μm in the middle, and SUS304 having a thickness of 30 μm on the inside [Comparative Example 1]
Aluminum foil single layer with a thickness of 80 μm [Comparative Example 2]
Nonmagnetic stainless steel foil single layer with a thickness of 60 μm [Comparative Example 3]
60μm thick magnetic stainless steel foil single layer

結果を図3に示す。実施例は電磁調理器で高出力・短時間で調理可能だが、比較例は電磁調理器にかからないか、または十分な出力が出なかった。   The results are shown in FIG. The examples could be cooked at high output and in a short time with an electromagnetic cooker, but the comparative examples did not apply to the electromagnetic cooker or did not provide sufficient output.

この発明の実施形態を示す容器の平面図The top view of the container which shows embodiment of this invention 同上の断面図Cross-sectional view of the above 実施例及び比較例の試験結果を示す表Table showing test results of Examples and Comparative Examples

符号の説明Explanation of symbols

1 電磁調理器用容器
2 電磁調理器用容器の底壁
3 電磁調理器用容器の周壁
4 フランジ
5 把手
6 縁巻き
A アルミニウム箔
S ステンレス箔
1 container for electromagnetic cooker 2 bottom wall of container for electromagnetic cooker 3 peripheral wall of container for electromagnetic cooker 4 flange 5 handle 6 edge winding A aluminum foil S stainless steel foil

Claims (5)

底壁と底壁の周縁から立ち上がる周壁とを有する非磁性ステンレス箔製の外側容器と、前記外側容器の内面に当接する底壁と底壁の周縁から立ち上がる周壁とを有し、前記外側容器と一体成形されたアルミニウム箔製の内側容器とからなる電磁調理器用容器。   An outer container made of non-magnetic stainless steel foil having a bottom wall and a peripheral wall rising from the peripheral edge of the bottom wall; a bottom wall contacting the inner surface of the outer container; and a peripheral wall rising from the peripheral edge of the bottom wall; An electromagnetic cooker container comprising an integrally formed inner container made of aluminum foil. 前記外側容器と前記内側容器とを絞り加工により一体成形した請求項1に記載の電磁調理器用容器。   The container for an electromagnetic cooker according to claim 1, wherein the outer container and the inner container are integrally formed by drawing. 前記アルミニウム箔の厚みが7〜60μmである請求項1または請求項2に記載の電磁調理器用容器。   The container for an electromagnetic cooker according to claim 1 or 2, wherein the aluminum foil has a thickness of 7 to 60 µm. 前記非磁性ステンレス箔の厚みが30〜60μmである請求項1から請求項3のいずれかに記載の電磁調理器用容器。   The container for an electromagnetic cooker according to any one of claims 1 to 3, wherein the nonmagnetic stainless steel foil has a thickness of 30 to 60 µm. 前記容器の底壁の平面視面積が38〜314cm2である請求項1から請求項4のいずれかに記載の電磁調理器用容器。 The container for an electromagnetic cooker according to any one of claims 1 to 4, wherein a planar view area of the bottom wall of the container is 38 to 314 cm 2 .
JP2004165641A 2004-06-03 2004-06-03 Container for electromagnetic cooker Pending JP2005342224A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63129527U (en) * 1987-02-16 1988-08-24
JPH05277575A (en) * 1992-03-31 1993-10-26 Yutaka Giken Co Ltd Method for drawing superposed plate
JP2001007549A (en) * 1999-06-18 2001-01-12 Akebono Kikai Kk Drawing method
JP2003145225A (en) * 2001-11-12 2003-05-20 Japan Science & Technology Corp Deep drawing method for bimetallic metal
JP2003153802A (en) * 2001-11-19 2003-05-27 Toyo Ekco Kk Aluminum foil container for electromagnetic cooking
JP2003325327A (en) * 2002-05-10 2003-11-18 Ginpoo Pack:Kk Heating method, heating container and heating element using electromagnetic cooker

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS63129527U (en) * 1987-02-16 1988-08-24
JPH05277575A (en) * 1992-03-31 1993-10-26 Yutaka Giken Co Ltd Method for drawing superposed plate
JP2001007549A (en) * 1999-06-18 2001-01-12 Akebono Kikai Kk Drawing method
JP2003145225A (en) * 2001-11-12 2003-05-20 Japan Science & Technology Corp Deep drawing method for bimetallic metal
JP2003153802A (en) * 2001-11-19 2003-05-27 Toyo Ekco Kk Aluminum foil container for electromagnetic cooking
JP2003325327A (en) * 2002-05-10 2003-11-18 Ginpoo Pack:Kk Heating method, heating container and heating element using electromagnetic cooker

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