JP2005299462A - Sealed compressor - Google Patents

Sealed compressor Download PDF

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Publication number
JP2005299462A
JP2005299462A JP2004115295A JP2004115295A JP2005299462A JP 2005299462 A JP2005299462 A JP 2005299462A JP 2004115295 A JP2004115295 A JP 2004115295A JP 2004115295 A JP2004115295 A JP 2004115295A JP 2005299462 A JP2005299462 A JP 2005299462A
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JP
Japan
Prior art keywords
oil
discharge hole
stator
muffler
refrigerant
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Pending
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JP2004115295A
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Japanese (ja)
Inventor
Toshiharu Nozu
敏治 野洲
Hiroshi Matsunaga
寛 松永
Yoshihiko Wakasa
好彦 若狭
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Panasonic Holdings Corp
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Matsushita Electric Industrial Co Ltd
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Priority to JP2004115295A priority Critical patent/JP2005299462A/en
Publication of JP2005299462A publication Critical patent/JP2005299462A/en
Pending legal-status Critical Current

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a sealed compressor having high performance and high reliability and capable of preventing blow-up of refrigerating machine oil by exhaust gas even in a type of machine, in which oil level assembled in, especially, a multiple refrigerant system changes large. <P>SOLUTION: Position of a refrigerant discharge hole 7 of a muffler 6 is arranged higher than a lower end of a coil end 3c of a stator 3a of a motor. With this structure, even if the oil 8 level rises a little, since the discharge position is higher in comparison with a current one, large blow-up of the oil level 8 is prevented, and furthermore, even if the oil level 8 rises higher than the discharge hole 7, refrigerant is discharged to a space formed by the oil level 8 and the inner periphery of the coil end 3c, and when oil passes through a clearance between the stator 3 and a rotor 3b and a clearance between the stator 3a and a slot clearance, oil can be separated. An efficient compressor having high reliability is thereby obtained. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は空気調和装置等に使用される密閉型圧縮機に関するものである。   The present invention relates to a hermetic compressor used in an air conditioner or the like.

一般に、冷凍サイクル中に冷凍機油が混入すると、熱交換器の熱抵抗が増え、配管の圧力損失が増大し、冷凍サイクルの効率を低下させることが知られている。また、冷凍機油の吐出量が増加すると、圧縮機は潤滑不足となり、圧縮機の信頼性が損なわれるという問題がある。このため、空気調和装置等に使用される密閉型圧縮機では、様々な油分離手段が設けられている。   In general, it is known that when refrigeration oil is mixed in a refrigeration cycle, the heat resistance of the heat exchanger increases, the pressure loss of the piping increases, and the efficiency of the refrigeration cycle decreases. Moreover, when the discharge amount of refrigerating machine oil increases, there is a problem that the compressor becomes insufficiently lubricated and the reliability of the compressor is impaired. For this reason, various oil separation means are provided in a hermetic compressor used in an air conditioner or the like.

以下図面を参照しながら、従来技術の一例について説明する(例えば特許文献1参照)。   Hereinafter, an example of the prior art will be described with reference to the drawings (for example, see Patent Document 1).

図3に示すように、圧縮機構部2で圧縮されたガス冷媒は、マフラー6に設けた排出孔7より、密閉容器1内に排出され、電動機3の固定子3aと回転子3bの隙間、及び固定子3aと密閉容器1との隙間等を通過し上部空間に導かれる。その後、回転子3b上部に設置した薄板で構成された油分離板13付近で、ガス冷媒とそれに付随するオイルを遠心分離し、ガス冷媒のみ吐出管14より排出する構造を取っている。一方、冷凍機油は、圧縮機後部2を潤滑後、大部分は上下の軸受け11,12より下方に落下し、冷凍機油溜り10に戻る。
特開昭62−147082号公報
As shown in FIG. 3, the gas refrigerant compressed by the compression mechanism unit 2 is discharged into the sealed container 1 from the discharge hole 7 provided in the muffler 6, and the gap between the stator 3 a and the rotor 3 b of the electric motor 3, And, it passes through the gap between the stator 3a and the sealed container 1 and is guided to the upper space. Thereafter, in the vicinity of the oil separation plate 13 constituted by a thin plate installed on the rotor 3b, the gas refrigerant and the oil accompanying it are centrifuged, and only the gas refrigerant is discharged from the discharge pipe. On the other hand, after the refrigerating machine oil lubricates the compressor rear portion 2, most of the refrigerating machine oil falls below the upper and lower bearings 11 and 12 and returns to the refrigerating machine oil sump 10.
JP-A-62-147082

このように、上記従来技術では、密閉容器内の底部に貯溜された冷凍機油が圧縮機運転中に発泡し、圧縮機要素から吐出されるガスにミスト状に溶け込み、密閉容器内上部に導かれ、その油成分を吐出管入口開口端付近で分離させるよう構成しているため、冷凍サイクルの循環量が増加した場合では、油分離板の回転の遠心力よりも吐出ガスの流速の力の方が強く、十分な油分離作用が期待できない。また変動する運転環境の中で、過度的または定常的に冷媒のオイルへの溶け込みが増大し油面レベルが上昇した場合、マフラ−に設置の排出孔位置が油面レベルより低く、排出ガスにより冷凍機油を上方に吹き上げる形になり、結果として冷凍機油の吐出量を増大させ冷凍サイクルの効率低下を招くことになる。   As described above, in the above prior art, the refrigerating machine oil stored in the bottom of the sealed container is foamed during the operation of the compressor, dissolved in the gas discharged from the compressor element in the form of mist, and led to the upper part of the sealed container. Since the oil component is separated near the opening end of the discharge pipe inlet, when the circulation rate of the refrigeration cycle is increased, the force of the discharge gas flow rate is greater than the centrifugal force of rotation of the oil separation plate. Is strong and sufficient oil separation action cannot be expected. Also, in a fluctuating operating environment, if the refrigerant level increases excessively or constantly and the oil level rises, the exhaust hole position installed in the muffler is lower than the oil level, and the exhaust gas The refrigeration oil is blown upward, and as a result, the discharge amount of the refrigeration oil is increased and the efficiency of the refrigeration cycle is reduced.

更に、マフラーの排出孔が、低位置もしくは圧縮機構部を駆動するクランク軸近郊に設けた場合、クランク軸を潤滑した冷凍機油が上方の軸受けから冷凍機油溜りに戻る際、排出ガスにより吹き上げられ、冷凍機油の吐出量の増加を引き起こす。この傾向は、特に高速運転をするインバータ機種において、顕著に現れる。   Furthermore, when the exhaust hole of the muffler is provided at a low position or in the vicinity of the crankshaft that drives the compression mechanism, when the refrigerating machine oil that lubricates the crankshaft returns from the upper bearing to the refrigerating machine oil sump, it is blown up by the exhaust gas, Increases the discharge amount of refrigeration oil. This tendency is particularly noticeable in inverter models that operate at high speed.

以上現象より、冷凍サイクルの効率低下とともに、圧縮機の冷凍機油溜りのレベルを急激に下げ、圧縮機構部への潤滑不足を引き起こし、信頼性の低下につながる。   From the above phenomenon, the efficiency of the refrigeration cycle is reduced, and the level of the refrigeration machine oil reservoir of the compressor is drastically lowered, resulting in insufficient lubrication of the compression mechanism, leading to a decrease in reliability.

本発明は上記従来の課題を解決するもので、特に多冷媒のシステムに組み込まれる油面レベルが大きく変動する機種においても、排出ガスにより冷凍機油を吹き上げる事のない、高性能かつ高信頼性の圧縮機を提供することを目的とする。   The present invention solves the above-described conventional problems, and has high performance and high reliability without blowing up refrigeration oil by exhaust gas even in a model in which the oil level incorporated in a multi-refrigerant system varies greatly. An object is to provide a compressor.

上記課題を解決するために本発明は、圧縮機構部から密閉容器内に圧縮冷媒を排出するマフラーの排出孔を電動機固定子のコイルエンドの下端よりも高くすることにより、油面が変動した場合でも冷凍機油を吹き上げる状況を防止する。   In order to solve the above-mentioned problems, the present invention provides a case where the oil level fluctuates by making the exhaust hole of the muffler for discharging the compressed refrigerant from the compression mechanism portion into the sealed container higher than the lower end of the coil end of the motor stator. But it prevents the situation where refrigeration oil is blown up.

さらに、その排出をコイルエンドの内周と、回転子エンドリング外周で形成される隙間方向にすることにより、クランク軸潤滑を終えた冷凍機油の戻り経路をエンドリングで仕切る形になり、吹き上げを防止できる。   Furthermore, the discharge direction is in the direction of the gap formed between the inner periphery of the coil end and the outer periphery of the rotor end ring, so that the return path of the refrigerating machine oil that has finished crankshaft lubrication is partitioned by the end ring and blown up. Can be prevented.

本発明の密閉型圧縮機は、冷凍機油のサイクルへの流入するのを防止することができ、高性能かつ信頼性の高い圧縮機を提供することができる。   The hermetic compressor of the present invention can prevent the refrigerating machine oil from flowing into the cycle, and can provide a high-performance and highly reliable compressor.

第1の発明は、密閉容器上方に吐出管とその密閉容器内部の上部に電動機を、下方に前記電動機で駆動される圧縮機構部を有し、前記圧縮機構部は、圧縮冷媒を上方に排出する吐出孔と、それを開閉するバルブと、更にこれらを覆い、かつ圧縮冷媒を前記密閉容器内に排出する排出孔をもつマフラーを有した密閉型電動圧縮機において、マフラーの冷媒排出孔の位置を、電動機固定子のコイルエンドの下端より上方に配置することにより、油面レベルが上昇した場合でも大きく吹き上げる事がない。更に油面が上昇し排出孔以上になった場合でも、油面とコイルエンド内周で形成される空間への排出となる為固定子と回転子間の隙間、及び固定子のスロット隙間といった小隙間を通過する際、油分離される。   The first invention has a discharge pipe above the airtight container and an electric motor in the upper part inside the airtight container, and a compression mechanism portion driven by the electric motor below, and the compression mechanism portion discharges the compressed refrigerant upward. In a hermetic electric compressor having a discharge hole, a valve for opening and closing the same, and a muffler that covers these and has a discharge hole for discharging compressed refrigerant into the sealed container, the position of the refrigerant discharge hole of the muffler Is disposed above the lower end of the coil end of the motor stator, so that even when the oil level rises, it is not greatly blown up. Furthermore, even when the oil level rises and exceeds the discharge hole, the gap between the stator and the rotor and the slot slot of the stator are small because the oil is discharged into the space formed by the oil level and the inner periphery of the coil end. Oil is separated when passing through the gap.

第2の発明は、電動機固定子のコイルエンド内周と、回転子エンドリングの外周で形成される隙間方向にマフラーの排出穴を設けることにより、クランク軸潤滑を終え上軸受け上部より排出される冷凍機油が下方の冷凍機油溜りに戻る際、その経路と排出方向をエンドリングで仕切る形になり、その吹き上げを防止することができる。   According to a second aspect of the present invention, by providing a muffler discharge hole in the gap direction formed by the inner periphery of the coil end of the motor stator and the outer periphery of the rotor end ring, the crankshaft lubrication is finished and the exhaust is discharged from the upper part of the upper bearing. When the refrigerating machine oil returns to the lower refrigerating machine oil sump, the path and the discharge direction are partitioned by an end ring, and the blow-up can be prevented.

以下本発明の実施の形態について、図面を参照しながら説明する。なお、以下に記載する実施の形態により本発明が限定されるものではない。   Embodiments of the present invention will be described below with reference to the drawings. In addition, this invention is not limited by embodiment described below.

(実施の形態1)
図1は本発明第1の実施の形態における密閉型圧縮機を示す図である。
(Embodiment 1)
FIG. 1 is a diagram showing a hermetic compressor according to a first embodiment of the present invention.

密閉容器1上方に吐出管とその密閉容器1内部の上部に電動機3を、下方に前記電動機3で駆動される圧縮機構部2を有し、前記圧縮機構部2は、圧縮冷媒を上方に排出する吐出孔4と、それを開閉するバルブ5と、更にこれらを覆い、かつ圧縮冷媒を前記密閉容器1内に排出する排出孔7をもつマフラー6を有した密閉型電動圧縮機において、マフラー6の冷媒排出孔7の位置を、電動機固定子3aのコイルエンド3cの下端より上方に配置することにより、油面8レベルが多少上昇した場合でも、従来より排出位置が高い為、油面8を大きく吹き上げる事がない。よって、運転初期の冷凍サイクルへの大量の冷凍機油吐出を防止できる。更に油面8が上昇し排出孔7以上になった場合でも、油面8とコイルエンド3c内周で形成される空間への排出となる為、固定子3aと回転子3b間の隙間、及び固定子3aのスロット隙間といった小隙間を通過する際、油分離される。以上作用により、冷凍サイクルの効率低下を防止でき、かつ油面の低下からくる潤滑不足を回避でき信頼性の高い圧縮機を提供することができる。   The discharge pipe and the upper part of the closed container 1 are provided with an electric motor 3 at the upper part of the closed container 1 and the compression mechanism part 2 driven by the electric motor 3 at the lower part. The compression mechanism part 2 discharges the compressed refrigerant upward. In a hermetic electric compressor having a muffler 6 having a discharge hole 4 for opening and closing, a valve 5 for opening and closing it, and a discharge hole 7 for discharging the compressed refrigerant into the sealed container 1. By disposing the position of the refrigerant discharge hole 7 above the lower end of the coil end 3c of the motor stator 3a, even if the oil level 8 rises somewhat, the discharge position is higher than before, so the oil level 8 There is no big blow. Therefore, a large amount of refrigeration oil discharge to the refrigeration cycle in the initial operation can be prevented. Further, even when the oil level 8 rises to become the discharge hole 7 or more, since it is discharged to the space formed by the oil level 8 and the inner periphery of the coil end 3c, the gap between the stator 3a and the rotor 3b, When passing through a small gap such as a slot gap of the stator 3a, the oil is separated. As a result, the efficiency of the refrigeration cycle can be prevented from decreasing, and the lack of lubrication resulting from the decrease in oil level can be avoided to provide a highly reliable compressor.

(実施の形態2)
図2は本発明第2の実施の形態における密閉型圧縮機を示す図である。
(Embodiment 2)
FIG. 2 is a view showing a hermetic compressor according to the second embodiment of the present invention.

電動機固定子3aのコイルエンド3c内周と、回転子3bのエンドリング3b外周で形
成される隙間方向にマフラー6の排出孔7を設けている。これは、クランク軸9の潤滑を終え上軸受け11上部より排出される冷凍機油が下方の冷凍機油溜り10に戻る際、その冷凍機油を排出ガスにより吹き上げるのを防止する為に、冷凍機油の経路と排出方向をエンドリング3bで仕切る形に形成することにより、その吹き上げを防止することを目的としている。また、固定子3aと回転子3b間の隙間、及び固定子3aのスロット隙間といった小隙間の方向に排出孔7を配置することにより冷媒通過の際の油分離効果も期待できる。
A discharge hole 7 for the muffler 6 is provided in a gap direction formed between the inner periphery of the coil end 3c of the motor stator 3a and the outer periphery of the end ring 3b of the rotor 3b. In order to prevent the refrigerating machine oil discharged from the upper part of the upper bearing 11 from returning to the lower refrigerating machine oil pool 10 after the lubrication of the crankshaft 9 is returned, the refrigerating machine oil path is prevented from being blown up by exhaust gas. The discharge direction is formed by partitioning the discharge direction with the end ring 3b. Further, by arranging the discharge holes 7 in the direction of small gaps such as the gap between the stator 3a and the rotor 3b and the slot gap of the stator 3a, an oil separation effect when the refrigerant passes can be expected.

以上のように、本発明における密閉型圧縮機は、その大小に拘らず、あらゆる密閉形電動圧縮機に適用できる。   As described above, the hermetic compressor in the present invention can be applied to all hermetic electric compressors regardless of the size.

本発明第1の実施形態における密閉型圧縮機を示す図The figure which shows the hermetic compressor in the 1st Embodiment of this invention 本発明第2の実施形態における密閉型圧縮機を示す図The figure which shows the hermetic compressor in the 2nd Embodiment of this invention 従来形態の密閉型圧縮機を示す図The figure which shows the hermetic compressor of the conventional form

符号の説明Explanation of symbols

1 密閉容器
2 圧縮機構部
3 電動機
3a 固定子
3b 回転子
3c コイルエンド
3d エンドリング
4 吐出孔
5 バルブ
6 マフラー
7 排出孔
8 油面
9 クランク軸
10 冷凍機油溜り
11 上軸受け
12 下軸受け
13 油分離板
14 吐出管
DESCRIPTION OF SYMBOLS 1 Airtight container 2 Compression mechanism part 3 Electric motor 3a Stator 3b Rotor 3c Coil end 3d End ring 4 Discharge hole 5 Valve 6 Muffler 7 Discharge hole 8 Oil surface 9 Crankshaft 10 Refrigerating machine oil reservoir 11 Upper bearing 12 Lower bearing 13 Oil separation Plate 14 Discharge pipe

Claims (2)

密閉容器上方に吐出管とその密閉容器内部の上部に電動機を、下方に前記電動機で駆動される圧縮機構部を有し、前記圧縮機構部は、圧縮冷媒を上方に排出する吐出孔と、それを開閉するバルブと、更にこれらを覆い、かつ圧縮冷媒を前記密閉容器内に排出する排出孔をもつマフラーを有した密閉型電動圧縮機において、前記マフラーの冷媒排出孔の位置を、前記電動機固定子のコイルエンドの下端より上方に配置したことを特徴とした密閉型圧縮機。 A discharge pipe and an electric motor in the upper part inside the closed container are provided above the closed container, and a compression mechanism part driven by the electric motor is provided in the lower part. The compression mechanism part includes a discharge hole for discharging the compressed refrigerant upward, and In a hermetic electric compressor having a valve that opens and closes and a muffler that covers these and has a discharge hole for discharging the compressed refrigerant into the sealed container, the position of the refrigerant discharge hole of the muffler is fixed to the motor. A hermetic compressor, which is disposed above the lower end of a coil end of a child. 電動機固定子のコイルエンド内周と、回転子エンドリングの外周で形成される隙間方向にマフラーの排出孔を設けた事を特徴とする請求項1記載の密閉型圧縮機。
2. The hermetic compressor according to claim 1, wherein a discharge hole of a muffler is provided in a gap direction formed by an inner periphery of a coil end of the motor stator and an outer periphery of the rotor end ring.
JP2004115295A 2004-04-09 2004-04-09 Sealed compressor Pending JP2005299462A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004115295A JP2005299462A (en) 2004-04-09 2004-04-09 Sealed compressor

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Application Number Priority Date Filing Date Title
JP2004115295A JP2005299462A (en) 2004-04-09 2004-04-09 Sealed compressor

Publications (1)

Publication Number Publication Date
JP2005299462A true JP2005299462A (en) 2005-10-27

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ID=35331324

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2004115295A Pending JP2005299462A (en) 2004-04-09 2004-04-09 Sealed compressor

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107859623A (en) * 2017-10-23 2018-03-30 珠海格力节能环保制冷技术研究中心有限公司 Compressor and refrigeration system and air conditioner

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107859623A (en) * 2017-10-23 2018-03-30 珠海格力节能环保制冷技术研究中心有限公司 Compressor and refrigeration system and air conditioner
WO2019080523A1 (en) * 2017-10-23 2019-05-02 珠海格力节能环保制冷技术研究中心有限公司 Compressor, refrigeration system and air conditioner

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