JP2005214751A - Inspection device of screw - Google Patents

Inspection device of screw Download PDF

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JP2005214751A
JP2005214751A JP2004020575A JP2004020575A JP2005214751A JP 2005214751 A JP2005214751 A JP 2005214751A JP 2004020575 A JP2004020575 A JP 2004020575A JP 2004020575 A JP2004020575 A JP 2004020575A JP 2005214751 A JP2005214751 A JP 2005214751A
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screw
light source
disk
camera
light
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JP3774891B2 (en
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Tsunehiro Yoshida
恒廣 吉田
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Abstract

<P>PROBLEM TO BE SOLVED: To inspect a large quantity of screws accurately and efficiently, by transferring the screws accurately at constant pitch. <P>SOLUTION: This inspection device of the screw is equipped with a disk 2 provided with guide parts 3 for transferring the screws in the state where each screw head is caught on the upper surface, at prescribed intervals on an arc-shaped peripheral edge part, a supply mechanism 4 for supplying the screws 1 to the guide parts 3, a transfer guide 5 disposed on the outside of the disk 2, and an inspection mechanism 6 for inspecting the screw transferred by the disk 2. The inspection mechanism 6 is equipped with a light source 7 for irradiating light toward the screw 1, a camera 8 for receiving the light irradiated from the light source 7 and converting the contour of the screw 1 into a silhouette image signal, and an operation inspector 9 for operating the image signal outputted from the camera 8 and inspecting the screw 1 by performing image processing. The disk 2 is provided with a through hole 10 inside and the light source 7 is provided inside the through hole 10, and the camera 8 is disposed outside the disk 2. The inspection device inspects the screw 1 by performing operation processing of the image signal outputted from the camera 8 by the operation inspector 9. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、ビデオカメラで受光してネジを検査する検査装置に関する。   The present invention relates to an inspection apparatus that receives light by a video camera and inspects a screw.

本発明者は光を利用してネジを検出する装置を開発した(特許文献1参照)。このネジの検査装置は、3組の光センサーでもって、ネジ山と、長さと、メッキとを検査する。この検査装置は、ネジの検査項目に専用の光センサーを設けて検査するので、検査項目が多くなると光センサーを多く使用する必要がある。このため、ユーザーによって検査項目が異なると、専用の機構とする必要があり、検査項目の変更に手間がかかる欠点がある。また、ネジ山の一部が欠損するネジを不良ネジとして選別できない欠点もある。それは、ネジ山の特定の部位に光を照射し、その反射光でネジの有無を検出するので、光を照射する部分以外の部分のネジ山に欠損や損傷があると、これを検出できないからである。   The present inventor has developed a device for detecting a screw using light (see Patent Document 1). This screw inspection device inspects the thread, length, and plating with three sets of optical sensors. Since this inspection apparatus performs inspection by providing a dedicated optical sensor for the inspection item of the screw, it is necessary to use a large number of optical sensors when the number of inspection items increases. For this reason, if the inspection item differs depending on the user, it is necessary to use a dedicated mechanism, and there is a drawback that it takes time to change the inspection item. In addition, there is a disadvantage that a screw having a part of the thread missing cannot be selected as a defective screw. It irradiates light to a specific part of the screw thread, and detects the presence or absence of the screw by its reflected light, so if there is a defect or damage in the thread other than the part that irradiates the light, it can not be detected It is.

CCDカメラを使用する検査装置によって、この欠点を解消できる。この検査装置は、CCDカメラから出力される映像信号を演算処理して、ネジを検査する。この構造のネジの検査装置は開発されている(特許文献2参照)。この公報に記載される検査装置は、ホッパー等の給材装置によりパーツフィーダー内に定量ずつ自動的に投入されたネジを、片吊り整列した後、リニアフィーダーで検査部に送り、CCDカメラと画像処理装置によりネジの外形形状等の検査を行い良品と異種ネジ及び、不良ネジとを区別して排出する。また、片吊りできないものに関しては、V溝シュートを使用する。   This defect can be eliminated by an inspection apparatus using a CCD camera. This inspection apparatus inspects screws by performing arithmetic processing on a video signal output from a CCD camera. A screw inspection device having this structure has been developed (see Patent Document 2). The inspection apparatus described in this publication uses a linear feeder to feed a screw that has been automatically fed into a parts feeder by a feeding device such as a hopper, and then sends it to an inspection unit using a linear feeder. The processing device inspects the external shape of the screw, etc., and discriminates good products from different types of screws and defective screws. For those that cannot be suspended, a V-groove chute is used.

実公昭62−40711号公報Japanese Utility Model Publication No. 62-40711 特開平6−167323号公報JP-A-6-167323

この検査装置は、ネジを片吊り整列してリニアフィーダーで検査部に送って、CCDカメラと画像処理装置でネジの検査をするので、種々の大きさや長さのネジを検査できる特長がある。しかしながら、リニアフィーダーは、正確に一定のピッチでネジを移送できない。リニアフィーダーを移送されるネジは、重なって隙間なく移送されたり、ネジの間隔が非常に広くなることがある。このため、CCDカメラが常にネジを正確な位置で撮像できない欠点がある。このため、CCDカメラから出力される映像信号からネジの位置を演算して検出するので、演算処理に時間がかかる。このことは、ネジを一定のピッチに整列してリニアフィーダーに移送できないことと相乗して、単位時間に検査できるネジの個数を少なくする。すなわち、短時間に能率よく多量のネジを正確に検査するのが難しくなる。   This inspection apparatus has the advantage that screws of various sizes and lengths can be inspected because the screws are suspended and aligned and sent to the inspection section by a linear feeder and the CCD camera and image processing apparatus inspect the screws. However, the linear feeder cannot transfer screws at a precise and constant pitch. Screws that are transferred through the linear feeder may be transferred with no gaps between them, or the interval between the screws may be very wide. For this reason, there is a drawback that the CCD camera cannot always image the screw at an accurate position. For this reason, since the screw position is calculated and detected from the video signal output from the CCD camera, the calculation process takes time. This is synergistic with the fact that the screws cannot be aligned to a constant pitch and transferred to the linear feeder, thereby reducing the number of screws that can be inspected per unit time. That is, it becomes difficult to accurately inspect a large number of screws efficiently in a short time.

本発明者が先に開発した光センサーを使用する検査装置は、円盤でネジを一定のピッチで移送できる。しかしながら、この機構でネジを移送しながら、ネジをCCDカメラで撮像する構造とする検査装置にあっては、光源とCCDカメラを円盤の両側に配設するので、カメラと光源との距離、あるいは光源とネジとの距離、あるいはまたカメラとネジとの距離が長くなって、ネジを正確に検査するのが難しくなる欠点がある。光源とカメラの間にネジを配設し、カメラでもってネジの向こうにある光源の光のシルエットを撮像して検査する方式は、ネジと光源とカメラとの距離が最適でないと、ネジの輪郭をくっきりと撮像できなくなって、検査精度が低下する。   The inspection apparatus using the optical sensor previously developed by the present inventor can transfer screws at a constant pitch with a disk. However, in the inspection apparatus having a structure in which the screw is transferred by this mechanism and the screw is picked up by the CCD camera, the light source and the CCD camera are arranged on both sides of the disk. The distance between the light source and the screw or the distance between the camera and the screw becomes long, which makes it difficult to accurately inspect the screw. A screw is placed between the light source and the camera, and the camera is used to image and inspect the light silhouette of the light source beyond the screw. If the distance between the screw, the light source, and the camera is not optimal, the screw outline This makes it impossible to capture images clearly and decreases the inspection accuracy.

本発明は、さらにこの欠点を解決することを目的に開発されたものである。本発明の重要な目的は、ネジを一定のピッチで正確に移送して、カメラがネジの移送に同期してネジを撮像することにより、多量のネジを正確に能率よく検査できるネジの検査装置を提供することにある。   The present invention has been developed for the purpose of solving this drawback. An important object of the present invention is to accurately and efficiently inspect a large number of screws by accurately transferring screws at a constant pitch and allowing a camera to image the screws in synchronization with the screw transfer. Is to provide.

本発明のネジの検査装置は、円弧状の外周縁部に、ネジ1の軸部1Bを入れてネジ頭1Aを上面に引っかける状態で移送する案内部3を所定の間隔で設けている円盤2と、この円盤2の案内部3にネジ1を供給する供給機構4と、この供給機構4で案内部3に供給されたネジ1を案内部3に保持して移送するように円盤2の外側に配設している移送ガイド5と、円盤2でもって移送されるネジ1を検査する検査機構6とを備える。検査機構6は、ネジ1に向かって光を照射する光源7と、光源7から照射された光を受光してネジ1の輪郭を示すシルエットの映像信号に変換するカメラ8と、このカメラ8から出力される映像信号を演算して、ネジ1を画像処理して検査する演算検査器9とを備える。   The screw inspection apparatus of the present invention is a disk 2 in which a guide portion 3 is provided at a predetermined interval in a state where the shaft portion 1B of the screw 1 is inserted and the screw head 1A is hooked on the upper surface at an arcuate outer peripheral edge portion. And a supply mechanism 4 for supplying the screw 1 to the guide part 3 of the disk 2, and the outer side of the disk 2 so that the screw 1 supplied to the guide part 3 by the supply mechanism 4 is held and transferred to the guide part 3. And an inspection mechanism 6 for inspecting the screw 1 transferred by the disk 2. The inspection mechanism 6 includes a light source 7 that emits light toward the screw 1, a camera 8 that receives the light emitted from the light source 7 and converts the light into a silhouette video signal indicating the outline of the screw 1, An arithmetic tester 9 is provided that calculates the video signal to be output and performs image processing on the screw 1 for inspection.

さらに、本発明の請求項1のネジの検査装置は、円盤2の内側に貫通孔10を設けて、この貫通孔10の内部に光源7を配設している。光源7は、円盤2の内側から外周に向かって光を照射して、案内部3のネジ1に向かって光を照射するように配置している。カメラ8は円盤2の外側に配設されて、光源7からネジ1に向かって照射される光をカメラ8で受光して、ネジ1をシルエットの映像として撮像して映像信号を出力する。検査装置は、カメラ8から出力される映像信号を演算検査器9で演算処理してネジ1を検査する。   Furthermore, in the screw inspection apparatus according to claim 1 of the present invention, the through hole 10 is provided inside the disk 2, and the light source 7 is disposed inside the through hole 10. The light source 7 is disposed so as to irradiate light from the inside of the disk 2 toward the outer periphery and irradiate the light toward the screw 1 of the guide portion 3. The camera 8 is disposed outside the disk 2, receives light emitted from the light source 7 toward the screw 1 by the camera 8, images the screw 1 as a silhouette image, and outputs a video signal. The inspection device inspects the screw 1 by performing arithmetic processing on the video signal output from the camera 8 by the arithmetic inspection device 9.

さらに、本発明の請求項2のネジの検査装置は、円盤2の内側に貫通孔10を設けて、この貫通孔10の内部にカメラ8を配設して、円盤2の外側に光源7を配設している。光源7は、円盤2の外側から内側に向けて光を照射して、案内部3のネジ1に向かって光を照射するように配置している。光源7からネジ1に向かって照射される光をカメラ8で受光し、カメラ8がネジ1をシルエットの映像として撮像して映像信号を出力する。検査装置は、カメラ8から出力される映像信号を演算検査器9で演算処理してネジ1を検査する。   Furthermore, in the screw inspection apparatus according to claim 2 of the present invention, the through hole 10 is provided inside the disk 2, the camera 8 is disposed inside the through hole 10, and the light source 7 is disposed outside the disk 2. It is arranged. The light source 7 is disposed so as to irradiate light from the outer side of the disk 2 toward the inner side and irradiate the light toward the screw 1 of the guide portion 3. The light emitted from the light source 7 toward the screw 1 is received by the camera 8, and the camera 8 images the screw 1 as a silhouette image and outputs a video signal. The inspection device inspects the screw 1 by performing arithmetic processing on the video signal output from the camera 8 by the arithmetic inspection device 9.

本発明のネジの検査装置は、円盤2の案内部3の位置を検出する位置センサー18から出力されるタイミング信号に同期して、カメラ8がネジ1の画像を受光することができる。   In the screw inspection apparatus of the present invention, the camera 8 can receive an image of the screw 1 in synchronization with a timing signal output from the position sensor 18 that detects the position of the guide portion 3 of the disk 2.

さらに、本発明のネジの検査装置は、光源7を面光源として、複数本のネジ1に同時に光を照射し、カメラ8が複数本のネジ1の輪郭をシルエットの映像として受光し、演算検査器9が複数本のネジ1を同時に検査することができる。   Furthermore, the screw inspection apparatus of the present invention uses a light source 7 as a surface light source to simultaneously irradiate a plurality of screws 1 with light, and a camera 8 receives the contours of the plurality of screws 1 as silhouette images, and performs arithmetic inspection. The device 9 can inspect a plurality of screws 1 simultaneously.

さらに、本発明のネジの検査装置は、光源7が、ネジ1の頭の部分に光を照射する上部光源7Aと、ネジ1の軸部1Bに光を照射する下部光源7Bとを備えて、上部光源7Aが下部光源7Bよりもネジ1から離れてネジ1に光を照射することができる。   Furthermore, in the screw inspection apparatus of the present invention, the light source 7 includes an upper light source 7A that irradiates light to the head portion of the screw 1 and a lower light source 7B that irradiates light to the shaft portion 1B of the screw 1. The upper light source 7A can be further away from the screw 1 than the lower light source 7B, and can irradiate the screw 1 with light.

さらに、本発明のネジの検査装置は、光源7が連続点灯してネジ1に光を照射することも、ネジ1の移送に同期して光を照射することもできる。   Furthermore, in the screw inspection apparatus of the present invention, the light source 7 can be continuously lit to irradiate the screw 1 with light, or the light can be irradiated in synchronization with the transfer of the screw 1.

さらに、本発明のネジの検査装置は、円盤2を回転させる駆動ローラー11を円盤2の貫通孔10に配設することができる。さらにまた、本発明のネジの検査装置は、円盤2を脱着できるように駆動ローラー11の外側に配設することができる。   Furthermore, in the screw inspection apparatus of the present invention, the driving roller 11 for rotating the disk 2 can be disposed in the through hole 10 of the disk 2. Furthermore, the screw inspection apparatus of the present invention can be disposed outside the drive roller 11 so that the disk 2 can be attached and detached.

本発明の検査装置は、多量のネジを正確に能率よく検査できる特長がある。それは、本発明の検査装置が、円盤の案内部にネジを入れて一定のピッチで正確に移送できるので、カメラがネジの移送に同期してネジを撮像できるからである。また、円盤の案内部は、ネジを一定の間隔に離して移送できるので、カメラが撮像するときにネジが連続し、あるいは一部が重なることがなく、全てのネジを分離して、各々のネジをシルエットとして正確に検出できることも、ネジを正確に検査できることに効果がある。   The inspection apparatus of the present invention has a feature that a large number of screws can be inspected accurately and efficiently. This is because the inspection apparatus according to the present invention can accurately transfer a screw at a fixed pitch by inserting a screw into the guide portion of the disk, so that the camera can take an image of the screw in synchronism with the transfer of the screw. Also, since the guide part of the disk can move the screws at regular intervals, the screws are not continuous or partly overlap when the camera takes an image. The ability to accurately detect the screw as a silhouette is also effective in accurately inspecting the screw.

さらにまた、本発明の検査装置は、円盤に貫通孔を設けて、ここに光源を配設しているので、ネジを一定のピッチで移送しながら、光源とネジとカメラの間隔を、カメラがネジのシルエットを綺麗に撮像できる理想的な距離にできる。このため、カメラは正確に各々のネジのシルエットを鮮明に撮像して、ネジを正確に検査できる。とくに、請求項5に記載する検査装置のように、光源を上部光源と下部光源とに分離して、各々の光源をより理想的な位置に配設することで、より正確にネジを検査できる。また、請求項2に記載するように、円盤の貫通孔にカメラを配設して、円盤の外側に光源を配置する構造によっても、カメラとネジと光源の距離を理想的な位置に配設して、ネジを正確に検出できる。   Furthermore, since the inspection apparatus of the present invention has a through hole in the disk and the light source is disposed here, the distance between the light source, the screw and the camera can be adjusted while the screw is transferred at a constant pitch. It is possible to achieve an ideal distance that allows a beautiful image of the screw silhouette. For this reason, the camera can accurately inspect the screw by accurately imaging the silhouette of each screw. In particular, as in the inspection apparatus according to claim 5, the light source is separated into an upper light source and a lower light source, and each light source is disposed at a more ideal position, so that the screw can be inspected more accurately. . Further, as described in claim 2, the distance between the camera, the screw, and the light source is arranged at an ideal position by a structure in which the camera is arranged in the through hole of the disk and the light source is arranged outside the disk. Thus, the screw can be detected accurately.

以下、本発明の実施例を図面に基づいて説明する。ただし、以下に示す実施例は、本発明の技術思想を具体化するためのネジの検査装置を例示するものであって、本発明は検査装置を以下のものに特定しない。   Embodiments of the present invention will be described below with reference to the drawings. However, the embodiment described below exemplifies a screw inspection device for embodying the technical idea of the present invention, and the present invention does not specify the inspection device as follows.

さらに、この明細書は、特許請求の範囲を理解しやすいように、実施例に示される部材に対応する番号を、「特許請求の範囲」および「課題を解決するための手段の欄」に示される部材に付記している。ただ、特許請求の範囲に示される部材を、実施例の部材に特定するものでは決してない。   Further, in this specification, in order to facilitate understanding of the scope of claims, numbers corresponding to the members shown in the examples are indicated in the “claims” and “means for solving problems” sections. It is added to the members. However, the members shown in the claims are not limited to the members in the embodiments.

図1に示すネジの検査装置は、円弧状の外周縁部に、ネジ1の軸部1Bを入れてネジ頭1Aを上面に引っかける状態で移送する案内部3を一定の間隔で設けている円盤2と、この円盤2の案内部3にネジ1を供給する供給機構4と、この供給機構4で案内部3に供給されたネジ1を案内部3に保持して移送するように円盤2の外側に配設している移送ガイド5と、円盤2でもって移送されるネジ1を検査する検査機構6とを備えている。   The screw inspection apparatus shown in FIG. 1 is a disk in which guide portions 3 are provided at regular intervals in a state in which a shaft portion 1B of a screw 1 is inserted and a screw head 1A is hooked on an upper surface at an arcuate outer peripheral edge portion. 2, a supply mechanism 4 for supplying the screw 1 to the guide part 3 of the disk 2, and the screw 1 supplied to the guide part 3 by the supply mechanism 4 so as to be held and transferred to the guide part 3. A transfer guide 5 disposed outside and an inspection mechanism 6 for inspecting the screw 1 transferred by the disk 2 are provided.

円盤2は、図1の平面図に示すように、内側に貫通孔10を設けて、全体を円形のリング状としている。図の円盤2は、内周と外周を円形として、外周に一定の間隔で案内部3を設け、内周を駆動ローラー11で駆動して回転させている。案内部3は、ネジ1を案内できるようにU溝状としている。案内部は、ネジを案内できる全ての形状、たとえば三角形とすることもできる。   As shown in the plan view of FIG. 1, the disk 2 is provided with a through hole 10 on the inner side, and has a circular ring shape as a whole. In the illustrated disk 2, the inner periphery and the outer periphery are circular, guide portions 3 are provided on the outer periphery at regular intervals, and the inner periphery is driven by a driving roller 11 to be rotated. The guide portion 3 has a U-groove shape so that the screw 1 can be guided. The guide portion may be any shape that can guide the screw, for example, a triangle.

移送ガイド5は、円盤2の外周に沿って配設されており、円盤2の案内部3の開口縁を閉塞して、円盤2で移送されるネジ1が案内部3から落下するのを防止している。移送ガイド5は、円盤2の外周縁に接触してもよいが、好ましくは、円盤2をよりスムーズに回転させるために、接近するが接触しない非接触状態とするのがよい。移送ガイド5は、円盤2の外側の一部の領域であって、供給機構4で供給されたネジ1を検査機構6で検査した後、排出するまでの領域にのみ配置されている。   The transfer guide 5 is disposed along the outer periphery of the disk 2 and closes the opening edge of the guide part 3 of the disk 2 to prevent the screw 1 transferred by the disk 2 from dropping from the guide part 3. doing. The transfer guide 5 may be in contact with the outer peripheral edge of the disk 2, but is preferably in a non-contact state where the disk 2 approaches but does not contact in order to rotate the disk 2 more smoothly. The transfer guide 5 is a partial area outside the disk 2, and is disposed only in an area until the screw 1 supplied by the supply mechanism 4 is inspected by the inspection mechanism 6 and then discharged.

円盤2の案内部3には、供給ガイド12からネジ1が供給される。図2と図3の供給ガイド12は、ネジ1を並べて移送できるように、2条の側壁13が、ネジ頭1Aより狭く、軸部1Bよりは広く離されて直線状に配置されており、振動でネジ1を並べて移送する。供給ガイド12は、その先端を、移送ガイド5の先端部と、円盤2との間に連結している。直線状の供給ガイド12は、送り出すネジ1をスムーズに案内部3に送り込みできるように、円盤2の接線方向に対して、たとえば45〜60度に傾けて配設している。さらに、図に示すように、空気ノズル14から吹き出される空気でもって、円盤2の案内部3に移送される。   The screw 1 is supplied from the supply guide 12 to the guide portion 3 of the disk 2. The supply guide 12 in FIGS. 2 and 3 is arranged in a straight line so that the two side walls 13 are narrower than the screw head 1A and wider than the shaft portion 1B so that the screws 1 can be transferred side by side. The screws 1 are transferred side by side by vibration. The supply guide 12 is connected at its tip between the tip of the transfer guide 5 and the disk 2. The linear supply guide 12 is disposed at an angle of, for example, 45 to 60 degrees with respect to the tangential direction of the disk 2 so that the screw 1 to be fed can be smoothly fed into the guide portion 3. Further, as shown in the figure, the air blown from the air nozzle 14 is transferred to the guide portion 3 of the disk 2.

空気ノズル14は、ネジ1を案内部3に押し込むもので、ネジ1を案内部3に向けて移送する方向に空気を噴射する。空気ノズル14は、供給ガイド12の最先端に位置するネジ1に空気を吹き付けてこれを加速し、先端のネジ1を次に送られて来るネジ1から離して、最先端のネジ1を空気流でもって円盤2の外周縁に押圧する。円盤2が回転して供給ガイド12の前方に案内部3が来ると、最先端のネジ1は、空気流で押圧されて案内部3に押し込まれる。   The air nozzle 14 pushes the screw 1 into the guide part 3 and injects air in a direction in which the screw 1 is transferred toward the guide part 3. The air nozzle 14 blows air to the screw 1 positioned at the foremost end of the supply guide 12 to accelerate the air, and moves the screw 1 at the front end away from the next screw 1 sent to the air. Press against the outer periphery of the disk 2 with a flow. When the disk 2 rotates and the guide part 3 comes in front of the supply guide 12, the most advanced screw 1 is pressed by the air flow and pushed into the guide part 3.

図2と図3の供給機構4は、空気ノズル14を2本配設している。下の空気ノズル14は空気を軸部1Bに吹き付け、上の空気ノズル14はネジ頭1Aに向けて空気を吹き付け、上下の空気ノズル14でもって、ネジ1の頭部と軸部とを押圧する。空気ノズル14は、空気の吹き出しを制御する開閉弁15を介して空気源16であるコンプレッサに連結している。   2 and 3 are provided with two air nozzles 14. The lower air nozzle 14 blows air to the shaft portion 1B, the upper air nozzle 14 blows air toward the screw head 1A, and presses the head portion and the shaft portion of the screw 1 with the upper and lower air nozzles 14. . The air nozzle 14 is connected to a compressor that is an air source 16 via an on-off valve 15 that controls the blowing of air.

検査機構6は、ネジ1に向かって光を照射する光源7と、光源7から照射された光を受光してネジ1の輪郭を示すシルエットの映像信号に変換するカメラ8と、このカメラ8から出力される映像信号を演算して、ネジ1を画像処理して検査する演算検査器9とを備えている。   The inspection mechanism 6 includes a light source 7 that emits light toward the screw 1, a camera 8 that receives the light emitted from the light source 7 and converts the light into a silhouette video signal indicating the outline of the screw 1, A calculation tester 9 is provided for calculating the video signal to be output and performing image processing on the screw 1.

図1と図4に示す光源7は面光源である。面光源は、表面から均一な光を正面に照射する。面光源である光源7は、複数本のネジ1に同時に光を照射する。さらに、図4の光源7は、ネジ1の頭の部分に光を照射する上部光源7Aと、ネジ1の軸部1Bに光を照射する下部光源7Bとを備える。上部光源7Aは、下部光源7Bよりもネジ1から離れてネジ1に光を照射する。このように、上部光源7Aと下部光源7Bとに分割して、上部光源7Aでネジ頭1Aに光を照射し、下部光源7Bでネジ1の軸部1Bに光を照射する光源7は、ネジ1の検査精度を高くできる。それは、外径が異なるネジ頭1Aと軸部1Bの両方を、シルエットの外周縁ににじみができないように、カメラ8が鮮明な輪郭の画像として撮像できるからである。図5に示すように、シルエットでネジ1の輪郭を撮像する場合、光源7からネジ1までの距離が近すぎると、シルエットの外周縁ににじみが発生する。この弊害を避けるために、光源7をネジ1から離すと、ネジ1のシルエットと光源7とのコントラストが低下する。上部光源7Aが、下部光源7Bよりもネジ1から離れてネジ1に光を照射する構造は、ネジ頭1Aと軸部1Bの両方のシルエットを鮮明な画像として撮像できる。外径の大きいネジ頭1Aは、光源7を接近させるとにじみができる。外径の小さい軸部1Bは、光源7を離すとコントラストが低下する。にじみとコントラストは、ネジ1と光源7との間の距離で変化する。外径の大きいネジ頭1Aは、光源7を接近させるとにじみが発生しやすくなる。ネジ頭1Aに最適なように光源7をネジ1から離すと、軸部1Bのコントラストが低下する。上部光源7Aと下部光源7Bとを分割している光源7は、上部光源7Aをにじみができないようにネジ頭1Aから離し、ネジ1の軸部1Bはコントラストが高くするために接近して、ネジ1の全体を鮮明なシルエットとしてカメラ8で撮像できる。ただ、光源は、必ずしも上部光源と下部光源とに分割する必要はなく、同一平面状の面光源として、ネジ頭と軸部の両方に光を照射することもできる。   The light source 7 shown in FIGS. 1 and 4 is a surface light source. The surface light source irradiates the front surface with uniform light from the surface. A light source 7 as a surface light source irradiates a plurality of screws 1 with light simultaneously. Furthermore, the light source 7 of FIG. 4 includes an upper light source 7A that irradiates light to the head portion of the screw 1 and a lower light source 7B that irradiates light to the shaft portion 1B of the screw 1. The upper light source 7A irradiates the screw 1 with light farther from the screw 1 than the lower light source 7B. As described above, the light source 7 is divided into the upper light source 7A and the lower light source 7B, and the upper light source 7A irradiates light to the screw head 1A, and the lower light source 7B irradiates light to the shaft portion 1B of the screw 1. The inspection accuracy of 1 can be increased. This is because the camera 8 can capture both the screw head 1A and the shaft portion 1B having different outer diameters as images with clear outlines so that the outer peripheral edge of the silhouette cannot be blurred. As shown in FIG. 5, when imaging the outline of the screw 1 with a silhouette, if the distance from the light source 7 to the screw 1 is too close, bleeding occurs on the outer peripheral edge of the silhouette. In order to avoid this problem, if the light source 7 is separated from the screw 1, the contrast between the silhouette of the screw 1 and the light source 7 is lowered. The structure in which the upper light source 7A irradiates light to the screw 1 away from the screw 1 than the lower light source 7B can capture both the silhouette of the screw head 1A and the shaft portion 1B as a clear image. The screw head 1A having a large outer diameter can be smeared when the light source 7 is approached. The contrast of the shaft portion 1B having a small outer diameter decreases when the light source 7 is separated. The blur and contrast vary with the distance between the screw 1 and the light source 7. The screw head 1A having a large outer diameter is likely to be blurred when the light source 7 is approached. When the light source 7 is separated from the screw 1 so as to be optimal for the screw head 1A, the contrast of the shaft portion 1B decreases. The light source 7 that divides the upper light source 7A and the lower light source 7B is separated from the screw head 1A so that the upper light source 7A cannot be smeared, and the shaft portion 1B of the screw 1 approaches to increase the contrast. 1 can be imaged by the camera 8 as a clear silhouette. However, the light source does not necessarily need to be divided into an upper light source and a lower light source, and both the screw head and the shaft portion can be irradiated with light as a coplanar surface light source.

面光源は、白色光をネジ1に照射し、あるいは赤、青、緑等の光をネジ1に照射する。光源7は、発光ダイオード、冷陰極管、電球が使用できるが、面光源は、これ等の表面に均一に分散してネジ1を照射する。面光源は、液晶のバックライト等に使用される構造とすることができる。面光源は、ネジ1の全体に均一に光を照射できるので、ネジ1の検査精度を高くできる。ただ、本発明の検査装置は、光源を必ずしも面光源とする必要はなく、点光源も使用できる。   The surface light source irradiates the screw 1 with white light, or irradiates the screw 1 with light such as red, blue, and green. As the light source 7, a light emitting diode, a cold cathode tube, and a light bulb can be used. The surface light source may have a structure used for a liquid crystal backlight or the like. Since the surface light source can uniformly irradiate the entire screw 1, the inspection accuracy of the screw 1 can be increased. However, in the inspection apparatus of the present invention, the light source is not necessarily a surface light source, and a point light source can also be used.

円盤2は、図1に示すように、内側に貫通孔10を設けている。円盤2に設けた貫通孔10の内部に光源7を配設している。光源7は、円盤2の内側から外周に向かって光を照射し、案内部3のネジ1に向かって光を照射するように配置している。カメラ8は、円盤2の外側に配設されて、光源7からネジ1に向かって照射される光を受光して、ネジ1をシルエットの映像として撮像して、映像信号を出力する。   As shown in FIG. 1, the disk 2 has a through hole 10 on the inner side. A light source 7 is disposed inside a through hole 10 provided in the disk 2. The light source 7 is disposed so as to irradiate light from the inside of the disk 2 toward the outer periphery and irradiate the light toward the screw 1 of the guide portion 3. The camera 8 is disposed outside the disk 2, receives light emitted from the light source 7 toward the screw 1, images the screw 1 as a silhouette image, and outputs a video signal.

円盤2は、貫通孔10に配設している駆動ローラー11で回転される。駆動ローラー11は、図6の断面図に示すように、円盤2を上下で弾性的に挟着して、円盤2を回転させる。図1の装置は、貫通孔10に3組の駆動ローラー11を配設している。複数の駆動ローラー11は、いずれかひとつを駆動して円盤2を回転させる。駆動される駆動ローラー11は、図6に示すように、モーター17に連結されて、モーター17で回転される。   The disk 2 is rotated by a driving roller 11 disposed in the through hole 10. As shown in the cross-sectional view of FIG. 6, the driving roller 11 elastically sandwiches the disk 2 up and down and rotates the disk 2. In the apparatus of FIG. 1, three sets of driving rollers 11 are disposed in the through hole 10. The plurality of driving rollers 11 drive any one to rotate the disk 2. The drive roller 11 to be driven is connected to the motor 17 and rotated by the motor 17 as shown in FIG.

円盤2は、脱着できるように駆動ローラー11の外側に配設される。円盤2を脱着するために、駆動ローラー11は、バネ等の弾性体(図示せず)で外側に弾性的に移動されるようにしている。この構造は、駆動ローラー11を内側に移動させて、円盤2を交換する。   The disk 2 is disposed outside the drive roller 11 so as to be removable. In order to detach the disk 2, the drive roller 11 is elastically moved outward by an elastic body (not shown) such as a spring. In this structure, the driving roller 11 is moved inward to exchange the disk 2.

図に示す装置は、円盤2の貫通孔10に光源7を、円盤2の外側にカメラ8を配設しているが、本発明の検査装置は、円盤の貫通孔の内部にカメラを配設して、円盤の外側に光源を配設することもできる。この検査装置は、光源が円盤の外側から内側に向けて光を照射して、案内部のネジに向かって光を照射するように配置する。光源からネジに向かって照射される光はカメラで受光され、カメラはネジをシルエットの映像として撮像して映像信号を出力する。カメラから出力される映像信号を演算検査器で演算処理してネジを検査する。   In the apparatus shown in the figure, the light source 7 is disposed in the through hole 10 of the disk 2 and the camera 8 is disposed outside the disk 2, but the inspection apparatus of the present invention has the camera disposed in the through hole of the disk. And a light source can also be arrange | positioned on the outer side of a disk. This inspection apparatus is arranged such that the light source emits light from the outside to the inside of the disk and irradiates the light toward the screw of the guide portion. Light emitted from the light source toward the screw is received by the camera, and the camera images the screw as a silhouette image and outputs a video signal. The video signal output from the camera is processed by an arithmetic tester to inspect the screw.

カメラ8は、図5に示すように、複数本のネジ1の輪郭をシルエットの映像として受光して、複数本のネジ1のシルエットの映像信号を演算検査器9に出力する。カメラ8は、たとえば、図5に示すように、3本のネジ1を同時に撮像して、その映像信号を演算検査器9に出力する。演算検査器9は、入力される映像信号を演算して、同時に3本のネジ1の検査をする。このように、複数のネジ1を一緒に撮像して、演算検査器9で演算処理する装置は、1本のネジ1を検査する時間を短縮して、短時間に多量のネジ1を検査できる。ただ、カメラは、2本あるいは4本以上のネジを一緒に撮像して演算検査器に映像信号を出力することができ、また、1本のネジを撮像して、その映像信号を演算検査器に出力することもできる。   As shown in FIG. 5, the camera 8 receives the outlines of the plurality of screws 1 as silhouette images, and outputs the image signals of the silhouettes of the plurality of screws 1 to the arithmetic tester 9. For example, as shown in FIG. 5, the camera 8 images the three screws 1 at the same time and outputs the video signal to the arithmetic tester 9. The arithmetic tester 9 calculates the input video signal and simultaneously inspects the three screws 1. As described above, the apparatus that images a plurality of screws 1 together and performs arithmetic processing by the arithmetic tester 9 can reduce the time for inspecting one screw 1 and inspect a large number of screws 1 in a short time. . However, the camera can image two or four or more screws together and output a video signal to the arithmetic tester. Also, the camera can image one screw and output the video signal to the arithmetic tester. Can also be output.

カメラ8は、円盤2の案内部3の位置を検出する位置センサー18から出力されるタイミング信号に同期してネジ1を撮像する。この構造は、円盤2の回転位置に同期して、カメラ8がネジ1を撮像するので、カメラ8は常に一定の位置でネジ1を撮像できる。位置センサー18は、案内部3の凹部と凸部を光で検出してタイミング信号を出力し、あるいは案内部3の間の凸部を光で検出してタイミング信号を出力し、あるいはまた、案内部3を光で検出してタイミング信号を出力する。また、位置センサーは、円盤に設けている位置を示す磁気信号を検出して、タイミング信号を出力することもできる。   The camera 8 images the screw 1 in synchronization with a timing signal output from a position sensor 18 that detects the position of the guide portion 3 of the disk 2. In this structure, since the camera 8 images the screw 1 in synchronization with the rotational position of the disk 2, the camera 8 can always image the screw 1 at a fixed position. The position sensor 18 detects a concave portion and a convex portion of the guide portion 3 with light and outputs a timing signal, or detects a convex portion between the guide portions 3 with light and outputs a timing signal. The unit 3 is detected by light and a timing signal is output. The position sensor can also detect a magnetic signal indicating a position provided on the disk and output a timing signal.

光源7は、位置センサー18から出力されるタイミング信号に同期して点滅させ、あるいは連続して点灯される。位置センサー18のタイミング信号に同期して点滅する光源7は、カメラ8がネジ1を撮像するタイミングに点灯し、カメラ8がネジ1を撮像しないときに消灯される。カメラ8がネジ1を撮像するタイミングに同期して、光源7を点灯する装置は、光源7の点灯時間を短くして、移動しているネジ1をくっきりと撮像できる。   The light source 7 blinks in synchronization with the timing signal output from the position sensor 18 or is continuously lit. The light source 7 blinking in synchronization with the timing signal of the position sensor 18 is turned on when the camera 8 captures the screw 1 and is turned off when the camera 8 does not capture the screw 1. A device that turns on the light source 7 in synchronization with the timing at which the camera 8 images the screw 1 can shorten the lighting time of the light source 7 and can clearly image the moving screw 1.

演算検査器9は、カメラ8から入力される映像信号から、ネジ1の全長、首下の長さ、ネジ頭1Aの高さ、ネジ頭1Aの外径、軸部1Bの山径と谷径、ネジ1のリード角、軸部1Bの先端尖り形状等を演算する。演算された結果から、検査するネジ1が規格のネジであると正常ネジとし、規格外のネジであると規格外ネジと判別する。   The arithmetic inspector 9 determines from the video signal input from the camera 8 the total length of the screw 1, the length under the neck, the height of the screw head 1A, the outer diameter of the screw head 1A, the crest diameter and the trough diameter of the shaft portion 1B. The lead angle of the screw 1, the tip sharpness of the shaft portion 1B, and the like are calculated. From the calculated result, if the screw 1 to be inspected is a standard screw, it is determined as a normal screw, and if it is a nonstandard screw, it is determined as a nonstandard screw.

規格外ネジは、除去手段19で正常ネジから分離される。除去手段19は、演算検査器9で検出された規格外ネジが除去位置にきたときにこれを除去するもので、除去センサー20と、除去ノズル21と、この除去ノズル21から噴射される空気流を制御する除去ノズル21の制御部材である開閉弁22とを備える。   The nonstandard screw is separated from the normal screw by the removing means 19. The removing means 19 removes the nonstandard screw detected by the arithmetic tester 9 when it reaches the removal position. The removal sensor 20, the removal nozzle 21, and the air flow injected from the removal nozzle 21 And an on-off valve 22 which is a control member of the removal nozzle 21 for controlling the above.

ネジ1を並べて移送する場合、規格外ネジを検出位置で直ちに除去するよりは、一旦これを所定の距離だけ移送して除去するのが便利である。これを実現するには、ネジ1の良否を検出する位置と規格外ネジを除去する位置とに何個のネジ1が存在するかを検出し、除去位置を何個目に通過するネジ1を除去するかを決定すればよい。   When transferring the screws 1 side by side, it is convenient to once remove the non-standard screws by a predetermined distance rather than immediately removing them at the detection position. In order to realize this, it is detected how many screws 1 exist at the position where the quality of the screw 1 is detected and the position where the nonstandard screw is removed, and the screw 1 which passes through the removal position is determined. What is necessary is just to decide whether to remove.

除去センサー20は、規格外ネジが定位置にきたことを検出する。除去センサー20は、除去が必要な規格外ネジが除去ノズル21の前を通過すると、このことを演算検査器9に出力する。演算検査器9は、除去ノズル21と空気源16との間に接続された開閉弁22を御制している。演算検査器9は、規格外ネジに向かって空気を噴射するように開閉弁22を開いて、規格外ネジを空気流で除去する。   The removal sensor 20 detects that a nonstandard screw has come to a fixed position. When a nonstandard screw that needs to be removed passes in front of the removal nozzle 21, the removal sensor 20 outputs this fact to the arithmetic and inspection device 9. The arithmetic tester 9 controls an on-off valve 22 connected between the removal nozzle 21 and the air source 16. The arithmetic tester 9 opens the on-off valve 22 so as to inject air toward the nonstandard screw, and removes the nonstandard screw with an air flow.

除去センサー20は、図7に示すように、光源23が発光した光ビームを受ける受光体24を備え、光源23の光がネジ頭1Aで遮光されることによってネジ1が定位置に来たことを検出する。したがって、光源23は、円盤2の半径方向に向けて、しかもネジ頭1Aに向けて光ビームを照射し、受光体24は、光源23から出る光ビームの前方で光源23との間にネジ頭1Aを挟む位置に配設される。この構造の除去センサー20は、光源23と受光体24との間にネジ頭1Aがきて、受光休24の入射光が減少したことを受光体24で検出して、ネジ1が定位置に来たことを検出する。   As shown in FIG. 7, the removal sensor 20 includes a light receiving body 24 that receives the light beam emitted from the light source 23, and the light from the light source 23 is blocked by the screw head 1 </ b> A, so that the screw 1 has come to a fixed position. Is detected. Accordingly, the light source 23 irradiates the light beam toward the radial direction of the disk 2 and toward the screw head 1A, and the photoreceptor 24 is between the screw head and the light source 23 in front of the light beam emitted from the light source 23. It is disposed at a position sandwiching 1A. In the removal sensor 20 of this structure, the screw head 1A comes between the light source 23 and the light receiving body 24, the light receiving body 24 detects that the incident light of the light receiving rest 24 has decreased, and the screw 1 comes to a fixed position. Detect that.

受光休24の出力信号は演算検査器9に送られる。ネジ1が規格外ネジの場合、開閉弁22が開かれて除去ノズル21から空気が噴射され、良品のネジの場合、開閉弁22は開かず、即ち除去ノズル21が空気を吹き出さず、円盤2の案内部3で次工程に送られる。   The output signal of the light reception rest 24 is sent to the arithmetic tester 9. When the screw 1 is a nonstandard screw, the on-off valve 22 is opened and air is ejected from the removal nozzle 21. When the screw 1 is a non-defective screw, the on-off valve 22 is not opened, that is, the removal nozzle 21 does not blow out air. 2 is sent to the next process by the guide 3.

除去ノズル21から空気が噴射されると、図7と図8に示すように、規格外ネジは直ちに円盤2の案内部3から吹き飛ばきれ、除去ガイド25に送り込まれる。除去ノズル21から空気が吹き出されない場合、正常ネジは、除去ノズル21の前方を通り過ぎた後、進行方向に向かって傾斜してネジ1の通路に配設された取出アーム26に当たり、これによって、良品ガイド27に送り込まれる。   When air is ejected from the removal nozzle 21, the nonstandard screw is immediately blown off from the guide portion 3 of the disk 2 and fed into the removal guide 25 as shown in FIGS. 7 and 8. When air is not blown from the removal nozzle 21, the normal screw passes through the front of the removal nozzle 21 and then strikes the take-out arm 26 disposed in the passage of the screw 1 so as to incline toward the traveling direction. It is sent to the guide 27.

ところで、図7に示すように、一般的には、除去センサー20と除去ノズル21とは多少離されて配設される。よって、除去ノズル21の空気噴射を制御する開閉弁22は、ネジ1が除去センサー20から除去ノズル21の前方まで移動する時間だけ遅れて開かれ、かつ、1個のネジ1を吹き飛ばす時間だけパルス状に空気を吹き出した後、閉弁される。   By the way, as shown in FIG. 7, generally, the removal sensor 20 and the removal nozzle 21 are arranged somewhat apart from each other. Therefore, the on-off valve 22 that controls the air injection of the removal nozzle 21 is opened with a delay for the time that the screw 1 moves from the removal sensor 20 to the front of the removal nozzle 21 and is pulsed for the time that the single screw 1 is blown off. After the air is blown out in a shape, the valve is closed.

本発明の一実施例にかかるネジの検査装置の概略平面図である。1 is a schematic plan view of a screw inspection apparatus according to an embodiment of the present invention. 図1に示す検査装置の供給機構の拡大平面図である。It is an enlarged plan view of the supply mechanism of the inspection apparatus shown in FIG. 図2に示す供給機構の正面図である。It is a front view of the supply mechanism shown in FIG. 図1に示す検査装置の検査機構の拡大断面図である。It is an expanded sectional view of the inspection mechanism of the inspection apparatus shown in FIG. 検査機構が撮像したネジの画像を示す図である。It is a figure which shows the image of the screw imaged by the inspection mechanism. 図1に示す検査装置の駆動ローラーを示す拡大断面図である。It is an expanded sectional view which shows the drive roller of the inspection apparatus shown in FIG. 図1に示す検査装置の除去手段を示す拡大平面図である。It is an enlarged plan view which shows the removal means of the inspection apparatus shown in FIG. 図7に示す除去ノズルが規格外のネジを吹き飛ばす状態を示す拡大断面図である。It is an expanded sectional view which shows the state in which the removal nozzle shown in FIG. 7 blows off the nonstandard screw.

符号の説明Explanation of symbols

1…ネジ 1A…ネジ頭 1B…軸部
2…円盤
3…案内部
4…供給機構
5…移送ガイド
6…検査機構
7…光源 7A…上部光源 7B…下部光源
8…カメラ
9…演算検査器
10…貫通孔
11…駆動ローラー
12…供給ガイド
13…側壁
14…空気ノズル
15…開閉弁
16…空気源
17…モーター
18…位置センサー
19…除去手段
20…除去センサー
21…除去ノズル
22…開閉弁
23…光源
24…受光体
25…除去ガイド
26…取出アーム
27…良品ガイド
DESCRIPTION OF SYMBOLS 1 ... Screw 1A ... Screw head 1B ... Shaft part 2 ... Disk 3 ... Guide part 4 ... Supply mechanism 5 ... Transfer guide 6 ... Inspection mechanism 7 ... Light source 7A ... Upper light source 7B ... Lower light source 8 ... Camera 9 ... Calculation tester 10 DESCRIPTION OF SYMBOLS ... Through-hole 11 ... Drive roller 12 ... Supply guide 13 ... Side wall 14 ... Air nozzle 15 ... Open / close valve 16 ... Air source 17 ... Motor 18 ... Position sensor 19 ... Removal means 20 ... Removal sensor 21 ... Removal nozzle 22 ... Open / close valve 23 ... light source 24 ... photoreceptor 25 ... removal guide 26 ... extraction arm 27 ... non-defective guide

Claims (9)

円弧状の外周縁部に、ネジ(1)の軸部(1B)を入れてネジ頭(1A)を上面に引っかける状態で移送する案内部(3)を所定の間隔で設けている円盤(2)と、この円盤(2)の案内部(3)にネジ(1)を供給する供給機構(4)と、この供給機構(4)で案内部(3)に供給されたネジ(1)を案内部(3)に保持して移送するように、円盤(2)の外側に配設している移送ガイド(5)と、円盤(2)でもって移送されるネジ(1)を検査する検査機構(6)とを備えており、
検査機構(6)は、ネジ(1)に向かって光を照射する光源(7)と、光源(7)から照射された光を受光してネジ(1)の輪郭を示すシルエットの映像信号に変換するカメラ(8)と、このカメラ(8)から出力される映像信号を演算して、ネジ(1)を画像処理して検査する演算検査器(9)とを備えており、
円盤(2)は、内側に貫通孔(10)を設けて、この貫通孔(10)の内部に光源(7)を配設しており、光源(7)は、円盤(2)の内側から外周に向かって光を照射して、案内部(3)のネジ(1)に向かって光を照射するように配置しており、カメラ(8)は円盤(2)の外側に配設されて、光源(7)からネジ(1)に向かって照射される光をカメラ(8)で受光して、ネジ(1)をシルエットの映像として撮像して映像信号を出力し、カメラ(8)から出力される映像信号を演算検査器(9)で演算処理してネジ(1)を検査するようにしてなるネジの検査装置。
A disc (2) provided with a guide portion (3) at a predetermined interval for inserting the shaft portion (1B) of the screw (1) and transferring the screw head (1A) to the upper surface in an arcuate outer peripheral edge portion. ), A supply mechanism (4) for supplying the screw (1) to the guide part (3) of the disk (2), and a screw (1) supplied to the guide part (3) by the supply mechanism (4). Inspection to inspect the transfer guide (5) arranged on the outside of the disk (2) and the screw (1) transferred by the disk (2) so as to be held and transferred by the guide part (3) Mechanism (6) and
The inspection mechanism (6) receives a light source (7) that emits light toward the screw (1), and receives light emitted from the light source (7) into a silhouette video signal indicating the outline of the screw (1). A camera (8) to be converted, and an arithmetic inspection device (9) for calculating and inspecting the screw (1) by calculating a video signal output from the camera (8),
The disk (2) is provided with a through hole (10) on the inside, and a light source (7) is disposed inside the through hole (10), and the light source (7) is provided from the inside of the disk (2). It is arranged to irradiate light toward the outer periphery and light toward the screw (1) of the guide part (3), and the camera (8) is arranged outside the disk (2). The light emitted from the light source (7) toward the screw (1) is received by the camera (8), the screw (1) is imaged as a silhouette image, and a video signal is output from the camera (8). A screw inspection device configured to inspect the screw (1) by processing the output video signal with an arithmetic inspection device (9).
円弧状の外周縁部に、ネジ(1)の軸部(1B)を入れてネジ頭(1A)を上面に引っかける状態で移送する案内部(3)を所定の間隔で設けている円盤(2)と、この円盤(2)の案内部(3)にネジ(1)を供給する供給機構(4)と、この供給機構(4)で案内部(3)に供給されたネジ(1)を案内部(3)に保持して移送するように、円盤(2)の外側に配設している移送ガイド(5)と、円盤(2)でもって移送されるネジ(1)を検査する検査機構(6)とを備えており、
検査機構(6)は、ネジ(1)に向かって光を照射する光源(7)と、光源(7)から照射された光を受光してネジ(1)の輪郭を示すシルエットの映像として受光するカメラ(8)と、このカメラ(8)から出力される映像信号を演算して、ネジ(1)を画像処理して検査する演算検査器(9)とを備えており、
円盤(2)は、内側に貫通孔(10)を設けて、この貫通孔(10)の内部にカメラ(8)を配設しており、円盤(2)の外側に光源(7)を配設しており、光源(7)は円盤(2)の外側から内側に向けて光を照射して、案内部(3)のネジ(1)に向かって光を照射するように配置しており、光源(7)からネジ(1)に向かって照射される光をカメラ(8)で受光し、カメラ(8)がネジ(1)をシルエットの映像として撮像して映像信号を出力し、カメラ(8)から出力される映像信号を演算検査器(9)で演算処理してネジ(1)を検査するようにしてなるネジの検査装置。
A disc (2) provided with a guide portion (3) at a predetermined interval for inserting the shaft portion (1B) of the screw (1) and transferring the screw head (1A) to the upper surface in an arcuate outer peripheral edge portion. ), A supply mechanism (4) for supplying the screw (1) to the guide part (3) of the disk (2), and a screw (1) supplied to the guide part (3) by the supply mechanism (4). Inspection to inspect the transfer guide (5) arranged on the outside of the disk (2) and the screw (1) transferred by the disk (2) so as to be held and transferred by the guide part (3) Mechanism (6) and
The inspection mechanism (6) receives the light emitted from the light source (7) toward the screw (1) and the silhouette image indicating the outline of the screw (1) by receiving the light emitted from the light source (7). A camera (8), and a calculation inspection device (9) for calculating and inspecting the screw (1) by calculating a video signal output from the camera (8),
The disk (2) has a through hole (10) on the inside, a camera (8) is disposed inside the through hole (10), and a light source (7) is disposed on the outside of the disk (2). The light source (7) is arranged to emit light from the outside to the inside of the disk (2) and to the light (1) of the guide part (3). The light emitted from the light source (7) toward the screw (1) is received by the camera (8), and the camera (8) captures the screw (1) as a silhouette image and outputs a video signal. A screw inspection apparatus configured to inspect the screw (1) by performing arithmetic processing on the video signal output from (8) by the arithmetic inspection device (9).
円盤(2)の案内部(3)の位置を検出する位置センサー(18)から出力されるタイミング信号に同期して、カメラ(8)がネジ(1)の画像を受光する請求項1又は2に記載されるネジの検査装置。   The camera (8) receives the image of the screw (1) in synchronization with a timing signal output from a position sensor (18) for detecting the position of the guide portion (3) of the disk (2). Screw inspection device described in 1. 光源(7)が面光源で、複数本のネジ(1)に同時に光を照射し、カメラ(8)が複数本のネジ(1)の輪郭をシルエットの映像として受光し、演算検査器(9)が複数本のネジ(1)を同時に検査する請求項1又は2に記載されるネジの検査装置。   The light source (7) is a surface light source, and simultaneously illuminates multiple screws (1) .The camera (8) receives the outline of the multiple screws (1) as a silhouette image, and the arithmetic tester (9 The screw inspection device according to claim 1 or 2, wherein a plurality of screws (1) are inspected simultaneously. 光源(7)が、ネジ(1)の頭の部分に光を照射する上部光源(7)と、ネジ(1)の軸部(1B)に光を照射する下部光源(7)とを備え、上部光源(7)が下部光源(7)よりもネジ(1)から離れてネジ(1)に光を照射する請求項1又は2に記載されるネジの検査装置。   The light source (7) includes an upper light source (7) that irradiates light to the head portion of the screw (1), and a lower light source (7) that irradiates light to the shaft (1B) of the screw (1), The screw inspection apparatus according to claim 1 or 2, wherein the upper light source (7) irradiates the screw (1) with light farther from the screw (1) than the lower light source (7). 光源(7)が連続点灯してネジ(1)に光を照射する請求項1又は2に記載されるネジの検査装置。   The screw inspection device according to claim 1 or 2, wherein the light source (7) is continuously turned on to irradiate the screw (1) with light. 光源(7)が、ネジ(1)の移送に同期して光を照射する請求項1又は2に記載されるネジの検査装置。   The screw inspection device according to claim 1 or 2, wherein the light source (7) emits light in synchronization with the transfer of the screw (1). 円盤(2)を回転させる駆動ローラー(11)を円盤(2)の貫通孔(10)に配設している請求項1又は2に記載されるネジの検査装置。 The screw inspection device according to claim 1 or 2, wherein a drive roller (11) for rotating the disk (2) is disposed in the through hole (10) of the disk (2). 円盤(2)を脱着できるように駆動ローラー(11)の外側に配設している請求項8に記載されるネジの検査装置。
The screw inspection device according to claim 8, wherein the screw (2) is arranged outside the drive roller (11) so that the disk (2) can be attached and detached.
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