JP2005261199A - Electric motor stator - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method of manufacturing a stator, wherein winding of a coil to each core segment can be controlled so as to obtain the stator wound by a high space factor, in a method of manufacturing a stator by connecting a plurality of the core segments to constitute a series unit of the core segments rounded to produce a ring compound. <P>SOLUTION: The series unit 13 of the core segments is divided into three parts, a core segment group 12 classified by each winding phase is mounted in a jig, the coil is wound. When the coil is wound, to an extent without giving an influence to a crossover 21 between the coils of each core segment 11, a space of each core segment 11 is spread or a position is shifted, after winding the coil by a high space factor by ensuring the space with winding controllable, each core segment group is combined with each other, to obtain the ring compound making the stator. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

The present invention relates to a stator manufacturing method for a stator of an electric motor, in which a coil is wound around a plurality of core segments constituting each phase of windings connected in series, and a ring is produced by rolling the coil. regarding that.

  In recent years, electric motors have been developed with the highest priority given to high efficiency in the trend of energy saving. The biggest challenge in working with high-efficiency motors is the realization of high space factor windings in the status lot.

  The stator of the motor is insulated by winding the cylindrical stator core, but the winding work is difficult because of the cylindrical shape. The winding shape and slot shape are limited, and the winding space factor is limited. With respect to this, a method is disclosed in which a plurality of core segments constituting a stator are connected in series to form a winding, thereby creating a space where the winding can be easily controlled around the winding slot (Japanese Patent Laid-Open No. Hei 8). No. 19196).

  For example, as shown in FIG. 2, the core segments in series are punched and laminated as an integral core, and each core segment 11 is connected by a thin joint 14 that easily deforms. As shown in FIG. 2, each core segment 11 is a laminate of core sheets 10 punched alone and has a concave groove 15 and a convex piece 16, and the concave groove 15 and the convex piece 16 of each core segment 11 are provided. Are connected to form an in-line body, and the connecting portion is rotatable.

  When the core segment series body 13 is wound, the number of divisions of the plurality of core segments greatly affects the controllability of the winding. FIG. 6 shows a case in which the core segment serial body 13 having a 12-divided configuration is wound. Compared to a 4-part body, a 6-part body, and the like, a 12-part body and the like have a small interval between the core segments 11 connected to each other, so that winding control using a space becomes difficult. The laminated thickness of the core also affects the controllability of the windings, and as the thickness increases, it becomes difficult to control and becomes an obstacle to obtaining a high winding space factor.

Further, as a winding method for the core segment serial body 13 having the twelve-divided configuration, a method in which coils of each winding phase are wound around each core segment 11 one by one is normal. Since winding is performed in series, the winding man-hours become longer.
JP-A-8-19196

  As described above, since the core segment series body having a large number of divisions has a small interval between the core segments, it is difficult to wind the winding even when the core segments are arranged in a row. In the present invention, a coil can be wound at a high winding space factor for a highly divided body such as a 12-divided body, and a core having a high core stacking thickness. It aims at providing the manufacturing method of the stator which implement | achieves a wire man-hour.

  In the method of manufacturing an electric motor stator of the present invention, a winding is wound around a plurality of core segments to form a coil portion, and this winding is a connecting wire, and each core segment is connected to each winding phase. A core segment group is formed, and adjacent core segments are combined with core segments so that core segments belonging to other types of core segment groups are arranged, so that an annular body is produced. Compared to the core segment series body, a space for two or more core segments is secured between them, winding control becomes easy, and high space factor winding is possible.

  In addition, since each core segment group is separated, it is possible to perform winding at another place at the same time, and a shorter man-hour for winding can be realized.

  As described above, according to the first and second aspects of the invention, a space for two core segments can be secured between the wound core segments, and winding control can be performed, so that a high space factor winding can be obtained. realizable. In addition, since the core segment groups for each winding phase are separated, winding can be performed simultaneously at different locations, and a shorter winding man-hour can be realized.

  Furthermore, since the invention according to claim 3 does not need to connect the connecting wires, the number of assembling steps can be reduced, and the connecting portion between the connecting wires is not provided, so that the electric motor can be made small.

  Further, according to the invention described in claim 4, it is possible to secure a wider space between the core segments to be wound, and to perform winding control of a wound product having a higher degree of difficulty and to perform winding with a high space factor. Can be realized.

  Further, according to the fifth aspect of the present invention, winding is further facilitated.

  Furthermore, according to the invention of claim 6, assembly of the stator of the electric motor can be facilitated.

  In the method of manufacturing an electric motor stator of the present invention, a winding is wound around a plurality of core segments to form a coil portion, and this winding is a connecting wire, and each core segment is connected to each winding phase. The core segments are grouped, and the adjacent core segments are combined so that core segments belonging to other types of core segment groups are arranged, so that an annular body is produced, so that the interval between the core segments is sufficiently wide be able to.

  Furthermore, in the present invention, since the core segment group connects a plurality of core segments by a series of continuous windings, it is not necessary to connect the connecting wires later.

  Furthermore, since the core segment is attached to the jig for each core segment group of the present invention and the coil portion and the crossover portion are formed by winding, the winding can be easily fixed.

  Furthermore, only the core segment to be wound is projected to the extent that it does not affect the connecting wire between the coils, and the coils are wound to form the core segment group, so that there is free space on the left and right, making it easier to wind. You can dress up.

  Furthermore, a plurality of core segments of the present invention may be connected to form a core segment serial body, and may be rounded into an annular body.

  Embodiments of the present invention will be described below with reference to the drawings.

  The upper diagram of FIG. 1 shows an embodiment in which the A phase, B phase, and C phase of the core segment group 12 by winding phase are arranged in a straight line. In each phase, four core segments 11 are arranged at equal intervals with a space corresponding to two core segments, and the coil 20 is continuously wound in a state of being arranged in a straight line. The core segments 11 are connected by a crossover 21 between the coils 20.

  The core segment 11 is configured by laminating the core sheets 10, and has concave grooves 15 and convex pieces 16 on both surfaces thereof. The A-phase, B-phase, and C-phase around which the coil 20 is wound are combined with each other to form one row of core segment series bodies 13, but the B-phase core is formed in the concave groove 15a of the A-phase core segment. The convex piece 16b which a segment has connects. Similarly, the convex piece 16c of the C-phase core segment is connected to the concave groove 15b of the B-phase core segment. Similarly, the convex piece 16a of the A-phase core segment is connected to the concave groove 15c of the C-phase core segment.

  Thus, between the A-phase core segments 11a, the B-phase and C-phase core segments 11b and 11c are combined to form a series of core segment series bodies 13. The lower diagram of FIG. 1 shows the core segment series body 13, and twelve core segments 11 are connected in a straight line, and coil terminal wires 22a, 22b, and 22c extend at both ends.

  4 and 5 show an embodiment in which the four core segments 11 of each phase are wound with a space more than the space corresponding to the two core segments.

  When a coil is wound around each of the A-phase, B-phase, and C-phase core segments 11, the core segments 11 are attached to a predetermined jig. Therefore, the position of the adjacent core segment 11 can be changed. For example, as shown in FIG. 4, the mounting pitch of each core segment 11 is increased to a predetermined pitch or more and the mounting winding is performed, thereby making it possible to secure a wider space for controlling the winding. Moreover, as shown in FIG. 5, it is also possible to wind only the core segment 11 wound at the time of winding by making it protrude with an attachment jig. Thereby, the periphery of the core segment 11 to be wound can be secured as a space where the winding can be completely controlled.

  However, when the core segments are separated from each other by a predetermined pitch or more, the amount of movement is set so as not to affect the crossover at the time of manufacturing the stator, such as the crossover processing at the time of manufacturing the annular body.

The figure which shows the manufacturing process of the electric motor stator of this invention Diagram showing an integrated core laminated product with a conventional core segment series body The figure which shows the core laminated product punched independently with the conventional serial body of a core segment, (a) is a perspective view of a core sheet, (b) is a perspective view of a core segment, (c) is a figure which shows a core segment serial body The figure which shows the winding which expanded the attachment pitch of this invention The figure which shows the winding which made only the core segment to wind the same project The figure which shows the core segment of the conventional 12 division structure, (a) is a figure which shows a core segment serial body, (b) is a figure which shows the annular body of a core segment

Explanation of symbols

DESCRIPTION OF SYMBOLS 10 Core sheet 11 Core segment 12 Core segment group 13 Core segment serial body 14 Connection 15 Concave groove 16 Convex piece 20 Coil 21 Crossover wire 22 Coil terminal wire 30 Flyer

Claims (6)

A plurality of core segments, a space for the number of core segments that is one less than the number of phases of an electric motor provided between each of the core segments, a series of windings continuous to each of the core segments, and the core A core segment group for each winding phase is constructed from the connecting wires of the windings crossing the space between each segment, and this core segment group for each winding phase is combined by the number of phases to form a series of core segment series bodies, An electric motor stator that forms an annular body by rounding the core segment series body. The motor stator according to claim 1, wherein the core segment group for each of the three types of winding phases is combined so that adjacent core segments belong to different core segment groups of different types on the left and right sides to produce an annular body. . The motor stator according to claim 1, wherein the core segment has a concave groove and a convex piece, and adjacent core segments are connected to each other by the concave groove and the convex piece. The motor stator according to claim 1, wherein the core segment is attached to a jig for each core segment group, and a coil portion and a crossover portion are formed by winding. The motor stator according to claim 1, wherein only the core segment to be wound is protruded and the coil is wound to form a core segment group. The electric motor stator according to claim 1, wherein a plurality of core segments are connected to form a core segment serial body, which is rounded into an annular body.

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