JP2005240935A - Working fluid cooling device of construction machine - Google Patents

Working fluid cooling device of construction machine Download PDF

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Publication number
JP2005240935A
JP2005240935A JP2004053132A JP2004053132A JP2005240935A JP 2005240935 A JP2005240935 A JP 2005240935A JP 2004053132 A JP2004053132 A JP 2004053132A JP 2004053132 A JP2004053132 A JP 2004053132A JP 2005240935 A JP2005240935 A JP 2005240935A
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Prior art keywords
oil
motor
capacity
hydraulic
oil cooler
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Yoshimi Saotome
吉美 早乙女
Yoshiyasu Umetsu
義康 梅津
Kojiro Tanaka
恒次郎 田中
Takeshi Katada
剛 堅田
Hideyuki Okura
秀之 大倉
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Kobelco Construction Machinery Co Ltd
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Kobelco Construction Machinery Co Ltd
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  • Component Parts Of Construction Machinery (AREA)
  • Control Of Positive-Displacement Air Blowers (AREA)
  • Control Of Positive-Displacement Pumps (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To increase cooling efficiency of working fluid by an oil cooler. <P>SOLUTION: In an working oil cooling device, an oil cooler 9 for cooling the working oil is disposed to a return oil line 4 of a hydraulic actuator circuit 3, and a fan motor 11 is connected to be in parallel with the oil cooler 9 to drive a blower fan 10 with respect to the oil cooler 9. The fan motor 11 is constituted as a variable displacement type, a motor capacity is automatically controlled depending on an oil temperature detected by an oil temperature sensor 15 by a controller 13 and a regulator 14, in a direction reducing the capacity of the fan motor 11 when an oil temperature is increased. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は油圧ショベル等の建設機械において、アクチュエータを作動させる作動油を冷却する作動油冷却装置に関するものである。   The present invention relates to a hydraulic fluid cooling device that cools hydraulic fluid that operates an actuator in a construction machine such as a hydraulic excavator.

従来、作動油冷却装置として、作業アタッチメント等を作動させる油圧アクチュエータ回路の戻り油ラインにオイルクーラを設け、アクチュエータから出た作動油をこのオイルクーラで冷却した上でタンクに戻す構成をとっている。   Conventionally, as a hydraulic oil cooling device, an oil cooler is provided in a return oil line of a hydraulic actuator circuit that operates a work attachment or the like, and the hydraulic oil discharged from the actuator is cooled by the oil cooler and then returned to the tank. .

しかし、これだけではオイルクーラの冷却能力が十分ではなく、作動油温度が上昇して回路機器に悪影響を与える場合があった。   However, this alone does not provide sufficient cooling capacity of the oil cooler, and the hydraulic oil temperature rises and may adversely affect circuit devices.

一方、建設機械におけるラジエータ冷却装置として、エンジン馬力のうちラジエータファンの駆動に費やされる分を節減するために、アクチュエータ回路の戻り油ラインに油圧モータを設け、この油圧モータでラジエータファンを駆動する構成をとるものが公知である(特許文献1参照)。   On the other hand, as a radiator cooling device for construction machinery, a configuration is provided in which a hydraulic motor is provided in the return oil line of the actuator circuit and the radiator fan is driven by this hydraulic motor in order to reduce the portion of the engine horsepower spent for driving the radiator fan. Is known (see Patent Document 1).

従って、この公知技術を作動油冷却装置に転用し、アクチュエータ回路の戻り油ラインに油圧モータを設け、この油圧モータでオイルクーラ用のファンを駆動してオイルクーラに送風することにより、オイルクーラの冷却を助ける構成をとることが考えられる。
特開平10−184355号公報
Therefore, this known technology is diverted to a hydraulic oil cooling device, a hydraulic motor is provided in the return oil line of the actuator circuit, and a fan for the oil cooler is driven by this hydraulic motor to blow air to the oil cooler. It is conceivable to adopt a configuration that helps cooling.
Japanese Patent Laid-Open No. 10-184355

しかし、このようにオイルクーラに送風するだけではなお、オイルクーラの冷却効率の向上は十分ではなく、とくに長時間の連続作業等によって作動油が高温化した場合に効果的な作動油冷却効果は望めない。   However, even if air is blown to the oil cooler in this way, the cooling efficiency of the oil cooler is not sufficiently improved, and the effective oil cooling effect is particularly effective when the temperature of the oil rises due to continuous work for a long time. I can't hope.

そこで本発明は、作動油の冷却効率を飛躍的に高めることができる建設機械の作動油冷却装置を提供するものである。   Accordingly, the present invention provides a hydraulic oil cooling device for construction machinery that can dramatically increase the hydraulic oil cooling efficiency.

請求項1の発明は、油圧アクチュエータから出た作動油をタンクに戻す戻り油ラインに設けられた作動油冷却用のオイルクーラと、このオイルクーラに送風する冷却ファンと、上記オイルクーラとパラレル状態で上記戻り油ラインに接続されて上記冷却ファンを駆動する可変容量型油圧モータからなるファンモータと、このファンモータの容量を制御するモータ容量制御手段とを具備するものである。   According to the first aspect of the present invention, there is provided an oil cooler for cooling the working oil provided in a return oil line for returning the working oil discharged from the hydraulic actuator to the tank, a cooling fan for blowing air to the oil cooler, and a state parallel to the oil cooler. And a fan motor composed of a variable displacement hydraulic motor connected to the return oil line and driving the cooling fan, and motor capacity control means for controlling the capacity of the fan motor.

請求項2の発明は、請求項1の構成において、モータ容量制御手段は、作動油の温度を検出する油温センサを備え、この油温センサによって検出される温度に応じて、油温上昇時に上記ファンモータの容量を小さくする方向でモータ容量を自動制御するように構成されたものである。   According to a second aspect of the present invention, in the configuration of the first aspect, the motor capacity control means includes an oil temperature sensor for detecting the temperature of the hydraulic oil, and when the oil temperature rises according to the temperature detected by the oil temperature sensor. The motor capacity is automatically controlled so as to reduce the capacity of the fan motor.

本発明によると、必要に応じてモータ容量を変えることにより、オイルクーラの冷却能力を変えることができる。   According to the present invention, the cooling capacity of the oil cooler can be changed by changing the motor capacity as required.

すなわち、ファンモータの容量を小さくすれば、同モータ圧力が上昇して、これにパラレルに接続されたオイルクーラの流量が増加するため、オイルクーラの冷却能力を高めることができる。また、ファンモータの回転数(ファン回転数)が増加し、送風量が増えることでさらにオイルクーラの冷却効率を高めることができる。   That is, if the capacity of the fan motor is reduced, the pressure of the motor is increased, and the flow rate of the oil cooler connected in parallel to this is increased, so that the cooling capacity of the oil cooler can be increased. Further, the cooling efficiency of the oil cooler can be further increased by increasing the rotation speed of the fan motor (fan rotation speed) and increasing the air flow rate.

一方、モータ容量を大きくすれば、オイルクーラの通過流量を減少させて圧力損失を低くし、オイルクーラの発熱を抑えることができる。   On the other hand, if the motor capacity is increased, the passage flow rate of the oil cooler can be reduced to reduce the pressure loss, and the heat generation of the oil cooler can be suppressed.

この場合、請求項2の発明によると、油温センサによって作動油の温度を検出し、この検出された油温に応じて、油温上昇時にファンモータの容量を小さくする(油温低下時には容量を大きくする)方向でモータ容量を自動制御することができる。このため、上記オイルクーラの冷却能力アップ及び圧力損失減少の両作用が自動的にかつ確実に行なわれる。   In this case, according to the invention of claim 2, the temperature of the hydraulic oil is detected by the oil temperature sensor, and the capacity of the fan motor is reduced when the oil temperature rises according to the detected oil temperature (the capacity when the oil temperature falls). The motor capacity can be automatically controlled in the direction of increasing. For this reason, both the action of increasing the cooling capacity of the oil cooler and reducing the pressure loss are automatically and reliably performed.

図1に油圧アクチュエータ回路を示す。   FIG. 1 shows a hydraulic actuator circuit.

同図において、1はエンジン2によって駆動される油圧ポンプで、この油圧ポンプ1からの圧油が、複数の油圧アクチュエータを備えた油圧アクチュエータ回路3に送られ、同回路3から戻り油ライン4を経てタンクTに戻される。   In the figure, reference numeral 1 denotes a hydraulic pump driven by an engine 2, and pressure oil from the hydraulic pump 1 is sent to a hydraulic actuator circuit 3 having a plurality of hydraulic actuators. After that, it is returned to the tank T.

ここでは、油圧アクチュエータとして油圧シリンダ5と油圧モータ6とを示す。7,8はコントロールバルブである。   Here, a hydraulic cylinder 5 and a hydraulic motor 6 are shown as hydraulic actuators. 7 and 8 are control valves.

戻り油ライン4にはオイルクーラ9が設けられ、油圧アクチュエータ回路3で高温化した作動油がこのオイルクーラ9で冷却される。   An oil cooler 9 is provided in the return oil line 4, and hydraulic oil heated to a high temperature by the hydraulic actuator circuit 3 is cooled by the oil cooler 9.

このオイルクーラ9の冷却能力を高めるためにファン10が設けられ、このファン10を駆動するファンモータ(油圧モータ)11が、オイルクーラ9とパラレル状態で戻り油ライン4に接続されている。   A fan 10 is provided to increase the cooling capacity of the oil cooler 9, and a fan motor (hydraulic motor) 11 that drives the fan 10 is connected to the return oil line 4 in parallel with the oil cooler 9.

12はファンモータ11にパラレルに接続されたチェック弁である。   A check valve 12 is connected to the fan motor 11 in parallel.

ファンモータ11は、容量が大小変化する可変容量型として構成され、コントローラ13からの制御信号に基づくレギュレータ14の作動によって容量が変化する。   The fan motor 11 is configured as a variable capacity type whose capacity changes in size, and the capacity changes by the operation of the regulator 14 based on a control signal from the controller 13.

コントローラ13には、戻り油ライン4の作動油温度を検出する油温センサ15からの信号が入力され、検出された油温に応じて、コントローラ13からレギュレータ14に、油温上昇時にはモータ容量を小さくする方向の制御信号が出力される。   The controller 13 receives a signal from an oil temperature sensor 15 that detects the operating oil temperature of the return oil line 4, and the controller 13 sends a motor capacity to the regulator 14 when the oil temperature rises according to the detected oil temperature. A control signal in the direction of decreasing is output.

この点の作用を詳述する。   The operation of this point will be described in detail.

図2はモータ容量が最大のときと最小のときのモータ容量とモータ圧力の関係を示す。同図から分かるように、モータ容量とモータ圧力は図示のように比例関係にあり、モータ容量が大きいほどモータ圧力が低くなる。   FIG. 2 shows the relationship between motor capacity and motor pressure when the motor capacity is maximum and minimum. As can be seen from the figure, the motor capacity and the motor pressure are in a proportional relationship as shown, and the motor pressure decreases as the motor capacity increases.

従って、図1のようにオイルクーラ9とファンモータ11をパラレルに接続した回路において、モータ容量を大きくするほどファンモータ11の圧力が低下して同モータ11に油が流れ易くなり、その分、オイルクーラ9の通過流量が減少する。一方、ファンモータ11については、容量が大きくなることで流量は増えるが回転数(ファン回転数=送風量)は低下する。   Therefore, in the circuit in which the oil cooler 9 and the fan motor 11 are connected in parallel as shown in FIG. 1, as the motor capacity is increased, the pressure of the fan motor 11 decreases and the oil flows more easily into the motor 11. The passage flow rate of the oil cooler 9 decreases. On the other hand, for the fan motor 11, the flow rate increases as the capacity increases, but the rotational speed (fan rotational speed = air flow rate) decreases.

逆に、モータ容量を小さくするほどファンモータ11の圧力が高くなることでオイルクーラ9の通過流量が増加する一方で、ファンモータ11の回転数も増加する。   Conversely, the smaller the motor capacity, the higher the pressure of the fan motor 11, thereby increasing the passage flow rate of the oil cooler 9, while increasing the rotational speed of the fan motor 11.

図3は油温の変化によってオイルクーラ9の通過流量と圧力損失の関係が変化することを示すもので、通過流量と圧力損失は比例関係にあるが、油温が低くなるほど圧力損失が大きくなり、それだけ発熱量も大きくなる。(イ)は油温が90℃の場合、(ロ)は油温が0℃の場合をそれぞれ示す。   FIG. 3 shows that the relationship between the passage flow rate and the pressure loss of the oil cooler 9 changes according to the change in the oil temperature. The passage flow rate and the pressure loss are in a proportional relationship, but the pressure loss increases as the oil temperature decreases. , The amount of heat generation increases accordingly. (A) shows the case where the oil temperature is 90 ° C, and (B) shows the case where the oil temperature is 0 ° C.

従って、油温が低いときはオイルクーラ9の通過流量を減らすことにより、その圧力損失を小さくして発熱を抑えることができる。   Therefore, when the oil temperature is low, by reducing the passage flow rate of the oil cooler 9, the pressure loss can be reduced and heat generation can be suppressed.

図4は、オイルクーラ9の通過流量(図例では300L/min、400L/min、500L/min)によってオイルクーラ9のコア前面風速と放熱量の関係が変化することを示し、コア前面風速が同じでも通過流量が多いほど放熱量が増加する。   FIG. 4 shows that the relationship between the core front wind speed and the heat radiation amount of the oil cooler 9 changes depending on the flow rate of the oil cooler 9 (300 L / min, 400 L / min, 500 L / min in the example). Even if it is the same, the greater the passing flow rate, the greater the heat dissipation.

この装置においては、以上の点から、作動油の温度が高くなるとファンモータ11の容量を小さく設定することにより、オイルクーラ9の通過流量とファンモータ11の回転数を増加させて作動油の冷却能力を高め、作動油の温度が低くなるとファンモータ11の容量を大きく設定することにより、オイルクーラ9の通過流量を減らしてその発熱を抑えるように構成されている。   In this apparatus, from the above points, when the temperature of the hydraulic oil increases, the capacity of the fan motor 11 is set to be small, thereby increasing the passage flow rate of the oil cooler 9 and the rotational speed of the fan motor 11 to cool the hydraulic oil. When the capacity is increased and the capacity of the hydraulic oil is lowered, the capacity of the fan motor 11 is set to be large, so that the flow rate of the oil cooler 9 is reduced to suppress the heat generation.

この場合、コントローラ13において油温とモータ容量の関係について予めテーブル化しておき、油温の変化に応じてモータ容量を連続的に変化させる制御を行なってもよいし、予め設定した温度を基準にして、この基準値以上か未満かで、モータ容量を決まった値(たとえば最小値と最大値)で大小変化させる制御を行なってもよい。   In this case, the controller 13 may make a table in advance regarding the relationship between the oil temperature and the motor capacity, and may perform control to continuously change the motor capacity in accordance with the change in the oil temperature, or based on a preset temperature. Thus, control may be performed in which the motor capacity is changed by a predetermined value (for example, a minimum value and a maximum value) depending on whether it is greater than or less than the reference value.

また、上記実施形態ではコントローラ13とレギュレータ14と油温センサ15とによってモータ容量制御手段を構成し、油温センサ15で検出された油温に応じてモータ容量を自動制御する構成をとったが、他の構成として、たとえばスイッチ操作に基づいてモータ容量を制御する構成をとってもよい。   In the above embodiment, the controller 13, the regulator 14, and the oil temperature sensor 15 constitute motor capacity control means, and the motor capacity is automatically controlled according to the oil temperature detected by the oil temperature sensor 15. As another configuration, for example, a configuration in which the motor capacity is controlled based on a switch operation may be employed.

あるいは、油圧アクチュエータの作動/非作動を検出し、作動時にモータ容量を小さくする方向で自動制御するように構成してもよい。   Alternatively, the operation / non-operation of the hydraulic actuator may be detected, and the automatic control may be performed in the direction of reducing the motor capacity during the operation.

本発明の実施形態を示す油圧回路及び制御系の構成図である。1 is a configuration diagram of a hydraulic circuit and a control system showing an embodiment of the present invention. モータ容量が最大と最小の状態でのモータ流量とモータ圧力の関係を示す図である。It is a figure which shows the relationship between the motor flow rate and motor pressure in the state where the motor capacity is maximum and minimum. (イ)は油温90℃の場合、(ロ)は油温0℃の場合のオイルクーラ通過流量と圧力損失の関係を示す図である。(A) is a diagram showing a relationship between an oil cooler passage flow rate and a pressure loss when the oil temperature is 90 ° C. and (B) is an oil temperature of 0 ° C. FIG. オイルクーラの通過流量によってオイルクーラの前面風速と放熱量の関係が変化することを示す図である。It is a figure which shows that the relationship between the front wind speed of an oil cooler and the amount of heat radiation changes with the flow volume of an oil cooler.

符号の説明Explanation of symbols

3 油圧アクチュエータ回路
4 戻り油ライン
9 オイルクーラ
10 ファン
11 ファンモータ
13 モータ容量制御手段を構成するコントローラ
14 同、レギュレータ
15 同、油温センサ
DESCRIPTION OF SYMBOLS 3 Hydraulic actuator circuit 4 Return oil line 9 Oil cooler 10 Fan 11 Fan motor 13 Controller 14 which comprises motor capacity control means Same as above, Regulator 15 Same as above, Oil temperature sensor

Claims (2)

油圧アクチュエータから出た作動油をタンクに戻す戻り油ラインに設けられた作動油冷却用のオイルクーラと、このオイルクーラに送風する冷却ファンと、上記オイルクーラとパラレル状態で上記戻り油ラインに接続されて上記冷却ファンを駆動する可変容量型油圧モータからなるファンモータと、このファンモータの容量を制御するモータ容量制御手段とを具備することを特徴とする建設機械の作動油冷却装置。   Connected to the return oil line in parallel with the oil cooler, an oil cooler for cooling the hydraulic oil provided in the return oil line that returns the hydraulic oil from the hydraulic actuator to the tank, a cooling fan that blows air to the oil cooler A hydraulic fluid cooling device for construction machinery, comprising: a fan motor including a variable displacement hydraulic motor that drives the cooling fan; and motor capacity control means for controlling the capacity of the fan motor. 請求項1記載の建設機械の作動油冷却装置において、モータ容量制御手段は、作動油の温度を検出する油温センサを備え、この油温センサによって検出される温度に応じて、油温上昇時に上記ファンモータの容量を小さくする方向でモータ容量を自動制御するように構成されたことを特徴とする作動油冷却装置。   The hydraulic oil cooling device for a construction machine according to claim 1, wherein the motor capacity control means includes an oil temperature sensor for detecting the temperature of the hydraulic oil, and when the oil temperature rises according to the temperature detected by the oil temperature sensor. A hydraulic fluid cooling device configured to automatically control a motor capacity in a direction to reduce the capacity of the fan motor.
JP2004053132A 2004-02-27 2004-02-27 Working fluid cooling device of construction machine Withdrawn JP2005240935A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103062162A (en) * 2012-12-27 2013-04-24 三一重工股份有限公司 Hydraulic oil radiating system and engineering machinery
CN110630592A (en) * 2019-09-24 2019-12-31 夏士桀 Energy-saving hydraulic station with good heat dissipation effect
CN115324985A (en) * 2022-08-12 2022-11-11 涌镇液压机械(上海)有限公司 Automatic regulating heat exchanger
CN115324985B (en) * 2022-08-12 2024-05-24 涌镇液压机械(上海)有限公司 Automatic adjusting heat exchanger

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103062162A (en) * 2012-12-27 2013-04-24 三一重工股份有限公司 Hydraulic oil radiating system and engineering machinery
CN110630592A (en) * 2019-09-24 2019-12-31 夏士桀 Energy-saving hydraulic station with good heat dissipation effect
CN115324985A (en) * 2022-08-12 2022-11-11 涌镇液压机械(上海)有限公司 Automatic regulating heat exchanger
CN115324985B (en) * 2022-08-12 2024-05-24 涌镇液压机械(上海)有限公司 Automatic adjusting heat exchanger

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