JP2005290685A - Deodorizing drier for use in recycle plant of paving aggregate waste - Google Patents

Deodorizing drier for use in recycle plant of paving aggregate waste Download PDF

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JP2005290685A
JP2005290685A JP2004103286A JP2004103286A JP2005290685A JP 2005290685 A JP2005290685 A JP 2005290685A JP 2004103286 A JP2004103286 A JP 2004103286A JP 2004103286 A JP2004103286 A JP 2004103286A JP 2005290685 A JP2005290685 A JP 2005290685A
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aggregate
pavement
storage hopper
exhaust gas
paving aggregate
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JP4238168B2 (en
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Hisatomo Nishida
九十茂 西田
Shinichi Tanaka
伸一 田中
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Tanaka Iron Works Co Ltd
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Tanaka Iron Works Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a deodorizing drier for use in deodorization of exhaust gas exhausted from a heating drum for heating and regenerating paving aggregate waste in a recycle plant of the paving aggregate waste, by using paving aggregate, wherein the deodorizing drier carries out continuous deodorization over a long period of time and at the same time carries out heating and drying of the paving aggregate. <P>SOLUTION: The deodorizing drier is formed of a storage hopper 4 arranged in some midpoint of an exhaust channel 3 of the exhaust gas from the heating drum 1, for allowing the exhaust gas to pass therethrough, a paving aggregate feeder 10 for feeding the paving aggregate to the storage hopper 4, a paving aggregate discharging device 11 for always discharging the paving aggregate in a predetermined amount from the storage hopper 4, and a control mechanism 5 for controlling the feeding amount of the paving aggregate by the paving aggregate feeder 10 such that the storage hopper 4 stores therein a constant amount of the paving aggregate. The deodorizing drier carries out deodorization of the exhaust gas by the paving aggregate in the storage hopper 4 and carries out heating and drying of the paving aggregate in the storage hopper 4 by waste heat of the exhaust gas. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は、舗装廃骨材リサイクルプラントで発生する排ガスを脱臭するとともに、この排ガスの廃熱を利用して舗装骨材を加熱乾燥させる脱臭乾燥器に関する。   The present invention relates to a deodorization dryer that deodorizes exhaust gas generated in a pavement waste aggregate recycling plant and heats and drys the pavement aggregate using waste heat of the exhaust gas.

舗装廃骨材リサイクルプラントでは、舗装廃骨材を加熱ドラムにて加熱し再生するようにしているが、舗装廃骨材にはアスファルト分が多量に付着しているので、加熱ドラムにて加熱するとそのアスファルト分が揮発して臭気を伴うガスやダストとして下流側に流出する。そこで、従来より、加熱ドラムの下流には脱臭器が設置されている。   In the pavement waste aggregate recycling plant, the pavement waste aggregate is heated and regenerated with a heating drum. However, since a large amount of asphalt is attached to the pavement waste aggregate, The asphalt component volatilizes and flows out downstream as odorous gas or dust. Therefore, conventionally, a deodorizer is installed downstream of the heating drum.

この脱臭器として、砕石(舗装新骨材)を所定厚みに敷き詰め、加熱ドラムからの排ガス中のアスファルト分やダストを捕捉するように構成した砕石フィルターが、特許文献1に開示されている。   As this deodorizer, Patent Document 1 discloses a crushed stone filter configured to spread crushed stone (paved new aggregate) to a predetermined thickness and capture asphalt and dust in exhaust gas from a heating drum.

しかしながら、特許文献1に開示されている砕石フィルターでは、砕石は静的にに敷き詰められたままの固定層であるため、3〜7日程度経過するとアスファルト分が付着して目詰まり等が発生するので、定期的に砕石を交換する必要があった。また、交換直後の砕石は排ガスの廃熱で加熱されているものの、交換後、放置されるのでその温度が室温まで下がるとともに、空気中の湿気を吸着してしまうことになる。したがって、交換後の砕石をアスファルト合材の原料として使用する場合、その湿気を除去するために改めて乾燥工程に回す必要があり、排ガスの廃熱が有効に利用されていなかった。
特開平9−313850号公報
However, in the crushed stone filter disclosed in Patent Document 1, since the crushed stone is a fixed layer that is statically spread, the asphalt component adheres and clogging occurs after about 3 to 7 days. So it was necessary to replace crushed stones regularly. Moreover, although the crushed stone immediately after replacement | exchange is heated with the waste heat of waste gas, since it is left after replacement | exchange, the temperature will fall to room temperature and will adsorb | suck the humidity in air. Therefore, when using the crushed stone after replacement as a raw material for the asphalt mixture, it is necessary to send it to the drying process again in order to remove the moisture, and the waste heat of the exhaust gas has not been effectively used.
JP-A-9-313850

本発明が解決しようとする課題は、舗装廃骨材リサイクルプラントにおいて舗装廃骨材を加熱再生する加熱ドラムから排出される排ガスを、舗装骨材を使用して脱臭するにあたり、長期間にわたって連続的に脱臭を行うことができ、同時に舗装骨材の加熱乾燥を行うことができる脱臭乾燥器を提供することにある。   The problem to be solved by the present invention is that the exhaust gas discharged from the heating drum for heating and regenerating the pavement waste aggregate in the pavement waste aggregate recycling plant is deodorized using the pavement aggregate continuously over a long period of time. Another object of the present invention is to provide a deodorization dryer capable of performing deodorization and simultaneously heating and drying a paving aggregate.

本発明は、舗装廃骨材を加熱再生する加熱ドラムから排出される排ガスを脱臭し、かつ、前記排ガスの廃熱を利用して舗装廃骨材及び/又は舗装新骨材からなる舗装骨材を加熱乾燥させる舗装廃骨材リサイクルプラントにおける脱臭乾燥器であって、前記排ガスの排出経路の途中に設けられ前記排ガスを通過させる貯蔵ホッパーと、前記貯蔵ホッパーに舗装骨材を供給する舗装骨材供給装置と、前記貯蔵ホッパーから常に所定量の舗装骨材を排出する舗装骨材排出装置と、前記貯蔵ホッパー内の舗装骨材の貯蔵量が一定になるように前記舗装骨材供給装置による舗装骨材の供給量を制御する制御機構とを備え、前記貯蔵ホッパー内の舗装骨材によって前記排ガスの脱臭を行うとともに、前記排ガスの廃熱によって前記貯蔵ホッパー内の舗装骨材を加熱乾燥させるようにしたものである。   The present invention relates to a paving aggregate comprising deodorizing exhaust gas discharged from a heating drum for heating and regenerating paving waste aggregate, and using the waste heat of the exhaust gas and comprising paving waste aggregate and / or new paving aggregate. A deodorizing dryer in a pavement waste aggregate recycling plant that heats and drys a storage hopper that is provided in the middle of the exhaust gas discharge path and that passes the exhaust gas, and a pavement aggregate that supplies the pavement aggregate to the storage hopper Pavement by the pavement aggregate discharging device for constantly discharging a predetermined amount of pavement aggregate from the storage hopper, and the pavement aggregate supply device so that the storage amount of the pavement aggregate in the storage hopper is constant A control mechanism for controlling the amount of aggregate supplied, and deodorizing the exhaust gas by the pavement aggregate in the storage hopper, and pavement bone in the storage hopper by waste heat of the exhaust gas The is obtained so as to heat drying.

すなわち、本発明は、排ガスを脱臭するための貯蔵ホッパー内の舗装骨材を移動層とし、かつ、その貯蔵量を一定に保つようにしたことを特徴とするもので、これによって、長期間にわたって連続的に排ガスの脱臭を行うことができる。また、貯蔵ホッパー内では高温の排ガスと新たに供給される常温の舗装骨材との間で連続的に熱交換が行われるので、排ガスの脱臭と同時に、舗装骨材の加熱乾燥も行われ、加熱乾燥された舗装骨材を貯蔵ホッパーから連続的に排出することができる。   That is, the present invention is characterized in that the paving aggregate in the storage hopper for deodorizing the exhaust gas is a moving layer, and the storage amount is kept constant. The exhaust gas can be deodorized continuously. In addition, since heat is continuously exchanged between the high temperature exhaust gas and the newly supplied normal temperature pavement aggregate in the storage hopper, the pavement aggregate is also heated and dried simultaneously with the deodorization of the exhaust gas, Heat dried pavement aggregate can be continuously discharged from the storage hopper.

そして、本発明は、貯蔵ホッパーから排出された加熱乾燥後の舗装骨材を加熱ドラムに投入する舗装骨材投入装置を備えたものとすることができる。これによって、加熱乾燥後の舗装骨材をそのまま加熱ドラムに投入することができる。また、舗装骨材は余熱されているので加熱ドラムでのエネルギー消費量を削減できる。このように、本発明では加熱ドラムからの排ガスの廃熱を有効利用し、省エネルギーを達成することができる。   And this invention can be equipped with the pavement aggregate injection | throwing-in apparatus which inputs the pavement aggregate after the heat drying discharged | emitted from the storage hopper into a heating drum. Thereby, the paving aggregate after heat drying can be put into the heating drum as it is. Further, since the paving aggregate is preheated, the energy consumption in the heating drum can be reduced. Thus, in the present invention, the waste heat of the exhaust gas from the heating drum can be effectively used to achieve energy saving.

本発明において貯蔵ホッパーに投入する舗装骨材としては、貯蔵ホッパー内で排ガスが均一に流れ、かつ、排ガス中の臭気成分(アスファルト分)を効率的に捕捉するために、6号砕石又は7号砕石、すなわち直径2.5〜13mmのサイズのものを使用することが好ましい。   In the present invention, as the paving aggregate to be put into the storage hopper, the exhaust gas uniformly flows in the storage hopper, and in order to efficiently capture the odor component (asphalt content) in the exhaust gas, No. 6 crushed stone or No. 7 It is preferable to use crushed stone, that is, having a diameter of 2.5 to 13 mm.

本発明は、貯蔵ホッパー内に舗装骨材の移動層を形成し、これによって排ガスの脱臭を行うようにしているので、舗装骨材を人為的に交換する必要がなく、長期間にわたって連続的に排ガスの脱臭を行うことができる。   In the present invention, the moving layer of the paving aggregate is formed in the storage hopper so that the exhaust gas is deodorized. Therefore, there is no need to artificially replace the paving aggregate, and it is continuously performed over a long period of time. The exhaust gas can be deodorized.

貯蔵ホッパーから排出される舗装骨材は排ガスの廃熱によって加熱乾燥されているので、その舗装骨材をそのまま加熱ドラムに投入するようにすれば、乾燥工程を省略することができるとともに、加熱ドラムでのエネルギー消費量を削減できる。   Since the pavement aggregate discharged from the storage hopper is heated and dried by the waste heat of the exhaust gas, if the pavement aggregate is put into the heating drum as it is, the drying process can be omitted and the heating drum Energy consumption can be reduced.

以下、図面に示す実施例に基づき本発明の実施の形態を説明する。   Embodiments of the present invention will be described below based on examples shown in the drawings.

図1は、本発明の脱臭乾燥器を適用した舗装廃骨材リサイクルプラントの構成図である。   FIG. 1 is a configuration diagram of a pavement waste aggregate recycling plant to which the deodorizing dryer of the present invention is applied.

図1に示す舗装廃骨材リサイクルプラントは、舗装廃骨材を加熱再生する加熱ドラム1と、加熱ドラム1からの排ガス中の粉塵を除去するサイクロン2と、排ガスの排出経路3の途中に設けられて排ガスを通過させる貯蔵ホッパー4とを主要な構成としている。   The pavement waste aggregate recycling plant shown in FIG. 1 is provided in the middle of a heating drum 1 that heats and regenerates pavement waste aggregate, a cyclone 2 that removes dust in the exhaust gas from the heating drum 1, and an exhaust gas discharge path 3. The storage hopper 4 that allows the exhaust gas to pass therethrough is the main component.

加熱ドラム1は、加熱源としてドライヤバーナ1aを備えており、舗装廃骨材ホッパー6a〜6cに貯蔵されている舗装廃骨材が、投入ベルコン8によって加熱ドラム1内に投入されるようになっている。なお、実施例では舗装新骨材ホッパー7a〜7cに貯蔵されている舗装新骨材も加熱乾燥のために投入ベルコン8によって加熱ドラム1内に投入されるようになっている。加熱ドラム1によって加熱処理された舗装骨材(舗装廃骨材と舗装新骨材)は、排出口1bから排出されてホッパ9に貯蔵される。ホッパ9内の舗装骨材は、アスファルト合材の原料として再利用される。   The heating drum 1 includes a dryer burner 1a as a heating source, and the pavement waste aggregate stored in the pavement waste aggregate hoppers 6a to 6c is input into the heating drum 1 by the input bell-con 8. ing. In the embodiment, the paved new aggregate stored in the paved new aggregate hoppers 7a to 7c is also fed into the heating drum 1 by the feeding bell-con 8 for heating and drying. The pavement aggregate (paved waste aggregate and pavement new aggregate) heat-treated by the heating drum 1 is discharged from the discharge port 1b and stored in the hopper 9. The paving aggregate in the hopper 9 is reused as a raw material for the asphalt mixture.

加熱ドラム1内のガスは、排ガスの排出経路3の末端付近に設けた排風機12によって吸引され排出されるが、その一部はリターンファン1cによってドライヤバーナ1aに戻されて循環使用される。   The gas in the heating drum 1 is sucked and discharged by an exhaust fan 12 provided near the end of the exhaust gas discharge path 3, and a part of the gas is returned to the dryer burner 1a by the return fan 1c for circulation.

排ガスの排出経路3において排ガスは、まずサイクロン2に導かれ、排ガス中の粉塵が除去される。除去された粉塵は、排出口1bから排出されてホッパ9に貯蔵される。   In the exhaust gas discharge path 3, the exhaust gas is first guided to the cyclone 2, and dust in the exhaust gas is removed. The removed dust is discharged from the discharge port 1b and stored in the hopper 9.

サイクロン2を出た排ガスは、次に貯蔵ホッパー4に導かれる。この貯蔵ホッパー4には、舗装廃骨材ホッパー6aに貯蔵されている舗装廃骨材(6号砕石相当)又は舗装新骨材ホッパー7aに貯蔵されている舗装新骨材(6号砕石)が、舗装骨材供給装置としての舗装骨材搬送用エレベータ10によって上方から供給される。また、貯蔵ホッパー4の底部からは、舗装骨材排出装置としての定量切出機11によって、常に所定量の舗装骨材が排出されるようになっている。これによって、貯蔵ホッパー4内には舗装骨材の移動層が形成されることになる。また、貯蔵ホッパー4には、貯蔵ホッパー4内の舗装骨材の上面レベルを検出するレベルセンサ5が設けられており、このレベルセンサ5からのレベル検出信号に基づいて舗装骨材搬送用エレベータ10からの舗装骨材の供給量を制御して、貯蔵ホッパー4内の舗装骨材の貯蔵量(上面レベル)が常に一定になるようにしている。すなわち、このレベルセンサ5が、貯蔵ホッパー4内の舗装骨材の貯蔵量を一定にするための制御機構を構成する。   The exhaust gas leaving the cyclone 2 is then led to the storage hopper 4. In this storage hopper 4, pavement waste aggregate (equivalent to No. 6 crushed stone) stored in the pavement waste aggregate hopper 6a or pavement new aggregate (No. 6 crushed stone) stored in the pavement new aggregate hopper 7a is stored. Supplied from above by the paving aggregate conveying elevator 10 as a paving aggregate supply device. In addition, a predetermined amount of paving aggregate is always discharged from the bottom of the storage hopper 4 by a quantitative cutting machine 11 as a paving aggregate discharging device. As a result, a moving layer of paving aggregate is formed in the storage hopper 4. Further, the storage hopper 4 is provided with a level sensor 5 for detecting the upper surface level of the paved aggregate in the storage hopper 4, and the paving aggregate conveying elevator 10 based on the level detection signal from the level sensor 5. The amount of pavement aggregate supplied from is controlled so that the amount of pavement aggregate stored in the storage hopper 4 (upper surface level) is always constant. That is, the level sensor 5 constitutes a control mechanism for making the storage amount of the paved aggregate in the storage hopper 4 constant.

以上の構成において、サイクロン2を出た排ガスは、貯蔵ホッパー4の下部から導入され、貯蔵ホッパー4内の舗装骨材の移動層と向流接触する。これによって、排ガス中のアスファルト分等の臭気成分が舗装骨材に捕捉されて脱臭される。これと同時に、排ガスと舗装骨材との間で熱交換が行われ舗装骨材が加熱乾燥される。   In the above configuration, the exhaust gas exiting the cyclone 2 is introduced from the lower part of the storage hopper 4 and is in countercurrent contact with the moving layer of the paved aggregate in the storage hopper 4. As a result, odor components such as asphalt in the exhaust gas are captured by the paving aggregate and deodorized. At the same time, heat exchange is performed between the exhaust gas and the paved aggregate, and the paved aggregate is heated and dried.

加熱乾燥されたアスファルト付の舗装骨材は、上述のように定量切出機11によって貯蔵ホッパー4の底部から排出され、舗装骨材投入装置としての投入ベルコン8によって加熱ドラム1に投入される。このアスファルト付の舗装骨材は、加熱ドラム1内でアスファルト分が揮発する温度以上に加熱され再生されるが、貯蔵ホッパー4から排出された舗装骨材は、上述のとおり、排ガスの廃熱によって予熱されており、それが投入ベルコン8によって加熱ドラム1に直接的かつ連続的に投入されるので、加熱ドラム1での再加熱のためのエネルギー量を低減できる。   The heat-dried paving aggregate with asphalt is discharged from the bottom of the storage hopper 4 by the quantitative cutting machine 11 as described above, and is charged into the heating drum 1 by the charging bell-con 8 as a paving aggregate charging device. The paving aggregate with asphalt is heated and regenerated above the temperature at which the asphalt component volatilizes in the heating drum 1, but the paving aggregate discharged from the storage hopper 4 is caused by the waste heat of the exhaust gas as described above. Since it has been preheated and is directly and continuously charged into the heating drum 1 by the charging bellcon 8, the amount of energy for reheating in the heating drum 1 can be reduced.

一方、貯蔵ホッパー4の頂部から排出された排ガスは、湿式集塵機付きの煙突13に導入され、無害化された後に大気中に排出される。なお、図1に一点鎖線で示すように、湿式集塵機に代えて乾式のバグフィルタ14を排風機12の前に設けてもよい。   On the other hand, the exhaust gas discharged from the top of the storage hopper 4 is introduced into a chimney 13 with a wet dust collector, detoxified, and then discharged into the atmosphere. In addition, as shown with the dashed-dotted line in FIG. 1, it may replace with a wet dust collector and may provide the dry-type bag filter 14 in front of the exhaust fan 12. FIG.

本発明の脱臭乾燥器を適用した舗装廃骨材リサイクルプラントの構成図である。It is a block diagram of the pavement waste aggregate recycling plant to which the deodorizing dryer of this invention is applied.

符号の説明Explanation of symbols

1 加熱ドラム
1a ドライヤバーナ
1b 排出口
1c リターンファン
2 サイクロン
3 排ガスの排出経路
4 貯蔵ホッパー
5 レベルセンサ
6a〜6c 舗装廃骨材ホッパー
7a〜7c 舗装新骨材ホッパー
8 投入ベルコン(舗装骨材供給装置)
9 ホッパ
10 舗装骨材搬送用エレベータ(舗装骨材供給装置)
11 定量切出機(舗装骨材排出装置)
12 排風機
13 湿式集塵機付きの煙突
14 バグフィルタ
DESCRIPTION OF SYMBOLS 1 Heating drum 1a Dryer burner 1b Discharge port 1c Return fan 2 Cyclone 3 Exhaust gas discharge path 4 Storage hopper 5 Level sensor 6a-6c Pavement waste aggregate hopper 7a-7c Pavement new aggregate hopper 8 Input velcon (pavement aggregate supply device) )
9 Hopper 10 Pavement Aggregate Elevator (Pavement Aggregate Supply Device)
11 Fixed amount cutting machine (paving aggregate discharging device)
12 Ventilator 13 Chimney with wet dust collector 14 Bag filter

Claims (2)

舗装廃骨材を加熱再生する加熱ドラムから排出される排ガスを脱臭し、かつ、前記排ガスの廃熱を利用して舗装廃骨材及び/又は舗装新骨材からなる舗装骨材を加熱乾燥させる舗装廃骨材リサイクルプラントにおける脱臭乾燥器であって、
前記排ガスの排出経路の途中に設けられ前記排ガスを通過させる貯蔵ホッパーと、前記貯蔵ホッパーに舗装骨材を供給する舗装骨材供給装置と、前記貯蔵ホッパーから常に所定量の舗装骨材を排出する舗装骨材排出装置と、前記貯蔵ホッパー内の舗装骨材の貯蔵量が一定になるように前記舗装骨材供給装置による舗装骨材の供給量を制御する制御機構とを備え、
前記貯蔵ホッパー内の舗装骨材によって前記排ガスの脱臭を行うとともに、前記排ガスの廃熱によって前記貯蔵ホッパー内の舗装骨材を加熱乾燥させるようにした舗装廃骨材リサイクルプラントにおける脱臭乾燥器。
The exhaust gas discharged from the heating drum that heats and regenerates the pavement waste aggregate is deodorized, and the waste heat of the exhaust gas is used to heat and dry the pavement aggregate composed of the pavement waste aggregate and / or the new pavement aggregate. A deodorizing dryer in a pavement waste aggregate recycling plant,
A storage hopper provided in the middle of the exhaust gas discharge path, a pavement aggregate supply device for supplying pavement aggregate to the storage hopper, and a predetermined amount of pavement aggregate is always discharged from the storage hopper. A pavement aggregate discharging device, and a control mechanism for controlling the amount of pavement aggregate supplied by the pavement aggregate supply device so that the amount of pavement aggregate stored in the storage hopper is constant,
A deodorization dryer in a pavement waste aggregate recycling plant that deodorizes the exhaust gas with the pavement aggregate in the storage hopper and heats and drys the pavement aggregate in the storage hopper with waste heat of the exhaust gas.
前記貯蔵ホッパーから排出された舗装骨材を前記加熱ドラムに投入する舗装骨材投入装置をさらに備えた請求項1に記載の舗装廃骨材リサイクルプラントにおける脱臭乾燥器。   The deodorizing drier in the pavement waste aggregate recycling plant according to claim 1, further comprising a pavement aggregate input device that inputs the pavement aggregate discharged from the storage hopper into the heating drum.
JP2004103286A 2004-03-31 2004-03-31 Deodorization dryer in paving waste aggregate recycling plant Expired - Fee Related JP4238168B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012146790A2 (en) 2011-04-28 2012-11-01 E-Mak Makina Insaat Ticaret Ve Sanayi Hot asphalt preparation system and method for producing a new asphalt layer from the asphalt to be recycled

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012146790A2 (en) 2011-04-28 2012-11-01 E-Mak Makina Insaat Ticaret Ve Sanayi Hot asphalt preparation system and method for producing a new asphalt layer from the asphalt to be recycled
WO2012146790A3 (en) * 2011-04-28 2013-02-07 E-Mak Makina Insaat Ticaret Ve Sanayi Hot asphalt preparation system and method for producing a new asphalt layer from the asphalt to be recycled

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