JP2005208280A - Method for manufacturing office automation roller - Google Patents

Method for manufacturing office automation roller Download PDF

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JP2005208280A
JP2005208280A JP2004013971A JP2004013971A JP2005208280A JP 2005208280 A JP2005208280 A JP 2005208280A JP 2004013971 A JP2004013971 A JP 2004013971A JP 2004013971 A JP2004013971 A JP 2004013971A JP 2005208280 A JP2005208280 A JP 2005208280A
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roller
molded body
cylindrical molded
cylindrical
shaft
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Hiroshi Harashima
寛 原島
Tomoyuki Yusa
知之 遊佐
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Bridgestone Corp
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  • Discharging, Photosensitive Material Shape In Electrophotography (AREA)
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for manufacturing an office automation roller which is low in cost and is excellent in the accuracy of a crown shape section. <P>SOLUTION: An unvulcanized cylindrical molding continuously extruded from an extruder is cut to a length corresponding to the product office automation roller and thereafter, a shaft body is fitted into a hollow part of the cylindrical molding, following which the cylindrical molding with the shaft body is rotated around its central axis and is vulcanized while the cylindrical molding with the shaft body is pressed at one or more points in its circumferential direction with a shaping member of a concave lens shape having a section passing the central axis of the cylindrical molding with the shaft body from the outer side in the radial direction in a vulcanizer or vulcanizing oven. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、OA機器用の帯電ローラ、現像ローラ、除電ローラ等として用いることのできるOAローラの製造方法に関し、特に、低コストで、製品断面をクラウン形状にすることのできるものに関する。   The present invention relates to a manufacturing method of an OA roller that can be used as a charging roller, a developing roller, a static elimination roller, or the like for OA equipment, and more particularly to a method that can reduce the product cross-section to a crown shape.

複写機、プリンタ等の電子写真装置や静電記録装置などのOA機器に用いられる帯電ローラ、現像ローラ、除電ローラ等のOAローラは、加硫された筒状体を芯金の周囲に配置して構成される。そして、これらのOAローラは、その芯金の両端に力を加えて感光ドラムを押圧するように取付けられ、もしこれが軸方向にまっすぐな周面を有していた場合には軸方向端部の方が中央部より強く押圧され軸方向に均一な押圧力が得られないので、筒状体の半径方向厚さを、軸方向端部よりも中央部で厚くした断面クラウン形状のものが使われる。   An OA roller such as a charging roller, a developing roller, or a static elimination roller used in an OA apparatus such as an electrophotographic apparatus such as a copying machine or a printer or an electrostatic recording apparatus has a vulcanized cylindrical body disposed around a cored bar. Configured. These OA rollers are attached so as to press the photosensitive drum by applying force to both ends of the core metal. If this OA roller has a straight circumferential surface in the axial direction, the axial end portion of the OA roller is attached. Since the tube is pressed more strongly than the central part and a uniform pressing force cannot be obtained in the axial direction, a cylindrical body having a cross-sectional crown shape in which the radial thickness of the cylindrical body is thicker at the central part than at the axial end part is used. .

このような断面クラウン形状のOAローラを製造する方法として、次のような方法が知られている。第一は、クラウン形状をした金型を用いこの中で加硫する方法である(特許文献1参照。)。しかし、この方法は、少なくとも、同時に加硫するOAローラの個数分の金型が必要であり、金型への投資が膨大なものとなるという問題点がある。   The following method is known as a method for manufacturing such an OA roller having a cross-sectional crown shape. The first is a method of vulcanization using a crown-shaped mold (see Patent Document 1). However, this method requires at least as many dies as the number of OA rollers to be vulcanized at the same time, and there is a problem that investment in the dies becomes enormous.

第二の方法は、押出機で連続的に筒状成型体を押し出し、それを所定長さに裁断したものを加硫させ、その後、研磨して断面クラウン形状に仕上げる方法である(特許文献2参照。)。しかし、この方法も、研磨に時間がかかるため、多くの研磨機に対する設備投資が膨大なものとなり、また、研磨によって廃棄される材料が無駄になる点で、ローラ一本当たりの生産コストが高くなってしまう。   The second method is a method of continuously extruding a cylindrical molded body with an extruder, vulcanizing a product cut into a predetermined length, and then polishing to finish a cross-sectional crown shape (Patent Document 2). reference.). However, since this method also takes time for polishing, the capital investment for many polishing machines becomes enormous, and the material to be discarded by polishing is wasted, so the production cost per roller is high. turn into.

第三の方法は、同じく、押出機で連続的に筒状成型体を押し出し、所定長さに裁断して加硫させるものではあるが、筒状成型体を押出すに際して、ゴム吐出量を連続的に変化させ、製品ローラにおける筒状体の、軸方向端部分に対応する部分は押出量を少なく、軸方向中央部分に対応する部分は押出量を多くして押し出す方法である(特許文献3参照。)。この方法は、金型が不要でしかも加硫後に研磨する必要もないので、低い生産コストでローラを生産することができるが、所望のクラウン形状となるよう押出量を制御することがむつかしく、十分なクラウン精度が得られないという問題がある。   Similarly, the third method is to continuously extrude the cylindrical molded body with an extruder, cut to a predetermined length and vulcanize, but when extruding the cylindrical molded body, the rubber discharge amount is continuously increased. The portion corresponding to the axial end portion of the cylindrical body of the product roller has a small extrusion amount, and the portion corresponding to the central portion in the axial direction is pushed out by increasing the extrusion amount (Patent Document 3). reference.). This method does not require a mold and does not need to be polished after vulcanization, so it is possible to produce a roller at a low production cost. However, it is difficult to control the amount of extrusion so that a desired crown shape is obtained. There is a problem that a high crown accuracy cannot be obtained.

特開2003−177600号公報JP 2003-177600 A 特開昭58−184173号公報JP 58-184173 A 特開2002−355840号公報JP 2002-355840 A

本発明は、このような問題点に鑑みてなされたものであり、低コストでしかもクラウン形状断面の精度が優れるOAローラの製造方法を提供することを目的とする。   The present invention has been made in view of such problems, and an object of the present invention is to provide a method for manufacturing an OA roller that is low in cost and excellent in accuracy of a crown-shaped cross section.

<1>は、加硫された筒状体を芯金の周りに設けたOAローラの製造方法において、
押出機より連続して押し出された未加硫の筒状成型体を、製品OAローラに相当する長さに切断した後、筒状成型体の中空部に軸体を嵌入して軸体付筒状成型体を形成し、その後、加硫缶もしくは加硫オーブンの中で、軸体付筒状成型体の周方向一カ所以上を、その半径方向外側から、軸体付筒状成型体の中心軸線を通る断面が凹レンズ形状の型付部材で押圧しながら、軸体付筒状成型体をその中心軸線周りに回転させて加硫させ、前記筒状体を断面クラウン形状に仕上げるOAローラの製造方法である。
ここで、凹レンズ形状は、断面が凹レンズの形状をしたものの他に、幅方向中央部から端部に向かうほど厚さが単調増加する断面形状のすべてを含むものとし、例えば、幅方向中央部から端部に向かって厚さが直線的に増加するものも含み、同様に、クラウン形状とは、幅方向中央部から端部に向かうほど半径が単調に減少する断面形状のすべてを含むものとする。
また、OAローラには、加硫時の発泡等により内部にセルを有するスポンジローラ、および、セルのないソリッドローラの両方を含むものとする。
<1> is a method for manufacturing an OA roller in which a vulcanized cylindrical body is provided around a core metal.
After cutting the unvulcanized cylindrical molded body continuously extruded from the extruder into a length corresponding to the product OA roller, the shaft body is fitted into the hollow portion of the cylindrical molded body, and the cylinder with the shaft body is inserted. After forming the cylindrical molded body, in the vulcanizing can or vulcanizing oven, at least one circumferential direction of the cylindrical molded body with the shaft body from the outside in the radial direction, the center of the cylindrical molded body with the shaft body Manufacture of an OA roller that rotates a cylindrical molded body with a shaft around its central axis while vulcanizing while pressing a section passing through the axis with a concave lens-shaped molding member, and finishes the cylindrical body into a cross-sectional crown shape Is the method.
Here, the concave lens shape includes all the cross-sectional shapes whose thickness monotonously increases from the central portion in the width direction to the end portion in addition to the concave lens shape in the cross section. Similarly, the crown shape includes all cross-sectional shapes in which the radius monotonously decreases from the central portion in the width direction toward the end portion.
The OA roller includes both a sponge roller having cells inside due to foaming at the time of vulcanization and a solid roller without cells.

<2>は、<1>において、前記型付部材として、中心軸線周りに回転可能に設けられた断面凹レンズ形状の剛体ローラを用い、その個数を三個以下とするOAローラの製造方法である。   <2> is a method for manufacturing an OA roller according to <1>, wherein a rigid roller having a concave lens shape in cross section provided rotatably around a central axis is used as the mold member, and the number thereof is three or less. .

<3>は、<1>において、前記型付部材として、長さ方向には一定の厚さを有し、幅方向には断面凹レンズ形状となる板材を用い、軸体付筒状成型体を、この板材の凹面上で長さ方向に転がしながら加硫するOAローラの製造方法である。   <3> In <1>, a cylindrical molded body with a shaft body is used as the mold member, using a plate material having a constant thickness in the length direction and a concave lens shape in the width direction. This is a method of manufacturing an OA roller that vulcanizes while rolling in the length direction on the concave surface of the plate material.

<4>は、<1>〜<3>のいずれかにおいて、前記型付部材の凹レンズ形状部分の、厚さの最大値と最小値との差を、製品OAローラのクラウン形状部分の、半径の最大値と最小値との差より大きくするOAローラの製造方法である。   <4> is any one of <1> to <3>, wherein the difference between the maximum value and the minimum value of the concave lens-shaped portion of the die-shaped member is the radius of the crown-shaped portion of the product OA roller. This is a method for manufacturing an OA roller that is larger than the difference between the maximum value and the minimum value.

<5>は、<1>〜<4>のいずれかにおいて、加圧温水中で軸体付筒状成型体を加硫させるOAローラの製造方法である。   <5> is a method for manufacturing an OA roller according to any one of <1> to <4>, wherein the cylindrical molded body with a shaft body is vulcanized in pressurized hot water.

<1>の発明によれば、未加硫の筒状成型体を押出機より連続して押し出し、クラウン形状の型付けには断面が凹レンズ状となる型付部材を用いるだけなので、低コストでこれを生産することができ、しかも、型付けによりクラウン形状を形成するので、その精度を高めることができる。   According to the invention <1>, an unvulcanized cylindrical molded body is continuously extruded from an extruder, and a crown-shaped mold is simply formed by using a molded member having a concave lens shape in cross section. Furthermore, since the crown shape is formed by molding, the accuracy can be increased.

<2>の発明によれば、中心軸線周りに回転可能に設けられた断面凹レンズ形状の剛体ローラを用いるので、クラウン形状の型付けを簡易に実現することができ、しかも、剛体ローラの個数を三個以下とするので、型付け部材の投資を抑えることができる。   According to the invention <2>, since the rigid roller having a concave lens shape provided so as to be rotatable around the central axis is used, crown-shaped molding can be easily realized, and the number of rigid rollers can be reduced to three. Since the number is less than or equal to the number, the investment of the molding member can be suppressed.

<3>の発明によれば、断面凹レンズ形状となる板材を用い、軸体付筒状成型体を、この板材の凹面上を転がして型付けを行うので、クラウン形状の型付けを簡易に実現することができ、多くのOAローラを、この板材の上で、連続して転がすことにより、一本当たりのコストを低減することができる。   According to the invention of <3>, since the plate material having a concave lens shape in cross section is used and the cylindrical molded body with a shaft is rolled on the concave surface of the plate material, the crown shape is easily realized. It is possible to reduce the cost per roller by continuously rolling a number of OA rollers on the plate.

<4>の発明によれば、型付け後の形状戻りも考慮して、型付部材の凹レンズ形状部分の、厚さの最大値と最小値との差を、製品OAローラのクラウン形状部分の、半径の最大値と最小値との差より大きくするので、製品OAローラのクラウン形状の精度を高めることができる。   According to the invention of <4>, considering the shape return after molding, the difference between the maximum value and the minimum value of the concave lens-shaped portion of the molding member is determined by the crown-shaped portion of the product OA roller. Since it is larger than the difference between the maximum value and the minimum value of the radius, the accuracy of the crown shape of the product OA roller can be improved.

<5>の発明によれば、加圧温水中で軸体付筒状成型体を加硫させるので、蒸気等のたの熱媒体を用いる場合に対比して飽和蒸気圧を超えた圧力を付筒状成型体に加えることができ、このことにより、未加硫状態における発泡を制御して微細で均一なセルを形成することができ、所望の物性をOAローラに担持させることができる。   According to the invention <5>, since the cylindrical molded body with a shaft body is vulcanized in pressurized hot water, a pressure exceeding the saturated vapor pressure is applied as compared with the case of using another heat medium such as steam. It can be added to the cylindrical molded body, whereby the foaming in the unvulcanized state can be controlled to form fine and uniform cells, and desired physical properties can be carried on the OA roller.

本発明の実施形態について、図に基づいて説明する。図1は、この実施形態の製造方法により形成されたOAローラを示す断面図であり、OAローラ1は、芯金2と、その周りに配置された筒状体3とよりなり、筒状体3の外径は、軸方向中央部においてdcであるが、軸方向端部に向かうにつれて漸減し、軸方向端部においてはdeとなり、筒状体3は、いわゆるクラウン形状の断面を有する。このOAローラ1の具体的な例としては、芯金2の直径が5〜6mm、筒状体3の軸方向中央部における直径dcが8〜9mm、筒状体3の直径の軸方向中央部と端部との差(dc−de)が0.1〜0.2mmであり、また、筒状体3の幅が200〜300mmのものを挙げることができる。   Embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a cross-sectional view showing an OA roller formed by the manufacturing method of this embodiment. The OA roller 1 includes a cored bar 2 and a cylindrical body 3 arranged around the cored bar 2. The outer diameter of 3 is dc at the axial center, but gradually decreases toward the axial end and becomes de at the axial end, and the cylindrical body 3 has a so-called crown-shaped cross section. As a specific example of the OA roller 1, the diameter of the core metal 2 is 5 to 6 mm, the diameter dc at the axial central portion of the cylindrical body 3 is 8 to 9 mm, and the axial central portion of the cylindrical body 3 has a diameter. The difference (dc-de) between the end portion and the end portion is 0.1 to 0.2 mm, and the cylindrical body 3 has a width of 200 to 300 mm.

図2および図3は、このOAローラ1を形成する製造工程の概要を説明するための模式図であり、まず、図2(a)に示すように、押出機18により、その口金から、図2(b)に示す断面形状の筒状成型体12を連続的に押し出し、次に、押し出されたこの筒状成型体12を、収縮代等を見込んだ、製品OAローラ1における筒状体3に対応する長さに裁断し、図3(a)に側面図で示す、定長に裁断された筒状成型体13を形成する。   2 and 3 are schematic views for explaining the outline of the manufacturing process for forming the OA roller 1. First, as shown in FIG. The cylindrical molded body 12 having a cross-sectional shape shown in FIG. 2 (b) is continuously extruded, and then the cylindrical molded body 12 in the product OA roller 1 is allowed for the shrinkage allowance. The cylindrical molded body 13 cut to a fixed length, which is shown in a side view in FIG. 3A, is formed.

その後、筒状成型体13の中空部分に軸体となる芯金2を嵌入して、図3(b)に側面図で示す軸体付筒状成型体10を形成するが、この段階の軸体付筒状成型体10においては、軸方向中央部の直径dcと軸方向端部の直径deとは同じである。次に、軸体付筒状成型体10を加硫缶もしくは加硫オーブンの中で、断面クラウン形状に仕上げる型付けを行いながら加硫させ、これを加硫缶もしくは加硫オーブンより取り出し、その後、特性の安定化させる等の処理を行ってOAローラ1の形成を完了する。 Thereafter, the cored bar 2 serving as a shaft body is fitted into the hollow portion of the cylindrical molded body 13 to form the cylindrical molded body 10 with a shaft body shown in a side view in FIG. In the tubular molded body 10 with the body, the diameter dc 1 at the central portion in the axial direction and the diameter de 1 at the end portions in the axial direction are the same. Next, the cylindrical molded body 10 with a shaft body is vulcanized while being molded in a vulcanizing can or vulcanizing oven to finish a cross-sectional crown shape, which is taken out from the vulcanizing can or vulcanizing oven, Processing such as stabilization of characteristics is performed to complete the formation of the OA roller 1.

以下に、前記加硫の工程において、筒状体3を型付ける方法について詳述する。第一の実施形態は、加硫工程において、型付けローラを用いて行うものであり、図4および図5はその原理を示す模式図であり、図4(a)は、型付け途中の軸体付筒状成型体10を軸方向から見た正面図、図4(b)は、図4(a)におけるb−b矢視に対応する断面図である。図において、符号5、6は、それぞれ、型付け部材として機能する型付けローラを示し、これらの型付けローラ5、6はいずれも、中心軸線Lr、Lrが軸体付筒状成型体10の中心軸線Lcを含む平面上で中心軸線Lcと平行に配置され、中心軸線Lr、Lrを通る断面において凹レンズ形状をなす。 Hereinafter, a method of molding the cylindrical body 3 in the vulcanization step will be described in detail. In the vulcanization process, the first embodiment is performed using a molding roller. FIGS. 4 and 5 are schematic views showing the principle, and FIG. 4 (a) shows a shaft body in the middle of molding. The front view which looked at the cylindrical molding 10 from the axial direction, FIG.4 (b) is sectional drawing corresponding to the bb arrow line in Fig.4 (a). In the figure, reference numerals 5 and 6 denote molding rollers each functioning as a molding member. In these molding rollers 5 and 6, the central axes Lr 1 and Lr 2 are the center of the cylindrical molded body 10 with a shaft body. It is arranged in parallel with the central axis Lc on a plane including the axis Lc, and forms a concave lens shape in a cross section passing through the central axes Lr 1 and Lr 2 .

この場合、筒状体3の型付け後の戻り変形も考慮して、中心軸線Lr、Lrを通る断面における、凹面の曲率半径を、製品となるOAローラ1における筒状体3の凸面の曲率半径より小さくするのが好ましい。 In this case, taking into account return deformation after molding of the cylindrical body 3, the radius of curvature of the concave surface in the cross section passing through the central axes Lr 1 and Lr 2 is set to the convex surface of the cylindrical body 3 in the OA roller 1 as a product. It is preferable to make it smaller than the curvature radius.

そして、この型付け方法は、軸体付筒状成型体10は周方向一カ所以上(図4に示すものの場合は三カ所)のそれぞれに、その半径方向外側から、型付けローラ5、6で押圧しながら、軸体付筒状成型体10をその中心軸線周りに回転させて加硫させ、筒状体3を断面クラウン形状に仕上げるものである。   Then, in this molding method, the cylindrical molded body 10 with a shaft body is pressed by the molding rollers 5 and 6 at one or more locations in the circumferential direction (three locations in the case of FIG. 4) from the outside in the radial direction. However, the cylindrical molded body 10 with a shaft body is rotated around its central axis and vulcanized to finish the cylindrical body 3 into a cross-sectional crown shape.

図5に示す方法は、図4における型付けローラ6を用いる代わりに、軸体付筒状成型体10の自重Fを利用して、二本の型付けローラ5だけで押圧しながら、軸体付筒状成型体10をその中心軸線周りに回転させて加硫させるものであり、このように二本の型付けローラ5だけでも、筒状体3を断面クラウン形状に仕上げることができる。   In the method shown in FIG. 5, instead of using the molding roller 6 in FIG. 4, the shaft-equipped cylinder is used while pressing only with the two molding rollers 5 using the own weight F of the cylindrical molded body 10 with the shaft. The cylindrical molded body 10 is rotated around its central axis and vulcanized, and thus the cylindrical body 3 can be finished in a cross-sectional crown shape with only the two molding rollers 5.

このような型付けローラを用いて軸体付筒状成型体10を型付ける方法の具体例を次に説明する。この具体例の第一は、加硫缶内で、軸体付筒状成型体10を加硫させる際の型付け方法であり、図6、図7に基づいてその工程を説明する。図6(a)は、この方法に用いられる型付ける型付け装置を示す概略正面図であり、型付け装置30は、駆動ローラ台22と、駆動ローラ台22と付勢手段27を介して連結される押えローラ台25とよりなり、駆動ローラ台22には、軸体付筒状成型体10を駆動するとともに型付ける駆動用型付けローラ5が一列に並んで複数個(例えば、図6の場合は、12個)設けられ、また、押えローラ台25には、軸体付筒状成型体10を押圧するとともに型付ける押え用型付けローラ5が一列に並んで複数個(例えば、図6の場合は、11個)設けられる。   Next, a specific example of a method of molding the cylindrical body with shaft 10 using such a molding roller will be described. The first of this specific example is a molding method for vulcanizing the cylindrical molded body 10 with a shaft in a vulcanizing can, and the process will be described with reference to FIGS. FIG. 6A is a schematic front view showing a molding apparatus used in this method. The molding apparatus 30 is connected to the driving roller base 22 via the driving roller base 22 and the biasing means 27. The presser roller base 25 is composed of a plurality of drive molding rollers 5 that drive and mold the cylindrical molded body 10 with a shaft body in a row (for example, in the case of FIG. The presser roller base 25 is provided with a plurality of pressering pressing rollers 5 that press and press the cylindrical molded body 10 with a shaft body (for example, in the case of FIG. 11).

駆動用型付けローラ5の半径方向中心部には、その軸方向両端に突出する軸端部5aがそれぞれ取付けられ、一方、駆動ローラ台22には、駆動用型付けローラ5の両軸端部5aを支持する二本の駆動ローラ取付けバー23が設けられ、駆動用型付けローラ5は、駆動ローラ取付けバー23に形成された穴に、それぞれの両軸端部5aが挿入されて、駆動ローラ台22に回転可能に支持され、また、駆動ローラ台22には、図示しないチェーン等の動力伝達装置を介してそれらの駆動ローラ5をまとめて駆動するモータ29が取付けられる。   Shaft end portions 5a projecting from both ends in the axial direction are respectively attached to the center portion in the radial direction of the driving mold roller 5, while the shaft end portions 5a of the driving mold roller 5 are connected to the drive roller base 22, respectively. Two driving roller mounting bars 23 to be supported are provided, and the driving type roller 5 has both shaft end portions 5a inserted into holes formed in the driving roller mounting bar 23, and is attached to the driving roller base 22. A motor 29 is attached to the drive roller base 22 so as to be rotatable, and drives the drive rollers 5 together via a power transmission device such as a chain (not shown).

押え用型付けローラ6の半径方向中心部にも、その軸方向両端に突出する軸端部6aがそれぞれ取付けられ、一方、押えローラ台25には、押え用型付けローラ6の両軸端部6aを支持する二本の押えローラ取付けバー26が設けられ、押え用型付けローラ6は、押えローラ取付けバー23に形成された穴に、それぞれの両軸端部6aが挿入されて、押えローラ台25に回転可能に支持され、また、押え用型付けローラ6は、隣接する二本の駆動用型付けローラ5の間にセットされたそれぞれの軸体付筒状成型体10を、これら二本の駆動用型付けローラ5に対向して押えるよう構成され、したがって、隣接する駆動用型付けローラ5の中間に対応するそれぞれの位置に、駆動用型付けローラ5より一少ない本数だけ取付けられる。   A shaft end portion 6a protruding at both ends in the axial direction is also attached to the center portion in the radial direction of the pressing mold roller 6, while the shaft end portions 6a of the pressing mold roller 6 are connected to the pressing roller base 25, respectively. Two presser roller mounting bars 26 to be supported are provided, and the pressing die 6 is inserted into a hole formed in the presser roller mounting bar 23 so that both shaft end portions 6a are inserted into the presser roller base 25. The pressing mold roller 6 is supported so as to be rotatable, and each of the two cylindrical moldings 10 with a shaft set between the two adjacent driving molding rollers 5 is molded with the two driving molds. The roller 5 is configured to be pressed against the roller 5, and therefore, is attached to each position corresponding to the middle of the adjacent drive mold rollers 5 by a number smaller than that of the drive mold rollers 5.

そして、駆動用型付けローラ5および押え用型付けローラ6はいずれも、それらの中心軸線を通る断面においては凹レンズ状をなし、押えローラ台25が駆動ローラ台に付勢手段27を介して連結された状態において、型付け装置30は、軸体付筒状成型体10が、周方向三カ所から、二個の駆動用型付けローラ5および一個の押え用型付けローラ6により押圧型付けされるよう構成される。   Each of the driving mold roller 5 and the pressing mold roller 6 has a concave lens shape in a cross section passing through the central axis thereof, and the pressing roller table 25 is connected to the driving roller table via a biasing means 27. In the state, the mold apparatus 30 is configured such that the cylindrical molded body 10 with the shaft body is press-molded by two drive mold rollers 5 and one press mold roller 6 from three circumferential directions.

以上説明した型付け装置30を用いて、軸体付筒状成型体10を加硫させながら型付けるには以下のようにして行う。まず、図6(b)に示すように、型付け装置30を移載台車21の上に固定し、隣接する駆動用型付けローラ5のそれぞれの間に、未加硫の軸体付筒状成型体10をセットする。   In order to mold the tubular molded body 10 with the shaft body while vulcanizing using the molding apparatus 30 described above, the following process is performed. First, as shown in FIG. 6 (b), the molding apparatus 30 is fixed on the transfer carriage 21, and between the adjacent driving molding rollers 5, an unvulcanized cylindrical molded body with a shaft body is formed. 10 is set.

次に、押えローラ台25を駆動ローラ台22の上に載置し、図6(c)に示すように、押えローラ台25と駆動ローラ台22とを付勢手段27を介して連結する。このとき、型付け装置30は前述のように構成されているので、軸体付筒状成型体10は、周方向三カ所から、駆動用型付けローラ5、6によって押圧された状態となる。   Next, the pressing roller table 25 is placed on the driving roller table 22, and the pressing roller table 25 and the driving roller table 22 are connected via the urging means 27 as shown in FIG. At this time, since the molding apparatus 30 is configured as described above, the cylindrical molded body 10 with the shaft body is pressed by the driving molding rollers 5 and 6 from three locations in the circumferential direction.

その後、軸体付筒状成型体10がセットされた型付け装置30を加硫缶内に移載する。ここで、移載台車21は、それ自身が床面FL上を移動可能に構成されるとともに、頂部にローラコンベアを具え、このローラコンベア上に載置された型付け装置30を水平移動して、これを取り込み、あるいは排出することができるよう構成されていて、図7(a)に示すように、移載台車21を、蓋を開放して待機中の加硫缶31の開口部まで移動し、その後、駆動ローラ台22を移載台車21上で移動させて、加硫缶31の中に設けられた固定台33上に移載する。なお、固定台33は、その頂部にローラコンベアを有し、型付け装置30を容易に取り込み、排出できるよう構成されている。   Then, the shaping | molding apparatus 30 in which the cylindrical molded object 10 with a shaft was set is transferred in a vulcanization can. Here, the transfer carriage 21 itself is configured to be movable on the floor surface FL, and includes a roller conveyor at the top, and horizontally moves the molding apparatus 30 mounted on the roller conveyor, This is configured so that it can be taken in or discharged, and as shown in FIG. 7 (a), the transfer carriage 21 is moved to the opening of the waiting vulcanizing can 31 with the lid open. Thereafter, the drive roller base 22 is moved on the transfer carriage 21 and transferred onto the fixed base 33 provided in the vulcanizing can 31. In addition, the fixed base 33 has a roller conveyor at the top thereof, and is configured so that the molding apparatus 30 can be easily taken in and discharged.

そして、図7(b)に示すように、加硫缶31の蓋32を閉じたあと、加硫を開始するが、加硫の開始と同時もしくは開始に先立って、モータ29を回転駆動して、それぞれの駆動用型付けローラ5を回転させる。このようにして、軸体付筒状成型体10は、駆動用型付けローラ5によって回転されると同時に、駆動用型付けローラ5および押え用型付けローラ6によって押圧されながら、加硫缶31内で加硫反応を行い、加硫後の筒状体3をクラウン形状に仕上げることができる。   Then, as shown in FIG. 7B, vulcanization is started after the lid 32 of the vulcanization can 31 is closed, and the motor 29 is driven to rotate simultaneously with or prior to the start of vulcanization. Then, the respective driving mold rollers 5 are rotated. In this manner, the cylindrical molded body 10 with the shaft body is rotated in the vulcanizing can 31 while being rotated by the driving mold roller 5 and simultaneously being pressed by the driving mold roller 5 and the pressing mold roller 6. A sulfur reaction can be performed to finish the vulcanized tubular body 3 into a crown shape.

軸体付筒状成型体10の加硫を終了した後、加硫缶31の蓋32を開いて、加硫缶31内から型付け装置30を取り出し、外で待機中の移載台車21にこれを移載し、そこで、押えローラ台25を駆動ローラ台22から外し、加硫済のOAローラ1を取り出して一巡の工程を完了する。   After the vulcanization of the cylindrical molded body 10 with the shaft body is completed, the lid 32 of the vulcanization can 31 is opened, the molding device 30 is taken out from the vulcanization can 31, and this is transferred to the transfer carriage 21 waiting outside. Therefore, the presser roller base 25 is removed from the drive roller base 22, and the vulcanized OA roller 1 is taken out to complete one cycle.

以上の説明において、押え用型付けローラ6で軸体付筒状成型体10を押える代わりに、軸体付筒状成型体10の自重を利用してこれを押圧することもでき、その場合、駆動ローラ台22だけで、型付け装置を構成し、この型付け装置を加硫缶31内に投入すればよい。   In the above description, instead of pressing the cylindrical molded body 10 with the shaft body by the pressing mold roller 6, it is possible to press the cylindrical molded body 10 with the shaft body by using its own weight. It is only necessary to form a molding apparatus with only the roller base 22 and put this molding apparatus into the vulcanizing can 31.

なお、加硫缶内で、軸体付筒状成型体10を加硫させる場合、加熱媒体として温水を用いるのが好ましく、高圧の温水により、加硫前の発泡を抑制して、均一で微細なセルを有するOAローラ1を形成することができる。   In addition, when vulcanizing the cylindrical molded body 10 with the shaft body in the vulcanizing can, it is preferable to use hot water as a heating medium, and high-pressure hot water suppresses foaming before vulcanization, and is uniform and fine. The OA roller 1 having a simple cell can be formed.

型付けローラを用いて軸体付筒状成型体10を型付ける方法の具体例の第二は、加硫オーブン内で、軸体付筒状成型体10を加硫させる際の型付け方法であり、その工程を説明する。図8は、この方法に用いられる型付け装置を示す概略正面図であり、型付け装置40には、軸体付筒状成型体10を駆動するとともにこれを型付ける駆動用型付けローラ5が一列に並んで複数個(例えば、図8の場合は、17個)設けられる。   The second of the specific examples of the method of molding the cylindrical body with shaft 10 using the molding roller is a molding method when vulcanizing the cylindrical body with shaft 10 in a vulcanizing oven, The process will be described. FIG. 8 is a schematic front view showing a molding apparatus used in this method. In the molding apparatus 40, driving molding rollers 5 for driving and molding the cylindrical molded body 10 with a shaft body are arranged in a line. Are provided (for example, 17 in the case of FIG. 8).

駆動用型付けローラ5の半径方向中心部には、その軸方向両端に突出する軸端部5aがそれぞれ取付けられ、一方、型付け装置40には、駆動用型付けローラ5の両軸端部5aを支持する二本の駆動ローラ取付けバー42が設けられ、駆動用型付けローラ5は、駆動ローラ取付けバー42に形成された穴に、それぞれの両軸端部5aが挿入されて、型付け装置40に回転可能に支持され、また、型付け装置40には、図示しないチェーン等の動力伝達装置を介してそれらの駆動ローラ5をまとめて駆動するモータ43が取付けられる。なお、図中、41は、電熱ヒータ等により高温の空間を形成する加硫オーブンを示す。   Shaft end portions 5a projecting from both ends in the axial direction are respectively attached to the center portion in the radial direction of the drive type roller 5 and the shaft type portions 40a of the drive type roller 5 are supported by the type device 40. Two drive roller mounting bars 42 are provided, and the driving mold roller 5 is rotatable to the molding apparatus 40 by inserting both shaft end portions 5a into holes formed in the drive roller mounting bar 42. In addition, a motor 43 that collectively drives the drive rollers 5 via a power transmission device such as a chain (not shown) is attached to the mold forming device 40. In the figure, reference numeral 41 denotes a vulcanizing oven that forms a high-temperature space with an electric heater or the like.

このような型付け装置40と加硫オーブン41とを用いて軸体付筒状成型体10を型付けながら加硫させるには以下のようにして行う。この方法は、連続プロセスであり、モータ43を連続駆動して、すべての駆動用型付けローラ5を回転させ、この状態でまず、未加硫の軸体付筒状成型体10を、加硫オーブン41の入口側に位置する一対の駆動用型付けローラ5の間に設けられた投入ポジションE1に投入する。このとき、軸体付筒状成型体10は、駆動用型付けローラ5により回転駆動されるとともに、軸体付筒状成型体10の自重の作用により駆動用型付けローラ5から力を受け押圧される。   In order to vulcanize the cylindrical molded body 10 with the shaft body while molding using such a molding apparatus 40 and the vulcanizing oven 41, the following process is performed. This method is a continuous process, in which the motor 43 is continuously driven to rotate all the driving mold rollers 5, and in this state, first, the unvulcanized shaft-formed cylindrical molded body 10 is vulcanized in a vulcanizing oven. 41 is input to an input position E1 provided between the pair of driving mold rollers 5 located on the inlet side of 41. At this time, the cylindrical molded body 10 with the shaft body is rotationally driven by the driving mold roller 5 and is pressed by receiving a force from the driving mold roller 5 by the action of the weight of the cylindrical molded body 10 with the shaft body. .

そして、軸体付筒状成型体10は、図示しないピッチ送り装置により、所定周期で、駆動用型付けローラ5同士の間隔を一ピッチとして、一ピッチずつ加硫オーブン41の入口側から出口側へと送られる。この間、軸体付筒状成型体10は継続して、駆動用型付けローラ5により回転されるとともに押圧され、また、軸体付筒状成型体10が加硫オーブン41内の空間に滞留する間は、加硫オーブンの熱により加硫の反応が同時に行われ、加硫オーブン41の出口側に位置する排出ポジションE2で、クラウン形状に型付けされた筒状体3となって、型付け装置40から連続的に排出される。   Then, the cylindrical molded body 10 with a shaft body is moved from the inlet side to the outlet side of the vulcanizing oven 41 by one pitch by a pitch feeding device (not shown) with the interval between the driving mold rollers 5 as one pitch. Sent. During this time, the cylindrical molded body 10 with the shaft body is continuously rotated and pressed by the drive molding roller 5, and while the cylindrical molded body 10 with the shaft body stays in the space in the vulcanizing oven 41. The vulcanization reaction is simultaneously performed by the heat of the vulcanization oven, and at the discharge position E2 located on the outlet side of the vulcanization oven 41, the cylindrical body 3 molded into a crown shape is formed. Continuously discharged.

このように、型付けローラを用いた、軸体付筒状成型体10の型付け方法の第二具体例においても、型付け装置40と加硫オーブン41とを用いて、筒状体3をクラウン形状に仕上げることができる。   Thus, also in the second specific example of the method of molding the cylindrical molded body 10 with the shaft body using the molding roller, the cylindrical body 3 is formed into a crown shape by using the molding apparatus 40 and the vulcanizing oven 41. Can be finished.

図9は、軸体付筒状成型体10を、加硫工程において断面クラウン形状に型付ける方法の第二の実施形態についてその原理を説明するための模式図であり、この方法は、型付け部材として、長さ方向Xには一定の厚さを有し、幅方向Yには断面凹レンズ形状となる型付板材8を用い、軸体付筒状成型体10を、この板材8の凹面8a上を長さ方向Xに転がしながら加硫するものである。   FIG. 9 is a schematic diagram for explaining the principle of the second embodiment of the method of molding the cylindrical molded body 10 with a shaft body into a cross-sectional crown shape in the vulcanization process. As shown in the figure, a plate-shaped plate material 8 having a certain thickness in the length direction X and a cross-sectional concave lens shape in the width direction Y is used, and the shaft-shaped cylindrical molded body 10 is formed on the concave surface 8a of the plate material 8. Is vulcanized while rolling in the length direction X.

このような型付板材を用いて軸体付筒状成型体10を型付ける方法の具体例の第一は、加硫缶内で、軸体付筒状成型体10を加硫させる際の型付け方法であり、図10に基づいてその工程を説明する。図10(a)は、この方法に用いられる型付け装置を示す概略断面図、図10(b)は、その側面図であり、型付け装置50は、軸方向両端部をそれぞれの軸受け部材54で軸支された回転軸53、回転軸53の周囲にこれと平行に配置された複数の軸体付筒状成型体10をそれらの軸方向両端部で回転可能に支持する成型体支持部材56、および、回転軸53とそれぞれの成型体支持部材56とを連結するリンク52を具え、また、軸受け部材54には、回転軸53を回転させる図示しないモータが取付けられる。   The first of the specific examples of the method for molding the cylindrical molded body 10 with a shaft body using such a molded plate material is the molding when the cylindrical molded body 10 with a shaft body is vulcanized in a vulcanizing can. The method will be described with reference to FIG. FIG. 10A is a schematic cross-sectional view showing a molding apparatus used in this method, FIG. 10B is a side view thereof, and the molding apparatus 50 is configured such that both end portions in the axial direction are supported by respective bearing members 54. A rotating shaft 53 that is supported, a molded body supporting member 56 that rotatably supports a plurality of cylindrical molded bodies 10 with shaft bodies arranged around the rotating shaft 53 at both axial ends thereof, and A link 52 that connects the rotating shaft 53 and each molded body support member 56 is provided, and a motor (not shown) that rotates the rotating shaft 53 is attached to the bearing member 54.

一方、加硫缶51の内周面には、円筒状に形成され、周方向には一定の厚さを有し、幅方向には凹レンズ形状の断面を有する型付板材58が取付けられ、型付板材58は、図9に示した型付板材8の長さ方向Xを周方向に対応させ凹面8aが内周側に向くよう配置したものに相当する。   On the other hand, on the inner peripheral surface of the vulcanizing can 51, a plate member 58 with a mold that is formed in a cylindrical shape, has a certain thickness in the circumferential direction, and has a concave lens-shaped cross section in the width direction is attached. The plate material 58 corresponds to the plate material 58 shown in FIG. 9 that is arranged so that the length direction X corresponds to the circumferential direction and the concave surface 8a faces the inner circumferential side.

軸受け部材54には、これを支持する脚部55が取付けられ、脚部55は、型付け装置50を加硫缶51の内外に出し入れするためのキャスター55aを有するとともに、加硫缶51内に型付け装置50を固定できるよう構成されている。また、リンク52は、二本のリンク部材52a、52bをヒンジ連結されて構成されるとともに、それぞれのヒンジ連結部52cを軸方向外側に向けて配置され、また、各軸体付筒状成型体10に対して、これを支持する左右一対のリンク52のヒンジ連結点52c同士を連結する引張りバネ57が設けられ、この引張りバネ57の作用により、それぞれのリンク52に支持された成型体支持部材56を半径方向外側へ変位させ、軸体付筒状成型体10を、型付板材58の凹面58aに押圧することができる。   A leg portion 55 is attached to the bearing member 54 to support it, and the leg portion 55 has a caster 55a for taking in and out the molding device 50 into and out of the vulcanizing can 51, and is molded in the vulcanizing can 51. It is comprised so that the apparatus 50 can be fixed. In addition, the link 52 is configured by connecting two link members 52a and 52b by hinges, and each hinge connection part 52c is arranged facing outward in the axial direction. 10 is provided with a tension spring 57 that connects the hinge connection points 52c of the pair of left and right links 52 that support this, and a molded body support member supported by each link 52 by the action of the tension spring 57. 56 is displaced radially outward, and the cylindrical molded body 10 with the shaft body can be pressed against the concave surface 58a of the plate material 58 with the mold.

このような型付け装置50を用いて、軸体付筒状成型体10の型付けを行うには、まず、加硫缶51の外で、図示しない縮径手段を用いて、回転軸53の周りに放射状に配置された成型体支持部材56を、引張りバネ57の力に抗して縮径させた状態とし、次いで、この状態のまま、型付け装置50のそれぞれの成型体支持部材56に軸体付筒状成型体10をセットする。   In order to mold the cylindrical molded body 10 with the shaft body using such a molding apparatus 50, first, outside the vulcanizing can 51, a diameter reducing means (not shown) is used around the rotating shaft 53. The molded body support members 56 arranged radially are made to have a reduced diameter against the force of the tension spring 57, and in this state, the molded body support members 56 of the molding apparatus 50 are attached with shaft bodies. The cylindrical molded body 10 is set.

次いで、軸体付筒状成型体10がセットされた型付け装置50を加硫缶51内に移載し、軸体付筒状成型体10が型付板材58の凹面58aに対向する軸方向位置で、型付け装置50を加硫缶51に固定し、その後、図示しない縮径手段の縮径力を開放し、引張りバネ57を作用させて成型体支持部材56を拡径し、軸体付筒状成型体10を型付板材58の凹面58aに押圧する。   Next, the molding apparatus 50 in which the cylindrical body with shaft 10 is set is transferred into the vulcanizing can 51, and the axial position at which the cylindrical body with shaft 10 opposes the concave surface 58 a of the plate member 58 with mold. Then, the molding apparatus 50 is fixed to the vulcanizing can 51, and then the diameter reducing force of the diameter reducing means (not shown) is released, the tension spring 57 is actuated to expand the diameter of the molded body support member 56, and the shaft body cylinder The shaped molded body 10 is pressed against the concave surface 58a of the plate member 58 with a mold.

次に、加硫缶51の蓋を閉じて、加硫を開始するが、加硫の開始と同時にもしくは加硫開始に先立って、図示しないモータを駆動して回転軸53を回転させる。このようにして、軸体付筒状成型体10の加硫の過程で、型付板材58の凹面58aでこれを押圧しながら回転させる。そして、加硫が完了したのち、図示しない縮径装置を作用させて、成型体支持部材56を縮径して、加硫缶51から取り出し、そこで、加硫済となったOAローラ1を成型体支持部材56から取り外して、一巡の工程を完了するが、これらの工程によって、筒状体3を断面クラウン形状に仕上げることができる。   Next, the lid of the vulcanizing can 51 is closed and vulcanization is started. At the same time as the start of vulcanization or prior to the start of vulcanization, a motor (not shown) is driven to rotate the rotating shaft 53. In this way, in the course of vulcanization of the cylindrical molded body 10 with the shaft body, it is rotated while being pressed by the concave surface 58a of the plate material 58 with the mold. Then, after the vulcanization is completed, a reduced diameter device (not shown) is operated to reduce the diameter of the molded body support member 56 and take it out from the vulcanization can 51, where the vulcanized OA roller 1 is molded. Although it removes from the body support member 56 and completes one round process, the cylindrical body 3 can be finished by cross-sectional crown shape by these processes.

型付板材を用いて軸体付筒状成型体10を型付ける方法の具体例の第二は、加硫オーブン内で、軸体付筒状成型体10を加硫させる際の型付け方法であり、その工程を、図11を参照して説明する。図11は、軸体付筒状成型体10をその軸線に直交する断面で示す断面図であり、図中、61は加硫オーブン、62は型付板材を示し、型付板材62は、その長さ方向を加硫オーブンの入り口側から出口側に向う方向に延在させて配置され、幅方向断面が凹レンズ状をなし、凹面を上に向けて設けられる。   The second of the specific examples of the method for molding the cylindrical body with shaft 10 using the plate material with a mold is a molding method for vulcanizing the cylindrical body with shaft 10 in a vulcanizing oven. The process will be described with reference to FIG. FIG. 11 is a cross-sectional view showing the cylindrical molded body 10 with a shaft in a cross section orthogonal to the axis thereof, in which 61 indicates a vulcanizing oven, 62 indicates a plate with a mold, The length direction is arranged to extend from the entrance side to the exit side of the vulcanizing oven, and the cross section in the width direction forms a concave lens shape, with the concave surface facing upward.

このような装置を用いて軸体付筒状成型体10を型付けるには、まず、未加硫の軸体付筒状成型体10を、型付板材62上の、加硫オーブン61の入口側に位置する投入ポジションE3に載置する。投入ポジションE3に載置された軸体付筒状成型体10は図示しない送り装置により、加硫オーブン61の入口側から出口側に向けてゆっくり自転しながら送られ、このとき、軸体付筒状成型体10はその自重により、型付板材の凹面に押圧されて型付けされとともに、加硫オーブンの内に滞留する区間においては、加硫の反応を促進され、型付板材62上の、加硫オーブン61の出口側に位置する排出ポジションE4では、断面クラウン形状に型付けられた筒状体3を有するOAローラ1となって排出される。このようにこの具体例においても、筒状体3を断面クラウン形状に仕上げることができ、しかも連続的に加硫することができる。   In order to mold the cylindrical molded body 10 with a shaft body using such an apparatus, first, the unvulcanized cylindrical molded body 10 with a shaft body is placed on the mold plate member 62 at the entrance of the vulcanizing oven 61. It is placed at the closing position E3 located on the side. The shaft-shaped cylindrical molded body 10 placed at the charging position E3 is fed by a feeding device (not shown) while slowly rotating from the inlet side to the outlet side of the vulcanizing oven 61. The shaped molded body 10 is pressed against the concave surface of the mold plate by its own weight and is molded, and in the section where it stays in the vulcanizing oven, the vulcanization reaction is promoted, and the vulcanization reaction on the mold plate 62 is At the discharge position E4 located on the outlet side of the sulfur oven 61, the OA roller 1 having the cylindrical body 3 shaped in a cross-sectional crown shape is discharged. Thus, also in this specific example, the cylindrical body 3 can be finished in a cross-sectional crown shape, and can be continuously vulcanized.

本発明に係る実施形態の製造方法により形成されたOAローラを示す断面図である。It is sectional drawing which shows the OA roller formed by the manufacturing method of embodiment which concerns on this invention. OAローラを形成する製造工程の概要を説明するための模式図である。It is a schematic diagram for demonstrating the outline | summary of the manufacturing process which forms an OA roller. 筒状成型体および軸体付筒状成型体を示す側面図である。It is a side view which shows a cylindrical molded object and a cylindrical molded object with a shaft. 第一の実施形態の型付け方法の原理を示す模式図である。It is a schematic diagram which shows the principle of the typing method of 1st embodiment. 第一の実施形態の型付け方法の原理を示す他の模式図である。It is another schematic diagram which shows the principle of the typing method of 1st embodiment. 第一の実施形態の型付け方法の第一の具体例を示す模式図ある。It is a schematic diagram which shows the 1st specific example of the shaping | molding method of 1st embodiment. 図6に続く工程を示す模式図である。It is a schematic diagram which shows the process following FIG. 第一の実施形態の型付け方法の第一の具体例を示す模式図ある。It is a schematic diagram which shows the 1st specific example of the shaping | molding method of 1st embodiment. 第二の実施形態の型付け方法の原理を示す模式図である。It is a schematic diagram which shows the principle of the molding method of 2nd embodiment. 第二の実施形態の型付け方法の第一の具体例を示す模式図ある。It is a schematic diagram which shows the 1st specific example of the shaping | molding method of 2nd embodiment. 第二の実施形態の型付け方法の第二の具体例を示す模式図ある。It is a schematic diagram which shows the 2nd specific example of the shaping | molding method of 2nd embodiment.

符号の説明Explanation of symbols

1 OAローラ
2 芯金
3 筒状体
5 駆動用型付けローラ
5a 駆動用型付けローラの軸端部
6 押え用型付けローラ
6a 押え用型付けローラの軸端部
8 型付板材
8a 型付板材の凹面
10 軸体付筒状成型体
12 筒状成型体
13 定長に裁断された筒状成型体
18 押出機
21 移載台車
22 駆動ローラ台
23 駆動ローラ取付けバー
25 押えローラ台
26 押えローラ取付けバー
27 付勢手段
29 モータ
30 型付け装置
31 加硫缶
32 加硫缶の蓋
33 固定台
40 型付け装置
41 加硫オーブン
42 駆動ローラ取付けバー
43 モータ
50 型付け装置
51 加硫缶
52 リンク
52a、52b リンク部材
52c ヒンジ連結部
53 回転軸
54 軸受け部材
55 脚部
55a キャスター
56 成型体支持部材
57 引張りバネ
58 型付板材
58a 型付板材の凹面
61 加硫オーブン
62 型付板材
DESCRIPTION OF SYMBOLS 1 OA roller 2 Core metal 3 Cylindrical body 5 Driving die roller 5a Shaft end portion of driving die roller 6 Pressing die roller 6a Shaft end portion of pressing die roller 8 Type plate material 8a Concave surface of die plate material 10 Axis Cylindrical molded body with body 12 Cylindrical molded body 13 Cylindrical molded body cut to a fixed length 18 Extruder 21 Transfer carriage 22 Drive roller base 23 Drive roller mounting bar 25 Press roller base 26 Press roller mounting bar 27 Energizing force Means 29 Motor 30 Molding device 31 Vulcanization can 32 Cover of vulcanization can 33 Fixing table 40 Molding device 41 Vulcanization oven 42 Drive roller mounting bar 43 Motor 50 Modeling device 51 Vulcanization can 52 Link 52a, 52b Link member 52c Hinge connection Part 53 Rotating shaft 54 Bearing member 55 Leg part 55a Caster 56 Molded body support member 57 Tension spring 58 Plated plate material 58a Concave surface of plated plate material 61 Vulcanization oven 62 Plated plate material

Claims (5)

加硫された筒状体を芯金の周りに設けたOAローラの製造方法において、
押出機より連続して押し出された未加硫の筒状成型体を、製品OAローラに相当する長さに切断した後、筒状成型体の中空部に軸体を嵌入して軸体付筒状成型体を形成し、その後、加硫缶もしくは加硫オーブンの中で、軸体付筒状成型体の周方向一カ所以上を、その半径方向外側から、軸体付筒状成型体の中心軸線を通る断面が凹レンズ形状の型付部材で押圧しながら、軸体付筒状成型体をその中心軸線周りに回転させて加硫させ、前記筒状体を断面クラウン形状に仕上げるOAローラの製造方法。
In the manufacturing method of the OA roller in which the vulcanized cylindrical body is provided around the core metal,
After cutting the unvulcanized cylindrical molded body continuously extruded from the extruder into a length corresponding to the product OA roller, the shaft body is fitted into the hollow portion of the cylindrical molded body, and the cylinder with the shaft body is inserted. After forming the cylindrical molded body, in the vulcanizing can or vulcanizing oven, at least one circumferential direction of the cylindrical molded body with the shaft body from the outside in the radial direction, the center of the cylindrical molded body with the shaft body Manufacture of an OA roller that rotates a cylindrical molded body with a shaft around its central axis while vulcanizing while pressing a cross section passing through the axis with a concave lens-shaped molding member, and finishes the cylindrical body into a cross-sectional crown shape Method.
前記型付部材として、中心軸線周りに回転可能に設けられた断面凹レンズ形状の剛体ローラを用い、その個数を三個以下とする請求項1に記載のOAローラの製造方法。   2. The method for manufacturing an OA roller according to claim 1, wherein a rigid roller having a concave lens shape provided so as to be rotatable around a central axis is used as the mold member, and the number thereof is three or less. 前記型付部材として、長さ方向には一定の厚さを有し、幅方向には断面凹レンズ形状となる板材を用い、軸体付筒状成型体を、この板材の凹面上で長さ方向に転がしながら加硫する請求項1に記載のOAローラの製造方法。   As the mold member, a plate material having a constant thickness in the length direction and a concave lens shape in the width direction is used, and a cylindrical molded body with a shaft body is formed in the length direction on the concave surface of the plate material. The method for producing an OA roller according to claim 1, wherein the vulcanization is carried out while rolling. 前記型付部材の凹レンズ形状部分の、厚さの最大値と最小値との差を、製品OAローラのクラウン形状部分の、半径の最大値と最小値との差より大きくする請求項1〜3のいずれかに記載のOAローラの製造方法。   The difference between the maximum value and the minimum value of the thickness of the concave lens-shaped portion of the mold member is made larger than the difference between the maximum value and the minimum value of the radius of the crown-shaped portion of the product OA roller. The manufacturing method of the OA roller in any one of. 加圧温水中で軸体付筒状成型体を加硫させる請求項1〜4のいずれかに記載のOAローラの製造方法。   The manufacturing method of the OA roller in any one of Claims 1-4 which vulcanize | cure a cylindrical molded object with a shaft body in pressurized hot water.
JP2004013971A 2004-01-22 2004-01-22 Method for manufacturing office automation roller Pending JP2005208280A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2004013971A JP2005208280A (en) 2004-01-22 2004-01-22 Method for manufacturing office automation roller

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Application Number Priority Date Filing Date Title
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Publications (1)

Publication Number Publication Date
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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007261226A (en) * 2006-03-30 2007-10-11 Shin Meiwa Ind Co Ltd Form block and molding method of prepreg layered product
WO2022224476A1 (en) * 2021-04-23 2022-10-27 株式会社ブリヂストン Method for producing crosslinked rubber

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007261226A (en) * 2006-03-30 2007-10-11 Shin Meiwa Ind Co Ltd Form block and molding method of prepreg layered product
WO2022224476A1 (en) * 2021-04-23 2022-10-27 株式会社ブリヂストン Method for producing crosslinked rubber

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