JP2005216722A - Electrode plate for nonaqueous electrolyte secondary battery and its manufacturing method - Google Patents

Electrode plate for nonaqueous electrolyte secondary battery and its manufacturing method Download PDF

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JP2005216722A
JP2005216722A JP2004023224A JP2004023224A JP2005216722A JP 2005216722 A JP2005216722 A JP 2005216722A JP 2004023224 A JP2004023224 A JP 2004023224A JP 2004023224 A JP2004023224 A JP 2004023224A JP 2005216722 A JP2005216722 A JP 2005216722A
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easily peelable
current collector
active material
tape
electrode plate
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Yoji Nakatani
洋二 中谷
Ryuichi Saga
隆一 嵯峨
Satoshi Hayakawa
智 早川
Takao Koike
隆夫 小池
Hiroyasu Udagawa
宏康 宇田川
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DIC Corp
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Dainippon Ink and Chemicals Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/10Energy storage using batteries

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Abstract

<P>PROBLEM TO BE SOLVED: To provide an electrode plate for a nonaqueous electrolyte secondary battery capable of increasing manufacturing speed, preventing the generation of wrinkles or break in a boundary between a painting part and a non-painting part of an active material layer of the electrode plate formed with a roll press in a manufacturing process, and enhancing forming accuracy of the active material layer. <P>SOLUTION: An easily separable tape having a pressure sensitive adhesive layer is stuck on a substrate of a current collector made of a long metallic foil in the length direction, and the active material layer is formed on the current collector other than the easily separable tape by stripe painting. The easily separable tape and the active material layer on the current collector are pressed, and then the easily separable tape is removed to form the non-painting part. The pressure sensitive adhesive layer is preferably an active energy ray curing pressure sensitive adhesive layer. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、非水電解質二次電池用極板とその製造方法に関するものであり、更に詳しくは集電体上に非塗工部を有する非水電解質二次電池用の形状精度に優れた電極板を効率的に製造する製造方法に関する。   The present invention relates to an electrode plate for a non-aqueous electrolyte secondary battery and a method for producing the same, and more specifically, an electrode excellent in shape accuracy for a non-aqueous electrolyte secondary battery having a non-coated portion on a current collector. The present invention relates to a manufacturing method for efficiently manufacturing a plate.

近年、小形電子機器の駆動用バッテリーとして、また、電気自動車用、夜間電力貯蔵用などの大型電池の開発も近年盛んに行われ、より高容量・高エネルギー密度で、経済的に優れる再充電可能な二次電池の要望がますます強くなっている。これらの代表的な二次電池としては、鉛蓄電池、アルカリ蓄電池、リチウム二次電池(非水電解質二次電池)等が知られている。
これら二次電池の電極板は、金属製集電体の片面あるいは両面に活物質と結着剤とを含む活物質層が形成された構成を有する。そして、電極板はその一部に集電用のタブを接続するための非塗工部を設けて、金属集電体面を露出させるようにしている。
In recent years, development of large batteries for driving small electronic devices and for electric vehicles and nighttime power storage has been actively carried out in recent years, with higher capacity, higher energy density, and economical rechargeability. The demand for rechargeable batteries is increasing. As these typical secondary batteries, lead storage batteries, alkaline storage batteries, lithium secondary batteries (non-aqueous electrolyte secondary batteries) and the like are known.
The electrode plates of these secondary batteries have a configuration in which an active material layer containing an active material and a binder is formed on one side or both sides of a metal current collector. The electrode plate is provided with a non-coated portion for connecting a current collecting tab to a part of the electrode plate so as to expose the metal current collector surface.

近年、非水電解質二次電池の用途拡大に伴って、高性能な非水電解質二次電池を効率的に製造する必要が増大している。電極板に非塗工部を設ける方法として、図11のように長尺状集電体の両側に未塗工部分を設ける方法、図12のように長尺状集電体の横断方向に未塗工部分を形成する方法がある。前者は、グラビアコート方式、ダイコート方式、コンマコート方式等の塗工手段によって未塗工部を設けることができる。後者は、例えば特許文献1に記載されているような間欠塗工方式で非塗工部を設けることができる。   In recent years, with the expansion of applications of non-aqueous electrolyte secondary batteries, the need to efficiently manufacture high-performance non-aqueous electrolyte secondary batteries has increased. As a method of providing the non-coated portion on the electrode plate, a method of providing uncoated portions on both sides of the long current collector as shown in FIG. There is a method of forming a coated portion. The former can provide an uncoated part by coating means, such as a gravure coat method, a die coat method, and a comma coat method. The latter can provide a non-coating part by the intermittent application system which is described in patent document 1, for example.

しかし、間欠塗工方式においては塗工層と非塗工部との間の乱れや、層の厚みの不均一が発生しやすい(特許文献2参照)。また、塗工スピードの増加についても機構上限界がある。これに対して、長尺状集電体の長手方向に未塗工部分を設ける前者の方法によれば、長手方向に連続的に塗工を行えるので膜厚の不均一は発生しにくく、塗工スピードを上昇させることも容易である。   However, in the intermittent coating method, disturbance between the coating layer and the non-coated portion and nonuniform thickness of the layer are likely to occur (see Patent Document 2). In addition, there is a mechanism limit for increasing the coating speed. On the other hand, according to the former method in which an uncoated portion is provided in the longitudinal direction of the long current collector, coating can be continuously performed in the longitudinal direction. It is easy to increase the work speed.

しかし、高性能な非水電解質二次電池は、電極板にロールプレスを行って活物質密度を高め、その後非塗工部に集電用のタブを接続して作製されているが、前者のような長手方向に連続して非塗工部が形成される方式では、ロールプレスによる圧縮時に塗工部と非塗工部にかかる力の違いからこの境界で歪みが発生しやすく、また間欠塗工のようにこの歪みが定期的に開放されないので、集電体にシワや亀裂が発生しやすいという問題がある。これを防止するには、ロールプレスによる圧縮率を下げればよいが、そうすると活物質密度を高くすることができないため、一定容積内の活物質量を多くできず、電池容量を高めることができない。   However, a high-performance nonaqueous electrolyte secondary battery is manufactured by roll pressing the electrode plate to increase the active material density, and then connecting a current collecting tab to the non-coated part. In such a method in which the non-coated part is formed continuously in the longitudinal direction, distortion is likely to occur at this boundary due to the difference in force applied to the coated part and the non-coated part during compression by a roll press. Since this distortion is not released regularly like the work, there is a problem that the current collector is likely to be wrinkled or cracked. In order to prevent this, it is only necessary to reduce the compression ratio by the roll press. However, since the active material density cannot be increased, the amount of active material in a certain volume cannot be increased, and the battery capacity cannot be increased.

この問題の解消の為、非塗工部分のアルミをアニール処理して延伸しやすくして皺や亀裂の発生を防止するアイデアが開示されている(特許文献3参照)。また非塗工部分に粘着テープでマスキングを施し、テープの上部を含め全面に活物質層を塗工し、ロールプレス後にマスキングテープごと活物質層を集電体上から剥離し、非塗工部が形成する方法が開示されている(特許文献4参照)。しかしながら、数10μmの厚みのある粘着テープを使用し、その上にグラビアコーターやダイコーターを用い、更に数10μmの活物質層をベタ塗工するような方法に於いては、塗工直後(図1)においても、乾燥後(図2)においても、テープ部分がテープの厚み分だけ盛り上がってしまい、やはりロールプレス時に皺を発生させる原因となる。また、本発明者らの実験では、コンマコーターやナイフコーター等の塗工時のクリアランスを一定として、塗工直後の塗膜平面を図3のように略同一平面に塗工する方式においても、粘着テープ部分は活物質層と異なり、乾燥工程により膜厚減少しない為に、結果として図4のように盛り上がりが発生してしまい、プレス時には皺を発生させてしまう。   In order to solve this problem, there has been disclosed an idea of preventing the occurrence of wrinkles and cracks by annealing the non-coated portion of aluminum to facilitate stretching (see Patent Document 3). Also, mask the non-coated part with adhesive tape, apply the active material layer to the entire surface including the top of the tape, peel off the active material layer together with the masking tape from the current collector after roll pressing, and then apply the non-coated part. Has been disclosed (see Patent Document 4). However, in a method in which an adhesive tape having a thickness of several tens of μm is used, a gravure coater or a die coater is used on the adhesive tape, and an active material layer of several tens of μm is solid-coated, immediately after coating (see FIG. Even in 1) and after drying (FIG. 2), the tape part rises by the thickness of the tape, which also causes wrinkles during roll pressing. Further, in the experiments of the present inventors, the clearance at the time of coating such as a comma coater and a knife coater is constant, and the coating plane immediately after coating is applied to substantially the same plane as shown in FIG. Unlike the active material layer, the pressure-sensitive adhesive tape portion does not reduce the film thickness due to the drying process. As a result, swell occurs as shown in FIG. 4, and wrinkles are generated during pressing.

特開平1−184069号公報Japanese Patent Laid-Open No. 1-184069 特開平10−144303号公報JP-A-10-144303 特開2000−251942号公報JP 2000-251942 A 特開2000−133250号公報JP 2000-133250 A

本発明は、上記従来の問題点に鑑み、生産速度を上げることができ、電極板をロールプレスによって圧縮しても塗工部と非塗工部の境界にシワや亀裂が生じず、塗工部と非塗工部との形状精度に優れた非水電解液二次電池用電極板の製造方法を提供し、その製造方法によって製造された非水電解液二次電池用電極板を提供することを目的としている。   In view of the above-described conventional problems, the present invention can increase the production rate, and even if the electrode plate is compressed by a roll press, the boundary between the coated part and the non-coated part does not cause wrinkles or cracks. The manufacturing method of the electrode plate for nonaqueous electrolyte secondary batteries excellent in the shape accuracy of a part and a non-coating part is provided, and the electrode plate for nonaqueous electrolyte secondary batteries manufactured by the manufacturing method is provided The purpose is that.

本発明は、
(1)長尺状の金属箔からなる集電体上の長手方向に、基体上に粘着剤層を有する易剥離性テープを貼り付ける工程、
(2)易剥離性テープ部分を除いた集電体上に、活物質と結着剤とを含む活物質層をストライプ塗工により形成する工程、
(3)集電体および集電体上にストライプ状に形成した易剥離性テープと活物質層をプレスする工程、
(4)易剥離性テープを長手方向に剥離する工程
をこの順番に有し、集電体上にストライプ状の非塗工部を形成することを特徴とする非水電解質二次電池用電極板の製造方法を提供する。
また本発明は、前記易剥離性テープの粘着剤層が、活性エネルギー線硬化性化合物を含有し、テープの剥離工程直前で、前記粘着剤層に活性エネルギー線を照射する前記非水電解質二次電池用電極板の製造方法を提供する。
本発明はまた、上記の製造方法にて製造された非水電解質二次電池用電極板を提供する。
The present invention
(1) A process of attaching an easily peelable tape having an adhesive layer on a substrate in a longitudinal direction on a current collector made of a long metal foil,
(2) A step of forming an active material layer containing an active material and a binder by stripe coating on a current collector excluding an easily peelable tape portion;
(3) a step of pressing the current collector and the easily peelable tape formed in a stripe shape on the current collector and the active material layer;
(4) An electrode plate for a non-aqueous electrolyte secondary battery having a step of peeling the easily peelable tape in the longitudinal direction in this order, and forming a striped non-coated portion on the current collector A manufacturing method is provided.
In the present invention, the pressure-sensitive adhesive layer of the easily peelable tape contains an active energy ray-curable compound, and the non-aqueous electrolyte secondary irradiates the pressure-sensitive adhesive layer with active energy rays immediately before the tape peeling step. A method for producing an electrode plate for a battery is provided.
The present invention also provides an electrode plate for a nonaqueous electrolyte secondary battery manufactured by the above manufacturing method.

本発明によれば、易剥離性テープの厚さを調整して活物質層の厚さと同等にできるので、ロールプレスを行ったときに塗工部と非塗工部の境界にシワや亀裂が生じない電極板を得ることができる。さらに、間欠塗工方式ではなく長手方向の連続塗工方式であるため、塗工膜厚が均一であり生産性が高い。また易剥離性テープのマスキング効果により非塗工部と塗工部の境界がはっきりとしており、活物質層の形状精度も優れている。
さらに易剥離性テープの粘着剤層に活性エネルギー線硬化性組成物を含有させることにより、活性エネルギー線を粘着剤層に照射することで照射前よりさらに接着力を低下させ剥離強度を減少させることができる。このため活性エネルギー線照射前は、従来の易剥離性テープや粘着テープに比べ比較的強固な接着力を保持しておき、ロールプレス時や塗工時のデラミ(剥離)による不良発生を少なくしておいて、剥離時に活性エネルギー線照射によって接着強度を低下させ、剥離力をほぼ0近くまで弱めることにより、剥離速度を増加させることができる。このため生産速度を上げることができ生産性を高めることができる。
According to the present invention, since the thickness of the easily peelable tape can be adjusted to be equal to the thickness of the active material layer, wrinkles and cracks are formed at the boundary between the coated part and the non-coated part when roll pressing is performed. An electrode plate that does not occur can be obtained. Furthermore, since it is not an intermittent coating method but a continuous coating method in the longitudinal direction, the coating film thickness is uniform and the productivity is high. In addition, the masking effect of the easily peelable tape makes the boundary between the non-coated part and the coated part clear, and the shape accuracy of the active material layer is also excellent.
Furthermore, by including the active energy ray-curable composition in the pressure-sensitive adhesive layer of the easily peelable tape, by irradiating the pressure-sensitive adhesive layer with the active energy ray, the adhesive strength can be further reduced and the peel strength can be reduced. Can do. For this reason, before irradiation with active energy rays, it maintains a relatively strong adhesive strength compared to conventional easily peelable tapes and adhesive tapes, and reduces the occurrence of defects due to delamination (peeling) during roll pressing and coating. In this case, it is possible to increase the peeling speed by reducing the adhesive strength by irradiating active energy rays at the time of peeling and weakening the peeling force to almost zero. Therefore, the production speed can be increased and the productivity can be increased.

本発明によれば、間欠塗工方式ではなく連続塗工方式であるため、塗工膜厚が均一であり高い生産性が得られる。またこの方法によって製造された電極板は、塗工部と非塗工部の境界にシワや亀裂が生じないのは勿論であるが、易剥離性テープのマスキング効果により非塗工部と塗工部の境界がはっきりとしており、活物質層の形状精度も優れている。さらに易剥離性テープの粘着剤層に活性エネルギー線硬化性組成物を含有させることにより、ロールプレス時や塗工時のデラミ(剥離)による不良発生が少なくし、かつ剥離速度を増加させて生産性を高めることができる。   According to the present invention, since the continuous coating method is used instead of the intermittent coating method, the coating film thickness is uniform and high productivity can be obtained. In addition, the electrode plate manufactured by this method does not cause wrinkles or cracks at the boundary between the coated part and the non-coated part. The boundary of the part is clear and the shape accuracy of the active material layer is excellent. Furthermore, by including an active energy ray-curable composition in the adhesive layer of easy-release tapes, production of defects due to delamination (peeling) during roll pressing and coating is reduced and the peeling speed is increased. Can increase the sex.

次に好ましい実施の形態を挙げて、本発明を更に詳細に説明する。
本発明に用いる金属箔からなる集電体としては、ステンレス鋼、ニッケル、銅、チタン、アルミニウムなどが挙げられ、正極板用にはアルミニウムあるいはアルミニウム合金が好ましく、負極板用には銅あるいは銅合金が好ましい。
Next, the present invention will be described in more detail with reference to preferred embodiments.
Examples of the current collector made of the metal foil used in the present invention include stainless steel, nickel, copper, titanium, and aluminum. Aluminum or aluminum alloy is preferable for the positive electrode plate, and copper or copper alloy for the negative electrode plate. Is preferred.

本発明によって塗工される活物質層は、少なくとも活物質と結着剤とからなる塗布液を塗布、乾燥して形成されるものであって、導電材、溶媒等を含むことができる。本発明で用いられる正極活物質としては、例えば、LiCoO2、LiNiO2,LiMn24等のリチウム酸化物が好適である。一方、負極活物質としては、天然黒鉛、人造黒鉛、易黒鉛化性炭素、難黒鉛化性炭素等の炭素質材料が好適である。これらの活物質は、集電体上に形成される活物質層中に均一に分散されている事が好ましく、これらを分散させる結着剤としては、ポリフッ化ビニリデン等のフッ素系樹脂、ゴム系またはシリコーン・アクリル共重合体等が用いられる。 The active material layer applied by the present invention is formed by applying and drying at least a coating liquid composed of an active material and a binder, and can contain a conductive material, a solvent, and the like. As the positive electrode active material used in the present invention, for example, lithium oxides such as LiCoO 2 , LiNiO 2 and LiMn 2 O 4 are suitable. On the other hand, as the negative electrode active material, carbonaceous materials such as natural graphite, artificial graphite, graphitizable carbon, and non-graphitizable carbon are suitable. These active materials are preferably uniformly dispersed in the active material layer formed on the current collector, and as a binder for dispersing them, fluorine resins such as polyvinylidene fluoride, rubber-based materials Alternatively, a silicone / acrylic copolymer or the like is used.

本発明に用いる導電材としては、天然黒鉛、人造黒鉛などのグラファイト類、アセチレンブラック、ケッチェンブラックなどのカーボンブラック類、導電性繊維類、金属粉末類、導電性金属酸化物等を単独または混合して用いることができる。
また溶媒としては、トルエン、メチルエチルケトン、n−メチル−ピロリドン等、従来より使用されているものを適宜用いることができる。
本発明に用いる易剥離性テープは、集電体に貼り付けてロールプレスによる圧縮工程を受けた後に、所定の剥離力で集電体を痛めずに剥離可能な粘着テープであり、それらは、少なくとも基材と粘着剤層から構成されている。
As the conductive material used in the present invention, graphites such as natural graphite and artificial graphite, carbon blacks such as acetylene black and ketjen black, conductive fibers, metal powders, conductive metal oxides and the like are used alone or in combination. Can be used.
Moreover, as a solvent, what is conventionally used, such as toluene, methyl ethyl ketone, n-methyl-pyrrolidone, can be used suitably.
The easily peelable tape used in the present invention is an adhesive tape that can be peeled off without damaging the current collector with a predetermined peeling force after being applied to the current collector and subjected to a compression process by a roll press, It is composed of at least a base material and an adhesive layer.

易剥離性テープの基材としては、ポリエチレン、ポリプロピレン、EVA等のオレフィンフィルム類、ポリエチレンテレフタレートフィルム、更にこれらの多層化した物などを上げられるがこれらに特定される物ではない。これらのフィルム基材の中では、二軸延伸されたポリエステルフィルムが耐熱特性、強度特性に優れていて好ましい。ポリエステルフィルムの厚みとしては特に制限はないが、12μm以上75μm以下が好ましい。易剥離性テープ全体の厚みについては、特に限定されるものではないが、ロールプレス後に活物資層の厚みを超えない厚みであることが望ましく、製造及び品質に悪影響を与えない範囲で最適な厚みを選択できる。
ロールプレス時にシワや亀裂を発生させないためには、易剥離性テープは活物質層の厚さに近くかつ活物質層の厚さを越えないことが好ましい。
Examples of the base material of the easily peelable tape include olefin films such as polyethylene, polypropylene and EVA, polyethylene terephthalate films, and multilayered products thereof, but are not limited thereto. Among these film substrates, a biaxially stretched polyester film is preferable because of its excellent heat resistance and strength characteristics. Although there is no restriction | limiting in particular as thickness of a polyester film, 12 micrometers or more and 75 micrometers or less are preferable. The total thickness of the easily peelable tape is not particularly limited, but it is desirable that the thickness does not exceed the thickness of the active material layer after roll pressing, and the optimum thickness is within a range that does not adversely affect production and quality. Can be selected.
In order not to generate wrinkles or cracks during roll pressing, it is preferable that the easily peelable tape is close to the thickness of the active material layer and does not exceed the thickness of the active material layer.

易剥離性テープの粘着剤としてはゴム系粘着剤、アクリル系粘着剤、ウレタン系粘着剤、シリコン系粘着剤等があるが、特に限定されるものではない。アルミニウムに対する180度剥離強度は、300mm/minの剥離速度で測定したときに0.1gf/cm以上100gf/cm以下であることが好ましく、10gf/cm以下であることがより好ましい。0.1gf/cm未満では、活物質層形成時に易剥離性テープの下に塗工液の染み込み起きやすく、また、剥離するまでの工程でのデラミが起き、ロールプレス時にシワの発生要因となりやすい。また100gf/cmより大きいと剥離する際に集電体を痛めやすく、高速剥離を行ったときに不連続剥離を起こしやすい。更には、テープ切れを起こす原因となりやすい。
本発明に使用する易剥離性テープの粘着剤層は、活性エネルギー線硬化性化合物を含有した活性エネルギー線硬化性粘着剤であって、易剥離性テープは活性エネルギー線硬化型の易剥離性テープであることが好ましい。このような易剥離性テープは活性エネルギー線の粘着剤層への照射によって、前記活性エネルギー線硬化性化合物が硬化し粘着力が低下するため予め剥離力をより低下させることが可能である。
活性エネルギー線としては、電子線等の粒子線、X線や紫外線等の電磁波が利用可能であるが、紫外線は取り扱いやコストの点で好適である。活性エネルギー線として紫外線を用いるときは、粘着剤に含有させる活性エネルギー線硬化性化合物として紫外線硬化性化合物を用いて、紫外線硬化性粘着剤とし、易剥離性テープを紫外線硬化型の易剥離性テープとすることができる。
Examples of the adhesive of the easily peelable tape include a rubber-based adhesive, an acrylic-based adhesive, a urethane-based adhesive, and a silicon-based adhesive, but are not particularly limited. The 180 degree peel strength for aluminum is preferably 0.1 gf / cm or more and 100 gf / cm or less, and more preferably 10 gf / cm or less when measured at a peel rate of 300 mm / min. If it is less than 0.1 gf / cm, the coating liquid is likely to soak under the easily peelable tape when the active material layer is formed, and delamination occurs in the process until peeling, which is likely to cause wrinkles during roll press. . On the other hand, if it is greater than 100 gf / cm, the current collector tends to be damaged when peeling, and discontinuous peeling is likely to occur when high-speed peeling is performed. Furthermore, it tends to cause a tape break.
The adhesive layer of the easily peelable tape used in the present invention is an active energy ray curable adhesive containing an active energy ray curable compound, and the easily peelable tape is an active energy ray curable easily peelable tape. It is preferable that In such an easily peelable tape, the active energy ray-curable compound is cured and the adhesive force is reduced by irradiation of the active energy ray to the pressure-sensitive adhesive layer, so that the peel force can be further reduced in advance.
As active energy rays, particle beams such as electron beams and electromagnetic waves such as X-rays and ultraviolet rays can be used, but ultraviolet rays are preferable in terms of handling and cost. When ultraviolet rays are used as the active energy ray, an ultraviolet curable compound is used as the active energy ray curable compound to be contained in the adhesive to form an ultraviolet curable adhesive, and the easily peelable tape is an ultraviolet curable easily peelable tape. It can be.

活性エネルギー線硬化性粘着剤は、ベースとなる粘着剤成分に活性エネルギー線硬化性の化合物を配合して構成される。ベースとなる粘着剤としては、従来公知のものを広く使用でき例えば、天然ゴムや各種の合成ゴム等のゴム系粘着剤、アクリル系粘着剤等が上げられる。これらの中ではアクリル系粘着剤が好ましい。   The active energy ray-curable pressure-sensitive adhesive is constituted by blending an active energy ray-curable compound with a base pressure-sensitive adhesive component. Conventionally known adhesives can be widely used as the base adhesive, and examples thereof include rubber adhesives such as natural rubber and various synthetic rubbers, and acrylic adhesives. In these, an acrylic adhesive is preferable.

アクリル系粘着剤は、炭素数1〜12個のアルキル基を有する(メタ)アクリル酸アルキルエステルを主成分とし、これに架橋のためのカルボキシル基、ヒドロキシル基、エポキシ基、アミノ基、イソシアネート基等の官能基を有する単量体、その他の(メタ)アクリル酸アルキルエステルと共重合可能な単量体を必要に応じて適宜共重合した物をベースポリマーとし、通常は、これにポリイソシアネート化合物、アルキルエーテル化メラミン化合物、エポキシ系化合物、シランカップリング剤などの架橋剤を加えて使用される。 さらにまた、本発明に使用されるベースポリマー中には、分子内に放射線照射時に重合する炭素−炭素2重結合を持っていてもよい。   The acrylic pressure-sensitive adhesive is mainly composed of (meth) acrylic acid alkyl ester having an alkyl group having 1 to 12 carbon atoms, and has a carboxyl group, hydroxyl group, epoxy group, amino group, isocyanate group, etc. for crosslinking. As a base polymer, a monomer obtained by copolymerizing a monomer having a functional group of any of the above, a monomer copolymerizable with other (meth) acrylic acid alkyl ester as required, and usually a polyisocyanate compound, A crosslinking agent such as an alkyl etherified melamine compound, an epoxy compound, or a silane coupling agent is added and used. Furthermore, the base polymer used in the present invention may have a carbon-carbon double bond that polymerizes in the molecule upon irradiation with radiation.

次に、ベースとなる粘着剤成分に配合される紫外線等の活性エネルギー線硬化性の化合物としては、例えばヘキサンジオールジ(メタ)アクリレート、(ポリ)エチレングリコールジ(メタ)アクリレート、(ポリ)プロピレングリコールジ(メタ)アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、ペンタエリスリトールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレート、その他エポキシアクリレート、ポリエステルアクリレート、ウレタンアクリレート、マレイミド誘導体等を挙げることができ、これらの1種以上を併用することができる。
これら活性エネルギー線硬化性化合物は、一般に配合量が多いほど活性エネルギー線照射後の剥離力の低下が大きいが、照射前と照射後の剥離力のバランスを考慮して前記ベースとなる粘着剤成分の種類、量とともに適宜、種類と量を選択して用いることができる。
Next, active energy ray-curable compounds such as ultraviolet rays blended in the base adhesive component include, for example, hexanediol di (meth) acrylate, (poly) ethylene glycol di (meth) acrylate, and (poly) propylene. Glycol di (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, dipentaerythritol hexa (meth) acrylate, In addition, an epoxy acrylate, a polyester acrylate, a urethane acrylate, a maleimide derivative, etc. can be mentioned, These 1 or more types can be used together.
These active energy ray-curable compounds generally have a greater decrease in peel strength after irradiation with active energy rays as the blending amount increases. However, the pressure-sensitive adhesive component that serves as the base in consideration of the balance between the peel strength before and after irradiation The type and amount can be appropriately selected and used together with the type and amount.

また、活性エネルギー線として、紫外線を用いる場合には、光重合開始剤や増感剤を使用することが出来る。光開始剤しては、例えばアセトフェノン、ベンゾフェノン、ベンジル、ベンゾイン、ミヒラーケトン、ベンゾインイソブチルエーテル、ベンジルジメチルケタール、1−ヒドロキシシクロヘキシルフエニルケトン、2−クロロチオキサントン、2−メチル−1〔4-(メチルチオ)フェニル〕−2−モルフォリノプロパン−1−オン、ベンジルジメチルケタールなどが上げられ、これらのうちの1種を単独であるいは2種以上の混合で使用すればよい。
また、必要に応じてトリエチルアミン、n−ブチルアミン、ジ−n−ブチルアミンなどのアミン化合物を増感剤として併用しもよい。
Moreover, when using an ultraviolet-ray as an active energy ray, a photoinitiator and a sensitizer can be used. Examples of photoinitiators include acetophenone, benzophenone, benzyl, benzoin, Michler ketone, benzoin isobutyl ether, benzyl dimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-chlorothioxanthone, 2-methyl-1 [4- (methylthio) Phenyl] -2-morpholinopropan-1-one, benzyl dimethyl ketal, etc. may be mentioned, and one of these may be used alone or in combination of two or more.
Moreover, you may use together amine compounds, such as a triethylamine, n-butylamine, and di-n-butylamine, as a sensitizer as needed.

さらに本発明で使用する活性エネルギー線硬化型粘着剤には、上記の、ベースとなる粘着剤成分、放射線硬化性の化合物の必須成分、光開始剤以外にも、必要に応じて、通常の粘着剤に使用される粘着付与樹脂、粘着調整剤、界面活性剤、その他改質剤等を含有させることができる。   Furthermore, the active energy ray-curable pressure-sensitive adhesive used in the present invention includes, in addition to the above-mentioned pressure-sensitive adhesive component as a base, an essential component of a radiation-curable compound, and a photoinitiator, as necessary, a normal pressure-sensitive adhesive. A tackifier resin, a tackifier, a surfactant, and other modifiers used in the agent can be contained.

活性エネルギー線硬化性の粘着剤を用いるときは、効率的な照射を行うためには、易剥離性テープの基体として活性エネルギー線の透過性のよい材質により形成されてものを用いることが好ましい。活性エネルギー線として紫外線を用いる場合には、基体は紫外線の透過性の良いものが好ましく、紫外線吸収剤や、顔料の入っていない紫外線に対して透明のフィルムが好ましい。   When using an active energy ray-curable pressure-sensitive adhesive, it is preferable to use a material that is made of a material having good transmissivity of active energy rays as a substrate of an easily peelable tape in order to perform efficient irradiation. When ultraviolet rays are used as the active energy rays, the substrate is preferably one having good ultraviolet transmittance, and a film transparent to ultraviolet rays containing no ultraviolet absorber or pigment is preferred.

本発明の活物質層をストライプ状に塗工する方式としては、グラビアコーター、ロールコーター、ナイフコーター、コンマコーター、ダイコーター等の公知の方式、例えば特開平7−275773号公報や、特開2002−159899号公報に記載されている方法で塗工することが出来、塗料粘度等を勘案し最適なものを選定すればよい。
また、塗工に際して、必ずしもテープの上に塗工される活物質が漏れないように厳密に調整する必要はなく、本発明の効果を損じない程度であればテープの上に掛かってもよい。
As a method of coating the active material layer of the present invention in a stripe shape, a known method such as a gravure coater, a roll coater, a knife coater, a comma coater, or a die coater, for example, JP-A-7-275773 and JP-A-2002. It can be applied by the method described in JP-A No. 159899, and an optimum one may be selected in consideration of the viscosity of the paint.
Further, it is not always necessary to strictly adjust so that the active material applied on the tape does not leak during coating, and it may be applied to the tape as long as the effect of the present invention is not impaired.

以下に、本発明の製造方法を図面に基づいてをさらに詳細に説明する。
まず長尺状の金属箔よりなる集電体上に1上に易剥離性テープを長手方向に貼付する。貼付の方法としては、例えば易剥離性テープを巻き出しつつ走行する長尺状の金属箔に連続的に、同時に数ライン貼付することが可能である。(図5)。
このように一部が易剥離性テープで覆われた集電体上の、長手方向両端部と易剥離性テープの貼付部分を除いた長手方向のストライプ状の領域に、公知のストライプ塗布方法により活物質層を形成する(図6)。
Below, the manufacturing method of this invention is demonstrated in detail based on drawing.
First, an easily peelable tape is pasted on 1 on a current collector made of a long metal foil in the longitudinal direction. As a method of sticking, for example, it is possible to stick several lines continuously and simultaneously on a long metal foil that runs while winding an easily peelable tape. (FIG. 5).
Thus, on the current collector partially covered with the easy-release tape, the longitudinal stripe-shaped region excluding the both ends in the longitudinal direction and the sticking part of the easy-release tape is applied by a known stripe coating method. An active material layer is formed (FIG. 6).

集電体である長尺状の金属箔とその上の活物質層、易剥離性テープの全面にロールプレスを行い活物質層を圧縮する(図8)。集電体上の易剥離性テープの厚さは、ロールプレス時に、隣接する活物質層と略同一平面を形成するようになっていることが好ましい。該易剥離性テープの膜厚がロールプレス後の活物質層の膜厚に比べて厚いと、隣接する活物質層のとくに該易剥離性テープ近傍が充分に圧縮されない。一方該易剥離性テープの膜厚が薄すぎるとロールプレス時に活物質層と易剥離性テープの境界部分で皺やヒビが発生し易くなる。   The active metal layer is compressed by performing roll press on the entire surface of the long metal foil as a current collector, the active material layer thereon, and the easily peelable tape (FIG. 8). The thickness of the easily peelable tape on the current collector is preferably such that it forms substantially the same plane as the adjacent active material layer during roll pressing. When the film thickness of the easily peelable tape is thicker than the film thickness of the active material layer after the roll press, the adjacent active material layer, in particular, the vicinity of the easily peelable tape is not sufficiently compressed. On the other hand, if the film of the easily peelable tape is too thin, wrinkles and cracks are likely to occur at the boundary between the active material layer and the easily peelable tape during roll pressing.

集電体上の易剥離性テープを剥離する(図10)。このように未塗工部分を集電体上に形成された長尺状金属箔は巻き取り前に適宜長手方向にスリットすることができ、長尺状の非水電解質二次電池用電極板に用いられる電極用金属箔としてロール状に巻き取られ、適宜最適な長さに切断されて非水電解質二次電池用電極板として用いられる。
さらに上記工程の中でロールプレスを行う前に、集電体である長尺状の金属箔の両端の未塗工部分と、該未塗工部分に隣接し長手方向に存在する塗工の不安定部分をスリットによって除去してもよい(図7)。
さらに本発明のより好適な形態においては、残留した易剥離性テープの剥離前に該テープを通して粘着剤層に活性エネルギー線を照射する(図9)ことが好ましい。
The easily peelable tape on the current collector is peeled off (FIG. 10). Thus, the long metal foil formed with the uncoated portion on the current collector can be appropriately slit in the longitudinal direction before winding, and can be used as a long non-aqueous electrolyte secondary battery electrode plate. The metal foil for an electrode to be used is wound up in a roll shape, cut to an optimum length as appropriate, and used as an electrode plate for a nonaqueous electrolyte secondary battery.
Further, before performing the roll press in the above process, the uncoated part at both ends of the long metal foil as a current collector and the coating defect existing in the longitudinal direction adjacent to the uncoated part. The stable portion may be removed by a slit (FIG. 7).
Furthermore, in a more preferable form of the present invention, it is preferable to irradiate the adhesive layer with active energy rays through the tape before the remaining easily peelable tape is peeled off (FIG. 9).

以下の実施例により本発明をさらに詳細に説明する。
尚、実施例では、非水電解質二次電池用正極板を例に説明をするが、本発明はこれに限られるものではない。尚、文中「部」とあるのは質量部を表す。
The following examples illustrate the invention in more detail.
In addition, although an Example demonstrates the positive electrode plate for nonaqueous electrolyte secondary batteries to an example, this invention is not limited to this. In the text, “part” represents a part by mass.

(実施例1)
まず、本実施例で使用した正極活物質と結着剤を含む正極用塗工液を以下の方法により作製した。正極活物質としては、1〜50μmの粒径分布で平均粒径が10μmのLiMn24粉末100部に、アセチレンブラック9部、ポリフッ化ビニリデン3部を混合し、N−メチル−2−ピロリドン溶液に懸濁させてペースト状の正極用塗工液を得た。集電体には幅300mmで厚さ20μmのアルミニウム箔を用いた。
この集電体には幅20mmの易剥離性テープを予め集電体の片面に長尺方向に貼り付けた。この易剥離性テープは二軸延伸ポリエチレンテレフタレートからなる厚さ25μmの基材に厚さ9μmのアクリル系粘着剤層を設けたものを用いた。この易剥離性テープのアルミニウムに対する180度剥離強度は、300mm/minの剥離速度で測定したときに4.1g/cmであった。
(Example 1)
First, a positive electrode coating solution containing a positive electrode active material and a binder used in this example was prepared by the following method. As a positive electrode active material, 9 parts of acetylene black and 3 parts of polyvinylidene fluoride were mixed with 100 parts of LiMn 2 O 4 powder having a particle size distribution of 1 to 50 μm and an average particle size of 10 μm, and N-methyl-2-pyrrolidone. It was made to suspend in the solution and the paste-form positive electrode coating liquid was obtained. For the current collector, an aluminum foil having a width of 300 mm and a thickness of 20 μm was used.
To this current collector, an easily peelable tape having a width of 20 mm was previously attached to one side of the current collector in the longitudinal direction. As this easily peelable tape, a tape made of a biaxially stretched polyethylene terephthalate having a thickness of 25 μm and an acrylic pressure-sensitive adhesive layer having a thickness of 9 μm was used. The 180 degree peel strength of this easily peelable tape with respect to aluminum was 4.1 g / cm when measured at a peel rate of 300 mm / min.

この易剥離性テープを片面に予め貼り付けた集電体は、上記で得られた正極用塗工液を用い、この集電体上にコンマコーターを用い、コンマコーターヘッドの一部をマスクして、ストライプ塗工を行った。乾燥後の活物質層厚は、100μmであった。片面に活物質層を形成した上記集電体1の反対面に、上記と同じ工程を繰り返すことによって、乾燥後の両面の活物質層厚を合計200μmとした。得られた電極板は、図7のように、両端部分にある未塗工部と塗工端部の膜厚不安定領域をスリットして除去した後、線圧800kg/cmでロールプレスを行い、次いで、易剥離性テープを両側同時に連続的に剥離し、実施例1の正極用電極板とした。   The current collector with this easy-release tape attached in advance on one side uses the positive electrode coating solution obtained above, and uses a comma coater on this current collector to mask a part of the comma coater head. Then, stripe coating was performed. The active material layer thickness after drying was 100 μm. By repeating the same process as described above on the opposite surface of the current collector 1 having an active material layer formed on one surface, the thickness of the active material layers on both surfaces after drying was set to 200 μm in total. As shown in FIG. 7, the obtained electrode plate was subjected to roll pressing at a linear pressure of 800 kg / cm after slitting and removing the uncoated portion and the coating thickness unstable region at the coated end portion at both end portions. Subsequently, the easily peelable tape was continuously peeled on both sides simultaneously to obtain the positive electrode plate of Example 1.

(実施例2)
実施例1において、易剥離性テープを二軸延伸ポリエチレンテレフタレートからなる厚さ25μmの基材に厚さ15μmの紫外線硬化型アクリル系粘着剤層を設けたものを用いた。この粘着テープのアルミニウムに対する180度剥離強度は、300mm/minの剥離速度で測定した時にUV照射前で130g/cmであった。また、基材のポリエステル面側から、高圧水銀ランプを用い、500mJ/cm2のUV照射を行った後の、アルミニウムに対する180度剥離強度は、300mm/minの剥離速度で測定した時に1g/cm以下であった。
(Example 2)
In Example 1, an easily peelable tape having a 25 μm thick base material made of biaxially stretched polyethylene terephthalate and a 15 μm thick UV curable acrylic pressure-sensitive adhesive layer was used. The 180 ° peel strength of this adhesive tape with respect to aluminum was 130 g / cm before UV irradiation when measured at a peel rate of 300 mm / min. Moreover, 180 degree peeling strength with respect to aluminum after performing UV irradiation of 500 mJ / cm <2> using the high pressure mercury lamp from the polyester surface side of a base material is 1 g / cm or less when measured with the peeling rate of 300 mm / min. Met.

使用した紫外線硬化型粘着剤は次の処方によって作製した。
アクリル系粘着剤成分 AS−409 60部 (一方社油脂)
粘着剤の硬化剤 B−45 0.9部(一方社油脂)
放射線硬化成分 ユニデッィク17−813 40部 (DIC)
光開始剤 イルガキュアー 184 2部
(チバ・スペシャルティ・ケミカルズ)
上記粘着テープを用いた以外は、実施例1と同じにして、両面にストライプ塗工を行った。
得られた電極板は、両端部分にある未塗工部と塗工端部の膜厚不安定領域をスリットして除去した後、線圧800kg/cmでロールプレスを行った。次いで、易剥離性テープの両側から高圧水銀ランプにより各500mJ/cmのUV照射を行った後に、同時に連続的にテープを剥離し、実施例2の正極用電極板とした。
The used ultraviolet curable adhesive was produced by the following formulation.
Acrylic adhesive component AS-409 60 parts (one company oil)
Adhesive curing agent B-45 0.9 parts (one company oil)
Radiation-curing component Unidic 17-813 40 parts (DIC)
Photoinitiator Irgacure 184 2 parts
(Ciba Specialty Chemicals)
Stripe coating was performed on both sides in the same manner as in Example 1 except that the above adhesive tape was used.
The obtained electrode plate was subjected to roll press at a linear pressure of 800 kg / cm after slitting and removing the uncoated part and the film thickness unstable region of the coated end part at both ends. Subsequently, each 500 mJ / cm < 2 > of UV irradiation was performed from both sides of the easily peelable tape by a high pressure mercury lamp, and then the tape was continuously peeled off simultaneously to obtain a positive electrode plate of Example 2.

(比較例1)
実施例1において、コンマコーターによる塗工をストライプではなくテープの上にもベタで一面に塗工した。易剥離性テープを貼っていない領域で100μm、易剥離性テープを貼った領域(易剥離性テープの厚みと易剥離性テープ上の活物質層厚みの合算)で120μmとなった。次いで、その反対面を上記と同じように連続的に塗工・乾燥したところ、乾燥後の両面の活物質層厚が、易剥離性テープを貼っていない領域で200μm、易剥離性テープを貼った領域(易剥離性テープの厚みと易剥離性テープ上の活物質層厚みの合算)で240μmとなった。
得られた電極板は、両端部分にある未塗工部と塗工端部の膜厚不安定領域をスリットして除去した後、線圧800kg/cmでロールプレスを行い、次いで、易剥離性テープを両側同時に連続的に剥離し、比較例1の正極用電極板とした。
(Comparative Example 1)
In Example 1, the coating by the comma coater was applied to the entire surface of the tape instead of the stripe. It became 120 micrometers in the area | region (A total of the thickness of an easily peelable tape, and the active material layer thickness on an easily peelable tape) in which the easily peelable tape was stuck in the area | region which has not stuck the easily peelable tape. Next, when the opposite surface was continuously coated and dried in the same manner as described above, the thickness of the active material layer on both sides after drying was 200 μm in the region where the easy-release tape was not applied, and the easy-release tape was applied. The total area (total thickness of the easily peelable tape and the active material layer thickness on the easily peelable tape) was 240 μm.
The obtained electrode plate was subjected to roll pressing at a linear pressure of 800 kg / cm after slitting and removing the film thickness instability regions of the uncoated and coated ends at both ends, and then easy peeling The tape was continuously peeled on both sides at the same time to obtain a positive electrode plate of Comparative Example 1.

(比較例2)
実施例2において、コンマコーターによる塗工をストライプではなくテープの上にもベタで一面に塗工した。それ以外は実施例2と同じ様に、両面塗工を行い、得られた電極板は、両端部分にある未塗工部と塗工端部の膜厚不安定領域をスリットして除去した後、線圧800kg/cmでロールプレスを行った。次いで、易剥離性テープの両側から高圧水銀ランプにより各500mJ/cmのUV照射を行った後に、同時に連続的にテープを剥離をし、比較例2の正極用電極板とした。
(Comparative Example 2)
In Example 2, the coating with a comma coater was applied all over the tape, not on the stripes. Other than that, double-sided coating was performed in the same manner as in Example 2, and the obtained electrode plate was formed by slitting and removing the uncoated portions and the coating thickness unstable regions at the coated end portions at both end portions. A roll press was performed at a linear pressure of 800 kg / cm. Subsequently, each 500 mJ / cm < 2 > of UV irradiation was performed from both sides of the easily peelable tape by a high pressure mercury lamp, and then the tape was continuously peeled off simultaneously to obtain a positive electrode plate of Comparative Example 2.

(比較例3)
実施例1と同じ集電体1と正極用塗工液を用いて、この集電体1上にダイコーターでストライプ状に塗工・乾燥した。その時のストライプ塗工形状は易剥離性テープ2を貼り付けず、その部分が未塗工部となっている形状とした。次いで、その反対面を上記と同じように連続的に塗工・乾燥したところ、乾燥後の両面の活物質層厚は、200μmとなった。得られた電極板は、線圧800kg/cmでロールプレスを行い、比較例3の正極用電極板とした。
(Comparative Example 3)
Using the same current collector 1 and positive electrode coating solution as in Example 1, the current collector 1 was coated and dried in a stripe shape with a die coater. The stripe coating shape at that time was a shape in which the easy-peelable tape 2 was not applied and that portion was an uncoated portion. Subsequently, when the opposite surface was continuously coated and dried in the same manner as described above, the thickness of the active material layer on both surfaces after drying was 200 μm. The obtained electrode plate was roll-pressed at a linear pressure of 800 kg / cm to obtain a positive electrode plate for Comparative Example 3.

以上の電極板について、非塗工部と塗工部との境界部分における活物質層の形状精度およびシワや亀裂の発生状況を観察した。   About the above electrode plate, the shape accuracy of the active material layer in the boundary part of a non-coating part and a coating part, and the generation | occurrence | production state of a wrinkle and a crack were observed.

Figure 2005216722
Figure 2005216722

表1の結果からわかるように、易剥離性テープとストライプ塗工を組み合わせることにより、シワや亀裂の発生がなく活物質層の形状精度が良好で、テープの剥離性に優れた非水電解質二次電池用電極板が作製された。とくに粘着剤に活性エネルギー線硬化性の粘着剤を使用した場合は、テープの剥離性が非常にすぐれていることがわかる。これに対して易剥離性テープとストライプ塗工のどちらか一方を適用しない場合は、シワや亀裂が発生し活物質層の形状精度は悪化する。   As can be seen from the results in Table 1, by combining an easily peelable tape and stripe coating, there is no generation of wrinkles or cracks, the shape accuracy of the active material layer is good, and the nonaqueous electrolyte having excellent tape peelability is obtained. An electrode plate for a secondary battery was produced. In particular, when an active energy ray-curable pressure-sensitive adhesive is used as the pressure-sensitive adhesive, it can be seen that the peelability of the tape is very good. On the other hand, when either one of the easily peelable tape and the stripe coating is not applied, wrinkles and cracks are generated and the shape accuracy of the active material layer is deteriorated.

マスキングテープ添付後に従来方式(グラビアコーター、ダイコーター等)による、塗工を行った直後の塗膜の状態を示した図である。It is the figure which showed the state of the coating film just after coating by a conventional system (gravure coater, die coater, etc.) after masking tape attachment. マスキングテープ添付後に従来方式(グラビアコーター、ダイコーター等)による、塗工を行った乾燥後の塗膜の状態を示した図である。It is the figure which showed the state of the coating film after the drying which performed coating by the conventional system (gravure coater, die coater, etc.) after masking tape attachment. マスキングテープ添付後に従来方式(コンマコーター、ナイフコーター等)による、塗工を行った直後の塗膜の状態を示した図である。It is the figure which showed the state of the coating film just after coating by a conventional system (Comma coater, knife coater, etc.) after masking tape attachment. マスキングテープ添付後に従来方式(コンマコーター、ナイフコーター等)による、塗工を行った乾燥後の塗膜の状態を示した図である。It is the figure which showed the state of the coating film after the drying which performed coating by the conventional system (Comma coater, knife coater, etc.) after masking tape attachment. 本発明の製造方法において易剥離性テープを添付した後の状態の例を示す図である。It is a figure which shows the example of the state after attaching an easily peelable tape in the manufacturing method of this invention. 本発明の製造方法においてストライプ塗工後の状態の例を示す図である。It is a figure which shows the example of the state after stripe coating in the manufacturing method of this invention. 本発明の製造方法の一例として塗工不安定部分の除去を行う場合の、塗工不安定部分を示した図である。It is the figure which showed the coating unstable part in the case of removing a coating unstable part as an example of the manufacturing method of this invention. 本発明の製造方法においてロールプレスをかけた後の状態の例を示す図である。It is a figure which shows the example of the state after applying a roll press in the manufacturing method of this invention. 本発明の製造方法の一例として活性エネルギー線硬化性粘着剤層に、活性エネルギー線を照射する状況を示した図である。It is the figure which showed the condition which irradiates an active energy ray to an active energy ray hardening adhesive layer as an example of the manufacturing method of this invention. 本発明の製造方法において易剥離性テープを剥離して、未塗工部分を形成した状態の例を示す図である。It is a figure which shows the example of the state which peeled the easily peelable tape in the manufacturing method of this invention, and formed the uncoated part. 長手方向に未塗工部を設けた状態を集電体の上部より見た状態を示す図である。It is a figure which shows the state which looked at the state which provided the uncoated part in the longitudinal direction from the upper part of the electrical power collector. 横断方向に未塗工部を設けた状態を集電体の上部より見た状態を示す図である。It is a figure which shows the state which looked at the state which provided the uncoated part in the cross direction from the upper part of the electrical power collector.

符号の説明Explanation of symbols

1 集電体
2 易剥離性テープ
3 活剤層
4 塗工不安定部分(スリットによる除去を行う部分)

1 Current collector
2 Easily peelable tape 3 Active agent layer 4 Unstable part of coating (part removed by slit)

Claims (4)

(1)長尺状の金属箔からなる集電体上の長手方向に、基体上に粘着剤層を有する易剥離性テープを貼り付ける工程、
(2)易剥離性テープ部分を除いた集電体上に、活物質と結着剤とを含む活物質層をストライプ塗工により形成する工程、
(3)集電体および集電体上にストライプ状に形成した易剥離性テープと活物質層をプレスする工程、
(4)易剥離性テープを長手方向に剥離する工程
をこの順番に有し、集電体上にストライプ状の非塗工部を形成することを特徴とする非水電解質二次電池用電極板の製造方法。
(1) A process of attaching an easily peelable tape having an adhesive layer on a substrate in a longitudinal direction on a current collector made of a long metal foil,
(2) A step of forming an active material layer containing an active material and a binder by stripe coating on a current collector excluding an easily peelable tape portion;
(3) a step of pressing the current collector and the easily peelable tape formed in a stripe shape on the current collector and the active material layer;
(4) An electrode plate for a non-aqueous electrolyte secondary battery having a step of peeling the easily peelable tape in the longitudinal direction in this order, and forming a striped non-coated portion on the current collector Manufacturing method.
前記易剥離性テープの粘着剤層は、活性エネルギー線硬化性化合物を含有し、前記易剥離性テープの剥離工程直前で、前記粘着剤層に活性エネルギー線を照射する請求項1に記載の非水電解質二次電池用電極板の製造方法。   The non-adhesive layer according to claim 1, wherein the pressure-sensitive adhesive layer of the easily peelable tape contains an active energy ray-curable compound, and the active energy ray is irradiated to the pressure-sensitive adhesive layer immediately before the peeling step of the easily peelable tape. A method for producing an electrode plate for a water electrolyte secondary battery. 前記活性エネルギー線は紫外線であって、前記易剥離性テープの基材として、紫外線透過性フィルムを用いる請求項2に記載の非水電解質二次電池用電極板の製造方法。   The said active energy ray is an ultraviolet-ray, The manufacturing method of the electrode plate for nonaqueous electrolyte secondary batteries of Claim 2 using an ultraviolet-ray permeable film as a base material of the said easily peelable tape. 請求項1〜3の何れか1項に記載の製造方法で製造された非水電解質二次電池用電極板。

The electrode plate for nonaqueous electrolyte secondary batteries manufactured with the manufacturing method of any one of Claims 1-3.

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US7690326B2 (en) 2006-03-24 2010-04-06 Panasonic Corporation System and method for controlling coating width of electrode plate
US7790218B2 (en) 2006-03-30 2010-09-07 Panasonic Corporation Method and apparatus for forming electrode for battery
US8039044B2 (en) 2006-03-30 2011-10-18 Panasonic Corporation Method for forming electrode for battery
JP2014182992A (en) * 2013-03-21 2014-09-29 Toyota Industries Corp Electrode manufacturing method and electrode manufacturing device
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KR101901776B1 (en) 2017-01-26 2018-09-28 한국제이씨씨(주) Method of manufacturing electrode using porous current collector
CN112670438A (en) * 2020-12-17 2021-04-16 惠州市豪鹏科技有限公司 Preparation method of battery pole piece
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