JP2005252047A - Semiconductor device - Google Patents

Semiconductor device Download PDF

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JP2005252047A
JP2005252047A JP2004061740A JP2004061740A JP2005252047A JP 2005252047 A JP2005252047 A JP 2005252047A JP 2004061740 A JP2004061740 A JP 2004061740A JP 2004061740 A JP2004061740 A JP 2004061740A JP 2005252047 A JP2005252047 A JP 2005252047A
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electrode
semiconductor device
hole
insulating film
fixed electrode
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JP4386763B2 (en
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Hirotaka Nakano
博隆 中野
Yasumasa Kasuya
泰正 糟谷
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Rohm Co Ltd
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Rohm Co Ltd
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Priority to JP2004061740A priority Critical patent/JP4386763B2/en
Priority to TW093130083A priority patent/TWI348748B/en
Priority to KR1020040079326A priority patent/KR20050033821A/en
Priority to US10/959,246 priority patent/US20050073039A1/en
Priority to CNA200410083390XA priority patent/CN1606152A/en
Publication of JP2005252047A publication Critical patent/JP2005252047A/en
Priority to US11/338,647 priority patent/US20060118940A1/en
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/26—Layer connectors, e.g. plate connectors, solder or adhesive layers; Manufacturing methods related thereto
    • H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
    • H01L2224/32—Structure, shape, material or disposition of the layer connectors after the connecting process of an individual layer connector
    • H01L2224/321—Disposition
    • H01L2224/32151—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/32221—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/32225—Disposition the layer connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42—Wire connectors; Manufacturing methods related thereto
    • H01L2224/44—Structure, shape, material or disposition of the wire connectors prior to the connecting process
    • H01L2224/45—Structure, shape, material or disposition of the wire connectors prior to the connecting process of an individual wire connector
    • H01L2224/45001—Core members of the connector
    • H01L2224/45099—Material
    • H01L2224/451—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof
    • H01L2224/45138—Material with a principal constituent of the material being a metal or a metalloid, e.g. boron (B), silicon (Si), germanium (Ge), arsenic (As), antimony (Sb), tellurium (Te) and polonium (Po), and alloys thereof the principal constituent melting at a temperature of greater than or equal to 950°C and less than 1550°C
    • H01L2224/45144—Gold (Au) as principal constituent
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42—Wire connectors; Manufacturing methods related thereto
    • H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805—Shape
    • H01L2224/4809—Loop shape
    • H01L2224/48091—Arched
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42—Wire connectors; Manufacturing methods related thereto
    • H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/481—Disposition
    • H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
    • H01L2224/48225—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
    • H01L2224/48227—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation connecting the wire to a bond pad of the item
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73—Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732—Location after the connecting process
    • H01L2224/73251—Location after the connecting process on different surfaces
    • H01L2224/73265—Layer and wire connectors
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/91—Methods for connecting semiconductor or solid state bodies including different methods provided for in two or more of groups H01L2224/80 - H01L2224/90
    • H01L2224/92—Specific sequence of method steps
    • H01L2224/922—Connecting different surfaces of the semiconductor or solid-state body with connectors of different types
    • H01L2224/9222—Sequential connecting processes
    • H01L2224/92242—Sequential connecting processes the first connecting process involving a layer connector
    • H01L2224/92247—Sequential connecting processes the first connecting process involving a layer connector the second connecting process involving a wire connector
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01028—Nickel [Ni]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/01—Chemical elements
    • H01L2924/01079—Gold [Au]
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2924/00—Indexing scheme for arrangements or methods for connecting or disconnecting semiconductor or solid-state bodies as covered by H01L24/00
    • H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
    • H01L2924/151—Die mounting substrate
    • H01L2924/153—Connection portion
    • H01L2924/1531—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface
    • H01L2924/15311—Connection portion the connection portion being formed only on the surface of the substrate opposite to the die mounting surface being a ball array, e.g. BGA

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Abstract

<P>PROBLEM TO BE SOLVED: To provide a semiconductor device, by which thinning, peeling strength and heat dissipation of a semiconductor device are improved, and at the same time, a manufacturing time is shortened with simplified manufacturing method, and to provide a manufacturing cost is reduced. <P>SOLUTION: A support substrate of the semiconductor device is constituted by an insulating film 61, and copper foil laminated on its both faces is etched to form a fixing electrode 64, a radiator plate 66, an extraction electrode 65 and a connection electrode 75. In the semiconductor device, wherein a semiconductor device 70 is provided on the extraction electrode 65, this electrode and the extraction electrode 65 are connected with a gold wire 68, and the device is sealed by a sealing resin 73. Further, a hole is provided which penetrates the fixing electrode 64, the insulating film 61 and the radiator plate 66, then a solder is filled into this through-hole to be integrally connected. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、薄型で高放熱性パッケージを有する半導体装置に関するものである。   The present invention relates to a thin semiconductor device having a high heat dissipation package.

半導体装置は、家電用機器、情報機器、自動車などの輸送機器などのきわめて広範な分野において電子機器の小型化、薄型化に資するものとして、データ処理の高速化、高機能化、大容量化と共に小型化に向けて開発が進められている。
一例として、外径寸法を半導体チップ（素子）サイズと同等あるいはわずかに大きい半導体パッケージとしていわゆるチップサイズパッケージ（ＣＳＰ）が知られている。これは半導体ウエハ上に多数の半導体チップを形成し、その半導体ウエハの上部を樹脂で封止し、その後ダイシングにより個々の半導体装置に分割して完成したものである。 Semiconductor devices contribute to the miniaturization and thinning of electronic equipment in a very wide range of fields such as home appliances, information equipment, and transportation equipment such as automobiles, along with faster data processing, higher functionality, and higher capacity. Development is progressing toward miniaturization.
As an example, a so-called chip size package (CSP) is known as a semiconductor package whose outer diameter is equal to or slightly larger than the size of a semiconductor chip (element). This is completed by forming a large number of semiconductor chips on a semiconductor wafer, sealing the upper part of the semiconductor wafer with resin, and then dividing it into individual semiconductor devices by dicing.

図２１は、このような従来のＣＳＰによる半導体装置の一例を示す断面図である。この半導体装置では、半導体チップを支持する支持基板として軟質樹脂又は熱可塑性樹脂フィルム８１を採用しその薄型化を図ったものである。この半導体装置は、軟質樹脂又は熱可塑性樹脂フィルム８１を挟んで上下にそれぞれ電極となる導電箔を熱圧着して構成した支持基板を形成し、この導電箔をエッチングして固着電極８４と取出し電極８５とを形成して第１の電極となし、前記固着電極８４の上に導電ペースト８９を介して半導体チップ８８が配置されている。また、前記軟質樹脂又は熱可塑性樹脂フィルム８１の両側の導電箔は、前記軟質樹脂又は熱可塑性樹脂フィルム８１に熱圧着で一体化して支持基板を形成する際に軟質樹脂又は熱可塑性樹脂フィルム８１に形成した貫通穴に設けた導電材８７で電気的に接続されており、半導体チップ８８と前記取出し電極８５とは導電性ワイヤ９１でボンディングされ、これらを絶縁樹脂９２で封止している（特許文献１参照）。   FIG. 21 is a cross-sectional view showing an example of such a conventional CSP semiconductor device. In this semiconductor device, a soft resin or a thermoplastic resin film 81 is employed as a support substrate for supporting a semiconductor chip to reduce the thickness thereof. In this semiconductor device, a support substrate is formed by thermocompression bonding of conductive foils serving as electrodes on the upper and lower sides of a soft resin or thermoplastic resin film 81, and the conductive foil is etched to fix the fixed electrode 84 and the extraction electrode. 85 is formed as a first electrode, and a semiconductor chip 88 is disposed on the fixed electrode 84 via a conductive paste 89. The conductive foils on both sides of the soft resin or thermoplastic resin film 81 are integrated with the soft resin or thermoplastic resin film 81 by thermocompression bonding to form a support substrate. The conductive material 87 provided in the formed through hole is electrically connected, and the semiconductor chip 88 and the extraction electrode 85 are bonded by a conductive wire 91 and sealed with an insulating resin 92 (patent) Reference 1).

また、半導体装置の薄型を図ったものとして、特に、製造工程中に前記支持基板を廃したものも知られている。例えば、図２２に示された半導体装置では、複数の端子部１０３が配置されるとともに、これらの端子部１０３の配列の略中央にダイパッド１０２が配置され、端子部１０３の外部端子面１０３ｃとダイパッド１０２の外部表面１０２ｃが同一平面をなすように配置されている。
ダイパッド１０２の内部表面１０２ｂ上には、電気絶縁性材料１０６を介して半導体素子１０５がその素子面と反対側の面を固着されて搭載されている。この半導体素子１０５の素子面に形成した端子１０５ａは、端子部１０３の内部端子面１０３ｂにワイヤ７によって接続されており、かつ、端子部１０３の外部端子面１０３ｃと、ダイパッド１０２の外部表面１０２ｃを外部に露出させるように、端子部１０３、ダイパッド１０２、半導体素子１０５、ワイヤ１０７が樹脂部材１０８により封止されている。また、端子部１０３の外部に露出している外部端子面１０３ｃには、半田ボール１０９が取り付けられている。 In addition, as a thin semiconductor device, it is also known that the support substrate is eliminated particularly during the manufacturing process. For example, in the semiconductor device shown in FIG. 22, a plurality of terminal portions 103 are arranged, and the die pad 102 is arranged in the approximate center of the arrangement of the terminal portions 103, and the external terminal surface 103 c of the terminal portion 103 and the die pad are arranged. The outer surface 102c of 102 is arrange | positioned so that the same plane may be made.
On the inner surface 102b of the die pad 102, a semiconductor element 105 is mounted with its surface opposite to the element surface fixed thereto via an electrically insulating material 106. The terminal 105 a formed on the element surface of the semiconductor element 105 is connected to the internal terminal surface 103 b of the terminal portion 103 by the wire 7, and the external terminal surface 103 c of the terminal portion 103 and the external surface 102 c of the die pad 102 are connected to each other. The terminal portion 103, the die pad 102, the semiconductor element 105, and the wire 107 are sealed with a resin member 108 so as to be exposed to the outside. A solder ball 109 is attached to the external terminal surface 103 c exposed to the outside of the terminal portion 103.

この半導体装置の製造に当たっては、図示しない導電性基板、又は表面に導電性層を備えた絶縁性基板上の半導体素子１０５、ワイヤ１０７等を樹脂封止した後、樹脂封止された半導体装置を導電性基板から剥離するが、前記剥離工程において前記基板からの半導体装置の剥離を容易に行うため、（１）サンドブラストによるブラスト処理により、導電性基板の表面に凹凸を形成する処理を施す。（２）導電性基板の表面に酸化膜を形成する。（３）基板上にめっきなどにより溶解可能な金属面（例えば銅）を予め形成しておく、のいずれかの方法を採用するものである（特許文献２参照）。   In manufacturing this semiconductor device, a semiconductor element 105, a wire 107, and the like on a conductive substrate (not shown) or an insulating substrate having a conductive layer on the surface are resin-sealed, and then the resin-sealed semiconductor device is manufactured. Peeling from the conductive substrate. In order to easily peel the semiconductor device from the substrate in the peeling step, (1) a process of forming irregularities on the surface of the conductive substrate is performed by sandblasting. (2) An oxide film is formed on the surface of the conductive substrate. (3) One of the methods of previously forming a metal surface (for example, copper) that can be dissolved by plating or the like on the substrate is employed (see Patent Document 2).

しかしながら、特許文献１に記載された半導体装置用の回路部材では、支持基板は軟質樹脂又は熱可塑性樹脂フィルム８１で構成されているため、固着電極８４と半導体チップ８８のダイボンディングのはんだ接続時、取出し電極のワイヤボンディング時、樹脂封止時等の熱工程で変形し、電極の位置がずれることがあるという問題がある。
また、半導体チップ８８が高機能化するに伴ってその発熱量も大きくなるが、第２の電極８６は、プリント基板へはんだ付けされる接続電極として用いており、該接続電極はプリント基板にはんだ付けされる際にブリッジが形成されないように離間して配置することが必要であることから、対応する固着電極や取出し電極よりも小さく形成されている。つまり、固着電極下の第２電極（接続電極）は、半導体素子と大きさで対応が取れておらず、従って、半導体装置を回路基板に実装したときにその放熱が十分に行えないという問題がある。
更に、熱可塑性樹脂フィルムは強度等の制約から同文献１に記載されているように約５０μmの厚みは必要であり、それ以上薄型化することは困難である。 However, in the circuit member for a semiconductor device described in Patent Document 1, since the support substrate is made of a soft resin or a thermoplastic resin film 81, when soldering the die electrode bonding between the fixed electrode 84 and the semiconductor chip 88, There is a problem that the position of the electrode may be displaced due to deformation in a thermal process such as wire bonding of the extraction electrode or resin sealing.
Further, as the semiconductor chip 88 becomes highly functional, the amount of heat generation increases, but the second electrode 86 is used as a connection electrode to be soldered to the printed circuit board, and the connection electrode is soldered to the printed circuit board. Since it is necessary to arrange them so as not to form a bridge when they are attached, they are formed smaller than the corresponding fixed electrodes and extraction electrodes. In other words, the second electrode (connection electrode) under the fixed electrode does not correspond to the size of the semiconductor element, and therefore, when the semiconductor device is mounted on the circuit board, the heat radiation cannot be sufficiently performed. is there.
Further, the thermoplastic resin film needs to have a thickness of about 50 μm as described in the document 1 due to restrictions such as strength, and it is difficult to reduce the thickness further.

前記特許文献２の半導体装置では、前記支持基板を廃したことから薄型化は可能であるが、半導体素子が内部端子上に電気絶縁材料１０６を介して搭載されているため、そもそも半導体素子で発生した熱の放熱性が良好ではなく、また、その製造工程において、導電性基板上に形成され樹脂封止してなる半導体装置を前記導電性基板から容易に剥離するための前記方法のうち、（１）の方法では、凹凸処理すると実際には逆に導電性基板から回路部が剥離し難くなり、（２）の方法では、予め表面を酸化処理しておく前処理が必要であり、（３）の方法では、めっき処理が必要となるだけでなく、導電性基板が金属でありかつその上に銅層が形成されている場合には、銅層のみを溶解させることは困難である等の製作上の問題がある。   The semiconductor device of Patent Document 2 can be thinned because the support substrate is eliminated. However, since the semiconductor element is mounted on the internal terminal via the electrically insulating material 106, the semiconductor device is originally generated. Among the methods for easily peeling a semiconductor device formed on a conductive substrate and sealed with a resin from the conductive substrate in the manufacturing process, In the method 1), when the concave and convex process is performed, the circuit portion is actually difficult to peel off from the conductive substrate. In the method (2), a pretreatment in which the surface is oxidized in advance is necessary. In addition to the need for a plating process, it is difficult to dissolve only the copper layer when the conductive substrate is a metal and a copper layer is formed thereon. There is a production problem.

更に、剥離性が良好でないことに起因して、半導体装置を導電性基板から剥離する際、加わる力によって封止用樹脂部分と回路部が剥離したり、回路部にクラックが入り易いことから、特許文献２の半導体装置では回路部の基板接触面と反対側の表面の周囲に突起部を形成しているが、横方向の突起部を設けることで面積が大きくなり、ファインピッチ、多ピン対応製品には向かず、しかも、横方向の突起部を厚膜レジストの高さより多くめっきすることにより形成していたため、突起部の面積の制御が難しく製造は容易ではないという本半導体装置固有の問題もある。
特開２００２−１７６１２１号公報 特開２００２−２８９７３９号公報 Furthermore, due to the fact that the peelability is not good, when the semiconductor device is peeled from the conductive substrate, the sealing resin part and the circuit part are peeled off due to the applied force, or the circuit part is easily cracked. In the semiconductor device of Patent Document 2, a protrusion is formed around the surface of the circuit portion opposite to the substrate contact surface. However, the provision of a protrusion in the lateral direction increases the area, and supports fine pitch and multiple pins. The problem inherent to this semiconductor device is that it is difficult to manufacture because it is difficult to control the area of the protrusion because it is not suitable for products and the lateral protrusion is formed by plating more than the thickness of the thick film resist. There is also.
JP 2002-176121 A JP 2002-287939 A

本発明は、これら従来技術が有する問題を解決すべくなされたものであって、その目的は放熱性が良好であると共に薄型化でき、しかも製造工程中の熱の影響を受け難く、かつ簡易に製造できるようにしてコスト面でも有利な半導体装置を提供することである。   The present invention has been made to solve the problems of these prior arts, and its purpose is good heat dissipation and can be made thin, and is not easily affected by heat during the manufacturing process, and is simple. A semiconductor device that can be manufactured and is advantageous in terms of cost is also provided.

請求項１の発明は、絶縁フィルムの一面側に、固着電極と、取出し電極と、前記固着電極上の導電層を介して配置された半導体素子と、前記半導体素子の電極と前記取出し電極を接続するワイヤと、これらを被覆する絶縁樹脂とを設け、かつ絶縁フィルムの他面側に、それぞれ前記取り出し電極及び前記固着電極に対応して接続電極及び放熱板を設けた半導体装置であって、前記固着電極と前記放熱板、取り出し電極と接続電極の少なくとも一組が、前板が前記絶縁フィルムを通して貫通穴に充填された導電性材料で接続されていることを特徴とする半導体装置である。
請求項２の発明は、請求項１に記載された半導体装置において、前記該貫通穴に充填された導電性材料が、前記固着電極と半導体素子とを固定する導電層物質、及び／又は、はんだバンプを形成する物質を主とするたことを特徴とする半導体装置である。 According to the first aspect of the present invention, the fixed electrode, the extraction electrode, the semiconductor element disposed via the conductive layer on the fixed electrode, and the electrode of the semiconductor element and the extraction electrode are connected to one side of the insulating film. A semiconductor device provided with a connecting electrode and a heat sink on the other surface side of the insulating film corresponding to the extraction electrode and the fixed electrode, respectively, The semiconductor device is characterized in that at least one pair of the fixed electrode and the heat dissipation plate, the extraction electrode and the connection electrode is connected by a conductive material in which a front plate is filled in a through hole through the insulating film.
According to a second aspect of the present invention, in the semiconductor device according to the first aspect, the conductive material filled in the through hole is a conductive layer material for fixing the fixed electrode and the semiconductor element and / or solder. The semiconductor device is characterized in that a material for forming bumps is mainly used.

本発明の半導体装置は、以下のような効果を奏することができる。
（１）絶縁フィルムの固着電極に対応する裏面側に大気に露出した放熱板を設けており、かつ放熱板は大きさについての自由度があるため、高発熱量の高性能な半導体素子に対応した大きさの放熱板を設けることができる。
（２）前記固着電極と前記放熱板とが、貫通穴に充填された導電性材料で接続されているので、前記固着電極、前記放熱板及び絶縁フィルムが一体的に強固に固着され、絶縁フィルムからその一側面側の固着電極、取出し電極、封止用の絶縁樹脂、また他側面側の放熱板及び接着電極が剥離するおそれが無く、また、半導体素子で発生した熱は、前記貫通穴内の高融点はんだあるいはスルーホール銅めっき等の導電性材料を介して裏面側の放熱板に伝導するから高い放熱性が得られる。
（４）絶縁フィルムの両面に銅箔を積層し、貫通孔をドリルやプレス等で空けることができるので、製造コストを大幅に低下させることができる。 The semiconductor device of the present invention can provide the following effects.
(1) Since the heat sink exposed to the atmosphere is provided on the back side corresponding to the fixed electrode of the insulating film, and the heat sink has a degree of freedom in size, it is compatible with high performance semiconductor elements with high heat generation It is possible to provide a heat radiating plate of the size described above.
(2) Since the fixed electrode and the heat radiating plate are connected by a conductive material filled in a through hole, the fixed electrode, the heat radiating plate, and the insulating film are integrally and firmly fixed, and the insulating film There is no possibility that the fixed electrode on one side, the extraction electrode, the sealing insulating resin, the heat sink and the adhesive electrode on the other side will be peeled off, and the heat generated in the semiconductor element is generated in the through hole. High heat dissipation is obtained because it is conducted to the heat sink on the back side through a conductive material such as high melting point solder or through-hole copper plating.
(4) Since copper foil is laminated on both surfaces of the insulating film and the through hole can be opened with a drill or a press, the manufacturing cost can be greatly reduced.

本発明の半導体装置の実施の形態の１例について図面を参照して説明する。
図１(Ａ）は本発明の第一の実施の形態に係る半導体装置の断面図であり、図１(Ｂ)は平面図である。
図１(Ａ）に示すように、絶縁フィルム６１の一側面には、積層した銅箔をエッチングして形成した中央に貫通穴を有する固着電極６４と、この固着電極６４を囲むように配置された多数の中央に貫通穴を有する取出し電極６５が設けられ、かつ絶縁フィルム６１の他側面には、積層した銅箔をエッチングして形成した中央に貫通穴を有する放熱板６６と中央に貫通穴を有する接続電極７５が設けられている。 接続電極７５は、図１（Ｂ）に示すように、放熱板６６を囲むように配置され、その中央に貫通穴を有している。 One example of an embodiment of a semiconductor device of the present invention will be described with reference to the drawings.
FIG. 1A is a cross-sectional view of the semiconductor device according to the first embodiment of the present invention, and FIG. 1B is a plan view.
As shown in FIG. 1A, on one side of the insulating film 61, a fixed electrode 64 having a through hole in the center formed by etching a laminated copper foil and a fixed electrode 64 are arranged so as to surround the fixed electrode 64. Further, a plurality of extraction electrodes 65 having through holes in the center are provided, and on the other side of the insulating film 61, a radiator plate 66 having a through hole in the center formed by etching a laminated copper foil and a through hole in the center are provided. A connection electrode 75 is provided. As shown in FIG. 1B, the connection electrode 75 is disposed so as to surround the heat radiating plate 66 and has a through hole in the center thereof.

取出し電極６５と接続電極７５、及び固着電極６４と放熱板６６は絶縁フィルム６１を挟んで対応配置され、それぞれに形成された小孔を一致させて相互に連通した貫通穴を形成している。取出し電極６５と接続電極７５及び固着電極６４と放熱板６６には、はんだ付け及び金ワイヤボンディングが可能なめっき層、例えばニッケル／金膜７１ａが形成されており、かつ各貫通穴には結合強度が大きくかつ伝熱性の良好な高融点はんだ６９が充填されている。
半導体素子７０は、導電層をなす高融点はんだ６９及びニッケル／金膜７１ａを挟んで銅箔製の固着電極６４と一体に積層され、さらに銅箔製の固着電極６４と銅箔製の放熱板６６は、絶縁フィルム６１を挟んで積層されている。
半導体素子７０上の電極７０ａと取出し電極６５間は金ワイヤ６８で接続され、かつこれら絶縁フィルム上の各要素は、エポキシ樹脂７３によって樹脂封止されている。
他方、絶縁フィルム６１の反対側に配置された放熱板６６と接続電極７５は外部に露出し、各貫通穴ははんだバンプ１０２で塞いだ構成となっている。 The extraction electrode 65 and the connection electrode 75, and the fixed electrode 64 and the heat radiating plate 66 are arranged corresponding to each other with the insulating film 61 interposed therebetween, and the small holes formed in each are aligned to form a through hole communicating with each other. The extraction electrode 65, the connection electrode 75, the fixed electrode 64, and the heat radiating plate 66 are formed with a plating layer capable of soldering and gold wire bonding, for example, a nickel / gold film 71a, and each through hole has a bonding strength. Is filled with high melting point solder 69 having a large thermal conductivity and good heat conductivity.
The semiconductor element 70 is laminated integrally with a fixed electrode 64 made of copper foil with a high melting point solder 69 and a nickel / gold film 71a forming a conductive layer interposed therebetween, and further, the fixed electrode 64 made of copper foil and a heat radiating plate made of copper foil. 66 are laminated with the insulating film 61 interposed therebetween.
The electrode 70 a on the semiconductor element 70 and the extraction electrode 65 are connected by a gold wire 68, and each element on the insulating film is sealed with an epoxy resin 73.
On the other hand, the heat dissipation plate 66 and the connection electrode 75 disposed on the opposite side of the insulating film 61 are exposed to the outside, and each through hole is closed by the solder bump 102.

本実施の形態の半導体装置は以上の構成であるため、例えば絶縁フィルム６１の両面に銅箔を積層してドリルやプレスで貫通穴を形成した支持基板を作り、エッチングすることで固着電極６４と放熱板６６と取出し電極６５と接続電極７５とを一度に形成することができる。しかも、固着電極６４と放熱板６６、及び取出し電極６５と接続電極７５は、貫通穴に充填する導電性材料により強固に連結することができる。   Since the semiconductor device of the present embodiment has the above configuration, for example, a support substrate in which a copper foil is laminated on both sides of the insulating film 61 and through holes are formed by a drill or a press is formed and etched to form the fixed electrode 64. The heat sink 66, the extraction electrode 65, and the connection electrode 75 can be formed at a time. In addition, the fixed electrode 64 and the heat radiating plate 66, and the extraction electrode 65 and the connection electrode 75 can be firmly connected by a conductive material filling the through hole.

この構成では、固着電極６４と放熱板６６とは、該貫通穴を充填している高融点はんだ６９で強固に連結されているので、その接続強度が大きく確保でき、かつ絶縁フィルム６１から固着電極６４と取出し電極６５と封止用の絶縁樹脂７３との剥離、また反対側の放熱板６６と接続電極７５の剥離が生じることはなく、薄型で付着力が大きい半導体装置が得られる。同時に、半導体素子７０で発生する熱は高融点はんだ６９を介して固着電極６４に伝導され、さらに、高融点はんだ６９を介して放熱板６６に伝導されるため効率よく放熱が行われる。   In this configuration, the fixed electrode 64 and the heat radiating plate 66 are firmly connected by the high melting point solder 69 filling the through-hole, so that a high connection strength can be secured, and the fixed electrode can be secured from the insulating film 61. 64, the extraction electrode 65 and the insulating resin 73 for sealing, and the heat radiation plate 66 and the connection electrode 75 on the opposite side are not peeled off, and a thin semiconductor device with high adhesion can be obtained. At the same time, heat generated in the semiconductor element 70 is conducted to the fixed electrode 64 through the high melting point solder 69 and further conducted to the heat radiating plate 66 through the high melting point solder 69, so that heat is efficiently radiated.

更に、半導体素子７０から金ワイヤ６８を介して取出し電極６５に伝わる熱も、高融点はんだ６９を介して接続電極７５に伝導され放熱が行われる。
なお、絶縁フィルム６１は、アラミド不織布エポキシ樹脂フィルムを採用することが好ましい。このフィルムは、耐熱性であるアラミド不織布に、熱硬化性樹脂であるエポキシ樹脂を浸潤させたものであるので、熱が作用する工程でも形状が安定しており、電極位置のずれが生じないという利点がある。
また、はんだバンプ１０２は、半導体装置を回路基板に実装する際に、回路基板の回路とこれらの電極６４、６５とを接続するためのもので、例えばＳｎ、Ａｇ、Ｃｕから成るＰｂフリーはんだでできている。なお、はんだバンプ１０２は各実施の形態において、側面視で半球状をなすものとして図示されているが、放熱板６６下のはんだバンプ１０２は必ずしも半球状である必要はなく、例えば横に拡がった略台形状のものでもよい。 Further, heat transmitted from the semiconductor element 70 to the extraction electrode 65 via the gold wire 68 is also conducted to the connection electrode 75 via the high melting point solder 69 to be dissipated.
The insulating film 61 is preferably an aramid non-woven epoxy resin film. This film is a heat-resistant aramid nonwoven fabric infiltrated with an epoxy resin, which is a thermosetting resin, so the shape is stable even in the process where heat acts, and the electrode position does not shift. There are advantages.
The solder bump 102 is used to connect the circuit of the circuit board and the electrodes 64 and 65 when the semiconductor device is mounted on the circuit board. For example, the solder bump 102 is made of Pb-free solder made of Sn, Ag, and Cu. is made of. Although the solder bumps 102 are illustrated as hemispherical in side view in each embodiment, the solder bumps 102 under the heat sink 66 do not necessarily have to be hemispherical, for example, spread laterally. A substantially trapezoidal shape may also be used.

次に、本発明の第２の実施の形態に係る半導体装置の実施の形態を図２を参照して説明する。
この半導体装置も、第１の実施の形態に係る半導体装置と同様に、半導体素子７０と銅箔製の固着電極６４とが導電層をなす高融点はんだ６９及びニッケル／金膜７１ａを挟んで一体に積層され、さらに銅箔製の固着電極６４と銅箔製の放熱板６６とが絶縁フィルム６１を挟んで積層されている。また、固着電極６４と絶縁フィルム６１と放熱板６６にそれぞれ設けた小孔が同心状に配置されて貫通穴が確保されている点、及び、取出し電極６５と絶縁フィルム６１と接着電極７５にそれぞれ設けた小孔が一致していて貫通穴が確保されている点でも相違しない。 Next, an embodiment of a semiconductor device according to the second embodiment of the present invention will be described with reference to FIG.
Similarly to the semiconductor device according to the first embodiment, this semiconductor device is also integrated with the semiconductor element 70 and the copper foil fixed electrode 64 sandwiching the high melting point solder 69 and the nickel / gold film 71a forming the conductive layer. Further, a fixed electrode 64 made of copper foil and a heat radiating plate 66 made of copper foil are laminated with an insulating film 61 interposed therebetween. Further, small holes provided in the fixed electrode 64, the insulating film 61, and the heat radiating plate 66 are concentrically arranged to secure through holes, and the extraction electrode 65, the insulating film 61, and the adhesive electrode 75 are respectively provided. There is no difference in that the provided small holes coincide and the through holes are secured.

第１の実施の形態に係る半導体装置との相違点は、各貫通穴の固着電極６４側、取出し電極６５側から内部中途まで高融点はんだ６９を充填し、残りの部分、即ち、各貫通穴の放熱板６６側、接着電極７５側の内部ははんだバンプ１０２を形成するはんだが充填されるようにした点である。
この構成では、各貫通穴に対して、高融点はんだ６９とはんだバンプ１０２を両側から充填させて溶接しているので、接続強度が確保されると共に伝熱が良好に行われる。このため、半導体素子７０で発生する熱は、高融点はんだ６９を介して固着電極６４に伝導し、さらに、各貫通穴の高融点はんだ６９を介してはんだバンプ１０２、放熱板６６へと伝導されて高効率に放熱が行われる。
また、半導体素子７０で発生し金ワイヤ６８を介して取出し電極６５に伝わる熱も、各貫通穴の高融点はんだ６９を介してはんだバンプ１０２、接続電極７５に伝導されて放熱される。
尚、この場合の高融点はんだ６９とはんだバンプ１０２との界面は互いの成分が拡散し合金相を形成合っており、図示したような明確なものではないことは勿論である。 The difference from the semiconductor device according to the first embodiment is that each through hole is filled with a high melting point solder 69 from the fixed electrode 64 side and the take-out electrode 65 side to the middle, and the remaining portion, that is, each through hole. The heat sink 66 side and the adhesive electrode 75 side are filled with solder forming the solder bumps 102.
In this configuration, the high melting point solder 69 and the solder bump 102 are filled and welded from both sides to each through hole, so that connection strength is ensured and heat transfer is performed well. Therefore, heat generated in the semiconductor element 70 is conducted to the fixed electrode 64 through the high melting point solder 69 and further conducted to the solder bump 102 and the heat sink 66 through the high melting point solder 69 in each through hole. Heat dissipation with high efficiency.
Further, heat generated in the semiconductor element 70 and transmitted to the extraction electrode 65 through the gold wire 68 is conducted to the solder bump 102 and the connection electrode 75 through the high melting point solder 69 in each through hole, and is radiated.
In this case, the interface between the high-melting-point solder 69 and the solder bump 102 diffuses each other and forms an alloy phase.

本発明の第３の実施の形態に係る半導体装置の実施の形態を図３を参照して説明する。
この半導体装置も、第１の実施の形態に係る半導体装置と同様に、半導体素子７０と銅箔製の固着電極６４とが高融点はんだ６９及びニッケル／金膜７１ａを挟んで一体に積層され、さらに銅箔製の固着電極６４と銅箔製の放熱板６６とが絶縁フィルム６１を挟んで積層されている。また、固着電極６４と絶縁フィルム６１と放熱板６６及び、取出し電極６５と絶縁フィルム６１と接着電極７５それぞれ設けた小孔を同心状に配置して貫通穴を確保している点でも相違しない。
相違点は、各貫通穴に高融点はんだ６９を充填させているだけで図１に示すようなはんだバンプ１０２を備えていない点である。
この構成では、各貫通穴に対して、高融点はんだ６９が露出側近くまで充填されて固着電極６４と放熱板６６、及び取出し電極６５と接着電極７５とを溶接しているので、接続強度が確保されると共に熱伝導が良好に行われる。 An embodiment of a semiconductor device according to the third embodiment of the present invention will be described with reference to FIG.
In this semiconductor device, as in the semiconductor device according to the first embodiment, the semiconductor element 70 and the copper foil fixed electrode 64 are integrally laminated with the high melting point solder 69 and the nickel / gold film 71a interposed therebetween. Further, a fixed electrode 64 made of copper foil and a heat radiating plate 66 made of copper foil are laminated with an insulating film 61 interposed therebetween. Further, there is no difference in that the through holes are secured by concentrically arranging the fixed electrodes 64, the insulating film 61, the heat sink 66, and the small holes provided in the extraction electrode 65, the insulating film 61, and the adhesive electrode 75, respectively.
The difference is that the high-melting point solder 69 is filled in each through hole, and the solder bumps 102 as shown in FIG. 1 are not provided.
In this configuration, the high melting point solder 69 is filled to the exposed side in each through hole, and the fixed electrode 64 and the heat radiating plate 66 and the extraction electrode 65 and the adhesive electrode 75 are welded. It is ensured and heat conduction is performed well.

半導体素子７０で発生する熱は、高融点はんだ６９を介して固着電極６４に伝導され、さらに、各貫通穴の高融点はんだ６９を介して放熱板６６に伝導されて効率よく放熱が行われる。また、半導体素子７０で発生し金ワイヤ６８を介して取出し電極６５に伝わる熱も、各貫通穴の高融点はんだ６９を介して接続電極７５に伝わり放熱が行われる。   The heat generated in the semiconductor element 70 is conducted to the fixed electrode 64 through the high melting point solder 69 and further conducted to the heat radiating plate 66 through the high melting point solder 69 in each through hole, so that the heat is efficiently radiated. Further, heat generated in the semiconductor element 70 and transmitted to the extraction electrode 65 via the gold wire 68 is also transferred to the connection electrode 75 via the high melting point solder 69 of each through hole, and heat is radiated.

本発明の第４の実施の形態に係る半導体装置の実施の形態を図４を参照して説明する。
この半導体装置は、絶縁フィルム６１の一側面に、積層した銅箔をエッチングして形成した中央に貫通穴を有する固着電極６４と、固着電極６４を囲むように中央に貫通穴を有する多数の取出し電極６５が設けられ、又、絶縁フィルム６１の他側面に、積層した銅箔をエッチングして形成し、中央に貫通穴を有する放熱板６６と、この放熱板６６を囲むように中央に貫通穴を有する多数の接続電極７５が形成されている。
即ち、固着電極６４と放熱板６６と及び取出し電極６５と接続電極７５とは、それぞれの小孔が同心状に対向配置されることで貫通穴となり、これら貫通穴の内面には、前記の固着電極６４と放熱板６６と取出し電極６５と接続電極７５を形成するための銅箔積層を行うと同時に形成されるスルーホール銅めっき８５が施されている。 A semiconductor device according to a fourth embodiment of the present invention will be described with reference to FIG.
This semiconductor device has a fixed electrode 64 having a through hole in the center formed by etching a laminated copper foil on one side of an insulating film 61, and a plurality of extraction holes having a through hole in the center so as to surround the fixed electrode 64. An electrode 65 is provided, and a laminated copper foil is etched on the other side of the insulating film 61, and a heat sink 66 having a through hole in the center, and a through hole in the center so as to surround the heat sink 66 A large number of connection electrodes 75 are formed.
That is, the fixed electrode 64, the heat radiating plate 66, the extraction electrode 65, and the connection electrode 75 form through holes by concentrically opposing the small holes, and the inner surface of these through holes has the above-mentioned fixed holes. Through-hole copper plating 85 formed simultaneously with the copper foil lamination for forming the electrode 64, the heat sink 66, the extraction electrode 65, and the connection electrode 75 is applied.

固着電極６４と放熱板６６と取出し電極６５と接続電極７５とスルーホール銅めっき８５に対して、はんだ付け及び金ワイヤボンディングが可能なめっき層、例えばニッケル／金膜７１ａが形成され、さらに各貫通穴に高融点はんだ６９が充填されている。
半導体素子７０は、高融点はんだ層６９を介して固着電極６４のニッケル／金膜７１ａ上に取り付けられ、その電極７０ａと取出し電極６５間を金ワイヤ６８で接続し、これら絶縁フィルム上の各要素をエポキシ樹脂７３によって樹脂封止している。他方、放熱板６６と接続電極７５が外部に露出して、各貫通穴の露出側をはんだバンプ１０２で塞いでいる。 A plating layer capable of soldering and gold wire bonding, for example, a nickel / gold film 71a, is formed on the fixed electrode 64, the heat radiation plate 66, the extraction electrode 65, the connection electrode 75, and the through-hole copper plating 85. The hole is filled with a high melting point solder 69.
The semiconductor element 70 is mounted on the nickel / gold film 71a of the fixed electrode 64 via the high melting point solder layer 69, the electrode 70a and the take-out electrode 65 are connected by a gold wire 68, and each element on these insulating films is connected. Is sealed with an epoxy resin 73. On the other hand, the heat radiating plate 66 and the connection electrode 75 are exposed to the outside, and the exposed side of each through hole is closed with the solder bumps 102.

製作に当たっては、絶縁フィルム６１の両面に銅箔を積層してドリルやプレスで貫通穴を形成し、エッチングにより固着電極６４と放熱板６６と取出し電極６５と接続電極７５とを一度に形成し、固着電極６４と放熱板６６と取出し電極６５と接続電極７５とを形成した後に、スルーホール銅めっき８５を形成することができる。
この構成によれば、該スルーホール銅めっき８５及び高融点はんだ６９によって、それぞれ固着電極６４と放熱板６６及び取出し電極６５と接続電極７５とを強固に連結でき、効率良く放熱を行うことができる。 In manufacturing, copper foil is laminated on both surfaces of the insulating film 61, a through hole is formed by a drill or a press, and a fixed electrode 64, a heat radiating plate 66, an extraction electrode 65, and a connection electrode 75 are formed at a time by etching. The through-hole copper plating 85 can be formed after the fixed electrode 64, the heat sink 66, the extraction electrode 65, and the connection electrode 75 are formed.
According to this configuration, the through-hole copper plating 85 and the high-melting point solder 69 can firmly connect the fixed electrode 64 and the heat radiating plate 66, the extraction electrode 65 and the connection electrode 75, respectively, and can efficiently dissipate heat. .

半導体素子７０で発生する熱は、高融点はんだ６９を介して固着電極６４に伝導され、かつ各貫通穴に形成されるスルーホール銅めっき８５と高融点はんだ６９を介して放熱板６６から効率よく放熱が行われる。また、半導体素子７０から金ワイヤ６８を介して取出し電極６５に伝導される熱も、各貫通穴に形成されるスルーホール銅めっき８５と高融点はんだ６９を介して接続電極７５に伝導されて効率よく放熱される。   The heat generated in the semiconductor element 70 is conducted to the fixed electrode 64 through the high melting point solder 69 and efficiently from the heat sink 66 through the through hole copper plating 85 formed in each through hole and the high melting point solder 69. Heat is dissipated. Further, the heat conducted from the semiconductor element 70 to the extraction electrode 65 through the gold wire 68 is also conducted to the connection electrode 75 through the through-hole copper plating 85 and the high melting point solder 69 formed in each through hole, and the efficiency. It is well radiated.

図６Ａ、図６Ｂは、本発明の半導体装置の別の実施の形態を示す図である。図６Ａは同装置の断面図、図６Ｂは平面図である。
この半導体装置では、絶縁フィルム６１の一方（図示例では左側面方向）には取出し電極６５を設けずに空けておき、絶縁フィルム６１のこの部分の反対側全面に放熱板６６を設けている。
この実施の形態の放熱板６６の面積は、以上で説明した各実施の形態の半導体装置の放熱板６６よりも広いため、放熱板６６の回路基板との接触面積の増加と共にヒートシンクとしての機能も向上する結果、放熱性は一層良好である。 6A and 6B are diagrams showing another embodiment of the semiconductor device of the present invention. 6A is a sectional view of the apparatus, and FIG. 6B is a plan view.
In this semiconductor device, one of the insulating films 61 (in the left side direction in the illustrated example) is left without providing the extraction electrode 65, and a heat radiating plate 66 is provided on the entire surface of the insulating film 61 opposite to this portion.
Since the area of the heat sink 66 of this embodiment is wider than the heat sink 66 of the semiconductor device of each embodiment described above, the heat sink 66 functions as a heat sink as the contact area with the circuit board increases. As a result, the heat dissipation is even better.

実施例１：本発明に係る第一の実施の形態にかかる半導体装置の製造方法について説明する。
（１）銅貼り積層板の準備：
図７は、本発明の実施に用いる銅貼り積層板の構造を示す断面図である。図示のように、銅貼り積層板６０として、例えばアラミド不織布エポキシフィルムからなる絶縁フィルム６１の両面に、銅箔６２ａ、６２ｂを貼り合わせてなる３層構造のものを使用する。ここで、アラミド不織布エポキシフィルムとは、アラミド不織布にエポキシ樹脂を含浸させた後、熱間プレスしフィルム状にしたものであり、アラミド不織布エポキシフィルムの膜厚は例えば５０μｍであり、かつ銅箔６２は電解銅箔で例えば厚さ１８μｍのものを用いる。 Example 1 A method of manufacturing a semiconductor device according to the first embodiment of the present invention will be described.
(1) Preparation of copper-clad laminate:
FIG. 7 is a cross-sectional view showing the structure of a copper-clad laminate used in the practice of the present invention. As shown in the figure, as the copper-clad laminate 60, a three-layer structure in which copper foils 62a and 62b are bonded to both surfaces of an insulating film 61 made of an aramid nonwoven fabric epoxy film, for example, is used. Here, the aramid nonwoven fabric epoxy film is obtained by impregnating an aramid nonwoven fabric with an epoxy resin and then hot pressing to form a film. The film thickness of the aramid nonwoven fabric epoxy film is, for example, 50 μm, and the copper foil 62 Is an electrolytic copper foil having a thickness of 18 μm, for example.

（２）穴開け工程：
図８に示すように、銅貼り積層板６０の所定の位置に、ドリルにより貫通穴１０１を開ける。穴径は例えば０．３ｍｍφとする。プレスにより金型を用いて貫通穴１０１を打ち抜き形成しても良い。 (2) Drilling process:
As shown in FIG. 8, a through hole 101 is drilled at a predetermined position of the copper-clad laminate 60 with a drill. The hole diameter is, for example, 0.3 mmφ. The through hole 101 may be formed by punching using a mold.

（３）デスミア処理工程：
穴開け工程により形成されて貫通穴１０１を清掃する工程である。清掃するのはアラミド不織布エポキシフィルムのエポキシ樹脂成分が主である。先ずエポキシ樹脂成分を膨潤させるため３５℃のコンディショナーに液に３分間漬け、その後水洗する。次いでエポキシ樹脂成分を溶解エッチングするため、７５℃の過マンガン酸を主とした溶液に７分間漬け、その後水洗する。次いで貫通穴１０１内に残存する過マンガン酸や反応副生成物を除去・清掃するため、還元処理液、硫酸酸、及び純水からなる４３℃の溶液に５間漬け、その後水洗する。次いで８０℃で１５分間乾燥する。 (3) Desmear treatment process:
This is a step of cleaning the through-hole 101 formed by the drilling step. The main component to be cleaned is the epoxy resin component of the aramid nonwoven fabric epoxy film. First, in order to swell the epoxy resin component, it is immersed in a conditioner at 35 ° C. for 3 minutes and then washed with water. Next, in order to dissolve and etch the epoxy resin component, it is immersed in a solution mainly containing permanganic acid at 75 ° C. for 7 minutes, and then washed with water. Next, in order to remove and clean permanganic acid and reaction by-products remaining in the through hole 101, it is immersed in a solution at 43 ° C. consisting of a reducing treatment solution, sulfuric acid, and pure water for 5 hours, and then washed with water. Then, it is dried at 80 ° C. for 15 minutes.

（４）ドライフィルムレジストの貼り合せ工程：
図９に示すように、準備した銅貼り積層板６０の上下より、貼り合わせ装置を用いてドライフィルムレジスト６３ａ、６３ｂを貼り合わせる。
この工程で使用するドライフィルムレジストとしては、例えば厚さ６μｍのものを用い、貼り合せ装置として、ホットロール式ラミネータを用いる。貼り合わせ温度は５０℃、貼り合せ速度は１．５ｍ／ｍｉｎ、エアシリンダの圧力は０．４Ｍｐａとし、貼り合せ後、室温で１時間保持するエージングを行う。 (4) Dry film resist bonding process:
As shown in FIG. 9, the dry film resists 63a and 63b are bonded from above and below the prepared copper-clad laminate 60 using a bonding apparatus.
As a dry film resist used in this step, for example, a 6 μm-thick one is used, and a hot roll laminator is used as a bonding apparatus. The bonding temperature is 50 ° C., the bonding speed is 1.5 m / min, the pressure of the air cylinder is 0.4 Mpa, and after bonding, aging is performed at room temperature for 1 hour.

（５）露光工程：
この工程では、ドライフィルムレジストに対しそれぞれ所望のパターンを有するネガ型のマスクを用いて上下より露光を行う。この工程で使用する露光装置として、例えば平行光線露光装置を用い、使用する露光方式はプロキシ露光方式であり、露光量は８０ｍＪ／ｃｍ２である。 (5) Exposure process:
In this step, the dry film resist is exposed from above and below using a negative mask having a desired pattern. As an exposure apparatus used in this step, for example, a parallel light exposure apparatus is used, and an exposure method to be used is a proxy exposure method, and an exposure amount is 80 mJ / cm 2 .

（６）現像工程：
露光工程を終了した中間製品をコンベア式スプレー現像機を用い現像する。使用する現像液は１％炭酸ナトリウム溶液で、液温３０℃で、２００秒現像した後、水洗、乾燥されて現像済み製品をコンベアより排出する。
図１０は現像工程を終了した状態の中間品の断面図を示す。図示のように、銅箔６２ａ及び６２ｂ上にはそれぞれ所望のパターンを有するドライフィルムレジスト６３ａ、６３ｂが形成されている。 (6) Development process:
The intermediate product after the exposure process is developed using a conveyor type spray developing machine. The developer used is a 1% sodium carbonate solution, developed at a liquid temperature of 30 ° C. for 200 seconds, washed with water and dried, and the developed product is discharged from the conveyor.
FIG. 10 is a cross-sectional view of the intermediate product after the development process is completed. As illustrated, dry film resists 63a and 63b having desired patterns are formed on the copper foils 62a and 62b, respectively.

（７）エッチング工程：
本工程では、現像工程を終了した中間品をコンベア・スプレー式エッチング装置を用いエッチングを行う。即ち、現像済みの中間製品を塩化第二鉄を主成分とした塩酸を含むエッチング液（５０℃）に約２分通す。これによりドライフィルムレジスト６３ａ、６３ｂ下の部分の銅箔を残し、ドライフィルムレジスト６３ａ、６３ｂに覆われていない部分の銅箔はエッチングされる。続いて室温で塩酸５％の槽を通した後、水洗、乾燥する。 (7) Etching process:
In this step, the intermediate product after the development step is etched using a conveyor / spray type etching apparatus. That is, the developed intermediate product is passed through an etching solution (50 ° C.) containing hydrochloric acid mainly composed of ferric chloride for about 2 minutes. As a result, the copper foil in the portion under the dry film resists 63a and 63b is left, and the copper foil in the portion not covered with the dry film resists 63a and 63b is etched. Subsequently, after passing through a 5% hydrochloric acid bath at room temperature, it is washed with water and dried.

（８）剥離工程：
この工程では、絶縁フィルム６１からドライフィルムレジスト６３ａ、６３ｂを剥離除去する。
即ち、３％苛性ソーダ剥離液を用い、液温６０℃で、８０秒間浸漬することでドライフィルムレジスト６３ａ、６３ｂを剥離する。
図１１はこのようにして剥離した中間製品の断面図である。図示のように、絶縁フィルム６１の一方側には銅箔よりなる固着電極６４及び取出し電極６５が、絶縁フィルム６１の他方側には放熱板６６及び接続電極７５が形成される。なお、取出し電極６５は図１Ｂに示すように固着電極６４の周りを囲むように多数設けられる。接続電極７５も取出し電極６５に対応して多数設けられる。 (8) Peeling process:
In this step, the dry film resists 63a and 63b are peeled off from the insulating film 61.
That is, the dry film resists 63a and 63b are stripped by dipping for 80 seconds at a liquid temperature of 60 ° C. using a 3% caustic soda stripping solution.
FIG. 11 is a cross-sectional view of the intermediate product thus peeled off. As shown in the figure, a fixed electrode 64 and an extraction electrode 65 made of copper foil are formed on one side of the insulating film 61, and a heat radiating plate 66 and a connection electrode 75 are formed on the other side of the insulating film 61. A number of extraction electrodes 65 are provided so as to surround the fixed electrode 64 as shown in FIG. 1B. A large number of connection electrodes 75 are also provided corresponding to the extraction electrodes 65.

（９）めっき工程：
この工程では、絶縁フィルム６１の両側の銅箔をエッチングして形成した固着電極６４、取出し電極６５、放熱板６６、及び接続電極７５の表面に、例えば厚さ４μｍのニッケルと厚さ０．５μｍの金から成るめっき膜を形成する。ここではメッキ方法は無電解めっき法を用いる。めっき膜の形成は、先ず脱脂を行い、過硫酸ナトリウムで銅箔の表面のソフトエッチングを行う。次に希硫酸でスマットを除去し、水洗後希塩酸にプリディップし、続いて活性化処理を行い、希塩酸にポストディップする。その後、８０℃で１０分間無電解ニッケルめっき行い、厚さ約４μｍのニッケルめっき膜を形成する。水洗後希硫酸で活性化処理を行い、更に置換金めっきを行う。置換金メッキを行った後水洗し、中性無電解金めっき液を用いて６０℃で２０分間金めっきを行い厚さ０．５μｍの金めっき膜を形成する。続いて水洗、乾燥を行う。
図１２はこのようにしてめっきを施した中間製品の断面図である。図示するように、絶縁フィルム６１の両側の固着電極６４、取出し電極６５、放熱板６６、及び接続電極７５の表面にニッケル／金膜７１ａ、７１ｂが形成される。 (9) Plating process:
In this step, on the surfaces of the fixed electrode 64, the extraction electrode 65, the heat sink 66, and the connection electrode 75 formed by etching the copper foil on both sides of the insulating film 61, for example, nickel having a thickness of 4 μm and 0.5 μm in thickness are formed. A plating film made of gold is formed. Here, an electroless plating method is used as the plating method. In forming the plating film, first, degreasing is performed, and the surface of the copper foil is soft-etched with sodium persulfate. Next, the smut is removed with dilute sulfuric acid, washed with water, pre-dip into dilute hydrochloric acid, subsequently subjected to activation treatment, and post-dip into dilute hydrochloric acid. Thereafter, electroless nickel plating is performed at 80 ° C. for 10 minutes to form a nickel plating film having a thickness of about 4 μm. After washing with water, activation treatment is performed with dilute sulfuric acid, followed by displacement gold plating. Substitution gold plating is performed, followed by washing with water, and gold plating is performed at 60 ° C. for 20 minutes using a neutral electroless gold plating solution to form a gold plating film having a thickness of 0.5 μm. Subsequently, washing and drying are performed.
FIG. 12 is a sectional view of the intermediate product plated in this manner. As shown in the drawing, nickel / gold films 71 a and 71 b are formed on the surfaces of the fixed electrode 64, the extraction electrode 65, the heat radiating plate 66, and the connection electrode 75 on both sides of the insulating film 61.

（１０）ダイボンディング、取りだし電極貫通穴の塞ぎ工程：
この工程では、高融点はんだ６９により半導体素子７０をダイボンディングするとともに、高融点はんだ６９により取りだし電極６５の貫通穴を埋める。ここでは、Ｓｎ−Ｐｂ系（例えば、Ｓｎ１０％−Ｐｂ９０％）の高融点はんだを用いて、これをその融点以上（例えば３００℃）の温度に加熱し、固着電極６４と取りだし電極６５の上に高融点はんだを適量配置し固着電極６４の上に半導体素子７０を搭載する。すると、固着電極６４と半導体素子７０とが高融点はんだ６９介して接着しかつ高融点はんだ６９が貫通穴に侵入して埋め、固着電極６４と放熱板６６を接続する。また、高融点はんだ６９が取りだし電極６５の貫通穴に侵入して取りだし電極６５と接続電極７５を接続する。
図１３はダイボンディング、取りだし電極貫通穴の塞ぎ工程を終えた中間製品の断面図である。 (10) Die bonding, extraction electrode through hole closing process:
In this step, the semiconductor element 70 is die-bonded with the high melting point solder 69 and the through hole of the electrode 65 is filled with the high melting point solder 69. Here, Sn-Pb-based (for example, Sn 10% -Pb 90%) high melting point solder is used and heated to a temperature equal to or higher than the melting point (for example, 300 ° C.). An appropriate amount of high melting point solder is disposed and the semiconductor element 70 is mounted on the fixed electrode 64. Then, the fixed electrode 64 and the semiconductor element 70 are bonded via the high melting point solder 69, and the high melting point solder 69 enters and fills the through hole to connect the fixed electrode 64 and the heat dissipation plate 66. Further, the high melting point solder 69 enters the through hole of the extraction electrode 65 and connects the extraction electrode 65 and the connection electrode 75.
FIG. 13 is a cross-sectional view of the intermediate product after the die bonding and extraction electrode through hole closing processes are completed.

（１１）ワイヤボンディング工程：
半導体素子７０上のパッド電極７０ａと、取出し電極６５を金ワイヤ６８で結合する。このワイヤボンディング方法は例えば超音波併用熱圧着法を用いる。即ち、例えばφ３０μｍの金ワイヤ６８を、温度１５０℃〜２５０℃の範囲（例えば２３０℃）で超音波を作用させて前記パッドと取出し電極６５に接合する。
図１４は、ワイヤボンディングを施した中間製品の断面図である。 (11) Wire bonding process:
The pad electrode 70 a on the semiconductor element 70 and the extraction electrode 65 are coupled by a gold wire 68. As this wire bonding method, for example, a thermocompression bonding method using ultrasonic waves is used. That is, for example, a φ30 μm gold wire 68 is bonded to the pad and the extraction electrode 65 by applying an ultrasonic wave in a temperature range of 150 ° C. to 250 ° C. (for example, 230 ° C.).
FIG. 14 is a cross-sectional view of an intermediate product subjected to wire bonding.

（１２）樹脂モールド工程：
この工程では回路形成面全体を樹脂封止する。即ち、図１５に示すように、印刷法またはトランスファー法にて、回路形成面全体を絶縁樹脂７３で封止する。使用した樹脂は、半導体封止用のエポキシ樹脂であり、印刷法によるときは、真空脱泡（例えば真空度１０−３Ｔｏｒｒ）を実施後、スキージを用い、均一の厚さに印刷する。印刷後、１２５℃〜１５０℃でキュアを実施してエポキシ樹脂６７を固める。トランスファー法によるときは、１５０℃〜１８０℃で、トランスファー成形し、１３０℃〜１８０℃でキュアを実施して樹脂７３を固める。貫通穴は事前に塞がれているので樹脂７３は漏れ出ることはない。 (12) Resin molding process:
In this step, the entire circuit formation surface is sealed with resin. That is, as shown in FIG. 15, the entire circuit formation surface is sealed with the insulating resin 73 by a printing method or a transfer method. The used resin is an epoxy resin for semiconductor encapsulation. When printing is performed, vacuum defoaming (for example, a degree of vacuum of 10 −3 Torr) is performed, and then printing is performed to a uniform thickness using a squeegee. After printing, curing is performed at 125 ° C. to 150 ° C. to harden the epoxy resin 67. When using the transfer method, transfer molding is performed at 150 to 180 ° C., and curing is performed at 130 to 180 ° C. to solidify the resin 73. Since the through hole is closed in advance, the resin 73 does not leak out.

（１３）はんだバンプの形成工程：
図１６に示すように、放熱板６６と接続電極７５の各貫通穴内に形成された高融点はんだ６９に接続するはんだバンプ１０２の形成を行う。はんだバンプ１０２のはんだの材質はＰｂが含まれているものを用いてもよいが、本実施例ではＳｎ−３％Ａｇ−０．５％ＣｕのＰｂフリーはんだを用いた。
はんだ接続並びにはんだバンプ１０２の形成は次のように行う。即ち、真空チャックではんだボールを治具に吸着し、固着電極６４並びに取出し電極６５の開口部６７の所定の位置に配置する。次に、２６０℃、１０秒間の条件ではんだリフローを行う。
本リフロー工程で、はんだが、放熱板６６と接続電極７５の各貫通穴の周りのニッケル／金めっき膜７１ｂ上で溶けて付着して、貫通穴内の高融点はんだ６９、６９に金属接続するはんだバンプ１０２が形成される。半導体素子７０で発生した熱は、金属導体を伝わり放熱板６６と接続電極７５から容易に放熱される。 (13) Solder bump formation process:
As shown in FIG. 16, solder bumps 102 connected to the high melting point solder 69 formed in the through holes of the heat sink 66 and the connection electrode 75 are formed. The solder bump 102 may be made of a material containing Pb, but in this example, Sn-3% Ag-0.5% Cu Pb-free solder was used.
The solder connection and the formation of the solder bumps 102 are performed as follows. That is, the solder balls are attracted to the jig by the vacuum chuck and are arranged at predetermined positions of the fixed electrode 64 and the opening 67 of the extraction electrode 65. Next, solder reflow is performed at 260 ° C. for 10 seconds.
In this reflow process, the solder melts and adheres on the nickel / gold plating film 71b around each through hole of the heat radiation plate 66 and the connection electrode 75, and the metal is connected to the high melting point solders 69 and 69 in the through hole. Bumps 102 are formed. The heat generated in the semiconductor element 70 is easily radiated from the heat sink 66 and the connection electrode 75 through the metal conductor.

（１４）ダイシング工程：
最後に、以上のようにして形成された支持基板上の複数の半導体装置を図１Ｂに示すものを単位とした半導体装置１個ずつに切り出して半導体装置を得る。 (14) Dicing process:
Finally, a plurality of semiconductor devices on the support substrate formed as described above are cut out one by one with the unit shown in FIG. 1B as a unit to obtain a semiconductor device.

実施例２：本発明に係る第２の実施の形態に係る図２に示す半導体装置の製造方法について説明する。
図２に示す半導体装置の製造方法の場合には、実施例１の前記工程（９）「ダイボンディング、取りだし電極貫通穴の塞ぎ工程」において、高融点はんだ６９，６９の量を少なくして固着電極６４並びに取出し電極６５の貫通穴を塞ぐことに止めて、前記工程（１２）の「はんだバンプの形成工程」において、貫通穴内に深く入り込んで高融点はんだ６９、６９に金属接続するはんだバンプ１０２を形成する。その他は、実施例１の製造工程と同一である。 Example 2 A method of manufacturing the semiconductor device shown in FIG. 2 according to the second embodiment of the present invention will be described.
In the case of the method for manufacturing the semiconductor device shown in FIG. 2, in the step (9) “die bonding and extraction electrode through hole closing step” of the first embodiment, the amount of the high melting point solders 69 and 69 is reduced and fixed. The solder bump 102 that stops deeply into the through hole of the electrode 64 and the extraction electrode 65 and enters the through hole deeply and is metal-connected to the high melting point solders 69 and 69 in the “solder bump forming step” of the step (12). Form. Others are the same as the manufacturing process of Example 1.

実施例３：本発明に係る第３の実施の形態に係る図３に示す半導体装置の製造方法について説明する。
図３に示す半導体装置の製造方法の場合には、実施例１の工程（１２）の「はんだバンプの形成工程」を省略し、その他は、実施例１の製造工程である。 Example 3 A method of manufacturing the semiconductor device shown in FIG. 3 according to the third embodiment of the present invention will be described.
In the case of the method for manufacturing the semiconductor device shown in FIG. 3, the “solder bump forming step” in the step (12) of the first embodiment is omitted, and the other steps are the manufacturing steps of the first embodiment.

実施例４：本発明に係る第４の実施の形態に係る図４に示す半導体装置の製造方法について説明する。
この実施例は、固着電極６４と放熱板６６とを、取出し電極６５と接続電極７５とを、予めスルーホール銅めっきにより接続する。既に説明した工程（３）の「デスミア処理工程」と、工程（４）の「ドライフィルムレジストの貼り合せ工程」との間に、以下に説明するスルーホール銅めっきを形成する工程を加える。 Example 4 A method of manufacturing the semiconductor device shown in FIG. 4 according to the fourth embodiment of the present invention will be described.
In this embodiment, the fixed electrode 64 and the heat dissipation plate 66 are connected in advance, and the extraction electrode 65 and the connection electrode 75 are connected in advance by through-hole copper plating. A step of forming through-hole copper plating described below is added between the “desmear treatment step” in step (3) already described and the “bonding step of dry film resist” in step (4).

スルーホール銅めっき形成工程：
（ａ）アラミド不織布エポキシフィルムからなる絶縁フィルム６１の両面に、銅箔６２ａ、６２ｂを貼り合わせてなる３層構造の支持基板を用意し、図１７に示すように、デスミア処理工程の最後の乾燥処理工程を経ない状態で該支持基板を脱脂液に浸漬し支持基板の表面を脱脂し、次いで水洗する。
脱脂液として、弱アルカリであるクリーナーを５％含む５４℃の溶液を用いた。脱脂液に浸漬する時間は４０秒間とした。
（ｂ）カーボン処理剤７８％含む溶液を３４℃の温度にして約３５秒浸漬し、エアナイフで乾燥させた後、水洗する。
（ｃ）弱アルカリのクリーナーコンディショナーを２．５％含む２５℃の溶液に、約４０秒間浸漬した後、水洗する。
（ｄ）（ｂ）の工程をもう一度行う。すると、図１８に示すように、貫通穴の内面も含めて全面にカーボンブラック２０１が吸着する。
（ｅ）次に、銅表面の吸着しているカーボンブラックをエッチング法により除去する。このエッチング液として、純水に硫酸銅五水塩を２５.０ｇ/Ｌ、９８％硫酸を８．５容量％、硫酸過水タイプのエッチャントを３容量％、３５％過酸化水素水を４．５容量％、含む４０℃のエッチング溶液に、約３分浸漬し、水洗する。すると、図１９に示すように、絶縁フィルム６１の端面部のみにカーボンブラック２０１が残る。銅箔６２ａ、６２ｂの表面の吸着していたカーボンブラックは、該銅箔６２ａ、６２ｂが約１μｍエッチングされることにより除去される。
（ｆ）防錆液にて２５℃で防錆処理を行う。この工程は省略しても良い。
（ｇ）室温で、硫酸銅溶液中で、例えば２Ａ/ｄｍ２の電流密度で３０分間電気銅めっきを行う。すると、図２０に示すように、銅箔６２ａ、６２ｂの表面に銅めっき８４が形成され、貫通穴にもスルーホール銅めっき８５が形成され、銅箔６２ａ、６２ｂが導通接続状態になる。 Through-hole copper plating process:
(A) A support substrate having a three-layer structure in which copper foils 62a and 62b are bonded to both surfaces of an insulating film 61 made of an aramid non-woven epoxy film is prepared. As shown in FIG. The support substrate is dipped in a degreasing solution without passing through the treatment step to degrease the surface of the support substrate, and then washed with water.
As the degreasing solution, a 54 ° C. solution containing 5% of a cleaner which is a weak alkali was used. The immersion time in the degreasing solution was 40 seconds.
(B) A solution containing 78% of the carbon treating agent is dipped at a temperature of 34 ° C. for about 35 seconds, dried with an air knife, and then washed with water.
(C) It is immersed in a solution at 25 ° C. containing 2.5% of a weak alkaline cleaner conditioner for about 40 seconds and then washed with water.
(D) The process of (b) is performed once again. Then, as shown in FIG. 18, the carbon black 201 is adsorbed on the entire surface including the inner surface of the through hole.
(E) Next, carbon black adsorbed on the copper surface is removed by an etching method. As this etching solution, 25.0 g / L of copper sulfate pentahydrate in pure water, 8.5% by volume of 98% sulfuric acid, 3% by volume of sulfuric acid / hydrogen peroxide type etchant, and 4. Immerse in an etching solution containing 5% by volume at 40 ° C. for about 3 minutes and wash with water. Then, as shown in FIG. 19, the carbon black 201 remains only on the end surface portion of the insulating film 61. The carbon black adsorbed on the surfaces of the copper foils 62a and 62b is removed by etching the copper foils 62a and 62b by about 1 μm.
(F) Rust prevention treatment is performed at 25 ° C. with a rust prevention liquid. This step may be omitted.
(G) Electro copper plating is performed at room temperature in a copper sulfate solution at a current density of, for example, 2 A / dm 2 for 30 minutes. Then, as shown in FIG. 20, the copper plating 84 is formed on the surfaces of the copper foils 62a and 62b, the through-hole copper plating 85 is also formed in the through holes, and the copper foils 62a and 62b are in a conductive connection state.

実施例５：本発明に係る第３の実施の形態にかかる図５に示す半導体装置の製造方法について説明する。
図５に示す半導体装置の製造方法の場合には、前記行程（１２）の「はんだバンプの形成工程」を省略し、その他は、実施例４の製造工程と同一に行う。この製造方法で、高融点はんだ６９をほぼ貫通穴の露出側端に到達させる。 Example 5 A method of manufacturing the semiconductor device shown in FIG. 5 according to the third embodiment of the present invention will be described.
In the method of manufacturing the semiconductor device shown in FIG. 5, the “solder bump forming step” in the step (12) is omitted, and the other steps are performed in the same manner as in the manufacturing step of the fourth embodiment. With this manufacturing method, the high melting point solder 69 is made to reach the exposed end of the through hole.

実施例６：本発明に係る第４の実施の形態にかかる図６Ａ、図６Ｂに示す半導体装置の製造方法について説明する。
この実施例は、放熱性向上のため、放熱板を延長させたものである。
即ち、実施例１の製造工程において、放熱板６６を半導体素子７０の固着電極６４の直下の位置だけではなく、例えば図６Ａに示すように図中左側に延長して形成する。半導体装置の製造方法そのものは、実施例１と同一である。この構成では、放熱板６６の面積が第１の実施例よりも大きく放熱効果が一層向上する。 Example 6 A method of manufacturing the semiconductor device shown in FIGS. 6A and 6B according to the fourth embodiment of the present invention will be described.
In this embodiment, the heat dissipating plate is extended to improve heat dissipation.
That is, in the manufacturing process of the first embodiment, the heat radiating plate 66 is formed not only at a position directly below the fixed electrode 64 of the semiconductor element 70 but also extended to the left side in the drawing as shown in FIG. 6A, for example. The semiconductor device manufacturing method itself is the same as that of the first embodiment. In this configuration, the area of the heat sink 66 is larger than that of the first embodiment, and the heat dissipation effect is further improved.

上述した本発明の実施の形態では、Ｎｉ／Ａｕめっきが放熱板６６の表面全面を覆うように示したが、めっき時にマスクを用い、はんだボール７２が接続される部分に形成されるようにし、他の部分ははんだめっき、またはすずめっきを施すようにしてもよい。
また、絶縁フィルムがアラミド不織布エポキシの場合につき詳述したが、ポリイミドなどを用いても良い。
また、本発明の実施例では、固着電極と前記放熱板、取り出し電極と接続電極の両方に貫通穴を有する場合につき詳述したが、いずれかの一組が、貫通穴を有しており、他方の組合せが貫通穴を有せず、例えばレーザーなどで絶縁フィルム６１の穴開けを行い、固着電極または取り出し電極とはんだバンプ接続をしていても本発明は適用できる。
また、本発明の実施例では、貫通穴１０１の穴径が例えば０．３ｍｍとしたが、穴径は接続が取れていれば任意であり、特に半導体素子７０下のは大きくとも良いし、半導体素子７０よりもやや小さい角型でもよい。 In the above-described embodiment of the present invention, the Ni / Au plating is shown to cover the entire surface of the heat sink 66, but a mask is used during plating so that the solder ball 72 is formed on the connected portion. Other portions may be subjected to solder plating or tin plating.
Further, although the case where the insulating film is an aramid nonwoven fabric epoxy is described in detail, polyimide or the like may be used.
In the embodiment of the present invention, the fixed electrode and the heat radiating plate, the case where both the extraction electrode and the connection electrode have through holes are described in detail, but one set has a through hole, The present invention can be applied even if the other combination does not have a through hole, and the insulating film 61 is made with a laser or the like, and the fixed electrode or the takeout electrode is connected to the solder bump.
In the embodiment of the present invention, the hole diameter of the through hole 101 is set to, for example, 0.3 mm. However, the hole diameter is arbitrary as long as the connection is established. A square shape slightly smaller than the element 70 may be used.

本発明の半導体装置の第１の実施の形態に係り、図１Ａはその断面図、図１Ｂはその平面図である。1A is a cross-sectional view of the semiconductor device according to the first embodiment of the present invention, and FIG. 1B is a plan view thereof. 本発明の半導体装置の第２の実施の形態に係る断面図である。It is sectional drawing which concerns on 2nd Embodiment of the semiconductor device of this invention. 本発明の半導体装置の第３の実施の形態に係る断面図である。It is sectional drawing which concerns on 3rd Embodiment of the semiconductor device of this invention. 本発明の半導体装置の第４の実施の形態に係る断面図である。It is sectional drawing which concerns on 4th Embodiment of the semiconductor device of this invention. 本発明の半導体装置の第５の実施の形態に係る断面図である。It is sectional drawing which concerns on 5th Embodiment of the semiconductor device of this invention. 本発明の半導体装置の第６の実施の形態に係り、図６Ａはその断面図、図６Ｂはその平面図である。FIG. 6A is a cross-sectional view of the semiconductor device according to the sixth embodiment of the present invention, and FIG. 6B is a plan view thereof. 本発明に用いる銅貼り積層板の断面図である。It is sectional drawing of the copper-clad laminated board used for this invention. 本発明の半導体装置製造の穴開け工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained by the drilling process of semiconductor device manufacture of this invention. 本発明の半導体装置製造のドライフィルムレジストの貼り合わせ工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained at the bonding process of the dry film resist of semiconductor device manufacture of this invention. 本発明の半導体装置製造の現像工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained at the image development process of semiconductor device manufacture of this invention. 本発明の半導体装置製造のエッチング工程を終えて剥離工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained by finishing the etching process of semiconductor device manufacture of this invention, and a peeling process. 本発明の半導体装置製造のめっき工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained by the plating process of semiconductor device manufacture of this invention. 本発明の半導体装置製造のダイボンディング、取りだし電極貫通穴の塞ぎ工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained by the die-bonding of the semiconductor device manufacture of this invention, and the process of closing an extraction electrode through-hole. 本発明の半導体装置製造のワイヤボンディング工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained at the wire bonding process of semiconductor device manufacture of this invention. 本発明の樹脂モールド工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained by the resin mold process of this invention. 本発明の半導体装置のはんだバンプの形成工程で得られる中間製品の断面図である。It is sectional drawing of the intermediate product obtained at the formation process of the solder bump of the semiconductor device of this invention. 本発明の第４の実施の形態に係る半導体装置の製造工程の一つである、スルーホール銅めっき形成工程を詳しく説明するための図であり、用意する支持基板の断面図である。It is a figure for demonstrating in detail the through-hole copper plating formation process which is one of the manufacturing processes of the semiconductor device which concerns on the 4th Embodiment of this invention, and is sectional drawing of the support substrate to prepare. 図１７の、支持基板をカーボン処理剤に浸漬して全面にカーボンブラックを吸着させた状態を示す拡大断面図である。FIG. 18 is an enlarged cross-sectional view showing a state in which the support substrate of FIG. 17 is immersed in a carbon treatment agent and carbon black is adsorbed on the entire surface. 図１８の、全面にカーボンブラックを吸着させた支持基板をエッチング法で処理して貫通穴の絶縁フィルム部のみにカーボンブラックが残し状態を示す拡大断面図である。FIG. 19 is an enlarged cross-sectional view illustrating a state in which the support substrate having carbon black adsorbed on the entire surface in FIG. 図１９の、絶縁フィルムの端面部のみにカーボンブラックが残した支持基板に電気銅めっきし、貫通穴にスルーホール銅めっきを形成した状態を示す拡大断面図である。It is an expanded sectional view which shows the state which electroplated copper to the support substrate which carbon black left only to the end surface part of the insulating film of FIG. 19, and formed the through-hole copper plating in the through-hole. 従来の半導体装置の断面図である。It is sectional drawing of the conventional semiconductor device. 従来の他の半導体装置の断面図である。It is sectional drawing of the other conventional semiconductor device.

符号の説明Explanation of symbols

６０・・・支持基板、６１・・・絶縁フィルム、６２ａ、６２ｂ・・・銅箔、６３ａ、６３ｂ・・・ドライフィルムレジスト、６４・・・固着電極、６５・・・取出し電極、６６・・・放熱板、６７・・・開口部、６８・・・金ワイヤ、６９・・・高融点はんだ、７０・・・半導体素子、７１ａ、７１ｂ・・・ニッケル／金膜、７２・・・はんだボール、７３・・・封止樹脂、７５・・・接続電極、８５・・・スルーホール銅めっき。 60 ... support substrate, 61 ... insulating film, 62a, 62b ... copper foil, 63a, 63b ... dry film resist, 64 ... fixed electrode, 65 ... extraction electrode, 66 ...・ Heat sink, 67... Opening, 68... Gold wire, 69... High melting point solder, 70... Semiconductor element, 71 a, 71 b .. Nickel / gold film, 72. 73 ... sealing resin, 75 ... connection electrode, 85 ... through-hole copper plating.

Claims (2)

絶縁フィルムの一面側に、固着電極と、取出し電極と、前記固着電極上の導電層を介して配置された半導体素子と、前記半導体素子の電極と前記取出し電極を接続するワイヤと、これらを被覆する絶縁樹脂とを設け、かつ絶縁フィルムの他面側に、それぞれ前記取り出し電極及び前記固着電極に対応して接続電極及び放熱板を設けた半導体装置であって、
前記固着電極と前記放熱板、取り出し電極と接続電極の少なくとも一組が、前記絶縁フィルムを通して貫通する穴を有し
、該貫通穴に充填された導電性材料で接続されていることを特徴とする半導体装置。 On one side of the insulating film, a fixed electrode, an extraction electrode, a semiconductor element disposed via a conductive layer on the fixed electrode, a wire connecting the electrode of the semiconductor element and the extraction electrode, and covering these A semiconductor device provided with a connecting electrode and a heat sink corresponding to the extraction electrode and the fixed electrode, respectively, on the other surface side of the insulating film.
At least one set of the fixed electrode and the heat dissipation plate, the extraction electrode and the connection electrode has a hole penetrating through the insulating film, and is connected by a conductive material filled in the through hole. Semiconductor device. 請求項１に記載された半導体装置において、
前記該貫通穴に充填された導電性材料が、前記固着電極と半導体素子とを固定する導電層物質、及び／又は、はんだバンプを形成する物質を主とすることを特徴とする半導体装置。 The semiconductor device according to claim 1,
A semiconductor device characterized in that the conductive material filled in the through hole mainly comprises a conductive layer material for fixing the fixed electrode and the semiconductor element and / or a material for forming a solder bump.
JP2004061740A 2003-10-07 2004-03-05 Semiconductor device Expired - Lifetime JP4386763B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008042149A (en) * 2006-08-03 2008-02-21 Itswell Co Ltd Surface mount type light-emitting diode lamp large-current and high efficiency and manufacturing method thereof
JP2008109044A (en) * 2006-10-27 2008-05-08 Nitto Denko Corp Wiring circuit board, and electronic component device
JP2011029518A (en) * 2009-07-28 2011-02-10 Shindo Denshi Kogyo Kk Flexible printed wiring board, semiconductor device, and method for manufacturing the same
JP2011096830A (en) * 2009-10-29 2011-05-12 Toyota Motor Corp Semiconductor device
JP2012244160A (en) * 2011-05-20 2012-12-10 Kyokutoku Kagi Kofun Yugenkoshi Package structure and manufacturing method of the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008042149A (en) * 2006-08-03 2008-02-21 Itswell Co Ltd Surface mount type light-emitting diode lamp large-current and high efficiency and manufacturing method thereof
JP2008109044A (en) * 2006-10-27 2008-05-08 Nitto Denko Corp Wiring circuit board, and electronic component device
US7985926B2 (en) 2006-10-27 2011-07-26 Nitto Denko Corporation Printed circuit board and electronic component device
JP2011029518A (en) * 2009-07-28 2011-02-10 Shindo Denshi Kogyo Kk Flexible printed wiring board, semiconductor device, and method for manufacturing the same
JP2011096830A (en) * 2009-10-29 2011-05-12 Toyota Motor Corp Semiconductor device
JP2012244160A (en) * 2011-05-20 2012-12-10 Kyokutoku Kagi Kofun Yugenkoshi Package structure and manufacturing method of the same

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