JP2005224131A - Reaper - Google Patents

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Publication number
JP2005224131A
JP2005224131A JP2004034341A JP2004034341A JP2005224131A JP 2005224131 A JP2005224131 A JP 2005224131A JP 2004034341 A JP2004034341 A JP 2004034341A JP 2004034341 A JP2004034341 A JP 2004034341A JP 2005224131 A JP2005224131 A JP 2005224131A
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Japan
Prior art keywords
blade
movable blade
movable
sliding
fixed
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JP2004034341A
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Japanese (ja)
Inventor
Tadamitsu Morihiro
忠光 森広
Takahiro Kamikado
孝博 神門
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Mitsubishi Agricultural Machinery Co Ltd
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Mitsubishi Agricultural Machinery Co Ltd
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Priority to JP2004034341A priority Critical patent/JP2005224131A/en
Publication of JP2005224131A publication Critical patent/JP2005224131A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a clippers type reaper which comprises a fixed blade, a movable blade which can laterally reciprocatively be slid in a state superposed on the fixed blade, and a driving means for reciprocatively sliding the movable blade, and can solve a trouble that vibrations and noises produced from a vibration source such as the movable blade or a driving means are enlarged, especially when the movable blade is reciprocatively slid at a high speed. <P>SOLUTION: This reaper is characterized in that the sliding stroke S of the movable blade 32 laterally reciprocatively slid in the state superposed on the fixed blade is controlled to a distance corresponding to two pitches of the movable blade 32. Thereby, the reciprocative sliding speed of the movable blade 32 is the same as the conventional speed in a state that the number of rotations of a crank shaft 41 integrally rotated on a reaping blade-driving shaft 30, and the swinging speed of a swinging arm 39 swung through a rod 40 connected to the crank shaft 30 are controlled to the halves of conventional speeds. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、固定刃に重合して左右に往復摺動する可動刃を備えたバリカン方式のコンバインやバインダー等の刈取装置に関する。   The present invention relates to a clipper-type combine harvester or binder harvesting device including a movable blade that overlaps with a fixed blade and reciprocally slides left and right.

従来、コンバインやバインダー等の刈取部には、受歯上に摺接した刈刃をクランク機構を介して往復作動させると共に、受歯に対する刈刃の摺動ストロークを当該刈刃の1ピッチ相当とした、所謂バリカン方式の刈取装置を設けたものが知られている(例えば、特許文献1参照。)。
特開平11−225529号公報(第3頁、図2)
Conventionally, a cutting blade such as a combine or a binder is operated to reciprocate a cutting blade slidably contacted on the receiving tooth via a crank mechanism, and a sliding stroke of the cutting blade with respect to the receiving tooth is equivalent to one pitch of the cutting blade. A device provided with a so-called clipper type mowing device is known (for example, see Patent Document 1).
JP-A-11-225529 (page 3, FIG. 2)

しかし、上記従来の刈取装置においては、特に刈刃を高速で往復摺動させると、刈刃やクランク軸等の起振源から発生する振動や騒音が大きくなるといった欠点を有していた。   However, the conventional reaping device has a drawback in that vibration and noise generated from an oscillating source such as a cutting blade and a crankshaft increase particularly when the cutting blade is slid back and forth at high speed.

本発明は、上記課題を解決することを目的として創案したものであって、固定刃に重合して左右に往復摺動する可動刃と、該可動刃を往復摺動させる駆動手段を備えたバリカン方式の刈取装置であって、前記可動刃の摺動ストロークを当該可動刃の2ピッチ相当としたことを特徴とする。   The present invention was devised for the purpose of solving the above-described problems, and is a clipper provided with a movable blade that overlaps with a fixed blade and reciprocally slides left and right, and a driving means that reciprocally slides the movable blade. In this type of reaping device, the sliding stroke of the movable blade is equivalent to two pitches of the movable blade.

本発明によれば、固定刃に重合して左右に往復摺動するバリカン方式の可動刃の摺動ストロークを当該可動刃の2ピッチ相当としたことによって、可動刃の往復摺動速度が従来と同速でありながら、可動刃を往復摺動させる駆動手段の往復作動速度を従来よりも半減させることができ、それによって前記駆動手段等の起振源から発生する振動や騒音の低減が可能になると共に、刈取装置の耐久性を向上させることができる。   According to the present invention, the reciprocating sliding speed of the movable blade is the same as that of the prior art by making the sliding stroke of the clipper type movable blade that overlaps the fixed blade and reciprocally slides left and right equivalent to two pitches of the movable blade. Although the speed is the same, the reciprocating operation speed of the driving means for reciprocating the movable blade can be halved as compared with the prior art, thereby reducing the vibration and noise generated from the excitation source such as the driving means. In addition, the durability of the reaping device can be improved.

以下、本発明の実施の形態を図面に基づいて説明する。図1はコンバイン1の右側面図であって、コンバイン1は左右の一対のクローラ走行装置2,2を備え、クローラ走行装置2,2上の機体フレーム3にはその一側前部に昇降可能な前処理部4を架設すると共に、その後方に脱穀部5を搭載している。また、機体フレーム3の他側には操縦部6、運転席7、及び穀粒排出用のオーガ8を備える穀粒タンク9を搭載し、前記脱穀部5及び穀粒タンク9の後方には排藁処理装置(カッター)10を設けている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a right side view of a combine 1, and the combine 1 includes a pair of left and right crawler travel devices 2, 2, and a body frame 3 on the crawler travel devices 2, 2 can be raised and lowered to one front side A pretreatment unit 4 is installed and a threshing unit 5 is mounted on the rear side. On the other side of the machine frame 3, a grain tank 9 including a control unit 6, a driver's seat 7, and a grain discharge auger 8 is mounted, and behind the threshing unit 5 and the grain tank 9, A scissor processing device (cutter) 10 is provided.

そして、前処理部4を構成する刈取フレーム11・・には分草体12・・、引起装置13・・、刈取装置14、及び掻込搬送装置27・・(図2参照)等が装着されると共に、前処理部4の後部に傾斜状に設けた伝動軸ケース15と図示しない補助パイプフレームによって、前処理部4が昇降可能に架設されている。   And the weeding body 12..., The pulling device 13..., The cutting device 14, the take-up conveying device 27 (see FIG. 2), etc. are mounted on the cutting frame 11. At the same time, the preprocessing unit 4 is installed to be movable up and down by a transmission shaft case 15 provided in an inclined manner at the rear of the preprocessing unit 4 and an auxiliary pipe frame (not shown).

また、図2は前処理部4の伝動系統図であって、図示しないエンジンの駆動力はカウンター伝動装置21に入力された後、一方は扱深搬送装置22の駆動力として出力されると共に、もう一方はベベルギヤB1,B2を介して前記伝動軸ケース15に内挿された伝動軸15aに分岐して出力されるようになっている。   FIG. 2 is a transmission system diagram of the preprocessing unit 4. After the driving force of the engine (not shown) is input to the counter transmission device 21, one is output as the driving force of the handling depth conveying device 22. The other is branched and output to a transmission shaft 15a inserted in the transmission shaft case 15 via bevel gears B1 and B2.

そして、伝動軸15aの伝動下手側において、ベベルギヤB3,B4を介して横伝動軸25に分岐された後、トルクリミッタ26,26を介して掻込搬送装置27・・に、またベベルギヤB5,B6、B7,B8、及びB9,B10を介して引起装置13・・に、更に横伝動軸25の軸端に設けたベベルギヤB11,B12及び刈刃駆動軸30を介して刈取装置14に駆動力が出力されるようになっている。   Then, on the lower transmission side of the transmission shaft 15a, after branching to the lateral transmission shaft 25 via the bevel gears B3, B4, via the torque limiters 26, 26 to the take-up conveying device 27,. , B 7, B 8, B 9, B 10 to the pulling device 13, and further the bevel gear B 11, B 12 provided at the shaft end of the lateral transmission shaft 25 and the cutting blade drive shaft 30 to the cutting device 14. It is output.

また、図3は刈取装置14の構成を示す斜視図であって、刈取装置14は多数の固定刃(受歯)31・・と、この固定刃31に重合して左右に往復摺動する可動刃(刈刃)32・・からなる、所謂バリカン方式の刈刃によって稲稈や麦稈等の被刈取物を刈取ることができるようになっており、前記刈取フレーム11・・に取付け固定した固定刃取付けプレート33上に固定刃31・・を列設して固着すると共に、固定刃31・・と同ピッチ配列の可動刃32・・をナイフバー34に固着し、これを固定刃取付けプレート33上に位置決め載置した状態で適数の刈刃押え35・・で押接することによって、可動刃32・・を固定刃31・・に対し左右に往復摺動可能に設けている。   FIG. 3 is a perspective view showing the configuration of the reaping device 14. The reaping device 14 is movable so as to reciprocally slide left and right after overlapping with a number of fixed blades (receiving teeth) 31. A so-called clipper-type cutting blade composed of blades (cutting blades) 32... Can be harvested such as rice straw and wheat straw, and is fixed to the cutting frame 11. The fixed blades 31 are arranged and fixed on the blade mounting plate 33, and the movable blades 32 having the same pitch arrangement as the fixed blades 31 are fixed to the knife bar 34, which are fixed on the fixed blade mounting plate 33. The movable blades 32 are provided so as to be slidable back and forth with respect to the fixed blades 31 by being pressed by an appropriate number of cutting blade holders 35 while being positioned and mounted on the fixed blades 31.

そして、可動刃32・・を往復摺動させる駆動手段Mは、ナイフバー34に固着すると共に後方に向けて縦方向のU字状溝を形成した受動部材36と、受動部材36のU字状溝に滑動ローラ37を嵌装して回動軸38を中心に一体的に揺動する揺動アーム39と、この揺動アーム39をターンバックル式の長さ調節機能を有するロッド40を介して揺動させるクランク軸41と、前記刈刃駆動軸30の伝動下手側でクランク軸41と一体的に形成したバランスウェィト42等からなり、前記横伝動軸25の軸端に設けたベベルギヤB11,B12を介して刈刃駆動軸30が1回転されると、クランク軸42と連結するロッド40を介して揺動アーム39が揺動し、それによって可動刃32・・が所定の設定ストロークで往復摺動するようになっている。   The driving means M for reciprocally sliding the movable blades 32... Is fixed to the knife bar 34 and has a passive member 36 in which a vertical U-shaped groove is formed in the rear direction, and a U-shaped groove of the passive member 36. A swing arm 39 that is fitted with a slide roller 37 and swings integrally around a rotation shaft 38, and the swing arm 39 is swung via a rod 40 having a turnbuckle length adjustment function. A crank shaft 41 to be moved, and a balance weight 42 formed integrally with the crank shaft 41 on the lower transmission side of the cutting blade drive shaft 30, and bevel gears B 11 and B 12 provided at the shaft end of the lateral transmission shaft 25. When the cutting blade drive shaft 30 is rotated once, the swing arm 39 swings via the rod 40 connected to the crankshaft 42, whereby the movable blade 32 is reciprocally slid with a predetermined set stroke. Like To have.

また、図4に示すように、可動刃32・・の摺動ストロークSを、当該可動刃32・・の2ピッチ相当(2×P)となるように揺動アーム39のアーム比が設定してあり、前記ベベルギヤB11,B12のギヤ比を変えて刈刃駆動軸30の回転数を従来の1/2にすることによって、刈刃駆動軸30を中心に一体的に回転するクランク軸41の回転数、及びクランク軸41に連結するロッド40を介して揺動する揺動アーム39等の往復作動速度や往復揺動速度を従来よりも半減させた状態で、可動刃32・・の往復摺動速度を従来と同速に構成することができる。換言すると可動刃32・・の往復摺動速度が従来と同速でありながら、可動刃32・・を往復摺動させる駆動手段Mの往復作動速度を従来よりも半減させることができ、それによって前記駆動手段M等の起振源から発生する振動や騒音の低減が可能になると共に、刈取装置14の耐久性を向上させることができる。   4, the arm ratio of the swing arm 39 is set so that the sliding stroke S of the movable blade 32... Is equivalent to 2 pitches (2 × P) of the movable blade 32. The crankshaft 41 that rotates integrally around the cutting blade drive shaft 30 is changed by changing the gear ratio of the bevel gears B11 and B12 to reduce the rotational speed of the cutting blade drive shaft 30 to ½ that of the conventional one. The reciprocating sliding of the movable blade 32... Is performed in a state in which the rotational speed and the reciprocating operation speed and reciprocating rocking speed of the swing arm 39 swinging through the rod 40 connected to the crankshaft 41 are halved compared to the conventional one. The dynamic speed can be configured to be the same as the conventional speed. In other words, while the reciprocating sliding speed of the movable blades 32... Is the same as that of the prior art, the reciprocating operation speed of the driving means M for reciprocatingly sliding the movable blades 32. It is possible to reduce vibration and noise generated from a vibration source such as the driving means M and improve the durability of the reaping device 14.

尚、図5(a)に示すような一般的な固定刃31と可動刃32は、同一肉厚の鋼板を用いて平面視で略2等辺三角形の刃体Bとして形成されている。詳述すると刃体Bは、前記固定刃取付けプレート33やナイフバー34に取付けるための取付け用基部Baと切断刃部Bbとで構成されており、切断刃部Bbの二等辺縁部に切断刃Be,Beを左右対称に形成すると共に、取付け用基部Baの左右幅を切断刃部Bbの根元部分の左右幅よりも幅広く形成してある。そして、取付け用基部Baには、固定刃31と可動刃32を固定刃取付けプレート33とナイフバー34に取付ける左右一対の孔Ha,Haを穿設してある。   In addition, the general fixed blade 31 and the movable blade 32 as shown to Fig.5 (a) are formed as the blade body B of a substantially isosceles triangle by planar view using the steel plate of the same thickness. More specifically, the blade body B is composed of an attachment base Ba for attaching to the fixed blade attachment plate 33 and the knife bar 34 and a cutting blade portion Bb, and a cutting blade Be on the isosceles edge of the cutting blade portion Bb. , Be are formed symmetrically and the lateral width of the mounting base Ba is formed wider than the lateral width of the root portion of the cutting blade Bb. The mounting base Ba is provided with a pair of left and right holes Ha, Ha for mounting the fixed blade 31 and the movable blade 32 to the fixed blade mounting plate 33 and the knife bar 34.

そして、平面視で略2等辺三角形の刃体Bとして形成されている一般的な固定刃31と可動刃32の形状は、図示の如く切断刃部Bbの根元部分の左右幅寸法、即ち2等辺三角形の底辺に相当する寸法が50mmで、また2等辺三角形の高さに相当する寸法は44mmとなっている。一方、他の実施形態として図5(b)に示す固定刃31´と可動刃32´の形状は、2等辺三角形の底辺に相当する寸法を90mm、2等辺三角形の高さに相当する寸法を55mmとし、一般的な固定刃31と可動刃32よりも全体形状を大きく形成したものであって、固定刃31´に重合して左右に往復摺動する可動刃32´で稲稈や麦稈等の被刈取物を刈取る際、当該固定刃31´と可動刃32´の非重合時の懐が従来のものより拡開するので、束状の被刈取物の捕捉性が向上して刈取りの効率化が図られ、それによって高速刈取りにおいても刈残しの発生が少なくなる。尚、上述の如く全体形状を大きく形成した固定刃31´と可動刃32´のものを、通常の刈刃駆動軸30の回転数で往復摺動させることにより高速刈取りが可能になる。   And the shape of the general fixed blade 31 and the movable blade 32 formed as a substantially isosceles triangular blade body B in plan view is as shown in the drawing in the left-right width dimension of the root portion of the cutting blade portion Bb, that is, isosceles. The dimension corresponding to the base of the triangle is 50 mm, and the dimension corresponding to the height of the isosceles triangle is 44 mm. On the other hand, as another embodiment, the shapes of the fixed blade 31 ′ and the movable blade 32 ′ shown in FIG. 5B are 90 mm in dimension corresponding to the base of the isosceles triangle, and the dimension corresponding to the height of the isosceles triangle. 55 mm, which is formed larger than the general fixed blade 31 and the movable blade 32, and is formed into rice bran, wheat straw, etc. by the movable blade 32 ′ that overlaps with the fixed blade 31 ′ and slides back and forth left and right When cutting the cut object, the fixed blade 31 ′ and the movable blade 32 ′ expand when compared with the conventional one, so that the trapping ability of the bundle-like cut object is improved and The efficiency is improved, thereby reducing the occurrence of cutting residue even in high-speed cutting. As described above, the fixed blade 31 ′ and the movable blade 32 ′ having a large overall shape are reciprocally slid at the rotation speed of the normal cutting blade drive shaft 30 to enable high-speed cutting.

ところで、図6に例示するように、固定刃31・・と可動刃32・・の摺動面側において、両刃31,32の左右対称な切断刃Be,Be部分を除いた摺動面に凹状部31d,32dを互いに形成し、それによって両刃31,32全体の相対的な摺動面積を少なくして摺動抵抗を軽減させるように構成してもよい。   By the way, as illustrated in FIG. 6, on the sliding surface side of the fixed blade 31... And the movable blade 32..., The sliding surface except for the left and right symmetrical cutting blades Be and Be of the both blades 31 and 32 is concave. The portions 31d and 32d may be formed with each other, thereby reducing the relative sliding area of the entire blades 31 and 32 and reducing the sliding resistance.

尚、従来の刈取装置においては、固定刃31・・と可動刃32・・の摺動面に、定期的または必要に応じて潤滑油を供給する専用の潤滑油供給装置が設けられているが、潤滑油を供給するために複雑な配管やポンプ等を設けなければならず、それらの組付けに手間が掛かってコスト高になると共に、固定刃31・・と可動刃32・・の摺動面に供給された潤滑油に付着する泥土や埃によって、必ずしも良好な潤滑性能が得られていなかった。また、稲稈や麦稈等の被刈取物を刈取った後の稈に潤滑油が付着すると、その付着した潤滑油が稈の後処理に悪影響を与える虞があることから、図7に例示するように、可動刃32・・の摺動面側において、可動刃32の左右対称な切断刃Be,Be部分を除いた摺動面に円形の窪み32hを形成し、且つこの窪み32hに装填可能に予め成形した二流化モリブデンを主剤とする固体潤滑剤Wを窪み32hに組み込むことによって、当該固体潤滑剤Wによる確実かつ強固な潤滑作用により固定刃31・・と可動刃32・・の摺動抵抗を軽減させることが可能であり、しかも固定刃31・・と可動刃32・・の摺動面に泥土や埃が付着し難くなるのでメンテナンス性が向上し、且つ前記潤滑油供給装置も廃止することができるのでコストの低減が図られる。   In the conventional reaping device, a dedicated lubricating oil supply device is provided on the sliding surfaces of the fixed blade 31... And the movable blade 32. In order to supply lubricating oil, complicated pipes and pumps must be provided, and it takes time to assemble them, resulting in high costs and sliding between the fixed blade 31 and the movable blade 32. Good lubrication performance was not always obtained due to mud and dust adhering to the lubricating oil supplied to the surface. In addition, when the lubricating oil adheres to the culm after harvesting a harvested item such as rice straw or wheat straw, the attached lubricating oil may adversely affect the post-treatment of the culm, and is illustrated in FIG. As described above, on the sliding surface side of the movable blade 32,..., A circular recess 32h is formed on the sliding surface excluding the symmetrical cutting blades Be and Be of the movable blade 32, and the recess 32h can be loaded. Incorporating a solid lubricant W mainly composed of molybdenum disulfide pre-formed in the recess 32h, the solid blade W slides between the fixed blade 31 and the movable blade 32 by a reliable and strong lubricating action. It is possible to reduce the resistance, and it is difficult for mud and dust to adhere to the sliding surfaces of the fixed blade 31... And the movable blade 32. Can reduce costs It is achieved.

コンバインの側面図。The side view of a combine. 前処理部の伝動系統図。The transmission system diagram of a pre-processing part. 刈取装置の斜視図。The perspective view of a reaping device. 可動刃の摺動ストロークを示す平面図。The top view which shows the sliding stroke of a movable blade. (a)一般的な固定刃と可動刃の形状を示す平面図。 (b)固定刃と可動刃の全体形状を大きくしたものを示す平面図。(A) The top view which shows the shape of a common fixed blade and a movable blade. (B) The top view which shows what enlarged the whole shape of the fixed blade and the movable blade. 刈刃の摺動抵抗軽減手段を示す平面図及び側面図。The top view and side view which show the sliding resistance reduction means of a cutting blade. 固体潤滑剤による刈刃の摺動抵抗軽減手段を示す平面図及び側面図。The top view and side view which show the sliding resistance reduction means of the cutting blade by a solid lubricant.

符号の説明Explanation of symbols

14 刈取装置
31 固定刃
32 可動刃
S 摺動ストローク
M 駆動手段
14 Mowing device 31 Fixed blade 32 Movable blade S Sliding stroke M Drive means

Claims (1)

固定刃(31)に重合して左右に往復摺動する可動刃(32)と、該可動刃(32)を往復摺動させる駆動手段(M)を備えたバリカン方式の刈取装置(14)であって、前記可動刃(32)の摺動ストローク(S)を当該可動刃(32)の2ピッチ相当としたことを特徴とする刈取装置。   A clipper type reaping device (14) provided with a movable blade (32) which is superimposed on the fixed blade (31) and reciprocally slides left and right, and driving means (M) which reciprocally slides the movable blade (32). The reaping device is characterized in that the sliding stroke (S) of the movable blade (32) corresponds to two pitches of the movable blade (32).
JP2004034341A 2004-02-12 2004-02-12 Reaper Pending JP2005224131A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101822150A (en) * 2010-05-14 2010-09-08 农业部南京农业机械化研究所 Transverse shifting mechanism of rape cutter-rower
CN105638076A (en) * 2016-01-22 2016-06-08 余光明 Cutting hopper
CN105905254A (en) * 2016-06-12 2016-08-31 苏州飞驰环保科技股份有限公司 Aquatic plant harvesting device with scissor linkage mechanism and water surface cleaning ship

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101822150A (en) * 2010-05-14 2010-09-08 农业部南京农业机械化研究所 Transverse shifting mechanism of rape cutter-rower
CN105638076A (en) * 2016-01-22 2016-06-08 余光明 Cutting hopper
CN105905254A (en) * 2016-06-12 2016-08-31 苏州飞驰环保科技股份有限公司 Aquatic plant harvesting device with scissor linkage mechanism and water surface cleaning ship
CN105905254B (en) * 2016-06-12 2018-04-03 苏州飞驰环保科技股份有限公司 A kind of water plant recovering device and water surface cleaning ship with scissors link gear

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