JP2005212219A - Molded product assembly and its manufacturing method - Google Patents

Molded product assembly and its manufacturing method Download PDF

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JP2005212219A
JP2005212219A JP2004020431A JP2004020431A JP2005212219A JP 2005212219 A JP2005212219 A JP 2005212219A JP 2004020431 A JP2004020431 A JP 2004020431A JP 2004020431 A JP2004020431 A JP 2004020431A JP 2005212219 A JP2005212219 A JP 2005212219A
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attached
molded
connecting member
extruded product
polymer material
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JP3942597B2 (en
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Yosuke Kobayashi
洋介 小林
Kazuhiro Funada
和宏 船田
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Tokai Kogyo Co Ltd
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Tokai Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To fix an end cap to a belt molding with stable strength. <P>SOLUTION: After a belt molding main body 21 and the end cap 22, both of which are preliminarily molded separately, are set to the inside of an injection mold 44, a polymer material for forming a connection member 42 is heated and melted at a temperature higher than the melting temperature of a polymer material for forming the belt molding main body 21 to be injected in a cavity 45 to fill the cavity 45. In this molding process, the connection member 42 is molded in a form that the fixing piece 36 of the end cap 22 is surrounded by or covered with the connection member 42 and a plurality of the notches formed to the fixing piece 36 are filled with the connection member 42 and fused to the belt molding main body 21 to fix the connection member 42 and the fixing piece 36 of the end cap 22 to the belt molding main body 21. Further, a reinforcing part 43 for reinforcing a boss part 39 is integrally molded on the outer peripheral side of the boss part 39 integrally formed to the end cap 19 along with the connection member 42. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、押出成形品に装着部材を装着した成形品組立体及びその製造方法に関する発明である。   The present invention relates to a molded product assembly in which a mounting member is mounted on an extrusion molded product, and a manufacturing method thereof.

この種の成形品組立体の公知例としては、例えば、特許文献1(特開2002−46478号公報)に記載されているように、自動車のドアの窓開口縁に沿ってベルトモール等の長尺な押出成形品を取り付けてドアパネルと窓ガラスとの間をシールするようにしたものがある。一般に、ベルトモール等の長尺な押出成形品は、ポリマー材料の押出成形により連続的に成形したものを所定の長さに切断して形成するため、その切断端面部にエンドキャップ等の装着部材を被せて切断端面部を覆い隠すようにしたものがある。   As a known example of this type of molded product assembly, for example, as described in Patent Document 1 (Japanese Patent Laid-Open No. 2002-46478), the length of a belt molding or the like along the window opening edge of an automobile door is described. There is one in which a long extruded product is attached to seal between the door panel and the window glass. In general, long extrudates such as belt moldings are formed by cutting a polymer material that has been continuously formed by extrusion molding into a predetermined length. There is one that covers the cut end face part.

この場合、装着部材の固定方法として、次のような方法が知られている。
例えば、押出成形品に金属板等の塑性変形可能な芯材が埋設されている場合には、押出成形品の裏面側の一部を塑性変形させて装着部材に係合させることで、押出成形品に装着部材を固定するようにしたものがある。
In this case, the following method is known as a method for fixing the mounting member.
For example, when a plastically deformable core material such as a metal plate is embedded in the extrusion molded product, a part of the back surface side of the extrusion molded product is plastically deformed and engaged with the mounting member to perform extrusion molding. There is one in which the mounting member is fixed to the product.

また、押出成形品と装着部材との間に接着剤を注入して両者を接着することで、押出成形品に装着部材を固定するようにしたものもある。
特開2002−46478号公報(第3頁等)
In some cases, the mounting member is fixed to the extruded product by injecting an adhesive between the extruded product and the mounting member and bonding them together.
JP 2002-46478 A (the third page etc.)

しかし、前者のように押出成形品の裏面側の一部を塑性変形させて装着部材に係合させる方法では、押出成形品の裏面側の塑性変形の影響によって押出成形品の外表面が変形して見栄えが悪くなってしまうことがある。また、リサイクル性等を考慮して、金属板等の塑性変形可能な芯材を省略した構成の押出成形品の場合には、押出成形品の塑性変形による固定方法は採用できない。   However, in the former method in which a part of the back side of the extruded product is plastically deformed and engaged with the mounting member, the outer surface of the extruded product is deformed due to the plastic deformation of the back side of the extruded product. May look bad. In addition, in the case of an extrusion molded product having a configuration in which a plastically deformable core material such as a metal plate is omitted in consideration of recyclability and the like, a fixing method by plastic deformation of the extruded product cannot be employed.

また、後者のように押出成形品と装着部材を接着剤で接着する方法では、使用環境等によっては経時劣化等により接着剤の接着強度が低下して、装着部材が押出成形品から剥がれてしまうおそれがある。また、押出成形品と装着部材の両方に接着可能な接着剤を使用する必要があるが、押出成形品と装着部材を形成する材料の組み合わせによっては、適当な接着剤が見つからず、装着部材を接着できないことがある。このため、押出成形品と装着部材を形成する材料の組み合わせが制限されてしまい、押出成形品や装着部材の成形材料の選択の自由度が狭くなってしまい、コスト性、成形性、意匠性等を優先した材料選択を行うことができないという欠点がある。   Also, in the latter method, the method of adhering an extruded product and a mounting member with an adhesive causes the adhesive strength of the adhesive to decrease due to deterioration over time depending on the use environment, etc., and the mounting member is peeled off from the extruded product. There is a fear. In addition, it is necessary to use an adhesive that can be bonded to both the extruded product and the mounting member, but depending on the combination of the material forming the extruded product and the mounting member, an appropriate adhesive cannot be found, and the mounting member cannot be used. It may not be possible to bond. For this reason, the combination of the material forming the extrusion molded product and the mounting member is limited, and the degree of freedom in selecting the molding material of the extrusion molded product or the mounting member is narrowed. However, there is a drawback that it is not possible to select a material with priority.

本発明は、これらの事情を考慮してなされたものであり、従って本発明の目的は、押出成形品を塑性変形させなくても、押出成形品に装着部材を安定した強度で固定することができると共に、押出成形品や装着部材を形成する材料の選択の自由度を広げることができるようにすることである。   The present invention has been made in view of these circumstances. Therefore, the object of the present invention is to fix the mounting member to the extruded product with stable strength without plastic deformation of the extruded product. It is possible to increase the degree of freedom in selecting materials for forming the extruded product and the mounting member.

上記目的を達成するために、本発明の請求項1に記載の成形品組立体は、ポリマー材料の押出成形により成形されて所定の長さに切断された長尺な押出成形品と、この押出成形品とは別に成形されて該押出成形品に装着される装着部材とを備え、所定の被取付体に取り付けられるか又は所定の取付体が取り付けられて使用されるものであって、押出成形品を形成するポリマー材料と相溶性を有するポリマー材料の射出成形により装着部材の少なくとも一部を囲むか又は覆うように成形した連結部材を押出成形品の少なくとも一部に融着することで、連結部材及び装着部材を押出成形品に固着するようにしたものである。   In order to achieve the above object, a molded product assembly according to claim 1 of the present invention includes a long extruded product that is formed by extrusion molding of a polymer material and cut into a predetermined length, and the extruded product. And a mounting member that is molded separately from the molded product and is mounted on the extruded product, and is attached to a predetermined attached body or used with a predetermined mounting body attached thereto. By joining a connecting member molded so as to surround or cover at least a part of the mounting member by injection molding of a polymer material compatible with the polymer material forming the product, it is connected to at least a part of the extruded product. The member and the mounting member are fixed to the extruded product.

このように、装着部材を囲むか又は覆うように成形した連結部材を押出成形品に融着することによって、装着部材を連結部材で押出成形品に機械的に固着させることができる。これにより、押出成形品を塑性変形させなくても、押出成形品に装着部材を安定した強度で固定することができる。しかも、押出成形品と装着部材とを融着や接着する必要がないため、押出成形品や装着部材を形成する成形材料の選択の自由度を広げることができ、コスト性、成形性、意匠性等を優先した材料選択を行うことができる。但し、本発明は、補助的な固定手段として、押出成形品を塑性変形させて装着部材に係合させたり、押出成形品と装着部材とを融着や接着させることを禁止するものではない。   Thus, by fusing the connecting member formed so as to surround or cover the mounting member to the extruded product, the mounting member can be mechanically fixed to the extruded product with the connecting member. Accordingly, the mounting member can be fixed to the extruded product with stable strength without plastic deformation of the extruded product. In addition, since there is no need to fuse or bond the extruded product and the mounting member, the degree of freedom in selecting the molding material for forming the extruded product or the mounting member can be expanded. Cost, moldability, and design properties It is possible to select a material giving priority to the like. However, the present invention does not prohibit, as an auxiliary fixing means, plastic deformation of the extruded product and engagement with the mounting member, or fusion or bonding of the extruded product and the mounting member.

本発明の成形品組立体を製造する場合は、請求項9のように、所定の射出成形型内に押出成形品と装着部材とをセットした後、押出成形品を形成するポリマー材料と相溶性を有するポリマー材料を加熱溶融して射出成形型内に射出することで、装着部材の少なくとも一部を囲むか又は覆うように連結部材を成形し、該成形時に連結部材を押出成形品の少なくとも一部に融着することで、連結部材及び装着部材を押出成形品に固着するようにすると良い。これにより、本発明の成形品組立体を射出成形により製造することができる。   When the molded product assembly of the present invention is manufactured, as in claim 9, the extrusion molded product and the mounting member are set in a predetermined injection mold, and then compatible with the polymer material forming the extruded molded product. The connecting member is molded so as to surround or cover at least a part of the mounting member by heating and melting the polymer material having the above-described properties. It is preferable that the connecting member and the mounting member are fixed to the extruded product by being fused to the portion. Thereby, the molded product assembly of this invention can be manufactured by injection molding.

この場合、請求項10のように、連結部材を射出成形する際に、該連結部材を形成するポリマー材料は、押出成形品を形成するポリマー材料の溶融温度よりも高い温度で加熱溶融して射出することが好ましい。このようにすれば、連結部材の射出成形時に、押出成形品の連結部材との接触部を確実に溶融させて、連結部材を押出成形品に確実に融着させることができる。   In this case, as in claim 10, when the connecting member is injection-molded, the polymer material forming the connecting member is heated and melted at a temperature higher than the melting temperature of the polymer material forming the extruded product, and then injected. It is preferable to do. If it does in this way, at the time of injection molding of a connection member, a contact part with a connection member of an extrusion-molded product can be certainly melted, and a connection member can be certainly fused to an extrusion-molded product.

更に、請求項2、11のように、装着部材には、連結部材が設けられる部分に貫通孔及び/又は切り欠きを形成するようにしても良い。このようにすれば、連結部材の射出成形時に、連結部材を形成するポリマー材料が装着部材の貫通孔や切り欠きを通って流動することができるので、連結部材を形成するポリマー材料の射出圧力をあまり高くしなくても、連結部材を形成するポリマー材料を押出成形品側に流動させて、連結部材を押出成形品に融着させることができ、射出成形性を向上できる。しかも、装着部材の貫通孔や切り欠きに連結部材の一部が充填された形態となるため、装着部材と連結部材とを絡み合わせて、装着部材をより強固に固定することができる。   Further, as in claims 2 and 11, the mounting member may be formed with a through hole and / or a notch in a portion where the connecting member is provided. In this way, at the time of injection molding of the connecting member, the polymer material forming the connecting member can flow through the through hole or notch of the mounting member, so the injection pressure of the polymer material forming the connecting member can be reduced. Even if it is not so high, the polymer material forming the connecting member can be flowed to the extruded product side, and the connecting member can be fused to the extruded product, thereby improving the injection moldability. In addition, since the connecting member is partially filled in the through hole or notch of the mounting member, the mounting member and the connection member can be entangled to more firmly fix the mounting member.

また、請求項3、12のように、装着部材には、被取付体に取り付けられるか又は取付体が取り付けられる際に用いる取付部を予め一体的に成形しておくようにしても良い。押出成形品とは別に成形される装着部材は、押出成形品を形成する材料との相溶性等を考慮する必要がないため、装着部材に取付部を一体成形すれば、取付部を形成するのに適した材料で取付部を形成することができる。   In addition, as in claims 3 and 12, the mounting member may be integrally formed in advance with a mounting portion that is mounted on the mounted body or used when the mounting body is mounted. Since the mounting member molded separately from the extruded product does not need to consider compatibility with the material forming the extruded product, the mounting portion is formed by integrally forming the mounting portion on the mounting member. The attachment portion can be formed of a material suitable for the above.

或は、請求項4、13のように、連結部材を射出成形する際に、該連結部材に、被取付体に取り付けられるか又は取付体が取り付けられる際に用いる取付部を一体的に成形するようにしても良い。このようにすれば、押出成形品と装着部材との位置関係の影響を受けずに、取付部を正確な位置に形成することができる。   Alternatively, when the connecting member is injection-molded as in claims 4 and 13, the connecting member is attached to the attached body or an attachment portion used when the attaching body is attached is integrally formed on the connecting member. You may do it. In this way, the attachment portion can be formed at an accurate position without being affected by the positional relationship between the extruded product and the mounting member.

また、請求項5のように、取付部は、押出成形品の裏面側に突出してビス、タッピングスクリュウ等のねじ部材を締め込み可能な筒形状に形成するようにしても良い。このようにすれば、成形品組立体を被取付体に取り付けるとき(又は成形品組立体に取付体を取り付けるとき)に、筒形状の取付部をねじ部材を締め込むボス部として利用することができる。   According to a fifth aspect of the present invention, the attachment portion may be formed in a cylindrical shape that protrudes to the back surface side of the extruded product and that can be screwed into a screw member such as a screw or a tapping screw. In this way, when the molded product assembly is attached to the mounted body (or when the mounting body is attached to the molded product assembly), the cylindrical mounting portion can be used as a boss portion for tightening the screw member. it can.

この場合、請求項6のように、筒形状の取付部の外周側に、該取付部を補強する補強部を形成するようにしても良い。このようにすれば、取付部にねじ部材を締め込んだときに、取付部が径方向に広がって割れてしまうことを補強部の補強効果によって極力防止することができる。   In this case, as in claim 6, a reinforcing portion for reinforcing the mounting portion may be formed on the outer peripheral side of the cylindrical mounting portion. If it does in this way, when a screw member is tightened in an attaching part, it can prevent as much as possible that the attaching part spreads in the diameter direction, and is cracked by the reinforcement effect of a reinforcing part.

また、請求項7のように、装着部材には、押出成形品の長手方向の端面を覆う蓋部と、押出成形品に沿って延びる固定片とを一体的に成形し、固定片を連結部材によって押出成形品に固定するようにしても良い。このようにすれば、押出成形品の切断端面を装着部材の蓋部で覆い隠すことができる。   According to a seventh aspect of the present invention, the mounting member is integrally formed with a lid that covers an end surface in the longitudinal direction of the extruded product and a fixed piece that extends along the extruded product, and the fixed piece is connected to the connecting member. May be fixed to the extruded product. If it does in this way, the cut end face of an extrusion-molded product can be covered with the cover part of a mounting member.

また、請求項8のように、押出成形品は、車体の窓開口縁に沿って取り付け可能なベルトモールとして形成しても良い。このようにすれば、ベルトモールを塑性変形させなくても、ベルトモールにエンドキャップ等の装着部材を安定した強度で固定することができる共に、ベルトモールや装着部材を形成する材料の選択の自由度を広げることができる。   Moreover, you may form an extrusion molded product as a belt molding which can be attached along the window opening edge of a vehicle body. In this way, it is possible to fix attachment members such as end caps to the belt molding with stable strength without plastic deformation of the belt molding, and freedom of selection of materials forming the belt molding and the attachment member. Can expand the degree.

以下、本発明を自動車のドアの窓開口縁に沿って取り付けられるベルトモール組立体に適用した3つの実施例1〜3を説明する。   Hereinafter, three embodiments 1 to 3 in which the present invention is applied to a belt molding assembly attached along the window opening edge of an automobile door will be described.

本発明の実施例1を図1乃至図9に基づいて説明する。
図1に示すように、自動車のフロントドア11とリアドア12には、それぞれ窓枠13,14が一体的に設けられ、各窓枠13,14に、それぞれ窓ガラス15,16が開閉昇降動可能に設けられている。また、各ドア11,12のアウタードアパネル17,18(被取付体)には、それぞれ長尺なベルトモール組立体19,20(成形品組立体)が窓開口下端縁に沿って取り付けられ、これらのベルトモール組立体19,20によってアウタードアパネル17,18と窓ガラス15,16との間がシールされるようになっている。
A first embodiment of the present invention will be described with reference to FIGS.
As shown in FIG. 1, window frames 13 and 14 are integrally provided on a front door 11 and a rear door 12 of an automobile, respectively, and window glasses 15 and 16 can be opened / closed up and down on the window frames 13 and 14, respectively. Is provided. In addition, long belt molding assemblies 19 and 20 (molded product assemblies) are attached to the outer door panels 17 and 18 (attached bodies) of the doors 11 and 12, respectively, along the lower edge of the window opening. The belt molding assemblies 19 and 20 seal between the outer door panels 17 and 18 and the window glasses 15 and 16.

次に、図2乃至図7に基づいてフロントドア11のベルトモール組立体19の構成について説明する。図2及び図3に示すように、ベルトモール本体21は、ポリマー材料の押出成形により連続的に成形したものを所定の長さに切断して形成した押出成形品であり、その切断端面部に別途成形したエンドキャップ22(装着部材)を被せて切断端面部を覆い隠すようにしている。   Next, the configuration of the belt molding assembly 19 of the front door 11 will be described with reference to FIGS. As shown in FIGS. 2 and 3, the belt molding body 21 is an extruded product formed by cutting a polymer material continuously formed by extrusion molding into a predetermined length. A separately formed end cap 22 (mounting member) is covered to cover the cut end surface portion.

図4に示すように、ベルトモール本体21は、断面略逆U字形状に形成され、アウタードアパネル17に装着する際には、このベルトモール本体21をアウタードアパネル17の上縁フランジ部23に被せて、ベルトモール本体21の車内側の側壁部21a下端に形成された係止片21cを上縁フランジ部23の下端に係止させるようになっている。   As shown in FIG. 4, the belt molding body 21 has a substantially inverted U-shaped cross section. When the belt molding main body 21 is attached to the outer door panel 17, the belt molding main body 21 is covered with the upper edge flange portion 23 of the outer door panel 17. Thus, the locking piece 21c formed at the lower end of the side wall portion 21a on the vehicle inner side of the belt molding main body 21 is locked to the lower end of the upper edge flange portion 23.

ベルトモール本体21には、その上端部から窓ガラス15側に向けて突出する遮蔽リップ25と、ベルトモール本体21の車内側の側壁部21aから窓ガラス15側に向けて突出する上側の接触リップ26及び下側の接触リップ27と、ベルトモール本体21の車外側の側壁部21b下端からアウタードアパネル17側に向けて下方に突出するクッション部28と、ベルトモール本体21の内周面から内側に向けて突出する複数の突条29〜32とが共押出成形により融着されて一体化されている。   The belt molding body 21 includes a shielding lip 25 that protrudes from the upper end portion toward the window glass 15 and an upper contact lip that protrudes toward the window glass 15 from the side wall 21a on the vehicle interior side of the belt molding body 21. 26, a lower contact lip 27, a cushion portion 28 projecting downward from the lower end of the side wall portion 21b of the belt molding main body 21 toward the outer door panel 17 side, and an inner peripheral surface of the belt molding main body 21 to the inside. A plurality of protruding ridges 29 to 32 projecting toward each other are fused and integrated by coextrusion molding.

ベルトモール本体21がアウタードアパネル17に装着されたときに、クッション部28と各突条29〜32が、それぞれアウタードアパネル17に当接して、これらの各突条29〜31の弾性力によって上縁フランジ部23を挟持すると共に、突条32が前記フランジ部23の下端と係合して、ベルトモール本体21が位置決めされた状態で保持されるようになっている。また、上側の接触リップ26と下側の接触リップ27が、それぞれ窓ガラス15の表面に当接して、アウタードアパネル17と窓ガラス15との間をシールするようになっている。   When the belt molding body 21 is mounted on the outer door panel 17, the cushion portion 28 and the protrusions 29 to 32 abut against the outer door panel 17, respectively, and the upper edge is caused by the elastic force of the protrusions 29 to 31. While sandwiching the flange portion 23, the ridge 32 is engaged with the lower end of the flange portion 23 so that the belt molding main body 21 is held in a positioned state. Further, the upper contact lip 26 and the lower contact lip 27 are in contact with the surface of the window glass 15 to seal between the outer door panel 17 and the window glass 15.

ベルトモール本体21を成形するポリマー材料は、例えば、PP(ポリプロピレン)に充填材としてタルクを配合したオレフィン系熱可塑性樹脂が用いられている。また、遮蔽リップ25、接触リップ26,27、クッション部28、突条29〜32を成形するポリマー材料は、ベルトモール本体21を形成するポリマー材料と相溶性を有するポリマー材料であり、例えば、ベルトモール本体21よりも軟質で柔軟なTPO(オレフィン系熱可塑性エラストマー)等の熱可塑性エラストマーが用いられている。また、ベルトモール本体21の表面(少なくとも車外側の表面)には、ウレタン樹脂等の着色フィルム層33が形成され、接触リップ26,27の表面(少なくとも窓ガラス15との接触面)には、ナイロンパイル等の植毛により低摩擦材層34が形成されている。   As the polymer material for molding the belt molding body 21, for example, an olefin-based thermoplastic resin in which talc is blended as a filler in PP (polypropylene) is used. Moreover, the polymer material which shape | molds the shielding lip 25, the contact lips 26 and 27, the cushion part 28, and the protrusions 29-32 is a polymer material compatible with the polymer material which forms the belt molding main body 21, for example, a belt A thermoplastic elastomer such as TPO (olefin-based thermoplastic elastomer) that is softer and more flexible than the molding body 21 is used. Further, a colored film layer 33 such as urethane resin is formed on the surface of the belt molding body 21 (at least the surface outside the vehicle), and on the surfaces of the contact lips 26 and 27 (at least the contact surface with the window glass 15), The low friction material layer 34 is formed by flocking such as nylon pile.

図2及び図3に示すように、ベルトモール本体21は、窓枠13に取り付けられる部分(図3にW1で示す範囲)において係止片21cと接触リップ26,27とが除去され、更に、エンドキャップ22が装着される部分及びその近傍(図3にW2で示す範囲)において車内側の側壁部21aと突条29が除去されている。   As shown in FIGS. 2 and 3, the belt molding body 21 has the locking piece 21 c and the contact lips 26, 27 removed from the portion (range indicated by W <b> 1 in FIG. 3) attached to the window frame 13, and The side wall 21a and the ridge 29 on the inner side of the vehicle are removed at the portion where the end cap 22 is mounted and in the vicinity thereof (range indicated by W2 in FIG. 3).

図5乃至図7に示すように、予め別に成形されベルトモール本体21に装着されるエンドキャップ22は、AES(アクリロニトリル・エチレンプロピレンゴム・スチレン)等の硬質樹脂の射出成形により、ベルトモール本体21の端面を覆う蓋部35と、ベルトモール本体21に沿って延びる固定片36とが一体的に成形されている。この固定片36の縁部には、複数の切り欠き37(図6参照)が形成され、固定片36の中央部には、ベルトモール本体21の裏面側に突出してビス、タッピングスクリュウ等のねじ部材38を締め込み可能な筒形状のボス部39(取付部)が一体的に成形されている。また、固定片36の所定位置には、後述する連結部材42の射出成形時に位置決めピン49(図8参照)が挿入される位置決め孔40が形成されている。更に、固定片36のうちのベルトモール本体21と対向する面には、突条29が除去された後に残った根元部29aとの干渉を避ける凹条41(図5参照)が形成されている。   As shown in FIGS. 5 to 7, the end cap 22 separately molded and attached to the belt molding main body 21 is formed by injection molding of a hard resin such as AES (acrylonitrile, ethylene propylene rubber, styrene), etc. A lid portion 35 that covers the end surface of the belt and a fixed piece 36 that extends along the belt molding body 21 are integrally formed. A plurality of notches 37 (see FIG. 6) are formed at the edge of the fixed piece 36, and a screw such as a screw or a tapping screw protrudes from the back of the belt molding body 21 at the center of the fixed piece 36. A cylindrical boss portion 39 (attachment portion) capable of fastening the member 38 is integrally formed. Further, a positioning hole 40 into which a positioning pin 49 (see FIG. 8) is inserted at the time of injection molding of a connecting member 42 described later is formed at a predetermined position of the fixed piece 36. Further, on the surface of the fixed piece 36 that faces the belt molding main body 21, a recess 41 (see FIG. 5) that avoids interference with the root portion 29 a remaining after the protrusion 29 is removed is formed. .

図5に示すように、ポリマー材料の射出成形により連結部材42がエンドキャップ22の固定片36を囲むか又は覆うと共に、連結部材42の一部が固定片36の切り欠き37に充填された形態で、連結部材42が成形されてベルトモール本体21に熱融着による接合で、連結部材42とエンドキャップ22の固定片36がベルトモール本体21に固着されている。また、エンドキャップ22に一体形成されたボス部39の外周側には、ボス部39を補強する補強部43が連結部材42と一体的に同時に成形されている。   As shown in FIG. 5, the connecting member 42 surrounds or covers the fixed piece 36 of the end cap 22 by injection molding of a polymer material, and a part of the connecting member 42 is filled in the notch 37 of the fixed piece 36. Thus, the connecting member 42 is molded, and the fixing piece 36 of the connecting member 42 and the end cap 22 is fixed to the belt molding body 21 by joining to the belt molding body 21 by heat fusion. A reinforcing portion 43 that reinforces the boss portion 39 is integrally formed with the connecting member 42 on the outer peripheral side of the boss portion 39 integrally formed with the end cap 22.

連結部材42と補強部43を成形するポリマー材料は、ベルトモール本体21を形成するポリマー材料と相溶性を有するポリマー材料であり、例えば、TPO等の熱可塑性エラストマーが用いられている。   The polymer material that forms the connecting member 42 and the reinforcing portion 43 is a polymer material that is compatible with the polymer material that forms the belt molding main body 21. For example, a thermoplastic elastomer such as TPO is used.

次に、図8及び図9に基づいてベルトモール組立体19の製造方法について説明する。図8及び図9に示すように、ベルトモール組立体19の製造に用いる射出成形型44には、連結部材42と補強部43を成形するためのキャビティ45が設けられ、射出成形機の射出ノズル(図示せず)から射出された加熱して溶融したポリマー材料が、ランナー46→スプルー47→射出ゲート48→キャビティ45の経路で流動するようになっている。   Next, a method for manufacturing the belt molding assembly 19 will be described with reference to FIGS. As shown in FIGS. 8 and 9, the injection mold 44 used for manufacturing the belt molding assembly 19 is provided with a cavity 45 for molding the connecting member 42 and the reinforcing portion 43, and an injection nozzle of the injection molding machine. The heated and melted polymer material injected from (not shown) flows through the path of the runner 46 → the sprue 47 → the injection gate 48 → the cavity 45.

連結部材42の成形工程では、まず、射出成形型44内に、予め別々に成形されたベルトモール本体21とエンドキャップ22をセットして、射出成形型44を閉じる。これにより、ベルトモール本体21とエンドキャップ22との間に隙間を残した状態で、位置決めピン49がエンドキャップ22の位置決め孔40に挿入されてエンドキャップ22が位置決めされる。   In the molding process of the connecting member 42, first, the belt molding body 21 and the end cap 22 separately molded in advance are set in the injection mold 44, and the injection mold 44 is closed. Accordingly, the positioning pin 49 is inserted into the positioning hole 40 of the end cap 22 with the gap remaining between the belt molding main body 21 and the end cap 22, and the end cap 22 is positioned.

この後、連結部材42を形成するポリマー材料を、ベルトモール本体21を形成するポリマー材料の溶融温度よりも高い温度、好ましくはやや高い温度で加熱溶融して射出ゲート48からキャビティ45内に射出して充填する。その際、溶融ポリマー材料が射出圧力によりエンドキャップ22の固定片36に形成された複数の切り欠き37を通って流動するため、溶融ポリマー材料の射出圧力をあまり高くしなくても、溶融ポリマー材料をベルトモール本体21とエンドキャップ22との間の隙間に流動させることができる。また、キャビティ45内に流入した溶融ポリマー材料が、キャビティ45の端部に形成された拡大膨出部50へ流動することで、ベルトモール本体21とエンドキャップ22との間に充填される溶融ポリマー材料量が適度に調整されて、溶融ポリマー材料の充填時にエンドキャップ22の位置がベルトモール本体21から離れる方向(図8では上方向)にずれることを防止するようになっている。   Thereafter, the polymer material forming the connecting member 42 is heated and melted at a temperature higher than the melting temperature of the polymer material forming the belt molding body 21, preferably slightly higher, and injected from the injection gate 48 into the cavity 45. Fill. At that time, since the molten polymer material flows through the plurality of notches 37 formed in the fixed piece 36 of the end cap 22 by the injection pressure, the molten polymer material can be obtained without increasing the injection pressure of the molten polymer material. Can flow into the gap between the belt molding body 21 and the end cap 22. Also, the molten polymer material that has flowed into the cavity 45 flows into the enlarged bulging portion 50 formed at the end of the cavity 45, so that the molten polymer filled between the belt molding body 21 and the end cap 22 is filled. The amount of the material is appropriately adjusted to prevent the position of the end cap 22 from shifting in the direction away from the belt molding body 21 (upward in FIG. 8) when the molten polymer material is filled.

この成形工程で、連結部材42がエンドキャップ22の固定片36を囲むか又は覆うと共に、連結部材42の一部が固定片36に形成された複数の切り欠き37に充填された形態で、連結部材42が成形されて射出圧力が掛かった状態で熱によりベルトモール本体21に融着されることで、連結部材42とエンドキャップ22の固定片36がベルトモール本体21に固着される。更に、エンドキャップ19に一体形成されたボス部39の外周側に、ボス部39を補強する補強部43が連結部材42と一体的に成形される。   In this molding process, the connecting member 42 surrounds or covers the fixed piece 36 of the end cap 22, and a part of the connecting member 42 is filled in a plurality of notches 37 formed in the fixed piece 36. The member 42 is molded and fused to the belt molding body 21 by heat in a state where the injection pressure is applied, whereby the connecting member 42 and the fixed piece 36 of the end cap 22 are fixed to the belt molding body 21. Further, a reinforcing portion 43 that reinforces the boss portion 39 is formed integrally with the connecting member 42 on the outer peripheral side of the boss portion 39 formed integrally with the end cap 19.

尚、エンドキャップ22の固定片36のうちのベルトモール本体21の車外側側壁部21bに対向する面には、複数の突起36aが車外側側壁部21bに向かって突設されている。このため、射出成形型44内にベルトモール本体21とエンドキャップ22とがセットされた状態では、ベルトモール本体21とエンドキャップ22の固定片36との間に隙間59が形成される。連結部材42を形成するポリマー材料が射出成形されると、ポリマー材料が隙間59にまわり込んでベルトモール本体21と融着すると共に固定片36を囲って固定片36をベルトモール本体21に固着する。   Note that a plurality of protrusions 36a are provided on the surface of the fixed piece 36 of the end cap 22 that faces the vehicle outer side wall 21b of the belt molding main body 21 toward the vehicle outer side wall 21b. Therefore, when the belt molding body 21 and the end cap 22 are set in the injection mold 44, a gap 59 is formed between the belt molding body 21 and the fixed piece 36 of the end cap 22. When the polymer material forming the connecting member 42 is injection-molded, the polymer material wraps around the gap 59 and is fused to the belt molding main body 21 and surrounds the fixing piece 36 to fix the fixing piece 36 to the belt molding main body 21. .

充填したポリマー材料が冷却固化した後、射出成形型44を開いて、エンドキャップ22を連結部材42でベルトモール本体21に固定したベルトモール組立体19を射出成形型44から取り外す。これにて、ベルトモール組立体19の製造が完了する。   After the filled polymer material is cooled and solidified, the injection mold 44 is opened, and the belt molding assembly 19 in which the end cap 22 is fixed to the belt molding main body 21 by the connecting member 42 is removed from the injection molding mold 44. This completes the manufacture of the belt molding assembly 19.

以上のようにして製造したベルトモール組立体19をアウタードアパネル17に取り付ける場合には、まず、図4に示すように、ベルトモール本体21をアウタードアパネル17の上縁フランジ部23に被せて、ベルトモール本体21の係止片21cを上縁フランジ部23の下端に係止させる。この後、図5に示すように、アウタードアパネル17のねじ挿通孔51に挿通したビス、タッピングスクリュウ等のねじ部材38を、エンドキャップ22に一体形成されたボス部39に締め込むことで、ベルトモール組立体19をアウタードアパネル17に固定する。   When the belt molding assembly 19 manufactured as described above is attached to the outer door panel 17, first, as shown in FIG. 4, the belt molding main body 21 is put on the upper edge flange portion 23 of the outer door panel 17, and the belt The locking piece 21 c of the molding body 21 is locked to the lower end of the upper edge flange portion 23. Thereafter, as shown in FIG. 5, a screw member 38 such as a screw or a tapping screw inserted into the screw insertion hole 51 of the outer door panel 17 is tightened into a boss portion 39 formed integrally with the end cap 22, thereby The molding assembly 19 is fixed to the outer door panel 17.

以上説明した本実施例1では、ベルトモール本体21を形成するポリマー材料と相溶性を有するポリマー材料の射出成形により連結部材42をエンドキャップ22の固定片36を囲むか又は覆うように成形して連結部材42をベルトモール本体21に融着させることで、連結部材42とエンドキャップ22の固定片36をベルトモール本体21に固着させるようにしたので、連結部材42によってエンドキャップ22をベルトモール本体21に機械的に固着させることができる。これにより、従来のようにベルトモール本体21を必ずしも塑性変形させなくても、ベルトモール本体21にエンドキャップ22を安定した強度で固定することができる。しかも、ベルトモール本体21とエンドキャップ22とを融着や接着する必要がないため、ベルトモール本体21やエンドキャップ22を形成する成形材料の選択の自由度を広げることができ、ベルトモール本体21やエンドキャップ22のコスト、成形性、意匠性等を優先した材料選択を行うことができる。   In the first embodiment described above, the connecting member 42 is molded so as to surround or cover the fixed piece 36 of the end cap 22 by injection molding of a polymer material compatible with the polymer material forming the belt molding body 21. Since the connecting member 42 and the end piece 22 are fixed to the belt molding main body 21 by fusing the connecting member 42 to the belt molding main body 21, the end cap 22 is fixed to the belt molding main body 21 by the connecting member 42. 21 can be mechanically fixed. Accordingly, the end cap 22 can be fixed to the belt molding body 21 with a stable strength without necessarily plastically deforming the belt molding body 21 as in the prior art. In addition, since there is no need to fuse or bond the belt molding body 21 and the end cap 22, the degree of freedom in selecting a molding material for forming the belt molding body 21 and the end cap 22 can be expanded. In addition, it is possible to select a material giving priority to the cost, formability, designability, etc. of the end cap 22.

尚、本発明は、補助的な固定手段として、ベルトモール本体21に金属板等の塑性変形可能な芯材を埋設してベルトモール本体21を塑性変形させてエンドキャップ22に係合させたり、ベルトモール本体21とエンドキャップ22とを融着又は接着させるようにしても良い。   In the present invention, as an auxiliary fixing means, a core material that can be plastically deformed, such as a metal plate, is embedded in the belt molding main body 21, and the belt molding main body 21 is plastically deformed to be engaged with the end cap 22. The belt molding main body 21 and the end cap 22 may be fused or bonded.

また、本実施例1では、連結部材42を射出成形する際に、連結部材42を形成するポリマー材料を、ベルトモール本体21を形成するポリマー材料の溶融温度よりも高い温度で加熱溶融して射出するようにしたので、連結部材42の射出成形時に、ベルトモール本体21の連結部材42との接触部を連結部材42の熱により溶融させると共に射出圧力を作用させて、連結部材42をベルトモール本体21に確実に融着させることができる。   In the first embodiment, when the connecting member 42 is injection-molded, the polymer material forming the connecting member 42 is heated and melted at a temperature higher than the melting temperature of the polymer material forming the belt molding body 21 and injected. Therefore, when the connecting member 42 is injection-molded, the contact portion of the belt molding main body 21 with the connecting member 42 is melted by the heat of the connecting member 42 and the injection pressure is applied to make the connecting member 42 the belt molding main body. 21 can be reliably fused.

更に、本実施例1では、エンドキャップ22の固定片36に、複数の切り欠き37を形成するようにしたので、連結部材42の射出成形時に、連結部材42を形成するポリマー材料が固定片36に形成された複数の切り欠き37を通って流動することができ、連結部材42を形成するポリマー材料の射出圧力をあまり高くしなくても、連結部材42を形成するポリマー材料をベルトモール本体21とエンドキャップ22との間の隙間に流動させて、連結部材42をベルトモール本体21に融着させることができ、射出成形性を向上させることができる。しかも、エンドキャップ22の固定片36に形成された複数の切り欠き37に連結部材42の一部が充填された形態となるため、エンドキャップ22の固定片36と連結部材42とを絡み合わせて、エンドキャップ22をより強固に固着することができる。   Furthermore, in the first embodiment, since the plurality of notches 37 are formed in the fixing piece 36 of the end cap 22, the polymer material forming the connecting member 42 is fixed to the fixing piece 36 during the injection molding of the connecting member 42. Even if the injection pressure of the polymer material forming the connection member 42 is not so high, the polymer material forming the connection member 42 is allowed to flow through the plurality of notches 37 formed in the belt molding body 21. The connecting member 42 can be fused to the belt molding body 21 by flowing in the gap between the end cap 22 and the end cap 22, and the injection moldability can be improved. In addition, since the plurality of notches 37 formed in the fixing piece 36 of the end cap 22 are partially filled with the connecting member 42, the fixing piece 36 of the end cap 22 and the connecting member 42 are entangled. The end cap 22 can be more firmly fixed.

尚、本発明は、エンドキャップ22の固定片36に、複数の貫通孔を形成したり、或は、複数の切り欠きと貫通孔を併せて形成したりするようにしても良い。   In the present invention, a plurality of through holes may be formed in the fixed piece 36 of the end cap 22 or a plurality of notches and through holes may be formed together.

また、ベルトモール本体21とは別に成形されるエンドキャップ22は、ベルトモール本体21を形成するポリマー材料との相溶性等を考慮する必要がないことに着目して、本実施例1では、エンドキャップ22の固定片36に、ボス部39を予め一体的に成形しておくようにしたので、ボス部39を形成するのに適した材料でボス部39を形成することができる。更に、ベルトモール組立体19をアウタードアパネル17に取り付けるときに、エンドキャップ22に一体形成されたボス部39にねじ部材38を締め込むことで、ベルトモール組立体19をアウタードアパネル17に固定することができる。   In addition, the end cap 22 formed separately from the belt molding main body 21 is not required to consider compatibility with the polymer material forming the belt molding main body 21, and in the first embodiment, the end cap 22 is used. Since the boss portion 39 is formed integrally with the fixed piece 36 of the cap 22 in advance, the boss portion 39 can be formed of a material suitable for forming the boss portion 39. Furthermore, when attaching the belt molding assembly 19 to the outer door panel 17, the belt molding assembly 19 is fixed to the outer door panel 17 by fastening the screw member 38 to the boss portion 39 formed integrally with the end cap 22. Can do.

更に、本実施例1では、ボス部39の外周側に、ボス部39を補強する補強部43を形成するようにしたので、ボス部39に、ねじ部材38を締め込んだときに、ボス部39が径方向に広がって割れてしまうことを補強部43の補強効果によって防止することができる。   Further, in the first embodiment, since the reinforcing portion 43 that reinforces the boss portion 39 is formed on the outer peripheral side of the boss portion 39, when the screw member 38 is tightened into the boss portion 39, the boss portion It can be prevented by the reinforcing effect of the reinforcing portion 43 that 39 spreads in the radial direction and breaks.

次に、図10乃至図12を用いて本発明の実施例2を説明する。但し、前記実施例1と実質的に同一部分には同一符号を付して説明を簡略化し、主として前記実施例1と異なる部分について説明する。   Next, Embodiment 2 of the present invention will be described with reference to FIGS. However, substantially the same parts as those in the first embodiment are denoted by the same reference numerals, and the description will be simplified. The parts different from the first embodiment will be mainly described.

前記実施例1のベルトモール組立体19では、エンドキャップ22にボス部39を予め一体的に成形しておくようにしたが、本実施例2のベルトモール組立体52(成形品組立体)では、連結部材42を射出成形する際に、連結部材42にボス部54を一体的に成形するようにしている。   In the belt molding assembly 19 of the first embodiment, the boss portion 39 is formed integrally with the end cap 22 in advance. However, in the belt molding assembly 52 (molded product assembly) of the second embodiment, the boss portion 39 is integrally molded. When the connecting member 42 is injection-molded, the boss portion 54 is formed integrally with the connecting member 42.

本実施例2では、図10に示すように、エンドキャップ53(装着部材)は、ボス部が省略された形状に形成されている。また、図11及び図12に示すように、本実施例2において、連結部材42の成形工程で用いる射出成形型44は、前記実施例1で説明したものと実質的に同一構成であるが、ボス部が省略されたエンドキャップ53をセットすることで、キャビティ45内にボス部54を成形するための空間が形成される。   In the second embodiment, as shown in FIG. 10, the end cap 53 (mounting member) is formed in a shape in which the boss portion is omitted. Further, as shown in FIGS. 11 and 12, in the second embodiment, the injection mold 44 used in the molding step of the connecting member 42 has substantially the same configuration as that described in the first embodiment. By setting the end cap 53 from which the boss portion is omitted, a space for forming the boss portion 54 in the cavity 45 is formed.

連結部材42の成形工程では、まず、射出成形型44内に、予め別々に成形されたベルトモール本体21とエンドキャップ53をセットして、射出成形型44を閉じる。この後、連結部材42を形成するポリマー材料を加熱溶融してキャビティ45内に射出して充填する。この成形工程で、連結部材42をエンドキャップ53の固定片36を囲むか覆うように成形してベルトモール本体21に融着させることで、連結部材42とエンドキャップ53の固定片36をベルトモール本体21に固着させると共に、ボス部54と補強部43を連結部材42と一体的に射出成形する。   In the molding process of the connecting member 42, first, the belt molding body 21 and the end cap 53 that are separately molded in advance are set in the injection mold 44, and the injection mold 44 is closed. Thereafter, the polymer material forming the connecting member 42 is heated and melted and injected into the cavity 45 to be filled. In this molding process, the connecting member 42 is molded so as to surround or cover the fixed piece 36 of the end cap 53 and is fused to the belt molding body 21, whereby the connecting member 42 and the fixed piece 36 of the end cap 53 are connected to the belt molding. While fixing to the main body 21, the boss | hub part 54 and the reinforcement part 43 are injection-molded integrally with the connection member 42. FIG.

以上説明した本実施例2では、連結部材42を射出成形する際に、連結部材42にボス部54を一体的に成形するようにしたので、ベルトモール本体21とエンドキャップ53の位置関係や寸法精度等の影響を受けずに、ボス部54を正確な位置に形成することができるという利点がある。   In the second embodiment described above, since the boss portion 54 is formed integrally with the connecting member 42 when the connecting member 42 is injection-molded, the positional relationship and dimensions of the belt molding main body 21 and the end cap 53. There is an advantage that the boss portion 54 can be formed at an accurate position without being affected by accuracy or the like.

次に、図13及び図14を用いて本発明の実施例3を説明する。
本実施例3のベルトモール組立体55(成形品組立体)では、ポリアセタール樹脂のような弾性ポリマー材料から射出成形したエンドキャップ56(装着部材)に、固定片36の裏面からアウタードアパネル17の裏面側に向かって延びるクリップ部57(取付部)が一体的に成形され、このクリップ57部の途中に弾性変形可能な係合片58が一体的に成形されている。
Next, Embodiment 3 of the present invention will be described with reference to FIGS.
In the belt molding assembly 55 (molded product assembly) of the third embodiment, an end cap 56 (mounting member) injection-molded from an elastic polymer material such as polyacetal resin is attached to the back surface of the outer door panel 17 from the back surface of the fixed piece 36. A clip portion 57 (attachment portion) extending toward the side is integrally formed, and an engaging piece 58 that can be elastically deformed is integrally formed in the middle of the clip 57 portion.

ベルトモール組立体55をアウタードアパネル17に取り付ける際に、エンドキャップ56に形成されたクリップ部57をアウタードアパネル17の裏面側に差し込んで、クリップ部57に形成された係合片58をアウタードアパネル17の裏面に弾性係合させることで、ベルトモール組立体55をアウタードアパネル17に抜け止め固定するようになっている。   When attaching the belt molding assembly 55 to the outer door panel 17, the clip portion 57 formed on the end cap 56 is inserted into the back surface side of the outer door panel 17, and the engagement piece 58 formed on the clip portion 57 is inserted into the outer door panel 17. The belt molding assembly 55 is fixed to the outer door panel 17 by being elastically engaged with the back surface of the outer door panel 17.

以上説明した本実施例3では、エンドキャップ56に形成したクリップ部57の係合片58をアウタードアパネル17の裏面に弾性係合させることで、ベルトモール組立体55をアウタードアパネル17に抜け止め固定するようにしたので、ベルトモール組立体55の取付作業を簡単化することができる。尚、クリップ部57は、連結部材42を成形するときに同時に一体射出成形するようにしても良い。   In the third embodiment described above, the belt molding assembly 55 is secured to the outer door panel 17 by elastically engaging the engagement piece 58 of the clip portion 57 formed on the end cap 56 with the back surface of the outer door panel 17. As a result, the mounting work of the belt molding assembly 55 can be simplified. The clip portion 57 may be integrally injection molded at the same time as the connecting member 42 is molded.

尚、上記各実施例1〜3では、ベルトモール組立体をアウタードアパネルに取り付ける際に用いる取付部(ボス部、クリップ部等)をエンドキャップや連結部材に一体的に成形するようにしたが、所定の取付体をベルトモール組立体に取り付ける際に用いる取付部(ボス部、嵌合部等)をエンドキャップや連結部材に一体的に成形するようにしても良い。また、エンドキャップや連結部材に取付部を設けない構成としても良い。   In each of the first to third embodiments, the attachment parts (boss part, clip part, etc.) used when attaching the belt molding assembly to the outer door panel are integrally formed on the end cap or the connecting member. An attachment portion (a boss portion, a fitting portion, etc.) used when attaching a predetermined attachment body to the belt molding assembly may be formed integrally with the end cap or the connecting member. Moreover, it is good also as a structure which does not provide an attaching part in an end cap or a connection member.

また、上記各実施例1〜3では、ベルトモール本体の端部に装着されるエンドキャップを連結部材でベルトモール本体に固定するようにしたが、エンドキャップ以外の装着部材を連結部材でベルトモール本体に固定するようにしても良い。   In the first to third embodiments, the end cap attached to the end portion of the belt molding body is fixed to the belt molding body with a connecting member. You may make it fix to a main body.

その他、本発明は、自動車のベルトモール組立体に限定されず、ベルトモール以外の押出成形品に装着部材を装着する成形品組立体に広く適用して実施できる。   In addition, the present invention is not limited to an automobile belt molding assembly, and can be widely applied to a molded product assembly in which a mounting member is mounted on an extrusion molded product other than the belt molding.

本発明の実施例1におけるドア及びその周辺部の概略構成図である。It is a schematic block diagram of the door and its peripheral part in Example 1 of this invention. 実施例1のベルトモール組立体の正面図である。1 is a front view of a belt molding assembly of Example 1. FIG. 実施例1のベルトモール組立体の裏面図である。FIG. 4 is a back view of the belt molding assembly of Example 1. 図2のA−A断面図である。It is AA sectional drawing of FIG. 図2のB−B断面図である。It is BB sectional drawing of FIG. 実施例1のエンドキャップの正面図である。1 is a front view of an end cap of Example 1. FIG. 実施例1のエンドキャップの側面図である。2 is a side view of the end cap according to Embodiment 1. FIG. 実施例1のベルトモール組立体の製造に用いる射出成形型の断面図である。3 is a cross-sectional view of an injection mold used for manufacturing the belt molding assembly of Example 1. FIG. 図8のC−C断面図である。It is CC sectional drawing of FIG. 実施例2のベルトモール組立体の断面図である。6 is a sectional view of a belt molding assembly of Example 2. FIG. 実施例2のベルトモール組立体の製造に用いる射出成形型の断面図である。6 is a cross-sectional view of an injection mold used for manufacturing the belt molding assembly of Example 2. FIG. 図11のD−D断面図である。It is DD sectional drawing of FIG. 実施例3のベルトモール組立体の断面図である。6 is a sectional view of a belt molding assembly of Example 3. FIG. 実施例3のエンドキャップの斜視図である。6 is a perspective view of an end cap according to Embodiment 3. FIG.

符号の説明Explanation of symbols

11…フロントドア、12…リアドア、13,14…窓枠、15,16…窓ガラス、17,18…アウタードアパネル、19,20…ベルトモール組立体(成形品組立体)、21…ベルトモール本体(押出成形品)、22…エンドキャップ(装着部材)、35…蓋部、36…固定片、37…切り欠き、39…ボス部(取付部)、42…連結部材、43…補強部、44…射出成形型、52…ベルトモール組立体(成形品組立体)、53…エンドキャップ(装着部材)、54…ボス部、55…ベルトモール組立体(成形品組立体)、56…エンドキャップ(装着部材)、57…クリップ部(取付部)、58…係合片   DESCRIPTION OF SYMBOLS 11 ... Front door, 12 ... Rear door, 13, 14 ... Window frame, 15, 16 ... Window glass, 17, 18 ... Outer door panel, 19, 20 ... Belt molding assembly (molded product assembly), 21 ... Belt molding main body (Extruded product), 22 ... end cap (mounting member), 35 ... lid part, 36 ... fixed piece, 37 ... notch, 39 ... boss part (attachment part), 42 ... connecting member, 43 ... reinforcing part, 44 ... injection mold, 52 ... belt molding assembly (molded product assembly), 53 ... end cap (mounting member), 54 ... boss, 55 ... belt molding assembly (molded product assembly), 56 ... end cap ( Mounting member), 57 ... clip part (attachment part), 58 ... engagement piece

Claims (13)

ポリマー材料の押出成形により成形されて所定の長さに切断された長尺な押出成形品と、この押出成形品とは別に成形されて該押出成形品に装着される装着部材とを備え、所定の被取付体に取り付けられるか又は所定の取付体が取り付けられて使用される成形品組立体であって、
前記押出成形品を形成するポリマー材料と相溶性を有するポリマー材料の射出成形により前記装着部材の少なくとも一部を囲むか又は覆うように成形された連結部材が前記押出成形品の少なくとも一部に融着されることで、前記連結部材及び前記装着部材が前記押出成形品に固着されていることを特徴とする成形品組立体。
A long extruded product formed by extrusion molding of a polymer material and cut to a predetermined length, and a mounting member that is molded separately from the extruded product and attached to the extruded product, A molded product assembly that is attached to or used with a predetermined attachment body,
A connecting member formed so as to surround or cover at least a part of the mounting member by injection molding of a polymer material compatible with the polymer material forming the extruded product is fused to at least a part of the extruded product. A molded product assembly, wherein the connecting member and the mounting member are fixed to the extruded product by being attached.
前記装着部材には、前記連結部材が設けられる部分に貫通孔及び/又は切り欠きが形成されていることを特徴とする請求項1に記載の成形品組立体。   The molded product assembly according to claim 1, wherein the mounting member is formed with a through hole and / or a notch in a portion where the connecting member is provided. 前記装着部材には、前記被取付体に取り付けられるか又は前記取付体が取り付けられる際に用いる取付部が一体的に成形されていることを特徴とする請求項1又は2に記載の成形品組立体。   3. The molded product set according to claim 1, wherein the mounting member is integrally formed with an attachment portion attached to the attached body or used when the attachment body is attached. Solid. 前記連結部材には、前記被取付体に取り付けられるか又は前記取付体が取り付けられる際に用いる取付部が一体的に成形されていることを特徴とする請求項1又は2に記載の成形品組立体。   3. The molded product set according to claim 1, wherein the connection member is integrally formed with an attachment portion that is attached to the attached body or used when the attachment body is attached. Solid. 前記取付部は、前記押出成形品の裏面側に突出してビス、タッピングスクリュウ等のねじ部材を締め込み可能な筒形状に形成されていることを特徴とする請求項3又は4に記載の成形品組立体。   5. The molded product according to claim 3, wherein the mounting portion is formed in a cylindrical shape that protrudes to the back surface side of the extruded product and can be screwed into a screw member such as a screw or a tapping screw. Assembly. 前記筒形状の取付部の外周側に、該取付部を補強する補強部が形成されていることを特徴とする請求項5に記載の成形品組立体。   6. The molded product assembly according to claim 5, wherein a reinforcing portion that reinforces the mounting portion is formed on an outer peripheral side of the cylindrical mounting portion. 前記装着部材には、前記押出成形品の長手方向の端面を覆う蓋部と、前記押出成形品に沿って延びる固定片とが一体的に成形され、前記固定片が前記連結部材によって前記押出成形品に固定されていることを特徴とする請求項1乃至6のいずれかに記載の成形品組立体。   The mounting member is integrally formed with a lid that covers an end surface in the longitudinal direction of the extruded product and a fixed piece that extends along the extruded product, and the fixed piece is formed by the connecting member. The molded product assembly according to any one of claims 1 to 6, wherein the molded product assembly is fixed to the product. 前記押出成形品は、車体の窓開口縁に沿って取り付け可能なベルトモールであることを特徴とする請求項1乃至7のいずれかに記載の成形品組立体。   The molded product assembly according to any one of claims 1 to 7, wherein the extruded product is a belt molding that can be attached along a window opening edge of a vehicle body. ポリマー材料の押出成形により成形されて所定の長さに切断された長尺な押出成形品と、この押出成形品とは別に成形されて該押出成形品に装着される装着部材とを備え、所定の被取付体に取り付けられるか又は所定の取付体が取り付けられて使用される成形品組立体の製造方法であって、
所定の射出成形型内に前記押出成形品と前記装着部材とをセットした後、前記押出成形品を形成するポリマー材料と相溶性を有するポリマー材料を加熱溶融して前記射出成形型内に射出することで、前記装着部材の少なくとも一部を囲むか又は覆うように連結部材を成形し、該成形時に前記連結部材を前記押出成形品の少なくとも一部に融着することで、前記連結部材及び前記装着部材を前記押出成形品に固着することを特徴とする成形品組立体の製造方法。
A long extruded product formed by extrusion molding of a polymer material and cut to a predetermined length, and a mounting member that is molded separately from the extruded product and attached to the extruded product, A method of manufacturing a molded article assembly that is attached to or used with a predetermined attachment body,
After the extruded product and the mounting member are set in a predetermined injection mold, a polymer material compatible with the polymer material forming the extruded product is heated and melted and injected into the injection mold. Then, a connecting member is formed so as to surround or cover at least a part of the mounting member, and the connecting member is fused to at least a part of the extruded product at the time of forming the connecting member and the A method of manufacturing a molded product assembly, wherein a mounting member is fixed to the extruded product.
前記連結部材を射出成形する際に、該連結部材を形成するポリマー材料は、前記押出成形品を形成するポリマー材料の溶融温度よりも高い温度で加熱溶融して射出することを特徴とする請求項9に記載の成形品組立体の製造方法。   The polymer material forming the connecting member is injected by being heated and melted at a temperature higher than the melting temperature of the polymer material forming the extruded product when the connecting member is injection-molded. 10. A method for producing a molded product assembly according to 9. 前記装着部材には、前記連結部材が設けられる部分に貫通孔及び/又は切り欠きが形成されていることを特徴とする請求項9又は10に記載の成形品組立体の製造方法。   The method for manufacturing a molded article assembly according to claim 9 or 10, wherein the mounting member is formed with a through hole and / or a notch in a portion where the connecting member is provided. 前記装着部材には、前記被取付体に取り付けられるか又は前記取付体が取り付けられる際に用いる取付部が一体的に成形されていることを特徴とする請求項9乃至11のいずれかに記載の成形品組立体の製造方法。   The mounting part used when the said attachment member is attached to the said to-be-attached body, or when the said attachment body is attached is integrally shape | molded, The Claim 9 thru | or 11 characterized by the above-mentioned. Manufacturing method of molded product assembly. 前記連結部材を射出成形する際に、該連結部材に、前記被取付体に取り付けられるか又は前記取付体が取り付けられる際に用いる取付部を一体的に成形することを特徴とする請求項9乃至11のいずれかに記載の成形品組立体の製造方法。   10. When the connecting member is injection-molded, an attachment portion that is attached to the attached body or used when the attaching body is attached is integrally formed on the connecting member. A method for producing a molded article assembly according to any one of 11.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009173065A (en) * 2008-01-22 2009-08-06 Nishikawa Rubber Co Ltd Holding structure for sash molding end part
CN111920133A (en) * 2020-08-14 2020-11-13 安徽润宏塑料制品有限公司 Automatic press-fitting system for top belt and hoop belt of safety helmet
JP2021095055A (en) * 2019-12-19 2021-06-24 東海興業株式会社 Belt molding and method for manufacturing the same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009173065A (en) * 2008-01-22 2009-08-06 Nishikawa Rubber Co Ltd Holding structure for sash molding end part
JP4588074B2 (en) * 2008-01-22 2010-11-24 西川ゴム工業株式会社 Sash molding end holding structure
US8181397B2 (en) 2008-01-22 2012-05-22 Nishikawa Rubber Co., Ltd. Vehicle door sash molding end retention structure
JP2021095055A (en) * 2019-12-19 2021-06-24 東海興業株式会社 Belt molding and method for manufacturing the same
JP7291617B2 (en) 2019-12-19 2023-06-15 東海興業株式会社 Belt molding and its manufacturing method
CN111920133A (en) * 2020-08-14 2020-11-13 安徽润宏塑料制品有限公司 Automatic press-fitting system for top belt and hoop belt of safety helmet

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