JP2005270997A - Method for removing surface foreign matter of pickling hot rolled steel sheet - Google Patents

Method for removing surface foreign matter of pickling hot rolled steel sheet Download PDF

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JP2005270997A
JP2005270997A JP2004084531A JP2004084531A JP2005270997A JP 2005270997 A JP2005270997 A JP 2005270997A JP 2004084531 A JP2004084531 A JP 2004084531A JP 2004084531 A JP2004084531 A JP 2004084531A JP 2005270997 A JP2005270997 A JP 2005270997A
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pickling
rolled steel
steel sheet
foreign matter
roll
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Keiji Suzuki
啓司 鈴木
Hisao Imai
久雄 今井
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JFE Steel Corp
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for efficiently removing, without impairing productivity, foreign matters that remain sticking to the surface of a pickling hot rolled steel sheet after pickling, that come from hardly dissolving metallic pieces peeled and stuck from a metallic roll at the time of mechanical descaling prior to a pickling process, or that come from rubber pieces peeled and stuck from a dewatering rubber roll arranged in the front and the rear of a pickling tank. <P>SOLUTION: The pickling hot rolled steel sheet is processed by shot blasting for the purpose of removing foreign matters stuck to the surface. The pickling hot rolled steel sheet can be the one passed through a mechanical descaling device including a tension leveler before pickling or the one passed through a rubber lining roll or a plastic lining roll. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は酸洗により表面スケールの除去された熱延鋼板(以下単に「酸洗熱延鋼板」という)の精整方法、特に酸洗後酸洗熱延鋼板表面に付着している異物を効率的に除去する方法に関する。   The present invention is a method for refining a hot-rolled steel sheet whose surface scale has been removed by pickling (hereinafter simply referred to as “pickled hot-rolled steel sheet”), in particular, the efficiency of removing foreign matter adhering to the surface of the pickled hot-rolled steel sheet after pickling. Relates to a method of removing the target.

熱延鋼板はそのまま建築用などの素材として黒皮付き、すなわち表面に熱延スケールが付着した状態で出荷されるほか、次工程の冷間圧延工程、さらにはめっき等の表面処理工程にまわされる。これらの工程のためには、事前に熱延スケールを除去する必要があり、そのための手段としていわゆる塩酸などによる酸洗が行なわれる。   Hot-rolled steel sheets are shipped as a raw material for construction, etc. with a black skin, that is, they are shipped with a hot-rolled scale attached to the surface, as well as being subjected to the next cold-rolling process and further surface treatment processes such as plating. . For these steps, it is necessary to remove the hot-rolled scale in advance, and pickling with so-called hydrochloric acid or the like is performed as a means for that purpose.

この酸洗は熱延鋼板の表面スケールを完全に除去し、次工程の冷間圧延、さらにはそれに続く表面処理が満足に行なわれる表面状態とすることを目的とするが、ときとして酸洗熱延鋼板の表面に異物が付着したまま残存して冷間圧延時にガウジと呼ばれるカサブタ状の表面欠陥の原因になり、あるいはめっき面のピンホール生成の原因になる。なお、異物ロールの主構成物質は、酸洗工程に先立つメカニカルデスケーリングの際、金属帯がブライドルやテンションレベラーと高い面圧で接することにより該ブライドルロールやテンションレベラーを構成する金属ロールから剥離付着した難溶解性の金属片あるいは酸洗槽の前後に配置される水切り用のゴムライニングロールが剥離付着したゴム片あるいはウレタンなどライニングしたプラスチックロールが剥離付着したプラスチック片などであることが判明している。   The purpose of this pickling is to completely remove the surface scale of the hot-rolled steel sheet, and to achieve a surface state in which the subsequent cold rolling and subsequent surface treatment are satisfactorily performed. Foreign matter remains on the surface of the rolled steel sheet, and causes cold-faced surface defects called gouges during cold rolling, or pinhole generation on the plated surface. The main constituent material of the foreign material roll is peeled and adhered from the metal roll constituting the bridle roll or tension leveler when the metal strip comes into contact with the bridle or tension leveler at a high surface pressure during mechanical descaling prior to the pickling process. It has been found that the hardly soluble metal piece or the rubber lining roll for draining disposed before and after the pickling tank is a peeled and attached rubber piece or the plastic piece that is peeled and attached to a plastic roll lined with urethane or the like. Yes.

そのため、酸洗工程の終了時点で酸洗熱延鋼板の表面を目視により検査し、上記異物が付着している可能性が高いときには、ライン速度をきわめて低速に落として異物付着部を探し、異物付着部で一旦停止し、グラインダーによる研磨作業を行なって除去するようにしている。このような検査、さらにはグラインダーによる異物除去は、酸洗ラインの順調な稼動を著しく害するばかりか多大の作業工数を要し、生産性向上、コストダウン上の問題となっている。   Therefore, the surface of the pickled hot-rolled steel sheet is visually inspected at the end of the pickling process, and when there is a high possibility that the foreign matter is attached, the line speed is reduced to a very low speed to find the foreign matter attached portion. It temporarily stops at the adhering portion and is removed by grinding work with a grinder. Such inspection and further removal of foreign matter by a grinder not only significantly impairs the smooth operation of the pickling line but also requires a large number of work steps, which is a problem in terms of productivity and cost reduction.

熱延板の幅方向に均一にデスケーリングするための手段として、特許文献1には、ショット投射機を幅方向に複数個配置し、その投射速度を独立に調節し、スケール残りを解消して酸洗時間を短縮するという手段が開示されている。   As a means for uniformly descaling in the width direction of the hot-rolled sheet, Patent Document 1 discloses that a plurality of shot projectors are arranged in the width direction, the projection speed is adjusted independently, and the remaining scale is eliminated. Means for shortening the pickling time are disclosed.

特開平7-9024号公報Japanese Patent Laid-Open No. 7-9024

しかし、特許文献1に記載の手段は、酸洗前にショットブラストを均一に行なうに留まり、デスケーリング、特にメカニカルデスケーリングの際に鋼板表面に付着し、酸洗後も鋼板表面に残存する異物の除去には無関係である。本発明は、このような従来技術とは異なり、酸洗工程に先立つメカニカルデスケーリングの際に金属ロールから剥離付着した難溶解性の金属片、あるいは酸洗槽の前後に配置される水切り用のゴムライニングロールが剥離付着したゴム片などに由来し、酸洗後、酸洗熱延鋼板表面に残存付着している異物を、生産性を害することなく、効率的に除去する方法を提案するものである。   However, the means described in Patent Document 1 is only to perform shot blasting uniformly before pickling, and adheres to the steel plate surface during descaling, particularly mechanical descaling, and remains on the steel plate surface after pickling. It is irrelevant to the removal. Unlike the conventional technique, the present invention is a hardly soluble metal piece peeled and adhered from a metal roll at the time of mechanical descaling prior to the pickling process, or for draining water disposed before and after the pickling tank. Proposal of a method for efficiently removing foreign matters that are derived from rubber pieces, etc., from which the rubber lining roll has been peeled off and adhered to the surface of pickled hot-rolled steel sheets after pickling without impairing productivity. It is.

本発明に係る酸洗熱延鋼板の表面異物除去方法は、表面に異物の付着した酸洗熱延鋼板をショットブラスト処理することによって行なうものである。上記発明を適用する酸洗熱延鋼板は、酸洗前にテンションレベラーを含むメカニカルデスケーリング装置を通板したもの、あるいはゴムライニングロール又はプラスチックライニングロールを通板したものとすることができる。   The method for removing surface foreign matter from a pickled hot rolled steel sheet according to the present invention is performed by shot blasting a pickled hot rolled steel sheet having foreign matters attached to the surface. The pickling hot-rolled steel sheet to which the invention is applied can be a sheet obtained by passing a mechanical descaling device including a tension leveler before pickling, or a sheet obtained by passing a rubber lining roll or a plastic lining roll.

本発明による酸洗熱延鋼板の表面異物除去方法は、通常のライン速度で酸洗ラインを操業しながら、異物の残存付着していると判断される酸洗熱延鋼板を酸洗ラインとは異なるショットブラスト設備により、いわゆるオフラインにより機械的に処理するので生産性を阻害せず、かつ極めて少ない工数により酸洗熱延鋼板の表面異物の除去が可能である。   The surface foreign matter removal method for pickled hot rolled steel sheets according to the present invention is a pickling line for pickling hot rolled steel sheets that are judged to have foreign matters remaining while operating the pickling line at a normal line speed. Since different shot blasting equipment is mechanically processed by so-called off-line, productivity is not hindered, and the foreign matter on the surface of the pickled hot-rolled steel sheet can be removed with very few man-hours.

図1は、本発明の適用される酸洗ラインの全体構成を示す概念図である。ここに示すように酸洗される鋼帯Sはコイルに巻き取られた状態からペイオフリール1によって払い出され、シャー2、ウェルダー3、ルーパー4を経てブライドルロール5,7及びテンションレベラー6からなるメカニカルデスケーラー8に連続的に送給され、熱延鋼板の表面に形成されたスケールが破砕され、酸洗によって溶解しやすい状態とされる。このメカニカルデスケーリングを受けた熱延鋼帯は続いて酸洗槽11、リンス槽12を含む酸洗設備17に導かれスケールの溶解剥離が行なわれる。酸洗槽11の入側にはガイドロール15が、出側には絞りロール13が備え付けられており、またリンス槽12の出側にも絞りロール14が備え付けられている。酸洗設備17によってスケールの溶解剥離の行なわれた熱延鋼帯は目視検査台18によって異物の有無のチェックを受けルーパー、サイドトリマー、シャーなどの出側鋼帯処理設備(これらは図示しない)を経てテンションリールに巻き取られて酸洗熱延鋼板とされる。   FIG. 1 is a conceptual diagram showing the overall configuration of a pickling line to which the present invention is applied. As shown here, the steel strip S to be pickled is paid out by the payoff reel 1 from the state wound up by the coil, and is composed of the bridle rolls 5 and 7 and the tension leveler 6 through the shear 2, the welder 3 and the looper 4. The scale is continuously fed to the mechanical descaler 8 and the scale formed on the surface of the hot-rolled steel sheet is crushed and is easily dissolved by pickling. The hot-rolled steel strip subjected to the mechanical descaling is then led to a pickling facility 17 including a pickling tank 11 and a rinsing tank 12, and scale dissolution and peeling are performed. A guide roll 15 is provided on the entrance side of the pickling tank 11, a squeeze roll 13 is provided on the exit side, and a squeeze roll 14 is also provided on the exit side of the rinse tank 12. The hot-rolled steel strip from which the scale has been melted and peeled off by the pickling equipment 17 is checked for the presence of foreign matter by the visual inspection table 18, and the outgoing steel strip processing equipment such as loopers, side trimmers and shears (these are not shown) After that, it is wound around a tension reel to form a pickled hot rolled steel sheet.

上記一連の設備において、ブライドルロール5,7及びテンションレベラー6からなるメカニカルデスケーラー8に配設されるロールは耐磨耗性に優れた高強度鋼製である。しかし、この部分で鋼帯から掛かる面圧が高いので、ロールの表面層が剥離して鋼帯Sの表面層に埋め込まれて異物となる。また、酸洗設備を構成する酸洗槽11、リンス槽12の入側及び出側に備え付けられているガイドロール15、絞りロール13、15がゴム又はプラスチックをライニングしたものであるので、その表面層を構成するゴムなどが剥離して酸洗された鋼帯上に残留する原因となっている。   In the above-described series of facilities, the roll disposed on the mechanical descaler 8 including the bridle rolls 5 and 7 and the tension leveler 6 is made of high-strength steel having excellent wear resistance. However, since the surface pressure applied from the steel strip at this portion is high, the surface layer of the roll peels off and is embedded in the surface layer of the steel strip S to become foreign matter. Also, the pickling tank 11 constituting the pickling equipment, the guide roll 15 provided on the entry side and the exit side of the rinse tank 12, and the squeeze rolls 13 and 15 are lined with rubber or plastic, so that the surface It is the cause that the rubber constituting the layer peels off and remains on the pickled steel strip.

図2は、このようにして酸洗熱延鋼板の表面上に付着・残留した異物を除去するときの材料の流れを示すフローチャートである。メカニカルデスケーリング及び酸洗を経てスケールが除去された熱延鋼板は目視検査を受け、異物付着の有無を、その可能性を含めてチェックされる。この目視検査は通常の酸洗ライン速度で行なわれ、したがって異物付着の有無及びその付着個所の特定を厳密に行なうことができない。そのため、本発明では、ペイオフリール1から酸洗槽17に至る設備全体の操業状況等を加味して酸洗された熱延鋼板の表面状態を総合的に判断して異物付着の可能性があれば、その異物付着部を含むコイルをマーカー等によってショットブラスト処理対象コイルとして識別可能とするに留める。   FIG. 2 is a flowchart showing the flow of materials when removing foreign substances adhering and remaining on the surface of the pickled hot-rolled steel sheet in this way. The hot-rolled steel sheet from which the scale has been removed through mechanical descaling and pickling is subjected to a visual inspection and checked for the presence of foreign matter including its possibility. This visual inspection is performed at a normal pickling line speed, and therefore it is not possible to strictly determine the presence or absence of foreign matter adhesion and the location of the adhesion. Therefore, in the present invention, there is a possibility of foreign matter adhesion by comprehensively judging the surface condition of the pickled hot-rolled steel sheet in consideration of the operation status of the entire equipment from the payoff reel 1 to the pickling tank 17. For example, the coil including the foreign substance adhering portion is limited to be identifiable as a shot blast processing target coil by a marker or the like.

この目視検査によって「異物付着の可能性あり」と判断されたコイルは、ショットブラスト設備に送られ、異物除去のためのショットブラスト処理に付される。このショットブラスト処理は、通常のショットブラストによるスケール除去処理に用いる条件を採用することができる。たとえば、通板速度を5〜30m/minとして鋼板に投射量300〜1200kg/min程度のショットを投射することができる投射機(ホイールアブレーター)を2〜6基程度鋼板の進行方向に配置し、その回転速度を1200〜1400rpm程度としてショットブラスト処理すれば十分である。また、ショットもショットグリッド30〜60番程度のものを用いればよい。   Coils that are determined to be “possibly adhered to foreign matter” by this visual inspection are sent to a shot blasting facility and subjected to shot blasting for removing foreign matter. This shot blasting process can employ the conditions used for the scale removal process by normal shot blasting. For example, about 2 to 6 projectors (wheel ablators) capable of projecting shots with a projection rate of 300 to 1200 kg / min on a steel plate with a plate passing speed of 5 to 30 m / min are arranged in the traveling direction of the steel plate. It is sufficient to perform shot blasting at a rotational speed of about 1200 to 1400 rpm. Moreover, what is necessary is just to use a shot grid about 30-60.

このようにしてショットブラスト処理により異物除去が行なわれた鋼板は、再度コイラー(ショットブラスト設備の後段に付設されている)によって巻き取られ、酸洗熱延鋼板として次工程、すなわち冷延工程、めっき工程に送られる。   The steel plate from which foreign matter has been removed by shot blasting in this way is taken up again by a coiler (attached to the subsequent stage of the shot blasting equipment), and the next step as a pickled hot rolled steel plate, that is, a cold rolling step, It is sent to the plating process.

表1に示す仕様の酸洗設備を用いて厚さ2.3mmの熱延鋼板のスケール除去をライン速度は300m/minで行なった。目視検査により異物付着の可能性をチェックし、表2に示す条件により異物除去のためのショットブラスト処理を行なった。ここで、ショットブラスト処理は、鋼板の上面側および下面側にそれぞれ4基づつの投射機(ホイールアブレーター)を鋼板の長手方向(通板方向)に配置したショットブラスト設備により行なった。その結果、酸洗コイルのうち0.8%を異物付着コイルとしてショットブラスト処理を行なうこととなった。前述のように従来のグラインダーによる異物除去処理では処理に4人を要し、作業能率が2.5t/hであったのに対し本発明の処理では、作業は1人で行なうことができ、また処理速度は6.7t/hと格段に改善された。   Using the pickling equipment having the specifications shown in Table 1, the scale removal of the hot-rolled steel sheet having a thickness of 2.3 mm was performed at a line speed of 300 m / min. The possibility of foreign matter adhesion was checked by visual inspection, and shot blasting for removing foreign matter was performed under the conditions shown in Table 2. Here, the shot blasting process was performed by shot blasting equipment in which four projectors (wheel ablators) were arranged on the upper surface side and the lower surface side of the steel plate in the longitudinal direction (through plate direction) of the steel plate. As a result, 0.8% of the pickling coil was subjected to shot blasting using a foreign matter adhering coil. As described above, in the foreign matter removal processing by the conventional grinder, four people are required for the processing, and the work efficiency is 2.5 t / h, whereas in the processing of the present invention, the work can be performed by one person. The processing speed was greatly improved to 6.7 t / h.

Figure 2005270997
Figure 2005270997

Figure 2005270997
Figure 2005270997

本発明の適用される酸洗ラインの全体構成を示す概念図である。It is a conceptual diagram which shows the whole structure of the pickling line to which this invention is applied. 本発明を適用するときの材料の流れを示すフローチャートである。It is a flowchart which shows the flow of a material when applying this invention.

符号の説明Explanation of symbols

1:ペイオフリール
2:シャー
3:ウェルダー
4:ルーパー
5,7:ブライドルロール
6:テンションレベラー
8:メカニカルデスケーラー
11:酸洗槽
12:リンス槽
13、14:絞りロール
15:ガイドロール
17:酸洗設備
18:目視検査台
1: Payoff reel
2: Shah
3: Welder
4: Looper
5, 7: Bridle roll
6: Tension leveler
8: Mechanical descaler
11: Pickling tank
12: Rinse tank
13, 14: Drawing roll
15: Guide roll
17: Pickling equipment
18: Visual inspection table

Claims (3)

表面に異物の付着した酸洗熱延鋼板をショットブラスト処理することを特徴とする酸洗熱延鋼板の表面異物除去方法。   A method for removing foreign matter on a surface of a pickled hot-rolled steel sheet, which comprises shot blasting a pickled hot-rolled steel sheet having foreign matters attached to the surface. 酸洗熱延鋼板は、酸洗前にテンションレベラーを含むメカニカルデスケーリング装置を通板したものであることを特徴とする請求項1記載の酸洗熱延鋼板の表面異物除去方法。   2. The pickling hot rolled steel sheet according to claim 1, wherein the pickled hot rolled steel sheet is obtained by passing a mechanical descaling device including a tension leveler before pickling. 酸洗熱延鋼板はゴムライニングロール又はプラスチックライニングロールを通板したものであることを特徴とする請求項1又は2に記載の酸洗熱延鋼板の表面異物除去方法。
The pickling hot-rolled steel sheet is obtained by passing a rubber lining roll or a plastic lining roll, and the surface foreign matter removing method for the pickled hot-rolled steel sheet according to claim 1 or 2.
JP2004084531A 2004-03-23 2004-03-23 Method for removing surface foreign matter of pickling hot rolled steel sheet Pending JP2005270997A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021528256A (en) * 2018-06-29 2021-10-21 バオシャン アイアン アンド スティール カンパニー リミテッド Metal composite strip continuous manufacturing equipment and method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2021528256A (en) * 2018-06-29 2021-10-21 バオシャン アイアン アンド スティール カンパニー リミテッド Metal composite strip continuous manufacturing equipment and method
US11788167B2 (en) 2018-06-29 2023-10-17 Baoshan Iron & Steel Co., Ltd. Device and method for manufacturing metal clad strips continuously

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