JP2005199913A - Heat generation element for handlebar grip - Google Patents

Heat generation element for handlebar grip Download PDF

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Publication number
JP2005199913A
JP2005199913A JP2004009322A JP2004009322A JP2005199913A JP 2005199913 A JP2005199913 A JP 2005199913A JP 2004009322 A JP2004009322 A JP 2004009322A JP 2004009322 A JP2004009322 A JP 2004009322A JP 2005199913 A JP2005199913 A JP 2005199913A
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Japan
Prior art keywords
cylindrical body
insulating plate
heating element
foil
resistor
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JP2004009322A
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Japanese (ja)
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JP4447929B2 (en
Inventor
Kozo Sasaki
孝蔵 佐々木
Chihiro Nakagawa
千尋 中川
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Mitsubishi Cable Industries Ltd
Honda Access Corp
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Mitsubishi Cable Industries Ltd
Honda Access Corp
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Application filed by Mitsubishi Cable Industries Ltd, Honda Access Corp filed Critical Mitsubishi Cable Industries Ltd
Priority to JP2004009322A priority Critical patent/JP4447929B2/en
Priority to EP05703641.0A priority patent/EP1707481B1/en
Priority to CA002552895A priority patent/CA2552895A1/en
Priority to CN200580001971.7A priority patent/CN1906079B/en
Priority to PCT/JP2005/000402 priority patent/WO2005068282A1/en
Publication of JP2005199913A publication Critical patent/JP2005199913A/en
Priority to US11/457,329 priority patent/US20070007266A1/en
Application granted granted Critical
Publication of JP4447929B2 publication Critical patent/JP4447929B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heat generation element for a handlebar grip capable of obtaining uniform temperature, easy in manufacture, and less in material. <P>SOLUTION: In the heat generation element for the handlebar grip, a heater part 2 is affixed to a surface of a synthetic resin-made cylindrical body 1. In the heater part 2, an electric resistor 4 formed of a foil-shaped stainless steel is adhered to a lower side of a flexible synthetic resin-made electric insulating plate 3 with adhesive. The resistor 4 is formed by punching the stainless steel-made foil uniformly adhered to the insulating plate 3 by a half-cut as the resistor 4 of a desired shape, unnecessary stainless steel foil is peeled, and the width of the foil is reduced and the length of the foil is increased so that the electric resistance is increased, and the foil is formed in a meandering manner. Both ends of the resistor 4 form connection ends for connection to a wire, and arranged to one end of the insulating plate 3. <P>COPYRIGHT: (C)2005,JPO&NCIPI

Description

本発明は、オートバイ、スノーモービル等のグリップに用いるハンドルグリップ用発熱体に関するものである。   The present invention relates to a handle grip heating element used for grips of motorcycles, snowmobiles, and the like.

グリップヒータは寒冷時にハンドルを握った手を暖めるために用いることがあり、その発熱体には、(1)特許文献1のように銅、SUSなどを電熱源とし両面を絶縁シートで挟着したFPCによる面状発熱体を、円筒状の樹脂芯の表面に接着しゴム成型する、(2)樹脂芯の表面にニクロム線やSUS板の発熱体を配策しゴム成形する、などの既存製品であるが、それぞれ次のような問題点がある。   The grip heater may be used to warm the hand that grips the handle when it is cold. The heating element (1) uses copper, SUS or the like as an electric heat source as in Patent Document 1 and is sandwiched between both sides with an insulating sheet. Existing products such as FPC with sheet heating element bonded to the surface of cylindrical resin core and rubber molding, (2) Nichrome wire and SUS plate heating element are arranged on the surface of resin core and rubber molding. However, each has the following problems.

特開平10−67360号公報JP-A-10-67360

(1)については、銅は比抵抗が小さく電源投入時の温度上昇特性が悪く、またSUSは比抵抗が大きいものの、FPCの場合はエッチングなどで薬品を使用して作製するため環境面で好ましくなく、リサイクルも難しい。更には、製品価格も高くなる。   As for (1), copper has a low specific resistance and poor temperature rise characteristics when the power is turned on, and SUS has a large specific resistance. It is difficult to recycle. In addition, the product price increases.

(2)については、ニクロム線は安価であるが断線が生じ易く、温度上昇特性は、(1)のFPCで発熱体に銅を用いたものより更に悪く、SUS板は比抵抗が高く立上がりは良いが、厚みが大きく面状でないため、温度分布が均一とならない。   As for (2), nichrome wire is cheap but easily broken, temperature rise characteristics are worse than those of (1) FPC using copper as heating element, and SUS plate has high specific resistance and rises Good, but the temperature distribution is not uniform because the thickness is large and not planar.

本発明の目的は、上述の問題点を解消し、均一な温度が得られ、製造が容易なハンドルグリップ用発熱体を提供することにある。   It is an object of the present invention to provide a handle grip heating element that solves the above-described problems, can obtain a uniform temperature, and is easy to manufacture.

上述の目的を達成するための本発明に係るハンドルグリップ用発熱体は、円筒体の表面にヒータ部を張り付けたハンドルグリップ用発熱体において、可撓性を有する電気絶縁板上に一様に貼り付けた金属箔を打ち抜いて、細条状の発熱抵抗体を形成すると共に、前記金属箔の不要部分を除去し、前記金属箔を内側として前記電気絶縁板を前記円筒体上に接着したことを特徴とする。   In order to achieve the above object, a handle grip heating element according to the present invention is a handle grip heating element in which a heater is attached to the surface of a cylindrical body, and is uniformly attached on a flexible electrical insulating plate. The attached metal foil is punched to form a strip-shaped heating resistor, unnecessary portions of the metal foil are removed, and the electrical insulating plate is bonded onto the cylindrical body with the metal foil inside. Features.

本発明に係るハンドルグリップ用発熱体によれば、均一な温度が得られ、製造が容易で材料も少なくて済み、経済的である。   According to the heating element for a handle grip according to the present invention, a uniform temperature can be obtained, which is easy to manufacture and requires less material, and is economical.

本発明を図示の実施例に基づいて詳細に説明する。
図1は実施例の斜視図であり、合成樹脂製の円筒体1の表面にヒータ部2が接着されている。ヒータ部2は図2に示すように、合成樹脂製で可撓性を有する電気絶縁板3の下面に、箔状のSUS(不銹鋼)から成る電気抵抗体4が接着剤により貼り付けられている。そして、抵抗体4の両端に電線5の芯線5a、5bが、それぞれ溶着や半田付けの手段により接続されている。
The present invention will be described in detail based on the illustrated embodiments.
FIG. 1 is a perspective view of the embodiment, and a heater portion 2 is bonded to the surface of a cylindrical body 1 made of synthetic resin. As shown in FIG. 2, the heater part 2 is made of a synthetic resin and has a flexible electrical insulating plate 3 on which the electric resistor 4 made of foil-like SUS (stainless steel) is attached with an adhesive. . And the core wires 5a and 5b of the electric wire 5 are connected to both ends of the resistor 4 by means of welding and soldering, respectively.

図3に示すように、電気抵抗体4は絶縁板3上に一様に貼り付けられた箔状のSUSを、所望の形状の抵抗体4としてハーフカットにより打ち抜いて形成され、不要のSUS箔は剥離されている。この電気抵抗体4は電気抵抗が大きくなるように、幅が狭くかつ長さが大きくされ、蛇行して形成されている。なお、例えば絶縁板3の厚みは188μm、SUS箔の厚みは30μmとされている。   As shown in FIG. 3, the electrical resistor 4 is formed by punching a foil-like SUS uniformly attached on the insulating plate 3 by half-cutting as a resistor 4 having a desired shape, and an unnecessary SUS foil. Is peeled off. The electrical resistor 4 is formed to meander and narrow in width and length so that the electrical resistance is increased. For example, the insulating plate 3 has a thickness of 188 μm, and the SUS foil has a thickness of 30 μm.

ヒータ部2の抵抗体4の両端は、電線に接続するための接続端4a、4bとされ、絶縁板3の一端に揃えて配置されている。また、絶縁板3の一部には後述する工程で、円筒体1上に正確に位置決めするために、円筒体1から突出された凸部1aに嵌合するための孔部3aが設けられている。また円筒体1の表面には、ヒータ部2の芯線5a、5bが接続され接続端4a、4bを収納するための凹部1bが設けられている。   Both ends of the resistor 4 of the heater unit 2 are connection ends 4 a and 4 b for connecting to the electric wire, and are arranged in alignment with one end of the insulating plate 3. In addition, a part of the insulating plate 3 is provided with a hole 3a for fitting to the convex portion 1a protruding from the cylindrical body 1 in order to accurately position the cylindrical body 1 in a process described later. Yes. Further, the cylindrical body 1 is provided with a recess 1b for receiving the connecting ends 4a and 4b by connecting the core wires 5a and 5b of the heater section 2 to the surface.

ヒータ部2に十分な柔軟性があれば、図4に示すようにヒータ部2を円筒体1に沿うように弯曲しながら接着剤を用いて接着をする。円筒体1に接着する抵抗体4の面は露出しているが、円筒体1は合成樹脂の電気絶縁体であるので、円筒体1に直接接触しても問題はない。なお、この際にヒータ部2の孔部3aを円筒体1の凸部1aに嵌入して、位置決めを行うことになる。   If the heater portion 2 has sufficient flexibility, the heater portion 2 is bonded using an adhesive while bending the heater portion 2 along the cylindrical body 1 as shown in FIG. Although the surface of the resistor 4 that adheres to the cylindrical body 1 is exposed, there is no problem even if the cylindrical body 1 is in direct contact with the cylindrical body 1 because the cylindrical body 1 is an electrical insulator of synthetic resin. At this time, the hole portion 3a of the heater portion 2 is fitted into the convex portion 1a of the cylindrical body 1 for positioning.

そして、後述するゴム成型の際に、ゴムが円筒体1とヒータ部2との間に入り込み、抵抗体4がまくれ上がらないように、ヒータ部2は円筒体1に密着して接着することが好ましい。   In addition, when the rubber molding described later is performed, the heater portion 2 may be in close contact with and adhered to the cylindrical body 1 so that the rubber enters between the cylindrical body 1 and the heater portion 2 and the resistor 4 does not turn up. preferable.

絶縁板3が厚く機械的な弯曲が難しい場合には、図5に示すように別工程の加熱整形部6、7によって加熱しながら絶縁板3を弯曲し、円筒体1に合致した形状に成形すれば、図6に示すように円筒体1に容易に接着することができる。   When the insulating plate 3 is thick and mechanical bending is difficult, as shown in FIG. 5, the insulating plate 3 is bent while being heated by the heating shaping sections 6 and 7 in a separate process, and formed into a shape matching the cylindrical body 1. Then, it can be easily bonded to the cylindrical body 1 as shown in FIG.

更に、図7に示すように絶縁板3及び円筒体1を共に連通する連通孔3b、1cをそれぞれ設けることにより、図8に示すようにヒータ部2を円筒体1に接着してから、後述するゴムを充填する際に、これらの連通孔3b、1cにゴムが流入し、使用時におけるヒータ部2の円筒体1に対するずれ防止となる。   Further, by providing communication holes 3b and 1c for communicating the insulating plate 3 and the cylindrical body 1 together as shown in FIG. 7, the heater portion 2 is bonded to the cylindrical body 1 as shown in FIG. When the rubber to be filled is filled, the rubber flows into the communication holes 3b and 1c, and the heater part 2 is prevented from being displaced with respect to the cylindrical body 1 in use.

また、抵抗体4の接続端4a、4bは、電線5の配線方向に対して図9に示すように段差を設けることにより、接続を容易にすることもできる。   Moreover, the connection ends 4a and 4b of the resistor 4 can be easily connected by providing a step as shown in FIG.

このようにして円筒体1にヒータ部2を接着し、これらを型枠内に固定し、円筒体1の内外両面に滑り止め及び電気絶縁の目的で、ゴムを肉厚に成型することによりヒータグリップが得られ、ハンドル本体に挿着することができる。また、ゴムを成型する際にも、ヒータ部2は嵩ばらずに凹凸が少ないため、摩擦抵抗が少なくゴムによる成型が容易となる。   In this way, the heater portion 2 is bonded to the cylindrical body 1, these are fixed in the mold, and the rubber is molded thickly for the purpose of preventing slippage and electrical insulation on the inner and outer surfaces of the cylindrical body 1. A grip is obtained and can be inserted into the handle body. Further, when the rubber is molded, since the heater portion 2 is not bulky and has less irregularities, the frictional resistance is small and molding with rubber becomes easy.

また、図10はヒータ部2を円筒体1の全周を覆った状態を示し、先と同様に製作することができる。   FIG. 10 shows a state in which the heater portion 2 covers the entire circumference of the cylindrical body 1, and can be manufactured in the same manner as described above.

本発明に係る実施例では、電気抵抗体4に電源投入時の温度上昇が早いSUS箔を用い、打抜き方式で作製したSUS箔によるFFC(フレキシブル・フラット・サーキット)であることから、従来製品のFPCのように薬品などを使用しないため、環境にも優しく、SUSのリサイクルを可能となる。   In the embodiment according to the present invention, since the SUS foil having a quick temperature rise when the power is turned on is used for the electrical resistor 4 and the FFC (flexible flat circuit) by the SUS foil produced by the punching method, Since no chemicals are used like FPC, it is environmentally friendly and SUS can be recycled.

また、面状タイプの発熱体は一般的に価格が高いが、本実施例では構造や製造工程を単純化することで、低価格の面状発熱体であるヒータ部2を作製できる。   In addition, the sheet type heating element is generally expensive, but in this embodiment, the heater part 2 that is a low price sheet heating element can be manufactured by simplifying the structure and the manufacturing process.

ハンドルグリップ用発熱体の斜視図である。It is a perspective view of the heating element for handle grips. ヒータ部の断面図である。It is sectional drawing of a heater part. ヒータ部の斜視図である。It is a perspective view of a heater part. ヒータ部を円筒体に接着する場合の説明図である。It is explanatory drawing in the case of adhere | attaching a heater part on a cylindrical body. ヒータ部を加熱手段により弯曲する場合の説明図である。It is explanatory drawing in the case of bending a heater part with a heating means. ヒータ部を円筒体に接着する状態の斜視図である。It is a perspective view of the state which adheres a heater part to a cylinder. ヒータ部、円筒体に連通孔を設けた斜視図である。It is the perspective view which provided the communicating hole in the heater part and the cylindrical body. ヒータ部を円筒体に接着した状態の斜視図である。It is a perspective view of the state which adhered the heater part to the cylindrical body. ヒータ部の接続端に段差を形成した状態の斜視図である。It is a perspective view in the state where the level difference was formed in the connection end of the heater part. 全周をヒータ部で覆ったハンドルグリップ用発熱体の斜視図である。It is a perspective view of the heating element for handle grips which covered the perimeter with the heater part.

符号の説明Explanation of symbols

1 円筒体
1a 凸部
1b 凹部
1c、3b 連通孔
2 ヒータ部
3 電気絶縁板
3a 孔部
4 電気抵抗体
4a、4b 接続端
5 電線
5a、5b 芯線
6、7 加熱整形部
DESCRIPTION OF SYMBOLS 1 Cylindrical body 1a Convex part 1b Concave part 1c, 3b Communication hole 2 Heater part 3 Electrical insulation board 3a Hole part 4 Electrical resistor 4a, 4b Connection end 5 Electric wire 5a, 5b Core wire 6, 7 Heat shaping part

Claims (6)

円筒体の表面にヒータ部を張り付けたハンドルグリップ用発熱体において、可撓性を有する電気絶縁板上に一様に貼り付けた金属箔を打ち抜いて、細条状の発熱抵抗体を形成すると共に、前記金属箔の不要部分を除去し、前記金属箔を内側として前記電気絶縁板を前記円筒体上に接着したことを特徴とするハンドルグリップ用発熱体。   In a handle grip heating element in which a heater is attached to the surface of a cylindrical body, a metal foil uniformly attached on a flexible electric insulating plate is punched to form a strip-shaped heating resistor. A heating element for a handle grip, wherein an unnecessary portion of the metal foil is removed and the electric insulating plate is bonded onto the cylindrical body with the metal foil as an inner side. 前記発熱抵抗体は幅を狭く、長さを大きくして蛇行状に打ち抜き、その両端を電線に対する接続端としたことを特徴とする請求項1に記載のハンドルグリップ用発熱体。   2. The heating element for a handle grip according to claim 1, wherein the heating resistor has a narrow width, a long length, and is punched in a meandering manner, and both ends thereof are connection ends to the electric wire. 前記発熱抵抗体はSUSとした請求項2に記載のハンドルグリップ用発熱体。   The heating element for a handle grip according to claim 2, wherein the heating resistor is SUS. 前記電気絶縁板に位置決め用孔を穿孔し、前記円筒体に設けた凸部を嵌合したことを特徴とする請求項1に記載のハンドルグリップ用発熱体。   The heating element for a handle grip according to claim 1, wherein a positioning hole is drilled in the electrical insulating plate, and a protrusion provided on the cylindrical body is fitted. 前記電気絶縁板、前記円筒体の内外面にゴムを成型することを特徴とする請求項1に記載のハンドルグリップ用発熱体。   The handle grip heating element according to claim 1, wherein rubber is molded on the inner and outer surfaces of the electrical insulating plate and the cylindrical body. 前記電気絶縁板、前記円筒体を連通する複数個の連通孔を設け、これらの連通孔内に前記ゴムを流入したことを特徴とする請求項5に記載のハンドルグリップ用発熱体。   6. The handle grip heating element according to claim 5, wherein a plurality of communication holes for communicating the electrical insulating plate and the cylindrical body are provided, and the rubber flows into the communication holes.
JP2004009322A 2004-01-16 2004-01-16 Heating element for handle grip Expired - Lifetime JP4447929B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP2004009322A JP4447929B2 (en) 2004-01-16 2004-01-16 Heating element for handle grip
EP05703641.0A EP1707481B1 (en) 2004-01-16 2005-01-14 Handle grip with heater
CA002552895A CA2552895A1 (en) 2004-01-16 2005-01-14 Handle grip with heater
CN200580001971.7A CN1906079B (en) 2004-01-16 2005-01-14 Handle grip with heater
PCT/JP2005/000402 WO2005068282A1 (en) 2004-01-16 2005-01-14 Handle grip with heater
US11/457,329 US20070007266A1 (en) 2004-01-16 2006-07-13 Handle grip with heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2004009322A JP4447929B2 (en) 2004-01-16 2004-01-16 Heating element for handle grip

Publications (2)

Publication Number Publication Date
JP2005199913A true JP2005199913A (en) 2005-07-28
JP4447929B2 JP4447929B2 (en) 2010-04-07

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CN (1) CN1906079B (en)

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